Lancer 85-1448-125 Parts List
DATE: 07/25/02
P.N. 28–0525
This manual is an initial issue.
INSTALLATION AND SERVICE MANUAL
FOR
VRTX
™
WATER TREATMENT SYSTEM
Part Number 85-1448-125 (125 GPM)
VRTX™ Technologies
5807 Business Park
San Antonio, TX 78218
(210) 661-8800
SPECIFICATIONS
ELECTRICAL:
230/460 VAC, 20A/10A (FACTORY WIRED 460)
NOTE:
230V REQUIRES CHANGING MOTOR OVERLOAD,
24 VOLT CONTROL TRANSFORMER JUMPER, AND
MOTOR ELECTRICAL CONNECTIONS
CONDUIT CONNECTION:
3/4”, LOCATED AT BOTTOM CORNER
WATER CONNECTION (SEE NOTES BELOW):
INLET: 3” 150 POUND FLANGE
OUTLET: 4” 150 POUND FLANGE
DIMENSIONS OVERALL:
WIDTH: 26.83 INCHES (68.15 CM)
DEPTH: 32.34 INCHES (82.14 CM)
HEIGHT: 41.92 INCHES (106.48 CM)
WEIGHT: 490.0 POUNDS (222.26 KG)
NOTES:
Inlet Pipe needs a minimum 30” straight pipe section to suction flange, or a flow straightening (vane)
device must be installed. Inlet pipe must be 4” diameter or larger. Verify all valves on intake side are fully
opened.
ADVANCED FLUID TECHNOLOGY
For further Information:
e-mail: vrtx@vrtxtech.com
Or see our Web Site
www.vrtx-technologies.com
POWER IN
VACUUM
PRESSURE
RED
GREEN
(POWER ON)
ON / OFF
OUTLET
INLET
RECEIVING
CAUTION
INSPECT THE UNIT FOR DAMAGE! IF DAMAGE IS EVIDENT, NOTIFY THE FREIGHT
COMPANY IMMEDIATELY AND FILE A DAMAGE CLAIM REPORT.
Each unit is tested and inspected before shipment. At the time of shipment, the carrier accepts the
unit and any claim for damage must be made with the carrier. Upon receiving units from the
delivering carrier, carefully inspect the carton for visible indication of damage. If damage exists,
have the carrier note same on the bill of lading and file a claim with the carrier.
W
ARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR.
CAUTION
BE SURE TO FOLLOW LOCAL ELECTRICAL CODES WHEN MAKING ALL CONNECTIONS.
CAUTION
BE SURE TO FOLLOW LOCAL PLUMBING CODES WHEN MAKING ALL CONNECTIONS.
T
ABLE OF CONTENTS
SPECIFICATIONS ...................................................................................................................................COVER
TABLE OF CONTENTS .....................................................................................................................................1
RECEIVING........................................................................................................................................................1
FIELD SERVICE TROUBLESHOOTING TIPS..................................................................................................2
VRTX PANEL INDICATOR LIGHTS - STATUS .................................................................................................2
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..................................................................3
BASE PLATE ASSEMBLY ........................................................................................................................3-4
PUMP MOUNTING ...................................................................................................................................5-6
PUMP INTERCONNECTION....................................................................................................................7-8
EXTERIOR PANELS...............................................................................................................................9-10
CONTROL PANEL ASSEMBLY ............................................................................................................11-12
CONTROL BOX ASSEMBLY.....................................................................................................................12
CONTROL BOX ASSEMBLY, DETAIL..................................................................................................13-14
FRONT PANELS AND PACKAGING....................................................................................................15-16
TOP VIEW, MOUNTING DETAIL.....................................................................................................................17
LEFT SIDE VIEW, WITH PANEL INSTALLED................................................................................................17
FRONT VIEW ...................................................................................................................................................17
VRTX ELECTRICAL DIAGRAM, LABEL, PN 06-2405/02 .............................................................................18
1
2
FIELD SERVICE TROUBLESHOOTING TIPS
VRTX UNIT
1. Pressure gauge reads low.
• Clean strainer.
• If low on start-up, check pump rotation.
•• If running backwards, have electrician change two of the three black wires.
2. Vacuum gauge reads low.
• See pressure gauge.
• Make sure liquid filled pressure gauges are vented (see installation instructions).
• Check vacuum gauge line to make sure it is not plugged.
3. Gauges fluctuating.
• Check suction for leaks - starved for water.
• Check for pump cavitation (minimum submergence).
• Check for air bubbles at pump suction inlet.
NOTE: On older units, the vacuum gauge was not rated for any pressure. On units with 0-30 in Hg
(inches of mercury), disconnect
the vacuum gauge before
building up back pressure.
5. If there is still a problem, shut down the VRTX unit. Wait for two-three (2-3) minutes and re-start.
NOTE: If air leaks into the suction piping, the VRTX will not work (i.e., cavitate). The suction piping
must be air-tight.
VRTX PANEL INDICATOR LIGHTS - STATUS
GREEN OFF
RED OFF
GREEN ON INDICATES POWER “ON” TO VRTX AND VRTX OPERATING
RED OFF
GREEN OFF INDICATES POWER “ON” TO VRTX AND MOTOR THERMAL
RED ON OVERLOAD TRIPPED
3
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS
BASE PLATE ASSEMBLY
2
1
9
9
10
11
9
8
5
8
7
5
6
4
3
7
2
1
ITEM PART NO. DESCRIPTION
1 30-8667 Rail, Side, Short
2 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
3 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
4 30-8713 Support, Rail, Ladder
5 30-8665 Rail, Cross, Long
6 04-1258 Screw, 3/8 - 16 x 1.000, HH,
SS
7 30-8666 Rail, Side, Long
8 30-8710 Floor Plate, Outer
9 04-1375 Screw, 8 - 32 x 3/8, Hex,
Washer
10 30-8709 Floor Plate, CMT, Pump, End
11 04-0231 Nut, Hex, 8 - 32, SS Nylon
4
BASE PLATE ASSEMBLY (CONTINUED)
5
PUMP MOUNTING
18
13
12
11
17
16
15
8
14
5
4
3
2
1
10
9
16
6
7
8
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