Lancer 85-14808N-12 User Manual

INSTALLATION AND SERVICE MANUAL

FOR

FLAVOR SELECT 30 (FS30)

ICE BEVERAGE DISPENSER

LANCER SERIES 14800

DATE: 03/06/06
P.N. 28–0558/02

This manual supersedes and replaces 28-0558/01, dated 03/17/05.

FAX Engineering: • 210-310-7096

"Lancer" is the registered trademark of Lancer • Copyright — 2006 by Lancer, all rights reserved

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • [phone]

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

85-14808-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,

30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz

85-14808N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz

85-14810-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,

30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz

85-14810N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz

85-14812-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,

30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz

85-14812N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz

85-14814-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,

30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz

85-14814N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz

85-14816-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND,

30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz

85-14816N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz

SPECIFICATIONS

DIMENSIONS 30" WIDE

HEIGHT: 39.625 INCHES (100.7 cm)
WIDTH: 30.00 INCHES (76.2 cm)
DEPTH: 30.50 INCHES (77.5 cm)

TOTAL ICE CAPACITY: 280 LBS (127.0 KG)

DISPENSABLE ICE CAPACITY: 210 LBS ( 95.3 KG)

COUNTER WEIGHT (WITHOUT ICE): 390 LBS (177.0 KG)

SHIPPING WEIGHT: 420 LBS (138.6 KG)

ELECTRICAL

VOLTAGE: 115
AMPS: 7.0
Hz: 60

W

ARNING

THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION. IT MAY ACTIVATE UNEXPECTEDLY. DO
NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT.

WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE
POWER SOURCE.

NOTE

Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly
equipped to do so (see Section 6.2, this manual).

The FS30 Dispenser, Lancer Series 14800

i

29"

(737 mm)

8 3/4"

(222 mm)

18 3/4"

(476 mm)

4 1/2"

(114 mm)

14 5/8"

(372 mm)

5 1/2"

(140 mm)

26 1/2"

(673 mm)

30"

(762 mm)

39 5/8"

(1006 mm)

(254 mm)

5 1/8"

(130 mm)

10"

23"

(584 mm)

7 1/2"

(190 mm)

30 1/2"

(775 mm)

MANUFACTURERS INTRODUCTION - High Volume Free Standing Fountain Drink Dispenser

The unit is designed with the highest quality components to be user and service friendly. The FS30 is designed to be

ready to use out-of-the-box as long as there is a steady water supply, BIB (Bag-In-Box) syrups with their pumps,
and a regulated CO

2 supply. It will seamlessly interface with the Lancer Ice Link ice transport system to provide

for a minimum of labor and maintenance by store personnel.

The FS30 features a casted-in cold carbonator within the cold plate. It has a removable probe that regulates the
mixture of CO

2 and plain water. The unit is equipped with a pressure (PSI) relief valve and a maintenance-free

water pump with backflow preventer for the carbonator. The cold plate has been designed and tested to meet the
highest performance and health standards. The design allows for a single drain and the ability for up to 16 independent

brands to be dispensed through four (4) Lancer Multi-Flavor dispense nozzles. A total of 12 "bonuses" (ambient flavors) may
be added to the drink via the flavor injection system on four (4) nozzles. The bonus flavors are plumbed independently to

each of the nozzles allowing for a multitude of customer pleasing drink combinations.

Supplier Name: Lancer
Address: 6655 Lancer Blvd

San Antonio, TX 78219

Phone: [phone]

Local Service Name: __________________________________________

Local Service Phone #: ________________________________________

ii

TABLE OF CONTENTS

SPECIFICATIONS ...............................................................................................................................................i

MANUFACTURERS INTRODUCTION ..............................................................................................................ii

TABLE OF CONTENTS .....................................................................................................................................ii

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING........................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 SELECTING COUNTER LOCATION .................................................................................................2

1.4 INSTALLING THE DISPENSER.........................................................................................................2

1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE .......................................................................4

2. CLEANING AND SANITIZING INSTRUCTIONS ........................................................................................4

2.1 GENERAL INFORMATION ................................................................................................................4

2.2 REQUIRED CLEANING EQUIPMENT...............................................................................................5

2.3 DAILY CLEANING ..............................................................................................................................5

2.4 ICE BIN CLEANING - START UP AND MONTHLY ...........................................................................6

2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - FIGAL SYSTEMS............................6

2.6 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS.................7

3. HOW TO OPERATE AND ADJUST THE LANCER FS30..........................................................................8

3.1 NORMAL OPERATION ......................................................................................................................8

3.2 PROGRAMMING AND SETUP SOFTWARE.....................................................................................8

3.3 PURGING THE CARBONATION SYSTEM .....................................................................................10

3.4 PURGING THE WATER AND SYRUP SYSTEM.............................................................................10

3.5 ADJUSTING WATER FLOW (LFCV®) .............................................................................................10

3.6 WEEKLY ADJUSTING OF WATER TO SYRUP (RATIO) BRIX (LFCV

®) ........................................11

3.7 CARBONATOR PUMP MODIFICATIONS........................................................................................11

3.8 PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE ....................................................11

3.9 REPLENISHING BIB (BAG-IN-BOX) SYRUP SUPPLY ...................................................................11

4. TROUBLESHOOTING GUIDE FOR THE FS30 DISPENSER..................................................................12

5. EXTRA CAPABILITIES .............................................................................................................................15

5.1 AUTOMATIC AGITATION AND RESETTABLE BREAKER..............................................................15

5.2 DIAGNOSTIC ...................................................................................................................................15

6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........................................................17

6.1 FINAL ASSEMBLY ......................................................................................................................17-18

6.2 PELLET ICE ASSEMBLY AND PARTS LISTING.............................................................................19

6.3 WIRING DIAGRAM - 115V/60HZ (FIGURE SCHEMATICS) ...........................................................20

6.4 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................21

1. INSTALLATION

1.1 RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible
indication(s) of damage. If damage(s) exist(s), have carrier note same on bill of lading and file claim
with carrier.

1.2 UNPACKING

A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior packing.
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. (Support dispenser while

removing shipping base to prevent damage to the dispenser.)

1

Figure 1

NOTE:

Please refer to specific icemaker
model for proper air intake/exhaust
ventilation with Lancer units.

SUFFICIENT CLEARANCE FOR

FILLING MANUALLY WITH ICE,

WHEN ICE MAKER NOT USED

MINIMUM of 6" (152 mm)

AIR

clearance above ice maker

OUT

OUT

AIR

39.625" (1006.5 mm)

30 1/2" (775 mm)

OUT

AIR

AIR

OUT

10" (254 mm)

DISPENSE HEIGHT

MINIMUM of 6" (152 mm)

clearance above ice maker

IN

AIR

AIR

IN

6" (152 mm) clearance

30" (762 mm)

39.625" (1006.5 mm)

6" (152 mm) clearance

wall clearance

MINIMUM of 6" (152 mm)

30 1/2" (775 mm)

1.3 SELECTING COUNTER LOCATION (SEE FIGURE 1)

W

ARNING

THIS APPLIANCE MUST BE EARTHED. THIS DISPENSER MUST BE ELECTRICALLY
GROUNDED TO AVOID DANGER TO THE OPERATOR. THE POWER CORD PROVIDED HAS
A THREE PRONG GROUNDED PLUG. IF A THREE HOLED GROUNDED ELECTRICAL
OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD OF INSURING A PROPER
GROUND TO THE DISPENSER.

CAUTION

FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR
MOTOR AND PUMP AND VOID THE WARRANTY.

A. Select a location close to a properly grounded 20 Amp electrical outlet, convenient to an open

type drain, access for soda, water, and syrup lines. It should have sufficient clearance above
the unit to provide for servicing.

1. If at all possible, location should be away from direct sunlight or other heat sources.

2. Connecting lines may be run through access in back of the unit or extend down through a
counter cutout.

3. Check the dispenser serial number plate for correct electrical requirements of unit. Do not

plug into wall electrical outlet unless the current shown on the serial number plate agrees with local
current available.

4. The counter must support the weight of the dispenser, ice, and possibly an icemaker. Total
weight may exceed 800 pounds (363.6 kg).

B. Unit may be installed directly on the countertop or on optional leg kit (PN 82-3484). If installed

directly on the counter, the unit must be sealed to the countertop. If an icemaker is to be

mounted on top of dispenser, do not install dispenser on legs.

NOTE

Water pipe connections and fixtures directly connected to a potable water supply must all be
sized, installed, and maintained according to Federal, State, and Local laws.

The water supply must be protected by means of an air gap, a backflow prevention device
(located upstream of the CO

2 injection system) or another approved method to comply with NSF

standards. A backflow prevention device must comply with ASSE and local standards. It is the

responsibility of the installer to ensure compliance.

C. Location must insure sufficient clearance on sides, top and back of unit is provided for

ventilation and air circulation (see Figure 1).

D. Additionally, if an ice maker is not top mounted on the unit, sufficient clearance should be

provided [a minimum of 16 inches (40.6 cm) is recommended] to allow filling the unit with ice
from a five (5) gallon (19 liter) container (see Figure 1).

1.4 INSTALLING THE DISPENSER

A. Remove Cup Rest, Drip Tray, Splash Plate, and Top Cover.
B. Remove Cover Plate at rear of unit if not a through-the-counter installation.
C. Connect plain water supply line and water supply for carbonator to the 3/8 inch barb fittings at

the front of the unit (See Figure 2).

D. For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI.

If the water pressure is lower than 75 psi flowing, a Water Booster system must

be used.

NOTE:

The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit.

The Water Booster must be installed as close as possible to the plain water circuit inlet.

If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a water booster
is NOT installed, all water products will not hold a proper flow rate and/or water/syrup ratio.
Additionally, flow conditions at the nozzle may be affected, for example, poor nozzle coning and
mixing.

2

3

E. For the soda water supply line, the inlet water static pressure going into the carbonator pump

should NOT exceed 50 PSI. If the static water pressure exceeds 50 psi, a water regulator must

be installed before the carbonator water inlet.

NOTE:

The regulator (Lancer PN 18-0306) must be installed as close as possible to the water
carbonator pump inlet.

The water pressure value feeding the carbonator is recommended to be at a minimum of 25 PSI.
If the normal water pressure does not exceed 50 psi, but fluctuates over this value (for
example, when water usage on other equipment connected to the same water supply causes
pressure “spikes”), the use of a water regulator is also required.

F. Place CO

2 Cylinder with regulator in a serviceable location and route CO2 supply line (75 PSI)

to the 1/4 inch flare fitting at the front of the unit (See Figure 3). Check for leaks.

G. Connect syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit (See

Figure 4), using BIB (Bag-In-Box) pumps. Check for leaks.

H. Connect flavor injection lines to the barb fittings at the front of the unit (See Figure 4). Check

for leaks.
I. Install Drip Tray and extend hose to open type drain.
J. Drain lines must be insulated with a closed cell insulation. Insulation must cover the entire

length of the drain hose, including fittings. The drain should be installed in such a manner that

water does not collect in sags or other low points, as condensation will form.
K. Install Cup Rest and Splash Plate.
L. Connect Power Cord to grounded electrical outlet.

W

ARNING:

ICE AUGER AND BIN AGITATION SYSTEM WILL OPERATE AUTOMATICALLY. DO NOT
PLACE HANDS OR ANY BODY PARTS WITHIN THE BIN OR IN THE ICE CHUTE.

M. Test Motor operation by pushing Ice Chute.

Figure 2

Water Inlets

Figure 4

Syrup Connections

Flavor Injection Inlets

Figure 3

CO

2 Inlet

4

N. Clean and sanitize dispenser (see Section 2).
O. Fill unit approximately half full with ice. Push Chute and check for ice delivery.
P. Fill unit with ice.
Q. Install Top Cover.

NOTE

Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not
properly equipped to do so (see Section 6.2, this manual).

R. Set brix ratio for beverage dispensing valves according to manufacturer's instructions.

IMPORT

ANT NOTICE

WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT, A BIN THERMOSTAT OR OTHER MEANS
OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED. FAILURE TO DO SO COULD
RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY.

DURING THE AUTOMATIC AGITATION CYCLE AND/OR WHILE DISPENSING ICE, THERE
MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF
THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION.

CONTACT YOUR ICEMAKER SUPPLIER FOR INFORMATION ON PROPER BIN THERMOSTAT.

CAUTION

BEFORE REMOVING ANY PARTS IN THE BIN, ENSURE THE UNIT IS DISCONNECTED FROM
THE POWER SOURCE. AUTOMATIC AGITATION MAY GO OFF AT ANY TIME, AND THE
AGITATOR MAY CAUSE INJURY.

1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE

A. An optional Sold-Out Device can be used to automatically shut off the Syrup Pump when the

Package(s) is empty. This stops the operation of the Pump and the exhaust of gas until a new
syrup package is connected to the Pump.

B. The Lancer Sold-Out device measures syrup vacuum in the Pump Inlet Line. When the Syrup

Package is empty, the Pump increases vacuum causing the device to shut off the gas pressure
to stop the Pump. The Lancer Sold-Out automatically resets, after new Syrup Packages are
connected.

2. CLEANING AND SANITIZING INSTRUCTIONS

2.1 GENERAL INFORMATION

A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in

accordance with NSF guidelines. This equipment must be cleaned and sanitized after
installation is complete, and the operator of the equipment must provide continuous
maintenance as required by this manual and/or state and local health department guidelines to
ensure proper operation and sanitation requirements are maintained.

NOTE

The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment
identified by this manual. If other equipment is being cleaned, follow the guidelines established
for that equipment.

B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are

to be used during cleaning and sanitizing operations. Applicable safety precautions must be
observed. Instruction warnings on the product being used must be followed.

C. Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid

contamination.

D. Do NOT use strong bleaches or detergents. They tend to discolor and/or corrode various

materials.

E. Do NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, solvents, etc.,

on the dispenser.

F. Do NOT use hot water above 140°F (60°C). This may damage certain materials.

5

2.2 REQUIRED CLEANING EQUIPMENT

A. Cleansers (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a

temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture

ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of

five (5) gallons of cleaning mixture should be prepared. Any equivalent cleanser may be used

as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least

two (2) percent sodium hydroxide (NaOH). Rinsing must be thorough and use clean, potable

water which is also at a temperature of 90° to 110°F.

NOTE

Extended lengths of product lines may require that an additional volume of cleaning solution be

prepared.

B. Sanitizing solutions should be prepared in accordance with the manufacturer's written

recommendations and safety guidelines. The solution must provide 50 to 100 parts per million

(PPM) available chlorine. A minimum of five (5) gallons of sanitizing solution should be

prepared. Any sanitizing solution may be used as long as it is prepared in accordance with the

manufacturer's written recommendations and safety guidelines, and provides 50 to 100 parts

per million (PPM) available chlorine. Sanitizing solution is to be purged from line(s) and

equipment by flushing with product only until there is no after taste. Do not rinse with water.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

the end use product until there is no after taste in the product. This is an NSF requirement, since

residual sanitizing solution left in the system could create health hazards.

Extended lengths of product lines may require that an additional volume of sanitizing solution

be prepared.

C. Other

1. Clean cloth towels.

2. Bucket.

3. Small brush (PN 22-0017) - included with installation kit.

4. Extra nozzle.

5. Sanitary gloves.

2.3 DAILY CLEANING

A. Carefully remove the nozzle housings by turning counter-clockwise and pulling down from the

nozzle body (see Figure 5).

Figure 5 Figure 6

B. Wash the nozzle housings in warm soapy water and rinse with clean warm water.
C. Wet a clean cloth in warm soapy water.
D. While the nozzle housing is removed, wipe down the perimeter and end of the nozzle body (see

Figure 6).

6

E. Fill a cup with clean warm water and rinse nozzle body.
F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If necessary, replace

damaged o-ring with LANCER PN 02-0231.

G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by

sliding it over the nozzle body and turning clockwise to lock in position.

2.4 ICE BIN CLEANING - START UP AND MONTHLY

A. Disconnect Dispenser from power source.
B. Remove Top Cover
C. Melt out any remaining ice from the bin.
D. Remove Splash Plate, Drip Tray and front and rear bin covers.
E. Remove Agitator Pin from Agitator Shaft. Slide Agitator Shaft rearward out of Motor Shaft and

pull out of rear Bearing to remove.
F. Remove Dispensing Wheel from Motor Shaft by sliding rearward.
G. Remove Dispensing Wheel Shroud.

1. For white dispensing wheel shroud:

a. Remove the gasket, which secures the shroud, by pulling it out.
b. Push the front section back (see Figure 7).
c. Pull the shroud up and out (see Figure 8).

Figure 7 Figure 8

H. Using cleaning solution, described in Section 2.2, and a clean cloth or soft brush, clean all

removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum casting.
I. Using hot water, thoroughly rinse away the cleaning solution.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described in Section 2.2,

and wash all surfaces of removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum

casting.
K. Wearing sanitary gloves, reassemble all removable parts.
L. Fill unit with ice and replace Top Cover.

NOTE

Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not

properly equipped to do so (see Section 6.2, this manual).

M. Reconnect Dispenser to power source.

2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - FIGAL SYSTEMS

NOTE

Extended lengths of product lines may require more time for flushing and rinsing lines than stated
below.

A. Disconnect syrup lines from syrup containers (for example, quick disconnects, figal containers,

etc.).
B. Connect hose half of syrup line to a syrup tank filled with clean, potable, room temperature

7

water. Connect CO

2 supply hose to tank and pressurize.

C. Activate valve until water is dispensed. Flush and rinse line and fittings for a minimum of

60 seconds to remove all traces of residual product.

W

ARNING

TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO
REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK.

D. Disconnect CO2 supply hose from the water filled syrup tank.
E. Following the instructions as described in Section 2.2 above, mix appropriate amount of

cleaning solution. Fill a tank with this solution. Connect hose half of syrup line to the tank.
Connect CO2 supply hose to tank and pressurize.

F. Activate valve and draw cleaning solution through lines for a minimum of 60 seconds. This will

ensure line is flushed and filled with cleaning solution. Allow line to stand for at least
30 minutes.

G. Disconnect CO2

supply hose from the tank.

H. Connect hose half of syrup line to a tank filled with clean, potable, water at a temperature of

90° to 110°F. Connect CO

2 supply hose to tank and pressurize.

I. Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all

traces of cleaning solution. Continue rinsing until testing with phenolpthalein shows that the
rinse water is free of residual detergent.

WARNING

TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO
REMOVE SYRUP TANK COVER UNTIL CO

2 PRESSURE HAS BEEN RELEASED FROM TANK.

J. Disconnect CO

2 supply hose from the tank.

K. Following the instructions as described in 2.2 above, mix appropriate amount of sanitizing

solution. Fill a tank with this solution. Connect hose half of syrup line to the tank. Connect
CO2supply hose to tank and pressurize.

L. Activate valve and draw sanitizing solution through line for a minimum of 60 seconds. This

will ensure line is flushed and filled with sanitizing solution. Allow line to stand for at least

30 minutes.
M. Disconnect CO2 supply hose from the tank.
N. Reconnect syrup lines to syrup containers (for example, quick disconnects, figal containers,

etc.) and ready unit for operation.
O. Draw drinks to refill lines and flush the sanitizing solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

the end use product until there is no after taste in the product. This is an NSF requirement.

P. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional flushing of syrup system may be required.
Q. Repeat cleaning, rinsing, and sanitizing procedures for each valve and each circuit.

2.6 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS

NOTE

Extended lengths of product lines may require more time for flushing and rinsing lines than

stated below.

A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag

valve removed from an empty Bag-in-Box (BIB) package.
B. Place syrup inlet line in a clean container filled with clean, potable, room temperature water.
C. Activate valve until water is dispensed. Flush and rinse line and fittings for a minimum of

60 seconds to remove all traces of residual product.
D. Following the instructions as described in 2.2 above, mix appropriate amount of cleaning

solution in a clean container. Place syrup inlet line in container filled with cleaning solution.
E. Activate valve and draw cleaning solution through lines for a minimum of 60 seconds. This

will ensure line is flushed and filled with cleaning solution. Allow line to stand for at least

30 minutes.

F. Place syrup inlet line in a clean container filled with clean, potable, water at a temperature of

90° to 110°F.

G. Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all

traces of cleaning solution. Continue rinsing until testing with phenolpthalein shows that the
rinse water is free of residual detergent.

H. Following the instructions as described in 2.2 above, mix appropriate amount of sanitizing

solution in a clean container. Place syrup inlet line in container filled with sanitizing solution.

I. Activate valve and draw sanitizing solution through line for a minimum of 60 seconds. This

will ensure line is flushed and filled with sanitizing solution. Allow line to stand for at least
30 minutes.

J. Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup

package. Ready unit for operation.

K. Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the
end use product until there is no after taste in the product. This is an NSF requirement.

L. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional flushing of syrup system may be required.

M. Repeat cleaning, rinsing, and sanitizing procedures for each valve and each circuit.

3. HOW TO OPERATE AND ADJUST THE LANCER FS30

3.1 NORMAL OPERATION

A. Fill cup with desired amount of ice.
B. Place cup under nozzle below desired brand.
C. Select up to two (2) desired bonus flavors from those available on the keypad, by pressing

against the flavor label once. Selection indicator light will illuminate, acknowledging

selection(s).
D. Press and hold brand label to fill cup.
E. Top off cup as desired

3.2 PROGRAMMING AND SETUP SOFTWARE

A. INTRODUCTION

NOTE:

The following descriptions reflect Firmware Versions: Controller Board: 0.405 and the Valve

Board: 1.100. Lancer reserves the right to make changes and updates as required. If you have

any questions regarding the latest versions of programs, please contact your Lancer

representative.

1. The Lancer FS30 has been factory preset to the settings necessary to comply with the
brand/flavor version of the unit requested by the customer.

2. Adjustments or upgrades should only be performed by trained personnel. For any
upgrades, an upgrade kit may be purchased. It will include all of the hardware required for
the upgrade, including bezels and valves.

3. The valves can be adjusted by scrolling through the menus (see Figure 9) using the UP and
DOWN arrows. By pressing the ENTER button, a submenu is revealed. In the submenu,
the individual valves can be adjusted to the desired configuration.

B. MENUS AND SUBMENUS

1. Bonus Flavors

a. Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense

carbonated water/plain water.

b. Choose the Valve number (1-4) by scrolling UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the Top, Middle, or Bottom "bonus" flavors

categories.

8

9

Main Menu Layout

Figure 9

2. Brands

a. Decide how the brands will be setup.
b. Choose the Valve number (1-4) by scrolling UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the Left or Right categories. The Left or

Right categories are set with the assumption that you are looking at them from the front.

d. Press UP and DOWN arrows under Left (1-2) or Right (1-2) to select the brand per side

d. Press the UP and DOWN arrows under Top, Middle, or Bottom to select it as an

injected flavor, carbonated Soda water, or plain Water. (NOTE: Water is NOT an option
for Valves 1 and 4.)

e. Press ENTER to finalize settings. Panel lights should confirm finalized configurations.

INITIALIZATION SCREEN

(BOOT UP ONLY)

LANCER FS-16

VER. 0.40000

MAIN MENU

FS-16 SETUP

MAJOR / MINOR

FS-16 SETUP

CONFIG BONUS KEY

FS-16 SETUP

SODA / PLAIN WATER

FS-16 SETUP

CFG DISPENSE DLY

FS-16 SETUP

PC MODE

FS-16 SETUP

PC TIME

FS-16 SETUP

ICE STIR OFF

FS-16 SETUP

ICE STIR ON

FS-16 SETUP

SOLD OUT

FS-16 SETUP

CARB SENSORS

SUB-CATEGORY

BRANDS PER SIDE

V:1 L:2 R:1

BONUS KEY SETUP

V:1 T:F M:S B:W

CARB / WATER SET UP
V:2 1:S 2:W 3:S 4:W

DISPENSE DELAY

V:1 B1 DLY1

SET PC MODE

OFF ON

ON TIME (MSEC)

05000

OFF TIME (MIN)

00060

ON TIME (MSEC)

02000

SELECT SOLD OUT

SOLD OUT #1

UPPER

307

LOWER

579

Scrolls through Main Menu

Press "Enter" to enter sub-category

Moves cursor to right or left

Changes value (number/letter)

Press "Enter" to save changes
Press "Cancel" to exit menus

2ND SUB-CATEGORY

SET DELAY (MS)

00075

SOLD OUT #1

OFF

SOLD OUT #1

V:1 B:1

FS-16 SETUP

ICE BIN SENSORS

FS-16 SETUP

VALVE CODE VER

FS-16 SETUP

NUMBER OF VALVES

FS-16 SETUP

RESET DEFAULTS

ICE BIN OPTIC

125

12 1.100 1.100
34 1.100 1.100

4 3 2 1

OFF ON ON ON

RELOAD DEFAULTS?

NO YES

CANCEL

ENTER

as a single or double. For example, for bezel PN 05-2120, V:1 L:1 R:2

3. Soda/Water

a. Decide which switch locations will be carbonated and/or non-carbonated drinks.

(NOTE: Only adjustable on Valves 2 and 3.)
b. Choose the Valve number (2-3) by scrolling the UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the number categories (1-4). The number

categories correspond to the brand location (per valve) that is being configured.

d. Press the UP and DOWN arrows under the number to select if that brand will be

carbonated Soda or non-carbonated plain Water. If a single brand per side, only

number 1 and/or 3 need to be set.

4. Sold Out (Optional Accessory; PN 82-3546)

a. Decide which brands will have the sold out capabilities. Currently, the motherboard can

only support eight (8) brands to have the capability.
b. Choose the Valve number (1-4) by scrolling the UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the number categories (1-4). The number

categories correspond to the brand location (per valve) that is being configured.

d. Press the UP and DOWN arrows under the number to select if that brand will have Sold

out capabilities or if it will have the sold out capability Disabled. If a single brand per

side, only number 1 and/or 3 need to be set.

3.3 PURGING THE CARBONATION SYSTEM

A. A. Turn power off.
B. Turn the pressure adjusting screw on the CO

2

regulator counter-clockwise, all the way out.

C. The relief valve for the built-in carbonator is located on the right hand side behind the dispenser

splash plate. Lift the yellow lever on the top of the relief valve until water flows from the holes
in the relief valve. Allow pressure on the regulator to drop and then lock the relief valve lever
into place.

D. Turn the pressure adjusting screw on the CO

2 regulator clockwise, until there is resistance.

Open the CO2 cylinder handle slowly. Turn the CO2 pressure regulator up (clockwise) slowly to
75 PSIG (5.1 bar).

E. Reconnect the power supply. Built-in carbonator pump will activate periodically to fill

carbonator with the appropriate amount of CO2.

NOTE

To check for CO

2 leaks, close the valve on the CO2 cylinder and observe if the pressure to the

system drops with the cylinder valve closed for five (5) minutes. Open the cylinder valve after
check.

3.4 PURGING THE WATER AND SYRUP SYSTEMS

A. Open a dispensing valve until water and syrup are flowing steadily from the valve.
B. Repeat procedure "A" for each valve.
C. Check all of the unit's syrup and water connections for leaks and repair if necessary.
D. Replace the unit's splash plate and cup rest.

3.5 ADJUSTING WATER FLOW (LFCV

®)

A. The water flow can be adjusted between 3.25 oz/sec (96 ml/sec) and 4.50 oz/sec (133 ml/sec)

on all dispensing valves using the following procedure.

B. Ice should be on the cold plate for at least one (1) hour before you attempt to brix the valves.

The drink temperature should be no higher than 40°F (4.4°C) when the brix is set.
C. Remove dispenser merchandiser assembly.
D. Rotate switches panel, forward and down by releasing the two pin latches on its sides.
E. Rotate light panel, forward and up by releasing the two pin latches on its sides towards the top.
F. Remove nozzle by twisting counter clockwise and pulling down.
G. Install Lancer syrup separator (PN 54-0362) in place of nozzle.
H. Activate dispensing valve to fill separator syrup tube.
I. Hold a Lancer brix cup under the syrup separator and dispense water and syrup into cup for four

10

(4) seconds. Divide number of ounces (ml) of water in cup by four (4) to determine water flow
rate per second.

J. To obtain the proper flow, remove protective cap, and use a screwdriver to adjust water flow

control.

K. Repeat process for each "water valve". There can be up to six (6) gray "water valves" on this

dispenser [up to four (4) carbonated "water valves" and two (2) plain "water valves"].

3.6 WEEKLY ADJUSTING OF WATER TO SYRUP (RATIO) BRIX (LFCV

®)

A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix.
B. To obtain the proper brix, use screwdriver to adjust syrup flow control.
C. Once proper ratio is obtained repeat to verify.
D. Remove syrup separator (PN 54-0362; installed in Section 3.5.G above).
E. Install nozzle.
F. Repeat process for each valve.
G. Once all of the valves have been brixed, restore switches panel and light panel to their original

positions.

3.7 CARBONATOR PUMP MODIFICATIONS

NOTE

The electric, positive displacement, rotary vane pump with replaceable (250 PSI) bypass, is
maintenance-free. Only trained personnel should service pump. Additionally, it is not
recommended that the pump be used with hard water.

A. Servicing

1. Turn unit off.

2. Remove drip tray and splash plate.

3. Turn the CO2 off, activate the relief valve.

4. Once the pressure has been released, untighten the inlet/outlet nuts into/out of the pump

5. Unscrew the mounting bracket.

6. Part should easily slide out for replacement/maintenance.

3.8 PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE

For the Syrup Pump to operate correctly, it is necessary to remove all air from the system. After all
lines to the Syrup Pump and Syrup Packages are connected and CO

2 (or air pressure) is set, the

system should be primed as follows:

A. Disconnect Wire to Soda Solenoid or close Shut Off Valve on soda side so that only syrup will

be dispensed when Dispensing Valve is operated.

B. Operate Valve for five (5) seconds and then release for five (5) seconds. Continue drawing

syrup until flow is steady and full.

C. After priming, look for air pockets in Syrup Inlet or Outlet Lines. Repeat priming to remove any

air pockets found.

D. After priming, replace the Wire to Soda Solenoid or open Soda Shut Off Valve on Dispensing

Valve.

E. Repeat above procedure for all Syrup Pumps.

3.9 REPLENISHING BIB (BAG-IN-BOX) SYRUP SUPPLY

A. Remove empty Syrup Package from system by turning Collar on Quick Disconnect Coupling

counterclockwise.
B. On a new Package, push in on tab located above perforated opening flap.
C. After breaking seal on flap, pull the flap up.
D. Reach in the box and pull the Bag Valve out. Remove the Dust Cap.
E. Connect the Quick Disconnect Coupling by turning the Collar clockwise until stopped by the Bag

Valve.
F The Lancer Sold-Out Device will reset automatically.
G. If air has entered the Syrup System, prime the Syrup Pump following the instructions in

Section 3.3

11

4. TROUBLESHOOTING GUIDE FOR FS30 DISPENSER

TROUBLE CAUSE REMEDY

4.1 No product when A. Keyswitch is off, or Keyswitch A. Turn Keyswitch "ON" and/or

switch is activated. harness disconnected. reconnect Keyswitch harness.

(Switch panel does B. 9-pin valve harness is B. Turn off power, reconnect 9-pin

NOT light up when disconnected. harness, and restore power.

activated). C. Faulty switch assembly. C. Replace switch assembly.

D. No power to unit. D. Check internal breaker and

incoming power.

4.2 No product when A. 25-pin valve harness A. Turn off power, reconnect 25-pin

switch is activated is disconnected. harness, and restore power.

(switch panel DOES B. Faulty switch assembly. B. Replace switch assembly.

light up when activated). C. Faulty product solenoid. C. Replace solenoid assembly.

4.3 Push Chute and A. Dispenser not connected A. Connect Dispenser to power

nothing happens. to power source. source.

B. Microswitch defective. B. Replace Microswitch.
C. Wiring Harness not C. Plug in Wiring Harness.

plugged in.

D. PC Board defective. D. Replace PC Board.

4.4 Push Chute. Ice Door A. Wiring Harness not A. Plug in Wiring Harness.

opens but Motor does plugged in.

not run. B. PC Board defective. B. Replace PC Board.

C. Motor defective. C. Replace Motor.

4.5 Push Chute. Motor A. Solenoid not connected to A. Connect Solenoid to PC board.

runs but Ice Door PC Board.

does not open. B. Solenoid defective. B. Replace Solenoid.

C. PC Board defective. C. Replace PC Board.
D. Solenoid bracket screwed D. Unscrew solenoid bracket, raise

too low and not opening solenoid and re-screw bracket.
completely.

4.6 Push Chute, Ice Door A. Dispenser is out of ice. A. Fill unit with ice.

opens, Motor runs, B. Agitator Pin is missing or B. Replace Agitator Pin.

but no ice dispenses, damaged.

or ice is of poor quality. C. Poor ice quality. C. Install water filtration/purification

to ice maker supply water.

4.7 Valves do not operate. A. Keyswitch is off, or Keyswitch A. Turn Keyswitch and/or make sure

harness disconnected. Keyswitch harness is connected.
B. Circuit Breaker tripped. B. Reset Circuit Breaker.
C. Unit not plugged in. C. Plug in Dispenser.

4.8 Water in Ice Bin. A. Coldplate Drain is obstructed. A. Remove Splash Plate to obtain

access to Drain tubes and clear
accordingly.

4.9 Water leakage around A. Damaged or improperly A. If damaged, replace. If improperly

nozzle. installed o-ring on Nozzle. installed, adjust.

4.10 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining

screws.

B. Damaged or improperly B. Replace or adjust appropriate

installed O-rings. O-rings.

4.11 Noisy/Cavitating A. Insufficient incoming water A. Verify incoming supply water

Carbonator Pump supply pressure. pressure to Carbonator Pump is a

minimum

of 25 psi Carbonator

Pump (maximum of 50 psi).

4.12 Insufficient "Soda" flow. A. Insufficient CO

2 supply A. Verify incoming CO2 pressure

(Carbonated drinks) pressure. between 70 - 75 psi.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

(Section 4.12 is continued on the next page.)

12

(Section 4.12 is continued from the previous page.)

C. Foreign debris in Soda Flow C. Remove Soda Flow Control from

Control. valve and clean out any foreign

material to ensure smooth spool
movement.

4.13 Insufficient Water flow. A. Insufficient incoming supply A. Verify incoming supply water

(Plain Water drinks) pressure. pressure to Plain Water inlet is a

minimum of 75 psi (maximum of
125 psi).

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in Water flow C. Remove Water Flow Control from

control. valve and clean out any foreign

material to ensure smooth spool
movement.

D. Water filtration problem. D. Service water system as required.

4.14 Insufficient syrup flow. A. Insufficient CO

2 pressure to A. Adjust CO2 pressure to 80 psi

BIB pumps. (Minimum: 70 psi) for BIB pumps.

NOTE: Do NOT exceed manufacturer’s pressure recommendations.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in syrup flow C. Remove Syrup Flow Control from

control. valve and clean out any foreign

material to ensure smooth spool
movement.

D. Defective BIB Pump.` D. Replace pump.

4.15 Erratic ratio. A. Incoming water and/or syrup A. Check pressure and adjust.

supply not at minimum
flowing pressure.

B. Foreign debris in water and/or B. Remove flow control from

syrup flow control. suspected valve and clean out any

foreign material to ensure smooth
smooth spool movement.

C. CO2 regulator malfunction. C. Repair or replace CO

2 regulator,

as required.

4.16 Water only dispensed; A. Syrup BIB empty. A. Replace syrup BIB as required.

no syrup; or syrup only B. Water or syrup shutoff on B. Open shutoff fully.
dispensed; no water. mounting block not fully open.

C. Improper or inadequate water C. Remove valve from mounting block

or syrup supply. and open shutoffs slightly and

check water and syrup supply. If
no supply, check dispenser for
or other problems. Ensure BIB
connection is engaged.

D. CO

2 pressure to syrup D. Check the CO2 pressure to the

pump(s) too low. pump to ensure it is between

70 - 80 psi.

E. Stalled or inoperative E. Check CO2 pressure and/or

BIB pump. replace pump.
F. Kinked line. F. Remove kink or replace line.
G. C O2 Regulator malfunction. G. Repair or replace CO2 regulator

as required.

4.17 Valve will not shut off. A. Debris in solenoid seat. A. Activate valve a few times to try

and free debris. If that doesn't
eliminate the problem, remove the
solenoid coil and plunger, and
clean out any foreign material.

B. Solenoid plunger "sticking" B. Replace Solenoid coil.

TROUBLE CAUSE REMEDY

13

4.18 Syrup only dispensed. A. Improper water flow to A. Check for water flow to dispenser.

No water, but CO2 gas dispenser.
dispensed with syrup. B. Carbonator pump motor has B. Reset by turning the unit OFF and

timed out. (A message will and then ON (by using the Circuit
be displayed on the LCD Breaker on the Power Supply, or
screen). momentarily unplugging unit).

C. Liquid level probe not C. Check connections of liquid level

connected properly to PCB. probe to PCB assembly.
D. Faulty PCB assembly. D. Replace PCB assembly.
E. Faulty liquid level probe. E. Replace liquid level probe.

4.19 Excessive foaming. A. No ice in bin. A. Fill bin with ice , and allow

coldplate to re-stabilize.

B. Incoming water or syrup B. Correct prior to dispenser.

temperature too high.
C. CO2pressure too high. C. Adjust CO2 pressure downward,

but not less than 70 psi.
C. Water flow rate too high. D. Readjust and reset ratio.
E. Nozzle and diffuser not clean. E. Remove and clean.
F. Air in BIB lines. F. Bleed air from BIB lines.

4.20 Water continually A. Loose water connection(s). A. Tighten water connections.

leaking at connections. B. Flare seal washer leaks. B. Replace flare seal washer.

4.21 Water leaking from A. Securing screws loosened. A. Tighten screws.

Ice Door. B. Ice Door improperly seated. B. Reattach door assembly to

dispenser.

4.22 Circuit breaker tripping. A. Valve wire harness(es) A. Detect short by disconnecting valve

shorted to itself or Faucet harnesses from Switch Panel
Plate. [(4) 25-pin harnesses and

(4) 9-pin harnesses].

Restore power. If breaker does

NOT trip, then find and replace

shorted harness. If breaker still

trips, re-install the (8) harnesses,

and proceed to Step B, below.
B. Controller PCB is bad. B. Detect by disconnecting the white,

5-pin harness from the controller

PCB. Restore power. If breaker

does NOT trip, then replace

controller PCB. If breaker still trips,

re-install the white 5-pin harness

and proceed to Step C, below.
C. Secondary wire harness C. Locate short from a motor or

is shorted. solenoid harness, and replace as

` necessary.

D. Power Supply is bad. D. Detect short by disconnecting ALL

harness(es) connected to Power

Supply. Restore power. If breaker

still trips, replace Power Supply.

4.23 BIB pump does A. Out of CO

2, CO2 not turned A. Replace CO2 supply, turn on CO2

not operate when on, or low CO

2 pressure. supply, or adjust CO2 pressure to

dispensing valve 70-80 psi.
is opened. B. Out of syrup. B. Replace syrup supply.

C. BIB connector not tight. C. Fasten connector tightly.
D. Kinks in syrup or gas lines. D. Straighten or replace lines.

4.24 BIB pump operating, A. Leak in syrup inlet or outlet A. Replace line.

but no flow. line.

B. Defective BIB pump check B. Replace BIB pump.

valve.

TROUBLE CAUSE REMEDY

14

4.25 BIB pump continues to A. Leak in suction line. A. Replace line.

operate when bag is B. Leaking o-ring on pump inlet B. Replace o-ring.
empty. fitting.

C. Defective syrup BIB pump. C. Replace defective pump.

4.26 BIB pump fails to A. BIB connector not on tight. A. Tighten BIB connector.

restart after bag B. BIB connector is stopped up. B. Clean out or replace BIB
replacement. connector.

C. Kinks in syrup line. C. Straighten or replace line.

4.27 BIB pump fails to stop A. Leak in discharge line or A. Repair or replace discharge line.

when dispensing valve fittings.
is closed. B. Empty BIB. B. Replace BIB.

C. Air leak on inlet line or bag C. Repair or replace.

connector.

4.28 Low or no carbonation. A. Low or no CO2. A. Check CO2 supply. Adjust CO2

pressure to 70 psi.
B. Low water pressure. B. Need water a booster kit.
C. Worn or defective carbonator C. Replace carbonator pump.

pump.

D. Backflow preventer not D. Replace backflow preventer,

allowing water to flow. noting the flow direction arrow

(from pump-to-coldplate).
E. Probe malfunctioning. E. Replace Probe.
F. PCB malfunctioning. F. Replace PCB.

5. EXTRA CAPABILITIES

5.1 AUTOMATIC AGITATION AND RESETTABLE BREAKER

W

ARNING

THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION. IT MAY ACTIVATE UNEXPECTEDLY.
DO NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT.

WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM
THE POWER SOURCE.

A. Resettable breaker switch should not be used as a substitute for unplugging the dispenser from

power source to service unit.

B. Each Series 14800 ice beverage dispenser is equipped with automatic agitation for the ice bin.

The unit is shipped with timing set at two (2) second ON every 60 minutes.

5.2 DIAGNOSTIC

REPROGRAMMING

Only trained technicians should attempt any kind of reprogramming to new firmware version
releases.

TROUBLE CAUSE

REMEDY

15

16

NOTES

Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

6. ILLUSTRATIONS AND PARTS LISTINGS

6.1 FINAL ASSEMBLY

17

31

32

40

35

39

38

34

36

33

30

28

27

26

29

25

24

23

22

21

41

16

18

20

15

19

37

6

7

8

14

13

5

17

11

4

3

2

12

10

9

1

6.1 FINAL ASSEMBLY (CONTINUED)

Item Part No. Description

- 85-14808-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 8 brands / 12 flavors

- 85-14810-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 10 brands / 12 flavors

- 85-14812-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 12 brands / 12 flavors

- 85-14814-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 14 brands / 12 flavors

- 85-14816-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 16 brands / 12 flavors

- 85-14808N-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 8 brands / 12 flavors, Pellet

- 85-14810N-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 10 brands / 12 flavors, Pellet

- 85-14812N-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 12 brands / 12 flavors, Pellet

- 85-14814N-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 14 brands / 12 flavors, Pellet

- 85-14816N-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 16 brands / 12 flavors, Pellet

1 82-3177-01 Drip Tray Assy
2 30-8364 Splash Plate
3 30-6147 Cover, Motor, IBD
4 91-0165 Motor, Gear, 115V, 1/7 HP, IBD
5 82-3196 Motor Assy, Carbonator
6 17-0556 Check Valve, Vented, 5/8 x 18
7 05-2257/01 Chute, IBD
8 54-0406 Chute, Printed, Small Disp, IBD
9 01-2214 Nut, Swivel, Probe, Carb
10 52-2751 Body, Probe, Sub Assy, Carb,
11 82-3370 CO

2 Assy, Inlet/P-OFF

12 54-0289 Nozzle Assy, Multi-Flavor, STHL
13 05-2120 Bezel, Multi-Brand, 1L/2R
14 82-3286/01 Switch Assy, MB, 2L/2R
15 19-0262/01 Valve Assy, LFCV, 0.2, Syrup

Injection, Natural

16 19-0261/02 Valve Assy, LFCV, 4.5,

Soda/Water, Gray

Item Part No. Description

18

Item Part

No. Description

17 19-0260/01 Valve Assy, LFCV, 4.5, Syrup,

Black

18 04-1089 Screw, 10 - 32 x 1.000, RH,

PH/SL
19 82-2317/01 Block Mounting Assy, SGL
20 52-2682/01 PCB Assy, Main, MB-LFCV
21 02-0406 Seal, Shaft, Motor, IBD
22 82-3556 Dispensing Wheel, HD, IBD
23 52-2352 Body Assy, Emitter, Sensor
24 05-1858 Body, Emitter, Sensor, Plugged
25 23-1373 Agitator Assy
26 10-0762 Pin, Agitator, 1/4”, PASS
27 03-0368 Retainer, RUE-14-S, Lancer Ice

Link
28 05-1859 Body, Detector, Sensor, Plugged

29 05-1555 Bearing, Agitator, Rear, IBD

30 05-1606 Lid, Back, IBD30, Round
31 05-1476 Lid, Front, IBD, Round
32 05-1310/02 Shroud, Dispensing Wheel,

Modified
33 82-3490 Reflector Assy, MAG
34 12-0503 Bulb, Fluorescent, 26”, T8, CW
35 05-2070 Merchandiser, Sub Assy, MB-IBD
36 82-1566 Solenoid Assy, IBD

A 03-0086 Ring, Retaining (5304-18)
B 04-0328 Washer, Rubber
C 04-0327 Washer, Flat
D 12-0195 Solenoid, D-90
E 30-5165 Bracket, Solenoid
F 23-1380 Plunger Assy
G 10-0496 Pin, Solenoid Assy
H 03-0110 Spring, Solenoid
I 03-0111 Ring, Retaining (5133-62)
J 30-8356 Linkage, Door, IBD
K 05-0546 Lever, Door,

L 03-0205 Ring, Retaining (5304-25)
37 52-2693 Harness, Valve, 25-PIN
38 52-2692 Harness, Control-to-Valve, 9-PIN
39 82-3284 Power Supply
40 25-0088 Transformer, 115V/60Hz, 275VAC
41 30-8871/01 Cover, power Supply
42 10-0732 Shaft, ice Chute Door
43 05-0359 Bushing, Shaft
44 03-0113 Ring, Retaining (5144-12)
45 05-0928/01 Trap Door, IBD

A

E

G

36

K

L

B
C

D

F

H

I

J

42

43 44

45

19

6.2 PELLET ICE ASSEMBLY AND PARTS LISTING

NOTICE:

The Pellet Ice components listed are to be used ONLY in

conjunction with Nugget, Cubelet, or Chewblet ice.

LANCER makes no warranty of any kind with regard to

these components being used with any other kind of ice.

*NOTE:

Item 5 is NOT used on the FS30 Dispenser.

ITEM PART

NO. DESCRIPTION QTY

XX 1 02-0577 Grommet, Rubber, 3

G3002

XX 2 03-0368 Retainer, Pin, 1

Agitator, IBD

XXR3 05-2293/01 Ice Shroud, IC 1

XXR4 23-1401 Agitator Assy, 1

Helical, IC, HEX

X 5 23-1363 Extension Assy, 1

4 1/2”, IBD30

XX 6 42-0109 Foamed Cover, 1

Scots/Hoshi,

Pellet Ice

XX 7 30-9446 Adapter, Mech 1

Bin-Stat, Scots

XX 8 82-3538 Ice Chute Assy, 1

IBD30, Pellet Ice

XXR9 82-3651 Dispensing Wheel 1

Assy, Pellet Ice, HEX

XXR10 30-9880 Shield, Nugget Ice, 1

One Piece with Tab

XR11 30-8832/01 Bracket, Valve Plate, 1

FS30

An R next to the Item Number indicates new, revised

or realigned information.

An X in the left columns indicates the parts used in the

installation for an IBD30 Dispenser or an FS30

Dispenser.

IBD30

FS30

LABEL FOR

HOSHIZAKI

ICE MAKER

(TO FRONT OF

DISPENSER)

6 (FOAMED

7

ATTACH HERE

FOR HOSHIZAKI

1

2

ATTACH HERE

FOR SCOTSMAN

LABEL FOR

TOP COVER

SCOTSMAN

ASSEMBLY)

ADAPTER,

1

1

ICE MAKER

(TO FRONT OF

DISPENSER)

BIN STAT

MECHANICAL

11

5

10

4

9

3

8

20

6.3 WIRING DIAGRAM - 115V/60HZ (Figure Schematics)

123

4

(DIAGNOSTIC)

REPROGRAMMING

LED COMMUNICATION LIGHTS

NOTE:

FLASH WHEN COMMUNICATING

FS30

1

NOZZLE

2

NOZZLE

3

NOZZLE

4

NOZZLE

PROGRAM

RESET

RUN

VALVE STATUS

DISPLAY

1234

+

-

HIGH

LOW

MDB

SLAVE

ENTER

CANCEL

5

6

7

8

1

2

3

4

FS16

LANCER

SOLD OUT

ICE LINK BIN OPTION

ICE

DOOR

CARB

CARB

BIN

ICE

DOOR

ICE

LOW

BIN

PUMP

PROBE

KEY

SWITCH

SWITCH

(OPTIONAL)

SWITCH

ALARM

ICE

MAKER

AGITATE

(OPTIONAL)

LOW

SWITCH

DISPENSE

ICE

LIGHT

YEL

BLUE

LOW ICE SENSOR

RED

WHITE

LOW ICE SENSOR

EMITTER

DETECTOR

SOLENOID

BLACK

BLACK

ICE LINK

(OPTIONAL)

RESETABLE

BREAKER

WIRING DIAGRAM

BLACK

BLACK

WHITE

WHITE

POWER SUPPLY

16V

(DIAGNOSTIC)

VALVE BOARD

115V

CAP

CARB

PRIMARY

BOARD

AGITATOR

BALLAST

PUMP

CARBONATOR

PROBE

SLIDE BACKWARD

TO TURN ON

1

32

ON

OFF

4

X=

O=

SWITCH

NUMBER

MDB ADDRESS

ICE LINK

SWITCH

CARB

SIDE VIEW

TOP VIEW

XOO

OOO

X

1

2O

NUMBER

PUMP

SLIDE FORWARD

TO TURN OFF

O
F
F

FRONT VIEW

OXO

OOO

3O

4O

NOTE: ICE LINK IS ONLY

CAPABLE OF SUPPORTING 4 UNITS

AGITATOR

SECONDARY

24V

RELAY

POWER

6.4 PLUMBING DIAGRAM WITH VALVE WIRING

21

N

YEL

YEL

BRN BLU

YEL

RED

GRY

BLK

BLKBLK

BLK

BLK

U

V1

NOT

USED

V1

S1-3

V1

S1-2

V2

V2

S2-2 S2-4

V2

S2-1

V

RED

YEL

BLU

RED

YEL

BLU

A

WHT

WHT

WHT

WHT

WHT

WHT

V1V1

V2

V2

LVEMO

IS1-1

IS1-2

V1

IS1-3

V2

IS2-2 IS2-1

IS2-3

FS30

VALVE HARNESS

I

T

G

BRN

RED

RED

BLU

RED

YEL

BLK

GRY

BLK

BLK

GRY

GRY

N

V1

S1-4

V1

SODA1

V1

S1-1

V2

S2-3

V2

SODA2

V2

WATER2

S0

S0

N

O

S1-3

IS1-1

S2-3

IS2-1

ZZL

S1-1

S2-1

DIAGRAM

S3-3

S0

IS3-1

E

IS1-2

IS2-2

IS3-2

ANE

P

S1-4

IS1-3

S1-2

S2-4

IS2-3

S2-2

S3-4

IS3-3

L

I

T

L

E

N

I

I

T

F

S

T

G

N

2

CO

V1

S1-1

S1-2

S1-3

S1-4

S2-1

S2-2

S2-3

S2-4

S3-1

S3-2

S3-3

S3-4

S4-1

V2

IS1-1

IS1-2

IS1-3

IS2-1

IS2-2

IS2-3

IS3-1

IS3-2

IS3-3

IS4-1

IS4-2

IS4-3

RED

YEL

BLU

RED

YEL

BLU

WHT

WHT

WHT

WHT

WHT

WHT

V3

IS3-1

RED

V3

IS3-2

YEL

V3

IS3-3

BLU

V4

IS4-1

BRN

V4

IS4-2

RED

V4

IS4-3

YEL

GRY

BLK

BLKBLK

BLK

BLK

YEL

GRY

RED

BLU

YEL

RED

BRN

GRY

BLK

BLK

GRY

BLK

WATER3

S0

S3-1

S4-3

IS4-1

V3 V3

SODA3

V4

S4-3

V4

S4-2

SODA4

V4 V4

S4-4

S4-1

IS4-2

S3-2

S4-4

IS4-3

S4-2

V4 V3

DIAGRAM

PLUMBING

V3

S3-1

V3

S3-2

V3

S3-3

V3

S3-4

V4

S4-1

V4

NOT

USED

S4-2

S4-3

S4-4

SODA

WATER