Lancer 100SF User Manual

POST MIX VALVE LEV® SERIES 100, 145

Operation Manual

PN: 28-0027/05

LEV®

PORTION CONTROL

MODEL 100L 3.0 LEV® MODEL 145L 4.5 LEV®

MODEL 100SSL 3.0 LEV® WITH MODEL 145SSL 4.5 LEV® WITH
SELF-SERVE LEVER SELF-SERVE LEVER

MODEL 100P 3.0 LEV® MODEL 145P 4.5 LEV®
PUSHBUTTON PUSHBUTTON

MODEL 100SF 3.0 LEV® MODEL 145SF 4.5 LEV®
SUREFILL SUREFILL

MODEL 100PC 3.0 LEV® MODEL 145PC 4.5 LEV®
PORTION CONTROL PORTION CONTROL

10011
14512

LEV®

PUSH BUTTON

“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

LEV®

PUSH BUTTON

LEV®

CREW SERVE

San Antonio, Texas 78219

Technical Support/Warranty: 800-729-1550

[e-mail]

FOR QUALIFIED INSTALLER ONLY

LEV®

EASY FILL®

6655 Lancer Blvd.

lancercorp.com

Manual PN: 28-0027/05

Lancer Corp.

800-729-1500

05/01/06

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the instal­lation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warn­ings contained herein as they are intended to provide the user with essential information for the continued safe use
and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site
location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................3

1. INSTALLATION..............................................................................................................................4

1.1 RECIEVING...........................................................................................................................4

1.2 REMOVAL OF EXISTING VALVE.........................................................................................4

1.3 INSTALLATION OF VALVE...................................................................................................4

1.4 ADJUSTING WATER FLOW.............................................................................................4-5

1.5 ADJUSTING WATER TO SYRUP BRIX...............................................................................5

1.6 INSTALLATION OF SODA LEVER....................................................................................5-6

1.7 REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (KIT PN 82-1458)....6

1.8 REMOVAL AND INSTALLATION OF FLOW CONTROLS....................................................7

2. CLEANING....................................................................................................................................7

2.1 DAILY CLEANING.................................................................................................................7

2.2 BI-WEEKLY SANITIZING......................................................................................................7

3. SYRUP BRIX CUP.........................................................................................................................8

4. TROUBLESHOOTING...................................................................................................................8

4.1 WATER LEAKAGE AROUND NOZZLE................................................................................8

4.2 LEAKAGE BETWEEN UPPER AND LOWER BODIES........................................................8

4.3 MISCELLANEOUS LEAKAGE..............................................................................................8

4.4 INSUFFICIENT WATER FLOW............................................................................................8

4.5 INSUFFICIENT SYRUP FLOW.............................................................................................8

4.6 ERRATIC RATIO BRIX.........................................................................................................8

4.7 NO PRODUCT DISPENSED................................................................................................9

4.8 WATER ONLY DISPENSED, NO SYRUP; OR SYRUP ONLY DISPENSED, NO WATER..9

4.9 VALVE WILL NOT SHUT OFF..............................................................................................9

4.10 EXCESSIVE FOAMING........................................................................................................9

4.11 NO SYRUP-OUT LIGHT........................................................................................................9

5. ILLUSTRATIONS AND PARTS LISTINGS

5.1 LEV® (MODEL 100L, 3.0 OZ/SEC AND MODEL 145L, 4.5 OZ/SEC)...........................10-11

5.2 LEV® WITH SELF-SERVE LEVER (MODEL 100SSL, 3.0 OZ/SEC AND

MODEL 145SSL, 4.5 OZ/SEC)......................................................................................12-13

5.3 LEV® PUSHBUTTON (MODEL 100P, 3.0 OZ/SEC AND

MODEL 145P, 4.5 OZ/SEC)..........................................................................................14-15

5.4 LEV® SUREFILL (MODEL 100SF, 3.0 OZ/SEC AND MODEL 145SF, 4.5 OZ/SEC)....16-17

5.5 LEV® PORTION CONTROL (MODEL 100PC, 3.0 OZ/SEC AND

MODEL 145PC, 4.5 OZ/SEC).......................................................................................18-19

6. APPLIANCE DISPOSAL.............................................................................................................19

2

LEV® VALVE SPECIFICATIONS

FLOW RATE:

• All Model 100 (3.0 Valve) valves are adjustable from 1.5 ounces/second (44.4 ml/sec) to 3.0
ounces/second (88.8 ml/sec) of nished drink.

• All Model 145 (4.5 Valve) valves are adjustable from 2.5 ounces/second (74.0 ml/sec) to 5.0
ounces/second (148.0 ml/sec) of nished drink.

• Restricted ow adjustment plug, maximum ow 2.0 ounces/second (59.2 ml/sec) in the Model 100

valves and 3.3 ounces/second (97.7 ml/sec) in the Model 145 valves.

FLOW CONTROLS:

Water and syrup ow controls are individually adjustable without removing valve cover. Syrup ow

control operates with both sugar and diet syrups.

MOUNTING:

Mounts on the same hole center as the following valves with the same mounting screws.
Dole SEV Cornelius SF1

Dole FFV McCann Coca-Cola Valve
Smart Valve

SODA/WATER LEVER:

Manually operated and eld convertible.

WATER AND SYRUP REQUIREMENTS:

MODEL 100 (3.0 Valves) Flowing Pressures at Valve
Minimum Maximum

Water/Soda 40 PSIG (0.276 MPA) 110 PSIG (0.758 MPA)
Syrup (Sugar) 20 PSIG (0.138 MPA) 70 PSIG (0.483 MPA)
Syrup (Diet) 10 PSIG (0.070 MPA) 70 PSIG (0.483 MPA)

MODEL 145 (4.5 Valves) Flowing Pressures at Valve
Minimum Maximum

Water/Soda 30 PSIG (0.207 MPA) 110 PSIG (0.758 MPA)
Syrup (Sugar) 15 PSIG (0.103 MPA) 80 PSIG (0.552 MPA)
Syrup (Diet) 10 PSIG (0.70 MPA) 80 PSIG (0.552 MPA)

ELECTRICAL REQUIREMENT:

24 VAC, 50/60 Hz

3

1. INSTALLATION

1.1 RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible

indication(s) of damage. If damage exists, have carrier note same on bill of lading and le a claim

with the carrier.

1.2 REMOVAL OF EXISTING VALVE

A. Turn OFF carbonated water supply to dispenser to depressurize the system.
B. Turn OFF all syrup supplies to dispenser.
C. Operate each valve to ensure complete depressurization of water and syrup in the system.
D. Remove existing valve and mounting block. Reuse the mounting block screws.

1.3 INSTALLATION OF VALVE

CAUTION IF DISPENSER IS CONNECTED TO ELECTRICAL POWER, THE UNIT MUST BE PROPERLY GROUNDED

TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS BODILY INJURIES.

PRECAUCIÓN SI DISTRIBUIDOR ESTÁ CONECTADA A LA CORRIENTE ELÉCTRICA, LA UNIDAD DEBE ESTAR

DEBIDAMENTE TIERRA PARA EVITAR POSIBLES DESCARGAS ELÉCTRICAS FATAL O LESIONES GRAVES

F

A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Turn both stems on mounting block to the CLOSED position (see Figure 2).
D. Lift up wire retainer and remove mounting block from valve.

E. Replace the inlet water and syrup o-rings on dispenser valve ttings.
F. Lubricate o-rings on the ttings and mounting block with water or an FDA-approved lubricant.

G. If syrup-out light is furnished with valve, run light wires through mounting block and valve plate.
Connect wiring to pressure switch in product line (24 VAC power supply required).
H. Install mounting block to valve plate using four (4) mounting screws removed from existing
mounting block.
I. Install valve on mounting block. Push wire retainer down. This will lock valve to mounting block.
(White stems must be in closed position. See Figure 2.)
J. Turn on carbonator water supply and syrup supply to dispenser.
K. Turn both white stems on mounting block to the OPEN position (see Figure 3). Top of stem will
lock wire retainer in position.
L. If electric version, reconnect to 24 VAC power supply.

M. Operate the valve momentarily to ensure ow of carbonated water and syrup.
NOTE: Model 100 valves are factory preset for a ow rate of 3.0 ounces per second; an adjustment

N. Adjust water ow to correct ow rate (see following instructions).
O. Adjust ratio (oBrix) to correct setting (see following instructions).

P. Install cover on valve and tighten cover mounting screw.
Q. Slide down I.D. panel.

1.4 ADJUSTING WATER FLOW

The water ow for the Model 100 may be adjusted from 1.25 oz/sec (37 ml/sec) to 2.50 oz/sec
(74 ml/sec). The water ow for the Model 145 may be adjusted from 2.0 oz/sec (59.2 ml/sec) to

4.50 oz/sec (133.2 ml/sec). The restricted ow adjustment plug (Model 100) adjusts to a maximum
ow of 2.0 oz/sec (59.2 ml/sec). The restricted ow adjustment plug (Model 145) adjusts to a
maximum ow of 3.3 oz/sec (97.7 ml/sec).

A. Slide up I.D. panel until ow control adjustments are exposed (see Figure 1).

B. Remove nozzle by twisting counter clockwise and pulling down.
C. Remove diffuser by pulling down.

LESIONES.

ATTENTION SI DISTRIBUTEUR EST BRANCHÉE AU COURANT, L’APPAREIL DOIT ÊTRE CORRECTEMENT

TERRE POUR ÉVITER UN CHOC ÉLECTRIQUE MORTEL POSSIBLE OU BLESSURES GRAVES BLESSURES.

may be required. Model 145 valves are factory preset for a ow rate of 4.5 ounces per second; an
adjustment may be required.

4

D. Install Lancer syrup separator (yellow) (PN 54-0031 for Model 100 valves) or Lancer syrup

A

B

C

separator (smoke) (PN 54-0201 for Model 145 valves) in place of the nozzle.

E. Activate valve to ll separator syrup tube.

F. Hold a Lancer oBrix cup under syrup separator.
Dispense water and syrup into cup for two (2)

I.D. PANEL

(Shown in

open position)

seconds. Divide number of ounces (ml) of water

in cup by two (2) to determine water ow rate per

second.

G. To obtain desired water ow rate, use a
screwdriver to adjust water ow control (see

Figure 1).

1.5 ADJUSTING WATER TO SYRUP oBRIX

For the Model 100, the syrup ow may be adjusted

from 0.25 oz/sec (7.4 ml/sec) to 0.50 oz/sec

FLOW CONTROL

WATER

DecreaseIncrease

COVER SCREW

FLOW CONTROL

SYRUP

DecreaseIncrease

NOZZLE (WITH
DIFFUSER INSIDE)

(14.8 ml/sec). For the Model 145, the syrup ow may
be adjusted from 0.50 oz/sec (14.8 ml/sec) to 0.90

oz/sec (26.6 ml/sec).
A. Hold the Lancer oBrix cup under the syrup

Typical Valve

Figure 1

separator and activate valve. Check oBrix.

B. To obtain desired oBrix, use screwdriver to adjust syrup ow control (see Figure 1).

C. Remove syrup separator.
D. Install diffuser and nozzle.
E. Slide down I.D. panel.

1.6 INSTALLATION OF SODA LEVER

The soda lever may be eld installed.

A. Remove valve cover.
B. Turn both stems on mounting block to CLOSED position (see Figure 2).
C. Disconnect electric wiring harness.
D. Remove valve from mounting block.
E. Locate bottom plate plug in bottom plate on left side of nozzle (if necessary).
F. Pull out stainless steel pin and remove bottom plate plug (see Figure 4).

Mounting Block Stems in CLOSED Position

Figure 2

Mounting Block Stems in OPEN Position

Figure 3

Figure 4

Figure 5

5

Figure 6 Figure 7

FRONT

SODA/WATER

LEVER

STUD PIN

SPRING

PIN

FRONT

SODA/WATER

LEVER

NOTE: If valve does not have pin, push bottom of plug to snap it out of position.
G. Remove nozzle by twisting counter clockwise and pulling down.

H. Remove diffuser by pulling down.
I. Hold cup lever back and lay soda lever across bottom of valve with small leg extending through
hole. Twist soda lever slightly and bring to upright position. Soda lever will slide between the
vertical supports.
J. Release cup lever.
K. Line up holes in supports and soda lever and install stainless steel pin.
L. Install diffuser and nozzle.
M. Install valve on mounting block and latch wire retainer.
N. Reconnect electric wire harness.
O. Turn both stems on mounting block to OPEN position (see Figure 3).

P. Push soda lever back and check for soda/water ow.

Q. Install cover and tighten cover screw.
R. Slide down I.D. panel.

1.7 REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (KIT PN 82-1458)

A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Close stems on mounting block (see Figure 2).
D. Operate valve to check for complete shutoff of water and syrup.
E. Lift up wire retainer and carefully remove valve from mounting block. Disconnect wire harness.
F. Locate bottom plate plug or soda lever in bottom plate on left side of valve. For removal of

either item, remove pin and retain for reinstallation (see Figure 4).

NOTE: If valve does not have pin, push bottom of plug to snap it out of position.
G. To remove existing soda lever, slide lever behind vertical supports (see Figure 5). Carefully pull

lever down, rotating it towards the back right corner of the bottom plate. Then slide lever out of
the slot.

H. To install the front soda/water lever, rst position the lever so that the contact pad faces towards

the rear of the valve (see Figure 6).

1. Insert the front soda/water lever through the bottom plate and rotate the lever to the left
until the contact pad is facing forward and the extension is positioned over the paddle arm
on the left.

2. To install spring (see Figure 7), press stud pin into hole on upper body and t one end of

spring into outer groove of stud pin. Fit other end of spring into hole on top of front
soda/water lever. Install pin.

I. Install diffuser and nozzle.
J. Install valve on mounting block and latch wire retainer.
K. Reconnect electric wire harness.
L. Turn both stems on mounting block to OPEN position (see Figure 3).

M. Push soda lever back and check for soda/water ow.

N. Attach appropriate label to push pad on front soda/water lever.
O. Install cover and tighten cover screw.
P. Slide down I.D. panel.

6

1.8 REMOVAL AND INSTALLATION OF FLOW CONTROLS

SLEEVE

A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Close stems on mounting block (see Figure 2).
D. Operate valve to check for complete shutoff of water and syrup.
E. Remove top screw and loosen bottom screw. Remove retainer.

F. Remove plug adjustment assembly by threading extractor tool (PN 52-1950) into the bonnet

and pulling it out. This will expose the ow control.

G. Lift up wire retainer and carefully remove valve from mounting block. If electric, disconnect wire
harness.
H. Tilt valve forward to remove spring and piston.

NOTE: If piston is going to be reused, use caution when handling.
I. Replace valve to mounting block and

push wire retainer down. This will
provide a stable working condition.

J. To remove sleeve, use ow control

FLOW EXTRACTOR TOOL

extractor tool (PN 52-1950) (see
Figure 8).

RUBBER BUSHING

1. Ensure rubber bushing is loose on
handle.

2. Push rubber bushing into sleeve.

3. Turn clockwise to tighten bushing
inside sleeve.

NOTE: This will allow sleeve to be removed
or installed.

(4) Turn counterclockwise to loosen
bushing inside sleeve. This will
allow tool to be removed from
sleeve.

K. To replace sleeve, place sleeve on ow

control extractor tool (see Figure 8) and
insert in upper body.

Flow Control Extractor Tool

Figure 8

L. Lubricate o-ring with water (or any FDA approved lubricant) and push sleeve to bottom.

M. Reassemble spool, spring, plug adjustment assembly, retainer and screws

N. Turn both shut offs on mounting block to the OPEN position (see Figure 3).
O. Replace cover and tighten mounting screw.

P. Adjust water ow to correct ow rate (refer to Section 1.4).
Q. Adjust oBrix to correct setting (refer to Section 1.5).

R. Slide down I.D. panel.

2. CLEANING

2.1 DAILY CLEANING

A. Nozzle and diffuser must be cleaned daily.

1. Remove nozzle by twisting counter clockwise and pulling down.

2. Remove diffuser by pulling down.

3. Wash nozzle and diffuser with warm water. Ensure that cleaning solution is thoroughly
rinsed from nozzle and diffuser. Residual solution will cause foaming and off taste in

nished product.

4. Reinstall diffuser and nozzle.
NOTE: Ensure compliance with the instructions of the dispenser manufacturer to properly clean

and sanitize the nozzle and diffuser, and ensure no off-taste is present.

2.2 BI-WEEKLY SANITIZING

A. Nozzle and diffuser must be sanitized bi-weekly. Comply with the instructions of the dispenser
manufacturer to properly sanitize the nozzle and diffuser, and ensure no off-taste is present.

7

3. SYRUP BRIX CUP

05-0081 Soda Brix Cup 05-0170 Syrup Brix Cup 5.00 to 1
05-0083 Syrup Brix Cup 4.00 to 1 05-0086 Syrup Brix Cup 5.2 to 1
05-0084 Syrup Brix Cup 4.20 to 1 05-0087 Syrup Brix Cup 5.30 to 1
05-0085 Syrup Brix Cup 4.40 to 1 05-0088 Syrup Brix Cup 5.40 to 1
05-0171 Syrup Brix Cup 4.50 to 1 05-0089 Syrup Brix Cup 5.50 to 1
05-0169 Syrup Brix Cup 4.75 to 1 05-0090 Universal Split Cup

4. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

4.1 Water leakage around nozzle. A. O-ring not properly installed above
diffuser

A. Install or replace o-ring correctly.

B. O-ring is damaged or missing.

4.2 Leakage between upper and lower

bodies.

4.3 Miscellaneous leakage. A. Gap between parts.

4.4 Insufcient water ow. A. Water owing pressure is too low, or

4.5 Insufcient syrup ow. A. Syrup owing pressure is too low, or

A. One or more retaining screws loose.

B. Paddle arm assemblies are worn or
damaged

B. Damaged or improperly installed
o-rings.

restricted

B. Foreign debris in water ow controls.

restricted

B. Replace o-rng.

A. Tighten all six (6) retaining screws.

B. Replace paddle arm assemblies.

A. Tighten appropriate retaining screws

B. Replace or adjust appropriate o-rings

A. 1. Check incoming water from

carbonator to ensure minimum owing

pressure. See SPECIFICATIONS.

2. Check stems on mounting block to
ensure it is in fully OPEN position.

B. Remove water ow control from upper

body and cleanout any foreign materials
to ensure smooth free piston movement.

A. 1. Check incoming syrup to ensure

minimum owing pressure. See

SPECIFICATIONS.

2. Check shutoff on mounting block to
ensure it is in fully OPEN position.

B. Foreign debris in syrup ow controls.

4.6 Erratic Ratio oBrix. A. Incoming water and/or syrup supply

not at sufcient owing pressure.

B. Foreign debris in water and/or syrup

ow controls.

8

B. Remove syrup ow control from upper

body and cleanout any foreign materials
to ensure smooth free piston movement.

A. Check incoming water and syrup

supply to ensure sufcient owing

pressure.

B. Remove ow controls and clean out

any foreign materials to ensure smooth
free piston movement.

TROUBLE CAUSE REMEDY

4.7 No product dispensed. A. Water and syrup shutoffs are not fully
OPEN.

A. Check stems on mounting block to
ensure they are in fully OPEN position.

B. Ensure cup lever arm, or I.D. Panel
actuator is actuating switch.

C. Electric current is not reaching valve.

D. Improper or inadequate water or syrup
supply.

4.8 Water only dispensed, no syrup; or

syrup only dispensed, no water.

4.9 Valve will not shut off. A. Cup Lever may be sticking or binding

A. Water or syrup stem on mounting
block not fully OPEN.

B. Improper or inadequate water or syrup
supply.

B. If not, repair or replace.

C. Check electric current supplied to
valve. See SPECIFICATIONS. If cur­rent is adequate, check solenoid coil and
switch. Replace if necessary.

D. Remove valve from mounting block
and open stems slightly and check to
ensure proper water and syrup supply. If
no supply, check dispenser for freeze-up
or other problems.

A. Check stems on mounting block to
ensure they are in full OPEN position.

B. Remove valve from mounting block
and open stem slightly to check for
proper syrup and water supply. If no
supply, check dispenser for freeze-up or
other problems.

A. Correct or replace lever.

B. Switch not actuating properly.

C. Solenoid armature not returning to
bottom position.

D. Debris or damage to Paddle arms.

4.10 Excessive Foaming A. Incoming water or syrup temperature
too high.

B. Water ow rate too high.

C. Nozzle and diffuser not clean.

D. Nozzle and diffuser not properly
installed.

E. CO2 pressure too high.

4.11 No syrup-out light. (If equipped.) A. Burned out or defective lamp.

B. Faulty wiring and/or pressure switch in
product line.

B. Check switch for free actuation.

C. Replace defective solenoid armature
or spring.

D. Remove debris and/or replace
damaged paddle arms.

A. Correct at dispenser.

B. Readjust and reset Brix. See Section

1.5.

C. Remove and clean.

D. Remove and install properly.

E. Check for proper pressure setting.

A. Replace harness.

B. Repair or replace.

9

5. ILLUSTRATIONS AND PARTS LISTINGS

5.1 LEV® (MODEL 100L, 3.0 OZ/SEC AND MODEL 145L, 4.5 OZ/SEC)

1

2

3

4

6

1a

7

8

Front Soda/Water
Lever Kit,
PN 82-1458

44

45

48

22

36

33

38

17

5

39

40

41

9

42

12

26

35

16

27

28

10

16

14

18

13

11

14

43

Flow Control, 3.0, Syrup, Kit,
PN 82-1027
Flow Control, 4.5, Syrup, Kit,
PN 82-2226

Flow Control, 3.0, Soda, Kit,
PN 82-1026
Flow Control, 4.5, Soda, Kit,

15

PN 82-2227

19

16

21

22

23

24

25

20

16

21

22

37

30

17a

11

29

47

46

Syrup-Out Light
Kit Option
PN 82-0783

23

24

25

51

52

32

31

50

34

53

Nozzle Assembly, 4.5,
Kit PN 82-2014

49

10

5.1 LEV® (MODEL 100L, 3.0 OZ/SEC AND MODEL 145L, 4.5 OZ/SEC) (CONTINUED)

Item Part No. Description

1 05-0287 I.D. Panel
1a 54-0057 I.D. Panel (Syrup-Out)
2 54-0029 Cover Sub Assy
– 54-0030 Cover Assy (Item No. 1-2)
– 54-0059 Cover Assy (Item No. 1a-2)
3 05-0266 Stem, Valve, Mounting Block
4 05-0267 Washer
5 02-0047 O-Ring
6 04-0269 Screw
7 03-0087 Retainer, Stem, Valve,
Mounting Block
8 05-0265 Mounting Block
– 82-0274 Block Assy, Mounting
(Item No. 3-8, 22)
9 03-0233 Retainer, Valve, 1-Piece
10 03-0143 Spring, Pin, LEV®
11 04-0270 Screw
12 54-0189 Body Assy, Upper
13 04-0302 Screw
14 81-0274 Sleeve, Syrup/Water, 3.0

- 81-0382 Sleeve, Syrup/Soda, 4.5
15 81-0273 Piston, Syrup, 3.0

- 81-0383 Piston, Syrup, 4.5
16 02-0132 O-Ring
17 52-0622 Wire Harness
17a 52-0902 Wire Harness (Syrup-Out)
18 81-0275 Piston, Soda, 3.0

- 81-0384 Piston, Soda, 4.5
19 03-0169 Spring, Syrup, Flow Control,

LEV®

20 03-0171 Spring, Soda, Flow Control,

LEV®
21 05-0262 Bonnet, Flow Control
22 02-0126 O-Ring

23 05-1919 Plug, Adjustment,

Flow Control, White

– 82-0527/01 Plug, Adjustment Assy, White

(Item No. 16, 21-23)
24 03-0088 Retainer, Flow Control
25 04-0267 Screw
26 82-2929 Arm, Paddle, Assy
27 54-0046 Body Assy, Lower, 3.0

- 54-0188 Body Assy, Lower, 4.5
28 02-0408 O-Ring, Nozzle, Red, 3.0
(Used in Valves produced
through September 1998)
29 05-0232 Plate, Bottom, 3.0

- 05-1108 Plate, Bottom, 4.5
30 04-0310 Screw
31 02-0133 O-Ring (Used in Valves
produced through
September 1998)
32 05-0281 Plug, Bottom Plate
33 04-0775 Pin, Lever, Soda

Item Part No. Description

34 05-0233 Nozzle, 3.0 (Used in Valves
produced through
September 1998)

- 05-1463 Nozzle, 3.0 (Used
in Valves produced in
September 1998 and later)
35 03-0081 Lever, Spring, Electric
36 05-0231 Lever, Electric
37 05-0238 Yoke, Electric
38 52-0288 Coil Assy,LEV®
39 03-0125 Spring, Solenoid, LEV®
40 10-0117 Armature, LEV®
41 05-0935 Plug, Retainer, Micro-Switch
42 26-0265 Micro-Switch
43 04-0486 Screw
44 04-0724 Pin, Stud
45 03-0238 Spring, Front Soda/Water

Lever
46 05-0490 Holder
47 04-0470 Screw
48 09-0120 Lever, Front, Soda/Water
49 05-0274 Lever, Soda, 3.0
50 54-0028 Diffuser Assy, 3.0 (Used
in Valves produced
through September 1998)

- 05-1593 Diffuser Assy, 3.0 (Used
in Valves produced in
September 1998 and later)
51 02-0133 O-Ring
52 02-0421 Seal, Nozzle, 4.5
53 54-0183 Nozzle Assy, 4.5

11

5.2 LEV® WITH SELF-SERVE LEVER
(MODEL 100SSL, 3.0 OZ/SEC AND MODEL 145SSL, 4.5 OZ/SEC)

1

2

3

4

6

38

5

1a

7

8

Front Soda/Water
Lever Kit, PN 82-1458

45

46

42

16

41

17

12

13

14

43

Flow Control, 3.0, Syrup,
Kit, PN 82-1027
Flow Control, 4.5, Syrup,

11

Kit, PN 82-2226

15

19

16

Flow Control, 3.0, Soda,
Kit, PN 82-1026
Flow Control, 4.5, Soda,
Kit, PN 82-2227

39

40

9

22

35

26

21

22

23

24

10

27
28

26

16

14

18

36

P

U

S

H

20

16

37

29

33

30

11

21

22

47

48

17a

Syrup-Out Light
Kit Option

23

24

25

PN 82-0783

31

50

51

52

44

49

32

34

Nozzle Assembly, 4.5,
Kit PN 82-2014

53

12

5.2 LEV® WITH SELF-SERVE LEVER
(MODEL 100SSL, 3.0 OZ/SEC AND MODEL 145SSL, 4.5 OZ/SEC) (CONTINUED)

Item Part No. Description

1 05-0287 I.D. Panel
1a 54-0057 I.D. Panel (Syrup-Out)
2 54-0029 Cover Sub Assy
– 54-0030 Cover Assy (Item No. 1-2)
– 54-0059 Cover Assy (Item No. 1a-2)
3 05-0266 Stem, Valve, Mounting Block
4 05-0267 Washer
5 02-0047 O-Ring
6 04-0269 Screw
7 03-0087 Retainer, Stem, Valve,
Mounting Block
8 05-0265 Mounting Block
– 82-0274 Block Assy, Mounting
(Item No. 3-8, 22)
9 03-0233 Retainer, Valve, 1-Piece
10 03-0143 Spring, Pin,LEV®
11 04-0270 Screw
12 54-0189 Body, Upper, Assy
13 04-0302 Screw
14 81-0274 Sleeve, Syrup/Water, 3.0

- 81-0382 Sleeve, Syrup/Soda, 4.5
15 81-0273 Piston, Syrup, 3.0

- 81-0383 Piston, Syrup, 4.5
16 02-0132 O-Ring
17 52-0622 Wire Harness
17a 52-0902 Wire Harness (Syrup-Out)
18 81-0275 Piston, Soda, 3.0

- 81-0384 Piston, Soda, 4.5
19 03-0169 Spring, Syrup, Flow
Control, LEV®
20 03-0171 Spring, Soda, Flow
Control, LEV®
21 05-0262 Bonnet, Flow Control
22 02-0126 O-Ring

23 05-1919 Plug, Adjustment,

Flow Control, White

– 82-0527/01 Plug, Adjustment Assy, White

(Item No. 16, 21-23)
24 03-0088 Retainer, Flow Control
25 04-0267 Screw
26 82-2929 Arm, Paddle, Assy
27 54-0046 Body Assy, Lower, 3.0

- 54-0188 Body Assy, Lower, 4.5
28 02-0408 O-Ring, Nozzle, Red, 3.0
(Used in Valves produced
through September 1998)
29 05-0232 Plate, Bottom,3.0

- 05-1108 Plate, Bottom, 4.5
30 04-0310 Screw
31 02-0133 O-Ring (Used in Valves
produced through
September 1998)
32 05-0281 Plug, Bottom Plate

Item Part No. Description

34 05-0233 Nozzle, 3.0 (Used in Valves
produced through
September 1998)

- 05-1463 Nozzle, 3.0 (Used
in Valves produced in
September 1998 and later)
35 03-0081 Lever, Spring, Electric
36 54-0165 Lever, Self-Serve
37 05-0238 Yoke, Electric
38 52-0288 Coil Assy
39 03-0125 Spring, Solenoid
40 10-0117 A rmature
41 05-0935 Plug, Retainer, Micro-Switch
42 26-0265 Micro-Switch
43 04-0486 Screw
44 09-0120 Lever, Front Soda/Water
45 04-0724 Pin, Stud
46 03-0238 Spring, Front Soda/Water

Lever
47 04-0470 Screw
48 05-0490 Holder
49 05-0274 Lever, Soda, 3.0
50 54-0028 Diffuser Assy, 3.0 (Used
in Valves produced
through September 1998)

- 05-1593 Diffuser Assy, 3.0 (Used
in Valves produced in
September 1998 and later)
51 02-0133 O-Ring
52 05-0421 Seal, Nozzle, 4.5
53 54-0183 Nozzle Assy, 4.5

13

5.3 LEV® PUSHBUTTON (Model 100P, 3.0 oz/sec and Model 145P, 4.5 oz/sec)

3

4

36

6

7

5

37

38

8

9

22

40

11

39

12

13

14

15

19

16

16

21

22

23

24

26

Syrup-Out Light
Kit, Option, PN 82-0783

17

35

14

18

20

16

21

22

23

24

25

28

27

26

40a

43

42

41

PUSH

45

10

30

11

31

34

32

29

33

46

44

48

47

Front Soda/Water Lever
Kit, PN 82-1458

Flow Control, 3.0, Syrup,

Kit, PN 82-1027

Flow Control, 4.5, Syrup,

Kit, PN 82-2226

Flow Control, 3.0, Soda,
Kit, PN 82-1026
Flow Control, 4.5, Soda,
Kit, PN 82-2227

1

2

16

Nozzle Assembly Kit, 4.5
PN 82-2014

49

50

51

14

5.3 LEV® PUSHBUTTON (Model 100P, 3.0 oz/sec and Model 145P, 4.5 oz/sec) (CONTINUED)

Item Part No. Description

1 54-0140 I.D. Panel, Large Pushbutton
2 54-0029 Cover Sub Assy
– 54-0139 Cover Assy, Large
(Pushbutton, Item No. 1-2)
3 05-0266 Stem, Valve, Mounting Block
4 05-0267 Washer
5 02-0047 O-Ring
6 04-0269 Screw
7 03-0087 Retainer, Stem, Valve,
Mounting Block
8 05-0265 Mounting Block
– 82-0274 Block Assy, Mounting
(Item No. 3-8, 22)
9 03-0233 Retainer, Valve, 1-Piece
10 03-0143 Spring, Pin
11 04-0270 Screw
12 54-0189 Body Assy, Upper
13 04-0302 Screw
14 81-0274 Sleeve, Syrup/Water, 3.0

- 81-0382 Sleeve, Syrup/Soda, 4.5
15 81-0273 Piston, Syrup, 3.0

- 81-0383 Piston, Syrup, 4.5
16 02-0132 O-Ring
17 05-0491 Filler
18 81-0275 Piston, Soda, 3.0

- 81-0384 Piston, Soda, 4.5
19 03-0169 Spring, Syrup,
Flow Control, LEV®
20 03-0171 Spring, Soda,
Flow Control, LEV®
21 05-0262 Bonnet, Flow Control
22 02-0126 O-Ring

23 05-1919 Plug, Adjustment,

Flow Control, White

– 82-0527/01 Plug, Adjustment Assy, White

24 03-0088 Retainer, Flow Control
25 04-0267 Screw
26 82-2929 Arm, Paddle, Assy
27 54-0046 Body Assy, Lower, 3.0

- 54-0188 Body Assy, Lower, 4.5
28 02-0408 O-Ring, Nozzle, Red, 3.0
(Used in Valves produced
through September 1998)
29 05-0232 Plate, Bottom, 3.0

- 05-1108 Plate, Bottom, 4.5
30 04-0310 Screw
31 02-0133 O-Ring (Used in Valves
produced through
September 1998)
32 05-0281 Plug, Bottom Plate
33 04-0775 Pin, Lever, Soda
34 05-0233 Nozzle, 3.0 (Used in Valves
produced through
September 1998)

- 05-1463 Nozzle, 3.0 (Used
in Valves produced in
September 1998 and later)

Item Part No. Description

35 05-0238 Yoke, Electric
36 52-0288 Coil Assy, LEV®
37 03-0125 Spring, Solenoid, LEV®
38 10-0117 Armature, LEV®
39 04-0486 Screw
40 52-0622 Wire Harness
40a 52-0902 Wire Harness (Syrup-Out)
41 04-0470 Screw
42 05-0490 Holder
43 26-0265 Micro-Switch
44 09-0120 Lever, Front Soda/Water
45 04-0724 Pin, Stud
46 03-0238 Spring, Front Soda/Water

Lever
47 05-0274 Lever, Soda
48 54-0028 Diffuser Assy, 3.0 (Used
in Valves produced
through September 1998)

- 05-1593 Diffuser Assy, 3.0 (Used
in Valves produced in
September 1998 and later)
49 02-0133 O-Ring
50 02-0421 Seal, Nozzle, 4.5
51 54-0183 Nozzle Assy, 4.5

15

5.4 LEV® SUREFILL (MODEL 100SF, 3.0 OZ/SEC AND MODEL 145SF, 4.5 OZ/SEC)

10

1

21

20

11

3

12

2

13

4

6

14

5

15

36

33

48

36

37

49

37

38

47

39

40

Flow Control, 3.0, Syrup, Kit,
PN 82-1027
Flow Control, 4.5, Syrup, Kit,
PN 82-2226

Flow Control, 3.0, Soda, Kit,
PN 82-1026
Flow Control, 4.5, Soda, Kit,
PN 82-2227

41

42

56

44

57

45

46

7

18

16

17

8

9

22

35

34

35

32

42

43

44

57

45

46

23

19

31

24

30

25

26

27

53

28

29

50

51

54

55

Nozzle Assembly, 4.5,
Kit PN 82-2014

52

Front Soda/Water Lever Kit, PN 82-1458

16

5.4 LEV® SUREFILL (MODEL 100SF, 3.0 OZ/SEC AND MODEL 145SF, 4.5 OZ/SEC) (CONTINUED)

Item Part No. Description

1 05-0287 I.D. Panel
2 54-0029 Cover Sub Assy
– 54-0030 Cover Assy (Item No. 1-2)
3 05-0266 Stem, Valve, Mounting Block
4 05-0267 Washer
5 02-0047 O-Ring
6 04-0269 Screw
7 03-0087 Retainer, Stem, Valve,
Mounting Block
8 05-0265 Mounting Block
– 82-0274 Block Assy, Mounting
(Item No. 3-9)
9 02-0126 O-Ring
10 04-0478 Screw
11 30-7245 Strap

12 82-1982 Module, Surell

13 04-0270 Screw
14 05-0788 Module Bracket (Used in

Valves produced through
September 2000)

- 05-1928 Bracket, PCB, White (Used
in Valves produced in

October 2000 and later)
15 52-0288 Coil Assy, LEV®
16 03-0125 Spring, Solenoid, LEV®
17 10-0117 Armature, LEV®
18 03-0233 Retainer, Valve, 1-Piece
19 04-0724 Pin, Stud
20 05-0777 Bushing, Lever
21 30-5416 Lever
22 04-0642 Screw, 6 - 32 x 0.250
23 05-0238 Yoke, Electric
24 04-0775 Pin, Lever, Soda
25 04-0310 Screw
26 03-0238 Spring, Front Soda/Water

Lever

27 09-0120 Lever, Front Soda/Water
28 05-0274 Lever, Soda
29 05-0281 Plug, Bottom Plate
30 04-0270 Screw
31 05-0801 Plate, Bottom, 3.0

- 05-1544 Plate, Bottom, 4.5

32 03-0143 Spring, Pin
33 02-0408 O-Ring, Nozzle, Red, 3.0
(Used in Valves produced
through September 1998)
34 54-0046 Body Assy, Lower, 3.0

- 54-0188 Body Assy, Lower, 4.5

35 82-2929 Arm, Paddle, Assy
36 02-0132 O-Ring
37 81-0274 Sleeve, Syrup/Soda, 3.0

Item Part No. Description

- 81-0382 Sleeve, Syrup/Soda, 4.5
38 81-0275 Piston, Soda, 3.0

- 81-0384 Piston, Soda, 4.5
39 81-0273 Piston, Syrup, 3.0

- 81-0383 Piston, Syrup, 4.5
40 03-0171 Spring, Soda, Flow Control,

LEV®

41 03-0169 Spring, Syrup, Flow Control,

LEV®

42 02-0132 O-Ring

R 43 05-0796 Bonnet, Surell, Black

44 02-0126 O-Ring
45 03-0088 Retainer
46 04-0267 Screw
47 04-0302 Screw
48 54-0189 Body Assy, Upper
49 04-0486 Screw
50 02-0133 O-Ring (Used in Valves
produced through
September 1998)
51 54-0028 Diffuser Assy, 3.0 (Used
in Valves produced
through September 1998)

- 05-1593 Diffuser Assy, 3.0 (Used
in Valves produced in
September 1998 and later)
52 05-0233 Nozzle, 3.0 (Used in
Valves produced through
September 1998)

- 05-1463 Nozzle, 3.0 (Used
in Valves produced in
September 1998 and later)
53 02-0133 O-Ring
54 02-0421 Seal, Nozzle, 4.5
55 54-0183 Nozzle Assy, 4.5
R 56 05-0262 Bonnet, Flow Control, Red

57 05-1919 Plug Adjust, Flow Control,

White Sub Assemblies

Available

R - 82-2992 Plug Adjust Assy, Soda

(Items 42, 43, and 44)

R - 82-0527 Plug Adjust Assy, Syrup

(Items 42, 43, and 44)
R in margin indicates revision or data change

17

5.5 LEV® PORTION CONTROL (MODEL 100PC, 3.0 OZ/SEC AND MODEL 145PC, 4.5 OZ/SEC)

1

2

3

4

6

36

7

8

Front Soda/Water Lever
Kit, PN 82-1458

44

22

35

33

17

5

39

37

9

Flow Control, 3.0, Syrup,

11

Kit, PN 82-1027
Flow Control, 4.5, Syrup,

38

12

16

13

14

Kit, PN 82-2226

Flow Control, 3.0, Soda,
Kit, PN 82-1026
Flow Control, 4.5, Soda,
Kit, PN 82-2227

15

19

26

16

21

22

23

24

27

28

10

26

16

14

18

20

16

21

30

29

41

42

40

Syrup-Out Light Kit,
Option, PN 82-2131

22

23

24

25

11

45

43

46

32

18

31

47

34

48

49

Nozzle Assembly Kit, 4.5
PN 82-2014

50

5.5 LEV® PORTION CONTROL (MODEL 100PC, 3.0 OZ/SEC AND MODEL 145PC, 4.5 OZ/SEC)

(CONTINUED)

Item Part No. Description

1 52-1581 I.D. Panel (Used in Valves

produced through May 2000)

- 52-2296 I.D. Panel, PC, Parylene
(Used in Valves produced
through June 2000 and later)

2 54-0029 Cover Sub Assy
– 54-0181 Cover Assy, Large (Items No.

1-2)

3 05-0266 Stem, Valve, Mounting Block
4 05-0267 Washer
5 02-0047 O-Ring
6 04-0269 Screw
7 03-0087 Retainer, Stem, Valve,
Mounting Block
8 05-0265 Mounting Block
– 82-0274 Block Assy, Mounting
(Item No. 3-8, 22)
9 03-0233 Retainer, Valve, 1-Piece
10 03-0143 Spring, Pin
11 04-0270 Screw
12 54-0189 Body Assy, Upper
13 04-0302 Screw
14 81-0274 Sleeve, Syrup/Water, 3.0

- 81-0382 Sleeve, Syrup/Soda, 4.5

15 81-0273 Piston, Syrup, 3.0

- 81-0383 Piston, Syrup, 4.5

16 02-0132 O-Ring
17 05-0491 Filler
18 81-0275 Piston, Soda, 3.0

- 81-0384 Piston, Soda, 4.5

19 03-0169 Spring, Syrup, Flow Control,

LEV®

20 03-0171 Spring, Soda, Flow Control,

LEV®

21 05-0262 Bonnet, Flow Control
22 02-0126 O-Ring

23 05-1919 Plug, Adjustment, Flow

Control, White

– 82-0527/01 Plug, Adjustment Assy, White

24 03-0088 Retainer, Flow Control
25 04-0267 Screw
26 82-2929 Arm, Paddle, Assy
27 54-0046 Body Assy, Lower, 3.0

- 54-0188 Body Assy, Lower, 4.5

28 02-0408 O-Ring, Nozzle, Red, 3.0

(Used in Valves produced
through September 1998)

Item Part No. Description

29 05-0232 Plate, Bottom, 3.0

- 05-1108 Plate, Bottom, 4.5
30 04-0310 Screw
31 02-0133 O-Ring (Used in Valves
produced through September

1998)
32 05-0281 Plug, Bottom Plate
33 04-0775 Pin, Lever, Soda
34 05-0233 Nozzle, 3.0 (Used in Valves
produced through
September 1998)

- 05-1463 Nozzle, 3.0 (Used in Valves

produced in September 1998

and later)
35 05-0238 Yoke, Electric
36 52-0288 Coil Assy, LEV®
37 03-0125 Spring, Solenoid, LEV®
38 10-0117 Armature, LEV®
39 04-0486 Screw
40 52-2069 Wire Harness (Syrup-Out)
41 04-0470 Screw
42 05-0490 Holder
43 09-0120 Lever, Front Soda/Water
44 04-0724 Pin, Stud
45 03-0238 Spring, Front Soda/Water

Lever
46 05-0274 Lever, Soda
47 54-0028 Diffuser Assy, 3.0 (Used in

Valves produced through

September 1998)

- 05-1593 Diffuser Assy, 3.0 (Used in

Valves produced in
September 1998 and later)
48 02-0133 O-Ring
49 02-0421 Seal, Nozzle, 4.5
50 54-0183 Nozzle Assy, 4.5

6. APPLIANCE DISPOSAL
To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur
chased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

19

Lancer Corp.
800-729-1500

Technical Support/Warranty: 800-729-1550

[e-mail]

lancercorp.com