Lancer 14400, 85-14408-06-2 Service Manual
INSTALLATION AND SERVICE MANUAL
FOR
FLAVOR SELECT 22
ICE BEVERAGE DISPENSER
LANCER SERIES 14400
DATE: 09/05/06
P.N. 28–0580/01
This manual supersedes and replaces 28-0580, dated 01/18/06.
FAX Engineering: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2006 by Lancer, all rights reserved
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
85-14408-06-2 ICE BEVERAGE DISPENSER, ABOVE COUNTER
MULTI BRAND, 22 INCH WIDE, 8 BRANDS / 6 FLAVORS,
115V/60Hz
85-14408N-06-2 ICE BEVERAGE DISPENSER, ABOVE COUNTER PELLET ICE
MULTI BRAND, 22 INCH WIDE, 8 BRANDS / 6 FLAVORS,
115V/60Hz
SPECIFICATIONS
DIMENSIONS 22" WIDE
HEIGHT: 39.625 INCHES (1007 mm)
WIDTH: 22.00 INCHES (559 mm)
DEPTH: 30.50 INCHES (775 mm)
TOTAL ICE CAPACITY: 200 LBS (90.7 KG)
DISPENSABLE ICE CAPACITY: 175 LBS ( 79.4 KG)
COUNTER WEIGHT (WITHOUT ICE): 280 LBS (127.0 KG)
SHIPPING WEIGHT: 310 LBS (140.7 KG)
ELECTRICAL
VOLTAGE: 115
AMPS: 7.0
Hz: 60
W
ARNING
THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION. IT MAY ACTIVATE UNEXPECTEDLY. DO
NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT.
WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE
POWER SOURCE.
NOTE
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly equipped
to do so.
The FS22 Dispenser, Lancer Series 14400
i
8 3/4"
(222 mm)
18 11/32"
(466 mm)
4 1/2"
(114 mm)
(130 mm)
17 5/8"
(448 mm)
(254 mm)
5 1/8"
14 3/8"
(365 mm)
3 5/8"
(91 mm)
10"
20 11/32"
(517 mm)
18 3/32"
(460 mm)
7 1/2"
(190 mm)
30 1/2"
(775 mm)
23"
(584 mm)
22"
(559 mm)
39 5/8"
(1006 mm)
MANUFACTURERS INTRODUCTION - High Volume Free Standing Fountain Drink Dispenser
The unit is designed with the highest quality components to be user and service friendly. The FS22 is designed to be
ready to use out-of-the-box as long as there is a steady water supply, BIB (Bag-In-Box) syrups with their pumps,
and a regulated CO
2
supply.
The FS22 features a casted-in cold carbonator within the cold plate. It has a removable probe that regulates the
mixture of CO
2 and plain water. The unit is equipped with a pressure (PSI) relief valve and a maintenance-free
remote water pump with backflow preventer for the carbonator. The cold plate has been designed and tested to
meet the highest performance and health standards. The design allows for a single drain and the ability for up to
eight (8) independent brands to be dispensed through two (2) Lancer Multi-Flavor dispense nozzles. A total of six (6)
"bonuses" (ambient flavors) may be added to the drink via the flavor injection system on two (2) nozzles. The bonus flavors
are plumbed independently to each of the nozzles allowing for a multitude of customer pleasing drink combinations.
Supplier Name: Lancer
Address: 6655 Lancer Blvd
San Antonio, TX 78219
Phone: (800) 729-1500
Local Service Name: __________________________________________
Local Service Phone #: ________________________________________
ii
TABLE OF CONTENTS
SPECIFICATIONS ...............................................................................................................................................i
MANUFACTURERS INTRODUCTION ..............................................................................................................ii
TABLE OF CONTENTS .....................................................................................................................................ii
1. INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING........................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 SELECTING COUNTER LOCATION .................................................................................................2
1.4 INSTALLING THE DISPENSER.........................................................................................................2
1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE .......................................................................4
2. CLEANING AND SANITIZING INSTRUCTIONS ........................................................................................4
2.1 GENERAL INFORMATION ................................................................................................................4
2.2 REQUIRED CLEANING EQUIPMENT...............................................................................................4
2.3 DAILY CLEANING ..............................................................................................................................5
2.4 ICE BIN CLEANING - START UP AND MONTHLY ...........................................................................5
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - FIGAL SYSTEMS............................6
2.6 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS.................6
3. HOW TO OPERATE AND ADJUST THE LANCER FS22..........................................................................7
3.1 NORMAL OPERATION ......................................................................................................................7
3.2 PROGRAMMING AND SETUP SOFTWARE.....................................................................................7
3.3 PURGING THE CARBONATION SYSTEM .......................................................................................9
3.4 PURGING THE WATER AND SYRUP SYSTEMS.............................................................................9
3.5 ADJUSTING WATER FLOW (LFCV®) ...............................................................................................9
3.6 WEEKLY ADJUSTING OF WATER TO SYRUP (RATIO) BRIX (LFCV
®)........................................10
3.7 CARBONATOR PUMP MODIFICATIONS........................................................................................10
3.8 PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE....................................................10
3.9 REPLENISHING BIB (BAG-IN-BOX) SYRUP SUPPLY...................................................................10
4. TROUBLESHOOTING GUIDE FOR THE FS22 DISPENSER..................................................................11
5. EXTRA CAPABILITIES .............................................................................................................................14
5.1 AUTOMATIC AGITATION AND RESETTABLE BREAKER..............................................................14
5.2 DIAGNOSTIC ...................................................................................................................................14
6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........................................................15
6.1 FINAL ASSEMBLY ......................................................................................................................15-16
6.2 PELLET ICE ASSEMBLY AND PARTS LISTING.............................................................................17
6.3 WIRING DIAGRAM (FIGURE SCHEMATICS).................................................................................18
6.4 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................19
1. INSTALLATION
1.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible
indication(s) of damage. If damage(s) exist(s), have carrier note same on bill of lading and file claim
with carrier.
1.2 UNPACKING
A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior packing.
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. (Support dispenser while
removing shipping base to prevent damage to the dispenser.)
1
Figure 1
SUFFICIENT CLEARANCE FOR
FILLING MANUALLY WITH ICE,
WHEN ICE MAKER NOT USED
MINIMUM of 6" (152 mm)
clearance above ice maker
AIR
OUT
OUT
AIR
6" (152 mm) clearance
22" (559 mm)
39.625" (1006.5 mm)
30 1/2" (775 mm)
OUT
AIR
AIR
OUT
6" (152 mm) clearance
39.625" (1006.5 mm)
10" (254 mm)
DISPENSE HEIGHT
MINIMUM of 6" (152 mm)
clearance above ice maker
30 1/2" (775 mm)
IN
AIR
AIR
IN
wall clearance
MINIMUM of 6" (152 mm)
1.3 SELECTING COUNTER LOCATION (SEE FIGURE 1)
WARNING
THIS APPLIANCE MUST BE EARTHED. THIS DISPENSER MUST BE ELECTRICALLY
GROUNDED TO AVOID DANGER TO THE OPERATOR. THE POWER CORD PROVIDED HAS
A THREE PRONG GROUNDED PLUG. IF A THREE HOLED GROUNDED ELECTRICAL
OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD OF INSURING A PROPER
GROUND TO THE DISPENSER.
CAUTION
FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR
MOTOR AND PUMP AND VOID THE WARRANTY.
A. Select a location close to a properly grounded 20 Amp electrical outlet, convenient to an open
type drain, access for soda, water, and syrup lines. It should have sufficient clearance above
the unit to provide for servicing.
1. If at all possible, location should be away from direct sunlight or other heat sources.
2. Connecting lines may be run through access in back of the unit or extend down through a
counter cutout.
3. Check the dispenser serial number plate for correct electrical requirements of unit. Do not
plug into wall electrical outlet unless the current shown on the serial number plate agrees with local
current available.
4. The counter must support the weight of the dispenser, ice, and possibly an icemaker. Total
weight may exceed 500 pounds (226.8 kg).
B. Unit may be installed directly on the countertop or on legs supplied with the unit. If installed
directly on the counter, the unit must be sealed to the countertop. If an icemaker is to be
mounted on top of dispenser, do not install dispenser on legs.
NOTE
Water pipe connections and fixtures directly connected to a potable water supply must all be
sized, installed, and maintained according to Federal, State, and Local laws.
The water supply must be protected by means of an air gap, a backflow prevention device
(located upstream of the CO2 injection system) or another approved method to comply with NSF
standards. A backflow prevention device must comply with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
C. Location must insure sufficient clearance on sides, top and back of unit is provided for
ventilation and air circulation (see Figure 1).
D. Additionally, if an ice maker is not top mounted on the unit, sufficient clearance should be
provided [a minimum of 16 inches (40.6 cm) is recommended] to allow filling the unit with ice
from a five (5) gallon (19 liter) container (see Figure 1).
1.4 INSTALLING THE DISPENSER
A. Remove Cup Rest, Drip Tray, Splash Plate, and Top Cover.
B. Remove Cover Plate at rear of unit if not a through-the counter-installation.
C. Connect water supply for carbonator/plain water to the 3/8 inch flare fittings at the front of the
unit (See Figure 2).
D. For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI.
If the water pressure is lower than 75 psi flowing, a Water Booster system must
be used.
NOTE:
The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit.
The Water Booster must be installed as close as possible to the plain water circuit inlet.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a water booster
is NOT installed, all water products will not hold a proper flow rate and/or water/syrup ratio.
Additionally, flow conditions at the nozzle may be affected, for example, poor nozzle coning and
mixing.
2
3
E. For the soda water supply line, the inlet water static pressure going into the carbonator pump
should NOT exceed 50 PSI. If the static water pressure exceeds 50 psi, a water regulator must
be installed before the carbonator water inlet.
NOTE:
The Lancer Pressure Regulator, PN 18-0306, is offered.
The regulator must be installed as close as possible to the water carbonator pump inlet.
There is no minimum water pressure value feeding the carbonator. If the water pressure does
not exceed 50 psi, but fluctuates over this value (for example, when water usage on other
equipment connected to the same water supply causes pressure “spikes”), the use of a water
regulator is also required.
F. Place CO2
Cylinder with regulator in a serviceable location and route CO2 supply line (75 PSI)
to the 1/4 inch flare fitting at the front of the unit (See Figure 3). Check for leaks.
G. Connect syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit (See
Figure 4), using BIB (Bag-In-Box) pumps. Check for leaks.
H. Connect flavor injection lines to the barb fittings at the front of the unit (See Figure 4). Check
for leaks.
I. Install Drip Tray and extend hose to open type drain.
J. Drain lines must be insulated with a closed cell insulation. Insulation must cover the entire
length of the drain hose, including fittings. The drain should be installed in such a manner that
water does not collect in sags or other low points, as condensation will form.
K. Install Cup Rest and Splash Plate.
L. Connect Power Cord to grounded electrical outlet.
WARNING:
ICE AUGER AND BIN AGITATION SYSTEM WILL OPERATE AUTOMATICALLY. DO NOT
PLACE HANDS OR ANY BODY PARTS WITHIN THE BIN OR IN THE ICE CHUTE.
M. Test Motor operation by pushing Ice Chute.
Figure 2
Plain Water
Inlet
Figure 4
Syrup
Connections
Flavor Injection Inlets
Figure 3
CO
2 Inlet
Carbonated
Water
Inlet
4
N. Clean and sanitize dispenser (see Section 2).
O. Fill unit approximately half full with ice. Push Chute and check for ice delivery.
P. Fill unit with ice.
Q. Install Top Cover.
NOTE
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly
equipped to do so.
R. Set brix ratio for beverage dispensing valves according to manufacturer's instructions.
1.5 OPTIONAL INSTALLATION OF SOLD-OUT DEVICE
A. An optional Sold-Out Device can be used to automatically shut off the Syrup Pump when the
Package(s) is empty. This stops the operation of the Pump and the exhaust of gas until a new
syrup package is connected to the Pump.
B. The Lancer Sold-Out device measures syrup vacuum in the Pump Inlet Line. When the Syrup
Package is empty, the Pump increases vacuum causing the device to shut off the gas pressure
to stop the Pump. The Lancer Sold-Out automatically resets, after new Syrup Packages are
connected.
2. CLEANING AND SANITIZING INSTRUCTIONS
2.1 GENERAL INFORMATION
A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in
accordance with NSF guidelines. This equipment must be cleaned and sanitized after
installation is complete, and the operator of the equipment must provide continuous
maintenance as required by this manual and/or state and local health department guidelines to
ensure proper operation and sanitation requirements are maintained.
NOTE
The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment
identified by this manual. If other equipment is being cleaned, follow the guidelines established
for that equipment.
B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are
to be used during cleaning and sanitizing operations. Applicable safety precautions must be
observed. Instruction warnings on the product being used must be followed.
C. Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid
contamination.
D. Do NOT use strong bleaches or detergents. They tend to discolor and/or corrode various
materials.
E. Do NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, solvents, etc.,
on the dispenser.
F. Do NOT use hot water above 140°F (60°C). This may damage certain materials.
2.2 REQUIRED CLEANING EQUIPMENT
A. Cleansers (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a
temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture
ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of
five (5) gallons of cleaning mixture should be prepared. Any equivalent cleanser may be used
as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least
two (2) percent sodium hydroxide (NaOH). Rinsing must be thorough and use clean, potable
water which is also at a temperature of 90° to 110°F.
NOTE
Extended lengths of product lines may require that an additional volume of cleaning solution be
prepared.
B. Sanitizing solutions should be prepared in accordance with the manufacturer's written
recommendations and safety guidelines. The solution must provide 50 to 100 parts per million
5
(PPM) available chlorine. A minimum of five (5) gallons of sanitizing solution should be
prepared. Any sanitizing solution may be used as long as it is prepared in accordance with the
manufacturer's written recommendations and safety guidelines, and provides 50 to 100 parts
per million (PPM) available chlorine. Sanitizing solution is to be purged from line(s) and
equipment by flushing with product only until there is no after taste. Do not rinse with water.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with
the end use product until there is no after taste in the product. This is an NSF requirement, since
residual sanitizing solution left in the system could create health hazards.
Extended lengths of product lines may require that an additional volume of sanitizing solution
be prepared.
C. Other
1. Clean cloth towels.
2. Bucket.
3. Small brush (PN 22-0017) - included with installation kit.
4. Extra nozzle.
5. Sanitary gloves.
2.3 DAILY CLEANING
A. Carefully remove the nozzle housings by turning counter-clockwise and pulling down from the
nozzle body.
B. Wash the nozzle housings in warm soapy water and rinse with clean warm water.
C. Wet a clean cloth in warm soapy water.
D. While the nozzle housing is removed, wipe down the perimeter and end of the nozzle body.
E. Fill a cup with clean warm water and rinse nozzle body.
F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If necessary, replace
damaged o-ring with LANCER PN 02-0231.
G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by
sliding it over the nozzle body and turning clockwise to lock in position.
2.4 ICE BIN CLEANING - START UP AND MONTHLY
A. Disconnect Dispenser from power source.
B. Remove Top Cover
C. Melt out any remaining ice from the bin.
D. Remove Splash Plate, Drip Tray and front and rear bin covers.
E. Remove Agitator Pin from Agitator Shaft. Slide Agitator Shaft rearward out of Motor Shaft and
pull out of rear Bearing to remove.
F. Remove Dispensing Wheel from Motor Shaft by sliding rearward.
G. Remove Dispensing Wheel Shroud.
H. Using cleaning solution, described in Section 2.2, and a clean cloth or soft brush, clean all
removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum casting.
I. Using hot water, thoroughly rinse away the cleaning solution.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described in Section 2.2,
and wash all surfaces of removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum
casting.
K. Wearing sanitary gloves, reassemble all removable parts.
L. Fill unit with ice and replace Top Cover.
NOTE
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly
equipped to do so.
M. Reconnect Dispenser to power source.
Loading...