Lancer 100L Installation Manual

Product Catalog
Packaged Gases
Ensuring cryogenic supply capabilities. Any application - Any time
Ensuring cryogenic supply capabilities. Any application - Any time
Production Facility
Canton, Georgia
Packaged Gases Advantage
Chart’s Packaged Gases are engineered and manufactured to the highest quality standards to provide you with the safest and most reliable equipment available. Driven by innovation, our patented cylinder support system and Liquid Cylinder Control Manifold (LCCM) revolutionized the industry. Experience from understanding our customer’s specifications and the end-use applications has made Chart the standard in the industry. When you want the best in packaged gases equipment, our wide range of products are certain to satisfy your requirements while providing the lowest cost of ownership.
Engineering Design
Our Packaged Gases equipment designs are based on integrating patented and proven innovative technologies. Every component is engineered, built and tested to create the safest and most reliable Packaged Gases equipment available today.
Quality Manufacturing
Our experience and code compliant ISO 9001 ensures our liquid cylinders are completed to high quality standards and on time.
Performance
The patented Dura-Cyl design is the perfect blend of plumbing controls, rugged durability and thermal efficiency — giving you the highest performance liquid cylinder package on the market today.
When you choose Chart, you get single-source accountability
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from initial quality through after the sale service support.
Packaged Gases
How We Build the Best Liquid Cylinder
Simply stated, innovation is the foundation of Chart’s legendary performance, lowest life-cycle cost, safety, and user-friendliness. Each of Chart’s world-leading liquid cylinders has been developed with a commitment to quality, precision engineering and technical excellence.
LCCM
The patented Liquid Cylinder Control Manifold (LCCM) reduces plumbing connections by combining the Economizer
Handling Ring
Large diameter heavy-gauge stainless
steel rolled ring supported with four
brackets for additional strength. Plumbing,
gauges and control valves are well
protected when exposed to rough handling.
Neck Tube
Our rugged neck tube is a key component
to our patented Dura-Series support system
design. It is a perfect balance of low heat
loss and durability in event of a tip-over.
and Pressure Builder (PB) regulator along with the PB isolation valve. The set pressure can easily be adjusted by hand with the calibrated dome control knob.
Load Ring
The load ring is another key component to our patented Dura-Series support system design. In the event of a tip-over, the shock is distributed from the outer shell to the inner vessel through the load ring. This helps prevent failure of the neck tube and gives protection in all directions.
Outer Shell
Our high-strength high-polish stainless
steel outer shell is a full 12-gauge thickness
for maximum dent resistance for a longer
life quality appearance.
Bottom Support
Another key component to our patented Dura-Series support system. The bottom
support not only supports the inner vessel
in the event of a tip-over, but this unique
design prevents the outer top head from
caving if the cylinder is dropped vertically.
Footring
Our footring is made of thick 7-gauge
stainless steel and welded 100% to the
bottom head. This all metal, boltless
design helps absorb vertical shock,
promotes cylinder stability and eliminates
maintenance over the cylinder’s life.
Vacuum & Insulation
Reducing heat transfer from the inner vessel has always been our top priority. That’s why we integrate a proprietary spiral wrap super insulation system with our vacuum maintenance system. This durable proven package will give you years of trouble­free service for maximum NER performance.
Inner Vessel
Every step in design, engineering, fabrication and inspection is directed toward meeting DOT 4L, TC4LM and other pressure vessel codes and specifications.
Vaporizer
We optimize our vaporizer designs with the available area of the outer shell to yield the highest gas withdrawal rates attainable. During the manufacturing process, we solder the copper coils to the inside of the outer shell with custom robotic machines to maximize the solder content and control the bonding strength to
achieve our high performance specifications.
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Ensuring cryogenic supply capabilities. Any application - Any time
Packaged Gases Meet the Needs of Any Application
Welding - GMAW/MIG, GTAW/TIG and Laser Beam Welding
etal fabrication uses many different welding processes for the wide range
M of materials, thicknesses and product applications. Many of these unique and specialized welding processes use inert shielding gas or the combination of gases to obtain maximum weld quality with optimized productivity. Liquid cylinders offer the flexibility to easily alter the gas supply to match the manufacturing process changes.
Cutting – Laser, Oxy Fuel and Plasma
All thermal cutting techniques utilize gases to assist in the cutting process. High-pressure nitrogen and oxygen are used as an assist gas to rapidly remove the
Metal Fabrication
molten metal from the cut zone or burn it away during the laser cutting process. To maintain maximum laser uptime and achieve the best cut quality, it is critical that the gas supply be uninterrupted and the required pressures and flows for the material and thickness being cut are maintained. Oxy Fuel and Plasma cutting processes have similar requirements. Laser-Cyl liquid cylinders manifolded together are an economical solution to providing an uninterrupted gas supply.
Analytical / Laboratory Metal Processing
Heat Treating • Cryotempering • Thermal Spray Coating
Heat treating and cryotempering processes are dependent on the quality of the nitrogen gas and liquid supply to maintain production at peak performance. With the Dura-Cyl located at the point of use, the operator has complete control over their gas supply for optimum operation. In the thermal spray coating process, oxygen and argon are used at high pressure and at high flow rates. Manifolding Dura-Cyl tanks together is an economical solution for this application.
ICP/ICP-MS – Inductively Coupled Plasma/Mass Spectrometry GC – Gas Chromatograph
A continuous flow of high purity argon gas is required for ICP/ICP-MS systems to repeatedly process material samples trouble-free. Dura-Cyl liquid cylinders manifolded together meet this requirement. In addition, liquid cylinders are compact so they take up a minimal amount of valuable lab space.
Biological Storage and Research
A sufficient supply of high-quality liquid nitrogen is needed to keep valuable biological samples stored indefinitely. Any interruption in supply can result in the loss of many years of research. With dedicated Dura-Cyl liquid cylinders connected to your equipment, you can be assured of your liquid supply to keep your samples safe. For applications that require the greatest amount of liquid in a tight space, the Dura-Cyl 265 with casters is an excellent choice.
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Packaged Gases
MRI - Magnetic Resonance Imaging (Helium)
Superconducting magnets bathed in liquid helium are the most commonly used magnets in an MRI machine. The low temperature reduces the internal resistance to zero, which reduces the electrical requirement for the system dramatically and making it much more economical to operate. Chart’s Ultra Helium Dewars are designed and built for reliable helium transport. They are thermally efficient, lightweight and maneuverable – making them the dewar of choice of lab personnel.
Medical
Oxygen Therapy • Cryotherapy
Medical applications have some of the most stringent gas specifications and the Dura-Cyl meets these requirements with NF grade availability. Dura-Cyls manifolded together for respiratory therapy assures a continuous gas supply and lowers distribution costs over high pressure cylinders. An isolated hyperbaric chamber with intermittent use of oxygen is also a good application for Dura-Cyls. NF grade nitrogen can also be supplied for gas applications to operate pneumatic surgical tools and supply liquid for medical uses such as cryotherapy.
General Processing
Purging and Blanketing
Inert purging and blanketing with nitrogen or argon gas is a common processing step in many manufacturing applications. These range from pharmaceutical to chemical to wine making. Other unique applications like keeping fiber optic and telephone wire lines dry with nitrogen throughout the city make the Dura-Cyl an excellent choice of inert gas supply.
Electronic Manufacturing and Testing
Electronics manufacturing can use liquid or gaseous nitrogen or argon during the manufacturing process. Dura-Cyl liquid cylinders offer a compact package where the pressure and source is near the operation for convenience and customization of the gas supply. In a related business, printed circuit board testing (HALT/HASS) performed with liquid nitrogen-powered environmental test chambers requires quality liquid at the point of use. For intermittent users or small chambers, the Dura-Cyl is an economical and convenient liquid supply.
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Ensuring cryogenic supply capabilities. Any application - Any time
Dura-Cyl
Dura-Cyl Benefits:
• Ideal for liquid nitrogen, oxygen, argon, CO
or
2
nitrous oxide
• Different sizes, pressures, and features to meet your needs
• Stainless steel construction
• Thicker, dent-resistant outer shell
• Patented durable, inner-vessel support system
• Heavy-duty footring and large diameter handling ring with four supports
• Combination Pressure Control Regulator options
• Roto-Cal Liquid Level Gauge System
• Five-year vacuum warranty
DURA–CYL
®
PREMIUM LIQUID CYLINDERS
The Dura-Cyl series is a premium transportable
liquid cylinder for cryogenic service. The
patented internal support system design and
quality construction makes the Dura-Cyl series
the most efficient yet rugged cylinder on the
market today. Along with the patented Liquid
Cylinder Control Manifold and our wide choice of
caster base options, the Dura-Cyl Series is also
the most user-friendly cylinder available. Adding
our industry-leading five-year vacuum warranty
and you get the lowest cost of ownership —
making the Dura-Cyl, the preferred choice in
ККККККККК
transportable liquid cylinders.
Footring
MODEL 160 L 160 L 180 L 180 L 180 L 200L 200 L 200 L
Pressure MP HP LP MP HP LP MP HP
LCCM Part Number 10508748 10508756 10508764 10496433 10508772 10496417
MCR Part Number 10783424 10783467 10783491 10783539 10783598 10783619
(4)
None
CAPACITY
Liquid (Gross) (liters) 176 176 196 196 196 209 209 209
Liquid (Net) (liters) 165 165 185 185 185 196 196 196
Gas (N2) ft3/ Nm33,685 / 97 3,464 / 91 4,099 / 108 3,864 / 102 4,375/ 115 4,072/ 108
Gas (O2) ft3/ Nm34,577 / 120 4,348 / 114 5,096 / 134 4,843 / 127 5,435 / 143 5,048 / 133
Gas (Ar) ft3/ Nm34,448 / 117 4,226 / 111 4,961 /130 4,709 / 124 5,290 / 139 4,932 /130
Gas (CO2) ft3/ Nm
Gas (N2O) ft3/ Nm
PERFORMANCE
NER (N2) % per day 2.0 2.0 1.5 1.9 1.9 1.85 1.85 1.85
NER (02- Ar) % per day 1.4 1.4 1.0 1.3 1.3 1.2 1.2 1.2
NER (CO2- N2O) % per day 0.5 0.5 0.5
1
Gas Flow (N2, O2, Ar) SCFH/Nm3/hr 350 / 9.2 350 /9.2 350 / 9.2 350 / 9.2 400 / 10.5 400 / 10.5
Gas Flow (CO2, N2O) SCFH/Nm3/hr 110/ 2.9 110 / 2.9 110 / 2.9
Part Number 10648450 13277869
(1)(2)
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3,382 / 89 3,766 / 99 4,011 / 105
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3,207 / 84 --- 3,574 / 94 3,810 / 100
MCR Models have a combination pressure control regulator with an exclusive, calibrated micrometer adjusting screw.
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DIMENSIONS & PRESSURE RATINGS
Relief Valve Setting psig / barg 230 / 16 350 / 24 22 / 1.5 230 / 16 350 / 24 22 / 1.5 230/ 16 350 / 24
DOT/CTC Rating 4L200 4L292 4L100 4L200 4L292 4L100 4L200 4L292
Diameter in / cm 20 / 50.8 20 / 50.8 20 / 50.8 20 /50.8 20 / 50.8 20 / 50.8 20 / 50.8 20 / 50.8
(3)
Height
Tare Weight lb / kg 250 / 113.4 280 /126.9 210 / 95.2 260 / 117.9 300 / 136.1 210/ 95.2 280 / 126.9 320 / 145.1
Full Weight (N2) lb / kg 517 / 234 531 / 241 540 / 245 557 / 253 580 / 263 559 / 253.5 597 / 271 618 / 280
(1) Net gas capacities at DOT 4L limits. NER = Nominal Evaporation Rate (2) Most of the Dura-Cyl models are available with permanently installedCGA fittings for medical applications. Contact Customer Service for details. (3) All dimensions are measured from the floor to the top of the sight gauge protector. (4) Pressure building regulator optional on LP models.
in / cm 59.8 / 151.9 59.8 / 151.9 64.3 /163.3 64.3 / 163.3 64.3 / 163.3 66.6 / 169.2 66.6 / 169.2 66.6/ 169.2
(O2) lb / kg 629 / 285 640 / 290 676 / 307 682 / 309 701 / 318 706 / 320.2 730 / 331 747 /339
(Ar) lb / kg 710/ 322 717 / 325 778 / 354 773 / 351 787 / 357 821 / 372.4 827 / 375 839 / 380
(CO2) lb / kg 667 / 303 --- 731 / 331 779 / 353
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