laguna MBAND14BX110-175 User Manual

Bandsaw Manual
LAGUNA TOOLS 2072 Alton Parkway Irvine, California 92606 Ph: 800.234.1976 www.lagunatools.com
Part No. MBAND14BX110-175
LT14BX Bandsaw 110V 1.75HP 13" Resaw
Part No. MBAND14BX220-250
© 2017, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo®
are the registered trademarks of Laguna Tools, Inc. All rights reserved.
3
4
Table A
Ampere Rating
Volts
Total length of cord in feet
120
25
50
100
150
240
50
100
200
300
More Than
Not More Than Minimum gage for cord
0
6
18
16
16
14 6 10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Recommended
GROUNDING INSTRUCTIONS
1. All grounded, cord-connected tools: In the event of a malfunction or breakdown, grounding provides a path of least resistance
for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed
by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3 pole receptacles
that accept the tool's plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Fig. 1. The tool has a grounding plug that looks like the plug illustrated in Sketch A in Fig. 1. A temporary adapter, which looks like the adapter illustrated in Sketch B and C, may be used to connect this plug to a 2-pole receptacle as shown in Sketch B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug and the like, extending from the adapter, must be connected to a permanent ground such
5
Fig. 1
as a properly grounded outlet box.
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating of 150–250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated
in Sketch D. The tool has a grounding plug that looks like the plug illustrated in Sketch D. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
6
Wooden safety cover Padlock
Emergency stop switch
Plastic safety cover Padlock
Locking the bandsaw.
It is strongly recommended that the bandsaw is never be left unattended in the unlocked condition. To lock the machine it is recommended that a cover (not supplied) is made to lock the control panel. We have supplied two concepts for locking the panel (see below). The cover can be made from wood or plastic. First, push down the emergency stop. Then lock the cover together by putting padlocks [not included] on the two handles on the control panel. To safeguard your machine from unauthorized operation and accidental starting by young children, the use of padlocks is strongly recommended
7
Page number
Safety Rules
3
Warranty
9
Specification sheet
10
Noise emission
10
Receiving your machine
11
Introduction to Bandsaws
11
What you will receive with your Bandsaw
12
Parts of the Bandsaw
14
Where to locate your machine
18
Unpacking your machine
18
Assembly and setup
19
Maintenance
47
Troubleshooting
52
Electrical drawing
54
Exploded view drawings/parts
55
Table of contents.
8
Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty effective from the date of shipping. Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require that the defective item/part be returned to Laguna Tools with the complaint. Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received. If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse or damage caused where repair or alterations have been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. machine. Warranty maybe voided upon the addition of such described tools and/or modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty and all technical support must be managed through the software provider. Software is non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic machinery operation, settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common carrier, FEDEX ground service or a similar method. Technical support to install replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools Customer Support Website. The labor required to install replacement parts is the responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. All claims for loss or damaged goods must be notified to Laguna Tools within twenty-four hours of delivery. Please contact our Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094.
MBAND14BX110-175
MBAND14BX220-250
Motor voltage/hp
115V / 1 3/4 HP
230V / 2 1/2 HP
Breaker
15 amp
15 amp
Throat
13 5/8" (346mm)
13 5/8" (346mm)
Table cast iron
16" x 21 1/2" (406.4mm x 546mm)
16" x 21 1/2" (406.4mm x 546mm)
Table tilt
- 7 degrees + 45 degrees
- 7 degrees + 45 degrees
Miter slot
3/8" x 3/4" (9.525mm x
19.05mm)
3/8" x 3/4" (9.525mm x
19.05mm)
Table height
38" (965mm)
38" (965mm)
Fly wheel
Cast iron
Cast iron
Resaw capacity
13" (330.2mm)
13" (330.2mm)
Minimum blade length
114 3/4" (2,914mm)
114 3/4" (2,914mm)
Maximum blade length
116" (2,946mm)
116" (2,946mm)
Maximum blade width
3/4" (19mm)
3/4" (19mm)
Minimum blade width
1/8" (3mm)
1/8" (3mm)
Guides
Laguna ceramic
Laguna ceramic
Height
70 1/2" (1,790mm)
70 1/2" (1,790mm)
Machine Dimensions
(W x D) Base Footprint
29 3/4" x 26 7/8" (755mm x 683mm) 22 11/16" x 17 9/16" (576mmx446mm)
29 3/4" x 28 1/16" (755mm x 713mm) 22 11/16" x 17 9/16" (576mmx446mm)
Machine Dimensions with mobility kit (W x D) Base Footprint with mobility kit
36 5/8" x 26 7/8" (930mm x 683mm)
33" x 20 1/2" (838mm x 521mm)
36 5/8" x 28 1/16" (930mm x 713mm)
33" x 20 1/2" (838mm x 521mm)
Weight gross
282 lbs (128 kg)
292 lbs (132.7 kg)
Weight net
260 lbs (118 kg)
270 lbs (122.7 kg)
Package size (W x D x H)
73 1/8" x 26 1/2" x 24 5/16" (1857mm x 673mm x 618mm)
73 1/8" x 26 1/2" x 24 5/16" (1857mm x 673mm x 618mm)
Mobility kit
Optional
Optional
Industrial work light
Optional
Optional
Specification.
Noise emission.
Notes concerning noise emission Potential hearing loss depends on both noise level and exposure time, so the need for
10
supplementary precautions cannot be precisely determined. In addition to noise level and exposure time, other factors affecting potential hearing loss include characteristics of the working environment. (For example, adjacent machines can affect the total level of ambient noise.) It is also possible that legal noise exposure limits will vary from country to country.”
Receiving your machine.
It is probable that your machine will be delivered by a third party. Before you unpack your new machine, you will need to first inspect the packing, invoice and shipping documents supplied by the driver.
Ensure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then report the damage to the seller within 24 hours.
Introduction to Bandsaws.
11
Fence
Fence parts
This bandsaw is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. The bandsaw is generally defined as a saw blade in the form of an endless steel band that rotates around two or more wheels. This blade is a continuous metal band with teeth on one side. As the wheels rotate, so does the band, which creates the continuous sawing action. Because the direction of the blade is always downward toward the table, there is little danger (except for special cuts) that the wood will be thrown back at the operator, which is called a kickback. "There is always danger of kickback when a circular saw is being used". For safety reasons many woodworkers prefer the bandsaw especially when cutting small pieces. The unique feature of the bandsaw is that the work piece can be rotated around the blade creating a curve. It is the tool most often used when curves have to be cut in wood. Because the bandsaw blade is fairly thin, it can cut thick stock with a minimum of horsepower. For this reason the bandsaw is often used when valuable pieces of wood are made into a thin piece of veneer.
What you will receive with your Bandsaw.
12
Fence guide bar
Table ratchet handles & washers Rubber feet and fixings
Table Fence guide bar attachment parts T bar
13
4 2 1 9
8 7 9
5 8
10 17 14 18
16 6 12 13
11 15 3
1. Tension indicator window
10. Rip fence assembly
2. Switch
11. Dust port 4”
3. Motor
12. Quick-release blade tension lever
4. Frame
13. Blade tracking knob
5. Blade tension handle
14. Optional mobility kit
6. Blade tracking window
15. 110v or 220v power socket
7. Cast iron table
16. Blade guide shaft lock knob
8. Blade guide adjustment hand wheel
17. Flywheel
9. Blade guide
18. Brake foot pedal
Parts of the Bandsaw.
Note: The mobility kit and light are optional.
The bandsaw does not have many parts. The major parts are discussed in this manual. If you are not familiar with the bandsaw, take the time to read this section and become familiar with the machine.
14
Emergency stop
button
Start / Stop buttons
1. Tension indicator / window.
Tension indicators are designed to indicate the compression of a spring. As a rule, the greater the spring compression, the greater the tension on the blade. The tension scale does not register until the blade is relatively taut and is located on the inside of the body of the bandsaw. The tension scale is a general reference and not a rule. The tension indicator is visible with the upper door closed by looking through the tension indicator window.
2. Switch.
To start the machine press the "I" button on the start stop switch. To shut off the machine press the "O" on the start stop switch. When the safety switch is pressed it stops the power to the motor. To reset it, twist and it will pop out and allow power to be supplied to the motor.
3. Motor.
The bandsaw is supplied with a 1 3/4 hp, 110V motor or 2 1/2 hp, 220V motor. It drives the lower flywheel through a drive belt.
4. Frame.
The frame of the bandsaw is a U-shaped frame, which houses all the parts of the machine. This is the heart of the bandsaw and has to be very rigid, as it takes the strain of the blade being tensioned.
5. Blade tension handle.
The blade tension handle moves the blade tension and tilt assembly vertically. The vertical action compresses a spring that ensures that the blade tension is constant and will not change dramatically as the blade length increases due to the heat generated by the cutting action.
6. Blade tracking window.
There is a blade tracking window on the side of the frame that allows the edge of the upper flywheel to be viewed. This allows the tracking of the blade to be achieved with the door closed.
7. Cast iron table.
The table supports the work piece and can tilt (-7 degrees to +45 degrees) to produce cuts at various angles. It has a groove to the right-hand side of the blade, which is used to guide the miter gauge. In the center there is a table insert which the blade passes through. Should the blade wander off center, this table insert will protect the blade from damage, as it is soft and should not damage the blade. The table also supports the adjustable fence, which is used for parallel cuts. There is a nut and bolt that joins both sides of the table and stops the table from warping. The nut and bolt must always be fitted in the table and only removed when removing or fitting a blade.
15
8. Blade guide adjustment hand wheel.
The upper blade guides are attached to the blade guide shaft. The shaft is vertically adjustable with a hand wheel. The guides should be adjusted so the guides are just above the wood being cut. This gives the blade maximum stability and is also the safest way to operate the bandsaw.
9. Blade guides.
There are two sets of blade guides, one above and one below the table. The function of the guides is to give the blade stability and ensure that the blade movement left/right, forward/back is kept to a minimum. The guides above the table are fitted to a shaft that has vertical adjustment. The upper guides are adjustable so that the guides are held just above the job being cut. This gives the blade the maximum amount of stability and also keeps the amount of blade that is exposed to a minimum. The guides have ceramic inserts that can be adjusted for almost zero clearance.
10. Rip fence assembly.
The rip fence assembly consists of a guide rail, cast knuckle, fence attachment casting, rule and a high-low fence. The guide rail is attached to the table side. It guides the fence assembly across the table. The cast knuckle slides on the guide rail and is lockable in any position to suit the width of cut. The fence attachment casting is attached to the cast knuckle with three screws that when loosened allow the fence to be adjusted for drift. The fence is attached to the fence attachment casting with two studded knobs that allow the fence to be adjusted laterally across the table to suit the job being cut. The fence can be fitted in the low 1/2" or high 5 1/2" position. There is a rule that is fitted to the side of the table and can be used as a quick guide on the distance that the fence is from the blade. Note. The rule will have to be adjusted each time the fence is adjusted for drift, as this will change the distance the fence is from the blade.
11. Dust ports 4".
The bandsaw produces a lot of sawdust, so extraction is very important. This is achieved by connecting a 4" dust extraction hoses with a minimum capacity of 1,000 CFM to the two dust ports located at the back of the machine. The stronger the suction from the dust collector, the better for you and the machine.
12. Quick-release blade tension lever.
There is a quick-release tension lever at the back of the bandsaw. The lever is a convenient way of quickly releasing the tension on the blade and speeds up blade change dramatically.
13. Blade-tracking knob.
The blade-tracking knob is located at the back of the bandsaw and is used to adjust the blade tracking. The knob must be locked once the adjustment is completed.
16
Swivel wheel assembly
Rubber feet
Disc break on flywheel
14. Optional mobility kit.
The optional mobility kit is fitted to the base of the bandsaw and consists of two fixed wheels at the front of the bandsaw and a swivel wheel at the back of the band saw. The swivel wheel is activated and deactivated with a foot lever. With the swivel wheel deactivated, the bandsaw sits on two rubber feet.
15. Optional light.
The optional light is fitted with four screws through pre-drilled holes at the top of the bandsaw. The bandsaw is provided with a 110V or 220V socket that the light can be connected to.
16. Blade guide shaft lock knob.
The upper blade guide is fixed to the blade guide shaft, which is vertically adjustable. Once the guides have been adjusted vertically, the shaft is locked in position with the lock knob.
17. Flywheel.
The blade is suspended over two wheels that are covered with rubber called a "tire". The tire cushions the blade and protects the teeth from coming in contact with the metal of the flywheel. The lower wheel is the drive wheel and is attached to the motor with a rubber drive belt. The lower flywheel powers the blade and pulls the blade down through the work piece. The top wheel has two functions. One function is to balance or track the blade on the wheels, and the second one is to tension the blade. Both functions are adjustable.
18. Brake.
The bandsaw is provided with a brake that is operated by applying the foot pedal. When the foot pedal is applied, the power is removed from the motor and the flywheel is slowed by the disc break.
19. Guards.
When running, the blade can be very dangerous, and the amount of blade that is exposed must be kept to a minimum. The machine is supplied with a number of guards, all of which MUST be installed and used while the machine is running. There is a guard that is attached to the lower door and is adjustable vertically once the door is closed. There is a guard on the guide vertical adjustment shaft.
17
20. Blade tilt and tension mechanism.
The upper wheel is attached to the tilt and tension mechanism. This mechanism adjusts the wheel so that the bandsaw blade can be adjusted for blade tracking. This is achieved by a screwed handle at the back of the machine that pushes on the mechanism and adjusts the axis of the wheel so that it runs true with the lower wheel. The second function is to tension the blade, which is achieved by adjusting the upper flywheel vertically. A handle is located below upper flywheel and, when rotated, will move the wheel up or down. The machine has a quick-acting blade release mechanism that is located at the back of the machine and will remove the tension from the blade to speed the removal and fitting of blades. The mechanism has a spring, which helps to keep the tension constant as the blade expands and contracts with the heat generated by the cutting action.
21. Electrical connection.
The bandsaw is provided with a cable and 110V plug or 220v plug.
22. Identification.
There is a plate at the back of the machine listing all the manufacturing data, including the serial number, model and blade length.
Where to locate your Bandsaw.
Before you remove your bandsaw from the packaging, select the area where you will use your machine. There are no hard-and-fast rules for its location, but below are a few guidelines.
1. There should be an area at the front and back of the machine suitable for the length of
wood that you will be cutting. If you intend to use your saw for scrollwork, this may not be important but should be considered at this stage.
2. Adequate lighting. The better the lighting, the more accurate and safely you will be able to
work
3. Solid floor. You should select a solid, flat floor, preferably concrete or something similar.
4. Close to power source and dust collection.
Unpacking your Bandsaw.
To unpack your machine, you will need tin snips, a knife and a wrench.
Note: The machine is heavy, and if you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.
Using the tin snips, cut the banding that is securing the machine to the pallet (if fitted).
WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE BANDING WILL
18
Bandsaw supported on wooden block
Rubber feet
SPRING AND COULD CAUSE INJURY.
Your bandsaw will be shipped in custom packaging consisting of a heavy-duty cardboard box and Styrofoam internal packaging.
1. Open the cardboard box and remove the loose parts and top Styrofoam.
2. Lift the bandsaw out of the packaging. You will need two or more people, as the bandsaw
is heavy.
3. Lift the bottom Styrofoam out and remove the parts that are packaged under the bandsaw
and packaging.
Assembly and set up.
Assembling the rubber feet.
Method 1.
Fit the rubber feet to the bandsaw prior to removing it from the packaging.
Method 2.
1. Support the bandsaw on
wooden blocks.
2. Assemble the rubber feet with
the fixings provide both at front and back of the bandsaw.
Assembling the optional mobility kit
19
Trunion clamp stud
Tilt stop bolt
Rear swivel wheel
Front wheels Locking screw
1. Support the bandsaw on wooden blocks.
2. Fit the swivel assembly to the back of the
bandsaw with the provided bolts.
3. Fit the front wheels to the front of the
bandsaw with the bolts provided and remove the two rubber feet that are close to the front wheels..
Note. Never operate the bandsaw with the mobility kit engaged or the front wheel assembly locking screw not engaged.
Fitting the table.
It is possible to fit the table to the bandsaw with one person but far easier if you have two people, one to lift the table and one to guide the trunion clamp studs.
20
Tilt blanking disc
Tilt stop bolt
Table tilt hole
Tilt blanking disc
Table mounted to the bandsaw
The table has a reference stop bolt that is used to quickly align the table after tilting. The stop bolt hits the tilt-blanking disc when it is positioned over the table tilt hole. When the tilt blanking disc is moved away from the hole, it allows the tilt stop bolt to pass through the table tilt hole, and the table can be moved to the maximum amount of tilt (-7 degrees).
21
Trunion clamp stud
Ratchet handle
Table rule with fixings
Table with rule mounted
Rule adjustment slot
With the table fitted to the trunions, assemble the two ratchet handles and flat washers. How to adjust the table for square to the blade. This will be detailed later in the manual.
Fitting the table rule.
Attach the rule to the table with the fixings supplied. Do not fully tighten the bolts, as the position of the rule will have to be adjusted to suit the blade, which will be detailed later in the manual.
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