Lancer 1504 Operators Manual

Download

Page 1

SPECIFICATIONS

1500 POSTMIX

DIMENSIONS

Width 19 3/16 inches (48.74 cm) Depth 24 inches (60.96 cm) Height (without legs) 25 3/8 inches (64.45 cm)

WEIGHT

Shipping 150 pounds (68.2 kg) Empty 130 pounds (59.0 kg) Operating 220 pounds (99.8 kg)

ICE BANK WEIGHT 30 pounds (13.6 kg)

WATER BATH CAPACITY 12 gallons (45.4 liters)

COMPRESSOR 1/3 HP, Tecumseh, 115V/60Hz

AGITATOR MOTOR 25 W, 115V

CONDENSER MOTOR 9 W, 115V

ICE BANK CONTROL Lancer Electronic Ice Bank Control (EIBC)

TRANSFORMER Basler, 115V (Primary)/24V (Secondary)

OPTIONS 230V/50Hz and 240V/60Hz systems available

DRINK CAPACITY

395 - 12 ounce (354.8 ml) drinks under 40°F (4.4°C) at four (4) drinks per minute with 75°F (23.9°C) ambient inlet water and syrup.

INSTALLATION AND SERVICE MANUAL

FOR LANCER DISPENSERS

SERIES 1500 POSTMIX

SERIES 1500E POSTMIX

SERIES 1500 PREMIX

REV. 02/11/00 P.N. 28-0450

This is an initial manual release.

FAX ENGINEERING: • 210-310-7096

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

18 3/4 "

47.63 cm

9 1/2 "

24.13 cm

3 1/2 "

8.89 cm

19 3/16 "

48.74 cm

24 "

60.96 cm

25 3/8 "

64.45 cm

Page 2

SPECIFICATION 1500E POSTMIX

DIMENSIONS

Width 19 3/16 inches (48.74 cm) Depth 24 inches (60.96 cm) Height (without legs) 25 3/8 inches (64.45 cm)

WEIGHT

Shipping 150 pounds (68.2 kg) Empty 130 pounds (59.0 kg) Operating 220 pounds (99.8 kg)

ICE BANK WEIGHT 30 pounds (13.6 kg)

WATER BATH CAPACITY 12 gallons (45.4 liters)

COMPRESSOR 1/3 HP Tecumseh 115V/60Hz

AGITATOR MOTOR 25 W, 115V

CONDENSER MOTOR 9 W, 115V

ICE BANK CONTROL Lancer Electronic Ice Bank Control (EIBC)

TRANSFORMER Basler, 115V (Primary)/24V (Secondary)

OPTIONS 230V/50Hz and 240V/60Hz systems available

DRINK CAPACITY

350 - 12 ounce (354.8 ml) drinks under 40°F (4.4°C) at four (4) drinks per minute with 75°F (23.9°C) ambient inlet water and syrup.

SPECIFICATION

1500 PREMIX

DIMENSIONS

Width 19 3/16 inches (48.74 cm) Depth 24 inches (60.96 cm) Height (without legs) 25 3/8 inches (64.45 cm)

WEIGHT

Shipping 150 pounds (68.2 kg) Empty 130 pounds (59 kg) Operating 220 pounds (99.8 kg)

ICE BANK WEIGHT 30 pounds (13.6 kg)

WATER BATH CAPACITY 12 gallons (45.4 liters)

COMPRESSOR 1/3 HP, Tecumseh, 115V/60Hz

AGITATOR MOTOR 25 W, 115V

CONDENSER MOTOR 9 W, 115V

ICE BANK CONTROL Lancer Electronic Ice Bank Control (EIBC)

TRANSFORMER Basler, 115V (Primary)/24V (Secondary)

OPTIONS 230V/50Hz and 240V/60Hz systems available

VALVES Cornelius Premix

DRINK CAPACITY

220 - 12 ounce (354.8 ml) drinks under 40°F (4.4°C) at four (4) drinks per minute with 75°F (23.9°C) ambient inlet water and syrup.

18 3/4 "

47.63 cm

9 1/2 "

24.13 cm

3 1/2 "

8.89 cm

19 3/16 "

48.74 cm

24 "

60.96 cm

25 "

64.45 cm

18 3/4 "

47.63 cm

10 3/4"

27.30 cm

3 1/2 "

8.89 cm

19 3/16 "

48.74 cm

24 "

60.96 cm

25 3/8 "

64.45 cm

Page 3

TABLE OF CONTENTS

SPECIFICATIONS 1500 POSTMIX ...........................................................................................................Cover

SPECIFICATIONS 1500E POSTMIX ..................................................................................................................i

SPECIFICATIONS 1500 PREMIX.......................................................................................................................i

TABLE OF CONTENTS .....................................................................................................................................ii

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING........................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 SELECTING A COUNTER LOCATION..............................................................................................1

1.4 CONNECTING THE DRAIN...............................................................................................................1

1.5 FILLING UNIT WITH WATER ............................................................................................................1

1.6 CONNECTING TO ELECTRICAL POWER .......................................................................................2

1.7 CONNECTING TO PLAIN WATER SUPPLY .....................................................................................2

1.8 CONNECTING TO CARBONATED WATER SUPPLY.......................................................................2

1.9 CONNECTING TO SYRUP SUPPLY.................................................................................................3

1.10 ADJUSTING WATER AND SYRUP FLOW........................................................................................3

2. SCHEDULED MAINTENANCE ...................................................................................................................3

2.1 DAILY .................................................................................................................................................3

2.2 WEEKLY.............................................................................................................................................3

2.3 MONTHLY ..........................................................................................................................................3

2.4 EVERY SIX MONTHS........................................................................................................................3

2.5 YEARLY..............................................................................................................................................4

3. DISPENSER CLEANING AND SANITIZING ..............................................................................................4

3.1 AMBIENT PROCESS.........................................................................................................................4

3.2 VALVES ..............................................................................................................................................4

4. TROUBLESHOOTING.................................................................................................................................5

4.1 WATER LEAKAGE AROUND NOZZLE .............................................................................................5

4.2 LEAKAGE BETWEEN UPPER AND LOWER VALVE BODIES.........................................................5

4.3 MISCELLANEOUS LEAKAGE ...........................................................................................................5

4.4 INSUFFICIENT WATER FLOW..........................................................................................................5

4.5 INSUFFICIENT SYRUP FLOW..........................................................................................................5

4.6 ERRATIC RATIO ...............................................................................................................................5

4.7 NO PRODUCT DISPENSED .............................................................................................................5

4.8 WATER ONLY DISPENSED; NO SYRUP; OR SYRUP ONLY DISPENSED; NO WATER ...............5

4.9 VALVE WILL NOT SHUT OFF ...........................................................................................................6

4.10 EXCESSIVE FOAMING .....................................................................................................................6

4.11 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR RUNS............6

4.12 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND WILL NOT

CUT OFF............................................................................................................................................6

4.13 COMPRESSOR DOES NOT START BUT HUMS .............................................................................6

4.14 COMPRESSOR STARTS BUT DOES NOT SWITCH OFF START WINDING .................................6

4.15 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON OVERLOAD ...........6

4.16 COMPRESSOR AND CONDENSER FAN MOTOR WILL NOT START AFTER FIVE (5)

MINUTE POWER OFF DELAY (LANCER EIBC EXPORT ONLY) ....................................................7

4.17 COMPRESSOR AND CONDENSER FAN MOTOR WILL NOT START AFTER FIVE (5)

MINUTE POWER OFF DELAY (LANCER EIBC USA ONLY) ...........................................................7

4.18 WARM DRINKS..................................................................................................................................7

5. ILLUSTRATIONS, PARTS LISTS AND WIRING DIAGRAMS ...................................................................8

5.1 WIRING DIAGRAM AND CONTROL HOUSING CONNECTIONS, ELECTRONIC

ICE BANK CONTROL, USA ONLY ....................................................................................................8

5.2 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ICE

BANK CONTROL (EIBC); PN 82-2667; USA ONLY.....................................................................9-10

5.3 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ICE BANK CONTROL (EIBC); PN 82-2050E, 115V/60HZ; PN 82-2099E, 230V/50HZ;

PN 82-2048E, 240V/60HZ; EXPORT ONLY ...............................................................................11-12

5.4 SERIES 1500 CABINET ASSEMBLY, HIGH PERFORMANCE..................................................13-14

5.5 SERIES 1500E AND 1500 PREMIX CABINET ASSEMBLY ......................................................15-16

Page 4

1. INSTALLATION

1.1 RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damages must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible indication(s) of damage. If damage(s) exists, have carrier note the same on the bill of lading and file a claim with the carrier.

1.2 UNPACKING

A. Remove top portion of carton by lifting up. B. Remove top inner carton pad and corners. C. Remove accessory kit of loose parts from drip tray. D. Lift Unit up by plywood shipping base and remove lower portion of carton. E. Inspect unit for concealed damage(s) and if evident, notify delivering carrier and file a claim

against same.

F. Remove splash plate.

NOTE

Splash plate is located under unit on shipping base for Series 1500E models only.

G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top

or table allowing access to screws on the bottom of the plywood shipping base.

NOTE

If unit is to be transported it is advisable to leave unit secured to plywood shipping base.

H. If Unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

I. Remove accessory kit of loose parts from drip tray.

1.3 SELECTING A COUNTER LOCATION

A. The dispenser is designed to sit on a flat, supported surface capable of supporting a minimum

weight of 400 pounds (182 kg). It may be either counter or leg mounted. A template is provided to cut and/or drill the necessary holes for mounting.

B. When the dispenser is to be permanently bolted to the counter top, seal dispenser base to

counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily cleanable bond to the counter.

NOTE

NSF listed units must be sealed to the counter or have four (4) inch legs installed.

WARNING

FAILURE TO MAINTAIN THE PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT AND WILL RESULT IN PREMATURE COMPRESSOR FAILURE.

C. Locate dispenser to allow approximately 15 inches (38 cm) of unobstructed space above and

six (6) inches (16 cm) behind the unit for proper air circulation. Air is drawn in through the back grill and exhausted out of the top grill.

D. The bonnet may be removed by lifting bonnet upward.

1.4 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove. B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the

bottom. Secure drain tube with clamp provided in accessory kit.

C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.5 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit. B. Remove the yellow plastic plug from the unit’s fill hole. C. Fill the water bath compartment with water until it flows out of the overflow tube into the drip tray.

Use bottled drinking water where hard water problems exist. Do not use distilled water with units

Page 5

equipped with electronic ice bank controls. D. Replace the yellow plug. E. Reinstall bonnet on dispenser.

1.6 CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.

DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT “GANG” TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.

A. Check the dispenser serial number plate for unit's correct electrical requirements. Do not plug

into electrical outlet unless unit electrical configuration, located on serial plate, agrees with local

available power supply.

B. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage

rating, and plug in the unit. This will turn on the refrigeration system and allow it to start

cooling while completing the rest of the installation. Approximately three (3) hours are required

to form a full ice bank.

NOTE

Units equipped with an electronic ice bank control contain a five (5) minute delay. Compressor

and fan motor will not begin running until five (5) minutes after the unit is energized.

Carbonated Water/Plain Water

Plumbing Diagram

Figure 1

1.7 CONNECTING TO PLAIN WATER SUPPLY

NOTE

The water supply must be protected by means of an air gap, a backflow prevention device (located upstream of the CO2 injection system) or another approved method to comply with NSF standards. A backflow prevention device must comply with ASSE and local standards. It is the responsibility of

the installer to ensure compliance.

See Figure 1.

If unit has no plain water circuits, proceed to Section 1.8.

A. Valves 2, 3, and 4 (on 5 valve units) and valves 3, 4, and 5 (on 6 valve units) have optional plain

water or carbonated water capabilities. Using Figure 1, determine which valves are to be

plumbed with plain water. B. Using proper beverage tubing and fittings, connect to water source [must be 35 PSI (2.4 BAR)

or more].

6 VALVE

5 VALVE

6 45 123

INLET VALVE 3 & 4

INLET VALVE 1, 2, & 6

INLET VALVE 5

5 4 3 12

INLET VALVE 2 & 3

INLET VALVE 1 & 5

INLET VALVE 4

Page 6

C. Flush water supply line thoroughly. D. Route tubing through cutout in counter or through access hole in back of unit. E. Leave 12 inches (30 cm) of extra tubing length below the counter for servicing and moving the

dispenser. F. Connect to desired plain water inlet behind splash plate and secure with Oetiker Clamp. G. Turn on water supply and check for leaks. H. Actuate each valve until all air is expelled.

1.8 CONNECTING TO CARBONATED WATER SUPPLY (See Figure 1)

A. Install carbonator per manufacturer’s instructions. B. Using proper beverage tubing and fittings, connect to carbonator tank outlets. C. Route tubing through cutout in counter or through access hole in back of unit. D. Leave 12 inches (30 cm) of extra tubing length below the counter for servicing and moving the

dispenser. E. Connect to soda inlets behind splash plate and secure with Oetiker Clamps. F. Fill with water and pressurize carbonation system per manufacturer’s instructions. G. Actuate each valve until a smooth flow of carbonated water is obtained. H. Check for leaks.

1.9 CONNECTING TO SYRUP SUPPLY

A. Using proper beverage tubing and fittings, connect to syrup inlets and secure with Oetiker

Clamps. B. Mark syrup tube assemblies with product ID tape. C. Route tubing through cutout in counter or through access hole in back of unit. D. Leave 12 inches (30 cm) of extra tubing length below the counter for servicing and moving the

dispenser. E. Connect to appropriate five (5) gallon syrup containers or bag-in-box system. F. Pressurize system. G. Actuate each valve until product is observed. H. Check for leaks.

1.10 ADJUSTING WATER AND SYRUP FLOW

Refer to Valve Manufacturer’s product specifications.

2. SCHEDULED MAINTENANCE

2.1 DAILY

A. Remove the nozzle and diffuser from each valve and wash them in warm water. Do NOT use

soap or detergent. This will cause foaming and off taste in finished product.

B. Remove the cup rest and wash in warm soapy water. C. Pour warm soapy water into the drip tray and wipe with a clean cloth. D. With a clean cloth and warm water, wipe off all of the unit’s exterior surfaces. DO NOT USE

ABRASIVE SOAPS OR STRONG DETERGENTS.

E. Replace the cup rest, valve diffusers, and valve nozzles.

2.2 WEEKLY

A. Taste each product for off tastes and/or brix changes. B. Remove the bonnet and check the level of water in the water bath. Replenish as required, and

replace the bonnet.

2.3 MONTHLY

A. Unplug the dispenser from power source. B. Remove the bonnet and clean the dirt from the condenser using a soft brush. C. Replace the bonnet and reconnect power.

2.4 EVERY SIX MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this

manual.

Page 7

2.5 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components. B. Clean the entire exterior of the unit. C. Sanitize syrup lines.

3. DISPENSER CLEANING AND SANITIZING

3.1 AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser

equipment. The detergent should be caustic-based and the sanitizer should be low pH (7.0)

chloride solution. B. Disconnect syrup containers and remove product from tubing by purging with carbon dioxide. C. Rinse the lines and fittings with clean room temperature water to remove all traces of residual

product. D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.

The solution should be prepared in accordance with the manufacturer’s recommendations, but

should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled

and allow to stand for at least 10 minutes. E. Flush the detergent solution from the lines with clean water. Continue rinsing until

phenolphthalein test indicates the rinse water is free of residual detergent.

WARNING

REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL

SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

F. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 PPM (50 mg/L) chlorine.

Make sure that lines are completely filled and allow to stand for 10 minutes. G. Reconnect syrup containers and ready Unit for operation. H. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the

end use product. This is an NSF requirement.

I. Taste the beverage to verify that there is no off taste.

3.2 VALVES

A. Valves may be cleaned and sanitized in the same manner

WARNING

REMOVE SANITIZING SOLUTION FROM VALVES AS INSTRUCTED. RESIDUAL

SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

I . Remove cover and disconnect power so not to activate the valve while cleaning. Remove

nozzle and diffuser. Wash these parts in cleaning solution, then immerse them in a bath of sanitizing solution for 15 minutes.

2. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm water and cloth or with the nozzle brush supplied. Wipe off dispensing lever.

3. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser.

4. Wearing sanitary gloves, replace diffuser and twist nozzle into place.

5. Draw drinks to flush the chlorine solution from the valves.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an NSF requirement.

6. Taste the beverage to verify that there is no off taste.

7. Connect power and replace cover. Valve is ready for operation.

Page 8

4. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

4.1 Water leakage around A. Damaged or improperly A. If damaged, replace. If improperly nozzle. installed o-ring above diffuser. installed, adjust.

4.2 Leakage between upper A. Gap between upper and lower A. Tighten all six (6) retaining screws. and lower valve bodies. valve bodies.

B. Worn or damaged paddle arm B. Replace paddle arm assemblies.

assemblies.

4.3 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining

screws.

B. Damaged or improperly B. Replace or adjust appropriate

installed o-rings. o-rings.

4.4 Insufficient water flow. A. Insufficient incoming supply A. Verify incoming supply water

water pressure. pressure is a minimum of 25 PSI.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in water flow C. Remove water flow control from

control. upper body and clean out any

foreign material to ensure smooth free spool movement.

4.5 Insufficient syrup flow. A. Insufficient CO2 pressure to A. Adjust CO2 pressure to 80 PSI

BIB pumps. (minimum 70 PSI) for BIB pumps.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in syrup flow C. Remove syrup flow control from

control. upper body and clean out any

foreign material to ensure smooth free spool movement.

4.6 Erratic ratio. A. Incoming water and/or syrup A. Check pressure and adjust.

supply not at minimum flowing pressure.

B. Foreign debris in water and/or B. Remove syrup flow controls from

syrup flow controls. upper body and remove any foreign

material to ensure smooth free spool movement.

4.7 No product dispensed. A. Water and syrup shutoffs on A. Open shutoffs fully.

mounting block not fully open.

B. The key switch on an electric B. Turn key switch to ON position.

valve is in the OFF position.

C. Cup lever arm or ID panel C. Repair.

actuator on electric valve is not actuating the switch.

D. Electric current not reaching D. Check electric current supplied

valve. to valve. If current is adequate,

check solenoid coil and switch, and replace if necessary.

E. Improper or inadequate water E. Remove valve from mounting

or syrup supply. block and open shutoffs slightly and

check water and syrup supply. If no supply, check dispenser for freeze-up or other problems.

F. Blown fuse on 24 volt F. Find cause of short and correct.

transformer. Then replace transformer.

4.8 Water only dispensed; A. Water or syrup shutoff on A. Open shutoff fully. no syrup; or syrup only mounting block not fully open. dispensed; no water.

(Section 4.8 continued on next page.)

Page 9

(Section 4.8 continued from previous page.)

B. Improper or inadequate water B. Remove valve from mounting block

or syrup supply. and open shutoffs slightly and

check water and syrup supply. If no supply, check dispenser for problems. Ensure BIB connection is engaged.

C. Kinked line. C. Remove kink or replace line.

4.9 Valve will not shut off. A. Cup lever may be sticking or A. Correct or replace lever. binding.

B. Switch not actuating freely. B. Check switch for free actuation. C. Solenoid armature not C. Replace defective armature or

returning to bottom position. spring.

4.10 Excessive foaming. A. Incoming water or syrup A. Correct prior to dispenser. temperature too high. Consider larger dispenser or

pre-cooler.

B. Water flow rate too high. B. Readjust and reset ratio. Refer to

Section 1.10.

C. Nozzle and diffuser not C. Remove and reinstall properly.

properly installed.

D. Nozzle and diffuser not clean. D. Remove and clean. E. Air in BIB lines. E. Bleed air from BIB lines. F. Poor quality ice. F. Check quality of ice used in drink. G. High beverage temperature. G. Check refrigeration system.

4.11 Compressor does not A. Compressor relay or overload A. Replace compressor relay or

start (no hum), but malfunctioning. overload. condenser fan motor B. Inadequate voltage. B. Measure voltage across common runs. and run terminal on compressor.

Voltage must not drop below 90%

of rated voltage. C. Incorrect wiring. C. Refer to wiring diagram and correct. D. Compressor malfunctioning. D. Replace compressor.

4.12 Compressor starts and A. Ice bank control failure. A. Replace ice bank control. continues to run until B. Incorrect wiring. B. Refer to wiring diagram and correct. freezeup and will not C. Probe shorted. C. Check springs for foreign materials cut off. or damage.

4.13 Compressor does not A. Inadequate voltage. A. Measure voltage across common start but hums. and run terminal on compressor.

Voltage must not drop below 90%

of rated voltage. B. Incorrect wiring. B. Refer to wiring diagram and correct. C. Starting relay malfunctioning. C. Replace starting relay. Be sure to

use correct relay. Failure to use

correct relay will cause compressor

failure. D. Compressor malfunctioning. D. Replace compressor.

4.14 Compressor starts but A. Inadequate voltage. A. Measure voltage across common does not switch off start and run terminal on compressor. winding (will run for only B. Incorrect wiring. B. Refer to wiring diagram and correct. a few seconds before C. Starting relay malfunctioning. C. Replace starting relay. Be sure to internal overload use correct relay. Failure to use switches compressor off). correct relay will cause compressor

failure.

4.15 Compressor starts and A. Dirty condenser. A. Clean the condenser. runs a short time but B. Insufficient or blocked air flow. B. Remove all obstructions and allow shuts off on overload. for minimum clearances of eight (8)

inches (20.3 cm) over top.

(Section 4.15 continued on next page.)

TROUBLE CAUSE

REMEDY

Page 10

(Section 4.15 continued from previous page.)

C. Inadequate voltage. C. Measure voltage across common

and run terminal on compressor. Voltage must not drop below 90%

of rated voltage. D. Incorrect wiring. D. Refer to wiring diagram and correct. E. Defective condenser fan motor. E. Replace condenser fan motor. F. Refrigerant leak. F. Repair and recharge. G. Compressor malfunctioning. G. Replace compressor.

4.16 Compressor and A. Transformer tripped. A. Reset transformer. Condenser Fan Motor B. Relay will not turn on B. Failed relay. Replace Control will not start after compressor. Board. five (5) minute Power C. Probe unplugged. C. Check probe connection at PCB. Off delay (Lancer EIBC Export only).

4.17 Compressor and A. Improper Wiring. A. Check Power Indicator Lamp; Condenser Fan Motor check wiring per Wiring Diagram. will not start after B. Probe unplugged. B. Check Probe connection at PCB. five (5) minute Power C. Damaged electronics. C. Replace Control. Off delay (Lancer EIBC,

USA Only).

4.18 Warm drinks. A. Restricted airflow. A. Check clearances around sides,

top, and inlet of unit. Remove objects blocking airflow through grill.

B. Dispenser connected to hot B. Switch to cold water supply.

water supply.

C. Refrigeration system not C. Refer to Sections 4.11 - 4.16.

running. D. Refrigerant leak. D. Repair and recharge. E. Condenser fan motor not E. Replace condenser fan motor.

working. F. Dirty condenser. F. Clean condenser. G. Dispenser capacity exceeded. G. Add pre-cooler.

NOTES

TROUBLE

CAUSE REMEDY

Page 11

5. ILLUSTRATIONS, PARTS LISTS, AND WIRING DIAGRAMS

5.1 WIRING DIAGRAM AND CONTROL HOUSING CONNECTIONS, ELECTRONIC ICE BANK CONTROL, USA ONLY

LABEL, WIRING DIAGRAM, CED, PN 06-1148/01

CONTROL HOUSING CONNECTIONS

IMPORTANT

WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

OVERLOAD

GREEN

AC POWER IN

TO VALVES

BLACK

WHITE

AGITATOR

MOTOR

KILL

SWITCH

JCT

FAN

MOTOR

COMPRESSOR

24 V LEADS

LANCER

ICE

BANK

CONTROL

PROBE

EIBC PROBE CONNECTION

POWER INDICATOR LAMP

POWER

CONNECTIONS

HOT OUT

HOT IN

RELAY

Page 12

5.2 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ELECTRONIC ICE BANK CONTROL (EIBC); PN 82-2667; USA ONLY

(TO 18)

BL/W

JUNCTION

BOX

BL/W

TO KEYLOCK

TO VALVES

BOX

JUNCTION

35,36

"LINE"

TRANSFORMER

33,34

"LOAD"

TRANSFORMER

29B

B R

E T A W

40A,40B

E L O H

E H O

-IM L

T IL

O A F

K W

N A T

28D

29F

(TO 4)

29E

29A

29G

29C

29D

28C

28F

28B

28G

(TO 18)

(TO 11)

(TO 42)

28E

28A

(TO 32)

Page 13

ITEM PART NO. DESCRIPTION

1 30-5107 Shroud, Fan, Bottom 2 30-5106 Shroud, Fan, Top 3 04-0504 Screw, 8 - 18 x 0.375 4 23-0985 Condenser 5 47-0344 Tube, Process 6 23-0982 Dryer/Cap Assy 7 25-0047 Transformer, 115V/50-60Hz 8 02-0041 Seal 9 02-0040 Seal, Extrusion 10 11-0118 Connector, Ground 11 47-1269/01 Tube, Suction 12 50-0041 Insulation, 31.385 13 04-0537 Washer, 0.467 ID x 0.923 OD x 0.060,

THK 14 03-0150 Retainer, Clip 15 07-0268 Handle 16 50-0029 Insulation, 2.500 17 50-0026 Insulation, 8.125 18 51-0061 Accumulator 19 50-0028 Boot 20 02-0114 Grommet 21 03-0049 Clip, Cord 22 06-0430 Label, 115V/60Hz, 1/3 HP 23 04-0032 Nut, 1/4 - 20, ST, NYLOCK 24 04-0063 Washer, Flat, 0.260 ID x 0.687 OD,

SS 25 04-0518 Rivet, 0.125 DIA x 0.328, LG 26 47-1337 Tube, Outlet 27 06-1148/01 Label, Wiring Diagram 28 52-1369 Fan Motor Assy, 115V/60Hz, 9W 28A 04-0060 Nut, Fan Blade 28B 02-0413 Silencer, Fan Blade 28C 91-0007 Motor, Fan, 115V/60Hz, 9W 28D 30-5845 Bracket, Fan Motor 28E 07-0354 Fan Blade 28F 06-0433/01 Label, 115V/60Hz, 9W 28G 04-0059 Screw, 8 - 36 x 0.375

29 52-1259 Agitator Motor Assy, 115V/60Hz, 25W

29A 91-0084 Motor, Agitator, 115V/60Hz, 25W 29B 02-0032 Washer, Rubber, 1.0 Inch OD 29C 06-0633 Label, 115V/60Hz, 25W 29D 05-0502 Propeller, 2.250 DIA 29E 30-5113/01 Bracket, Agitator Motor 29F 05-0424/01 Propeller, 2.625 DIA 29G 04-0059 Screw, 8 - 36 x 0.375 30 06-0856/01 Label, Fill Hole 31 52-1882 Electronic Ice Bank Control (EIBC) 32 47-2025 Tube, High Side 33 52-0879 Lead Assy, Primary, BLK 34 52-0878 Lead Assy, Primary, BLK/WHT 35 52-1505 Wire Assy, Trans, Sec, BLK 36 52-1504 Wire Assy, Trans, Sec, WHT 37 30-7007 Retainer Strip

38 82-1692/01 Air Shield Assy, Right 39 50-0302 Baffle, Rubber, Right 40 83-0033 Compressor, 115V/60Hz, 1/3 HP 40A 12-0005 Relay 40B 12-0223 Overload

-- - - - - - - - Refrigerant, R134A ONLY, 6.5 Ounces 41 04-0538 Cap Plug 42 23-1203/01 Evaporator Assy 43 23-0993/02 Deck Assy 44 04-0260 Screw, 10 - 16 x 0.625 45 52-2004 Harness Assy, Ice Bank Control 46 52-1897 Probe Assy, EIBC 47 04-0394 Screw, 6 - 32 x 0.500, PHP, SS

5.2 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ELECTRONIC ICE BANK CONTROL (EIBC); PN 82-2667; USA ONLY (CONTINUED)

ITEM PART NO. DESCRIPTION

Page 14

5.3 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ELECTRONIC ICE BANK CONTROL (EIBC); PN 82-2050E, 115V/60HZ; PN 82-2099E, 230V/50HZ; PN 82-2048E, 240V/60HZ; EXPORT ONLY

"LOAD"

TRANSFORMER

VALVES

KEYLOCK

"LINE"

COMPRESSOR

TRANSFORMER

40A, 40B,

AND 40C

29F

(TO 4)

29A

(TO 18)

29E

29C

29G

29D

29B

L IL F H T A R

A W L R IL E

T A W N A T

E L O H

N A U T

R U

B F

R S

F R E V O K

28D

28G

(TO 18)

28C

(TO 11)

(TO 42)

28F

28B

28E

28A

(TO 32)

Page 15

ITEM PART NO. DESCRIPTION

1 30-5107 Shroud, Fan, Bottom 2 30-5106 Shroud, Fan, Top 3 04-0504 Screw, 8 - 18 x 0.375 4 23-0985 Condenser 5 47-0344 Tube, Process 6 23-0982 Dryer Cap Assy 7 25-0048 Transformer, 220V/50-60Hz

- 25-0047 Transformer, 115V/50-60Hz 8 02-0041 Seal 9 02-0040 Seal, Extrusion 10 11-0118 Connector, Ground 11 47-1269/01 Tube, Suction 12 50-0041 Insulation, 31.385 13 04-0537 Washer, 0.467 ID x 0.923 OD x 0.060,

- 06-0460 Label, 230V/50Hz

- 06-0430 Label, 115V/60Hz 23 04-0032 Nut, 1/4 - 20, ST, NYLOCK 24 04-0063 Washer, Flat, 0.260 ID x 0.687 OD,

SS 25 04-0518 Rivet, 0.125 DIA x 0.328, LG 26 47-1337 Tube, Outlet 27 06-1532 Label, Wiring Diagram, EIBC 28 52-1369 Fan Motor Assy, 115V/60Hz

- 52-1378 Fan Motor Assy, 220-240V/50-60Hz 28A 04-0060 Nut, Fan Blade 28B 02-0413 Silencer, Fan Blade 28C 91-0009 Motor, Fan, 220V/50-60Hz

- 91-0007 Motor, Fan, 115V/60Hz 28D 30-5845 Bracket, Fan Motor 28E 07-0354 Fan Blade 28F 06-0670 Label, 230V/50-60Hz

- 06-0433/01 Label, 115V/60Hz 28G 04-0059 Screw, 8 - 36 x 0.375

29 52-1259 Agitator Motor Assy, 115V/60Hz

- 52-1379 Agitator Motor Assy,

220-240V/50-60Hz 29A 91-0086 Motor, Agitator, 220V/50-60Hz

- 91-0084 Motor, Agitator, 115V/60Hz 29B 02-0032 Washer, Rubber, 1.0 Inch OD 29C 06-0634 Label, 230V/50Hz

- 06-0633 Label, 115V/60Hz 29D 05-0502 Propeller, 2.250 DIA 29E 30-5113/01 Bracket, Agitator Motor 29F 05-0424/01 Propeller, 2.625 DIA 29G 04-0059 Screw, 8 - 36 x 0.375

30 06-0856/01 Label, Fill Hole 31 52-2014 Electronic Ice Bank Control (EIBC) 32 47-2025 Tube, High Side 33 04-0394 Screw, 6 - 32 x 0.500 34 52-2008 Harness Assy, Trans, Sec 35 52-2027 Harness Assy, Ground 36 52-1773 Probe Assy 37 30-7007 Retainer Strip 38 50-0302 Baffle, Rubber, Right 39 50-0303 Baffle, Rubber, Left 40 83-0038 Compressor, 240V/60Hz 40A 12-0028 Relay 40B 12-0253 Overload 40C 12-0260 Start Capacitor

- - - - - - - - Refrigerant, R-134A Only, 6.5 Ounces

- 83-0034 Compressor, 230V/50Hz A 12-0031 Relay B 12-0032 Overload

- - - - - - - - Refrigerant, R-134A Only, 6.5 Ounces

- 83-0033 Compressor, 115V/60Hz A 12-0005 Relay B 12-0223 Overload

- - - - - - - - Refrigerant, R-134A Only, 6.5 Ounces 41 04-0538 Cap Plug 42 23-1203/01 Evaporator 43 23-0993/02 Deck Assy 44 04-0260 Screw, 10 - 16 x 0.625

5.3 SERIES 1500 REFRIGERATION DECK ASSEMBLY, R-134A, WITH LANCER ELECTRONIC ICE BANK CONTROL (EIBC); PN 82-2050E, 115V/60HZ; PN 82-2099E, 230V/50HZ; PN 82-2048E, 240V/60HZ; EXPORT ONLY (CONTINUED)

ITEM PART NO. DESCRIPTION

Page 16

5.4 SERIES 1500 CABINET ASSEMBLY, HIGH PERFORMANCE

11 33

Page 17

ITEM PART NO. DESCRIPTION

1 30-0636/02 Wrapper, External 2 51-0568 Trim, Gray 3 04-0067 Rivet 4 50-0173 Insulation, Tape, Front 5 50-0178 Insulation, Top 6 50-0214 Insulation, Tape, Sides 7 50-0118 Insulation, Tape, Back 8 04-0082 Nut, Hex, 10-24, SS 9 30-0612 Back, Plate 10 04-0477 Screw, 8 - 32 x 3/8 inch 11 42-0032 Tank, Foamed

- 42-0046 Tank, Foamed (Philippines) 12 04-0074 Nut, Clip, 10-24 13 30-0624/01 Front Support Plate

- 30-6055/01 Front Support Plate (Philippines) 14 03-0036 Clip, Over Flow 15 04-0077 Screw, #4 x 1/4 inch 16 04-0061 Screw, 8 x 1/2 inch 17 30-0115 Clip, Retaining Tube 18 04-0443 Screw, 10 - 24 x 3/8 inch 19 13-0005 Bushing 20 11-0015 Connector Housing 21 23-0389 Faucet Plate, 6V

- 23-0394 Faucet Plate, 5V

- 23-0771 Faucet Plate, 4V 22 30-6644 Splash Plate, without Logo

- 30-6644-01 Splash Plate, with Logo 23 23-0159 Cup Rest 24 54-0017 Drip Tray 25 12-0097 Key Lock Switch 26 52-0891 Harness Assy, 6V

- 52-0890 Harness Assy, 5V

- 52-0889 Harness Assy, 4V 27 51-0580 Base Assy 28 23-0831 Insulated Plate Assy

29 23-0824/01 Bonnet Assy, White

30 30-5854/01 Retainer Channel 31 04-0429 Rivet 32 04-0187 Spacer 33 30-5143 Clip, Drain 34 01-1483 Drain, Elbow Assy 35 08-0104 Drain, Tube 36 01-0450 Tube Support 37 04-0072 Rivet

NOTE: Cage Assembly Part Numbers are:

- 23-1047 4V, 4-0 Manifold, 3/8 inch Syrup Inlets

- 23-1064 5V, 2-2-1 Manifold, 3/8 inch Syrup Inlets - High Performance

- 23-1201/02 6V, 3-2-1 Manifold, 3/8 inch Syrup Inlets - High Performance

5.4 SERIES 1500 CABINET ASSEMBLY, HIGH PERFORMANCE (CONTINUED)

Page 18

5.5 SERIES 1500E AND 1500 PREMIX CABINET ASSEMBLY

Page 19

ITEM PART NO. DESCRIPTION

1 51-0744/01 Wrapper, External 2 50-0173 Insulation, Tape, Front 3 50-0178 Insulation, Top 4 50-0214 Insulation, Tape, Sides 5 50-0118 Insulation, Tape, Back 6 04-0082 Nut, Hex, 10 - 24, SS 7 42-0032 Tank, Foamed 8 04-0074 Nut, Clip 10 - 24 9 30-0624/01 Front Support Plate 10 03-0036 Clip, Over Flow 11 04-0077 Screw, #4 x 1/4 inch 12 04-0061 Screw, #8 x 1/2 inch 13 30-0115 Clip, Retaining Tube 14 04-0443 Screw, 10 - 24 x 3/8 inch 15 13-0005 Bushing 16 11-0015 Connector Housing 17 23-0389 Faucet Plate, 6V

- 23-0394 Faucet Plate, 5V

- 23-0771 Faucet Plate, 4V

- 07-0467 Faucet Plate, Premix, 5V

- 07-0468 Faucet Plate, Premix, 6V

18 30-6644 Splash Plate, without Logo

- 30-6644-01 Splash Plate, with Logo

19 23-0159 Cup Rest 20 54-0017 Drip Tray 21 12-0097 Key Lock Switch 22 52-0891 Harness Assy, 6V

- 52-0890 Harness Assy, 5V

- 52-0889 Harness Assy, 4V

23 23-0831 Insulator Plate Assy 24 30-5310 Base, Drip Tray 25 07-0347 Plate, Cover 26 04-0072 Rivet 27 23-0824/01 Bonnet Assy, White 28 30-5854/01 Retainer Channel

29 30-5535 Front Plate (Chiller Only)

30 04-0429 Rivet 31 04-0187 Spacer 32 30-5143 Clip, Drain 33 01-1483 Drain, Elbow Assy 34 08-0104 Drain, Tube 35 01-0450 Tube Support

5.5 SERIES 1500E AND 1500 PREMIX CABINET ASSEMBLY (CONTINUED)

NOTE: Cage Assembly Part Numbers are:

- 23-0777 5V, Premix

- 23-0778 6V, Premix

- 23-1139 5V, 2-2-1 Manifold, 3/8 Inch Syrup Inlets, E-Model

- 23-1140 6V, 3-2-1 Manifold, 3/8 Inch Syrup Inlets, E-Model

- 48-1407 5V, Ambient Juice

- 48-1408 6V, Ambient Juice

- 23-0760 9 Circuit Chiller

- 23-0910 4 Circuit Chiller

Page 20

NOTES

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.