Lambda ZUP10-20, ZUP60-3.5, ZUP20-10, ZUP36-6, ZUP6-66 User Manual

...
USER'S MANUAL
ZERO-UP
200W/400W/800W Programmable DC Power Supplies Constant Voltage/Constant Current
TESTING EQUIPMENT 65SA
USC
TUV Rheinland
geprufte Sicherheit
..
..
DENSEI-LAMBDA
Built-in RS232 & RS485 Interface with GPIB option.
We Nemic-Lambda Ltd., located at Karmiel Industrial Zone, Israel, declare under our sole responsibility that the product:
Product Name: Programmable Regulated Power Supplies, ZUP Series
Models:
Conforms to the following product specifications:
Safety: EN61010-1/04.93, EN61010-1 A2/07.95
UL3111-1
Electromagnetic Emissions:
EN55011:1991 Conducted Emissions: Class B
Radiated Emissions: Class A IEC1000-4-2:1995 4.0KV CD, 4.0KV AD IEC1000-4-3:1995 3V/m IEC1000-4-4:1995 1.0KV AC Power Lines
0.5KV Communication Lines
IEC1000-4-5:1995 2.0KV AC Power Lines
1.0KV AC to Ground
1.0KV Communication Lines IEC1000-4-6:1996 3V IEC1000-4-11:1994 IEC1000-3-2:1995 Class A IEC1000-3-3:1995
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC and the EMC directive 89/336/EEC for Electrical Equipment used in Measurement Control and Laboratory environments, and carries the CE mark accordingly. Our importer to the EU is Coutant Lambda Limited, located at Kingsley Avenue, Ilfracombe, Devon EX34 8ES, UK. Further, all products covered by this declaration are manufactured by processes which ensure continued compliance of the products with the requirements of the Low voltage and the EMC directives.
Name of Authorized Signatory:
Signature of Authorized Signatory:
Position of Authorized Signatory:
Date:
Place where signed:
Adam Rawicz-Szczerbo
Managing Director, Coutant Lambda
Ilfracombe, UK
ZUP6-33 ZUP10-20 ZUP20-10 ZUP36-6 ZUP60-3.5
ZUP6-66 ZUP10-40 ZUP20-20 ZUP36-12 ZUP60-7
ZUP6-132 ZUP10-80 ZUP20-40 ZUP36-24 ZUP60-14
KARMIEL INDUSTRIAL ZONE, POB 500, ZC-20101, ISRAEL. TEL: 972-4-9887491 FAX: 972-4-9887487
DECLARATION OF CONFORMITY
TABLE OF CONTENTS: ZUP SERIES
SAFETY INSTRUCTIONS .....................................................................
WARRANTY ..........................................................................................
CHAPTER 1. General Information
CHAPTER 2. Specifications
CHAPTER 3. Installation
......................................................
1.1 User manual content
1.2 Introduction
1.2.1 General description
1.2.2 Configurations
1.2.3 Control via the serial communication port
1.2.4 Output connections
1.2.5 Analog voltage programming
1.2.6 Parallel operation
1.2.7 Cooling and mechanical construction .....................................
1.3 Accessories
1.3.1 General
1.3.2 Serial link cables
1.3.3 AC cables
1.3.4 Front panel outputs option
................................................................
2.1 200W/400W Series
800W Series...................................................................................
2.2 Supplemental characteristics .........................................................
.....................................................................
3.1 General
3.2 Initial inspection
3.2.1 Mechanical inspection
3.2.2 Preparation for use
3.3 AC source requirements
3.4 Cooling and placement
3.5 Rack mounting
3.6 Power connection
3.7 Connecting the load .......................................................................
3.7.1 Selecting wire size
3.7.2 Wire termination .....................................................................
3.7.3 Single load connection, local sense
3.7.4 Single load connection, remote sensing ................................
3.7.5 Multiple load connections, radial distribution method
3.7.6 Multiple load connections with distribution terminals .............
3.7.7 Grounding outputs
3.8 External control connector
3.8.1 General
3.8.2 Pin description .......................................................................
3.8.3 Technical description
3.8.4 Default connections................................................................
3.9 Repackaging for shipment
pg. 2
pg. 1
pg. 5
pg. 6
pg. 7 pg. 9
pg. 11 pg. 12
pg.13 pg.14
pg.15 pg.16
pg.17 pg.18
TABLE OF CONTENTS: ZUP SERIES
3.10 Outline drawings: ZUP 200W & 400W series.................................
3.11 Outline drawing: ZUP 800W series...............................................
3.12 Outline drawing: front panel connector option ...............................
CHAPTER 4. Operating Instructions.
4.1 Introduction
4.2 Controls and Indicators
4.2.1 Front Panel
Table 4-1: Front panel controls and indicators .......................................
4.2.2 Rear panel ............................................................................
4.2.3 Rear panel connections description .....................................
4.3 Turn-on Checkout Procedure
4.3.1 General
4.3.2 Prior to operation
4.3.3 Constant Voltage check
4.3.4 Constant Current check ........................................................
4.3.5 OVP check
4.3.6 UVP check
4.3.7 Foldback check
4.3.8 Output On/Off
4.3.9 Address setting
4.3.10 Local/Remote Operation
4.4 Local Operation ...............................................................................
4.4.1 Introduction
4.4.2 Constant Voltage Operation
4.4.3 Constant Current Operation
4.4.4 Automatic Crossover ..............................................................
4.4.5 Over Voltage protection (OVP)
4.4.6 Under Voltage Protection (UVP)
4.4.7 Foldback Protection ................................................................
4.4.8 Output On/Off Control
4.4.9 Last Setting memory ...............................................................
4.4.10 Output Voltage & Current programming by external resistor
4.4.11 Output Voltage Programming by external voltage .................
4.4.12 Output Current programming by external voltage
4.4.13 Auto Parallel operation...........................................................
4.4.14 Series Operation ....................................................................
4.4.15 Output good signal.................................................................
.................................................
pg.19 pg.20
pg.21
pg.22
pg.23 pg.24
pg.25
pg.26
pg.27
pg.28
pg.29
pg.30
pg.32
pg.33 pg.35 pg.37
CHAPTER 5. RS232 & RS485 remote control
5.1 Introduction
5.2 Configuration
5.2.1 Address setting
5.2.2 RS232 or RS485 selection
5.2.3 Baud rate setting
5.2.4 Local/remote selection
.....................................
pg.38
TABLE OF CONTENTS: ZUP SERIES
5.3 Remote programming via RS232.....................................................
5.3.1 Introduction
5.3.2 Rear panel connectors pinout
5.3.3 RS232 cable ............................................................................
5.3.4 Linking power supplies
5.4 Remote programming via RS485 .....................................................
5.4.1 Introduction
5.4.2 RS485 cable
5.4.3 Linking power supplies
5.5 ZUP series command set description
5.5.1 ID control commands...............................................................
5.5.2 Initialization control
5.5.3 Output control..........................................................................
5.5.4 Status control ..........................................................................
5.5.4.1 Registers structure
5.5.4.2 Status control commands ....................................................
5.6 Communication Protocol..................................................................
5.6.1 General information
5.6.2 Accessing a ZUP unit
5.6.3 End of message
5.6.4 Communication Test set up.................................................... pg.48
5.7.Service Request................................................................................. pg.49
5.7.1 Service Request (SRQ)
5.7.2 Service Request message
5.7.3 Service Request enable/disable commands
pg.39
pg.40
pg.41
pg.42
pg.43
pg.45
pg.46 pg.47
CHAPTER 6. Maintenance
6.1 Introduction
6.2 Units under warranty
6.3 Periodic Maintenance
6.4 Adjustment and calibration
6.5 Part replacement and repairs
6.6 Fuse ratings
USER’S MANUAL INDEX
................................................................... pg.50
...................................................................... pg.51
WARRANTY
This Nemic-Lambda product is warranted against defects in materials and workmanship for a period of three years from date of shipment .During the warranty period, Nemic-Lambda will, at it’s option, either repair or replace products which prove to be defective.
LIMITATION OF WARRANTY
The warranty shallnot apply to defects resultingfrom improper or inadequate usage or maintenance by the buyer , buyer supplied products or interfacing. The warranty shall not apply to defects resulting from unauthorized modifications or from operation exceeding the environmental specifications of the product. Nemic-Lambda does not warrant the buyers circuitry or malfunctions of Nemic-Lambda products resulting from the buyer’s circuitry. Furthermore, Nemic-Lambda does not warrant any damage occurring as a result ofthe buyer’s circuitry or thebuyer’s - supplied products.
No other warranty is expressedor implied.
WARRANTY SERVICE
This product must be returned to an authorized Nemic-Lambda service facility for repairs or other warranty service. For products returned to Nemic-Lambda for warranty service, the buyer shall prepay shipping charges to Nemic-Lambda and Nemic-Lambda shall pay the shipping charges to return the product to the buyer.
DISCLAIMER
The information contained in this document is subject to change without notice. Nemic-Lambda shall not be liable for errors contained in this document or for incidental or consequential damages in connection with the furnishing, performance or use of this material. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Nemic-Lambda.
TRADEMARK INFORMATION
Microsoft and Windows are trademarks of Microsoft Corporation.
SAFETY INSTRUCTIONS
CAUTION
The following safety precaution must be observed during all phases of operation, service and repair of this equipment. Failure to comply with the safety precautions or warnings in this document violates safety standards of design, manufactureand intended use of this equipment and may impair the built-in protections within. Nemic-Lambda shall not be liablefor user’s failure to complywith these requirements.
INSTALLATION CATEGORY
The ZUP Series has been evaluated to INSTALLATION CATEGORY II. Installation Category (over voltage category) II: local level, appliances, portable equipment etc.. With smaller transient over voltages than Installation Category (over voltage category) III.
GROUNDING
This product is a Safety Class 1 instrument. To minimize shock hazard, the instrument chassis must be connected to an electrical ground. The instrument must be connected to the AC power supply mains through a three conductor power cable, with the ground wire firmly connected to an electrical ground (safety ground) at the poweroutlet. For instruments designed to be hard - wired to the supply mains, the protective earth terminal must be connected to the safety electrical ground before an other connection is made. Any interruption of the protective ground conductor, or disconnection of the protective earth terminal will cause a potential shock hazard that might causepersonal injury.
FUSES
Fuse must be changed by authorized Nemic-Lambda service personnel only. For continued protection against risk of fire, replaceonly with the same type and ratingof fuse. Refer to maintenance instructions in chapter 6 for fuserating.
INPUT RATINGS
Do not use AC supply which exceeds the input voltage and frequency rating of this instrument. The input voltage and frequency rating of the ZUP Series is; 100-240V~, 50/60Hz. For safety reasons, the mains supply voltage fluctuations should not exceed +/- 10%of nominal voltage.
LIVE CIRCUITS
Operating personnel must not remove the instrument cover. No internal adjustment or component replacement is allowed by non-Nemic-Lambda qualified service personnel. Never replace components with power cable connected. To avoid injuries, always disconnect power, discharge circuits and remove external voltage sources before touching components.
PART SUBSTITUTIONS & MODIFICATIONS
Part substitutions and modifications are allowed by authorized Nemic-Lambda service personnel only. For repairs or modifications, the instrument must be returnedto a Nemic-Lambda service facility.
ENVIRONMENTAL CONDITIONS
The ZUP series safety approval applies to the followingoperating conditions: * Indoor use * Ambient temperature: 0 C to 50 C * Maximum relative humidity: 90%(no dew drop) * Altitude: up to 3,000 m * Pollution degree 2
OO
SAFETY INSTRUCTIONS
SAFETY SYMBOLS
Instruction manual symbol. The instrument will be marked with this symbol when it is
!
necessary for the user torefer to the instruction manual.
Indicates hazardous voltage.
Indicates ground terminal.
WARNING
CAUTION
FCC COMPLIANCE NOTICE:
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant topart 15 of the FCCRules. These limits are designed to providereasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
The WARNING sign denotesa hazard. An attention toa procedure is called. Not following procedure correctly couldresult in personal injury. AWARNINGsign should not be skipped and allindicated conditions must be fully understood and met.
The CAUTION sign denotes a hazard. An attention to a procedure is called. Not following procedure correctly could result in damage to the equipment. Do not proceed beyond a CAUTION sign until all indicated conditions are fully understood and met.
SAFETY INSTRUCTIONS
OUTPUT TERMINALS COVER
Models up to 60V output voltage
WARNING
Hazardous voltages may exist at the output terminals. Attach the terminals cover, supplied with the unit, to the chassis after connecting the load wires as described below.
After connection of the load wires ( refer to par. 3-7 ), attach the plastic cover to the rear panel of the power supply, using two selftapping screws supplied withthe unit. Refer to Fig. 1-1 for details.
REAR PANEL
PLASTIC COVER
Fig.1-1:Terminals coverassembly
OUTPUT CONNECTORCOVER 80V and 120V models
-V
+V
LOAD WIRES
MALE CONNECTOR (PSC1.5/3-M-PE , Phoenix)
FEMALE PLUG (PSC 1.5/3-F)
PLASTIC PLUG COVER
Wires : Copper , AWG16-30
Tightening torque : 4lib-in
Fig. 1-2: Output wires connection
CHAPTER 1 GENERAL INFORMATION
1.1 USER’S MANUAL CONTENT
This user’s manual contains the operating instructions, installation instructions and specifications of the ZUP series. For information related to operation with GPIB control, refer to Nemic-Lambda GP485 user’s manual.
1.2 INTRODUCTION
1.2.1 General description
The ZUP series are wide range output switching powersupplies with laboratoryperformance. The ZUP series is power factor corrected and operates from worldwide AC voltage range continuously. Output voltage and current are continuously displayed and LED indicators show the complete operating status of the power supply. The front panel controls allow the user to set the output parameters, the protection levels (over-voltage / under-voltage)and arm the foldback protection to disable the output if the unit switches from Constant-voltage mode to Constant-current mode.
1.2.2 Configurations
The ZUP can be configured into a programmable power system of upto 31 DC outputs using the built-in RS232 or RS485 communication port in the power supply. In a GPIB system the GP485 controller can control up to 31 ZUPunitsin a single GPIB address.
1.2.3 Control via the serial communication port
The following parameters can be programmed via the serialcommunication port:
1. Output voltage setting
2. Output current setting
3. Output On/Off
4.Arming or release of the foldback protection
5. Over-voltage protection setting
6. ‘Soft’ under-voltage limit
7. Output voltage measurement
8. Output current measurement
9. Power supply start-up mode (last setting or safe mode)
10. Over-voltage protection setting read
11. Under-voltage limitread
12. Remote/Local Control
1.2.4 Output connections
Output connections are made torear panel bus-bars formodels up to 60V and connector for the 80V and 120V models. Either the positive or negative terminal may be grounded or the output may be floated. The maximum potential (including the output voltage) that either output terminal is from ground must not exceed the rated output voltage. Local or remote sense may be used. In remote sense, the maximum voltage drop on each wire is 0.5V formodels up to 60V and 2V forthe 80V and 120V models.
1.2.5 Analog voltage programming
Analog inputs are provided at the rear panel for analog voltage programming of output voltage and current, and On/Off control. Inputs are provided for resistive programming of the output voltage and current.
1.2.6 Parallel operation
Zup units of the same output voltage and current rating can be paralleled in master-slave configuration with automatic current sharing forpower-up purposes.
1.2.7 Cooling and mechanical construction
The Zup series is fan cooled. Upon installation take care to allow free air flow into the power supply via the front panel and out of the power supplyvia the rear panel. The ZUPseries is contained in a compact, lightweight package which allows for easy installation and space saving in the applicationequipment.
1.3 ACCESSORIES
1.3.1 General
Accessories are delivered with thepower supply or separately upon ordering. Below are listed possible accessories and ordering numbers.
PART No. DESCRIPTION
NL 100 19” rack, 3U height NL 200 Dual output packing NL 101 Blank panel for 19” rack NL 102 Additionalinstruction manual
1.3.2 Serial link cables
Serial link cable, for linking power supplies by RS485 communication is provided with the power supply according to order. Cable description: 0.5m typ. length,shielded, EIA-568A type plugs, 8contacts. Refer to par.5.3.4, for details.
1.3.3 AC Cables
PART No. MARKET DESCRIPTION
NC301 USA 13A, 125V,unshielded, 2m typ. length, with IEC320 connectoron one
side and NEMA-5-15P connector the on other side.
NC302 Europe 10A, 250V,unshielded, 2m typ. length, with IEC320 connector on one
side and INT’L 7 standard VII, dual earthingon the other side.
NC303 General 10A, 250V, unshielded, 2m typ.length, with IEC320 connector on one
side and unterminated stripped wireson the other side. Use the cable only with plug approved bythe national safety standards of thecountry of usage.
NC305 Japan 13A, 125V unshielded, 2m typ.length, with IEC320 connector on one
side and Japan type plug on other side.
1.3.4 Front Panel Outputs option
In cases where load connection at the front panel is required, optional Front Panel output Jacks for a load current of 20A maximum is available. Please note that the power supply height is increased with this option. Refer to outlinedrawing (par. 3.12) for details.
ORDER No. DESCRIPTION
ZUP /L 20AFront Panel Output Jacks
CHAPTER 2 SPECIFICATIONS
2.1 SPECIFICATIONS: 200W/400W Series
3.6
ZUP120-
0 ~ 120
1.8
ZUP120-
5
ZUP80-
0~80
2.5
ZUP80-
7
ZUP60-
0~60
3.5
ZUP60-
12
ZUP36-
0~36
6
ZUP36-
20
ZUP20-
0~20
10
ZUP20-
0~1.8
0~3.6
0~5
0~2.5
0~7
0~3.5
0~12
0~6
0~20
0~10
432
216
400
200
420
210
432
216
400
200
0.005% +4mV
0.005% +2mV
1)
(*10)
(*1
0.005% +2mV
0.005% +1mV
20
20
5
80
70
50
0.2
0.2
0.2
0.2
0.2
100
50
80
60
50
1000
800
750
500
400
5
5
5
5
10
5
15
7.5
30
15
20mA
0.4%+
0 - 132
10mA
0.02%+80mV
0.4%+
30mA
0.4%+
0-88
15mA
0.02%+50mV
0.4%+
+ 35mV
0-66
0.02%
0-40
0.02% + 26mV
+ 40mA
0-24
0.4%
0.02% + 12mV
5.3/2.6
2.9/1.4
4.9/2.4
2.6/1.3
5.6/2.7
2.9/1.4
5.6/2.7
2.9/1.4
5.6/2.7
2.9/1.4
15
82/86
15/30
78/82
15
83/87
78/82
15/30
15
80/84
15/30
75/79
15
80/84
76/80
15/30
15
79/83
74/78
15/30
40
ZUP10-
0~10
20
ZUP10-
66
ZUP6-
0~6
33
ZUP6-
V
(*1)
MODEL
OUTPUT VOLTAGE
0~40
0~20
0~66
0~33
A
OUTPUT CURRENT (*2)
400
200
396
198
-
W
LOAD REGULATION
RATED OUTPUT POWER
-
LINE REGULATION
mV
mV
th)
20MHz Bandwid
(5Hz-1MHz Bandwidth)
(pktopk
RMS RIPPLE
RIPPLE
VOLTAGE CONSTANT
0.5
O
1
0.01% +2mV change in output over 8-hour interval under constant line, load and ambient
30ppm/ C from rated voltage following 30-minute warm-up
-
-
mS
RECOVERY TIME (*4)
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
temperature following 30-minute warm-up
mS
DOWN
UP PROGRAMMING RESPONSE TIME
350
250
0.01% + 5mA for load voltage change equal to unit voltage rating , constant input voltage.
0.01% +2mA from 85-132VAC or 170-265VAC, constant load
-
mS
NO LOAD
LOAD REGULATION
RESPONSE TIME
-
LINE REGULATION
mS
FULL LOAD
PROGRAMMING
50
25
100
O
50
100ppm/ C from rated current following 30 minute warm-up
0.02% +5mA change in output over 8-hour interval under constant line, load and ambient
temperature following 30 minute warm-up
-
-
mA
(5Hz-1MHz Bandwidth)
RMS RIPPLE
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
CURRENT CONSTANT
0.02% + 8mV
+5mV
0.02%
Better than 0.028% of rated output voltage
Better than 0.03% of rated output current
-
-
-
RESOLUTION
RESOLUTION
ACCURACY
VOLTAGE
CURRENT
MING (*3) PROGRA-
0-13
0-7.5
20mS at 100V/200VAC, rated output voltage and output current
-
-
V
ACCURACY
HOLD UP TIME
OVERVOLTAGE PROTECTION (*5)
3 digits accuracy: 0.5% +/- 3 digits
3 digits(6V, 20V, 36V, 60V, 80V) 3.5 digits (10V, 120V) accuracy: 0.2% +/- 2 digits
-
-
VOLTAGE
CURRENT
5.6/2.7
2.9/1.4
5.6/2.7
CV/CC, Alarm, Fold, Local/Remote, ON/OFF
Over Voltage, Over Temperature, Foldback
85 ~ 265VAC Continuous, 47 ~ 63Hz
3.0/1.5
-
-
-
A
INPUT VOLTAGE (*8)
STATUS
DISPLAY
INPUT CURRENT (*6)
OUTPUT PROTECTIONS
79/82
73/77
74/77
69/72
Complies with EN61000-3-2, Class A
0.99 at 100/200VAC, 100% Load
-
­%
INPUT CURRENT HARMONICS
POWER FACTOR (TYP)
EFFICIENCY (*6)
INPUT
15
15/30
15
15/30
A
100/200V
INRUSH CURRENT (*7)
2.1 SPECIFICATIONS: 200W/400W Series continued
3.6
ZUP120-
1.8
ZUP120-
5
ZUP80-
2.5
ZUP80-
7
ZUP60-
3.5
ZUP60-
12
ZUP36-
6
ZUP36-
20
ZUP20-
3.2
2.9
3.2
2.9
3.2
2.9
3.2
2.9
3.2
manual
manual
Input-Chassis: 2.0kVAC 1 min..
Input-output(HAZ) : 2.0kVAC 1min.
Input-Output(SELV):3.0kVAC 1min.
10
ZUP20-
40
ZUP10-
20
ZUP10-
66
ZUP6-
O
33
ZUP6-
0~50 C: 100% Load.
-
2.9
ance(0~4K)refertoinstruction
ance(0~4K)refertoinstruction
3.2 Resist
Resist
O
2.9
10 ~ 55Hz, Amplitude (sweep 1min) Less than 2G,X,Y, Z, 1 hour each.
-
-
Less than 20G
3.2
2.9
Kg
70 x 124 x 350.
mm
Open collector - refer to instruction manual
By TTL Signal or Dry Contact - refer to instruction manual
-
-
Maximum possible drop on each load wire is 0.5 V for models up to 60V and 2V for the 80V and 120V models.
By Voltage(0~4V)orby
By Voltage(0~4V)orby
RS232 and RS485 Built-in, IEEE488 Optional
UL 3111-1, EN61010-1
EN55022-B, FCC-B, VCCI-2
EN55022-A, FCC-A, VCCI-1
Up to 2 units, refer to instruction manual
Master - slave method: up to 5 units, refer to instruction manual
EN 61326-1, IEC 61326 -1, FCC part 15 (class A)
-
-
-
-
-
-
-
-
Forced air by blower fan, (blower fan is mounted within unit)
Input-Chassis: 2.0kVAC 1 min. Input-Output: 3.0kVAC 1 min. Output-Chassis: 500VAC 1min.
-
-
-
-
-
More than 100MOhm at 25 C and 70% R.H.
O
30 ~ 90% RH ( No Dewdrop )
-20~70 C
10 ~ 95% RH ( No Dewdrop )
-
-
-
(*9)
OPERATING TEMPERATURE
OPERATING HUMIDITY
STORAGE TEMPERATURE
STORAGE HUMIDITY
VIBRATION
SHOCK
MENT ENVIRON-
OUTPUT ON/OFF
WEIGHT
SIZE (WxHxD)
CAL MECHANI-
OUTPUT GOOD
OUTPUT VOLTAGE PROGR.
OUTPUT CURRENT PROGR.
REMOTE SENSING
COMMUNICATION INTERFACE
FUNCTIONS EXTERNAL
SAFETY STANDARDS
EMC STANDARDS
VALS APPRO-
CONDUCTED EMI
RADIATED EMI
SERIAL OPERATION
PARALLEL OPERATION
WITHSTAND VOLTAGE
COOLING
ISOLATION RESISTANCE
NOTES:
* 1 MINIMUM VOLTAGE IS GUARANTEED TO MAXIMUM 0.2% OF THE RATED OUTPUT VOLTAGE.
* 2 MINIMUM CURRENT IS GUARANTEED TO MAXIMUM 0.4% OF THE RATED OUTPUT CURRENT.
* 6 AT 100V/200V AND MAXIMUM OUTPUT POWER.
* 3 GIVEN FOR CONTROL OF THE OUTPUT VIA THE SERIAL COMMUNICATION OR VIA FRONT PANEL CONTROLS.
* 5 INVERTER SHUT DOWN METHOD, MANUAL RESET BY AC INPUT RECYCLING.(OVP WILL SHUT DOWN OUTPUT).
* 4 TIME FOR RECOVERY TO WITHIN +/- 50mV AGAINST CURRENT CHANGE OF 50% TO 100%.
AS 100-240VAC (50/60Hz) ON NAME PLATE.
* 7 FOR 200W UNITS - AT COLD START Ta = 25°C.
* 8 FOR CASES WHERE CONFORMANCE TO VARIOUS SAFETY SPECS, (UL, IEC ETC.) ARE REQUIRED TO BE DESCRIBED
* 9 WHEN MOUNTED WITH MOUNTING SCREWS.
*10 FROM NO LOAD TO FULL LOAD , CONSTANT INPUT VOLTAGE.
*11 FROM 85~132VAC OR 170~265VAC , CONSTANT LOAD.
*12 FROM ZERO VOLTS TO FULL SCALE , RESISTIVE LOAD , CURRENT SETTING AT MAX.
2.1 SPECIFICATIONS: 800W Series
0~14
0~60
ZUP60-14
0~36
0~24
ZUP36-24
0~20
0~40
ZUP20-40
0~80
0~10
ZUP10-80
840
864
800
800
5
60
0.2
70
750
20
+ 35mV
0-66
11.2/5.4
80/84
0.02%
5
70
0.2
500
30
0-40
11.2/5.4
80/84
0.02% + 26mV
5
80
0.2
50
400
60
+ 12mV
0-24
30
11.2/5.4
79/82
0.02%
8
90
0.5
s to full scale, resistive load, current setting at max.)
350
100
0.02% + 8mV
0-13
11.2/5.4
77/81
0~6
0 ~ 132
ZUP6-132
V
A
(*1)
MODEL
OUTPUT VOLTAGE
OUTPUT CURRENT (*2)
792
0.005% +2mV from no load to full load, constant input voltage
-
W
LOAD REGULATION
CONSTANT
VOLTAGE
RATED OUTPUT POWER
0.005% +1mV from 85-132VAC or 170-265VAC, constant load
-
LINE REGULATION
8
100
mV
mV
(5Hz-1MHz Bandwidth)
(pk to pk 20MHz Bandwidth)
RMS RIPPLE
RIPPLE
1
0.01% +2mV change in output over 8-hour interval under constant line, load and ambient
30ppm/ °C from rated voltage following 30-minute warm-up
-
-
mS
RECOVERY TIME (*4)
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
(From zero volt
temperature following 30-minute warm-up
50mS
mS
DOWN
UP PROGRAMMING RESPONSE TIME
250
0.07% + 10mA for load voltage change equal to unit voltage rating , constant input voltage.
0.01% +5mA from 85-132VAC or 170-265VAC, constant load
-
mS
NO LOAD
LOAD REGULATION
RESPONSE TIME
CONSTANT
-
LINE REGULATION
CURRENT
mS
FULL LOAD
PROGRAMMING
O
200
0.05% +10mA change in output over 8-hour interval under constant line, load and ambient
100ppm/ C from rated current following 30 minute warm-up
-
-
mA
(5Hz-1MHz Bandwidth)
RMS RIPPLE
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
temperature following 30 minute warm-up
Better than 0.028% of rated output voltage
-
RESOLUTION
VOLTAGE
PROGRAM-
MING
+5mV
+ 40mA
0.02%
0.4%
Better than 0.03% of rated output current
-
-
-
RESOLUTION
ACCURACY
ACCURACY
CURRENT
(*3)
0-7.5
V
OVERVOLTAGE PROTECTION (*5)
3 digits(6V, 20V, 36V, 60V) 3.5 digits (10V) accuracy: 0.2% +/- 2 digits
20mS at 100V/200VAC, rated output voltage and output current
-
-
VOLTAGE
HOLD UP TIME
3.5 digits (132A), all others 3 digits accuracy: 0.5% +/- 3 digits
CV/CC, Alarm, Fold, Local/Remote, ON/OFF
Over Voltage, Over Temperature, Foldback
-
-
-
CURRENT
STATUS
DISPLAY
OUTPUT PROTECTIONS
85 ~ 265VAC Continuous, 47 ~ 63Hz
-
INPUT VOLTAGE (*7)
11.2/5.4
A
INPUT CURRENT (*6)
74/77
Complies with EN61000-3-2, Class A
0.99 at 100/200VAC, 100% Load
-
-
A
%
100/200V
INPUT CURRENT HARMONICS
POWER FACTOR (TYP)
EFFICIENCY (*6)
INRUSH CURRENT
INPUT
2.1 SPECIFICATIONS: 800W Series continued
14
ZUP60-
24
ZUP36-
40
ZUP20-
80
ZUP10-
O
132
ZUP6-
0~50 C: 100% Load.
30 ~ 90% RH ( No Dewdrop )
-
-
manual
manual
5.8
ance(0~4K)refertoinstruction
ance(0~4K)refertoinstruction
Resist
Resist
O
Open collector - refer to instruction manual
ByVoltage(0~4V)orby
-
-
By Voltage(0~4V)orby
Possible, maximum 0.5V drop on each load wire
-
-
Kg
By TTL Signal or Dry Contact - refer to instruction manual
140 x 124 x 350 refer to outline drawing
-
mm
-20~70 C
10 ~ 95% RH ( No Dewdrop )
Less than 20G
10 ~ 55Hz, Amplitude ( sweep 1min ) Less than 2G,X,Y, Z, 1hour each.
-
-
-
-
RS232 and RS485 Built-in, IEEE488 Optional
UL 3111-1, EN61010-1
-
-
EN 61326-1, IEC 61326 -1, FCC part 15 (class A)
-
EN55022-B, FCC-B, VCCI-2
EN55022-A, FCC-A, VCCI-1
-
-
Up to 2 units, refer to instruction manual
Master - slave method: up to 5 units, refer to instruction manual
-
-
Forced air by blower fan, (blower fan is mounted within unit)
-
Input - Chassis: 2.0kVAC 1 min. Input - Output: 3.0kVAC 1 min. Output - Chassis: 500VAC1min.
More than 100MOhm at 25°C and 70% R.H.
-
-
(*8)
OPERATING TEMPERATURE
OPERATING HUMIDITY
STORAGE TEMPERATURE
STORAGE HUMIDITY
VIBRATION
SHOCK
WEIGHT
SIZE (WxHxD)
ENVIRON-
MENT
MECHANI-
CAL
OUTPUT ON/OFF
OUTPUT GOOD
OUTPUT VOLTAGE PROGR.
EXTERNAL
FUNCTIONS
OUTPUT CURRENT PROGR.
REMOTE SENSING
COMMUNICATION INTERFACE
CONDUCTED EMI
APPLICABLE SAFETY STANDARDS
APPLICABLE EMC STANDARDS
RADIATED EMI
SERIAL OPERATION
PARALLEL OPERATION
COOLING
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
NOTES:
* 1 MINIMUM VOLTAGE IS GUARANTEED TO MAXIMUM 0.2% OF THE RATED OUTPUT VOLTAGE.
* 2 MINIMUM CURRENT IS GUARANTEED TO MAXIMUM 0.4% OF THE RATED OUTPUT CURRENT.
* 4 TIME FOR RECOVERY TO WITHIN +/- 50mV AGAINST CURRENT CHANGE OF 50% TO 100%.
* 3 GIVEN FOR CONTROL OF THE OUTPUT VIA THE SERIAL COMMUNICATION OR VIA FRONT PANEL CONTROLS.
* 5 INVERTER SHUT DOWN METHOD, MANUAL RESET BY AC INPUT RECYCLING. (OVP WILL SHUT DOWN OUTPUT).
* 6 AT 100V/200V AND MAXIMUM OUTPUT POWER.
AS 100-240VAC (50/60Hz) ON NAME PLATE.
* 7 FOR CASES WHERE CONFORMANCE TO VARIOUS SAFETY SPECS, (UL, IEC ETC.) ARE REQUIRED TO BE DESCRIBED
*8 WHEN MOUNTED WITH MOUNTING SCREWS.
2.2 SUPPLEMENTAL CHARACTERISTICS
The supplemental characteristics give typical but non-warranted performance characteristics. The supplemental characteristics are useful in accessing applications for thepower supply. Several kinds of supplemental characteristics are listed below.
1. EVALUATION DATA: Typicalperformance of the power supply.
2. RELIABILITY DATA: Reliability performanceof the power supply.
3. IEC 1000 DATA: Performance of the powersupply under IEC 1000 test conditions.
4. EMI DATA: TypicalEMI (conducted and radiated) performance of the power supply.
The supplemental characteristics data are held in each Nemic-Lambda sales and service facility. For further details please contact the Nemic-Lambda office nearest you.
CHAPTER 3 INSTALLATION
3.1 GENERAL
This chapter contains instructions for initial inspection, preparation for use and repackaging for shipment. Connection to PC, linkingZUP units and setting the address are describedin chapter 5.
NOTE
ZUP series power supplies generate a magnetic field which might affect the
operation of other instruments. If your equipment is susceptible to magnetic fields,
do not position adjacent to the ZUP.
3.2 INITIAL INSPECTION
Prior to shipment this power supply was inspected and found free of mechanical or electrical defects. Upon unpacking of the power supply, inspect for any damage which may have occurred in transit. Keep all packing materials until inspection has been completed. If any damage is detected, file a claim with the carrier immediately and notifythe Nemic-Lambda sales or service facility nearest you.
3.2.1 Mechanical inspection
The mechanical inspectionshould confirm that there isno exterior damage to the power supply suchas broken knobs or connectors andthat the front panel and meterface are not scratched or cracked.
3.2.2 Preparation for use
In order to be operational the power supply must be connected to an appropriate AC source. The line voltage must be within the power supply specification. DO NOT apply power before reading paragraph
3.3.
3.3 AC SOURCE REQUIREMENTS
The ZUP series can be operated from a nominal 100V to 240V, single phase, 47 ~ 63Hz. The input voltage range and current required for each model is specified in chapter 2. Make sure that under heavy load, the AC voltage supplied to the power supply does notfall below “low limit” specifications.
3.4 COOLING & PLACEMENT
This power supply is fan cooled. Upon installation ensure sufficient space for air intake (front panel) and exhaust (rear panel). The power supply should be used in an area where the ambient temperature
does not exceed +50 C
O
3.5 RACK MOUNTING
ZUP models can be mounted in a standard 19” rack (3U height). The 200W and 400W models occupy 1/6 rack length. The 800W model occupies 1/3 rack length. The power supplies should be fixed by M4 screws replacing the rubber feet on the bottom of the power supply. The screws must not protrude more than 6mm into the powersupply. Refer to the outline drawingin this chapter for mounting details.
3.6 POWER CONNECTION
Connection of this power supply to an AC power source should
be made by an electrician or other qualified personnel.
CAUTION
This power supply is equipped with a three conductor power cable. The third conductor is the ground conductor. When the cable is plugged-in to an appropriate receptacle, the power supply is grounded. Under no circumstances should this power supply be operated without an adequate ground connection. If a two contact receptacle is encountered, it must be replaced by a three contact receptacle, properly grounded. This operation should be done by a qualified electrician. It is recommended to keep the AC input wires separate from the DC output and signal wires to avoid interference. To meet radiated EMI specification, the EMI suppressor clamp should be attached to the AC cable as close as possible to theAC inletof the power supply.
WARNING
Some components inside the power supply are at AC voltage even when the
On/Off switch is in the “Off” position. To avoid the hazard of electric shock,
disconnect line cord and load and wait 2 minutes before removing cover.
3.7 CONNECTING THE LOAD
WARNING
Turn off the AC input power before making or changing any rear panel connection. Make sure that all connections are securely tightened before applying power. There is a potential shock hazard when using a power supply with a rated output greater than 40V. Use load wiring with a minimum insulation rating equivalent to the maximum output voltage of the power supply.
3.7.1 Selecting wire size
Twofactors must be considered in selecting wire size.
1. Wires should be at least heavy enough to avoid overheating while carrying the power supply load current at the rated load, or the current that would flow in the event the load wire were shorted, whichever is greater.
2. Wire size should be selected to enable voltagedrop per leadto be less than 0.5V at the rated current. It is recommended to minimize voltage drop on the wires to prevent excessive output power consumption from the power supply. Please refer to Tables 3-1 and 3-2 for maximum wire length to limit voltage drop by American and European measurements respectively.
Maximum length in feet ­to limit voltage drop to 0.5V or less
wire size
14
12
10
8
6
4
AWG
Resistivity
Ohm/kft
2.526
1.589
0.9994
0.6285
0.3953
0.2486
5A
40 20 10 4 1
63 31 15 6 1.7
100 50 25 10 3
160 80 40 16 5
253 126 63 25 8
400 200 100 40 13
10A 20A 50A 150A
2
0.1564
0
0.0983
640 320 160 64 21
1016 508 254 102 34
Table 3-1: Maximum wire length for
0.5V drop on lead (in feet)
Maximum length in meters -
<
to limit voltage drop to 0.5V or less
(mm 2)
0.795
0.565
Resistivity
8.21
5.09
3.39
1.95
1.24
cross sect.
area
2.5
4
6
10
16
25
35
Table 3-2: Maximum wire length for 0.5V drop on lead (in meters)
5A
Ohm/km
12.2 6.1 3.0 1.2 0.4
19.6 9.8 4.9 2.0 0.7
29.5 14.7 7.4 2.9 1.0
51.3 25.6 12.8
80.6 40.3 20.2 8.1 2.7
125.8 62.9 31.4 12.6 4.2
177.0 88.5 44.2 17.7 5.9
10A 20A 50A 150A
5.1
1.7
For current not shown intables 3-1 and 3-2use formula: Maximum length=500/(current*resistivity) Where current is expressed inampers and resistivity in ohms/km or ohms/1000ft.
3.7.2 Wire termination
The wires should be properly terminated with terminals securely attached. DO NOT use non terminated wires for load connectionat the power supply.
CAUTION
At local sensing, short between +LS or +S to -V or -S or -LS will cause damage to the
power supply. Reversing the sense wires might cause damage to the power supply
at local and remote sensing.
3.7.3 Single load connection, Local Sensing
Fig. 3-1 illustrates the connection of a single load to the power supply using local sensing. This connection is made via the “External Control Connector” located on the rear panel of the power supply. Local sensing is suitable for applications where load regulation is not critical.
14
-S
+S
COM
P
VCVP
VCCP
RCCP
2
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
Fig. 3-1: Single load connection,Local Sensing
13
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
POWER SUPPLY
-S
+LS
+V
-V
-LS
-S
+
LOAD
_
3.7.4 Single load connection, Remote Sensing
Remote Sensing is used in cases where, in Constant Voltage mode the load regulation is important at the load terminals. Use twisted or shielded wires to minimize noise pick-up. If shielded wires are used, the shield should be connected to the ground at one point, either the power supply chassis or the load ground. The optimal point for the shield ground should be determined by experimentation. At Remote Sensing, the maximum voltage drop allowed at the load wires is 0.5V per wire for 6V to 60V models and 2V per wire for 80V and 120V models.
To Load Terminals
-S
+S
COM
P
VCVP
VCCP
RCCP
2
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
On/Off
Output Good
VRFV
VRFI
RCVP
1
-LS
+LS
POWER SUPPLY
+V
-V
+S
-S
+
_
LOAD
Shield
Fig. 3-2: Remote Sensing, singleload.
3.7.5 Multiple load connections, radial distribution method
In cases of multiple loads connected to one supply, each load should be connected to the power supply’s output terminals using separate pairs of wires. It is recommendedthat each pair of wires will be as short as possible and twisted or shielded to minimize noise pick-up and radiation. The sense wires should be connected to the power supply output terminals or to the load with the most critical load regulation requirement.
-S
+S
COM
P
VCVP
VCCP
RCCP
2
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
Fig. 3-3: Multiple load connectionswith distribution terminal
POWER SUPPLY
+S
+LS
+V
-V
-LS
-S
+
_
+
_
+
_
LOAD #1
LOAD #2
LOAD #3
3.7.6 Multiple load connections with distribution terminals
If remotely located output distribution terminals are used, the power supply output terminals should be connected to the distribution terminals by a pair of twisted or shielded wires. Each load should be separately connected to the remote distribution terminals. If Remote Sensing is required, the sensing wires should be connected tothe distribution terminals or at the most critical load.
To Dristribution Terminals
+
LOAD #1
-S
+S
COM
P
VCVP
VCCP
RCCP
2
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
On/Off
Output Good
VRFV
VRFI
RCVP
1
-LS
+LS
POWER
SUPPLY
+S
+V
-V
-S
Fig. 3-4: Multiple load connectionswith distribution terminal
+V
-V
DISTRIBUTION
TERMINAL
_
+
_
+
_
LOAD #2
LOAD #3
3.7.7 Grounding outputs
Either the positive or negative output terminals can be grounded. To avoid noise problems caused by common-mode current flowing from the load to ground, it is recommended to ground the output terminal as close as possibleto the power supply output. Always use two wires to connect the load to the power supply regardless of how the system is grounded.
WARNING
The maximum potential (including output voltage) that either output terminal is from ground, must not exceed the specified voltage on the front panel.
3.8 EXTERNAL CONTROL CONNECTOR
3.8.1 General
The external control connector, used for analog programming of the power supply, is located on the rear panel of the unit,(Fig. 4-2, item 4). The pin assignmentis shown in Fig. 3-5 below.
14
13
WARNING
The External Control Connector signals are connected to the negative output terminal. If the negative output terminal is floated with respectto chassis ground , thosesignals will also float at the same potential. Use appropriate safety measures to prevent a shock hazard.
Fig. 3-5:
2
External Control Connector pin
assignment (ZUP rear panel view)
1
3.8.2 Pin Description
#
Name
Description
Par.
1 RCVP
2 RCCP
3 VRFI
4 VCCP
5 VRFV
6 VCVP
7 OUTPUT
GOOD
8P
9 ON/OFF
10 COM
11 + L S
Resistive Constant Voltage programming
Resistive Constant Current programming
Reference voltage for Constant Current control. (connected to VCCP pin except external voltage or resistive programming).
Input of the Constant Current control circuit.
Reference voltage for Constant Voltage control. (connected to VCVP pin except external voltage or resistive programming).
Input of the Constant Voltage control circuit.
Open collector output. 0~0.8V during normal operation, open at fault condition (OVP, FOLD and Over-Temp.).
Parallel connection pin.
On/Off control pin.
Common pin for programming, On/off control and Output Good signal. Internally connected to - Sense.
Positive Local sensing pin.
4.4.10
4.4.10
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.15
4.4.13
4.4.8
4.4.10, 11, 12
4.4.8
3.7.3, 4, 5, 6
12 + S
13 - LS
14 - S
Positive Sensing pin for remote sense operation.
Negative Local sensing pin.
Negative Sensing pin for remote sense operation.
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
Table 3-3: ExternalControl connector pin description
CAUTION
COM pin (10) is connected internally to the - Sense potential. Connection of the COM to another
potential or other than shown in this manual may cause damage to the power supply.
3.8.3 External Control Connector - Technical description
1. Connector type : AMP, Part No: 102617-5 14 contacts, double row.
2. Receptacle : AMP, Part No: 87631-9, Polarized, 14 contacts, double row.
3. Receptacle contacts : AMP, Part No: 87523-5 (strip form) or 87523-6 (loose piece).
4. Wires : AWG: 24 to 20.
5. Hand tool for wire connection : AMP, Part No: 90202-2.
6. Applicator for stripper/crimper machine : AMP, Part No: 466905-1
3.8.4 External Control Connector - Default configuration connections
The external control connector is configured for Local sensing and no external On/Off control. Refer to Fig: 3-6 below for the default configuration description. The default configuration is: Local sensing, Rear panel On/Off disabled (On/Off can be controlled by the Front panel or by the serialcommunication port), and output voltage and current are controlled by the Front panel or by the serial communication port. For other configurations, remove the contact that should be modified, and replace it with a new one with a suitable connection. Replacement contacts are supplied in the packaging of the power supply.
14
-S
+S
COM
P
VCVP
VCCP
RCCP
2
13
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
Fig. 3-6: External Control connector - defaultconfiguration (ZUP rear panel view)
3.9 REPACKAGING FOR SHIPMENT
To ensure safe transportation of the instrument, it is recommended to use the original package. The original packaging material is reusable. If the original package is not available, contact the Nemic­Lambda Sales or service facility near you for details on obtaining suitable packaging and shipping information. Please attach a tag to the power supply describing the problem and specifying the owner, model number and serial numberof the power supply.
19.0
IEC320
AC Inlet
131.0 1.0
(Note 5)
17.5
21.5
Control
External
6V TO 60V MODELS
Connector
(Note3)
30.0
(Note4)
1
_
+
350.0
25.0
RS232/RS485
communication
connectors
131.0
1
+
_
80V AND 120V MODELS
13.0
13.0
_
0.5 +
20.0
59.5
201.5
(Note 2)
B
A
B
WEIGHT:Kg
200W units: 2.9
400W units: 3.2
A
DIMENSIONS: mm
200W /400W units:
70x124x350
20.0
1
_
+
290.0
ZUP 200W and ZUP 400W Series
3.10 OUTLINE DRAWINGS
0.5
_
+
11. 0
70.0
0.5
_
+
48.4
10.6
Mounting Holes
Tap M4 x 4 marked ‘A’
A
B
A
B
(See note 1)
(removable)
Rubber Bumpers
4 places marked ‘B’
ALM
CV
POWER SUPPLY
OUT
REM
CC
FOLD
A
V
V/A
V/A
OVP/UVP
ADDRADDR
0.5
124.0
+
_
POWER
H
. D
LT A D B M A L
­C
I M E N
NEMIC-LAMBDALTD.
1
_
+
48.0
11. 0
Notes:
1. Mounting screws must not
protrude more than 6mm
into the power supply.
load wires connection,
enclosed in the package
2. Use M6 or 1/4” screw for
at time of shipment.
14 contacts, double row.
3. Receptacle: AMP, 87631-9,
Pin: 87523-5 or 87523-6
4. For 6V to 60V models.
Strain relief plastic housing.
Accessories: Female connector (user side) :PSC 1.5/3-F , Phoenix
5. Male connector (P.S. side) :PSC 1.5/3-M-PE , Phoenix
46.3
47.0
Control
External
Connector
30.0
(Note3)
1.0
1.0
+
_
131.0
+
_
IEC320
AC Inlet
139.5
107.5
RS232/RS485
communication
connectors
20.0
18.5
22.0
B
22.0
Mounting Holes: Tap M4 x 4 marked ‘A’
(See note 1)
B
59.5
REMOVABLE HANDLE
1
_
+
350.0
11. 0
0.5
118.90
A
0.5
_
+
201.50
10.4
A
B
A
1
_
+
290.0
0.5
+
_
A
B
124.0
+
_
ZUP 800W Series
3.11 OUTLINE DRAWINGS
DIMENSIONS:
140x124x350 mm.
WEIGHT:
5.8 kg.
0.5
_
+
140.0
POWER
1.0
_
+
99.6
20.0
Notes:
1. Mounting screws must not
protrude more than 6mm
into the power supply.
load wires connection,
enclosed in the package
2. Use M8 or 5/16” screw for
at time of shipment.
14 contacts, double row.
3. Receptacle: AMP, 87631-9,
Rubber Bumpers:
4 places marked ‘B’ (removable)
Pin: 87523-5 or 87523-6.
3.12 OUTLINE DRAWINGS
Front Panel Output Jacks Option:available for ZUP200W , ZUP400W and ZUP800W seriesfor 6V to 60V models.
ZUP200/L and ZUP400/ LZUP200/L and ZUP400/ L
Up to 20A output current via front panel jacks.
CAUTION:
ZUP800 front panel output is protected against overcurrent by 25A 125V Fast acting fuse. For continued protection against risk of fire, replace only with same type and rating of fuse.
_
+
0.5
70.0
ZUP800/L
_
+
140.0
0.5
1.0
_
+
153.0
392.0 Max.
1.0
_
+
153.0
Physical Dimensions in mm.
CHAPTER 4 OPERATING INSTRUCTIONS
4.1 INTRODUCTION
This chapter describes the operating modes, controls and indicators of the ZUP power supply series. Details of local operation via the front panel and various modes of operation are described in this chapter, including remote analog control via the rear panel. For computer control via the Serial port (RS232 or RS485), refer tochapter 5.
4.2 CONTROLS AND INDICATORS
4.2.1 Front panel
2
1
13
12
11
3
5
6
4
7
8
9
Fig. 4-1: Front panel controls and indicators
10
Table 4-1: Front panel controls and indicators
#
Control/Indicator
1 AMPS Display
2 VOLTS Display
Description
Actual output current display at normal operation. While adjusting the output current, the set value will be shown. The display will automatically return to show the actual current approx. 3sec from completionof adjustment.
Actual output voltage display at normal operation. The measurement circuits monitor the voltage at the sensing points, hence at remote sensing where there is voltage drop on the load wires, the voltage at the power supply output terminals will be higher than the displayed value. Attention should be taken not to exceed the output power rating. While adjusting the output voltage, the set value will be shown. The display will automatically return to show the actual voltage approx. 3sec after completion of adjustment.
Par.
3 CV Indicator
4 CC Indicator
5 ADJUST knob
(Rotary pulse generator)
6 ALM Indicator
7 OUT Pushbutton
CV LED indicates that the power supply is regulating it’s output at a constant voltage.
CC LED indicates that the power supply is regulating it’s output at a constant current.
The ADJUST knob functions to determine the following output parameters:
1. Output voltage adjust - as determined by V/Apushbutton
2. Output current adjust -as determined by V/A pushbutton
3. Over voltage protection adjust - as determined by OVP/UVP pushbutton
4. Under voltage soft limit adjust-as determined by OVP/UVP pushbutton
5.Address selection
ALM indicates alarm caused by activation of one of the following protections: * Over voltage protection * Over temperature protection * Foldback protection
Main function: Enable or disablethe power supply output. Auxiliary function: Press and hold OUT pushbutton for approx. 3sec to change function to select between safe mode restart and automatic restart.
4.4.2
4.4.3
4.4.5
4.4.6
5.2.1
4.4.8
4.4.9
8 REM Pushbutton
9 FOLD Pushbutton
Main function: Select between localor remote operation. Auxiliary function: Press and hold REM pushbutton for approx. 3sec to change function to select between RS232 or RS485 communication.
Pressing FOLD pushbutton arms foldback protection which shuts down output if supply transits from CV to CC.
5.2.4
4.4.7
Table 4-1 contd.: Front panel controls and indicators
1
3
4
5
2
#
Control/Indicator
Description
Par.
10 AC ON/OFF
11 V/A Pushbutton
12 OVP / UVP
13 ADDR
4.2.2 Rear Panel 6V to 60V models
TurnsACpower On and Off.
Selects the voltage or current adjust mode. fast or slow adjustment speed can be selected by pressing the pushbutton consecutively. Adjustment is made by rotating theAdjust knob.
Makes selection between Over-voltage or Under-voltage adjust mode. Adjustment is made by rotating the Adjust knob.
Main function: Selects the address for remote control. The adjustment is made by rotating theAdjust knob. Auxiliary function: HoldingADDR pressed for approx. 3sec. changes the function to Baud-rateselection.
80V and 120V models
4.4.2
4.4.3
4.4.5
4.4.6
5.2.1
5.2.3
6
6
Fig. 4-2: Rear panel connections
4.2.3 Rear Panel Connections description
#
Connection
Description
Par.
1 AC Inlet
2 Remote In
3 Remote Out
4 External control
5 Output Bus Bars
(6V to 60V models)
6 Ground thread
Output connector
7
(80V and 120V models)
IEC type appliance inlet.
EIA/TIA-568A type connector, used for connecting power supply to RS232 or RS485 port of computer for remote control purposes. When using several power supply units in a power system, the first unit Remote-in is connected to the computer and the remaining units are chained, Remote-In to Remote-Out.
EIA/TIA-568 type connector, used for chaining power supplies to form a serialcommunication bus.
Connector containing control and signal lines for external (remote) control of the power supply. +/- Sense, On/Off, Output voltage and current programming by external resistor and Output voltage and current programming by external voltage and Output Good signal.
Bus bars for output connection. Use M6 or 1/4” screws for load wire connections.
M4 thread for grounding either the positive or negative output.
Male connector , PSC 1.5/3-M-PE, Phoenix.
3.6
5.3.4
5.3.4
3.8
3.7
4.3 TURN-ON CHECKOUT PROCEDURE
4.3.1 General
The following procedure ensures that the power supply is operational and may be used as a basic incoming inspection check.
4.3.2 Prior to operation
Check that the Rear panel external control receptacle is properly inserted into the connector and the wires are connected as shown in Fig: 3-6. Connect the unit to anAC source as described in paragraph
3.6. Connect a DVM tothe output terminals.
4.3.3 Constant Voltage check
Turn-on the power supply.Turn onthe output by pressing OUT pushbutton so the OUT LED illuminates. Momentarily press V/A pushbutton, until the V LED illuminates and the VOLTS display shows FA_V. The AMPS display will show the last setting of the output voltage. Rotate the Adjust knob at the front panel and check that the output voltage can be varied throughout the entire range. Check that the AMPS display shows the correct output voltage (within the display specifications). Momentarily press V/A pushbutton again, so theA LED illuminates and the VOLTS display shows FA_A. The AMP display will show the last setting of the output current. Rotate the Adjust knob and check that the AMP display varies. Set the AMP display to therated output current.
4.3.4 Constant Current check
Turn off the power supply. Connect an electronic load with suitable voltage and current rating to the output terminals, as explained in paragraph 3.7.3. Turn-on the power supply. Vary the load current and check that the unit regulates the output voltage while the load current is smaller than the power supply current rating. Further increase the load current and check that the power supply regulates the output current.
4.3.5 OVP check
Adjust the output voltage to zero using the front panel knob. Momentarily press OVP/UVP pushbutton until the OVP LED illuminates and the VOLTS display shows OUP. The AMPS display will show the last setting of the OVP level. Rotate the Adjust knob to 50% of the supply’s voltage rating. Adjust the output voltage toward it’s maximum and check that the output voltage cannot beincreased more than the OVP setting.
4.3.6 UVP check
Adjust the output voltage to the rated voltage using the front panel knob. Momentarily press OVP/UVP pushbutton until the UVP LED illuminates and the VOLTS display shows UUP.. The AMPS display will show the last setting of the UVP level. Rotate the ADJUST knob to 50% of the supply’s voltage rating. Adjust the output voltage toward it’s minimum and check that the output voltage cannot be decreased below the UVP setting.
4.3.7 Foldback check
Set the load current to 50% of the supply rating. Momentarily press FOLD pushbutton and check that the FOLD LED illuminates. Increase the load current toward the supply current rating. Check that the output voltage and current fall to zero when the load current reaches the Constant Current setting. The FOLD LED should flash ,theALM LED illuminates andthe output is disabled in this condition. Reduce the load current setting below the power supply current rating and momentarily press FOLD pushbutton. Check that the output voltage and current recover and FOLD continuously illuminates. Momentarily press the FOLD pushbutton and check that FOLDLED turns off.
4.3.8 Output On/Off
Repeatedly press OUT pushbutton and check that the power supply output is turned On and Off. While the output is On, theOUT LED illuminates. While the outputis Off, the LEDis Off.
4.3.9 Address setting
Momentarily press ADDR pushbutton so theADDRLED illuminates and the AMPS display showsAddr. The VOLTS display shows the last address setting. Rotate the ADJUST knob and check that the VOLTS displayvaries between 0 and 31.
4.3.10 Local/Remote operation
Repeatedly press REM pushbutton and check that REM LED turns on and off. While the power supply is at Remote mode, the LED is on and while at Local mode, the LED is off. While the LED is off, turn off the power supply, remove the DVM andthe load wires.
4.4 LOCAL OPERATION
4.4.1 Introduction
This paragraph describes the operating modes not involved in programming the power supply via it’s serial communication port. Operation utilizing the front and rear panel are described in this paragraph. For information regarding serial portusage, please refer to chapter 5. The REM LED on the front panel indicates whether the power supply is in Local or Remote mode. The extinguished LED indicates Local operation. If the LED illuminates, the REM pushbutton (fig.4-1, item
8),should be pressed to changethe operating mode to Local.
4.4.2 Constant Voltage Operation
1. In constant voltage mode, the power supply maintains the output voltage at the selected value while the load current varies asrequired by the load.
2. While the power supplyis operating at constant voltage, the CV LEDon the front panel illuminates.
3. For coarse output voltage adjustment, press V/A consecutively, until the V LED illuminates, and
the VOLTS display shows FA_V. The AMPS display will show the output voltage setting value. Rotate the ADJUST knob to set the output voltage. At this mode, approx. 6 turns are required to adjust the entire range. Approx. 3sec after the adjustment, the display returns to show the actual voltage and current.
4. For fine adjustment ofoutput voltage, press V/Aconsecutively untilthe V LED illuminates and the VOLTS displayshows SL_V. The AMPS display willshow the output voltage setting value.Rotate theADJUST knob to setthe output voltage.At this mode the adjustment resolutionis maximal.
Approx 3sec. after the adjustment, the display returns toshow the actual voltage and current.
NOTE
If after completing the adjustment the display shows a different value than the setting, the power
supply may be at current limit. Check the load condition and the power supply current limit setting.
NOTE
The maximum and minimum setting values of the output voltage are limited by the over voltage and
under voltage protection settings. Refer to par. 4.4.5 and 4.4.6 for details.
4.4.3 Constant Current Operation
1. In constant current mode the power supply maintains the output current at the selected value, while the load voltage varies with the load requirement.
2. While the power supplyis operating at constant current, theCC LED on the front panel illuminates.
3. For coarse output currentadjustment, press V/Aconsecutively, until the A LED illuminates, and the VOLTS display shows FA_A. The AMPS display will show the output current setting value. Rotate the ADJUST knob to set the output current. At this mode, approx. 6 turns are required to adjust the entire range. Approx. 3sec after the adjustment, the display returns to show the actual voltage and current.
4. For fine adjustment ofoutput current, press V/A consecutively until the A LED illuminates and the
VOLTS displayshows SL_A. The AMPS display will show the outputcurrent setting value. Rotate theADJUST knob to setthe output current.At this mode theadjustment resolution is maximal.
Approx 3sec. after the adjustment, the display returns toshow the actual voltage and current.
4.4.4 Automatic Crossover
If the power supply operates in Constant voltage mode while the load current is increased to greater than the current limit setting, the power supply will automatically switch to Constant current mode. If the load is decreased to less than the current limit setting, the power supply will automatically switch back to Constant voltage mode.
4.4.5 Over Voltage Protection (OVP)
1.The OVP circuit monitors the voltage at the power supply sensingpoints thus guaranteeing the
protection level at the load.Upon detection of Over Voltage condition, the power supply will shut down. To resume operation, thepower switch should be turned off for approx. 30sec. Prior to turn-on, check carefully that the sensewires are connected correctly and secured.
2. OVP setting values are limited at the minimumand maximum levels.At minimum level, the OVP level
is limited by the OutputVoltage setting, therefore the OVP level cannot be adjusted below the Output Voltage.At maximum level, the OVP level is limitedto the values shown in Table 4-1.
MODEL (by output voltage) 6V
Maximum OVP
Table 4-1: MaximumOVP setting levels.
3.For over voltage protection adjustment, press OVP/UVP consecutively, until the OVP LED
illuminates and the VOLTS display shows OUP. The AMPS display will show the over voltage protection setting value. Rotate the ADJUST knob to setthe over voltage protection level.Approx. 3sec after the adjustment, the display returns to showthe actual voltage and current.
4. In order to seethe value of the OVP, press OVP/UVP pushbutton, so that the OVP LED illuminates.
At this time the displaywill show the OVP set valuefor approx. 3sec.
5. The minimum over voltage level is approx. 105% of the output voltage set value. Attempting to
adjust the over voltage protection below this value will result in no response to the adjustment attempt.
6. In case the OVP is triggered, the front panel control is disabled unitl the AC input is recycled by
turning the AC ON/OFF switch to OFF and after approx. 30 sec. to ON.
7.5V
10V
13V
20V
24V
36V
40V
60V
66V
80V
88V
120V
132V
4.4.6 Under Voltage Protection (UVP)
1.The UVP prevents adjustment of theoutput voltage below acertain limit. The combination of UVP
and OVP functions allows the user to create aprotection window for sensitive loads circuitry.
2. For under voltage protection adjustment, press OVP/UVP consecutively until theUVP LED
illuminates and the VOLTS display shows UUP. The AMPS display will show the undervoltage protection setting value. Rotate the ADJUST knob to setthe under voltage protection level.
3. In order to seethe set value of the UVP, press OVP/UVP pushbutton, so that the UVPLED
illuminates.At this time the display will show the UVPset value for approx.3sec.
4. The maximum under voltage level is approx. 95% of theoutput voltage set value.An attemptto
adjust the under voltage protection above this value willresult in no response to the adjustment attempt.
5.The under voltage protection is a software protection only.
4.4.7 Foldback Protection
1. Foldback protection will shutdown the power supply output if the load currentexceeds the current
limit setting level. This protection is useful when theload circuitry is sensitive to over current condition.
2. To arm the Foldbackprotection, the FOLD pushbutton should be pressed so theFOLD LED
illuminates.At this condition transition from Constant Voltage to Constant Current mode willactivate the Foldback protection.
3. Activation of the Foldback protection disables thepower supply’s output, turnson the ALM (alarm)
LED and flashes the FOLDLED.
4. There are 2 modes of releasing an activated Foldback protection.
1. Short press on FOLDpushbutton enables the output and re-arms the protection circuit.If the load is smaller than the current limit level, the power supplywill restore normal operation. If theload is greater than the current limit level, the output will be disabledagain and Foldback indicators will be on.
2. Long press (approx. 3sec)on FOLD pushbutton will disable the Foldback protection circuitand enable the output. The power supply will restore operationto Constant Voltage or Constant Current mode depending on theload characteristics and power supply setting.
4.4.8 Output ON/OFF Control
The ON/OFF circuit has two controls; a front panel pushbutton and a rear panel connection. priority is given to the rear panel connection.
1. Rear panel ON/OFF Control
Contacts 9, 10 at the rear panel External Control connector (fig. 4-2, item 4) serve as ON/OFF terminals. Either short circuit or TTL‘0’level enables the power supply output and open circuit or TTL ‘1’ level disables the power supply’s output. An open collector transistor can be used for the ON/OFF control as shown in fig. 4-3, with sink current ability of more than 2.5mA. Please note that pin 10 (COM) is internally connected to the - Sense potential, therefore for floating ON/OFF Control a photocoupler should be used as shownin Fig. 4-4.
-S
+S
COM
P
VCVP
VCCP
RCCP
22
-LS
2.5mA
+LS
On/Off
VRFV VRFI
RCVP
11
Output Good
ON
COM
OFF
VCVP
VCCP
RCCP
Fig. 4-3: ON/OFF Control, referencesto - Sense.
(ZUP rear panel view)
-S
+S
P
-LS
+LS
On/Off
VRFV
VRFI
RCVP
Output Good
ON
Fig. 4-4: Floating ON/OFF Control
(ZUP rear panel view)
OFF
2. Front panel ON/OFF Control
The Front Panel ON/OFF is controlled by the OUT pushbutton.To enable the output, OUT pushbutton should be pressed so thatOUT LED illuminates. The operation ofOUT pushbutton is enabledonly if the rear panel ON/OFF is configured to ‘ON’.
4.4.9 Last Setting Memory
The ZUP series is equipped with Last Setting Memory which stores all power supply parameters at each ac turn-off sequence of the power supply. The OUT parameter storage is determined prior to the ac turn-off to allow two modes of re-start ofthe power supply.
STORED PARAMETERS
1. Output Voltage
2. Output Current
3. OVP Levels
4. UVP Levels
5. FOLD
6. Re-start mode
7. REMOTE/LOCAL
8. ADDRESS
9. Communication Standard (RS232/RS485)
10. Baud-rate
11. Servicerequest parameters (Items 8-10 are related tocomputer controlled operation and explained in chapter5).
1. Automatic start mode
In this mode the power supply restores it’s last operation setting and sets the OUT to ‘ON’ state. Upon start-up, the output is enabled and the power supply delivers power to the output terminals. To select this mode press and hold OUT pushbutton. After approx. 3sec., the display will continuously cycle between AS ON (auto-start on) and AS OFF (auto-start off), approx. every 3sec. Releasing the OUT pushbutton whileAS ON is displayed, will set the power supply to automatic start mode. (holding OUT depressed for more than 1sec. does not change the output on/off status). In cases where the Over Voltage or Over Temperature or Foldback protection has been activated , the unit will automatically change to safe start mode after theAC voltage recycling.
2. Safe start mode
In this mode,the power supply restores it’s last operation setting and sets theOUT to the ‘OFF’state.To select this mode, press and hold OUT pushbutton. After approx. 3sec., the display will continuously cycle between AS ON (auto-start on) and AS OFF (auto-start off), approx. every 3sec. Releasing the OUT pushbutton while AS OFF is displayed will set the power supply to safe start mode. At startup, the output is disabled and the output voltage and current are zero. To enable the output and restore the last output voltage and current values, OUT pushbutton should be momentarily pressed.
4.4.10 Output Voltage & Current programming by external resistor
1. For resistive programming, internalcurrent sources, for output voltage and/or output current control,
supply 1mA current through external programming resistors. The voltage across the programming resistors is used as aprogramming voltage for thepower supply.Resistance of 0~4kohm programs
the output from 0 tofull scale (full scale is 105% of the ratedvoltage or current).
Avariable resistor can control the output over it’s entire range, ora combination of variable resistor
and series/parallel resistors can control the output over arestricted portion of it’s range.Alternatively, a switch can be usedto select fixed values of programming resistance to obtain a set of discrete voltages or currents. Care must be taken to avoid open circuit at theprogramming resistors, as it will cause over-voltage at the output. In this case, nodamage to the power supply will becaused however,it is recommended to set OVP limit to a level whichis safe for the load circuitry.
2. To maintain the temperature stability specification of the power supply, the resistors used for
programming should be stable and low noise resistors, withtemperature coefficient of lessthan 25ppm and power rating of1/4W or more.
3. Where external resistor programmingis used, front panel control and computer control (via serial
communication) of the output voltage andcurrent are disabled.
4. OUTPUT VOLTAGE PROGRAMMING BY EXTERNAL RESISTOR
Fig 4-5 shows a typical set-up for programming the output voltage. A variable programming resistor, 0~4Kohm produces a proportional output voltage from zero to full scale. In order to set the low limit, a series resistor can be connected to the programming resistor. For example; a 1kohm series resistor will set the lower limit to 25% of full scale. In order to set the upper limit, a resistor can be connected in parallel to the programming resistor. The resultant programming resistance of the series/parallel resistors must be between 0and 4Kohm.
NOTE
Resistive programming is possible for local and remote sensing.
141413
Fig. 4-5: Constant voltage resistive programming.
Optional
sets lower
limit
Optional
sets upper limit
0~4K
programming resistor
-S
+S
COM
P
VCVP
VCCP
RCCP
2
External control connector
(ZUP rear panel view)
5.OUTPUT CURRENT PROGRAMMING BY EXTERNAL RESISTOR Fig 4-6 shows the set-up for constant current resistive programming. The explanation given for constant voltage resistive programmingalso applies for constant current.
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
Fig. 4-6: Constant current resistive programming.
Optional
sets lower
limit
Optional
sets upper limit
0~4K
programming resistor
13
-S
+S
COM
P
VCVP VCCP
RCCP
2
External control connector
(ZUP rear panel view)
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
4.4.11 Output Voltage Programming by external voltage
Fig. 4-7 shows the set-up for external voltage programming of the output voltage. A voltage source variable from 0 to 4V, programs the output voltage proportionally from zero to full scale. The static load current on the programming source is less than 2uA. The source resistance should be less than 10Kohm to avoid degradation of offset and drift specifications. When external voltage is used for programming the front panel and the computer control (viathe serial communication) are disabled. Note: Full scale is 105%of the rated output voltage.
13
14
External control connector
_
0~4VDC
Voltage
source
+
-S
+S
COM
VCVP
VCCP
RCCP
-LS
+LS
On/Off
P
2
Output Good
VRFV
VRFI
RCVP
1
Fig. 4-7: Output voltage programming by external voltage source.
(ZUP rear panel view)
4.4.12 Output Current Programming by external voltage
Fig. 4-8 shows the set-up for external voltage programming of the output current. A voltage source variable from 0 to 4V, programs the output current proportionally from zero to full scale. The static load current on the programming source is less than 2uA. The source resistance should be less than 10Kohm to avoid degradation ofoffset and drift specifications. Note: Full scale is 105%of the rated output current.
13
14
External control connector
_
0~4VDC
Voltage
source
+
-S
+S
COM
VCVP
VCCP
RCCP
-LS
+LS
On/Off
P
Output Good
VRFV
VRFI
RCVP
Fig. 4-8: Output current programming by external voltage source.
(ZUP rear panel view)
The Com pin at the external control connector is connected to the -Sense potential. NEVER
connect the Com pin (pin10) to any potential, as it may damage the power supply.
Avoid connection of resistors greater than 4kohm or voltage greater than 4V for external resistor
or voltage programming, as it may cause the output voltage and current to exceed the power
supply rating. The display will NOT show the actual voltage and current when such resistor
2
1
CAUTION
CAUTION
or voltage is applied for programming.
4.4.13 Auto Parallel Operation
1.Up to five units of the same rating canbe connected in an auto-parallel combination to provide up to five times the output currentcapability. One of the power supplies operates asa master and the remaining units as slaves. The slaveunits are analog programmedby the master unit. At remote operation, only the master unitcan be programmed by the computer while the slaveunits may be connected to the computer foractual voltage and currentreadback only.
2. Foldback protection if desired,may only be used with the master unit. Whenthe master unit shuts down it programs the slaveunits to zero outputvoltage.
3. Setting the voltage and current:
The output voltage of the slave units should be programmed higherthan the output and the master to
avoid interference with the masterCV control. Output voltage of themaster should be programmed to the desired voltage, and the current limitto the desired load current divided bythe number of
parallel units. During operation,the master unit operates at CV mode and theslave units at CCmode.
4.While operating in CV mode,the master unit regulates the output voltage and the slave units operate as controlled current source, followingthe master output current. It is recommended to designthe power system so that eachunit will supply up to 95% of it’s current rating, because of animbalance which may be caused bycabling and connections voltage drop.
5. Over Voltage Protection:
OVP of the slave units should be adjusted higher than theMaster OVP. When the master unit shuts down, it programs the slaveunits to zero outputvoltage. If a slaveunit shuts down (whenit’s OVP is set lower than the master output voltage), only that unit will shutdown and remaining slave units will supply all the loadcurrent.
6. Connection to the Load:
sensing. Refer Fig. 4-9, 4-10& 4-11for typical connections of paralleled power supplies. The figure below shows connection of twounits, however the sameconnection method applies for up to 5 units.
The master unit OVP should be adjusted to thedesired OVP level. The
At auto-parallel mode, power supplies can be connected inlocal or remote
-S
+S
COM
VCVP
VCCP
RCCP
-S
+S
COM
VCVP
VCCP
To other slaves
RCCP
14
P
2
14
P
2
13
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
13
-LS
+LS
On/Off
Output Good
VRFV
VRFI
RCVP
1
MASTER
POWER SUPPLY
SLAVE POWER SUPPLY
+V
-V
+V
-V
+
LOAD
_
Fig. 4-9: Auto-parallel with localsensing
(ZUP rear panel view)
NOTE
With local sensing it is important to minimize the wire length and resistance. Also the wires
resistance should be as close as possible to achieve current balance between power supplies.
-S
+S
COM
P
VCVP
VCCP
RCCP
-S
+S
COM
VCVP
VCCP
To other slaves
RCCP
14
13
-LS
+V
+LS
On/Off
Output Good
MASTER
POWER SUPPLY
VRFV
VRFI
-V
+
RCVP
2
1
13
14
-LS
+LS
On/Off
P
Output Good
SLAVE POWER SUPPLY
+V
LOAD
_
VRFV
VRFI
RCVP
2
1
-V
Fig. 4-10: Local sensing with
distribution terminals. (ZUP rear panel view)
-S
+S
COM
VCVP
VCCP
RCCP
-S
+S
COM
VCVP
VCCP
To other slaves
RCCP
+S
-S
13
14
-LS
+LS
On/Off
P
Output Good
MASTER
POWER SUPPLY
+V
+S
VRFV
VRFI
RCVP
13
1
+S
-S
2
14
-V
+
LOAD
-LS
+LS
On/Off
P
Output Good
SLAVE POWER SUPPLY
VRFV
VRFI
RCVP
1
2
+V
-S
-V
Fig. 4-11:Auto parallel with
remote sensing
_
(ZUP rear panel view)
4.4.14 Series Operation
1. GENERAL: Two power supplies of thesame rating can be connected in series to increasethe output voltage or to provide bipolar output voltage.
CAUTION
When two power supplies are connected in series, they should be programmed to the same output
voltage to prevent damage to the lower voltage supply at short circuit condition.
2. Series connection for increasedoutput voltage:
2.1 General: At this operation mode, two units are connected so their outputs are summed. Set the
current limits of each power supply to the maximum that the load can handle without damage. It is recommended to connect diodes in parallel to each unit output to prevent reverse voltage during start­up condition or in case one of the units shuts down. Each diode should be rated to at least the power supply’s output current. Refer to Fig: 4-12 and 4-13for this operating mode.
CAUTION
When power supplies are connected in series, and the load or one of the output terminals
is grounded, no point may be at a greater potential(+or-)from ground than that specified
on the front panel marking.
POWER
SUPPLY
+LS
POWER SUPPLY
+LS
-LS
-LS
+S
+
_
-S
+S
+
_
-S
+LS
+S
POWER
SUPPLY
-LS
+LS
POWER SUPPLY
-LS
+
-S
+S
+
-S
_
+
LOAD
_
_
Fig. 4-12: Series connection withlocal sensing.
Fig. 4-13: Series connection, remotesensing.
2.2 Remote programming at seriesoperation for increased output voltage:
1. Programming by external voltage; The analog programmingcircuits of the ZUPpower supply are referenced to the - Sense potential. Therefore, the circuits used tocontrol each unit must be separated and floated from each other.
2. Programming by external resistor:Programming by external resistor is possible. Refer to Fig. 4-5 and Fig. 4-6for details.
3. Programming via the communicationport (RS232/RS485): The communication port isisolated from the output voltage, therefore power supplies connected inseries, can be chained using the Remote-in and Remote-out connectors.
+
LOAD
_
3. Series connection for bipolaroutput voltage:
3.1 General: At this operation mode, two units are configured as a bipolar voltage/current source. Set the current limits of each power supply to the maximum that the load can handle without damage. It is recommended to connect diodes in parallel to each unit output to prevent reverse voltage during start­up condition or in case one of the units shuts down. Each diode should be rated to at least the power supply’s output current. Refer to Fig. 4-14 for thisoperating mode.
+LS
+S
+
POWER SUPPLY
-LS
_
-S
+
COM
LOAD
+LS
+S
_
+
POWER SUPPLY
_
-S
-LS
Fig. 4-14: Series connection forbipolar output
3.2 Remote programming at seriesoperation for bipolar output voltage:
1. Programming by external voltage; The analog programmingcircuits of the ZUPpower supply are referenced to the - Sense potential. Therefore, the circuits used tocontrol each unit must be separated and floated from each other.
2. Programming by external resistor:Programming by external resistor is possible. Refer to Fig. 4-5 and Fig. 4-6for details.
3. Programming via the communicationport (RS232/RS485): The communication port isisolated from the output voltage, therefore the serialy connected powersupplies can be chained using the Remote-In and Remote-Out connectors.
4.4.15 Output Good Signal
Output Good Signal is an open collector output, referenced to COM potential, indicating the status of the power supply output. While the power supply operates normally, the Output Good is low (0~0.8V). When the power supply output is disabled due to activated OVP, OTP or FOLD protection, or by OUT set to off, or by ac ON/OFF set to off, then the output signal stops conducting. The maximum sink current is 10mA and the maximum voltage is 40VDC.
CAUTION
The Output Good Signal is referenced to the COM potential, therefore pay attention NOT to
short it to another potential as it may damage the unit.
Typical applications of Output Good Signal
1. In multiple power supplysystems, it is possible to disable all the units whena critical unit fails. Refer to Fig 4-15 for typicalconnection diagram.
Critical ZUP Unit # 1
OUT.GOOD
()
For models with output voltage rating greater than 40V use
*
a Zener diode to limit the Output Good voltage below 40V. The resistor and Zener power rating must be greater than the maximum actual power dissipation.
Fig. 4-15: Disabling multiple supplysystems.
+V
PCn
COM
-V
I = 5mA
PC1
()
*
ZUP #
ZUP #
n
n
+V
ON/OFF
COM
-V
+V
ON/OFF
COM
-V
PC1
PCn
2. Hierarchical structure in multiplesupply systems:It is possible to define a hierarchy inmultiple supply systems by enabling any N+1unit by the Output Good signal of the Nunit. In this structure, failure of the N unit will causeall the following units to bedisabled. Refer to Fig 4-16 for typicalconnections diagram.
ZUP # 1
+V
OUT.GOOD
ON/OFF
COM
-V
PC1-A
()
*
ZUP #
n
OUT.GOOD
+V
ON/OFF
COM
PC( -1)-B
n
ZUP # 2
OUT.GOOD
ON/OFF
-V
+V
COM
()
*
PC2-A
PC1-B
Fig. 4-16: Hierarchical structure in
multiple supply systems.
CHAPTER 5 RS232 & RS485 REMOTE CONTROL
5.1 INTRODUCTION
This chapter describes the operation of the ZUP series via the serial communication port. details of the initial set-up, operation via RS232 or RS485, the command set and the communication protocol are described in this chapter.
5.2 CONFIGURATION
5.2.1 Address setting
The ZUP addresses can be set to any address between 01 and 31. Follow the procedure described below to set the address.
1. Momentarily press the ADDR pushbutton on the front panel so the ADDR LED illuminates and the VOLTS displayshows ‘Addr’.
2. Rotate the front panel knob. While rotating the knob the AMPS display will show the selected address. When the rotation is stopped, the address shownwill be the selected address. The display will return to show the actual voltage and current approx. 3 sec. from termination of rotating knob.
3. While the unit isin operation, depressing the ADDR pushbutton willcause the display to show the selected address.
5.2.2 RS232 or RS485 selection
To select betweenRS232 or RS485 serial communication the followingsteps should be taken.
1. Press and hold REMpushbutton.(holding REM depressed for more than 1sec does notchange the local/remote status).
2. Press and hold REMpushbutton.After approx. 3sec. the display will continuously cyclebetween
‘rs232’ and ‘rs485’ approx. every3sec.
3. To select RS232, releasethe REM pushbutton while ‘rs232 is displayed. To selectRS485, release
the REM pushbutton while ‘rs485is displayed.
4.Approx. 3sec after releasing the REM, the display returns toshow the actual voltage and current.
5.2.3 Baud rate setting
Six optional rates are possible:300, 600, 1200, 2400, 4800, 9600. To select the desired rate, the following steps should be taken. The power supply should be at Local operation mode during the following procedure:
1. Press and hold ADDR pushbutton. After approx. 3 sec. the display will continuously cyclebetween
the six optional rates approx.every 2 seconds.
2. To select the desiredrate, release ADDR while thatrate is displayed.
3.After releasing ADDR the display will returnto show the actual voltage and current.
5.2.4 Local/Remote selection
To enable the operation via RS232 or RS485, the power supply should be at Remote mode. At this mode, all the front panel functionsare disabled except Local/Remote pushbutton.
Transition from Local to Remote control:
1. Via the front panel: Momentarily press REMpushbutton so the REM LED illuminates. To return from Remote to Local control, momentarily pressREM pushbutton so the REM LED extinguishes.
2. Via the serial communication port (RS232/RS485): By sendinga :RMTn; command to the power supply. Referto par. 5.5.2.
5.3 REMOTE PROGRAMMING VIA RS232
5.3.1 Introduction
The RS232 interface is accessible through the rear panel IN/OUT jacks. The jacks are 8 contacts each and conform to EIA/TIA-568A requirements. The IN and OUT jacks are used to connect the units in a RS232 or RS458 chain toa controller. The data format is ASCII, 8 bits/character no parity bit, one stop bit. The baud rate can be selected to one of the 6 possible rates between 300 and 9600bps (refer to par.5.2.3).Rrefer topar.5.6 fordetailed explanation. Up to 31 ZUP units can be connected to the RS232control as shown in Fig.5-1.
RS232
RS485
RS485
ZUP (1)
10m max.
Fig. 5-1: Linking ZUP units with RS232 control.
1000m max.
ZUP (2)
5.3.2 Rear panel connectors pinout
+
RXD
RXD
TXD
TXD
RXD
RXD
TXD
TXD
TX(RS232)
_
SG
+
RX (RS232)
_
Not used
+
NC
_
SG
+
NC
_
Not used
IN
OUT
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
Shield (connector enclosure)
ZUP (31)
Fig. 5-2: Rear panel connector pinout
(ZUP rear panel view)
Tx and Rx are used for RS232 communication. Txd +/- and Rxd +/- are used for RS485
communication. Refer to RS232 and RS485 cables description for connection details.
NOTE
5.3.3 RS232 cable ( PC to ZUP ) - NC403 , NC401
The RS232 is used only for connecting the power supply to the controller PC. For linking several power supplies, refer to par. 5.3.4.
13
1
8
1
Fig. 5-3: RS232 cable with DB-25 female connector - NC403
DB-25 CONNECTOR
PIN NO.
1 2 3 7
NAME SHIELD TX RX SG
8 PIN CONNECTOR
PIN NO.
3 7 5
NAME
SHIELD RX TX SG
REMARKS
TWISTED
PAIR
5
1
Fig. 5-4: RS232 cable with DB-9 female connector - NC401.
DB-9 CONNECTOR
PIN NO.
HOUSING
2 3 5
NAME SHIELD RX TX SG
8 PIN CONNECTOR
PIN NO.
HOUSING
7 3 5
NAME
SHIELD TX RX SG
REMARKS
TWISTED
PAIR
5.3.4 Linking power supplies - NC405
It is possible to link up to 31 ZUP units, using rear panel In/Out connectors and linking cables as shown in Fig. 5-1. The first unit communicates with the PC via RS232 as shown in Figs. 5-3 and 5-4. The other units are linked by RS485 interface. Construction of thelinking cable is shown in Fig. 5-5.
1
8
1
8
8
Fig. 5-5: ZUP units linking cable.
EIA/TIA-568A SHIELDED CONNECTORS
8 PIN CONNECTOR (IN)
PIN NO.
HOUSING
5 2 4 6 8
NAME SHIELD SG
-
TXD
+
TXD
-
RXD
+
RXD
8 PIN CONNECTOR (OUT)
PIN NO.
HOUSING
5 2 4 6 8
NAME
SHIELD SG
-
TXD
+
TXD
-
RXD
+
RXD
1
REMARKS
5.4 REMOTE PROGRAMMING VIA RS485
5.4.1 Introduction
For operation environments that require high noise immunity or long distance communication, it is recommended to use the built-in RS485 interface. The RS485 interface is accessible through the rear panel In/Out jacks in a similar way to the RS232. The communication is a four-wire type. Refer to par. 5-6 for detailed explanation. Up to 31 ZUP units can be connected to the RS485 control as shown in Fig. 5-6.
RS485
RS485
RS485
ZUP (1)
1000m max.
ZUP (2)
Fig. 5-6: Linking ZUP units to RS485 control.
5.4.2 RS485 cable ( PC to ZUP ) - NC402
5
1
Fig. 5-7: RS485 cable with
DB-9 female connector.
DB-9 CONNECTOR
PIN NO.
HOUSING
9 8 1 5 4
NAME SHIELD TXD TXD SG RXD RXD
ZUP (31)
8
1
8 PIN CONNECTOR
PIN NO.
-
+
-
+
HOUSING
6 8 5 2 4
NAME
SHIELD
-
RXD
+
RXD SG
-
TXD
+
TXD
REMARKS
TWISTED
PAIR
TWISTED
PAIR
5.4.3 Linking power supplies
Power supplies are linked inthe same way as described in par.5.3.4.
5.5 ZUP SERIES COMMAND SET DESCRIPTION
The ZUP command set is divided into four categoriesas follows: 1. Initialization Control
The commands structure, syntax, and registers definition are described in this paragraph as listed above.
2. ID Control
3. Output Control
4. Status Control
5.5.1 Initialization control
#
Commands
1 :ADRn;
2 :DCL;
Description
Sets the power supply address. ADR is followed by the address whichncanbe 01 to31.
Clears the communication buffer and the following registers:
1. Operational status register
2.Alarm (fault) status register
3. Programming error register
3 :RMTn;
4 :RMT?;
Sets the power supply to local or remote mode. (This command is active when the unit is either in Local or Remote modes).Transition from Local to Remote mode is made viathe front panel only. :RMT0; Transition from Remote to Local mode. :RMT1; Transition from latched Remote to non-latched Remote. :RMT2; Latched remote: Transition back to Local mode or to non- latched Remote can be made viathe serial port (RS232/485). At this mode, the front panel Local/Rem function is disabled. Escape from this mode to non -latched remote mode can be made by turning the AC ON/OFF to OFF and after approx.10sec.to ON again.
Returns the remote/local setting. The returned data is an ASCII string. RM1 (The unit is inremote mode) RM2 (The unit is inlatched remote mode)
5.5.2 ID control commands
#
Commands
1 :MDL?;
Description
Returns the power supply modelidentification as anASCII string: Nemic-Lambda ZUP(XXV)-(YYA). XX - The rated output voltage YY - The rated output current example: Nemic-Lambda ZUP(6V-33A)
2 :REV?;
Returns the software version as an ASCII string: VerXX-YYA.B XX- The rated output voltage YY- The ratedoutput current A.B- Version identifier example: Ver 6-33 1.0
5.5.3 Output control
#
Commands
1 :VOLn;
Description Sets the output voltage value in volts. This programmed voltage is the
actual output at constant-voltage mode or the voltage limit at constant current mode. The range of the voltage values are as shownin table 5-1. Use all digits for voltage programming
Model MIN. ZUP6-XY 0.000 ZUP10-XY 00.000 ZUP20-XY 00.000 ZUP36-XY ZUP60-XY ZUP80-XY ZUP120-XY
Table 5-1: Voltage programming range.
Example - ZUP6-XY :VOL5.010; ZUP10-XY :VOL08.500;
00.00
00.00
00.00
000.00
MAX.
6.000
10.000
20.000
36.00
60.00
80.00
120.00
Note: The ZUP can accept programmed value higher by up to 5% than the table values, however it is not recommended to program power supply over therated voltage.
2 :VOL!;
3 :VOL?;
4 :CURn;
Returns the string (Set Voltage) followed by the present programmed
SV
output voltage value. The actual voltage range is as shownin table 5-1. example: SV5.010 SV08.500
Returns the string (Actual Voltage)followed by the actual outputvoltage.
AV
The actual voltage range is the same as theprogramming range. example: AV5.010 AV08.500
Sets the output current in Ampers. This programmed current is the actual output current at constant-current mode or the current limit at constant voltage mode. The programmingrange is shown in table 5-2: Use all digits for current programming.
Model MIN. ZUP6-33 00.00 ZUP6-66 00.00 ZUP6-132 000.00 ZUP10-20 00.000 ZUP10-40 ZUP10-80 ZUP20-10 ZUP20-20 ZUP20-40 ZUP36-6 ZUP36-12 ZUP36-24 ZUP60-3.5 ZUP60-7 ZUP60-14 ZUP80-2.5 ZUP80-5 ZUP120-1.8 ZUP120-3.6
Table 5-2: Current programming range.
00.00
00.00
00.000
00.000
00.00
0.000
00.000
00.000
0.000
0.000
00.000
0.0000
0.000
0.0000
0.000
MAX.
33.00
66.00
132.00
20.000
40.00
80.00
10.000
20.000
40.00
6.000
12.000
24.000
3.500
7.000
14.000
2.5000
5.000
1.8000
3.600
Note: The ZUP can accept values higher by 5% than the rating. Itis recommended to set the output current to 105% of the rating if the unit is required tosupply the rated current.
Example - ZUP60-3.5 :CUR3.000; ZUP10-40 :CUR07.50;
5.5.3 Output control continued
#
Commands
5 :CUR!;
6 :CUR?;
7 :OUTn;
8 :OUT?;
9 :FLDn;
10 :FLD?;
Description
Returns the string (Set Amper) followed by the present programmed
SA
output current. The programmed value range is shown intable 5-2. example- SA3.000 SA07.50
Returns the string (Actual Amper) followed by the actual output current.
AA
The actual current range isthe same as the programming range. example- AA3.000 AA07.50
Sets the output to On or Off. :OUT1; - Output On :OUT0; - Output Off
Returns followed bythe output On/Off status.
OT
OT1 - Output is On OT0 - Output is Off
Sets the Foldback protection to On or Off. :FLD1; Arm the foldback protection. :FLD0; Release the foldbackprotection. :FLD2; Cancel the foldbackprotection. When the foldback protection is activated, :FLD0; will release the protection and re-arm it while :FLD2; will cancel the protection. If the protection has not been activated,both commands are the same.
Returns followed by the Foldback protectionstatus.
FD
FD1 - Foldback is armed FD0 - Foldback is released
11 :OVPn;
12 :OVP?;
Sets the over-voltage protection level in volts. Over-voltage range settings are given in table 5-3:
Model MIN.
ZUP6-XY 0.20 ZUP10-XY 00.5 ZUP20-XY 01.0 ZUP36-XY 01.8 ZUP60-XY 03.0
ZUP80-XY 04.0 ZUP120-XY
Table 5-3: Over-voltage programming range.
006.0
MAX.
7.50
13.0
24.0
40.0
66.0
88.0
132.0
Example - ZUP10-XY :OVP08.4;
Returns the string followed by the present programmed over-voltage
OP
protection value. The over-voltage range isgiven in table 5-3.
Example- OP08.4
5.5.3 Output control continued
#
Commands
Description
13 :UVPn;
14 :UVP?;
15 :ASTn;
16 :AST?;
Sets the under-voltage protection limits in volts. Under-voltage range settings are given in table 5-4:
Model MIN. ZUP6-XY 0.00 ZUP10-XY 0.00 ZUP20-XY 00.0 ZUP36-XY 00.0
ZUP60-XY 00.0 ZUP80-XY 00.0 ZUP120-XY 000.0
Table 5-4: Under-voltage programming range.
MAX.
5.98
9.97
19.9
35.9
59.8
79.8
119.8
Example - ZUP20-XY :UVP07.3;
Returns the string followed by the present programmed under-voltage
UP
protection value. The under-voltage range isgiven in table 5-4.
example- UP07.3
Sets the auto-restart mode to On or Off. :AST1; - Auto-restart is On :AST0; - Auto-restart is Off
Returns the string followed by the auto-restart modestatus.
AS
AS1 - Auto-restart is ON AS0 - Auto-restart is Off
5.5.4 Status control
5.5.4.1 Registers structure
1. Operational StatusRegister: The operational status register records signals that are part of the power supply’s normal operation. In addition to the normal operation data, the register holds an alarm bit which indicates that one of the alarm (fault) register bits is set. The register is automatically updated and reading it does not change it’s content. Clearing the register is done by DCL command. See table 5-5 for Operational Status Register content.
Bit Name cc/cv fold ast out srf srv
srt alarm
Table 5-5: Operational status register content.
Note: *1 In case of AC fail, the alarm status register ‘AC fail’bitwill be set but will not setthe alarm bit.
Bit No Meaning
‘0’ - Indicates constant voltage, ‘1’ - constant current.
1
‘1’ - Indicates foldback protection is armed.
2 3
‘1’ - Indicates auto-restart is on, ‘0’ - auto-restart is off. ‘1’ - Indicates output is on , ‘0’ -output is off.
4
‘0’ - Indicates foldback protection SRQ is disabled , ‘1’ - enabled.
5
‘0’ - Indicates over voltage protection SRQ is disabled , ‘1’ - enabled.
6 7
‘0’ - Indicates over temp. protection SRQ is disabled , ‘1’ - enabled. ‘1’ - Indicates that an alarm register bit is set. (note*1)
8
2.Alarm Status Register: The alarm status register records fault conditions occurring during power supply operation. Any set bit in this register causes the ‘alarm’ bit in the operational status register to be set. Reading the register does not change it’s content. The register is cleared by :DCL; command.
Bit Name
Bit No ovp otp a/c fail fold prog
Table 5-6: Alarm status register content.
Meaning
1
‘1’ - Indicates that the over-voltage protection was tripped ‘1’ - Indicates that the over-temperature protection was tripped
2
‘1’ - Indicates that a failure occurred at the input voltage supply
3
‘1’ - Indicates that the foldback protection was activated
4
‘1’ - Indicates a programming error has occurred
5
(*3) (*3) (*1) (*2) (*3)
Notes: (*1) Since at eachAC turnoff theAC fail bit is generated and stored,it is recommended to
send a :DCL; command followingapplication of AC voltage to the power supply, to clear the
alarm status register. (*2) FOLD bit is automaticallyreset upon cancellation of FOLD protection. (*3) OVP, OTP and ‘prog’ bits reset atAC turn-off or by:DCL; command.
In case the OTP or OVP is triggered, the front panel control is disabled untiltheAC input is recycled by turning the AC ON/OFF switch to OFF andafter approx. 10 sec.to ON.
3. Error Codes Register: The error codes register records errors that occurred during the programming of the power supply. Any set bit in this register causes the ‘prog’ bit in the alarm status register to be set. Reading the register does not change it’s content. The register is cleared by :DCL; command.
Bit Name not used wrong command buffer overflow wrong voltage
wrong current
Bit No
1
Meaning
‘1’ - Indicates that an unknown string was received
2
‘1’ - Indicates an overflow in the communication buffer
3
‘1’ - Indicates an attempt to program the power supply to a voltage
4
out of specification limits. ‘1’ - Indicates an attempt to program the power supply to a current
5
out of specification limits.
Table 5-7: Error codes register content.
5.5.4.2 Status control commands
#
Commands
1 :STA?;
2 :ALM?;
Description
Reads the operational status register content. Returns the string followed by ASCII characters representing the register’s content. Refer to table 5-5 for the register content description. example- OS00010000
Reads the alarm status register content. Returns the string AL followed by ASCII characters representing the register’s content. Refer to table 5-6 for the register content description. example- AL00000
OS
5.5.4.2 Status control commands continued
#
Commands
Description
3 :STP?;
4 :STT?;
Reads the programming error registercontent. Returns the string followed by ASCII characters representing the register’s content. Refer to table 5-7 for the register content description. example- PS00000
Reads the complete status of the power supply. This query returns ASCII characters representing the followingdata: AV<actual voltage > SV<voltage setting> AA<actual current> SA<current setting> OS<operational status register> AL<alarm status register> PS<programming error register>
example: AV5.010SV5.010AA00.00SA24.31OS00010000AL00000PS00000
PS
5.6 COMMUNICATION PROTOCOL
5.6.1 General Information
The average command processing time of the ZUP Series is 15mSec. It is not recommended to send
strings of commands to theZUP power supply withoutconsidering the processing time.
For query commands (?,!),wait until the ZUP reply message has been completed , before sending a
new command.
5.6.2 Accessing a ZUP Unit
The default condition of the ZUP series is Listen mode. In order to access a ZUP unit, for sending a command or query,the address of that unit should besent by the host controller (:ADRn;). The ZUP that recognizes it’s address becomes active and can communicate with the host controller. The other units remain in Listen mode, waiting to receive their address. To access another unit, the controller should send the address of that unit. The previously active unit changes it’s state to Listen mode and the addressed unit becomes active.
5.6.3 End of Message
The messages generated by theZUP are terminated by an endof message: < CR > carriage returncharacter < LF > line feedcharacter
When sending a message tothe ZUP, there is no need for the endof message characters.
5.6.4. COMMUNICATION TEST SET UP
1. Equipment :
2. PC Set Up :
PC with Windows HyperTerminal Private Edition software installed , ZUP Power Supply , RS232
cable (NC401 when the PC uses DB-9 or NC403 when the PC uses DB-25 connector).
OpenHyperTerminal Private Edition...... New Connection
2.1
Entera name
2.2
Connectto...................... DirecttoCom1 or Com2
2.3
Setthe PortPropertiesas follows:
2.4
Bits per second...................... 9600
Data dits...................................... 8
Parity.................................... None
Stop bits....................................... 1
Flow control..................... Xon/Xoff
Open Properties in the program:
2.5
3. ZUP Set Up
4. Communication
ATTENTION:
File:............... Properties
Setting: ASCII Set Up
2.6
select Echo characters locally
Press forcapital letters
2.7 Caps Lock
Connect ZUPPowerSupplytothe PC using RS232cable (NC401or NC403)
3.1
Set via the front panel: Baud Rate 9600, RS232/RS485 to RS232, address:01
3.2
Set Rem/Local to Rem (Rem LED illuminates)
3.3
Model identification test:
4.1
PC:write
ZUPresponse:
Commandtest:
4.2
PC: write: (for n refer 5.5.3)
The ZUP output should turn on and display will show the output voltage and actual
output current.
Donot useBackspace,Enter, Ctrl or Alt keys. Ifan error was made duringwriting , press “;” and write againthe command.
:ADR01;:MDL?;
Nemic-Lambda<XXV-YYA>
:OUT1; :VOLn; :CURn;
48
5.7 SERVICE REQUEST
5.7.1 Service Request (SRQ)
Service request is a message generated by the ZUP power supply to interrupt the controller. SRQ can be generated by a power supply fault condition. Each of the following conditions can generate SRQ message:
1. Over Voltage Protection (OVP).
2. Over Temperature Protection (OTP).
3. Foldback Protection. The operator decides which of the conditions are defined as faults. Enabling or disabling a condition from generating SRQ message does not affect the condition within the power supply.
5.7.2 Service Request message
The service request message consists of three characters terminated by EOS<CR><LF>. The first character identifies the SRQ cause: 1-Foldback , 2-OVP , 3-OTP. The 2’nd and 3’rd characters identify the ZUP power supply address.
Example: String generated by a ZUP unit :120<CR><LF> , means foldback protection was activated
in power supply address 20.
5.7.3. Service request enable/disable commands
# Command Description
1 :SRVn; Enable or disable OVP service request.
:SRV1; Enable OVP service request. :SRV0; Disable OVP service request.
2 :SRV?; Returns QV followed by the OVP service request status.
:QV1; OVP service request enabled. :QV0; OVP service request disabled.
3 :SRTn; Enable or disable OTP service request.
:SRT1; Enable OTP service request. :SRT0; Disable OTP service request.
4 :SRT?; Returns QT followed by the OTP service request status.
:QT1; OTP service request enabled. :QT0; OTP service request disabled.
5 :SRFn; Enable or disable Foldback protection service request.
:SRF1; Enable Foldback protection service request. :SRF0; Disable Foldback protection service request.
6 :SRF?; Returns QF followed by the Foldback protection service request status
:QF1; Foldback protection service request enabled. :QF0; Foldback protection service request disabled.
49
CHAPTER 6 MAINTENANCE
6.1 INTRODUCTION
This chapter contains maintenance and calibration information for theZUP power supply series.
6.2 UNITS UNDER WARRANTY
Units requiring repair during the warranty period should be returned to a Nemic-Lambda authorized service facility. Refer to the address listing on the back cover of this user’s manual. Unauthorized repairs performed by other than authorized service facilities mayvoid the warranty.
6.3 PERIODIC MAINTENANCE
No routine maintenance of the ZUP power supply is required except for periodic cleaning. To clean, disconnect the unit from the AC supply and allow 30sec for discharging internal voltage. The front panel and the metal surfaces should be cleaned using a dry cloth. Use low pressure compressed air to blow dust from the unit.
6.4 ADJUSTMENT AND CALIBRATION
No internal adjustment or calibration are required. Units that are returned for service will be calibrated at the service facility. There is NO REASON toopen the ZUP cover.
6.5 PART REPLACEMENT AND REPAIRS.
As repairs are made only by the manufacturer of authorized service facilities, no part replacement information will be discussed here. In case of failure, unusual or erratic operation of the unit, contact a Nemic-Lambda sales or service facility nearest you. Please refer to the Nemic-Lambda sales offices listed on the back coverof this user’s manual.
6.6 FUSE RATINGS
ZUP200Series(ZUP6-33,ZUP10-20,ZUP20-10,ZUP36-6,ZUP60-3.5,ZUP80-2.5,ZUP120-1.8):T8A 250V ZUP400Series(ZUP6-66,ZUP10-40,ZUP20-20,ZUP36-12,ZUP60-7,ZUP80-5,ZUP120-3.6): T10A 250V
ZUP800Series (ZUP6-132,ZUP10-80,ZUP20-40,ZUP36-24,ZUP60-14): F20A 250V
ZERO-UP USER’S MANUAL INDEX
A
ac cables ac fail accessories address adjustment alarm status amps display auto-parallel automatic start
B
baud rate bipolar voltage buffer overflow
C
calibration communication constant current constant voltage cooling cv indicator cc indicator
D
display
E
error code external resistor external voltage
F
foldback fuse
G
grounding
H
humidity
Hyper Terminal
6 46 6 24,26,38 50 46 23 33 30
38 36 46
50 47 27 27 12 23 23
23
46 31 32
23, 29 2, 50
2
8
48
I
ID control initialization
J
jacks (front panel)
L
last setting memory linking power supplies local/remote local sensing
M
multiple loads maintenance
O
operational status otp output good over voltage
P
parallel operation parity
R
rack mounting remote sensing registers structure RS232 RS485 RXD RX (RS232)
S
safe start safety symbols series operation shield status control SRQ
42 42
21
30 40 38, 23 14
15, 16 50
45 46 37 28
33 46
12 15 45 38, 39 38, 41 41 39
30 3 35 39, 40, 41 45 49
T
TXD TX (RS232)
U
under voltage
V
volts display
W
wire size wrong command
41 39
28
23
13 46
IA549-04-01E
AD0204
ZERO-UP 200W/400W/800W
Programmable DC Power Supplies
UP
LAMBDA GROUP Europe / North America
DENSEI-LAMBDA GROUP Asia / Far East / Middle East
GLOBAL NETWORK GLOBAL NETWORK
GLOBAL NETWORK
Lambda Scandinavia Powerware AB. Sagvagen 2, SE-184 25 Akersberga, Sweden Tel: +46-8-598-94090 Fax: +46-8-540-66096 http://www.lambda-scandinavia.com
SCANDINAVIA
Powerware GmbH D-77844 Achern, Postfach1367 D-77855 Achern, Karl-Bold-Str.40, Germany Tel: +49-7841-666-0 Fax: +49-7841-5000 E-mail: info.germany@powerware.com
GERMANY
Coutant Lambda Ltd.. Kingsley Avenue Ilfracombe, Devon EX 34 8ES United Kingdom Tel: +44-1271-856666 Fax: +44-1271-864894 http://www.lambda-gb.com
U.K.
Lambda Electronics (Canada) Inc. 16829B Hymus Blvd. Kirkland,Quebec. H9H 3L4 Canada Tel: +1-514-695-8330 Fax: +1- 514-695-8168
CANADA
Shanhai Office of Wuxi Nemic-Lambda Electronic Co. Ltd. 4F 2008 Hongmei Bldg, Hongmei Road, Cao He Jing Hi-Tech Park, Shanghai, China 200233 Tal: +86-21-6485-0777 Fax: +86-21-6485-0666
Densei-Lambda K.K.-Beijing Office Room 818 Office Tower One, Beijing Junefield Plaza, No.6 Xuanwumenwai St., Xuanwu District, Beijing P.R.CHINA 100052 Tel: +86-10-6310-4872 Fax: +86-10-6310-4874
CHINA
Densei Lambda Hong Kong Branch Room. 8, 27/F, Mega Trade Center 1 Mei Wan St. Tsuen Wan, N.T. Hong Kong Tel: +852-2420-6693 Fax: +852-2420-3362
HONG KONG
Densei Lambda K.K. Korea Branch 6F Songok Bldg. 4-1 Soonae-Dong Pundang-Gu, Songnam-Shi Kyonggi-Do, 463-020 Korea Tel: +82-2-556-1171 Fax: +82-2-555-2706
KOREA
Nemic-Lambda (M) SDN. BHD. No.7.3, 7th Floor, Jaya Shopping Center, Jalan Semangat Section 14, 46100 Petaling Jaya Selangor, D.E, Malaysia Tel: +603-7957-8800 Fax: +603-7958-2400
MALAYSIA
Nemic-Lambda (S) PTE Ltd. Blk 1008 Toa Payoh North # 06-01/08 Singapore 318996 Tel: +65-6251-7211 Fax: +65-6250-9171
SINGAPORE
Nemic Lambda Ltd. Sales Office: Kibbutz Givat Hashlosha Tel-Aviv 48800, Israel Tel: +972-3-9024-333 Fax: +972-3-9024-777 Plant: POB 500 Karmiel Industrial Zone 20101, Israel Tel: +972-4-9887-491 Fax: +972- 4-9583-347 http://www.nemic.co.il
ISRAEL
Invensys Power Systems S.p.A. Via Pellizza da Volpedo, 53-20092 Cinisello Balsamo, Milano, Italy Tel: +39-02-660-40540 Fax: +39-02-660-40650
ITALY
Invensys Power Systems SAS, Departement LAMBDA ZAC des Delaches, BP 77-Gometz-le-Chatel 91940 LES ULIS Cedex-France Tel: +33-1-60-12-74-00 Fax: +33-1-60-12-74-01 E-mail: mailbox.lesulis@psd.invensys.com http://www.invensys-power-systems.fr
FRANCE
Densei-Lambda K.K. Head Office: 1-11-15 Higashi-gotanda, Shinagawa-ku, Tokyo, Japan 141-0022 Tel: +81-3-3447-4411 Fax: +81-3-3447-7784 http://www.densei-lambda.com
JAPAN
Headquarters: Lambda Electronics Inc. 3055 Del Sol Boulevard San Diego, CA 92154 Tel: +1-619-575-4400 Fax: +1-619-575-7185 http://www.lambdapower.com
USA
Sales & Services Lambda Electronics Inc. 45 Fairchild Avenue, Suite A Plainview, New York 11803 Tel: +1-516-629-3000 Fax: +1-516-629-3070
Lambda EMI 405 Essex Rd. Neptune, NJ 07753 Tel: +1-732-922-9300 Fax: +1-732-922-9334 http://www.lambda-emi.com
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