Thank you for your purchase and welcome to the Laguna Tools group of
discriminating craftsman. I understand that you have a choice of where to
purchase your machines and appreciate the confidence you have in our
products.
Every machine sold by Laguna Tools has been carefully designed and well
thought through from a woodworker’s perspective. I cut on our bandsaws,
lathes, table saws, combination machines, and CNC routers and Plasma
machines. Through my hands-on experience, I work hard to make our machines
better. I strive to give you machines that inspire you to create works of art;
machines that are a joy to run and work on; machines that encourage your
performance.
Today, we offer high-performance machines with innovative solutions that meet
the needs of Craftsman and their ever-evolving craft.
I started Laguna Tools as a woodworker and craftsman; I still am and more.
Thank you again for becoming a Laguna Tools customer.
Torben Helshoj
President and Founder -Laguna Tools
Imagination, Innovation and Invention at Work.
2
Table of contents.
Page number
Safety Rules 4
Warranty 9
Noise emission 10
Specification sheet 10
Receiving your machine 11
Introduction to your machine 11
Parts of the machine 11
What you will receive with the machine 16
Where to locate your machine 17
Unpacking your machine 18
Assembly and setup 19
Maintenance 30
Troubleshooting 33
Electrical drawing 35
Exploded view drawings 36
3
Safety Rules.
"WARNING": For Your Own Safety Read Instruction Manual before Operating Lathe
(a) Wear eye protection.
(b) Do not wear gloves, a necktie, or loose clothing.
(c) Tighten all locks before operating.
(d) Rotate work piece by hand before applying power.
(e) Rough out work piece before installing on faceplate.
(f) Do not mount split work piece or one containing a knot.
(g) Use lowest speed when starting new work piece.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habi
and adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON'T USE IN A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet
locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from
the work area.
6. MAKE YOUR WORKSHOP KID PROOF with padlocks, master switc
or by removing starter keys.
7. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not
designed.
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a d
power and overheating. Tabe A shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the chord.
10. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
t of checking to see that keys
hes,
rop in line voltage resulting in loss of
Règles de sécurité
"AVERTISSEMENT" : Pour votre sécurité, lire le manuel d'instru on a en vement avant d' liser le tour à bois.
(a) Portez des lune
(b) Ne pas porter de gants, de cravate, ou de vêtements amples.
(c) Serrer tous les verrous avant d'opérer la machine.
(d) Tourner la pièce à la main avant d'appliquer le courant.
(e) Débiter grossièrement la pièce avant de l'installer sur le plateau de montage.
(f) Ne pas monter une pièce fendue ou comportant un nœud.
(g) U
liser la vitesse la plus lente au démarrage d'une nouvelle pièce.
1. CONSERVEZ TOUS LES DISPOSITIFS DE PROTECTION EN PLACE et en bon état de fonc
2. ENLEVEZ LES CLÉS ET OUTILS. Prenez l'habitude de vérifier si les clés et autres ou
machine avant de la démarrer.
3. CONSERVEZ LA SURFACE DE TRAVAIL PROPRE ET LIBRE D'ENTRAVES. Les endroits encombrés augmentent le risque
d'accident.
4. NE PAS UTILISER DANS LES ENVIRONNEMENTS DANGEREUX. N'
humides, détrempés, ou sous la pluie. Conservez l'espace de travail bien éclairé.
5. TENEZ LES ENFANTS À L'ÉCART. Tous les vis
6. RENDEZ L'ATELIER À L'ÉPREUVE DES ENFANTS avec des verrous, des interrupteurs principaux ou en enlevant les clés
de démarrage sur les
7. NE FORCEZ PAS L'OUTIL. L'ou
lequel il a été conçu.
8. UTILISEZ L'OUTIL APPROPRIÉ. Ne forcez pas un ou
conçu.
été
9. UTILISEZ UNE RALLONGE ÉLECTRIQUE APPROPRIÉE. Assurez-vous que votre rallonge électrique est en bon état et
que le calibre du filage soit adéquat pour transporter le courant que la machine a besoin. Une rallonge de trop
faible calibre induira une perte d'intensité du voltage, ce qui provoquera une surchauffe et une perte de puissance.
Le tableau A indique le bon calibre à u
du moteur. En cas de doute, u
fort calibre.
es de protec
ls ne sont pas trop près de la
lisez pas d'ou ls électriques dans les endroits
iteurs doivent être tenus à une distance sécuritaire de l'aire de travail.
l effectuera un meilleur travail et de façon sécuritaire s'il est u lisé au rythme pour
l ou un accessoire pour effectuer un travail pour lequel il n'a pas
liser en fonc on de la longueur de la rallonge et de la demande en intensité
lisez la rallonge de calibre plus fort. Plus le numéro est pe
onnement.
t, plus la rallonge est de
eration is
11. ALWAYS USE SAFETY GLASSES. Also use a face or dust mask if cutting o
dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use clamps or a vise to hold the work when practical.
It's safer than using your hand and it frees both hands to operate the tool.
13. DON'T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating
15.
DISCONNECT TOOLS before servicing and when changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure power switch is in the
and changing accessories.
p
OFF position before plugging the machine in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended
accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL Seriou
tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is
damaged should be carefully checked to determine that it will operate properly and
perform its intended function - check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that may affect its operation.
A guard or
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of
the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool
other part that is damaged should be properly repaired or replaced.
s injury could occur if the tool is tipped or if the cutting
until it comes to a complete stop.
10. PORTEZ DES VÊTEMENTS APPROPRIÉS. Ne portez pas de vêtements amples, des gants, des colliers, des bracelets,
ou tout autre bijou ou accessoire qui pourrait être entraîné par des pièces mobiles. Des souliers à semelle
dérapante sont également recommandés. achez les cheveux longs et portez un bonnet pour contenir la
an
chevelure trop abondante.
11. PORTEZ DES LUNETTES DE PROTECTION. Portez également u
dégage de la poussière. Veuillez prendre note que les lune
impacts et qu'elles ne sont pas homologuées à
12. IMMOBILISEZ VOTRE TRAVAIL.
C'est plus sécuritaire que d'u
confortablement.
13. NE VOUS ÉTIREZ PAS AU
14. ENTRETENEZ LES OUTILS AVEC SOIN. Gardez les
performances. Suivez les ins
15. DÉBRANCHEZ LES OUTILS avant d'en effectuer l'entr
couteaux.
16. RÉDUISEZ LES RISQUES DE DÉMARRAGE NON INTENTIONNEL. Assurez-vous que l'interrupteur est
fermée avant le branchement d'un ou
17. UTILISEZ LES ACCESSOIRES RECOMMANDÉS. Consultez le manuel d'instru
recommandés. L'u
18. NE VOUS TENEZ JAMAIS DEBOUT SUR UNE MACHINE. Des blessures graves pourraient survenir si la machine
bascule ou si les
19. VÉRIFIEZ LES PIÈCES ENDOMMAGÉES. Avant de poursuivre l'u lisa on d'un l, tout disposi f de prot ou
toute pièce endommagée devra être inspecté pour déterminer si elle peut fonc
l'u
lisa on qui en est prévue. Vérifiez l'alignement des pièces mobiles à savoir s'il y a blocage, un bris, ou toute
autre co
20. SENS D'ALIMENTATION. Alimentez la pièce vers l
seulement.
21. NE LAISSEZ JAMAIS UN OUTIL FONCTIONNER DANS SURVEILLANCE – ÉTEIGNEZ L'OUTIL. Ne laissez pas l'ou
surveillance jusqu'à ce qu'il s'arrête complètement.
lisa on d'accessoires inappropriés pose des risques de blessures aux lisateurs.
ls coupants sont touchés accidentellement.
on qui nuirait à son lisa on. Une pièce ou un protecteur endommagé doit être réparé ou remplacé.
lisez des serres ou un étau pour immobiliser votre travail lorsque c'est possible.
liser votre main, et ça permet de libérer vos deux mains pour opérer l
-DESSUS DE LA MACHINE. Demeurez solidement en équilibre sur vos pieds en tout temps.
du fabricant pour la lubrifica on et l'entr en des accessoires.
l.
a lame ou le couteau dans le sens contraire de sa rota
n masque contre la poussière si le travail exécuté
es de prescrip ordinaire ne résistent pas aux
re de lune es de sécurité.
ls de coupe tranchants et propres pour en rer les meilleures
en ou lors du changement d'accessoires tels que lames ou
en posi
pour connaître les accessoires
onner correctement et selon
on
l sans
on
4
Table A
Ampere Rating Volts Total length of cord in feet
120 25 50 100 150
240 50 100 200 300
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3 pole receptacles that accept the tool's
plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Fig. 1.
The tool has a grounding plug that looks like the plug illustrated in Sketch A in Fig. 1. A temporary adapter,
which looks like the adapter illustrated in Sketch B and C, may be used to connect this plug to a 2 pole receptacle
as shown in Sketch B if a properly grounded outlet is not available. The temporary adapter should be used only
until a properly grounded outlet can be installed by a qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box.
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150 – 250
volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch D. The tool
has a grounding plug that looks like the plug illustrated in Sketch D. Make sure the tool is connected to an outlet
having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool
must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified
service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
Fig. 1
Locking the lathe
It is strongly recommended that the lathe is never be left unattended in the unlocked
condition.
To lock the machine it is recommended that a cover (not supplied) is made to lock the control
panel. We have supplied two concepts for locking the panel (see below). The cover can be
made from wood or plastic.
First, push down the emergency stop. Then lock the cover together by putting padlocks [not
included] on the two handles on the control panel. To safeguard your machine from
unauthorized operation and accidental starting by young children, the use of padlocks is
strongly recommended.
7
Wooden safety cover Padlocks
Emergency stop switch
Plastic safety cover Padlocks
8
Limited Warranty.
New woodworking machines sold by Laguna Tools carry a one-year warranty from the date of
shipping. Laguna Tools guarantees all new machines sold to be free of manufacturer's
defective workmanship, parts, and materials.
We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a
manufacturer's defect. We require the defective item/part to be returned to Laguna Tools. In
the event the item/part is determined to be
damaged due to lack of maintenance, cleaning or misuse/abuse, the customer
will be responsible for the cost to replace the item/part, plus all related shipping charges.
This limited warranty does not apply to natural disasters, acts of
terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning,
damage caused by accident, neglect, lack of or inadequate dust
collection, misuse/abuse or damage caused when repair or alterations have
been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed
(other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. woodworking machine.
Warranty may be voided upon the addition of such noted tools and/or modifications,
determined on a case-by-case basis.
Normal user alignment, adjustment, tuning and machine settings are not
covered by this warranty. It is the responsibility of the user to understand
basic woodworking machinery settings and procedures and to properly maintain the
equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc's cost either by
common carrier, FedEx Ground service or a similar method.
Technical support to install replacement parts is primarily provided by phone, fax, or e-mail.
The labor required to install replacement parts is the responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or other
circumstances not in our control.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.
9
Noise Emission.
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure times, it is not
possible to precisely determine the need for supplementary precautions. The factors
affecting the true level of exposure to operators are clearly the amount of time exposed and
the characteristics of the working environment, such as other sources of dust and noise, etc.,
for example, adjacent machines - in other words, the level of ambient noise. It is possible that
exposure level limits will vary from country to country.
Specification sheet.
Motor Induction,1725RPM, 2 HP 220V Induction,1725RPM, 1.5 HP
110V
Voltage 220v 60hz single phase input, 3
phase output
Recommended
15 amp 15 amp
110v 60hz single phase input3
phase output
breaker size
Swing over bed 18" (457mm) 18" (457mm)
Swing over banjo 13.5" (343mm) 13.5" (343mm)
Outboard swing
32" (813mm) 32" (813mm)
max
Distance between
36" (914mm) 36" (914mm)
centers
Floor to spindle
41.5"(1054mm) 41.5"(1054mm)
center
Floor to bed height 32.5" with pads (826mm) 32.5" with pads (826mm)
Floor space W60" D26" H47"(1524mm,
660mm, 1194mm)
W60" D26" H47"(1524mm,
660mm, 1194mm)
Tool rest 12" (305mm) 12" (305mm)
Speed range high 135 - 3500 RPM 135 - 3500 RPM
Speed range low 50 - 1300 RPM 50 - 1300 RPM
VFD DeltaS1 variable frequency
drive
Drive belt Poly-groove drive belt with
easy access
DeltaS1 variable frequency
drive
Poly-groove drive belt with
easy access
Spindle 1.25" x 8 tpi right hand thread 1.25" x 8 tpi right hand thread
Spindle taper MT 2 MT 2
Spindle lock Spring loaded Spring loaded
Spindle index 14 / 36 / 48 positions with lock 14 / 36 / 48 positions with lock
10
Headstock &
0.375" dia (9.5mm dia) 0.375" dia (9.5mm dia)
tailstock bore
Tail stock travel 4.5" (114mm) 4.5" (114mm)
Tail stock removal Self- ejecting Self- ejecting
Tailstock tapers MT 2 MT 2
Face plate 3" diameter (76mm) 3" diameter (76mm)
Bed material Steel Steel
Weight (Net / ship) 427/452 lbs (194kg / 206 kg) 425/450 lbs(193/205 kg)
Receiving your machine.
Note. It is probable that your machine will be delivered by a third party. Before you unpack
your new machine you will need to first inspect the packing, invoice and shipping documents
supplied by the driver.
Insure that there is no visible damage to the packing or the machine. You need to do this prior
to the driver leaving. All damage must be noted on the delivery documents and signed by you
and the delivery driver. You must then contact the seller (Laguna Tools) as soon as practical.
If damage is found after delivery, contact the seller as soon as is practical.
Note. It is probable that you will find sawdust within your machine. This is because the
machine has been tested prior to shipment from the factory and or Laguna Tools.
Laguna Tools endeavours to test machines prior to shipping to customers as movement can
take place during transportation. It must be noted that additional machine movement can take
place between Laguna Tools and the end user and some adjustments may have to be
undertaken by the customer. These adjustments are covered in the various sections of this
manual.
Introduction to lathes.
This machine is designed to give you years of safe service. Read this owner's manual in its
entirety before assembly or use.
Parts of the lathe.
The lathe consists of a number of major parts, which are discussed in this manual. Take the
time to read this section and become familiar with the machine.
11
Identification.
There is a plate at the back of the machine
listing all the manufacturing data, including
the serial number, model, etc.
Lathe Bed.
The bed is a machined heavy steel welded construction.
Underside of lathe bed
12
Lathe legs.
The Legs are cast iron, and their heavy construction gives the machine a low center of gravity
and ensures that it is very stable. The legs are supplied with adjustable feet to allow the
machine to be leveled.
Legs with adjustable feet assembled
Head stock.
The head stock is cast iron and houses the variable speed control and motor. The
Spindle can be locked in 14 / 36 and 48 positions.
Headstock removed from the bed
Headstock attached to bed
13
Tail stock.
The tail stock is of cast iron construction, and the spindle has a travel of 4 1/2 in. It can
accommodate centers and other tools which have a number 2 Morse Taper. The tail stock can
be moved to any position on the lathe bed and locked to suit the job at hand.
Tailstock viewed from the back
Tailstock viewed from the front
Tool rest.
The tool rest can be moved to any position on the lathe bed and locked to suit the job at hand.
The tool rest has a tall profile to allow the bowl turner to turn steep angles. The leading edge
is made from 6mm hardened steel.
Tool rest assembled to the bed
Tool rest
14
Electrical system.
220V: The electrical control system (VFD) is housed at the back of the head stock, The VFD
converts single phase 220v to three phase. There is a speed readout at the front of the lathe
with controls to fine adjust the RPM of the spindle. . A power cord with 220V plugis provided.
110V: The electrical control system (VFD) is housed at the back of the head stock, The VFD
converts single phase 110v to three phase. There is a speed readout at the front of the lathe
with controls to fine adjust the RPM of the spindle. A power cord with 110V plug is provided.
VFD with cover open
Power cord
Tool storage.
A tool storage bracket which can be mounted on
either leg.
Tool storage bracket
15
What you will receive with the lathe.
Head stock Tool rest Tail stock Drive &live center storage
Tool storage Leg Bed Banjo Adjustable feet Leg
16
Face plate Tool rack Rotating center Adjustable feet Tail stock bracket
Removal tool Drive center Knock out rod Head stock bracket
Tail stock knob Tool rest comes fitted to banjo
Where to locate your machine.
Before you remove your machine from the packaging, select the area where you will use your
machine. There are no hard and fast rules for its location, but below are a few guidelines:
1. There should be sufficient area at the front of the machine to allow you to work on it
comfortably.
2. There should be sufficient area at the back of the machine to allow access for adjustments
and maintenance to be conducted.
3. Adequate lighting. The better the lighting the more accurately and safely you will be able to
work.
4. Solid floor. You should select a solid flat floor, preferably one made of concrete or
something similar.
5. Locate it close to a power source and dust collection.
6. Allow an area for the storage of blanks, finished products and tools.
17
Unpacking your machine.
To unpack your machine you will need tin snips, a knife, and a wrench.
1. Using the tin snips, cut the banding that is securing the packing box (If fitted). WARNING:
EXTREME CAUTION MUST BE USED, BECAUSE THE BANDING WILL SPRING AND
COULD CAUSE INJURY.
Lathe in packaging
Leg Parts of the lathe
Second leg
Top packaging removed
2. Open the box and remove the parts sent with the lathe including the first leg.
Note. The legs are heavy and caution must be exercised. They are cast iron and if dropped
they will break.
3. Remove the top packaging and remove the second leg.
4. Remove the lathe bed. It is recommended that it be lifted with a hoist or forklift using a
"sling". as it is very heavy.
18
Note. The machine is heavy. Ensure that you have enough people to do the job safely.
Note. If you have any doubt about the described procedure, seek professional assistance.
Do not attempt any procedure that you feel is unsafe, or that you do not have the physical
capability of achieving.
5. Lower the bed of the lathe onto 2 stacks of wood. This will allow access to the underside of
the bed.
Assembly and setup.
The machine comes mostly assembled. You will have to assemble the legs, headstock,
tailstock, tool storage and the tool rest to the bed of the machine.
Note. It is recommended that the head stock, tool rest and tailstock be removed from the bed
of the lathe to ease assembly (Covered later in the manual).
Assembling the legs to the bed of the lathe.
There is a stop at both ends of the bed. The stop is a safety feature that makes
it impossible for the headstock or tailstock to slide off the end of the bed.
Remove the stops and loosen the clamps on both the head stock, tool rest and tailstock.
Slide them off the bed. This will greatly reduce the weight of the bed and allow easier
assembly.
Note : The headstock and tailstock are very heavy and extreme caution must be exercised
when removing them from the bed of the lathe. Take care not to cause damage during
removal.
19
Stop
Tailstock clamp handle
Bed with headstock and tailstock
removed
Leg fixing screws Bed Leg
Lay the bed on 2" X 4" timbers in the upside down position.
Lift the legs to the vertical position and lower them onto the
bed. Secure with the fixing screws provided.
Note. At least two people will be needed to perform the
assembly, one to hold the leg in position and one to fit the fixing
screws.
Note. If you have any doubt about the described procedure,
Leveling foot
seek professional assistance. Do not attempt any procedure
that you feel is unsafe, or that you do not have the physical capability of achieving.
Fit the 4 leveling feet to the lathe legs with the lock nut on the underside of the leg.
Once both legs have been fitted turn the assembly up to the correct position.
20
Assemble the head stock, tool rest and tailstock back onto the bed of the lathe and fit the
stops.
Note. If you have any doubt about the described procedure, seek professional assistance.
Do not attempt any procedure that you feel is unsafe, or that you do not have the physical
capability of achieving.
Assembled lathe
21
If you decide to fit the tool rest after fitting the tail stock, follow the below procedure.
Fit the tool rest onto the bed of the lathe ensuring that the washer recess fits into the slot in
the bed.
Fit the banjo onto the bed with the bolt through the washer and assemble the nut onto the
thread.
Adjust the nut so that the clamp handle locks the banjo with approximately 30 degree of
movement.
Tool rest unassembled
Washer
Tool rest clamp handle
Washer assembled in position
Banjo clamp handle
22
Fitting the stock knob.
Screw the tail stock knob onto the tail stock
handle.
Tail stock knob
Tail stock handle
Connecting the electrical supply.
Ensure that the electrical supply corresponds with that of
the machine (Single phase 220V or 110V).
It is recommended that you use a 15-amp main breaker.
Note. A qualified electrician must carry out the
installation.
Electrical cable
Cleaning the machine.
Remove the rust protection grease with WD 40 or a similar solvent.
It is important that you remove all the grease and re-lubricate with a Teflon-based lubricant.
(Teflon has a lower tendency to attract sawdust and cause clogging).
23
Fitting the rotating center.
Ensure that the bore of the tail stock is clean. The rotating
Rotating center
center has a number 2 Morse Taper that fits into the tail
stock.
Push the center into the tail stock bore firmly, and ensure
that it is securely located. To remove the center, rotate the
adjusting handle until it is as far back as possible and this
will eject the center.
Fitting the drive center into the head stock.
To remove the face plate from the head stock spindle, insert the
removal tool into the hole in the face plate large diameter. Lock the
spindle with the lathe spindle lock and unlock the face plate by rotating
it. Take care not to drop the faceplate onto the bed of the lathe.
Note. The face plate has a left-hand thread.
Adjusting handle
Spindle lock Face plate hole
Removal tool
Lathe spindle lock
24
Drive center removal shaft
Headstock drive center
Ensure that the bore of the head stock is clean. The drive center has a number No. 2 Morse
Taper that fits into the head stock
Push the center into the head stock bore firmly, and ensure that it is securely located.
To remove the center, push the removal shaft into the back of the head
stock, and give it a sharp knock. This will remove the drive center.
Note. Never leave the removal shaft in the head stock with the machine running.
Fitting the face plate.
Reverse the removal procedure, described earlier.
Lathe controls.
Emergency stop button
The emergency stop button will lock in the OFF position when fully depressed.
To reset it, twist clockwise and it will pop out.
Forward / reverse switch.
The forward / reverse switch selects the direction of the rotation of the spindle.
The forward / reverse switch must only be used once the spindle has come to a
complete stop.
Start / Stop buttons.
The start / stop buttons start the motor and the rotation of the spindle.
Speed display.
The speed display shows the RPM of the spindle.
Variable speed adjustment knob.
The Variable speed adjustment knob adjusts the spindle speed.
The head stock clamp lever allows the head stock to be released and moved to any position
on the lathe bed. It is located at the back of the head stock.
Head stock clamp lever
26
Variable speed adjustment knob.
Increase speed Decrease speed
The Variable speed adjustment knob adjusts the spindle speed. Turns clockwise to increase
the speed, turns counter-clockwise to decrease the speed
High / low speed.
The lathe has two sets of pulleys for high (135 - 3500 RPM ) and low
(50 - 1300 RPM) speed ranges.
Adjust between the speed ranges as follows.
1. Disconnect the electric supply to the lathe.
2. Open the pulley cover.
3. Loosen the motor lock handle and lift the motor to the highest
position with the motor adjustment handle, then lock the motor lock
handle.
4. Move the drive belt to the required set of pulleys.
Speed range
5. Loosen the motor lock handle and with the motor adjustment handle tension the drive belt,
then lock the motor lock handle.
The belt should be tensioned so that there is approximately 1/8 to 1/4 " deflection when the
belt is pressed with moderate thump pressure.
27
Pulley cover
Pulleys and drive belt
Motor lock handle Motor adjustment handle
Indexing the spindle.
The spindle has 3 sets of indexing holes 14 / 36 / 48. The selection plunger is located at the
end of the head stock. To move between the 3 sets of holes, loosen the clamp knobs and
slide the indexing plunger assembly to align with the selected hole set. Clamp in position with
the clamp knobs. Try the plunger in a few different holes to check that it inserts and removes
smoothly.
The indexing plunger is spring loaded and this is used only to temporarily align the plunger in
the selected hole.
To fix the plunger in a selected hole, it must be attached to the housing by screwing into the
clamped position.
There is a hole selection indicator that allows you to view which hole in a selected hole set
has been selected.
28
Indexing holes
Clamping knobs
Hole selection indicator
Hole selection Indexing plunger
Indexing plunger engaged
Indexing plunger disengaged
29
Maintenance.
General.
Keep your machine clean. At the end of each day, clean the machine. Wood contains
moisture, and if sawdust or wood chips are not removed they will cause rust.
In general, we recommend that you only use a Teflon-based lubricant on the lathe.
Regular oil attracts dust and dirt. Teflon lubricant tends to dry and has less of a tendency
to accumulate dirt and saw dust.
Periodically check that all nuts and bolts are tight.
Drive belt.
The drive belt should last for many years (depending on the usage) but needs to be inspected
regularly for cracks, cuts and general wear. If damage is found, replace the belt.
Bearings.
All bearings are sealed for life and do not require any maintenance. If a bearing becomes
faulty, replace it.
Rust.
The lathe is made from steel and cast iron. All none-painted surfaces will rust if not protected.
It is recommended that they be protected by applying wax or a Teflon- based lubricant to
them.
Center point alignment and slide
clearance adjustment.
The center point alignment and slide
clearance are adjusted at the factory and no
adjustment should be required.
Should movement or wear have taken place,
the following adjustment procedure should
be conducted.
Note. The slide clearance of the headstock
and the tailstock must be checked and
adjusted should it be needed prior to
adjusting the center point alignment.
Center points aligned
Slide adjustment.
Loosen the clamp handle on the tailstock and check for side movement.
If it is excessive, Insert an Allen key into the adjusting screw and tighten.
Note. By rotating the adjustment screw, it moves into the adjusting slot which opens and
removes the excessive clearance between the tailstock and the bed.
Note . Only make very small adjustments and then recheck the clearance. After adjustment
30
the tailstock should be slid along the bed to check for any area that it binds in the bed slot.
The same procedure as above should be conducted on the head stock should it be required.
Note. It is very unlikely that the headstock will require adjustment as it is not moved as often
as the tailstock, so has less tendency's for ware.
Adjustment slot
Adjustment slot
View under the tailstock
View under headstock
Clamp screw Adjusting screw
31
Center point alignment.
The tailstock has two clamp screws that are accessible from the top of the tailstock.
The clamp screws hold the slide plate to the tailstock casting. There is clearance in the holes
that allows the tailstock to be moved in relation to the slide plate. The headstock also has two
clamp screws, but one is accessible from under the
headstock.
By loosening the clamp screws the headstock and
tailstock can be moved and the center points aligned.
Note. It is recommended that the head stock be adjusted
and not the tail stock. If the tail stock is not adjusted
parallel to the bed slide, the center point will not be in
alignment when the spindle is extended or retracted.
1. Loosen the clamp screw that is accessible from the top
on the head stock.
2. Tap the side of the headstock with a rubber mallet
close to the base in the direction requiring adjustment
and retighten the clamp screw.
3. Recheck the center point alignment and repeat if
required.
Headstock clamp screw
Note. Never hit any part of the lathe that is cast iron with a metal hammer or similar as it will break the casting.
32
Troubleshooting.
Lathe will not start.
1. Check that the start switch is in the correct position.
2. Check that the electrical power cord is plugged into the power outlet.
3. Check that the electrical supply is on (reset the breaker).
4. With the power disconnected from the machine, check that the wiring to the plug is correct.
Check that the rubber insulation is stripped enough and is not causing a bad connection.
Check that all the screws are tight.
5. Emergency stop button engaged. Reset emergency stop button. Twist and it will pop out.
The machine will not stop.
This is a very rare occurrence as the machine is designed to be fail-safe. If it should occur
and you cannot fix the fault, seek professional assistance. The machine must be
disconnected from the power and never run until the fault has been rectified.
1. The stop switch is faulty. Replace the stop switch.
Motor tries to start but will not turn.
1. With the power disconnected from the machine, try to turn the spindle by hand.
If the spindle will not turn, check the reason for jamming.
2. Capacitor faulty. Replace the capacitor.
3. Motor faulty. Replace the motor.
4. Power line overloaded. Correct overloaded condition.
5. Low voltage. Correct low voltage condition.
Motor overheats.
The motor is designed to run hot, but should it overheat it has an internal thermal overload
protector that will shut it down until the motor has cooled, and then it will reset automatically.
If the motor overheats, wait until it has cooled and restart. If the motor shuts down consistently
check for the reason. Typical reasons are dull cutting tools, the motor cooling fan being
clogged or faulty, the motor cooling fins are clogged, overfeeding the job, and excessive
ambient temperature.
Squeaking noise.
1. Check that the motor cooling fan is not contacting the fan cover.
2. Check the bearings.
3. Check the drive belt is tensioned correctly.
Spindle slows down during a cut.
1. Dull cutting tools. Replace the tool or have it re-sharpened.
2. Feeding the wood too fast. Slow down the feed rate.
3. Oil or dirt on the drive belt. Clean or replace the drive belt.
4. Drive belt loose. Re-tension drive belt.
33
Machine vibrates.
1. Machine not level on the floor. Re-level the machine ensuring that it has no movement.
2. Damaged drive belt. Replace the belt.
3. Job is not balanced. Change to slower speed and/ or balance the job.
4. Damaged pulley. Replace the pulley.
5. Worn spindle bearing. Replace the bearing.
34
Electrical drawing.
35
Exploded view drawings and parts list.
36
37
REVO 18│36 LATHE
Index
Part Number
Item Description
Specification
Qty
1
PLAREVO1836-101
Bed
1 2 PLAREVO1836-102
Spindle Pulley
1 3 PLAREVO1836-103
Spring
1 4 PLAREVO1836-104
Spindle Lock Plunger
1 5 PLAREVO1836-105
Locking Collar
1 6 PLAREVO1836-106
Bearing Nut
1 7 PLAREVO1836-107
Door
1 8 PLAREVO1836-108
Tailstock
1 9 PLAREVO1836-109
Motor Pulley
1
10
PLAREVO1836-110
Motor Plate
1
11
PLAREVO1836-111
Headstock Locking Handle
1
12
PLAREVO1836-112
Headstock
1
13
PLAREVO1836-113
3" Faceplate
1
14
PLAREVO1836-114
Clamp Bolt
3
15
PLAREVO1836-115
Sleeve
2
16
PLAREVO1836-116
Rubber Sleeve
2
17
PLAREVO1836-117
Knob
1
18
PLAREVO1836-118
Headstock Adjusting Plate
1
19
PLAREVO1836-119
Clamp
2
20
PLAREVO1836-120
Lock Handle
1
21
PLAREVO1836-121
Control Panel
1
22
PLAREVO1836-122
Handwheel
1
23
PLAREVO1836-123
Motor 2HP
1
PLAREVO1836-110-150123
Motor 1.5HP
1
24
PLAREVO1836-124
Spur Center
1
25
PLAREVO1836-125
Spindle
1
26
PLAREVO1836-126
Index Stud
1
27
PLAREVO1836-127
Index Shaft
1
28
PLAREVO1836-128
Index Bracket
1
29
PLAREVO1836-129
Spring
1
30
PLAREVO1836-130
Spring
1
31
PLAREVO1836-131
Index Plate
1
32
PLAREVO1836-132
Disc, Spindle Lock
1
33
PLAREVO1836-133
Index Bolt
1
34
PLAREVO1836-134
Index Knob
1
38
35
PLAREVO1836-135
Tool Rest Support Base
1
36
PLAREVO1836-136
Cord Holder
1
37
PLAREVO1836-137
Tool Rest Locking Handle
1
38
PLAREVO1836-138
12" Tool Rest
1
39
PLAREVO1836-139
Leg
2
40
PLAREVO1836-140
Lock Handle
1
41
PLAREVO1836-141
Handwheel
1
42
PLAREVO1836-142
Quill
1
43
PLAREVO1836-143
Tailstock Locking Handle
1
44
PLAREVO1836-144
Live Center Assembly
1
45
PLAREVO1836-145
Tailstock Adjusting Plate
1
46
PLAREVO1836-146
Lead Screw
1
47
PLAREVO1836-147
Stop Bolt
3
48
PLAREVO1836-148
Key
1
49
PLAREVO1836-149
Quill Lock Sleeve
1
50
PLAREVO1836-150
Tool Caddy
1
51
PLAREVO1836-151
Knockout Rod
1
52
PLAREVO1836-152
Braking Resistor Cord
1
53
PLAREVO1836-153
Lock Handle
1
54
PLAREVO1836-154
Control Box
1
55
PLAREVO1836-155
Control Cord
1
56
PLAREVO1836-156
Tailstock Tool Caddy
1
57
PLAREVO1836-157
Hex Cap Screw
M6x6
4
58
PLAREVO1836-158
Door Hinge
1
59
PLAREVO1836-159
Speed Knob
1
60
PLAREVO1836-160
Rubber Sleeve
2
61
PLAREVO1836-161
Rubber Bushing
1
62
PLAREVO1836-162
Bottom Cover
1
63
PLAREVO1836-163
Inverter 220V
1
PLAREVO1836-110-150163
Inverter 110V
1
64
PLAREVO1836-164
Braking Resistor
1
65
PLAREVO1836-165
Screw
M4x12
1
66
PLAREVO1836-166
Digital Readout
1
67
PLAREVO1836-167
Digital Readout Sensor
1
68
PLAREVO1836-168
Screw
M3x20
2
69
PLAREVO1836-169
Control Pot Assembly
1
70
PLAREVO1836-170
ON/ OFF Switch
1
39
71
PLAREVO1836-171
Emergency Stop
1
72
PLAREVO1836-172
Spacer
2
73
PLAREVO1836-173
Fwd/Rev Switch
1
74
PLAREVO1836-174
Relay 220V
1
PLAREVO1836-110-150174
Relay 110V
1
75
PLAREVO1836-175
Ball Bearing
6205LLU
1
76
PLAREVO1836-176
Ball Bearing
6207LLU
1
77
PLAREVO1836-177
Pillar
2
78
PLAREVO1836-178
Index Label
1
79
PLAREVO1836-179
Index Indicator
1
80
PLAREVO1836-180
Power Cord 220V
1
PLAREVO1836-110-150180
Power Cord 110V
1
81
PLAREVO1836-181
Knob
1
82
PLAREVO1836-182
Leveling Foot
4
83
PLAREVO1836-183
Bushing
1
84
PLAREVO1836-184
Wave Washer
6205
1
85
PLAREVO1836-185
Key
6x6x30
2
86
PLAREVO1836-186
Key
8x7x25
1
87
PLAREVO1836-187
Key
8x7x60
1
88
PLAREVO1836-188
E-Ring
E19
2
89
PLAREVO1836-189
E-Ring
E15
4
90
PLAREVO1836-190
E-Ring
E5 1 91
PLAREVO1836-191
C-Ring
R22
1
92
PLAREVO1836-192
Socket Head Cap Screw
1/4-20UNCx1"
1
93
PLAREVO1836-193
Hex Cap Screw
3/8-16UNCx1/2"
1
94
PLAREVO1836-194
Socket Head Button Screw
M8x20
2
95
PLAREVO1836-195
Socket Head Cap Screw
3/8-16UNCx1"
1
96
PLAREVO1836-196
Knob
1
97
PLAREVO1836-197
Socket Head Cap Screw
5/16-18UNCx1"
8
98
PLAREVO1836-198
Set Screw
5/16-18UNCx3/8
2
99
PLAREVO1836-199
Set Screw
M8x6
4
100
PLAREVO1836-1100
Set Screw
M4x4
2
101
PLAREVO1836-1101
Set Screw
1/4-20UNCx1/4
3
102
PLAREVO1836-1102
Key
5x5x50
1
103
PLAREVO1836-1103
Screw
M4x15
2
104
PLAREVO1836-1104
Screw
M3x8
8
105
PLAREVO1836-1105
Phillips Flat Head Screw
M3x8
2
40
106
PLAREVO1836-1106
Phillips Flat Head Screw
M6x16
4
107
PLAREVO1836-1107
Screw
M3x4
2
108
PLAREVO1836-1108
Motor Cord
1
109
PLAREVO1836-1109
Flat Washer
D3xD8x1t
2
110
PLAREVO1836-1110
Nylon Insert Lock Nut
M18x2.5
3
111
PLAREVO1836-1111
Hex Nut
3/8-16UNC
4
112
PLAREVO1836-1112
Flat Washer
D10xD23x2t
7
113
PLAREVO1836-1113
Flat Washer
D8xD18x2t
14
114
PLAREVO1836-1114
Lock Washer
5/16"
12
115
PLAREVO1836-1115
Lock Washer
3/8"
5
116
PLAREVO1836-1116
Phillips Flat Head Screw
3/8-16UNCx3/4"
4
117
PLAREVO1836-1117
Strain Relief
7N-2
3
118
PLAREVO1836-1118
Strain Relief
SB2F-1
1
119
PLAREVO1836-1119
Set Screw
1/4-20UNCx3/8
1
120
PLAREVO1836-1120
Socket Head Button Screw
M8x25
1
121
PLAREVO1836-1121
Socket Head Button Screw
M8x45
1
122
PLAREVO1836-1122
Socket Head Cap Screw
5/16-18UNCx1/2"
3
123
PLAREVO1836-1123
Poly-V Belt
PJ8-190
1
124
PLAREVO1836-1124
Set Screw
3/1624UNCx3/16
2
125
PLAREVO1836-1125
Set Screw
5/16-18UNCx1/4
1
126
PLAREVO1836-1126
Socket Head Button Screw
3/8-16UNCx5/8"
2
127
PLAREVO1836-1127
Screw
M3x12
2
128
PLAREVO1836-1128
Spacer
2
129
PLAREVO1836-1129
Handle
2
130
PLAREVO1836-1130
Sensor Bracket
1
131
PLAREVO1836-1131
Phillips Flat Head Screw
M3x4
4
132
PLAREVO1836-1132
Knob
1
133
PLAREVO1836-1133
Screw
M3x4
1
134
PLAREVO1836-1134
Screw
M3x10mm
3
135
PLAREVO1836-1135
Clamp
1
136
PLAREVO1836-1136
Handle, Faceplate
1
137
PLAREVO1836-1137
Logo Plate
1
138
PLAREVO1836-1138
Strain Relief
6N-4
4
139
PLAREVO1836-1139
Bracket
1
140
PLAREVO1836-1140
Thimble
1
141
PLAREVO1836-1141
Socket Flat Head Screw
M3x8
1
142
PLAREVO1836-1142
Cord Holder
1
41
143
PLAREVO1836-1143
O-Ring
P29
1
144
PLAREVO1836-1144
Speed Label
1
145
PLAREVO1836-1145
Cap
4
146
PLAREVO1836-1146
Socket Head Button Screw
1/4-20UNCx3/8"
8
147
PLAREVO1836-1147
Headstock Bracket
1
148
PLAREVO1836-1148
Socket Head Cap Screw
3/8-16UNCx11/4"
2
149
PLAREVO1836-1149
Tailstock Bracket
1
150
PLAREVO1836-1150
Socket Head Cap Screw
3/8-16UNCx3/4"
2
151
PLAREVO1836-1151
Magnet
1
152
PLAREVO1836-1152
Screw
M4x6
2
153
PLAREVO1836-1153
Hex Nut
M4x0.7
1
154
PLAREVO1836-1154
Braking Resistor Cover
1
42
Optional Headstock Guard
Index
1 PLAREVO1836-201 Plunger 1
2 PLAREVO1836-202 Retaining Collar 2
3 PLAREVO1836-203 Guard 1
4 PLAREVO1836-204 Set Screw 1/4-20UNCx1/4" 2
Part Number
Item Description Specification
Qty
43
44
Optional 20" Bed Extension with Riser Block and Tool Rest Extension
Index
1 PLAREVO1836-301 20" Bed Extension 1
2 PLAREVO1836-147 Stop Bolt 2
3 PLAREVO1836-195 Socket Head Cap Screw 3/8-16UNCx1" 3
4 PLAREVO1836-304 Riser Block 1
5 PLAREVO1836-305 Riser Block Locking Handle 1
6 PLAREVO1836-306 Riser Block Adjusting Plate 1
7 PLAREVO1836-119 Clamp 1
8 PLAREVO1836-114 Clamp Bolt 1
9 PLAREVO1836-115 Sleeve 1
10 PLAREVO1836-116 Rubber Sleeve 1
11 PLAREVO1836-1145 Cap 1
12 MPAREVO1836-189 E-Ring E15 4
13 PLAREVO1836-185 Key 6x6x30 1
14 PLAREVO1836-194 Socket Head Button Screw M8x20 1
15 PLAREVO1836-315 Socket Head Button Screw M8x50 1