Lancer 100SF Parts List
INSTALLATION AND SERVICE MANUAL
LANCER SERIES 100 AND 145
POST - MIX VALVE, LEV® AND LMV®
This Manual supersedes Installation and Service Manual, 28-0027/03, dated 09/30/98
MODEL 100 3.0 LMV®
MODEL 100L 3.0 LEV®
MODEL 100SSL 3.0 LEV® WITH
SELF-SERVE LEVER
MODEL 100P 3.0 LEV® PUSHBUTTON
MODEL 100SF 3.0 LEV
® SUREFILL
MODEL 100PC 3.0 LEV®
PORTION CONTROL
MODEL 145L 4.5 LEV®
MODEL 145SSL 4.5 LEV® WITH
SELF-SERVE LEVER
MODEL 145P 4.5 LEV®PUSHBUTTON
MODEL 145SF 4.5 LEV
® SUREFILL
MODEL 145PC 4.5 LEV
®
PORTION CONTROL
DATE: 07/16/01
P.N.: 28-0027/04
FAX ENGINEERING: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2001 by Lancer, all rights reserved.
SPECIFICA
TIONS
FLOW RATE:
• All Model 100 (3.0 Valve) valves are adjustable from 1.5 ounces/second (44.4 ml/sec) to
3.0 ounces/second (88.8 ml/sec) of finished drink.
• All Model 145 (4.5 Valve) valves are adjustable from 2.5 ounces/second (74.0 ml/sec) to
5.0 ounces/second (148.0 ml/sec) of finished drink.
• Restricted flow adjustment plug, maximum flow 2.0 ounces/second (59.2 ml/sec) in the Model 100
valves and 3.3 ounces/second (97.7 ml/sec) in the Model 145 valves .
FLOW CONTROLS:
Water and syrup flow controls are individually adjustable without removing valve cover. Syrup flow
control operates with both sugar and diet syrups.
MOUNTING:
Mounts on the same hole center as the following valves with the same mounting screws.
Dole SEV Cornelius SF1
Dole FFV McCann Coca-Cola Valve
Smart Valve
SODA/WATER LEVER:
Manually operated and field convertible.
(SPECIFICATIONS continued inside cover)
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
i
(SPECIFICATIONS continued)
OPERATION:
Non-electric (LMV
®
) or electric (LEV®) operation.
WATER AND SYRUP REQUIREMENTS:
MODEL 100 (3.0 Valves) Flowing Pressures at Valve
Minimum Maximum
Water/Soda 40 PSIG (2.8 kg/cm
2
) 110 PSIG (7.73 kg/cm2)
Syrup (Sugar) 20 PSIG (1.4 kg/cm2) 70 PSIG (4.92 kg/cm2)
Syrup (Diet) 10 PSIG (0.7 kg/cm
2
) 70 PSIG (4.92 kg/cm2)
MODEL 145 (4.5 Valves) Flowing Pressures at Valve
Minimum Maximum
Water/Soda 30 PSIG (2.11 kg/cm
2
) 110 PSIG (7.73 kg/cm2)
Syrup (Sugar) 15 PSIG (1.1 kg/cm2) 80 PSIG (5.62 kg/cm2)
Syrup (Diet) 10 PSIG (0.7 kg/cm
2
) 80 PSIG (5.62 kg/cm2)
ELECTRICAL REQUIREMENT:
24 VAC, 50/60 Hz for LEV
® only
TABLE OF CONTENTS
SPECIFICATIONS......................................................................................................................................Cover
TABLE OF CONTENTS ......................................................................................................................................i
1. INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING........................................................................................................................................1
1.2 REMOVAL OF EXISTING VALVE ......................................................................................................1
1.3 INSTALLATION OF VALVE (LMV® OR LEV®) ..................................................................................1
1.4 ADJUSTING WATER FLOW..............................................................................................................1
1.5 ADJUSTING WATER TO SYRUPoBRIX...........................................................................................2
1.6 INSTALLATION OF SODA LEVER ....................................................................................................2
1.7 REMOVAL AND INSTALLATION OF FRONT SODA WATER LEVER (KIT # 82-1458) ....................3
1.8 REMOVAL AND INSTALLATION OF FLOW CONTROLS.................................................................4
2. CLEANING ..................................................................................................................................................4
2.1 WEEKLY CLEANING .........................................................................................................................4
2.2 BI-WEEKLY SANITIZING ...................................................................................................................5
3. SYRUP BRIX CUP ......................................................................................................................................5
4. TROUBLESHOOTING.................................................................................................................................5
4.1 WATER LEAKAGE AROUND NOZZLE .............................................................................................5
4.2 LEAKAGE BETWEEN UPPER AND LOWER BODIES.....................................................................5
4.3 MISCELLANEOUS LEAKAGE ...........................................................................................................5
4.4 INSUFFICIENT WATER FLOW..........................................................................................................5
4.5 INSUFFICIENT SYRUP FLOW..........................................................................................................5
4.6 ERRATIC RATIO (OBRIX) .................................................................................................................6
4.7 NO PRODUCT DISPENSED .............................................................................................................6
4.8 WATER ONLY DISPENSED, NO SYRUP; OR SYRUP ONLY DISPENSED; NO WATER...............6
4.9 VALVE WILL NOT SHUT OFF ...........................................................................................................6
4.10 EXCESSIVE FOAMING .....................................................................................................................6
4.11 NO SYRUP-OUT LIGHT ....................................................................................................................6
5. ILLUSTRATIONS AND PARTS LISTINGS .................................................................................................8
5.1 LMV
® (MODEL 100, 3.0 OZ/SEC)..................................................................................................8-9
5.2 LEV
® (MODEL 100L, 3.0 OZ/SEC AND MODEL 145L, 4.5 OZ/SEC)........................................10-11
5.3 LEV® WITH SELF-SERVE LEVER (MODEL 100SSL, 3.0 OZ/SEC
AND MODEL 145SSL, 4.5 OZ/SEC) ..........................................................................................12-13
5.4 LEV
® PUSHBUTTON (MODEL 100P, 3.0 OZ/SEC AND
MODEL 145P, 4.5 OZ/SEC)........................................................................................................14-15
5.5 LEV® SUREFILL (MODEL 100SF, 3.0 OZ/SEC AND
MODEL 145SF, 4.5 OZ/SEC)......................................................................................................16-17
5.6 LEV
® PORTION CONTROL (MODEL 100PC, 3.0 OZ/SEC
AND MODEL 145PC, 4.5 OZ/SEC)............................................................................................18-19
1. INSTALLATION
1.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made
with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible
indication(s) of damage. If damage exists, have carrier note same on bill of lading and file a claim
with the carrier.
1.2 REMOVAL OF EXISTING VALVE
A. Turn OFF carbonated water supply to dispenser to depressurize the system.
B. Turn OFF all syrup supplies to dispenser.
C. Operate each valve to ensure complete depressurization of water and syrup in the system.
D. Remove existing valve and mounting block. Reuse the mounting block screws.
1.3 INSTALLATION OF VALVE (LMV
® OR LEV
®)
WARNING
IF DISPENSER IS CONNECTED TO ELECTRICAL POWER, THE UNIT MUST BE PROPERLY
GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS BODILY
INJURIES.
A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Turn both stems on mounting block to the CLOSED position (see Figure 2).
D. Lift up wire retainer and remove mounting block from valve.
E. Replace the inlet water and syrup o-rings on dispenser valve fittings.
F. Lubricate o-rings on the fittings and mounting block with water or an FDA-approved lubricant.
G. If syrup-out light is furnished with valve, run light wires through mounting block and valve plate.
Connect wiring to pressure switch in product line (24 VAC power supply required).
H. Install mounting block to valve plate using four (4) mounting screws removed from existing
mounting block.
I. Install valve on mounting block. Push wire retainer down. This will lock valve to mounting block.
(White stems must be in closed position. See Figure 2.)
J. Turn on carbonator water supply and syrup supply to dispenser.
K. Turn both white stems on mounting block to the OPEN position (see Figure 3). Top of stem will
lock wire retainer in position.
L. If electric version, reconnect to 24 VAC power supply.
M. Operate the valve momentarily to ensure flow of carbonated water and syrup.
NOTE
Model 100 valves are factory preset for a flow rate of 3.0 ounces per second; an adjustment may
be required.
Model 145 valves are factory preset for a flow rate of 4.5 ounces per second; an adjustment may
be required.
N. Adjust water flow to correct flow rate (see following instructions).
O. Adjust ratio (
o
Brix) to correct setting (see following instructions).
P. Install cover on valve and tighten cover mounting screw.
Q. Slide down I.D. panel.
1.4 ADJUSTING WATER FLOW
The water flow for the Model 100 may be adjusted from 1.25 oz/sec (37 ml/sec) to 2.50 oz/sec
(74 ml/sec). The water flow for the Model 145 may be adjusted from 2.0 oz/sec (59.2 ml/sec) to
4.50 oz/sec (133.2 ml/sec). The restricted flow adjustment plug (Model 100) adjusts to a maximum
flow of 2.0 oz/sec (59.2 ml/sec). The restricted flow adjustment plug (Model 145) adjusts to a
maximum flow of 3.3 oz/sec (97.7 ml/sec).
A. Slide up I.D. panel until flow control adjustments are exposed (see Figure 1).
B. Remove nozzle by twisting counter clockwise and pulling down.
1
Figure 5
2
C. Remove diffuser by pulling down.
D. Install Lancer syrup separator (yellow) (PN 54-
0031 for Model 100 valves) or Lancer syrup separator (smoke)
(PN 54-0201 for Model 145 valves) in place of the
nozzle.
E. Activate valve to fill separator syrup tube.
F. Hold a Lancer
o
Brix cup under syrup separator.
Dispense water and syrup into cup for two (2) seconds. Divide number of ounces (ml) of water in
cup by two (2) to determine water flow rate per
second.
G. To obtain desired water flow rate, use a screwdriv-
er to adjust water flow control (see Figure 1).
1.5 ADJUSTING WATER TO SYRUP
o
BRIX
For the Model 100, the syrup flow may be adjusted
from 0.25 oz/sec (7.4 ml/sec) to 0.50 oz/sec
Typical Valve
Figure 1
Mounting Block Stems in OPEN Position
Figure 3
Mounting Block Stems in CLOSED Position
Figure 2
Figure 4
STEMS
STEMS
(14.8 ml/sec). For the Model 145, the syrup flow may be adjusted from 0.50 oz/sec (14.8 ml/sec) to
0.90 oz/sec (26.6 ml/sec).
A. Hold the Lancer
o
Brix cup under the syrup separator and activate valve. Check oBrix.
B. To obtain desired
o
Brix, use screwdriver to adjust syrup flow control (see Figure 1).
C. Remove syrup separator.
D. Install diffuser and nozzle.
E. Slide down I.D. panel.
1.6 INSTALLATION OF SODA LEVER
The soda lever may be field installed on any LMV®
or LEV®.
A. Remove valve cover.
B. Turn both stems on mounting block to CLOSED position (see Figure 2).
C. If LEV
®, disconnect electric wiring harness.
D. Remove valve from mounting block.
E. Locate bottom plate plug in bottom plate on left side of nozzle (if necessary).
I.D. PANEL
(Shown in
open position)
FLOW CONTROL
WATER
DecreaseIncrease
COVER SCREW
FLOW CONTROL
SYRUP
DecreaseIncrease
NOZZLE (WITH
DIFFUSER INSIDE)
A
B
C
F. Pull out stainless steel pin and remove bottom plate plug (see Figure 4).
NOTE
If valve does not have pin, push bottom of plug to snap it out of position.
G. Remove nozzle by twisting counter clockwise and pulling down.
H. Remove diffuser by pulling down.
I. Hold cup lever back and lay soda lever across bottom of valve with small leg extending through
hole. Twist soda lever slightly and bring to upright position. Soda lever will slide between the
vertical supports.
J. Release cup lever.
K. Line up holes in supports and soda lever and install stainless steel pin.
L. Install diffuser and nozzle.
M. Install valve on mounting block and latch wire retainer.
N. If LEV
®, reconnect electric wire harness.
O. Turn both stems on mounting block to OPEN position (see Figure 3).
P. Push soda lever back and check for soda/water flow.
Q. Install cover and tighten cover screw.
R. Slide down I.D. panel.
1.7 REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (KIT # 82-1458)
A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Close stems on mounting block (see Figure 2).
D. Operate valve to check for complete shutoff of water and syrup.
E. Lift up wire retainer and carefully remove valve from mounting block. If LEV
®, disconnect wire
harness.
F. Locate bottom plate plug or soda lever in bottom plate on left side of valve. For removal of either
item, remove pin and retain for reinstallation (see Figure 4).
NOTE
If valve does not have pin, push bottom of plug to snap it out of position.
G. To remove existing soda lever, slide lever behind vertical supports (see Figure 5). Carefully pull
lever down, rotating it towards the back right corner of the bottom plate. Then slide lever out of
the slot.
H. To install the front soda/water lever, first position the lever so that the contact pad faces towards
the rear of the valve (see Figure 6).
(1) Insert the front soda/water lever through the bottom plate and rotate the lever to the left until
the contact pad is facing forward and the extension is positioned over the paddle arm on the
left.
(2) To install spring (see Figure 7), press stud pin into hole on upper body and fit one end of
spring into outer groove of stud pin. Fit other end of spring into hole on top of front
soda/water lever. Install pin.
I. Install diffuser and nozzle.
J. Install valve on mounting block and latch wire retainer.
3
Figure 6
FRONT
Figure 7
SODA/WATER
LEVER
SPRING
STUD PIN
PIN
FRONT
SODA/WATER
LEVER
K. If LEV®, reconnect electric wire harness.
L. Turn both stems on mounting block to OPEN position (see Figure 3).
M. Push soda lever back and check for soda/water flow.
N. Attach appropriate label to push pad on front soda/water lever.
O. Install cover and tighten cover screw.
P. Slide down I.D. panel.
1.8 REMOVAL AND INSTALLATION OF FLOW CONTROLS
A. Slide I.D. panel up to expose cover mounting screw (see Figure 1).
B. Loosen cover mounting screw (DO NOT REMOVE) and remove cover.
C. Close stems on mounting block (see Figure 2).
D. Operate valve to check for complete shutoff of water and syrup.
E. Remove top screw and loosen bottom screw. Remove retainer.
F. Remove plug adjustment assembly by threading extractor tool (PN 52-1950) into the bonnet and
pulling it out. This will expose the flow control.
G. Lift up wire retainer and carefully remove valve from mounting block. If electric, disconnect wire
harness.
H. Tilt valve forward to remove spring and piston.
NOTE
If piston is going to be reused, use caution when handling.
4
Flow Control Extractor Tool
Figure 8
L. Lubricate o-ring with water (or any FDA approved lubricant) and push sleeve to bottom.
M. Reassemble spool, spring, plug adjustment assembly, retainer and screws
N. Turn both shut offs on mounting block to the OPEN position (see Figure 3).
O. Replace cover and tighten mounting screw.
P. Adjust water flow to correct flow rate (refer to Section 1.4).
Q. Adjust
o
Brix to correct setting (refer to Section 1.5).
R. Slide down I.D. panel.
2. CLEANING
2.1 DAILY CLEANING
A. Nozzle and diffuser must be cleaned daily.
1. Remove nozzle by twisting counter clockwise and pulling down.
I. Replace valve to mounting block and
push wire retainer down. This will
provide a stable working condition.
J. To remove sleeve, use flow control
extractor tool (PN 52-1950) (see
Figure 8).
(1) Ensure rubber bushing is loose on
handle.
(2) Push rubber bushing into sleeve.
(3) Turn clockwise to tighten bushing
inside sleeve.
NOTE
This will allow sleeve to be removed
or installed.
(4) Turn counterclockwise to loosen
bushing inside sleeve. This will
allow tool to be removed from
sleeve.
K. To replace sleeve, place sleeve on flow
control extractor tool (see Figure 8) and
insert in upper body.
RUBBER BUSHING
SLEEVE
FLOW EXTRACTOR TOOL
2. Remove diffuser by pulling down.
3. Wash nozzle and diffuser with warm water. Ensure that cleaning solution is thoroughly
rinsed from nozzle and diffuser. Residual solution will cause foaming and off taste in
finished product.
4. Reinstall diffuser and nozzle.
NOTE:
Ensure compliance with the instructions of the dispenser manufacturer to properly clean and
sanitize the nozzle and diffuser, and ensure no off-taste is present.
2.2 BI-WEEKLY SANITIZING
A. Nozzle and diffuser must be sanitized bi-weekly. Comply with the instructions of the dispenser
manufacturer to properly sanitize the nozzle and diffuser, and insure no off-taste is present.
3. SYRUP BRIX CUP
05-0081 Soda Brix Cup 05-0170 Syrup Brix Cup 5.00 to 1
05-0083 Syrup Brix Cup 4.00 to 1 05-0086 Syrup Brix Cup 5.2 to 1
05-0084 Syrup Brix Cup 4.20 to 1 05-0087 Syrup Brix Cup 5.30 to 1
05-0085 Syrup Brix Cup 4.40 to 1 05-0088 Syrup Brix Cup 5.40 to 1
05-0171 Syrup Brix Cup 4.50 to 1 05-0089 Syrup Brix Cup 5.50 to 1
05-0169 Syrup Brix Cup 4.75 to 1 05-0090 Universal Split Cup
4. TROUBLESHOOTING
TROUBLE
CAUSE REMEDY
4.1 Water leakage around A. O-ring is not properly installed A. Install or replace o-ring correctly.
nozzle. above diffuser.
B. O-ring is damaged or missing. B. Replace o-ring.
4.2 Leakage between A. One or more retaining screws A. Tighten all six (6) retaining screws.
upper and lower loose.
bodies. B. Paddle arm assemblies are B. Replace paddle arm assemblies.
worn or damaged.
4.3 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining
screws.
B. Damaged, missing, or B. Replace appropriate o-rings.
improperly installed o-rings.
4.4 Insufficient water flow. A. Water flowing pressure is A. 1. Check incoming water from
too low, or restricted. carbonator to ensure minimum
flowing pressure. See
SPECIFICATIONS.
2. Check stems on mounting
block to ensure it is in fully
OPEN position.
B. Foreign debris in water flow B. Remove water flow control from
controls. upper body and clean out any
foreign materials to ensure smooth
free piston movement.
4.5 Insufficient syrup flow. A. Syrup flowing pressure is A. 1. Check incoming syrup to
too low, or restricted. ensure minimum flowing
pressure. See
SPECIFICATIONS.
2. Check shutoff on mounting
block to ensure it is in fully
OPEN position.
B. Foreign debris in syrup B. Remove syrup flow control from
flow controls. upper body and clean out any
foreign materials to ensure
smooth free piston movement.
(Continued on next page)
5
6
(Continued from previous page)
4.6 Erratic Ratio oBrix. A. Incoming water and/or syrup A. Check incoming water and
supply not at sufficient syrup supply to ensure sufficient
flowing pressure. flowing pressure.
B. Foreign debris in water and/or B. Remove flow controls and clean
syrup flow controls. out any foreign materials to ensure
smooth free piston movement.
4.7 No product dispensed. A. Water and syrup shutoffs are A. Check stems on mounting block
not fully OPEN. to ensure they are in fully OPEN
position.
B. If LEV®, ensure cup lever B. If not, repair or replace.
arm, or I.D. Panel actuator is
actuating switch.
C. If LEV®, electric current not C. Check electric current supplied to
reaching valve. valve. See SPECIFICATIONS. If
current is adequate, check
solenoid coil and switch. Replace
if necessary.
D. Improper or inadequate water D. Remove valve from mounting block
or syrup supply. and open stems slightly and
check to ensure proper water and
syrup supply. If no supply, check
dispenser for freeze-up or other
problems.
E. If LMV®, valve is not E. Check manual operation of valve to
functioning correctly. ensure proper function.
4.8 Water only dispensed, A. Water or syrup stem on A. Check stems on mounting
no syrup; or syrup only mounting block not fully OPEN. block to ensure they are in full
dispensed, no water. OPEN position.
B. Improper or inadequate water B. Remove valve from mounting block
or syrup supply. and open stem slightly to check
for proper syrup and water supply.
If no supply, check dispenser for
freeze-up or other problems.
4.9 Valve will not shut off. A. Cup Lever may be sticking A. Correct or replace lever.
or binding.
B. If LEV®, switch not B. Check switch for free actuation.
actuating properly.
C. If LEV®, solenoid armature C. Replace defective solenoid
not returning to bottom armature or spring.
position.
D. Debris or damage to Paddle D. Remove debris and/or replace
arms. damaged paddle arms.
4.10 Excessive foaming. A. Incoming water or syrup A. Correct at dispenser.
temperature too high.
B. Water flow rate too high. B. Readjust and reset
o
Brix. See
Section 1.5.
C. Nozzle and diffuser not clean. C. Remove and clean.
D. Nozzle and diffuser not D. Remove and install properly.
properly installed.
E. CO2 pressure too high. E. Check for proper pressure setting.
4.11 No syrup-out light. A. Burned out or defective lamp. A. Replace harness.
(If equipped.) B. Faulty wiring and/or pressure B. Repair or replace.
switch in product line.
PROBLEM
CAUSE CORRECTIVE ACTION
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