Lancer 100SF User Manual
POST MIX VALVE LEV® SERIES 100, 145
Operation Manual
PN: 28-0027/05
LEV®
PORTION CONTROL
MODEL 100L 3.0 LEV® MODEL 145L 4.5 LEV®
MODEL 100SSL 3.0 LEV® WITH MODEL 145SSL 4.5 LEV® WITH
SELF-SERVE LEVER SELF-SERVE LEVER
MODEL 100P 3.0 LEV® MODEL 145P 4.5 LEV®
PUSHBUTTON PUSHBUTTON
MODEL 100SF 3.0 LEV® MODEL 145SF 4.5 LEV®
SUREFILL SUREFILL
MODEL 100PC 3.0 LEV® MODEL 145PC 4.5 LEV®
PORTION CONTROL PORTION CONTROL
10011
14512
LEV®
PUSH BUTTON
“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.
LEV®
PUSH BUTTON
LEV®
CREW SERVE
San Antonio, Texas 78219
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
FOR QUALIFIED INSTALLER ONLY
LEV®
EASY FILL®
6655 Lancer Blvd.
lancercorp.com
Manual PN: 28-0027/05
Lancer Corp.
800-729-1500
05/01/06
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use
and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site
location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date
safety and hygiene knowledge and practical experience, in accordance with current regulations.
TABLE OF CONTENTS
SPECIFICATIONS................................................................................................................................3
1. INSTALLATION..............................................................................................................................4
1.1 RECIEVING...........................................................................................................................4
1.2 REMOVAL OF EXISTING VALVE.........................................................................................4
1.3 INSTALLATION OF VALVE...................................................................................................4
1.4 ADJUSTING WATER FLOW.............................................................................................4-5
1.5 ADJUSTING WATER TO SYRUP BRIX...............................................................................5
1.6 INSTALLATION OF SODA LEVER....................................................................................5-6
1.7 REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (KIT PN 82-1458)....6
1.8 REMOVAL AND INSTALLATION OF FLOW CONTROLS....................................................7
2. CLEANING....................................................................................................................................7
2.1 DAILY CLEANING.................................................................................................................7
2.2 BI-WEEKLY SANITIZING......................................................................................................7
3. SYRUP BRIX CUP.........................................................................................................................8
4. TROUBLESHOOTING...................................................................................................................8
4.1 WATER LEAKAGE AROUND NOZZLE................................................................................8
4.2 LEAKAGE BETWEEN UPPER AND LOWER BODIES........................................................8
4.3 MISCELLANEOUS LEAKAGE..............................................................................................8
4.4 INSUFFICIENT WATER FLOW............................................................................................8
4.5 INSUFFICIENT SYRUP FLOW.............................................................................................8
4.6 ERRATIC RATIO BRIX.........................................................................................................8
4.7 NO PRODUCT DISPENSED................................................................................................9
4.8 WATER ONLY DISPENSED, NO SYRUP; OR SYRUP ONLY DISPENSED, NO WATER..9
4.9 VALVE WILL NOT SHUT OFF..............................................................................................9
4.10 EXCESSIVE FOAMING........................................................................................................9
4.11 NO SYRUP-OUT LIGHT........................................................................................................9
5. ILLUSTRATIONS AND PARTS LISTINGS
5.1 LEV® (MODEL 100L, 3.0 OZ/SEC AND MODEL 145L, 4.5 OZ/SEC)...........................10-11
5.2 LEV® WITH SELF-SERVE LEVER (MODEL 100SSL, 3.0 OZ/SEC AND
MODEL 145SSL, 4.5 OZ/SEC)......................................................................................12-13
5.3 LEV® PUSHBUTTON (MODEL 100P, 3.0 OZ/SEC AND
MODEL 145P, 4.5 OZ/SEC)..........................................................................................14-15
5.4 LEV® SUREFILL (MODEL 100SF, 3.0 OZ/SEC AND MODEL 145SF, 4.5 OZ/SEC)....16-17
5.5 LEV® PORTION CONTROL (MODEL 100PC, 3.0 OZ/SEC AND
MODEL 145PC, 4.5 OZ/SEC).......................................................................................18-19
6. APPLIANCE DISPOSAL.............................................................................................................19
2
LEV® VALVE SPECIFICATIONS
FLOW RATE:
• All Model 100 (3.0 Valve) valves are adjustable from 1.5 ounces/second (44.4 ml/sec) to 3.0
ounces/second (88.8 ml/sec) of nished drink.
• All Model 145 (4.5 Valve) valves are adjustable from 2.5 ounces/second (74.0 ml/sec) to 5.0
ounces/second (148.0 ml/sec) of nished drink.
• Restricted ow adjustment plug, maximum ow 2.0 ounces/second (59.2 ml/sec) in the Model 100
valves and 3.3 ounces/second (97.7 ml/sec) in the Model 145 valves.
FLOW CONTROLS:
Water and syrup ow controls are individually adjustable without removing valve cover. Syrup ow
control operates with both sugar and diet syrups.
MOUNTING:
Mounts on the same hole center as the following valves with the same mounting screws.
Dole SEV Cornelius SF1
Dole FFV McCann Coca-Cola Valve
Smart Valve
SODA/WATER LEVER:
Manually operated and eld convertible.
WATER AND SYRUP REQUIREMENTS:
MODEL 100 (3.0 Valves) Flowing Pressures at Valve
Minimum Maximum
Water/Soda 40 PSIG (0.276 MPA) 110 PSIG (0.758 MPA)
Syrup (Sugar) 20 PSIG (0.138 MPA) 70 PSIG (0.483 MPA)
Syrup (Diet) 10 PSIG (0.070 MPA) 70 PSIG (0.483 MPA)
MODEL 145 (4.5 Valves) Flowing Pressures at Valve
Minimum Maximum
Water/Soda 30 PSIG (0.207 MPA) 110 PSIG (0.758 MPA)
Syrup (Sugar) 15 PSIG (0.103 MPA) 80 PSIG (0.552 MPA)
Syrup (Diet) 10 PSIG (0.70 MPA) 80 PSIG (0.552 MPA)
ELECTRICAL REQUIREMENT:
24 VAC, 50/60 Hz
3
1. INSTALLATION
1.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible
indication(s) of damage. If damage exists, have carrier note same on bill of lading and le a claim
with the carrier.
1.2 REMOVAL OF EXISTING VALVE
A. Turn OFF carbonated water supply to dispenser to depressurize the system.
B. Turn OFF all syrup supplies to dispenser.
C. Operate each valve to ensure complete depressurization of water and syrup in the system.
D. Remove existing valve and mounting block. Reuse the mounting block screws.
1.3 INSTALLATION OF VALVE
CAUTION IF DISPENSER IS CONNECTED TO ELECTRICAL POWER, THE UNIT MUST BE PROPERLY GROUNDED
TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS BODILY INJURIES.
PRECAUCIÓN SI DISTRIBUIDOR ESTÁ CONECTADA A LA CORRIENTE ELÉCTRICA, LA UNIDAD DEBE ESTAR
DEBIDAMENTE TIERRA PARA EVITAR POSIBLES DESCARGAS ELÉCTRICAS FATAL O LESIONES GRAVES
F
A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Turn both stems on mounting block to the CLOSED position (see Figure 2).
D. Lift up wire retainer and remove mounting block from valve.
E. Replace the inlet water and syrup o-rings on dispenser valve ttings.
F. Lubricate o-rings on the ttings and mounting block with water or an FDA-approved lubricant.
G. If syrup-out light is furnished with valve, run light wires through mounting block and valve plate.
Connect wiring to pressure switch in product line (24 VAC power supply required).
H. Install mounting block to valve plate using four (4) mounting screws removed from existing
mounting block.
I. Install valve on mounting block. Push wire retainer down. This will lock valve to mounting block.
(White stems must be in closed position. See Figure 2.)
J. Turn on carbonator water supply and syrup supply to dispenser.
K. Turn both white stems on mounting block to the OPEN position (see Figure 3). Top of stem will
lock wire retainer in position.
L. If electric version, reconnect to 24 VAC power supply.
M. Operate the valve momentarily to ensure ow of carbonated water and syrup.
NOTE: Model 100 valves are factory preset for a ow rate of 3.0 ounces per second; an adjustment
N. Adjust water ow to correct ow rate (see following instructions).
O. Adjust ratio (oBrix) to correct setting (see following instructions).
P. Install cover on valve and tighten cover mounting screw.
Q. Slide down I.D. panel.
1.4 ADJUSTING WATER FLOW
The water ow for the Model 100 may be adjusted from 1.25 oz/sec (37 ml/sec) to 2.50 oz/sec
(74 ml/sec). The water ow for the Model 145 may be adjusted from 2.0 oz/sec (59.2 ml/sec) to
4.50 oz/sec (133.2 ml/sec). The restricted ow adjustment plug (Model 100) adjusts to a maximum
ow of 2.0 oz/sec (59.2 ml/sec). The restricted ow adjustment plug (Model 145) adjusts to a
maximum ow of 3.3 oz/sec (97.7 ml/sec).
A. Slide up I.D. panel until ow control adjustments are exposed (see Figure 1).
B. Remove nozzle by twisting counter clockwise and pulling down.
C. Remove diffuser by pulling down.
LESIONES.
ATTENTION SI DISTRIBUTEUR EST BRANCHÉE AU COURANT, L’APPAREIL DOIT ÊTRE CORRECTEMENT
TERRE POUR ÉVITER UN CHOC ÉLECTRIQUE MORTEL POSSIBLE OU BLESSURES GRAVES BLESSURES.
may be required. Model 145 valves are factory preset for a ow rate of 4.5 ounces per second; an
adjustment may be required.
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D. Install Lancer syrup separator (yellow) (PN 54-0031 for Model 100 valves) or Lancer syrup
A
B
C
separator (smoke) (PN 54-0201 for Model 145 valves) in place of the nozzle.
E. Activate valve to ll separator syrup tube.
F. Hold a Lancer oBrix cup under syrup separator.
Dispense water and syrup into cup for two (2)
I.D. PANEL
(Shown in
open position)
seconds. Divide number of ounces (ml) of water
in cup by two (2) to determine water ow rate per
second.
G. To obtain desired water ow rate, use a
screwdriver to adjust water ow control (see
Figure 1).
1.5 ADJUSTING WATER TO SYRUP oBRIX
For the Model 100, the syrup ow may be adjusted
from 0.25 oz/sec (7.4 ml/sec) to 0.50 oz/sec
FLOW CONTROL
WATER
DecreaseIncrease
COVER SCREW
FLOW CONTROL
SYRUP
DecreaseIncrease
NOZZLE (WITH
DIFFUSER INSIDE)
(14.8 ml/sec). For the Model 145, the syrup ow may
be adjusted from 0.50 oz/sec (14.8 ml/sec) to 0.90
oz/sec (26.6 ml/sec).
A. Hold the Lancer oBrix cup under the syrup
Typical Valve
Figure 1
separator and activate valve. Check oBrix.
B. To obtain desired oBrix, use screwdriver to adjust syrup ow control (see Figure 1).
C. Remove syrup separator.
D. Install diffuser and nozzle.
E. Slide down I.D. panel.
1.6 INSTALLATION OF SODA LEVER
The soda lever may be eld installed.
A. Remove valve cover.
B. Turn both stems on mounting block to CLOSED position (see Figure 2).
C. Disconnect electric wiring harness.
D. Remove valve from mounting block.
E. Locate bottom plate plug in bottom plate on left side of nozzle (if necessary).
F. Pull out stainless steel pin and remove bottom plate plug (see Figure 4).
Mounting Block Stems in CLOSED Position
Figure 2
Mounting Block Stems in OPEN Position
Figure 3
Figure 4
Figure 5
5
Figure 6 Figure 7
FRONT
SODA/WATER
LEVER
STUD PIN
SPRING
PIN
FRONT
SODA/WATER
LEVER
NOTE: If valve does not have pin, push bottom of plug to snap it out of position.
G. Remove nozzle by twisting counter clockwise and pulling down.
H. Remove diffuser by pulling down.
I. Hold cup lever back and lay soda lever across bottom of valve with small leg extending through
hole. Twist soda lever slightly and bring to upright position. Soda lever will slide between the
vertical supports.
J. Release cup lever.
K. Line up holes in supports and soda lever and install stainless steel pin.
L. Install diffuser and nozzle.
M. Install valve on mounting block and latch wire retainer.
N. Reconnect electric wire harness.
O. Turn both stems on mounting block to OPEN position (see Figure 3).
P. Push soda lever back and check for soda/water ow.
Q. Install cover and tighten cover screw.
R. Slide down I.D. panel.
1.7 REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (KIT PN 82-1458)
A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Close stems on mounting block (see Figure 2).
D. Operate valve to check for complete shutoff of water and syrup.
E. Lift up wire retainer and carefully remove valve from mounting block. Disconnect wire harness.
F. Locate bottom plate plug or soda lever in bottom plate on left side of valve. For removal of
either item, remove pin and retain for reinstallation (see Figure 4).
NOTE: If valve does not have pin, push bottom of plug to snap it out of position.
G. To remove existing soda lever, slide lever behind vertical supports (see Figure 5). Carefully pull
lever down, rotating it towards the back right corner of the bottom plate. Then slide lever out of
the slot.
H. To install the front soda/water lever, rst position the lever so that the contact pad faces towards
the rear of the valve (see Figure 6).
1. Insert the front soda/water lever through the bottom plate and rotate the lever to the left
until the contact pad is facing forward and the extension is positioned over the paddle arm
on the left.
2. To install spring (see Figure 7), press stud pin into hole on upper body and t one end of
spring into outer groove of stud pin. Fit other end of spring into hole on top of front
soda/water lever. Install pin.
I. Install diffuser and nozzle.
J. Install valve on mounting block and latch wire retainer.
K. Reconnect electric wire harness.
L. Turn both stems on mounting block to OPEN position (see Figure 3).
M. Push soda lever back and check for soda/water ow.
N. Attach appropriate label to push pad on front soda/water lever.
O. Install cover and tighten cover screw.
P. Slide down I.D. panel.
6
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