DATE: 07/25/02
P.N. 28–0525
This manual is an initial issue.
INSTALLATION AND SERVICE MANUAL
FOR
VRTX
™
WATER TREATMENT SYSTEM
Part Number 85-1448-125 (125 GPM)
VRTX™ Technologies
5807 Business Park
San Antonio, TX 78218
(210) 661-8800
SPECIFICATIONS
ELECTRICAL:
230/460 VAC, 20A/10A (FACTORY WIRED 460)
NOTE:
230V REQUIRES CHANGING MOTOR OVERLOAD,
24 VOLT CONTROL TRANSFORMER JUMPER, AND
MOTOR ELECTRICAL CONNECTIONS
CONDUIT CONNECTION:
3/4”, LOCATED AT BOTTOM CORNER
WATER CONNECTION (SEE NOTES BELOW):
INLET: 3” 150 POUND FLANGE
OUTLET: 4” 150 POUND FLANGE
DIMENSIONS OVERALL:
WIDTH: 26.83 INCHES (68.15 CM)
DEPTH: 32.34 INCHES (82.14 CM)
HEIGHT: 41.92 INCHES (106.48 CM)
WEIGHT: 490.0 POUNDS (222.26 KG)
NOTES:
Inlet Pipe needs a minimum 30” straight pipe section to suction flange, or a flow straightening (vane)
device must be installed. Inlet pipe must be 4” diameter or larger. Verify all valves on intake side are fully
opened.
ADVANCED FLUID TECHNOLOGY
For further Information:
e-mail: vrtx@vrtxtech.com
Or see our Web Site
www.vrtx-technologies.com
POWER IN
VACUUM
PRESSURE
RED
GREEN
(POWER ON)
ON / OFF
OUTLET
INLET
RECEIVING
CAUTION
INSPECT THE UNIT FOR DAMAGE! IF DAMAGE IS EVIDENT, NOTIFY THE FREIGHT
COMPANY IMMEDIATELY AND FILE A DAMAGE CLAIM REPORT.
Each unit is tested and inspected before shipment. At the time of shipment, the carrier accepts the
unit and any claim for damage must be made with the carrier. Upon receiving units from the
delivering carrier, carefully inspect the carton for visible indication of damage. If damage exists,
have the carrier note same on the bill of lading and file a claim with the carrier.
W
ARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR.
CAUTION
BE SURE TO FOLLOW LOCAL ELECTRICAL CODES WHEN MAKING ALL CONNECTIONS.
CAUTION
BE SURE TO FOLLOW LOCAL PLUMBING CODES WHEN MAKING ALL CONNECTIONS.
T
ABLE OF CONTENTS
SPECIFICATIONS ...................................................................................................................................COVER
TABLE OF CONTENTS .....................................................................................................................................1
RECEIVING........................................................................................................................................................1
FIELD SERVICE TROUBLESHOOTING TIPS..................................................................................................2
VRTX PANEL INDICATOR LIGHTS - STATUS .................................................................................................2
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..................................................................3
BASE PLATE ASSEMBLY ........................................................................................................................3-4
PUMP MOUNTING ...................................................................................................................................5-6
PUMP INTERCONNECTION....................................................................................................................7-8
EXTERIOR PANELS...............................................................................................................................9-10
CONTROL PANEL ASSEMBLY ............................................................................................................11-12
CONTROL BOX ASSEMBLY.....................................................................................................................12
CONTROL BOX ASSEMBLY, DETAIL..................................................................................................13-14
FRONT PANELS AND PACKAGING....................................................................................................15-16
TOP VIEW, MOUNTING DETAIL.....................................................................................................................17
LEFT SIDE VIEW, WITH PANEL INSTALLED................................................................................................17
FRONT VIEW ...................................................................................................................................................17
VRTX ELECTRICAL DIAGRAM, LABEL, PN 06-2405/02 .............................................................................18
1
2
FIELD SERVICE TROUBLESHOOTING TIPS
VRTX UNIT
1. Pressure gauge reads low.
• Clean strainer.
• If low on start-up, check pump rotation.
•• If running backwards, have electrician change two of the three black wires.
2. Vacuum gauge reads low.
• See pressure gauge.
• Make sure liquid filled pressure gauges are vented (see installation instructions).
• Check vacuum gauge line to make sure it is not plugged.
3. Gauges fluctuating.
• Check suction for leaks - starved for water.
• Check for pump cavitation (minimum submergence).
• Check for air bubbles at pump suction inlet.
NOTE: On older units, the vacuum gauge was not rated for any pressure. On units with 0-30 in Hg
(inches of mercury), disconnect
the vacuum gauge before
building up back pressure.
5. If there is still a problem, shut down the VRTX unit. Wait for two-three (2-3) minutes and re-start.
NOTE: If air leaks into the suction piping, the VRTX will not work (i.e., cavitate). The suction piping
must be air-tight.
VRTX PANEL INDICATOR LIGHTS - STATUS
GREEN OFF
RED OFF
GREEN ON INDICATES POWER “ON” TO VRTX AND VRTX OPERATING
RED OFF
GREEN OFF INDICATES POWER “ON” TO VRTX AND MOTOR THERMAL
RED ON OVERLOAD TRIPPED
3
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS
BASE PLATE ASSEMBLY
2
1
9
9
10
11
9
8
5
8
7
5
6
4
3
7
2
1
ITEM PART NO. DESCRIPTION
1 30-8667 Rail, Side, Short
2 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
3 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
4 30-8713 Support, Rail, Ladder
5 30-8665 Rail, Cross, Long
6 04-1258 Screw, 3/8 - 16 x 1.000, HH,
SS
7 30-8666 Rail, Side, Long
8 30-8710 Floor Plate, Outer
9 04-1375 Screw, 8 - 32 x 3/8, Hex,
Washer
10 30-8709 Floor Plate, CMT, Pump, End
11 04-0231 Nut, Hex, 8 - 32, SS Nylon
4
BASE PLATE ASSEMBLY (CONTINUED)
5
PUMP MOUNTING
18
13
12
11
17
16
15
8
14
5
4
3
2
1
10
9
16
6
7
8
6
ITEM PART NO. DESCRIPTION
1 86-0126 Pump, 480V, 60 Hz
2 04-0252 Nut, Hex, 5/8 - 11, SS
3 02-0527 Gasket, Fullface, N/A,
150 Pounds, 2 1/2
4 04-1278 Screw, 5/8 - 11 x 2 1/2, HH, SS
5 51-5873 Weldment, Inlet
6 02-0546 Gasket, 1 1/2”, 150 Pounds,
Fiber
7 51-5914 Weldment, Tree
8 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
9 51-5917 Weldment, Base, Pump
10 04-1258 Screw, 3/8 - 16 x 1.000, HH,
SS
11 51-5694 Weldment, Control Box
12 30-8725 Support, Control Box
13 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
14 30-8354 Corner, Pump End, Right
15 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
16 30-8355 Corner, Pump End, Left
17 30-8368 Support Control Box, Vertical
18 30-8691 Member, Cross Top, Short
PUMP MOUNTING (CONTINUED)
7
PUMP INTERCONNECTION
10
9
10
10
10
8
7
15
2
1
3
6
16
4
5
11
14
15
13
12,17
17
22
18
19
21
20
8
ITEM PART
NO.
DESCRIPTION
1 30-8668 Rail, Ladder
2 04-1278 Screw, 5/8 - 11 x 2 1/2, HH, SS
3 30-8670 Bracket, Bridge, Center
4 04-1103 Washer, 3/8 ID x 7/8 OD, SS
5 04-1272 Nit, Lock, 3/8 - 16, SS Nylok
6 30-8672 Bracket, Bridge, Inlet
7 01-2187 Pump, Saver, 2”
8 03-0337 Clamp, Rigidlite, 7400
9 01-2107 Fitting, Union Tee, 1/4 JG
10 08-0372 Tubing, Nylon, 1/4 OD x -
035W, OWP
11 01-2215 Elbow, Reducing, 3/8 x 1/4, JG
12 10-0488 Nut, Vacuum, Well, VRTX
13 02-0539 Seal, Compression, 3/8 Tube
14 51-5806 Weldment, Outer
15 07-0571 Plug, Hole, 1 1/4”
16 01-1984 Fitting, Elbow, 1/8 NPT to 1/4
Tube
17 48-1979 Tube Assy, Vacuum
18 02-0089 O-Ring, 2-012
19 03-0334 Clamp, Rigidlite, 7400, 4”
20 04-1342 Screw, 3/8 - 16 x 2, SS
21 04-1343 Washer, Fender, 1.250 x 0.406,
SS
22 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
PUMP INTERCONNECTION (CONTINUED)
9
EXTERIOR PANELS
9
3
8
7
5
3
4
5
1
2
1
6
ITEM PART NO. DESCRIPTION
1 30-8353 Corner, Fluid End
2 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
3 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
4 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
5 30-8690 Member, Cross, Top, LHG
6 30-8697 Member, Cross, Fluid End
7 51-5940 Weldment, Panel, Pump End
8 82-3236 Panel, Control Assy
9 51-5918 Weldment, Top Cover Assy
10
EXTERIOR PANELS (CONTINUED)
CONTROL PANEL ASSEMBLY
11
16
L2-X2 (RED)
L1-X2 (GREEN)
SW23
3
15
2
3
63
WHT
BLK
S9
SW13
1
BROWN
WHITE
S3
YELLOW
4
S5
SW14
L2-X1 (RED)
L1-X1 (GREEN)
GREEN
BLACK
S6
S1
SW24
5
RED
S8
17
7
8
4
5
9
10
12
13
14
11
ITEM PART NO. DESCRIPTION
1 30-8692 Panel, Control
2 16-0047 Gauge Assy, Pressure
3 04-0901 Screw, 6 - 32 x 0.625, SS
4 04-0124 Washer, Lock, Internal, #6, SS
5 04-0370 Nut, Hex, 6 - 32, SS
6 16-0046 Gauge Assy, Vacuum
7 12-0459 Switch, Rotary, 3-Position
8 12-0460 Legend, Plate, Hand. Off, Auto
9 12-0326 Lens, Indicator, RED
(D22 L 464)
10 12-0327 Lens, Indicator, GREEN
(D22 L 461)
12
CONTROL PANEL ASSEMBLY (CONTINUED)
9
1
2
3
4
5
6
7
8
10
CONTROL BOX ASSEMBLY
ITEM PART NO. DESCRIPTION
1 30-7875 Cover, Control Box
2 06-0986 Label, WARNING, High Voltage
3 12-0426 Overload, Thermal
4 04-1233 Screw, 1/4 - 20 x 7/8, Hex
Head, SS
5 04-1170 Washer, Split, 1/4, SS
6 82-3110/01 Base Plate Assy, Control Box
7 04-0279 Nut, Hex, 1/4 - 20, SS
8 06-2405/01 Label, Electrical, Diagram,
VRTX
9 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
10 06-2174 Nameplate, Water, VRTX
ITEM PART NO. DESCRIPTION
11 12-0355 Contact Block (C10B)
12 12-0452 Lamp, LED, GREEN
(BA9L24ACG)
13 12-0357 Socket, Pilot Light (D22BL95B)
14 12-0450 Lamp, LED, RED
(BA9L24ACR)
15 52-2602-02 Lead, Black
16 52-2602-01 Lead, White
17 52-2430/02 Harness Assy
CONTROL BOX ASSEMBLY, DETAIL
13
12
16
15
14
13
13
13
13
12
11
7
6
1
8
3
10
9
2
4
3
5
ITEM PART NO. DESCRIPTION
1 30-7853 Base Plate, Control Box
2 25-0080 Transformer, 220V/440-24V,
50VA
3 04-0237 Screw, 8 - 32 x 0.250, PH, MS,
SS, PL
4 12-0352 Fuse (TRM-3-2/10), 250V
5 12-0425 Cover, Transformer
(See Item 2)
6 12-0350 Starter (LS7.10E-G),
24V/60Hz, Coil
7 04-0372 Screw, 8 - 32 x 0.500, PH, MS,
SS, PL
8 81-0549 Rail, Carrier, 4.900 LG
9 12-0461 Terminal, 4 CIR, GIO/4,
2716129
10 04-1361 Screw, 8 - 32 x 0.750, PH, MS,
SS, PL
11 12-0467 Contact, Auxilliary
12 12-0393 End Stop, Terminal Block
13 12-0391 Terminal, Block 2, Cond
14 12-0392 Terminal Block, 4 Cond, Blue
15 12-0389 Terminal Block, 4 Cond, Tan
16 12-0395 End Plate, 4 Cond
CONTROL BOX ASSEMBLY, DETAIL (CONTINUED)
14
FRONT PANELS AND PACKAGING
15
6
7
6
5
4
2
3
1
2
ITEM PART NO. DESCRIPTION
1 30-8695 Panel, Left, Fluid End
2 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
3 30-8694 Panel, Right, Fluid End
4 30-8693 Panel Side
5 90-1173 Pod, 125, VRTX
6 90-0703 Post, Corner, 125, VRTX
7 90-1174 Cap, 125, VRTX
FRONT PANELS AND PACKAGING (CONTINUED)
16
0.875
17
TOP VIEW
MOUNTING DETAIL
LEFT SIDE VIEW
WITH PANEL INSTALLED
FRONT VIEW
6.150 6.150 6.150
6.150
0.875
33.660
0.406
MOUNTING HOLES (9 PLACES)
32.340
2.647
16.535
41.918
0.750
26.832
13.415
16.535
POWER IN
(EITHER SIDE
CAN BE USED)
20.630
20.630
VRTX ELECTRICAL DIAGRAM, LABEL, PN 06-2405/02
18
TO
SWITCH S1-3
CONTROL PANEL SIDE
OPEN
J-1
J-2
SWITCH S1-4
OPEN
J-4
J-3
SWITCH S2-4
GREEN L1-X1
J-6
J-5
OPEN
J-7
RED L3-X1
WHITE L2-X2
J-8
J-9
OPEN
J-10
OPEN
J-11
OPEN
J-12
OPEN
OPEN
ELECTRICAL BOX INTERCONNECT
TO
CONTROL BOX SIDE
WIRE COLOR
THERMAL
OVERLOAD
MOTOR
TB1-4
BLACK
MOTOR
3 PHASE
(SEE NOTE 4)
STARTER
OL-96
BROWN
TB3-2
YELLOW
OL-95
GREEN
OL1
M1
OPEN
AUX B
TB2-4
WHITE
RED
24VAC
TB2
H2 H4
H3
(SEE NOTE 2)
H1
OPEN
TB2-1
WHITE
OPEN
X2
XFMR1
OPEN
TB2-2
WHITE
A1
A2
BLACK
96 95
SYSTEM OFF = ON
TB2-4
TB2-3
NORMAL OPERATION = 'ON'
WHITE
J-9
WHITE
2
M1
OL1
L1
GRN
1
J-6
GRN 2
RED
1
RED
51
52
L2
J-8
M1 AUX NC
8
7
56
L1
460VAC INPUT
J-3
BROWN
BLACK
OFF
OFF
HAND
23
OFF
AUTOMATIC
13
24
J-1
BLK
14
TB1-4
YELLOW
TB1-3
TB1-2
J-5
BLACK
F1
AUTOMATIC
XF
BLACK
L2
L3
GND
TB1-1
TB1
24VAC
RETURN
4
3
2
1
TERMINAL BLOCK TB 3
AUXILARY NORMALLY OPEN CONTACTS 13 & 14
TO SEPARATOR PUMP CONTROL BOX
NOTE 1: 230VAC INPUT OPTIONAL
NOTE 2: FOR 230VAC, CONNECT H1-H3 AND H2-H4
NOTE 4: FOR 230VAC, REPLACE THERMAL OVERLOAD
NOTE 3: FOR 230VAC, WIRE MOTOR PER MOTOR DATA PLATE
NOTES
19
For further Information:
e-mail: vrtx@vrtxtech.com
Or see our Web Site
www.vrtx-technologies.com
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