Lancer 100L Installation Manual

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Page 1

Product Catalog

Packaged Gases

Ensuring cryogenic supply capabilities. Any application - Any time

Page 2

Ensuring cryogenic supply capabilities. Any application - Any time

Production Facility

Canton, Georgia

Packaged Gases Advantage

Chart’s Packaged Gases are engineered and manufactured to the highest quality standards to provide you with the safest and most reliable equipment available. Driven by innovation, our patented cylinder support system and Liquid Cylinder Control Manifold (LCCM) revolutionized the industry. Experience from understanding our customer’s specifications and the end-use applications has made Chart the standard in the industry. When you want the best in packaged gases equipment, our wide range of products are certain to satisfy your requirements while providing the lowest cost of ownership.

Engineering Design

Our Packaged Gases equipment designs are based on integrating patented and proven innovative technologies. Every component is engineered, built and tested to create the safest and most reliable Packaged Gases equipment available today.

Quality Manufacturing

Our experience and code compliant ISO 9001 ensures our liquid cylinders are completed to high quality standards and on time.

Performance

The patented Dura-Cyl design is the perfect blend of plumbing controls, rugged durability and thermal efficiency — giving you the highest performance liquid cylinder package on the market today.

When you choose Chart, you get single-source accountability

from initial quality through after the sale service support.

Page 3

Packaged Gases

How We Build the Best Liquid Cylinder

Simply stated, innovation is the foundation of Chart’s legendary performance, lowest life-cycle cost, safety, and user-friendliness. Each of Chart’s world-leading liquid cylinders has been developed with a commitment to quality, precision engineering and technical excellence.

LCCM

The patented Liquid Cylinder Control Manifold (LCCM) reduces plumbing connections by combining the Economizer

Handling Ring

Large diameter heavy-gauge stainless

steel rolled ring supported with four

brackets for additional strength. Plumbing,

gauges and control valves are well

protected when exposed to rough handling.

Neck Tube

Our rugged neck tube is a key component

to our patented Dura-Series support system

design. It is a perfect balance of low heat

loss and durability in event of a tip-over.

and Pressure Builder (PB) regulator along with the PB isolation valve. The set pressure can easily be adjusted by hand with the calibrated dome control knob.

Load Ring

The load ring is another key component to our patented Dura-Series support system design. In the event of a tip-over, the shock is distributed from the outer shell to the inner vessel through the load ring. This helps prevent failure of the neck tube and gives protection in all directions.

Outer Shell

Our high-strength high-polish stainless

steel outer shell is a full 12-gauge thickness

for maximum dent resistance for a longer

life quality appearance.

Bottom Support

Another key component to our patented Dura-Series support system. The bottom

support not only supports the inner vessel

in the event of a tip-over, but this unique

design prevents the outer top head from

caving if the cylinder is dropped vertically.

Footring

Our footring is made of thick 7-gauge

stainless steel and welded 100% to the

bottom head. This all metal, boltless

design helps absorb vertical shock,

promotes cylinder stability and eliminates

maintenance over the cylinder’s life.

Vacuum & Insulation

Reducing heat transfer from the inner vessel has always been our top priority. That’s why we integrate a proprietary spiral wrap super insulation system with our vacuum maintenance system. This durable proven package will give you years of troublefree service for maximum NER performance.

Inner Vessel

Every step in design, engineering, fabrication and inspection is directed toward meeting DOT 4L, TC4LM and other pressure vessel codes and specifications.

Vaporizer

We optimize our vaporizer designs with the available area of the outer shell to yield the highest gas withdrawal rates attainable. During the manufacturing process, we solder the copper coils to the inside of the outer shell with custom robotic machines to maximize the solder content and control the bonding strength to

achieve our high performance specifications.

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Ensuring cryogenic supply capabilities. Any application - Any time

Packaged Gases Meet the Needs of Any Application

Welding - GMAW/MIG, GTAW/TIG and Laser Beam Welding

etal fabrication uses many different welding processes for the wide range

M of materials, thicknesses and product applications. Many of these unique and specialized welding processes use inert shielding gas or the combination of gases to obtain maximum weld quality with optimized productivity. Liquid cylinders offer the flexibility to easily alter the gas supply to match the manufacturing process changes.

Cutting – Laser, Oxy Fuel and Plasma

All thermal cutting techniques utilize gases to assist in the cutting process. High-pressure nitrogen and oxygen are used as an assist gas to rapidly remove the

Metal Fabrication

molten metal from the cut zone or burn it away during the laser cutting process. To maintain maximum laser uptime and achieve the best cut quality, it is critical that the gas supply be uninterrupted and the required pressures and flows for the material and thickness being cut are maintained. Oxy Fuel and Plasma cutting processes have similar requirements. Laser-Cyl liquid cylinders manifolded together are an economical solution to providing an uninterrupted gas supply.

Analytical / Laboratory Metal Processing

Heat Treating • Cryotempering • Thermal Spray Coating

Heat treating and cryotempering processes are dependent on the quality of the nitrogen gas and liquid supply to maintain production at peak performance. With the Dura-Cyl located at the point of use, the operator has complete control over their gas supply for optimum operation. In the thermal spray coating process, oxygen and argon are used at high pressure and at high flow rates. Manifolding Dura-Cyl tanks together is an economical solution for this application.

ICP/ICP-MS – Inductively Coupled Plasma/Mass Spectrometry GC – Gas Chromatograph

A continuous flow of high purity argon gas is required for ICP/ICP-MS systems to repeatedly process material samples trouble-free. Dura-Cyl liquid cylinders manifolded together meet this requirement. In addition, liquid cylinders are compact so they take up a minimal amount of valuable lab space.

Biological Storage and Research

A sufficient supply of high-quality liquid nitrogen is needed to keep valuable biological samples stored indefinitely. Any interruption in supply can result in the loss of many years of research. With dedicated Dura-Cyl liquid cylinders connected to your equipment, you can be assured of your liquid supply to keep your samples safe. For applications that require the greatest amount of liquid in a tight space, the Dura-Cyl 265 with casters is an excellent choice.

Page 5

Packaged Gases

MRI - Magnetic Resonance Imaging (Helium)

Superconducting magnets bathed in liquid helium are the most commonly used magnets in an MRI machine. The low temperature reduces the internal resistance to zero, which reduces the electrical requirement for the system dramatically and making it much more economical to operate. Chart’s Ultra Helium Dewars are designed and built for reliable helium transport. They are thermally efficient, lightweight and maneuverable – making them the dewar of choice of lab personnel.

Medical

Oxygen Therapy • Cryotherapy

Medical applications have some of the most stringent gas specifications and the Dura-Cyl meets these requirements with NF grade availability. Dura-Cyls manifolded together for respiratory therapy assures a continuous gas supply and lowers distribution costs over high pressure cylinders. An isolated hyperbaric chamber with intermittent use of oxygen is also a good application for Dura-Cyls. NF grade nitrogen can also be supplied for gas applications to operate pneumatic surgical tools and supply liquid for medical uses such as cryotherapy.

General Processing

Purging and Blanketing

Inert purging and blanketing with nitrogen or argon gas is a common processing step in many manufacturing applications. These range from pharmaceutical to chemical to wine making. Other unique applications like keeping fiber optic and telephone wire lines dry with nitrogen throughout the city make the Dura-Cyl an excellent choice of inert gas supply.

Electronic Manufacturing and Testing

Electronics manufacturing can use liquid or gaseous nitrogen or argon during the manufacturing process. Dura-Cyl liquid cylinders offer a compact package where the pressure and source is near the operation for convenience and customization of the gas supply. In a related business, printed circuit board testing (HALT/HASS) performed with liquid nitrogen-powered environmental test chambers requires quality liquid at the point of use. For intermittent users or small chambers, the Dura-Cyl is an economical and convenient liquid supply.

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Ensuring cryogenic supply capabilities. Any application - Any time

Dura-Cyl

Dura-Cyl Benefits:

• Ideal for liquid nitrogen, oxygen, argon, CO

nitrous oxide

• Different sizes, pressures, and features to meet your needs

• Stainless steel construction

• Thicker, dent-resistant outer shell

• Patented durable, inner-vessel support system

• Heavy-duty footring and large diameter handling ring with four supports

• Combination Pressure Control Regulator options

• Roto-Cal Liquid Level Gauge System

• Five-year vacuum warranty

DURA–CYL

PREMIUM LIQUID CYLINDERS

The Dura-Cyl series is a premium transportable

liquid cylinder for cryogenic service. The

patented internal support system design and

quality construction makes the Dura-Cyl series

the most efficient yet rugged cylinder on the

market today. Along with the patented Liquid

Cylinder Control Manifold and our wide choice of

caster base options, the Dura-Cyl Series is also

the most user-friendly cylinder available. Adding

our industry-leading five-year vacuum warranty

and you get the lowest cost of ownership —

making the Dura-Cyl, the preferred choice in

ККККККККК

transportable liquid cylinders.

Footring

MODEL 160 L 160 L 180 L 180 L 180 L 200L 200 L 200 L

Pressure MP HP LP MP HP LP MP HP

LCCM Part Number 10508748 10508756 — 10508764 10496433 — 10508772 10496417

MCR Part Number 10783424 10783467 — 10783491 10783539 — 10783598 10783619

(4)

None

CAPACITY

Liquid (Gross) (liters) 176 176 196 196 196 209 209 209

Liquid (Net) (liters) 165 165 185 185 185 196 196 196

Gas (N2) ft3/ Nm33,685 / 97 3,464 / 91 — 4,099 / 108 3,864 / 102 — 4,375/ 115 4,072/ 108

Gas (O2) ft3/ Nm34,577 / 120 4,348 / 114 — 5,096 / 134 4,843 / 127 — 5,435 / 143 5,048 / 133

Gas (Ar) ft3/ Nm34,448 / 117 4,226 / 111 — 4,961 /130 4,709 / 124 — 5,290 / 139 4,932 /130

Gas (CO2) ft3/ Nm

Gas (N2O) ft3/ Nm

PERFORMANCE

NER (N2) % per day 2.0 2.0 1.5 1.9 1.9 1.85 1.85 1.85

NER (02- Ar) % per day 1.4 1.4 1.0 1.3 1.3 1.2 1.2 1.2

NER (CO2- N2O) % per day — 0.5 — — 0.5 — — 0.5

Gas Flow (N2, O2, Ar) SCFH/Nm3/hr 350 / 9.2 350 /9.2 — 350 / 9.2 350 / 9.2 — 400 / 10.5 400 / 10.5

Gas Flow (CO2, N2O) SCFH/Nm3/hr — 110/ 2.9 — — 110 / 2.9 — — 110 / 2.9

Part Number — — 10648450 — — 13277869 — —

(1)(2)

— 3,382 / 89 — — 3,766 / 99 — — 4,011 / 105

— 3,207 / 84 — --- 3,574 / 94 — — 3,810 / 100

MCR Models have a combination pressure control regulator with an exclusive, calibrated micrometer adjusting screw.

DIMENSIONS & PRESSURE RATINGS

Relief Valve Setting psig / barg 230 / 16 350 / 24 22 / 1.5 230 / 16 350 / 24 22 / 1.5 230/ 16 350 / 24

DOT/CTC Rating 4L200 4L292 4L100 4L200 4L292 4L100 4L200 4L292

Diameter in / cm 20 / 50.8 20 / 50.8 20 / 50.8 20 /50.8 20 / 50.8 20 / 50.8 20 / 50.8 20 / 50.8

(3)

Height

Tare Weight lb / kg 250 / 113.4 280 /126.9 210 / 95.2 260 / 117.9 300 / 136.1 210/ 95.2 280 / 126.9 320 / 145.1

Full Weight (N2) lb / kg 517 / 234 531 / 241 540 / 245 557 / 253 580 / 263 559 / 253.5 597 / 271 618 / 280

(1) Net gas capacities at DOT 4L limits. NER = Nominal Evaporation Rate (2) Most of the Dura-Cyl models are available with permanently installedCGA fittings for medical applications. Contact Customer Service for details. (3) All dimensions are measured from the floor to the top of the sight gauge protector. (4) Pressure building regulator optional on LP models.

in / cm 59.8 / 151.9 59.8 / 151.9 64.3 /163.3 64.3 / 163.3 64.3 / 163.3 66.6 / 169.2 66.6 / 169.2 66.6/ 169.2

(O2) lb / kg 629 / 285 640 / 290 676 / 307 682 / 309 701 / 318 706 / 320.2 730 / 331 747 /339

(Ar) lb / kg 710/ 322 717 / 325 778 / 354 773 / 351 787 / 357 821 / 372.4 827 / 375 839 / 380

(CO2) lb / kg — 667 / 303 — --- 731 / 331 — — 779 / 353

Page 7

Packaged Gases

Nomenclature

5, 6, 7

Pressure

Building

Coil

1. Fill / Liquid Valve.

2. Pressure Control Valve.

3. Vent Valve.

4. Pressure Control Regulator (optional).

5. Pressure Gauge.

6. Pressure Relief Valve.

7. Rupture Disk.

8. Liquid Level Gauge.

Model: LP

Nomenclature

6, 7, 8

Vaporizer

Pressure

Building

Coil

1. Gas Use Valve.

2. Fill / Liquid Valve.

3. Pressure Control Valve.

4. Vent Valve.

5. Combination Pressure Control Regulator.

6. Pressure Gauge.

7. Pressure Relief Valve.

8. Rupture Disk.

9. Liquid Level Gauge.

Models: MP & HP

The Roto-Cal™ gauge features an easy-to-read dial liquid level indicator with swivel head design.

LCCM Models have an integral mounted combination pressure control regulator, isolation valve and a calibrated dome control knob.

Caster Base

120 L RB 230 L RB 230 L RB 230 L RB 230 L SB 230 L SB 230 L SB 265 L RB 265 L RB 265 L SB 265 L SB

LP LP MP HP LP MP HP MP HP MP HP

— — — 10616546 — 10496468 10496492 — — 10510039 10512561 — — 10783635 10783651 — 10810779 10794027 10783678 10783694 — —

10648396 10648599 — — 10648556 — — — — — —

120 240 240 240 240 240 240 276 276 276 276 110 230 230 230 230 230 230 265 265 265 265

— — 5,024 / 132 4,734 / 124 — 5,024 / 132 4,734 / 124 5,769 / 152 5,438 / 143 5,769 / 152 5,438 / 143 — — 6,244 / 164 5,930 / 156 — 6,244 / 164 5,930 / 156 7,186 / 189 6,811 / 179 7,186 / 189 6,811 / 179 — — 6,073 / 160 5,763 / 151 — 6,073 / 160 5,763 / 151 6,982 / 183 6,634 /174 6,982 / 183 6,634 / 174 — — — 4,614 / 121 — — 4,614 / 121 — 5,305 / 139 — 5,305 / 139 — — — 4,378 / 115 — — 4,378 / 115 — 5,034 / 132 — 5,034 / 132

The Dura-Cyl LP features a liquid globe valve with an extended stem for less ice build-up on the handle for easier operation.

2.0 1.5 1.8 1.8 1.5 1.8 1.8 2222

1.4 1.0 1.2 1.2 1.0 1.2 1.2 1.4 1.4 1.4 1.4 — — — 0.5 — — 0.5 — 0.5 — 0.5 — — 400 / 10.5 400 / 10.5 — 400 / 10.5 400 / 10.5 400 / 10.5 400 / 10.5 400 / 10.5 400 / 10.5 — — — 110 / 2.9 — — 110 / 2.9 — 110 / 2.9 — 110 / 2.9

22 / 1.5 22 / 1.5 230 / 16 350 / 24 22 / 1.5 230 /16 350 / 24 230 / 16 350 / 24 230 / 16 350 / 24

4L100 4L100 4L200 4L292 4L100 4L200 4L292 4L200 4L292 4L200 4L292

20 / 50.8 26 / 66.0 26 /66.0 26 / 66.0 26 / 66.0 26 /66.0 26 / 66.0 26 /66.0 26 / 66.0 26 / 66.0 26 / 66.0 51 / 129.5 57.2 / 145.3 57.2 / 145.3 57.2 / 145.3 56.8 / 144.3 56.8 / 144.3 56.8 / 144.3 59.9 / 152.2 59.9 / 152.2 59.5 / 151.1 59.5 / 151.1 165 / 74.8 275 / 125 300 / 136.1 340 / 154.2 311 / 141 300 / 136.1 340 / 154.2 340 /154.2 360 / 163.6 340 / 154.2 360 / 163.6

361 / 164 685 / 311 664 / 301 683 / 310 543 / 247 664 / 301 683 / 310 758 / 344 754 / 343 758 / 344 754 / 343 442 / 201 854 / 388 817 / 370 831 / 377 890 / 407 817 / 370 831 / 377 935 /424 924 / 420 935 / 424 924 / 420 503 / 229 982 / 446 928 / 421 936 / 424 1,018 / 463 928 / 421 936 / 424 1,062 / 481 1,046 / 475 1,062/ 481 1,046 / 475

— — — 868 / 393 — — 868 / 393 — 967 / 439 — 967 / 439

RB = Round Base SB = Square Base

Note: All caster base models are available with stainless steel casters.

Two pull handles are standard on the round base design.

Some models available with either round or square caster bases for safe and easy mobility.

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Ensuring cryogenic supply capabilities. Any application - Any time

CRYO–CYL

LIQUID CYLINDERS

5, 6, 7

Vaporizer

Pressure

Building

Coil

Nomenclature

1. Gas Use/Vent Valve.

2. Fill / Liquid Valve.

3. Pressure Control Valve.

4. Pressure Control Regulator.

5. Pressure Gauge.

6. Pressure Relief Valve.

7. Rupture Disk.

8. Liquid Level Gauge.

Cryo-Cyl

The Cryo-Cyl 180L HP is built with our patented internal support system design and quality construction but at an economical value over our premium Dura-Cyl Series. While still

Cryo-Cyl Benefits:

• Ideal for liquid nitrogen, oxygen, argon, CO

nitrous oxide

maintaining our standard warranty, the Cryo-Cyl 180L HP meets the rugged market demands for a basic liquid cylinder.

• Stainless steel construction

• Thicker, dent-resistant outer shell

MODEL 80 L 180 L

• Patented durable, inner-vessel support system

CAPACITY

• Heavy-duty footring and large diameter handling ring with two supports

• Roto-Cal Liquid Level Gauge System

• Five-year vacuum

PERFORMANCE

warranty

DIMENSIONS & PRESSURE RATINGS

Standard on all of our liquid cylinders are color-coded model labels, protectors and two safety devices.

Protector Color Pressure

Yellow LP Blue MP Orange HP Red VHP

(1)(2)

Liquid (Gross) (liters) 85 196 Liquid (Net) (liters) 80 185 Gas (N2) ft3/ Nm31,680 / 44 3,864 / 102 Gas (O2) ft3/ Nm32,108 / 55 4,843 / 127 Gas (Ar) ft3/ Nm32,049 / 54 4,709 / 124 Gas (CO2) ft3/ Nm31,640 / 43 3,766 / 99 Gas (N2O) ft3/ Nm31,555 / 41 3,574 / 94

NER (N2) % per day 3.0 1.9 NER (02- Ar) % per day 2.0 1.3 NER (CO2- N2O) % per day 0.8 0.5 Gas Flow (N2, O2, Ar) Gas Flow (CO2, N2O) SCFH/Nm

Relief Valve Setting psig / barg 350 / 24 350 / 24 Operating Pressure DOT/CTC Rating 4L292 4L292 Diameter in / cm 20 / 50.8 20 / 50.8

(5)

Height Tare Weight lb / kg 165/ 74.8 300 / 136.1 Full Weight (N2) lb / kg 287 / 130 580 / 263

(O2) lb / kg 340 / 155 701 / 318 (Ar) lb / kg 377 / 171 787 / 357

(CO2) lb / kg 353 / 161 731 / 331

(1) Net gas capacities at DOT 4L limits. (2) The Cryo-Cyl modelis available with permanently installed CGA fittings for medical applications.

Contact Customer Service fordetails. (3) Gas flows of twice the continuous flow rate can be achieved for one hr. over aneighthr. period. (4) Pressure building regulator range (50-175 psi). (5) Height dimensions are measured from the floor to the top of the sight gauge protector.

Specifications

Pressure HP HP

Part Number 10648610 14248701

(3)

SCFH/Nm3/hr 100 / 2.6 200 / 5.3

/hr 35 / 0.9 65 / 1.7

(4)

psig / barg 125 / 8.6 125 / 8.6

in / cm 39.5 / 100.3 64.3 /163.3

Page 9

Laser-Cyl Benefits:

LASER–CYL

HIGH PRESSURE LIQUID CYLINDERS

6, 7, 8

Vaporizer

Pressure

Building

Coil

Nomenclature

1. Gas Use Valve.

2. Fill / Liquid Valve.

3. Pressure Control Valve.

4. Vent Valve. 5a.Pressure Control Regulator. 5b.Economizer Regulator

6. Pressure Gauge.

7. Pressure Relief Valve.

8. Rupture Disk.

9. Liquid Level Gauge.

Model: 200

• Built-in vaporizer coils supply constant pressure gas at continuous flow rates up to 575 SCFH (15.1 Nm

/hr)

Packaged Gases

Laser-Cyl

Laser-Cyl is designed specifically for laser applications, as a high performance option to expensive high pressure cylinder tanks. The Laser-Cyl delivers optimal pressure up to 500 psig (34.5 bar) and continuous flow rates up to 575

SCFH (15.1 Nm

/hr).

• Piping controls located on top for easy operation

MODEL 200 450

Specifications

and maintenance

Part Number 10619771 10619659

• Differential pressure liquid level gauge accurately displays product level (450 only)

• Insulation system provides low NER for longer holding time

• Available in 200 and 450 liter sizes with an optional pallet frame

CAPACITY

Liquid (Gross) (liters) 200 450 Liquid (Net) (liters) 196 428 Gas (N2) ft3/ Nm33,521 / 93 7,922 / 208 Gas (O2) ft3/ Nm34,674 / 123 10,519 / 276 Gas (Ar) ft3/ Nm34,552 / 120 10,241/269 Gas (CO2) ft3/ Nm33,537 / 93 7,960/ 209 Gas (N2O) ft3/ Nm33,333 / 88 7,516 / 197

PERFORMANCE

NER (N) % per day 2.0 2.0 NER (02- Ar) % per day 1.4 1.4 NER (CO2- N2O) % per day 0.5 0.5 Gas Flow (N2, O2, Ar) SCFH/Nm Gas Flow (CO2, N2O) SCFH/Nm

DIMENSIONS & PRESSURE RATINGS

Relief Valve Setting psig / barg 500 /34.5 500 /34.5 DOT/CTC Rating 4L412 4L412 Diameter (cylinder) in / cm 20 / 50.8 30 / 76.2 Height (cylinder) Base Width (frame) in / cm — 34 / 86.4 Base Depth (frame) in / cm — 34 / 86.4 Base Height (frame) in / cm — 73.8 /187.5 Tare Weight Full Weight (N2) lb / kg 630 / 286 1,839 / 836

(1)

(2)

(3)

(O2) lb / kg 762 / 346 2,136 / 971

(Ar) lb / kg 846 / 384 2,324 / 1,056

(CO2) lb / kg 791 / 360 2,202 / 1,001

(1) Net gas capacities at DOT 4L limits. (2) All dimensions are measured from the floor to the top of the sight gauge protector. (3) Weights are approximate and vary with pallet design.

Pressure VHP VHP

/hr 350 / 9.2 575 / 15.1

/hr 110 / 2.9 180 / 4.7

in / cm 65.8 / 167.1 61.3/ 155.7

lb / kg 375 / 170 1,265 / 574

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Ensuring cryogenic supply capabilities. Any application - Any time

MEGA–CYL

PALLETIZED CYLINDERS

Nomenclature

6, 7, 8

Vaporizer

Pressure

Building

Coil

1. Gas Use Valve.

2. Fill / Liquid Valve.

3. Pressure Control Valve.

4. Vent Valve. 5a.Pressure Control Regulator. 5b.Economizer Regulator

6. Pressure Gauge.

7. Pressure Relief Valve.

8. Rupture Disk.

9. Liquid Level Gauge.

Mega-Cyl

Mega-Cyl Benefits:

• Tough, durable stainless steel construction

• High-performance Super Insulation

• Easily accessible valves and gauges

• Spray header for pump filling on vent tube

• Accurate differential pressure contents gauge (non-electric)

The Mega-Cyl series is Chart’s line of palletized cylinders designed for easy transport with capacities from 450 to 1000 liters. Engineered with the volume user in mind, it’s ideal for construction sites, remote purging operations and back-up systems. Mega-Cyl cylinders are available in all services up to 500 psig (34.5 barg) and are specifically designed to optimize distribution costs.

Examine the rugged, maneuverable Mega-Cyl series and you’ll find all the quality features you expect from the industry leader, Chart.

Mechanical differential pressure gauge standard for contents indication.

Page 11

Packaged Gases

Specifications

MODEL 450 600 800 1000

Pressure HP HP HP HP

Part Number 10588979 11652389 10671262 10752281

CAPACITY

Liquid (Gross) (liters) 450 660 880 1056 Liquid (Net) Gas (N2) ft3/ Nm Gas (O2) ft3/ Nm Gas (Ar) ft3/ Nm Gas (CO2) ft3/ Nm

(1)

(liters) 428 600 800 950

8,875 / 233.2 14,755/ 387.8 19,672 / 517 23,363 / 614

11,111 / 292 18,240 / 479.3 24,320 / 639.1 28,843 / 758

10,812 / 284.1 17,823 / 468.4 23,767 / 624.6 28,234 / 742

8,652 / 227.4 12,191 / 320.4 16,255 / 427.2 18,580 / 488.3

PERFORMANCE

NER (N2) % per day 2.1 1.8 1.8 1.3 NER (02, Ar) % per day 1.4 1.2 1.2 0.9 NER (C02,N20) % per day 0.6 0.5 0.5 0.3 Gas Flow (N2, O2, Ar) SCFH/Nm Gas Flow (CO2) SCFH/Nm

/hr 575 / 15.1 750 / 19.7 880 / 23.1 960 / 25.2

/hr 195 / 5.1 250 / 6.6 280 / 7.4 300 / 7.9

DIMENSIONS & PRESSURE RATINGS

Relief Valve Setting psig / barg 350 / 24 350 / 24 350 / 24 350 / 24

DOT/CTC/ASME Rating 4L292 ASME Sec 8/Div1 ASME Sec 8/Div1 ASME Sec 8/Div1

Diameter (cylinder) in / cm 30 / 76.2 42 / 106.7 42 / 106.7 42 / 106.7 Height(cylinder) in / cm 62 / 158 63 / 159 67 / 171 76 / 191 Base Width (frame) Base Depth (frame) Height (frame) Tare Wt. (cyl +frame)

(2)

in / cm 34 / 86.4 45 /114 45 / 114 45 / 114

(2)

in / cm 34 / 86.4 45 /114 45 / 114 45 / 114 in / cm 74 / 188 72 /183 80 / 203 80 / 203

(3)

lb / kg 1,275 / 580 1,700 / 773 2,500/ 1,136 2,650 / 1,205

Full Weight (N2) lb / kg 1,918 / 872 2,769 / 1,254 3,926 / 1,784 4,343 / 1,974

(O2) lb / kg 2,195 / 998 3,210 / 1,459 4,514 / 2,052 5,038 / 2,290 (Ar) lb / kg 2,393 / 1,088 3,543 /1,610 4,958 / 2,253 5,569 / 2,532

(CO2) lb / kg 2,265 / 1,029 3,324 / 1,510 4,666/ 2,120 5,218 / 2,372

(1) CO2values and 450 liter models based on DOT4L fill density. N2, O2and Ar values based on net volume at 0 psig. (2) Customized pallets are available upon request. (3) Weights are approximate and vary with pallet design.

Page 12

Ensuring cryogenic supply capabilities. Any application - Any time

WARNING!

DO NOT REMOVE ANY FITTINGS UNLESS

CYLINDER IS BEING SERVICED BY

AUTHORIZED PERSONNEL. DO NOT USE

CYLINDER IF WIRE SEAL IS MISSING,

DAMAGED OR HAS BEEN TAMPERED WITH

OR IF THERE IS ANY DOUBT AS TO THE

CONTENTS CONTAINED IN THIS CYLINDER.

FAILURE TO FOLLOW ANY OF THESE

INSTRUCTIONS MAY RESULT IN DEATH,

SEVERE PERSONAL INJURY AND/OR

PROPERTY DAMAGE.

CGA Fitting Restraints

Maintaining control of product service is of the utmost importance when using liquid cylinders. Chart offers CGA Fitting Restraints that provide a clear visual indication before any attempt is made to remove or change use-fittings. Installing and inspecting these restraints ensures that cylinders are filled with the correct product each and every time. Designs comply with CGA bulletin #SB-26.

A B

Type A & B are standard on all DOT cylinders.

SDC

SDC (Single Direction Clutch, GENERANT). Also available with internal check valve.

Brazed

Warning Label (4 1/2” x 3 1/2”) P/N 10998521

Page 13

Packaged Gases

Liquid Cylinder Accessories

M45 Manifold

The M45 manifold is a convenient, automatic way of increasing the gas delivery rate to any application. The unique changeover valve allows easy manual selection of the primary bank of cylinders. An indicator light shows when the system switches to the reserve bank so replacement cylinders can be ordered.

Handling Cart

A variety of handling carts and accessories are available to make the transportation of liquid cylinders safe and easy. They optimize fast and safe deliveries by decreasing back injuries, along with lowering Worker’s Compensation costs.

Carriage Cart

The four-wheeled carriage cart permanently attaches to the lower section of any 20 inch (508 mm) diameter liquid cylinder. The front pull handle is attached to the dual swivel wheels for easy mobility. Rear wheels are stationary so the carriage cart with liquid cylinder can be backed into a tight location. Ideal for lab users with dedicated liquid cylinders.

Dual Relief Valves

With dual relief valves one cylinder can be used for both liquid (low pressure) or gas (medium pressure) accounts, which maximizes the flexibility of your liquid cylinders.

Hose

Stainless-steel transfer hoses that remain flexible during liquid transfer can be coupled with a bronze phase separator. Ideal for safe discharge of LN2into open dewars.

Vent Muffler

The vent muffler can be attached to the vent connection of the liquid cylinder to reduce the venting noise during the fill. Plastic for inert service and brass for oxygen service.

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Ensuring cryogenic supply capabilities. Any application - Any time

Depressurization (flash) Losses

Loss (%)

Bulk Tank Pressure (psig)

0 40 80 120 160 200 240

Argon

Oxygen

Nitrogen

Lo-Loss

Lo-Loss Benefits:

• Designed for pressure transfer filling in argon, oxygen and nitrogen* service

• Automatic liquid cylinder pressure regulation throughout the fill cycle

• Modular design allows integration into existing systems

• Automatic shutoff improves labor utilization by allowing unattended filling

• Promotes DOT-compliant filling and eliminates wasted product associated with vent filling

Lo-Loss is an automated filling system that dramatically reduces depressurization (flash) losses during liquid cylinder filling. By maintaining an optimal pressure difference between the bulk tank and liquid cylinder, losses are kept at a minimum without increasing fill times.

* Each product requires a

separate pressure control unit

The Lo-Loss System reduces flash losses during liquid cylinder filling to 3-5% without compromising fill times. For example, flash losses of up to 23%* (1,217 SCF) will occur when filling a 200 liter liquid cylinder in argon service from a bulk tank at 150 psig (see graph). By maintaining the liquid cylinder vent pressure at 30 psig lower than the bulk tank pressure, Lo-Loss reduces flash losses in this example to 3%* (160 SCF).

* An additional 2-4% of product based on gross volume will be lost due to transfer and cool-down losses.

Page 15

Argon Maximizer Benefits:

Cylinder Pressure (PSIG)

Hold Time (Hours)

12 Hour Hold Time

52 Hour Hold Time

230

100

0 12 32

DOT Full Liquid Cylinder Pressure Rise Comparison to Relief Valve with Argon

Filled with

Argon CryoFill

Filled

without

Argon

CryoFill

• Reduce liquid cylinder fill losses by as much as 73%*

• Increase customer satisfaction with longer hold times (40 hours on average)

• Reduce liquid cylinder fill time labor

• Eliminate just-in-time liquid cylinder filling

*Contact Chart for a customized economic analysis for details.

Packaged Gases

Argon Maximizer

The Argon Maximizer is an efficient cryogenic heat exchanger designed to reduce filling losses in argon liquid cylinders. It operates with a simple heat transfer principle that consumes inexpensive liquid nitrogen to subcool the argon during the liquid cylinder filling process. The results are lower liquid cylinder filling losses and colder liquid for longer holding times — giving you better handling logistics at your fill plant and at your customer’s site. The Argon Maximizer can also be used with Lo-Loss to further optimize the filling process.

Note: Argon bulk tank saturated at 130 psig, and cylinders filled with the Lo-Loss system.

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Ensuring cryogenic supply capabilities. Any application - Any time

Ultra-Helium Dewars

The Ultra Helium Dewar’s controls are conveniently located on the top, with nesting fill couplings to accept various standard transfer line sizes. The optional electric pressure builder can quickly increase pressure for liquid transfer while maintaining low heat leak. It has two pre-set ranges (4 or 8 psig/0.3 or 0.6 barg) for efficient liquid helium withdrawal.

Ultra-Helium Dewars Benefits:

• Maximum durability and lightweight

• Outstanding thermal performance

• Large ball valves for up to 3/4” (19 mm) transfer lines

Model 250 L Model 100 L Model 60 L

The Ultra Helium Dewars are designed and built for reliable transport. They are light, maneuverable and durable, while providing superior thermal performance. The unique neck tube design provides proven support during transportation. The outboard caster base provides maximum stability in a compact design.

Available in sizes ranging from 60 to 500 liters. The Ultra Helium Dewars are suitable for air transport (IATA conforming) with the optional absolute pressure relief valve. All models are 100% nonmagnetic for Magnetic Resonance Imagery (MRI) service.

Page 17

ULTRA–HELIUM DEWARS

BUILT FOR RELIABLE TRANSPORT

Packaged Gases

Nomenclature

Quick Coupling Stack

Liquid Valve

Handle Assembly

Swivel Caster Non-Magnetic

Rigid Caster Non-Magnetic

Vent Valve Connection

V-Band Clamp

Aux. Relief Isolation Valve

Aux. Relief Valve

1.0 psig (.07 barg)

10.

Pressure Gauge

11.

Secondary Relief Valve

12 psig (.8 barg)

12.

Main Relief Valve

13.

Main Vent Valve

10 psig (.7 barg)

Specifications

MODEL 60 100 250 500

Part Number 10533409 10533417 9923629 11202581

CAPACITY

Liquid (Gross) (liters) 66 110 275 550 Liquid (Net) (liters) 60 100 250 500

PERFORMANCE

NER (N2) MAWP psig / barg 10.0 / 0.7 10.0 / 0.7 10.0 / 0.7 10.0 / 0.7

DIMENSIONS & PRESSURE RATINGS

Relief Valve Setting psig / barg 10.0 / 0.7 10.0 / 0.7 10.0 / 0.7 10.0 / 0.7 Secondary Relief Valve psig / barg 12.0 / 0.8 12.0 / 0.8 12.0 / 0.8 12.0 / 0.8 Diameter in / cm 24.0 / 61.0 24.0 / 61.0 32.0 / 81.3 42.0 / 106.7 Height in / cm 50.1 / 127.3 59.0 / 147.9 67.4 / 171.1 70.6 / 179.3 Dip Tube Length Tare Weight lb / kg 184 / 83 212 / 96 348 / 158 480 / 218

(1)

(2)

(1) The dip tube length is measured from the tank flange to the bottom of the inner vessel. (2) Based on gross capacity. Contact Customer Service forafull line of Helium Accessories.

% per day 1.75 1.25 1.0 1.0

(1)

in / cm 35.0 / 88.9 43.8 /111.1 54.4 / 138.2 56.4 / 143.1

Page 18

Ensuring cryogenic supply capabilities. Any application - Any time

Cylinder Repair & Chart Parts

Quality service and 100% satisfaction is what you’ll get when you have your beverage and liquid cylinders repaired by Chart, the same team that builds them.

• Personalized account information

Benefits

® Complete cosmetic, revac and

rebuild services

® No hassle shipping with pick-up

and delivery at your door

® Free freight available

® Cylinder inspection with estimate

prior to work

® Component replacement with

stock OEM parts

® DOT/TC and ASME coded facility

® Three/Five year vacuum warranty

® Lowest life-cycle cost

® Service on all makes and models

® Guaranteed 100% satisfaction

® Quickest turn-around time in

the industry

Account Information

Access shipment tracking, transaction history and personalized account information for convenient account management.

• Order history and shipment tracking

• Shopping cart stores your parts before you buy

• Parts available for all makes and models

• Same-day shipment on all stock parts

For All Your Parts Needs…

www.chartparts.com

Easy To Locate Parts

Looking for a part? Search our entire inventory of parts and accessories in seconds. Locate your part by reviewing tank diagrams or search by keyword or part number.

Personalized Service

Have a question about your order? We’re ready to help! If you can’t find what you’re looking for, give us a call at 1-800-400-4683.

Page 19

Packaged Gases

SCF of GAS / Liter of LIQUID

Pressure Argon Nitrogen Oxygen CO

psig psig

0 29.69 24.60 30.36 225 23.58 18.35 24.24 20.34

25 28.24 23.17 28.89 250 23.17 17.89 23.83 20.07

50 27.32 22.26 27.97 275 22.77 17.43 23.43 19.82

75 26.60 21.53 27.25 22.40 300 22.37 16.96 23.03 19.58

100 25.98 20.89 26.63 21.96 325 21.98 16.47 22.64 19.34

125 25.43 20.33 26.09 21.57 350 21.43 15.96 22.25 19.11

150 24.93 19.80 25.59 21.23 375 21.19 15.42 21.86 18.88

175 24.46 19.30 25.12 20.91 400 20.79 14.80 21.47 18.66

200 24.01 18.82 24.67 20.61 425 20.39 14.07 21.08 18.44

Weight Gas Liquid

Pounds Kilograms Cubic Feet Cubic Meters Gallons Liters

(Lb) (Kg) (SCF) (Nm3) (Gal) (L) 1 Pound 1.0 0.4536 9.671 0.2543 0.08600 0.3255 1 Kilogram 2.205 1.0 21.32 0.5605 0.18957 0.7176 1 SCF Gas 0.1034 0.04690 1.0 0.02628 0.008893 0.03366 1 Nm3Gas 3.933 1.7840 38.04 1.0 0.3382 1.2802 1 Gal Liquid 11.630 5.276 112.5 2.957 1.0 3.785 1 L Liquid 3.072 1.3936 29.71 0.7812 0.2642 1.0

1 Pound 1.0 0.4536 13.803 0.3627 0.1481 0.5606 1 Kilogram 2.205 1.0 30.42 0.7996 0.3262 1.2349 1 SCF Gas 0.07245 0.03286 1.0 0.02628 0.01074 0.04065 1 Nm3Gas 2.757 1.2506 38.04 1.0 0.4080 1.5443 1 Gal Liquid 6.745 3.060 93.11 2.447 1.0 3.785 1 L Liquid 1.782 0.8083 24.60 0.6464 0.2642 1.0

Weight Gas Liquid

Pounds Kilograms Cubic Feet Cubic Meters Gallons Liters

(Lb) (Kg) (SCF) (Nm3) (Gal) (L) 1 Pound 1.0 0.4536 12.076 0.3174 0.1050 0.3977 1 Kilogram 2.205 1.0 26.62 0.6998 0.2316 0.8767 1 SCF Gas 0.08281 0.03756 1.0 0.02628 0.008691 0.0329 1 Nm3Gas 3.151 1.4291 38.04 1.0 0.3310 1.2528 1 Gal Liquid 9.527 4.322 115.1 3.025 1.0 3.785 1 L Liquid 2.517 1.1417 30.38 0.7983 0.2642 1.0

SCF (Standard Cubic Foot) gas measured at 1 atmosphere and 70°F. Nm3(normal cubic meter) measured at 1 atmosphere and 0°C. Liquid measured at 1 atmosphere and boiling temperature. All values rounded to nearest 4/5 significant numbers.

Pressure Argon Nitrogen Oxygen CO

Argon

Nitrogen

Oxygen

Gas Densities at Liquid Pressures

Conversion Data

Carbon Dioxide

Weight Gas Liquid Solid

Pounds Tons Kilograms Cubic Feet Cubic Meters Gallons Liters Cubic Feet

(Lb) (T) (Kg) (SCF) (Nm3) (Gal) (L) (Cu Ft)

1 Pound 1.0 0.0005 0.4536 8.741 0.2294 0.11806 0.4469 0.010246

1 Ton 2000.0 1.0 907.2 17,483.0 458.8 236.1 893.9 20.49

1 Kilogram 2.205 0.0011023 1.0 19.253 0.5058 0.2603 0.9860 0.2260

1 SCF Gas 0.1144 — 0.05189 1.0 0.02628 0.013506 0.05113 0.0011723

1 Nm3Gas 4.359 0.002180 1.9772 38.04 1.0 0.5146 1.9480 0.04468

1 Gal Liquid 8.470 0.004235 3.842 74.04 1.9431 1.0 3.785 0.08678

1 L Liquid 2.238 0.0011185 1.0151 19.562 0.5134 0.2642 1.0 0.02293

1 Cu Ft Solid 97.56 0.04880 44.25 852.8 22.38 11.518 43.60 1.0

SCF (Standard Cubic Foot) gas measured at 1 atmosphere and 70°F. Nm3(normal cubic meter) gas measured at 1 atmosphere and 0°C. Liquid measured at 21.42 atmospheres and 1.7°F. All values rounded to nearest 4/5 significant numbers. Solid measured at -109.25°F.

Page 20

Phone

1-800-400-4683

Fax

1-952-758-8275

Worldwide

1-952-758-4484

Chart Inc.

407 Seventh Street NW

New Prague, MN 56071

www.chart-ind.com

P/N 13962022