Lanair MX300 User Manual

®
MX SERIES 250 MX SERIES 300
WASTE OIL HEATER
Installation and Operating Instructions
Lanair Products LLC
4109 Capital Circle
Janesville,Wisconsin 53546
www.lanair.com
®
BEFORE YOU BEGIN INSTALLATION...
IMPORTANT
Read and understand this manual completely before beginning installation.
s This heater is for commercial and industrial use only. This unit is not intended for residential
use.
s This heater must be installed and/or inspected by a licensed heating contractor before
operation. Installer should be trained and thoroughly familiar with the installation and operation of oil-fired heaters.
s Installation of this unit must be made in accordance with state and local codes or authori-
ties having jurisdiction over environmental control, fuel, fire and electrical safety.
s N.F.P.A. (National Fire Protection Association Publications for Heater Installation)
NFPA No. 30 Flammable and Combustible Liquids Code NFPA No. 31 Standard for the Installation of Oil Burning Equipment NFPA No. 70 National Electric Code NFPA No. 80 A&B Repair Garages and Parking Structures NFPA No. 211 Standard for Chimneys, Fireplaces,Vents, and
Solid Fuel Burning Appliances The above standards are available from Park, Quincey,MA 02269
the National Fire Protection Assn., Battery March
s Read and familiarize yourself with these instructions and associated photos, diagrams and
illustrations before beginning installation or operation.These instructions should be fol­lowed closely, to achieve the best possible results.
If you have questions or concerns at any time during the installation, stop the installation and contact a Lanair Service Representative.
s Check to make sure you have all the required components needed for proper installation
and operation.
s Check each component for visible damage. If you find a damaged component, contact a
Lanair Service Representative for a replacement. D
s This heater is designed to provide economically and environmentally friendly disposal of
waste oil. Due to the nature of the fuel used, this heater should not be relied upon as the sole source of heat.
s Read and understand the warranty. Fill out the enclosed warranty card and return within
10 days of purchase.
o not install broken or damaged parts.
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
2
MX SERIES 250 WASTE OIL HEATER MX SERIES 300 WASTE OIL HEATER
Installation and Operating Instructions
Table of Contents:
Rules For Safe Installation and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Sec. 1 General Specifications and Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Sec. 2 Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Sec. 3 Chimney /Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Sec. 4 Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Sec. 5 Fuel Supply Tank /Piping Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Sec. 6 Fuel Supply Pump/Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Sec. 7 Compressed Air Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Sec. 8 Electrical Connections/Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Sec. 9 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
Sec.10 Priming Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Sec.11 Burner Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
Sec.12 Flame Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
Sec.13 Maintenance Schedule / Service Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
Sec.14 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
Sec.15 Warranty Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Sec.16 Burner Reference Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
Visit our website at: www.lanair.com
3
Section 1 - General Specifications & Hazards
2
1
3
6
4
5
8
7
MX 250-300 Series Burner NOTE: This burner intended for use with MX Series Lanair Waste Oil-Fired Heaters Only
No. Description
1 Mounting Plate 2 Ignitor Transformer 3 Fuel Line Inlet 4 Fuel Pressure Gauge 5 Combustion Air Baffle 6 View Port 7 Oil Primary Safety Control 8 Waste Oil/Fuel Oil Switch
9 Quick Disconnect Receptacle 10 Air Supply Inlet 11 Combustion Blower Motor
9
10
8
11
Burner Assembly­Performance Ratings
Voltage . . . . . . . . . . . . . . . . . . . . . . 115 vac
Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . 60 hz
Total Operating Amperage . . . . . . . . 5.8
Weight . . . . . . . . . . . . . . . . . . . . . . . . .31 lbs
Oil Primary . . . . . . . . . . . . . . . . . . 0.2 amps
Pre-Heater Block . . . . . . . . . . . . .2.6 amps
Ignitor Transformer . . . . . . . . . . 0.3 amps
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
4
Section 1 - General Specifications & Hazards
9
4
2
1
3
2
2
7
2
5
6
8
No. Description
1 Adjustable Air Flow Louvers 2 Mounting Holes 3 Fan Limit Switch 4 8" Exhaust Flue 5 Flame View Port 6 Burner Assembly 7 Electrical Connections Cover 8 Secondary Air Filter/Regulator Location 9 Fan Assembly (Internal)
Visit our website at: www.lanair.com
5
Section 1 - General Specifications & Hazards
MX-250/300 FRONT
DIMENSIONS:
MX-250 Height: 36” Width: 46” Depth: 48” Weight: 630 LBS MX-300 Height: 36” Width: 46” Depth: 48” Weight: 630 LBS
FIRING CAPACITIES:
MX-250 Nozzle @ 1.79 gallons/hour, No. 2 fuel oil/used crankcase oil MX-300 Nozzle @ 2.14 gallons/hour, No. 2 fuel oil/used crankcase oil
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
6
16”
Section 1 - General Specifications & Hazards
48”
TOP VIEW
MX 250-300
RIGHT SIDE
MX 250-300
5.5”
25”
8” dia. flue
6"
24"
9.5"
46”
59.5"
13.5"
LEFT SIDE
MX 250-300
36"
36"
Visit our website at: www.lanair.com
7
Section 1 - General Specifications & Hazards
Pump Assembly for use with By-pass Regulator
3
2
8
5
4
7
No. Description
1 Pump Platform 2 Pump Motor 3 Pump Guard 4 Pump 5 Pressure Gauge port 6 Easy Flow Bleed Valve 7 1/4" NPT Inlet 8 1/8" NPT Outlet 9 Pump coupler
9
6
1
Pump Assembly­Performance Ratings
Voltage . . . . . . . . . . . . . . . . . . . . . . 115 vac
Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . 60 hz
Weight . . . . . . . . . . . . . . . . . . . . . . . . . 24 lbs
Pump Motor . . . . . . . . . . . . . . . . . . 5 amps
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
8a
Section 1 - General Specifications & Hazards
Optional Metering Pump Assembly
10
8
4
No. Description
1 Pump Platform 2 Pump Motor 3 Pump Guard 4 Pump 5 Pressure Gauge port 6 Easy Flow Bleed Valve 7 1/4" NPT Inlet 8 1/8" NPT Outlet
9 Pump coupler 10 Line to Burner 11 Line to Tank
11
5
7
2
3
9
6
1
Pump Assembly­Performance Ratings
Voltage . . . . . . . . . . . . . . . . . . . . . . 115 vac
Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . 60 hz
Weight . . . . . . . . . . . . . . . . . . . . . . . . . 16 lbs
Pump Motor . . . . . . . . . . . . . . . 0.59 amps
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
8b
Section 1 - General Specifications & Hazards
DIMENSIONS:
MX-250 Height: 36” Width: 46” Depth: 48” Weight: 630 LBS MX-300 Height: 36” Width: 46” Depth: 48” Weight: 630 LBS
FIRING CAPACITIES:
MX-250 Nozzle @ 1.79 gallons/hour, No. 2 fuel oil/used crankcase oil MX-300 Nozzle @ 2.14 gallons/hour, No. 2 fuel oil/used crankcase oil
MINIMUM CLEARANCE TO COMBUSTIBLES:
Top . . . . . . . . . . . . . . . . . . . . . . . . 6” Chimney Connector . . . . .18”
Sides . . . . . . . . . . . . . . . . . . . . . 18” Rear . . . . . . . . . . . . . . . . . . . . . 6”
Burner Side . . . . . . . . . . . . . . . 38”
Front . . . . . . . . . . . . . . . . . . . . . 60” Bottom . . . . . . . . . . . . . . . . 24”
THIS HEATER IS DESIGNED TO BURN THE FOLLOWING APPROVED FUELS:
Used 5W through 50W Crankcase Oils No. 1 and No. 2 Fuel Oils
s4HE,ANAIR(EATERPROVIDESTHEOWNERWITHADEPENDABLEVERSATILEANDSIMPLEMEANSOF BURNING.OAND.OFUELOILSAND7THROUGH7USEDCRANKCASEOILS-AINTAINED CORRECTLYTHEHEATERWILLGIVEYOUYEARSOFSERVICE0LEASECAREFULLYREADTHISOWNERS MANUAL)FINANYCASEYOUHAVEAPROBLEMWITHYOURHEATERORITSINSTALLATIONYOUSHOULD CONTACTTHE,ANAIR#USTOMER3ERVICE$EPARTMENTAT
s This heater is not designed for attachment or use with ductwork.
s Do not attempt to start the burner when excess oil, oil vapor, or fumes have
accumulated! Never press the red button on the oil primary control more than twice! This could cause excess vapor, or fuel to ignite causing damage to the heater and/or chimney.
s Do not store or use gasoline, or any other FLAMMABLE liquid and/or Vapors near this
heater.
s This heater is not designed for use in hazardous atmospheres such as: 0aint Shops, Feed
Mills, installations WHEre explosiVe or FLAMMABLE conditions are present or could occur.
WARNING! Lanair heaters rely on natural draft. DoWN drafts (positiVe pressures)
in the heaters chimney WILL occur in BUILDINGS WHEre negatiVe pressures are created By exhaust fans, (car exhaust, paint BOOTHs, etc). Do not try t
!
oVercome a doWN draft (positiVe pressure). An adequate make-up air system is required WHEN exhaust fans are used (consult your heating contractor).
o use a poWer Vent to
Visit our website at: www.lanair.com
9
Section 2 - Heater Install w/ Bypass Regulator
10 ft.
min.
1
any object within 10 ft.
2
3
4
5
6
7
8
8
10
9
11
Room Thermostat
Chimney Cap
3 ft. taller than
Class “A” Chimney
Barometric Damper
2-3 ft. away from heater
Chimney Connector
10 foot max. length
1/4” rise per foot of length
21
TYPICAL INSTALLATION:
HEATER/CHIMNEY PACKAGE
Through the roof installation
Ceiling Hung
8 ft. min.
10 ft. max.
11
Fuel Line - 1/2” O.D.
Soft Copper
12
Secondary Air Regulator
13
Primary Air Regulator (not supplied)
15
Set to 30 lbs.
Service Disconnect
Main Power 120v - 60 hz 20 amp
Figure 1
1. Chimney Cap
2. Chimney Pipe (36”)
3. Storm Collar
4. Roof Flashing
5. Chimney Pipe (36")
6. Finishing Collar
7. Slip Connector (14")
8. Black Pipe (24")
9. Black Tee w/cap
22
10. Barometric Damper
11. Black Pipe (24")
12. Burner
13. Union
14.
Tank Vent
15. Shut-off Valve
16. Shut-off Valve
17. Suction Line Strainer
18. Fuel Pump
Oil Bypass Regulator
Pump Assembly
Primary Strainer
1/2” Checkvalve and Oil Strainer
Supply Tank
16
17
13
18 25
19
20
14
24
23
19. Check Valve
20. Pick-up Tube Strainer
21. Thermostat
22. Service Disconnect
23. Tank Drain
24. Fill Pipe
25. Oil Bypass Pressure Reg.
Included with Heater
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
10a
Section 2 - Heater Install w/ Metering Pump
10 ft.
min.
1
any object within 10 ft.
2
3
4
5
6
7
8
8
10
9
11
Room Thermostat
Chimney Cap
3 ft. taller than
Class “A” Chimney
Barometric Damper
2-3 ft. away from heater
Chimney Connector
10 foot max. length
1/4” rise per foot of length
21
TYPICAL INSTALLATION:
HEATER/CHIMNEY PACKAGE
Through the roof installation
Ceiling Hung
8 ft. min.
10 ft. max.
11
Fuel Line - 1/2” O.D.
Soft Copper
12
Secondary Air Regulator
13
Primary Air Regulator (not supplied)
15
Set to 30 lbs.
Service Disconnect
16
14
24
23
Main Power 120v - 60 hz 20 amp
Figure 1
1. Chimney Cap
2. Chimney Pipe (36”)
3. Storm Collar
4. Roof Flashing
5. Chimney Pipe (36")
6. Finishing Collar
7. Slip Connector (14")
8. Black Pipe (24")
9. Black Tee w/cap
22
10. Barometric Damper
11. Black Pipe (24")
12. Burner
13. Union
14.
Tank Vent
15. Shut-off Valve
Metering Pump
Primary Strainer
1/2” Checkvalve and Oil Strainer
Supply Tank
17
13
18
19
20
19. Check Valve
20. Pick-up Tube Strainer
21. Thermostat
22. Service Disconnect
23. Tank Drain
24. Fill Pipe
16. Shut-off Valve
17. Suction Line Strainer
18. Fuel Pump
Included with Heater
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
10b
Section 2 - Heater Installation
General Requirements
1. Do not install the heater on a combustible surface of any kind. For minimum clearance to
combustible material (see Page 9)
2. Install the heater in a location to utilize total heat throw.
3. Install the heater in a location to permit a correct outdoor chimney exit to eliminate
down drafts, and provide easy chimney installation and maintenance. Class A chimney MUST be used when passing through any wall or ceiling. See Section 3 Chimney Installation
4. Install the heater in a location to permit the fuel supply to be as close as possible.
5. Do not install the heater more than 10 feet above the top of the fuel supply tank.
6. Before suspending the heater check the supporting structure and reinforce if necessary
to support the weight of the heater/system.
7. Use 3/8” steel threaded rod to suspend the heater from a capable load carrying ceiling
structure when not using the Lanair Waste Oil Storage Tank.
8. The heater must be suspended level for proper operation.A heater that is not level could
cause a hazardous situation in which personal injury or property damage may result.
Adjustable Locking Louvers
The MX Series heaters feature spring loaded locking louvers.To adjust:
s Slowly push the louver to the left
until the locking pin disengages. NOTE: Do not allow the pivot pin to come out of the hole.
s Tilt the louver forward/backward
until desired position is obtained.
s Release louver so locking seats
into the hole.
Pivot Pin. NOTE: Do not allow pin to
disengage while
adjusting
Visit our website at: www.lanair.com
11
Section 3 - Chimney/Vent System
10 ft.
min.
Chimney Cap
3 ft. taller than
any object within 10 ft.
Class “A” Chimney
Barometric Damper
2-3 ft. away from heater
Chimney Connector
10 foot max. length
1/4” rise per foot of length
NOTE: Class "A" components require a 2" clearance from combustible materials. All other chimney compo­nents require a minimum 18" clearance from com­bustible materials
(NOT TO SCALE)
Ceiling Hung
8 ft. min.
10 ft. max.
Figure 2 - Typical Chimney Installation
General Requirements
1. Safe operation of any gravity vented heating appliance requires a proper air make-up
system to prevent the heater exhaust gases from being drawn into the building.These gases could cause death, serious injury, and/or property damage. Exhaust fans, paint booths may cause draft problems.
2. Never vent this heater into another heating appliances chimney. Never vent into “Class B”
chimney.Gas heaters use “Class B”chimney, it is rated for a much lower temperature than is required for your waste oil furnace.This heater must have its own separate “Class A” chimney.
3. Inspect and maintain the chimney on an annual basis.
Failure to provide proper venting of the heater exhaust gases could
result in death, serious injury, and/or property damage. FOLLOW
!
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
CHIMNEY MANUFACTURERS INSTRUCTIONS.
12
Section 3 - Chimney/Vent System
General Requirements (cont.)
4. Install a U.L. listed barometric damper in the chim-
ney. Do not reduce or enlarge the vent pipe.
5. Do not use more than one 90° elbow. Each 90° elbow equals a 10’ run of chimney.The maximum run for the chimney connector is 30’.
6. To prevent the drawing of exhaust gases into the
building, keep the barometric draft control at least 24” from the heater, exhaust fan etc..
7. Position the draft control as shown. Barometric Damper gate pins must be horizontal (Parallel to the floor) for proper operation.
8. Secure all connections in the chimney connector with 3 screws per joint.
9. The chimney connector clearance to any combustible material is 18”. The “Class A”
chimney clearance to any combustible is 2”. Follow the chimney instructions.
Barometric Damper Position
HORIZONTAL
VERTICAL
NOTE: Barometric Damper may be mounted horizontally or vertically. Angle gate pins must be horizontal for proper operation
manufacturer’s
10. Do not install heat re-claimers, manual draft controls, or any other type of restrictive
control in the chimney.
11. Install clean out tee with a cap, at the transition of the chimney. FOLLOW CHIMNEY MANUFACTURERS INSTRUCTIONS.
12. Use “Class A”insulated chimney pipe to vent exhaust gases through wall, ceilings, attics,
roofs, combustibles, etc. Class A chimney must be used for the entire run once passing through a wall of ceiling.
13. Vent chimney at least 3 feet above the roof and at least 3 feet higher than any portion of the building, roof, or obstruction within 10 feet of the chimney.
14. The chimney cap should be at least 3’ above the chimney exit through the roof.
15. Do not use a rotating chimney cap. Use a non-restrictive “Class A” cap made for the type
“Class A”chimney you are using. Follow chimney manufactu
16. The chimney must be capable of producing a negative -.02 W.C. draft when cold and ­.06 W.C. draft when hot.Refer to Section 4 Draft Instructions. Refer to Section 3.10 for typical Chimney Installation.
NOTE: Do not install chimney in front of the heater (in air stream of fan)
rer’s instruction.
Visit our website at: www.lanair.com
13
Section 3 - Chimney/Vent System
17. If you are unable to attain the proper draft, check for exhaust fans in the building.To test
if there is a problem, open an overhead door and see if you now have the proper draft. You may have to add one or more sections of “Class A”chimney to the roof to get the proper draft.
18. The heater and chimney must be installed in accordance with all state and local codes.The heater must be installed in accordance with the specifications listed in this manual. The chimney must be installed per the chimney manufacturer’s instruction. Use “Class A” chimney only.
Chimney Configurations Using Top Vent ( not to scale )
Left Exhaust
Install Cap
On Vent
Right Exhaust Through Roof
Left Exhaust Through Roof
Install Cap
On Vent
Right Exhaust
Through Wall
Install Cap
On Vent
Install Cap
On Vent
QUESTIONS?... Contact Customer Service at 1-888-370-6531 M-F 8:00 am- 4:15 pm CST
14
Section 4 - Draft
The Lanair heater should have a (negative) -.02 draft reading when cold,and a (negative) -.06 when hot. Check the heater when it is running after 45 minutes. If the reading is not what it should be, adjust the barometric damper according to the instructions provided with the damper.The draft reading should be taken with a manometer.Consult your heating contrac­tor, or a manometer can be purchased from the Lanair Customer Service Department .
Section 5 - Fuel Supply Tank Install w/ Bypass Regulator
1/2” Copper Tube (to Burner - not included)
PUMP ASSEMBLY (included)
TOP VIEW
Figure 3
9570 By-Pass Regulator (included)
9807 Primary Strainer
(included)
8748 Strainer Suction Line
(included)
Tank Drain Plug
1/2” Copper Tube (to Burner - not included)
8398 Vacuum Guage (included)
1/2” Pick-up Tube
(not included)
8662 Check Valve (included)
Bottom of strainer must be 6” from the bottom of the tank
PUMP ASSEMBLY (included)
If using a Lanair supply tank follow instructions included with the tank.
!
Visit our website at: www.lanair.com
15a
Loading...
+ 39 hidden pages