Lancer 1523 User Manual

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Ice Cooled Dispener 1523 Series 2200

Operation Manual

PN: 28-0086/03

MODEL NO.

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0086/03

11/03/97

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................3

PRE-INTALLATION CHECKLIST........................................................................................................4

WARNINGS/CAUTIONS...................................................................................................................5-8

1. INSTALLATION OF LANCER ICE COOLED DISPENSER..........................................................9

1.1 UNPACKING.........................................................................................................................9

1.2 SELECT A COUNTER LOCATION.......................................................................................9

1.3 WATER SUPPLY...................................................................................................................9

1.4 ELECTRICAL SUPPLY........................................................................................................10

1.5 SYRUP CONTAINERS.......................................................................................................10

1.6 INSTALLATION OF THE UNIT............................................................................................10

1.7 CONNECTION OF THE UNIT.............................................................................................11

1.8 START UP......................................................................................................................11-12

1.9 ADJUSTING WATER FLOW...............................................................................................12

1.10 ADJUSTING WATER-TO-SYRUP RATIO (BRIX)...............................................................12

1.11 REPLENISHING SYRUP SUPPLY (5 GALLON TANKS)....................................................13

2. RECOMMENDED SERVICE AND MAINTENANCE...................................................................13

2.1 SCHEDULED......................................................................................................................13

2.2 CLEANING AND SANITIZING SYSTEMS.....................................................................13-14

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS..........................................................14-15

2.4 CELANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS.....................................15-16

2.5 VALVES...............................................................................................................................16

2.6 ICE BIN COMPARTMENT ON ALL ICE CHESTS..............................................................16

3. TROUBLESHOOTING................................................................................................................17

4. DISPENSER DISPOSAL.............................................................................................................17

5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS............................................19

5.1 LANCER ICE COOLED DISPENSER -- ACCESSORIES..................................................19

5.2 SERIES 1500 DROP-IN (PRE-MIX)..............................................................................20-21

5.3 SERIES 1500 DROP-IN................................................................................................22-23

5.4 SERIES 1500 PLUG-IN DROP-IN SABRE....................................................................24-25

5.5 ICE COOLED UNIVERSAL WIRING DIAGRAM WITH BIN LID SWITCH.........................26

5.6 ICE COOLED UNIVERSAL WIRING DIAGRAM WITHOUT BIN LID SWITCH..................27

ICD 1523 SPECIFICATIONS

DIMENSIONS Width: 15 inches (381 mm) Depth: 23 inches (584 mm) Height: 33.375 inches (848 mm)

COUNTER CUT-OUT Width: 15.25 inches (387 mm) Depth: 23.25 inches (591 mm)

ELECTRICAL

115 VAC/ 60 Hz

WEIGHT Operating: 166 lbs (75 kg) Shipping: 130 lbs (59 kg)

ICE Capacity: 60 lbs (27.2 kg)

FITTINGS Soda water inlet: 3/8” barb Brand syrup inlets: 3/8” barb

This unit emits a sound pressure level below 70 dB

PLAIN WATER SUPPLY

Min owing pressure: 20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2) Min pressure:

90 PSIG (0.621 MPA) Max pressure: 110 PSIG (0.758 MPA)

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with

appliance. It should not be used by children or inrm persons without supervision. This appliance is not intended

for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The min/max ambient operating temperature for the dispenser is 40°F to 90°F (4°C to 32°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction w!arnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad no es un juguete. Los niños deben ser supervisados

para no jugar con aparato. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños) con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de 40°F a 90°F (4°C a 32°C). No opere la unidad debajo de las condiciones de funcionamiento ambientales mínimos. En caso de congelación se produce, cesar la operación de la

unidad y el contacto técnico de servicio autorizado. Servicio de limpieza y desinfección deben llevarse a cabo solamente por personal capacitado. Es necesario tomar medidas de seguridad aplicables. Advertencias de las instrucciones sobre el producto utilizado se deben seguir.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil n’est pas un jouet. Les enfants doivent

être surveillés an de ne pas jouer avec l’appareil. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné à un usage par des personnes (y compris les enfants)

ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances,

à moins qu’elles obtiennent de la surveillance ou des instructions au sujet de l’utilisation de l’appareil de la part d’une

personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 90°F (4°C à 32°C). Ne pas utiliser l’appareil dans des conditions de performance environnementale minimale. En cas de gel, cesser l’exploitation de l’unité et contactez un

technicien agréé. Nettoyage et désinfection doivent être effectuées uniquement par du personnel qualié. Vous devez

prendre des mesures de sécurité. Avertissements instructions sur le produit utilisé doivent être respectées.

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 20 PSI (0.138 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 20 PSIG. (0.138 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un bloqueo automatico del

carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 20 PSIG (0.138 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera l’arret automatique du

carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 20 PSIG (0.138 MPA)

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied

personnel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

AVERTISSEMENT ÉLECTRIQUE

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códigos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para

realizar tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las

unidades estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

DIOXYDE DE CARBONE

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva.

El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y

sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar

la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et incom-

bustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le sang.

Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2 gazeux

éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte qu'il

y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or for-

eign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentina-

mente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el servicio,

la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el

dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 20 PSI (0.138 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced

to 20 PSI (0.138 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or

another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 20 PSI (0.138 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI (0.345 MPA) se debe reducir a 20 PSI (0.138 MPA) con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau

con- nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 20 LPC (0.138 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 20 LPC (0.138

MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION OF LANCER ICE COOLED DISPENSER

1.1 UNPACKING

A. The Lancer Ice Cooled Dispenser is shipped in a corrugated shipping carton. B. Carefully remove the corrugated shipping carton from the unit. C. Remove parts from the Ice Compartment.

D. Inspect unit for concealed damage(s). If evident, notify delivering carrier and le a claim against

same.

1.2 SELECTING A COUNTER LOCATION

A. Select a counter location which is close to a properly grounded electrical outlet, and a water

supply that meets the requirements specied in Section 1.4 below.

B. Counter location must be able to safely support a minimum of 225 pounds (102.3 kg) after counter cutout is made.

1.3 WATER SUPPLY

CAUTION FAILURE TO LIMIT WATER PRESSURE TO 50 PSI (0.345 MPA) WILL RESULT IN IMPROPER

PERFORMANCE OF THE DISPENSER.

PRECAUCIÓN FALTA DE LIMITAR LA PRESIÓN DE AGUA PARA 50 PSI (0.345 MPA) DARÁ LUGAR A LA MALA

EJECUCIÓN DEL DISPENSADOR.

ATTENTION DÉFAUT DE LIMITER LA PRESSION DE L’EAU A 50 PSI (0,345 MPA) ENTRAÎNERA LA MAUVAISE

EXÉCUTION DU DISTRIBUTEUR.

A. An adequate potable water supply must be provided. The water supply line must be at least a 3/8 inch pipe with a minimum of 20 PSI (0.138 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be

reduced to 50 PSI 0.345 MPA) with a pressure regulator.

CAUTION A FILTER IN THE WATER LINE MUST BE USED IF THE WATER SUPPLY CONTAINS ANY APPRECIABLE

AMOUNT OF SILT, SAND, OR ANY OTHER DEBRIS. FAILURE TO DO SO CAN RESULT IN EQUIPMENT DAMAGE.

PRECAUCIÓN UN FILTRO EN LA TUBERÍA DE AGUA DEBE SER USADO SI EL SUMINISTRO DE AGUA CONTIENE

UNA CANTIDAD APRECIABLE DE CIENO, ARENA, CUALQUIER OTRO DESPERDICIO. NO HACERLO PUEDE PROVOCAR DAÑOS AL EQUIPO.

ATTENTION UN FILTRE DANS LA CONDUITE D’EAU DOIT ÊTRE UTILISÉE SI L’APPROVISIONNEMENT EN EAU

CONTIENT UNE QUANTITÉ APPRÉCIABLE DE LIMON, DE SABLE, OU TOUTE AUTRE DÉBRIS. PANNE DE LE FAIRE PEUT PROVOQUER DES DOMMAGES MATÉRIELS..

B. The Carbonator Pump is equipped with a Strainer and a Tee on the outlet side for a plain water

Valve (if required), but a water supply containing any appreciable quantity of silt, ne sand, or

other debris requires a Filter ahead of the Unit. The Filter cartridge must be cleaned

periodically, depending upon the condition of the water. Failure to do so may starve the Pump

and cause it to burn out; thereby, voiding the equipment warranty

1.4 ELECTRICAL SUPPLY

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

SERIOUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

A. A standard 15 AMP, 110 VAC, 60 Hz, single phase electrical power outlet with a ground connector should be provided for the operation of the unit

1.5 SYRUP CONTAINERS

A. When the unit is used in the Coca-Cola Company installations, the syrup containers are to be attached as outlined in the appropriate Coca-Cola Company Service Manual. B. For other installations, the syrup containers (sold as an accessory) are of stainless steel

construction with a capacity of ve gallons. They are equipped with a CO2 gas quick disconnect

tting and a syrup quick disconnect tting. The standard syrup outlet is a 1/4 inch (6.35 mm)

male are (MF). A low pressure regulator manifold (an accessory) may be mounted on the wall

above the syrup tanks. C. The inlets on the unit, located on the right rear of the machine, are tagged (or coded) to the

proper valves. When making the connection to these inlets, provide a good, leak tight joint to

prevent twisting the tubing.

1.6 INSTALLATION OF THE UNIT

A. Inspect the counter location where the unit is to be installed. Verify that the counter is strong enough to safely support a 225 pound (102.3 kg) load, after the cutout for the unit is made.

B. Verify that the unit will t in the desired location. See Figure 1 for the footprint and counter

cutout for the unit. NOTE: Remember that the unit can extend up to 23 inches (58.42 cm) below the counter, including

the shipping risers, which Lancer recommends be left attached to the unit. Should the dispenser

ever require removal, the shipping risers will protect the inlet tubes from being damaged. C. After the counter cutout is complete, the unit may be lowered into the counter.

(CUTOUT)

FRONT

17"

(43.18 cm)

23 1/4" (59.06 cm)

(CUTOUT) 15 1/4" (38.74 cm)

NOTES:

Solid lines represent counter cutout dimensions.

Dashed lines represent the counter footprint of the ice bin flange.

25" (63.50 cm)

SIDE

(View Looking Down)

Counter Cutout for Dispenser

FIGURE 1

1.7 CONNECTION OF THE UNIT

A. Position the CO2 gas tank in the desired location. Assemble the high pressure regulator to the

CO2 gas tank and run jumper line to low pressure regulator.

B. Attach the CO2 gas line to the carbonator by attaching the line from the high pressure regulator to the single check valve marked “gas” on top of the Carbonator Tank. The setting of the high pressure CO2 gas Regulator should be 90 PSI (0.621 MPA) to 110 PSI (0.758 MPA).

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

C. Position the syrup tanks in the desired location. Attach the CO2 gas lines leading from the low pressure regulator to these tanks. D. Connect syrup lines from tanks to the appropriate inlets at the right front of the unit. The syrup

inlets are identied.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

CAUTION A FILTER IN THE WATER LINE MUST BE USED IF THE WATER SUPPLY CONTAINS ANY APPRECIABLE

AMOUNT OF SILT, SAND, OR ANY OTHER DEBRIS. FAILURE TO DO SO CAN RESULT IN EQUIPMENT DAMAGE.

PRECAUCIÓN UN FILTRO EN LA TUBERÍA DE AGUA DEBE SER USADO SI EL SUMINISTRO DE AGUA CONTIENE

UNA CANTIDAD APRECIABLE DE CIENO, ARENA, CUALQUIER OTRO DESPERDICIO. NO HACERLO PUEDE PROVOCAR DAÑOS AL EQUIPO.

ATTENTION UN FILTRE DANS LA CONDUITE D’EAU DOIT ÊTRE UTILISÉE SI L’APPROVISIONNEMENT EN EAU

CONTIENT UNE QUANTITÉ APPRÉCIABLE DE LIMON, DE SABLE, OU TOUTE AUTRE DÉBRIS. PANNE DE LE FAIRE PEUT PROVOQUER DES DOMMAGES MATÉRIELS..

E. Mount the water lter assembly (if required) and water regulator (if required) in a convenient

location.

CAUTION FAILURE TO LIMIT WATER PRESSURE TO 50 PSI (0.345 MPA) WILL RESULT IN IMPROPER

PERFORMANCE OF THE DISPENSER.

PRECAUCIÓN FALTA DE LIMITAR LA PRESIÓN DE AGUA PARA 50 PSI (0.345 MPA) DARÁ LUGAR A LA MALA

EJECUCIÓN DEL DISPENSADOR.

ATTENTION DÉFAUT DE LIMITER LA PRESSION DE L’EAU A 50 PSI (0,345 MPA) ENTRAÎNERA LA MAUVAISE

EXÉCUTION DU DISTRIBUTEUR.

F. Connect the water inlet line to the water regulator (if required), water lter (if required), and then

to the water inlet of the carbonator pump on the carbonator. G. Provide a suitable drain in the plumbing system and attach the one (1) inch (2.54 cm) diameter schedule 40 PVC drains to the drain. The drip pan drainage outlet is located at the center rear of the unit. The ice water drainage outlet is located at the right front of the unit

H. Be sure to place the ice trap in the drain outlet inside the ice bin before lling the cabinet with

ice. This device holds the ice away from the drain outlet, allowing the ice water to drain properly. I. Plug in the transformer box to a standard 15 AMP, 110 VAC, single phase outlet. The unit will internally convert 110 VAC electricity to 24 VAC.

1.8 START UP

A. After all connections to water, CO2 gas, electrical power, and syrup containers are made, check for leaks. B. Check to insure that syrup tanks contain syrup.

CAUTION DO NOT OPERATE CARBONATOR PUMP WITH WATER SUPPLY SHUT OFF.

PRECAUCIÓN NO HAGA FUNCIONAR LA BOMBA CARBONATADOR CON SUMINISTRO DE AGUA CIERRE.

ATTENTION NE PAS FAIRE FONCTIONNER LA POMPE DE CARBONATEUR L’APPROVISIONNEMENT EN EAU

COUPÉE.

C. Turn water ON. Open the pressure relief valve on the carbonator tank by lifting the wire ring,

I.D. PANEL

and hold it open until water ows from the relief valve. Close the relief valve and turn on the

CO2 gas and electrical power in that order.

D. To ll all lines with water, cycle the carbonator

several times by operating the dispersing

(Shown in

open position)

valves.

1. A low pressure gas regulator controls the

ow of syrup to each dispensing valve.

For proper operation of the valves, the pressure regulator should be set so that 40 PSI is at the back block of the valve.

FLOW CONTROL

WATER

COVER SCREW

FLOW CONTROL

SYRUP

2. For diet type syrup, the tank pressures should be set at 10 PSI, or as

DecreaseIncrease

recommended by the syrup supplier. Additional pressure may be necessary, depending on the distance from the syrup tank to the unit.

E. Fill unit with ice cubes to the level of the door opening at this time.

1.9 ADJUSTING WATER FLOW

NOZZLE (WITH DIFFUSER INSIDE)

A. The water ow can be adjusted to either 1.25

oz/sec (37 ml/sec) or 2.50 oz/sec(74 ml/sec) on all dispensing valves by using the following procedure. B. The unit should have ice on the cold plate for

Valve Adjustments

FIGURE 2

at least one hour before attempting to BRIX the valves. The drink temperature should be no

higher than 40°F (4.4°C) when the ratio is set. This is done after the unit has ice in the ice bin.

C. Slide the ID panel UP until the ow controls are exposed (see Figure 2).

D. Remove the nozzle by turning the nozzle counter clockwise and pulling down. E. Remove the diffuser by pulling the diffuser in a downward motion. F. Install the Lancer (yellow) syrup separator (PN 54-0031) in place of the nozzle.

G. Activate dispensing valve to ll the separator syrup tube.

H. Hold a Lancer BRIX cup (PN 05-0090) under the syrup separator and dispense water and

syrup into the BRIX cup for four (4) seconds. Divide the number of ounces (ml) of water in the

cup by four (4) to determine the water ow rate per second.

I. To obtain the proper ow, use a screwdriver to adjust water ow control (see Figure 2).

J. Repeat this process for each valve.

1.10 ADJUSTING WATER-TO-SYRUP RATIO (BRIX)

A. Hold the Lancer ratio cup under the syrup separator and activate valve. Check ratio (BRIX).

B. To obtain the proper ratio, use screw-driver to adjust syrup ow control (see Figure 2).

C. Remove syrup separator. D. Install diffuser and nozzle. E. Slide ID panel DOWN. F. Repeat this process for each valve.

NOTE: In all cases of re-assembly of valves involving o-rings, be sure the o-ring is lubricated with

water or an FDA approved lubricant to prevent leakage or damage to the o-ring.

1.11 REPLENISHING SYRUP SUPPLY (5 GALLON TANKS)

A. The following procedure should be used to add syrup to a tank after the system is in operation.

1. Shut off CO2 gas supply system to syrup tanks.

2. Snap off the self-sealing quick-coupler. Allow gas in the syrup tank to escape by pulling the

outer shell of the quick-coupler toward the exible line and allowing the whole connection to

pull free.

WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO

REMOVE SYRUP TANK COVER UNTIL CO2 HAS BEEN RELEASED FROM TANK.

ADVERTENCIA PARA EVITAR POSIBLES LESIONES PERSONALES O DAÑOS MATERIALES, NO TRATE DE RE-

TIRAR LA TAPA DEL TANQUE DE SOROPE HASTA QUE SE HAYA LIBERADO LA PRESIÓN DEL CO2 DEL TANQUE.

3. Remove the cover by pulling upward on the hinged locking bar.

4. Fill tank with appropriate syrup, leaving one (1) inch (2.54 cm) of space for CO2 gas.

5. Replace locking cover insuring that the cover and cover gasket are properly aligned.

6. Snap on quick-coupler and lock it securely in place. Turn CO2 gas pressure ON. When properly connected, the gas will automatically enter the tank with an audible noise.

2. RECOMMENDED SERVICE AND MAINTENANCE

2.1 SCHEDULED

A. Daily – See Section 2.5 for daily cleaning. B Monthly – See Section 2.6 for monthly cleaning. C. Periodic Sanitizing - See sections 2.2, 2.3, and 2.4 for sanitizing requirements. D. As Needed - Keep exterior surfaces (to include drip tray and cup rest) of dispenser cleaned with damp, clean cloth.

2.2 CLEANING AND SANITIZING SYSTEMS

A. General Information

1. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

NOTE: The cleaning and sanitizing procedures provided herein pertain to the Lancer

equipment identied by this manual. If other equipment is being cleaned, follow the guidelines

established for that equipment.

2. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning and sanitizing operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

IMPORTANT: Water lines are not to be disconnected during the cleaning and sanitizing of

3. Recommended Preparation of Cleaning Solutions. a. Cleaning solutions (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable

water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of four (4) gallons of cleaning mixture should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution be prepared.

b. Any equivalent cleanser may be used as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least two (2) percent sodium hydroxide (NaOH).

AVERTISSEMENT POUR ÉVITER DES BLESSURES OU DES DOMMAGES MATÉRIELS POSSIBLES, N’ESSAYEZ

PAS DE RETIRER LE COUVERCLE DU RÉSERVOIR DE SIROP, JUSQU’A CE QUE DE LA PRESSION DE CO2 AIT ÉTÉ LIBÉRÉE DU RESERVOIR.

syrup lines to avoid contamination.

4. Recommended Preparation of Sanitizing Solutions. a. Sanitizing solutions should be prepared in accordance with the manufacturer’s written

recommendations and safety guidelines. For example, mix Diversol CX in clean, potable water at a temperature of 90 to 110 degrees Fahrenheit so that the solution provides 200 parts per million (PPM) available chlorine. A minimum of four (4) gallons of sanitizing solution should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution be prepared.

b. Any equivalent sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s written recommendations and safety guidelines, and provides 200 parts per million (PPM) available chlorine.

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS

A. Remove all ice from ice bin by melting with hot water. B. Remove quick disconnect from syrup tank.

CAUTION DO NOT USE A WIRE BRUSH TO CLEAN VALVES.

PRECAUCIÓN NO USE UN CEPILLO DE ALAMBRE PARA LIMPIAR LAS VÁLVULAS.

C. Using a clean plastic bristle brush and a detergent soap solution prepared in accordance with the instructions in Section 2.2, scrub both valves of the disconnect. Rinse with clean, potable water. D. Using a mechanical spray bottle and a sanitizing solution prepared in accordance with the instructions in Section 2.2, spray both halves of the quick disconnects. Allow to air dry.

NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

E. Connect syrup line to a syrup tank lled with clean, potable, room temperature water. Connect

CO2 supply hose to tank and pressurize. F. Place waste container under applicable dispensing valve. Activate valve until water is

dispensed. Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces

of residual product. NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines.

ATTENTION NE PAS UTILISER UNE BROSSE MÉTALLIQUE POUR NETTOYER VANNES.

the end use product. This is an NSF requirement.

WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO

REMOVE SYRUP TANK COVER UNTIL CO2 HAS BEEN RELEASED FROM TANK.

ADVERTENCIA PARA EVITAR POSIBLES LESIONES PERSONALES O DAÑOS MATERIALES, NO TRATE DE RE-

TIRAR LA TAPA DEL TANQUE DE SOROPE HASTA QUE SE HAYA LIBERADO LA PRESIÓN DEL CO2 DEL TANQUE.

G. Disconnect CO2 supply hose from the water lled syrup tank.

H. Prepare cleaning solution as described in Section 2.2 above. Fill a tank with cleaning solution. Connect syrup line to the tank. Connect CO2 supply hose to tank and pressurize. I. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled

with cleaning solution. Allow line to stand for at least 30 minutes. NOTE: Extended lengths of product lines may require additional time for ushing and lling lines. J. Disconnect CO2 supply hose from the tank.

K. Connect syrup line to a tank lled with clean, potable, water at a temperature of 90 to 110°F.

Connect CO2 supply hose to tank and pressurize.

L. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Continue

rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent. M. Disconnect CO2 supply hose from the tank.

AVERTISSEMENT POUR ÉVITER DES BLESSURES OU DES DOMMAGES MATÉRIELS POSSIBLES, N’ESSAYEZ

PAS DE RETIRER LE COUVERCLE DU RÉSERVOIR DE SIROP, JUSQU’A CE QUE DE LA PRESSION DE CO2 AIT ÉTÉ LIBÉRÉE DU RESERVOIR.

N. Fill a tank with sanitizing solution. Connect syrup line to the tank. Connect CO2 supply hose to tank and pressurize.

O. Remove dispensing valve nozzle (twist and pull down) and pull out center mixing bafe. Using a plastic bristle brush and detergent soap solution scrub the nozzle, mixing bafe, bottom of

dispensing valve, and cup lever. Rinse with clean water.

P. Reassemble mixing bafe and nozzle.

Q. Place waste container under applicable dispensing valve. Activate valve and draw sanitizing

solution through line for a minimum of 60 seconds. This will ensure line is ushed and lled with

sanitizing solution. Allow line to stand for at least 30 minutes. R. Disconnect CO2 supply hose from the tank.

S. Reconnect syrup lines to syrup containers (for example, quick disconnects, gal containers,

etc.) and ready unit for operation.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

T. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

U. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

V. Repeat cleaning, rinsing, and sanitizing procedures for each valve/syrup circuit. W. Clean exterior of unit as instructed in Section 2.6. X. Using a spray bottle of sanitizing solution, spray the underside of all dispenser valves, valve spouts and cup levers. Allow to air dry. Y. Fill ice bin with ice. Install ice bin cover on unit.

NOTE: Thoroughly rinse inside and outside of syrup tank that was used for sanitizing solution with

2.4 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS

A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a

B. Place end of syrup inlet line, with bag valve attached, in a clean container lled with clean,

potable, room temperature water. C. Place waste container under applicable dispensing valve. Activate valve until water is

dispensed. Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces

of residual product. NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines. D. Prepare cleaning solution as described in Section 2.2 above. Place end of syrup inlet line in

container lled with cleaning solution.

E. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled

with cleaning solution. Allow line to stand for at least 30 minutes.

F. Place end of syrup inlet line in a clean container lled with clean, potable, water at a

temperature of 90 to 110°F.

G. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Continue

rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent. H. Prepare sanitizing solution as described in Section 2.2 above. Place end of syrup inlet line in

container lled with sanitizing solution which has been prepared.

I. Activate valve and draw sanitizing solution through line for a minimum of 60 seconds. This will

ensure line is ushed and lled with sanitizing solution. Allow line to stand for at least

30 minutes. J. Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package. Ready unit for operation.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

plain water to remove all solution residue.

bag valve removed from an empty Bag-in-Box package.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

K. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

L. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

M. Repeat cleaning, rinsing, and sanitizing procedures for each valve circuit.

2.5 VALVES

A. Valves may be cleaned and sanitized (see preparation in Section 2.2) in the same manner.

1. Remove cover and disconnect power so the valve will not be activated during the cleaning procedure. Remove nozzle and diffuser. Wash these parts in cleaning solution; then immerse them in a bath of sanitizing solution for 15 minutes.

2. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm water and cloth or with the nozzle brush supplied. Wipe off dispensing lever.

3. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser.

4. Wearing sanitary gloves, replace diffuser, twist nozzle in place.

5. Connect power and replace cover. Valve is ready for operation.

2.6 ICE BIN COMPARTMENT ON ALL ICE CHESTS

A. The ice bin compartment of the dispenser should be thoroughly cleaned and sanitized at least

B. Prepare cleaning solution and sanitizing solution in accordance with Section 2.2. C. Using the cleaning solution and a clean soft cloth, wash down the sides of the ice bin and the surface of the aluminum casting. D. Using clean, potable water, thoroughly rinse away the cleaning solution from the sides and surface of the casting. E. Using plastic sanitary gloves, soak a white cotton gauze cleaning rag in the sanitizing solution and wipe all surfaces in the ice compartment.

NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

F. Sanitizing of the ice compartment is complete. Rell with ice.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

once every month. Use. the following procedure.

the end use product. This is an NSF requirement.

3. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

3.1 No carbonation. A. Carbonator motor not running.

A Check power supply. Be sure toggle switch is in ON position.

B. Absence of CO2 gas.

C. Gas only from valves.

D. Carbonator tank air bound.

E. CO2 gas pressure bolow 90 PSI (0.621 MPA)

F. Carbonator motor running continuously.

3.2 Noisy Carbonator Pump. A. Insufcient water supply or water leak, allowing air to be pulled into pump.

B. Loose pump coupling.

3.3 Off Taste in Soda. A. Leaking water check valve, allowing carbonated water to back into supply line.

B. Replace with full tank of CO2 gas.

C. Check for power failure. Check fuses. Clean strainer on pump.

D. Relieve gas pressure in tank by pulling ring on safety relief valve until water spurts out.

E. Reset high pressure CO2 gas refulator to 90-110 PSI (0.621-0.758 MPA). Change CO2 tank if required.

F. Check switch on carbonator. Check water in check valve for blockage. Check carbonator control. Check carbonator

pump for efciency.

A. Provide adequate water supply. Check strainer for cleanliness

B. Tighten set screw on pump coupling.

A. Dismantle and clean check valve. Replace O-ring, if torn or distorted.

3.4 Valves inoperable. A. Loss of Power. A. Check power supply to see if plugged

in. Check transformer circuit breaker. Check main power circuit breaker, 110V.

4. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur chased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

NOTES

5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

5.1 LANCER ICE COOLED DISPENSER -- ACCESSORIES

Illuminated Merchandiser

PN 85-2304

Illuminated Marquee

PN 85-2301

Splash Guards Kit

PN 82-2479

5.2 SERIES 1500 DROP-IN (PRE-MIX)

8 9

10 11

5.2 SERIES 1500 DROP-IN (PRE-MIX) (CONTINUED)

Item Part No. Description

1 07-0360 Plug 2 30-5985 Tower Cap, with Holes 3 04-0148 Screw, 10 - 32 X 0.250 4 51-5538 Tower Body 5 C-15-0794-100 Yoke Fitting 6 01-0222 Fitting 7 07-0438 Clamp, Oetiker 8 08-0263 Tubing, Red Line 9 88-0118 Insulation 10 07-0405 Plug 11 06-0645-204 Name Plate

- 06-0645-205 Name Plate

- 06-0645-206 Name Plate R 12 51-5605 Base 13 51-5503 Rim 14 42-0038 Tank Assy, Foamed 15 04-0072 Rivet R 16 30-7070/02 Wrapper 17 23-0862 Wire Drain 18 30-0294 Riser 19 04-0510 Screw, 8 - 18 X 0.500 20 01-1612 Drain Fitting R 21 30-7332 Lid, Universal, 1523 22 19-0002 Valve, Pre Mix 23 05-1512 Drip Tray 24 23-1214 Cup Rest 25 30-7093-01 Splash Plate 26 04-1028 Screw, 10 - 32 X 0.375, HH, SS 27 30-6005 Faucet Plate (4 Valve)

- 30-6004 Faucet Plate (5 Valve)

- 30-6003 Faucet Plate (6 Valve) NOTE: R in margin indicates revision

5.3 SERIES 1500 DROP-IN



COVER MUST BE COMPLETELY

CLOSED TO OPERATE VALVES

SLIDING COVER DO NOT LIFT







5.3 SERIES 1500 DROP-IN (CONTINUED)

Item Part No. Description

1 07-0360 Plug 2 30-5985 Tower Cap, with Holes 3 04-0148 Screw, 10 - 32 X 0.250 4 48-0810 Foamed Manifold (4 Valve, 3-1)

- 48-1108 Foamed Manifold (5 Valve, 3-1 - 1)

- 48-1054 Foamed Manifold (6 Valve, 3-2-1)

- 48-0894 Foamed Manifold (5 Valve, 2-1-2)

- 48-0895 Foamed Manifold (6 Valve, 3-1-2) 5 51-5538 Tower Body 6 12-0097 Key Lock 7 81-0126 Keys 8 06-0645-204 Name Plate (4 Valve)

- 06-0645-205 Name Plate (5 Valve)

- 06-0645-206 Name Plate (6 Valve) R 9 51-5605 Base 10 51-5503 Rim 11 82-2112 Switch/Bracket Assy 12 42-0040 Foamed Tank Assy 13 04-0072 Rivet R 14 30-7070/02 Wrapper 15 23-0862 Wire Drain 16 30-0294 Riser 17 04-0510 Screw, 8 - 18 X 0.500 18 01-1612 Drain Fitting 19 82-1103 Power Supply 20 05-1512 Drip Tray 21 23-1214 Cup Rest 22 30-7093 Splash Plate R 23 30-7332 Lid, Universal, 1523 24 19-0117 LEV®

- 19-0118 LEV® with Soda Lever 25 11-0015 Housing Socket 26 13-0005 Bushing 27 04-0558 Screw, 10 - 32 x 0.375 28 30-5746/01 Faucet Plate (5 Valve, SS)

- 30-5623/01 Faucet Plate (6 Valve, SS) 29 52-0828/03 Wire Harness (5 Valve)

- 52-0827/03 Wire Harness (6 Valve) 30 04-1028 Screw, 10 - 32 X 0.375, HH, SS 31 30-7259 Door stop

NOTE: R in margin indicates revision

5.4 SERIES 1500 PLUG-IN DROP-IN SABRE







COVER MUST BE COMPLETELY

CLOSED TO OPERATE VALVES

SLIDING COVER DO NOT LIFT



DO NOT UNSCREW

TO REMOVE TOW





5.4 SERIES 1500 PLUG-IN DROP-IN SABRE (CONTINUED)

Item Part No. Description

1 06-0234 Coca Cola Sabre Sign 2 05-0332 Graphic Panel 3 51-5505 Sabre Tower 4 05-1516 Plug 5 48-1148 Manifold Assy (5 Valve, Sabre) 6 12-0097 Key Lock 7 81-0126 Keys 8 06-0645-255 Name Plate R 9 51-5605 Base 10 51-5503 Rim 11 82-2112 Switch/Bracket Assy 12 02-0003 O-Ring 13 42-0051 Foamed Tank Assy 14 04-0072 Rivet R 15 30-7070/02 Wrapper 16 23-0862 Wire Drain 17 30-0294 Riser 18 04-0510 Screw, 8 - 18 X 0.500 19 01-1612 Drain Fitting 20 82-1103 Power Supply 21 05-1512 Drip Tray 22 23-1214 Cup Rest 23 30-7093 Splash Plate R 24 30-7332 Lid, Universal, 1523 25 19-0117 LEV®

- 19-0118 LEV® with Soda Lever 26 11-0015 Housing Socket 27 13-0005 Bushing 28 07-0556 Plug 29 04-0558 Screw, 10 - 32 x 0.375 30 51-5504 Faucet Plate (5 Valve Sabre) 31 52-0828/03 Wire Harness (5 Valve) 32 04-1028 Screw, 10 - 32 X 0.375, HH, SS 33 30-7259 Door stop

NOTE: R in margin indicates revision

5.5 ICE COOLED UNIVERSAL WIRING DIAGRAM WITH BIN LID SWITCH

: "Y" CONNECTOR (2 MALES, 1 FEMALE)

BLACK

WHITE

CDA

SOLENOID

WATER SPIGOT

BLACK

PCB

PRESSURE SWITCH

BLACK

WHITE

BLACK

KEY

LOCK

62F543

BLACK

ORIGINAL

POWER SUPPLY

WHITE

LIGHT KIT

SYRUP OUT

BLACK

WHITE

BLACK

WHITE

BLACK

WHITE

F M

WHITE

VALVE MANIFOLD HARNESS

WHITE

IN CONJUNCTION WITH

THIS HARNESS IS NOT USED

ALTERNATE POWER SUPPLY

ALTERNATE

POWER SUPPLY

ON SPRITE VALVE

REPLACES INTERNAL

CHERRY SWITCH HARNESS

BIN

SWITCH

OR

MARQUEE

MERCHANDISER

: 2 PIN FEMALE CONNECTOR

: 2 PIN MALE CONNECTOR

: 3 PIN MALE CONNECTOR

: 3 PIN FEMALE CONNECTOR

: MALE BLADE

: FEMALE BLADE RECEPTACLE

BUTTON

WATER SPIGOT

5.6 ICE COOLED UNIVERSAL WIRING DIAGRAM WITHOUT BIN LID SWITCH

: "Y" CONNECTOR (2 MALES, 1 FEMALE)

BLACK

WHITE

LIGHT KIT

SYRUP OUT

CDA

SOLENOID

BLACK

WHITE

PCB

PRESSURE SWITCH

BLACK

543 6

BLACK

WHITE

BLACK

ORIGINAL

BLACK

WHITE

SOLENOID

WATER SPIGOT

KEY

LOCK

WHITE

BLACK

WHITE

BLACK

WHITE

POWER SUPPLY

BUTTON

WATER SPIGOT

2F 2F 2F 2F 2F

ON SPRITE VALVE

REPLACES INTERNAL

CHERRY SWITCH HARNESS

VALVE MANIFOLD HARNESS

ALTERNATE

POWER SUPPLY

IN CONJUNCTION WITH

THIS HARNESS IS NOT USED

ALTERNATE POWER SUPPLY

OR

MARQUEE

MERCHANDISER

: 2 PIN FEMALE CONNECTOR

: FEMALE BLADE RECEPTACLE

: MALE BLADE

: 2 PIN MALE CONNECTOR

: 3 PIN MALE CONNECTOR

: 3 PIN FEMALE CONNECTOR

Lancer Corp. 800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Lancer 1523 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual