Lancer 85-14814-12 User Manual
INSTALLATION AND SERVICE MANUAL
FOR
FLAVOR SELECT 30 (FS30)
ICE BEVERAGE DISPENSER
LANCER SERIES 14800
DATE: 03/06/06
P.N. 28–0558/02
This manual supersedes and replaces 28-0558/01, dated 03/17/05.
FAX Engineering: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2006 by Lancer, all rights reserved
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
85-14808-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,
30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz
85-14808N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz
85-14810-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,
30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz
85-14810N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz
85-14812-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,
30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz
85-14812N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz
85-14814-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,
30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz
85-14814N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz
85-14816-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
85-14816N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
SPECIFICATIONS
DIMENSIONS 30" WIDE
HEIGHT: 39.625 INCHES (100.7 cm)
WIDTH: 30.00 INCHES (76.2 cm)
DEPTH: 30.50 INCHES (77.5 cm)
TOTAL ICE CAPACITY: 280 LBS (127.0 KG)
DISPENSABLE ICE CAPACITY: 210 LBS ( 95.3 KG)
COUNTER WEIGHT (WITHOUT ICE): 390 LBS (177.0 KG)
SHIPPING WEIGHT: 420 LBS (138.6 KG)
ELECTRICAL
VOLTAGE: 115
AMPS: 7.0
Hz: 60
W
ARNING
THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION. IT MAY ACTIVATE UNEXPECTEDLY. DO
NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT.
WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE
POWER SOURCE.
NOTE
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly
equipped to do so (see Section 6.2, this manual).
The FS30 Dispenser, Lancer Series 14800
i
29"
(737 mm)
8 3/4"
(222 mm)
18 3/4"
(476 mm)
4 1/2"
(114 mm)
14 5/8"
(372 mm)
5 1/2"
(140 mm)
26 1/2"
(673 mm)
30"
(762 mm)
39 5/8"
(1006 mm)
(254 mm)
5 1/8"
(130 mm)
10"
23"
(584 mm)
7 1/2"
(190 mm)
30 1/2"
(775 mm)
MANUFACTURERS INTRODUCTION - High Volume Free Standing Fountain Drink Dispenser
The unit is designed with the highest quality components to be user and service friendly. The FS30 is designed to be
ready to use out-of-the-box as long as there is a steady water supply, BIB (Bag-In-Box) syrups with their pumps,
and a regulated CO
2 supply. It will seamlessly interface with the Lancer Ice Link ice transport system to provide
for a minimum of labor and maintenance by store personnel.
The FS30 features a casted-in cold carbonator within the cold plate. It has a removable probe that regulates the
mixture of CO
2 and plain water. The unit is equipped with a pressure (PSI) relief valve and a maintenance-free
water pump with backflow preventer for the carbonator. The cold plate has been designed and tested to meet the
highest performance and health standards. The design allows for a single drain and the ability for up to 16 independent
brands to be dispensed through four (4) Lancer Multi-Flavor dispense nozzles. A total of 12 "bonuses" (ambient flavors) may
be added to the drink via the flavor injection system on four (4) nozzles. The bonus flavors are plumbed independently to
each of the nozzles allowing for a multitude of customer pleasing drink combinations.
Supplier Name: Lancer
Address: 6655 Lancer Blvd
San Antonio, TX 78219
Phone: (800) 729-1500
Local Service Name: __________________________________________
Local Service Phone #: ________________________________________
ii
TABLE OF CONTENTS
SPECIFICATIONS ...............................................................................................................................................i
MANUFACTURERS INTRODUCTION ..............................................................................................................ii
TABLE OF CONTENTS .....................................................................................................................................ii
1. INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING........................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 SELECTING COUNTER LOCATION .................................................................................................2
1.4 INSTALLING THE DISPENSER.........................................................................................................2
1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE .......................................................................4
2. CLEANING AND SANITIZING INSTRUCTIONS ........................................................................................4
2.1 GENERAL INFORMATION ................................................................................................................4
2.2 REQUIRED CLEANING EQUIPMENT...............................................................................................5
2.3 DAILY CLEANING ..............................................................................................................................5
2.4 ICE BIN CLEANING - START UP AND MONTHLY ...........................................................................6
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - FIGAL SYSTEMS............................6
2.6 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS.................7
3. HOW TO OPERATE AND ADJUST THE LANCER FS30..........................................................................8
3.1 NORMAL OPERATION ......................................................................................................................8
3.2 PROGRAMMING AND SETUP SOFTWARE.....................................................................................8
3.3 PURGING THE CARBONATION SYSTEM .....................................................................................10
3.4 PURGING THE WATER AND SYRUP SYSTEM.............................................................................10
3.5 ADJUSTING WATER FLOW (LFCV®) .............................................................................................10
3.6 WEEKLY ADJUSTING OF WATER TO SYRUP (RATIO) BRIX (LFCV
®) ........................................11
3.7 CARBONATOR PUMP MODIFICATIONS........................................................................................11
3.8 PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE ....................................................11
3.9 REPLENISHING BIB (BAG-IN-BOX) SYRUP SUPPLY ...................................................................11
4. TROUBLESHOOTING GUIDE FOR THE FS30 DISPENSER..................................................................12
5. EXTRA CAPABILITIES .............................................................................................................................15
5.1 AUTOMATIC AGITATION AND RESETTABLE BREAKER..............................................................15
5.2 DIAGNOSTIC ...................................................................................................................................15
6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........................................................17
6.1 FINAL ASSEMBLY ......................................................................................................................17-18
6.2 PELLET ICE ASSEMBLY AND PARTS LISTING.............................................................................19
6.3 WIRING DIAGRAM - 115V/60HZ (FIGURE SCHEMATICS) ...........................................................20
6.4 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................21
1. INSTALLATION
1.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible
indication(s) of damage. If damage(s) exist(s), have carrier note same on bill of lading and file claim
with carrier.
1.2 UNPACKING
A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior packing.
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. (Support dispenser while
removing shipping base to prevent damage to the dispenser.)
1
Figure 1
NOTE:
Please refer to specific icemaker
model for proper air intake/exhaust
ventilation with Lancer units.
SUFFICIENT CLEARANCE FOR
FILLING MANUALLY WITH ICE,
WHEN ICE MAKER NOT USED
MINIMUM of 6" (152 mm)
AIR
clearance above ice maker
OUT
OUT
AIR
39.625" (1006.5 mm)
30 1/2" (775 mm)
OUT
AIR
AIR
OUT
10" (254 mm)
DISPENSE HEIGHT
MINIMUM of 6" (152 mm)
clearance above ice maker
IN
AIR
AIR
IN
6" (152 mm) clearance
30" (762 mm)
39.625" (1006.5 mm)
6" (152 mm) clearance
wall clearance
MINIMUM of 6" (152 mm)
30 1/2" (775 mm)
1.3 SELECTING COUNTER LOCATION (SEE FIGURE 1)
W
ARNING
THIS APPLIANCE MUST BE EARTHED. THIS DISPENSER MUST BE ELECTRICALLY
GROUNDED TO AVOID DANGER TO THE OPERATOR. THE POWER CORD PROVIDED HAS
A THREE PRONG GROUNDED PLUG. IF A THREE HOLED GROUNDED ELECTRICAL
OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD OF INSURING A PROPER
GROUND TO THE DISPENSER.
CAUTION
FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR
MOTOR AND PUMP AND VOID THE WARRANTY.
A. Select a location close to a properly grounded 20 Amp electrical outlet, convenient to an open
type drain, access for soda, water, and syrup lines. It should have sufficient clearance above
the unit to provide for servicing.
1. If at all possible, location should be away from direct sunlight or other heat sources.
2. Connecting lines may be run through access in back of the unit or extend down through a
counter cutout.
3. Check the dispenser serial number plate for correct electrical requirements of unit. Do not
plug into wall electrical outlet unless the current shown on the serial number plate agrees with local
current available.
4. The counter must support the weight of the dispenser, ice, and possibly an icemaker. Total
weight may exceed 800 pounds (363.6 kg).
B. Unit may be installed directly on the countertop or on optional leg kit (PN 82-3484). If installed
directly on the counter, the unit must be sealed to the countertop. If an icemaker is to be
mounted on top of dispenser, do not install dispenser on legs.
NOTE
Water pipe connections and fixtures directly connected to a potable water supply must all be
sized, installed, and maintained according to Federal, State, and Local laws.
The water supply must be protected by means of an air gap, a backflow prevention device
(located upstream of the CO
2 injection system) or another approved method to comply with NSF
standards. A backflow prevention device must comply with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
C. Location must insure sufficient clearance on sides, top and back of unit is provided for
ventilation and air circulation (see Figure 1).
D. Additionally, if an ice maker is not top mounted on the unit, sufficient clearance should be
provided [a minimum of 16 inches (40.6 cm) is recommended] to allow filling the unit with ice
from a five (5) gallon (19 liter) container (see Figure 1).
1.4 INSTALLING THE DISPENSER
A. Remove Cup Rest, Drip Tray, Splash Plate, and Top Cover.
B. Remove Cover Plate at rear of unit if not a through-the-counter installation.
C. Connect plain water supply line and water supply for carbonator to the 3/8 inch barb fittings at
the front of the unit (See Figure 2).
D. For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI.
If the water pressure is lower than 75 psi flowing, a Water Booster system must
be used.
NOTE:
The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit.
The Water Booster must be installed as close as possible to the plain water circuit inlet.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a water booster
is NOT installed, all water products will not hold a proper flow rate and/or water/syrup ratio.
Additionally, flow conditions at the nozzle may be affected, for example, poor nozzle coning and
mixing.
2
3
E. For the soda water supply line, the inlet water static pressure going into the carbonator pump
should NOT exceed 50 PSI. If the static water pressure exceeds 50 psi, a water regulator must
be installed before the carbonator water inlet.
NOTE:
The regulator (Lancer PN 18-0306) must be installed as close as possible to the water
carbonator pump inlet.
The water pressure value feeding the carbonator is recommended to be at a minimum of 25 PSI.
If the normal water pressure does not exceed 50 psi, but fluctuates over this value (for
example, when water usage on other equipment connected to the same water supply causes
pressure “spikes”), the use of a water regulator is also required.
F. Place CO
2 Cylinder with regulator in a serviceable location and route CO2 supply line (75 PSI)
to the 1/4 inch flare fitting at the front of the unit (See Figure 3). Check for leaks.
G. Connect syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit (See
Figure 4), using BIB (Bag-In-Box) pumps. Check for leaks.
H. Connect flavor injection lines to the barb fittings at the front of the unit (See Figure 4). Check
for leaks.
I. Install Drip Tray and extend hose to open type drain.
J. Drain lines must be insulated with a closed cell insulation. Insulation must cover the entire
length of the drain hose, including fittings. The drain should be installed in such a manner that
water does not collect in sags or other low points, as condensation will form.
K. Install Cup Rest and Splash Plate.
L. Connect Power Cord to grounded electrical outlet.
W
ARNING:
ICE AUGER AND BIN AGITATION SYSTEM WILL OPERATE AUTOMATICALLY. DO NOT
PLACE HANDS OR ANY BODY PARTS WITHIN THE BIN OR IN THE ICE CHUTE.
M. Test Motor operation by pushing Ice Chute.
Figure 2
Water Inlets
Figure 4
Syrup Connections
Flavor Injection Inlets
Figure 3
CO
2 Inlet
4
N. Clean and sanitize dispenser (see Section 2).
O. Fill unit approximately half full with ice. Push Chute and check for ice delivery.
P. Fill unit with ice.
Q. Install Top Cover.
NOTE
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not
properly equipped to do so (see Section 6.2, this manual).
R. Set brix ratio for beverage dispensing valves according to manufacturer's instructions.
IMPORT
ANT NOTICE
WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT, A BIN THERMOSTAT OR OTHER MEANS
OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED. FAILURE TO DO SO COULD
RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY.
DURING THE AUTOMATIC AGITATION CYCLE AND/OR WHILE DISPENSING ICE, THERE
MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF
THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION.
CONTACT YOUR ICEMAKER SUPPLIER FOR INFORMATION ON PROPER BIN THERMOSTAT.
CAUTION
BEFORE REMOVING ANY PARTS IN THE BIN, ENSURE THE UNIT IS DISCONNECTED FROM
THE POWER SOURCE. AUTOMATIC AGITATION MAY GO OFF AT ANY TIME, AND THE
AGITATOR MAY CAUSE INJURY.
1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE
A. An optional Sold-Out Device can be used to automatically shut off the Syrup Pump when the
Package(s) is empty. This stops the operation of the Pump and the exhaust of gas until a new
syrup package is connected to the Pump.
B. The Lancer Sold-Out device measures syrup vacuum in the Pump Inlet Line. When the Syrup
Package is empty, the Pump increases vacuum causing the device to shut off the gas pressure
to stop the Pump. The Lancer Sold-Out automatically resets, after new Syrup Packages are
connected.
2. CLEANING AND SANITIZING INSTRUCTIONS
2.1 GENERAL INFORMATION
A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in
accordance with NSF guidelines. This equipment must be cleaned and sanitized after
installation is complete, and the operator of the equipment must provide continuous
maintenance as required by this manual and/or state and local health department guidelines to
ensure proper operation and sanitation requirements are maintained.
NOTE
The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment
identified by this manual. If other equipment is being cleaned, follow the guidelines established
for that equipment.
B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are
to be used during cleaning and sanitizing operations. Applicable safety precautions must be
observed. Instruction warnings on the product being used must be followed.
C. Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid
contamination.
D. Do NOT use strong bleaches or detergents. They tend to discolor and/or corrode various
materials.
E. Do NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, solvents, etc.,
on the dispenser.
F. Do NOT use hot water above 140°F (60°C). This may damage certain materials.
5
2.2 REQUIRED CLEANING EQUIPMENT
A. Cleansers (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a
temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture
ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of
five (5) gallons of cleaning mixture should be prepared. Any equivalent cleanser may be used
as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least
two (2) percent sodium hydroxide (NaOH). Rinsing must be thorough and use clean, potable
water which is also at a temperature of 90° to 110°F.
NOTE
Extended lengths of product lines may require that an additional volume of cleaning solution be
prepared.
B. Sanitizing solutions should be prepared in accordance with the manufacturer's written
recommendations and safety guidelines. The solution must provide 50 to 100 parts per million
(PPM) available chlorine. A minimum of five (5) gallons of sanitizing solution should be
prepared. Any sanitizing solution may be used as long as it is prepared in accordance with the
manufacturer's written recommendations and safety guidelines, and provides 50 to 100 parts
per million (PPM) available chlorine. Sanitizing solution is to be purged from line(s) and
equipment by flushing with product only until there is no after taste. Do not rinse with water.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with
the end use product until there is no after taste in the product. This is an NSF requirement, since
residual sanitizing solution left in the system could create health hazards.
Extended lengths of product lines may require that an additional volume of sanitizing solution
be prepared.
C. Other
1. Clean cloth towels.
2. Bucket.
3. Small brush (PN 22-0017) - included with installation kit.
4. Extra nozzle.
5. Sanitary gloves.
2.3 DAILY CLEANING
A. Carefully remove the nozzle housings by turning counter-clockwise and pulling down from the
nozzle body (see Figure 5).
Figure 5 Figure 6
B. Wash the nozzle housings in warm soapy water and rinse with clean warm water.
C. Wet a clean cloth in warm soapy water.
D. While the nozzle housing is removed, wipe down the perimeter and end of the nozzle body (see
Figure 6).
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