Lab.gruppen C 68:4, C 48:4, C 28:4, C 16:4 Operation Manual

Rev. 2.01
Operation manual
C Series:
Installation-Dedicated Amplifiers
C 68:4
C 48:4
C 28:4
C 16:4
Part no. UM-CS
1 CONTENTS .................................................................................................................................................2
2 APPROVALS ................................................................................................................................................4
3 WARNINGS .................................................................................................................................................4
3.1 Explanation of graphical symbols ........................................................................................................4
3.1.1 WARNING ................................................................................................................................4
3.1.2 CAUTION..................................................................................................................................4
3.2 Important Safety Instructions ..............................................................................................................4
3.3 User responsibility ...............................................................................................................................5
3.3.1 Mains connection grounding ....................................................................................................5
3.3.2 Speaker output hazard ..............................................................................................................5
3.3.3 Radio interference ....................................................................................................................5
3.3.4 Speaker damage .......................................................................................................................5
3.3.5 Maintenance .............................................................................................................................5
4 WELCOME ...................................................................................................................................................6
4.1 Introduction ..........................................................................................................................................6
4.2 Main Features ......................................................................................................................................6
4.2.1 Class TD amplifier and regulated switch-mode power supply .................................................6
4.2.2 Amplifier gain ...........................................................................................................................6
4.2.3 Voltage Peak Limiter .................................................................................................................7
4.2.4 Protection and performance optimization ................................................................................
7
4.2.5
NomadLink / Ethernet control and monitoring network ...........................................................7
5 INSTALLATION ...........................................................................................................................................8
5.1 Unpacking ............................................................................................................................................
8
5.2 Mounting .............................................................................................................................................8
5.3
Cooling .................................................................................................................................................8
5.4 Operating voltage ................................................................................................................................8
5.5 Grounding ............................................................................................................................................9
6 QUICK GUIDE OVERVIEW .......................................................................................................................
10
6.1 Front Panel overview .........................................................................................................................10
6.1.1 Power on/off and remote switch ............................................................................................10
6.1.2 Front Panel LED’s ...................................................................................................................10
6.2 Rear Panel overview ..........................................................................................................................11
6.2.1 The DIP switch features ......................................................................................................... 11
6.3 NomadLink / Ethernet network setup ................................................................................................12
7 OPERATION AND PERFORMANCE ........................................................................................................
14
7.1 Introduction ........................................................................................................................................14
7.2 Operation precautions .......................................................................................................................14
7.3 Signal flow and headroom .................................................................................................................14
7.3.1 Signal flow blocks ...................................................................................................................14
7.3.2 Headroom, sensitivity and VPL / Gain settings ......................................................................15
7.4 Audio Input and Output connections, setup and features .................................................................16
7.4.1 Balanced / Unbalanced Input connection ...............................................................................16
1 CONTENTs
C Series Operation Manual 3
7.4.2 Output operation and connection ...........................................................................................16
7.4.3 Output bridge mode ...............................................................................................................
16
7.4.4 Amplifier Gain .........................................................................................................................17
7.4.4.1 Channel gain / Level (front panel pots) ..........................................................................17
7.4.4.2 Amplifier sensitivity .......................................................................................................17
7.4.5 Output Voltage Peak Limiter (VPL) .........................................................................................17
7.4.6 Constant Voltage 70 V and 100 V systems setup and operation ............................................18
7.4.7 Current Peak Limiter, (CPL) ....................................................................................................18
7.5 Protection, faults and warnings .........................................................................................................
18
7.5.1 Introduction ............................................................................................................................18
7.5.2 Safe Operating Area Detector (SOAD) ...................................................................................18
7.5.3 Very High Frequency protection .............................................................................................18
7.5.4 DC protection .........................................................................................................................
19
7.5.5 Hi impedance warning (open load) .........................................................................................19
7.5.6 Lo impedance protection (short circuit) ..................................................................................19
7.5.7 Temperature protection ..........................................................................................................20
7.5.8 Power Average Limiter (PAL) .................................................................................................20
7.5.9 Soft Start ................................................................................................................................20
7.6 Front panel monitoring and adjustments ...........................................................................................21
7.6.1 Level indicators .......................................................................................................................21
7.6.2 Level adjust ............................................................................................................................21
7.6.3 Mute indication .......................................................................................................................21
7.6.4 Performance, Warning and Fault indicators........................................................................... 22
7.7 NomadLink network and PC editor ....................................................................................................23
7.7.1 NomadLink network in the amplifiers ....................................................................................23
7.7.2 Connection and setup.............................................................................................................23
7.7.3 NomadLink network cable lengths .........................................................................................24
7.7.4 Ethernet network cable lengths .............................................................................................25
7.7.5 DeviceControl editor ...............................................................................................................25
8 APPENDIX .................................................................................................................................................26
8.1 Maintenance ......................................................................................................................................
26
8.2 FAQ ....................................................................................................................................................26
8.3 Bench test the amplifier ....................................................................................................................26
8.4 Additional documentation ..................................................................................................................27
8.5 BTU specifications .............................................................................................................................28
9 TECHNICAL SPECIFICATIONS ................................................................................................................
30
10
WARRANTY ..............................................................................................................................................32
CONTENTs 1
This equipment conforms to the requirements of the EMC directive 89/336/EEC, amended by 92/31/EEC and 93/68/ EEC and the requirements of the Low Voltage Directive 7 3/23/EEC, amended by 93/68 /EEC.
Standards applied: EMC Emission EN 55103-1, E3 EMC Immunity EN55103-2, E3, with S/ N below 1% at normal operation level. Electrical Safety EN60065, Class I
This equipment is tested and approved according to the U.S . safety standard ANSI/ UL 60 065 and Canadian safety standard CSA C22. 2 NO. 60065. E TL made the tests and they are a Nationally Recognized Testing L aborator y (NRTL).
3.1 Explanation of graphical symbols
The lightning symbol within a triangle is intended to alert the user to the presence of un -insulated “dangerous voltage” within the amplifier’s enclosure that may be of suf ficient magnitude to constitute a risk of electric shock to humans.
The exclamation point within a triangle is intended to aler t the user to presence of impor tant operating and service instructions in the literature accompanying the product.
3.1.1 WARNING 3.1.2 CAUTION
3.2 Important Safety Instructions
Before using your amplifier, be sure to carefully read the applicable items of these operating instructions and the safety suggestions
Keep this manual for future reference. Heed all warnings. Follow all instructions. Do not use this unit near water. Do not spill water or other liquids into or on the unit. Do not operate the amplifier while wet or standing in liquid. Clean only with dr y cloth. Do not block the air intake or exhaust ports. Install the unit in accordance with the instructions. Do not operate the amplifier near heat producing devices such as radiators, heat registers, stoves or other apparatus that produce heat. Always
operate the unit with the chassis ground wire connected to the electrical safety earth. Do not defeat the safety purpose of a grounding-type plug. A grounding type plug has two pins and a third grounding prong. The third prong is provided for your safety. If the provided plug does not fit into your
outlet, consult an electrician for replacement of the obsolete outlet. Connect only to AC power outlets rated 100-120 V or 200-240 V, 50-60 Hz. Do not use this amplifier if the power cord is broken or frayed. P rotect the power cord from being walked upon or pinched particularly at the plugs
and the point where it exits from the apparatus. Only use accessories specified by the manufacturer. The unit is intended to use in a 19” rack. Follow the mounting instructions. When a rack on wheels is used, use caution when moving the loaded
rack to avoid injury from tipping over. Unplug this apparatus during lightning storms or when unused for long periods of time. Do not connect an amplifier output in parallel or series with any other ampli fier’s output. Do not connect the amplifier output to any other voltage
source, such as batter y, mains source, or power supply, regardless of whether the amplifier is turned on or of f. Do not run the output of any amplifier back into another channel’s input. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way such as:
Power-supply cord or plug is damaged. Liquid has been spilled into the unit An object has fallen into the unit The unit has been exposed to rain or moisture The unit does not operate normally
The unit was dropped or the enclosure is damaged
17. Do not remove top or bottom covers. Removal of the covers will expose hazardous voltages. There are no user serviceable parts inside and removal may void the warrant y.
18. An experienced user shall always supervise this professional audio equipment, especially if inexperienced adults or minors are using th equipment.
19. The mains plug is used as the disconnec t device and shall remain readily operable. If mounted in a 19" rack causing the mains plug not being readily operable, the mains plug for the entire rack must be readily operable.
20. The US N ational Differencescl.16.3 requires that NomadLinknet work cables must be flame rated VW-1.
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2 APPROVALs
To reduce risk of fire or electric shock, do not expose this apparatus to rain or moisture.
To reduce the risk of fire or electric shock, do not remove screws. No user-serviceable parts inside. Refer servicing to qualified service personnel
3 WARNINGs
C Series Operation Manual 5
WARNINGs 3
3.3 User responsibility
3.3.1 Mains connection grounding
Your amplifier must be connected to a
grounded socket outlet.
3.3.2 Speaker output hazard
Power amplifiers are capable of producing
hazardous output voltages. To avoid electrical shock, do not touch any exposed speaker wiring while the amplifier is operating. The external wiring connected to the speaker terminals shall be installed by a qualified instructed person or ready-made leads or cords of appropriate capacity shall be used.
3.3.3 Radio interference
As the amplifier outputs produce high voltage,do
not connect or disconnect speaker cables when the mains power is on. Also, attach the safety cover on the speaker terminals for safe operation and to comply with electrical product approvals.
A sample of this product has been tested and complies with the limits for the European Electro Magnetic Compatibility (EMC) directive. This equipment has also been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference from electrical equipment. This product uses radio frequency energy and if not used or installed in accordance with these operating instructions, may cause interference to other equipment, such as radio receivers. However, there is no guarantee that inter­ference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be deter­mined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the antenna. Increase the separation between the equipment
and receiver.
Connect the equipmnt into an outlet on a
circuit different from that to which the receiver is connected.
Check if the affected unit complies with the EMC
limits for immunity, (CE-labeled). If not, address the problem with the manufacturer or supplier. All electrical products sold in the EC must be approved for immunity against electromag­netic fields, high voltage flashes, and radio inter­ference.
Consult the dealer or an experienced radio/T V
technician for help.
3.3.4 Speaker damage
Your amplifier is very powerful and can be
potentially dangerous to both loudspeakers and humans alike. Many loudspeakers can be easily damaged or destroyed by overpowering, especially with the high power available from a bridged amplifier. Always check the speaker’s continuous and peak power capabilities. Even if though the amplifier’s front panel attenuators can be used to reduce the gain, it is still possible to reach full output power if the input signal level is high enough.
3.3.5 Maintenance
For long-term and safe operation it is recommended that the amplifier dust filters on the front panel, as well as the inside of the amplifier is cleaned regularly. If the dust filters and inside are not maintained there will be safety risks. For example the amplifier can ignite the dust and a fire will occur due to high internal temperatures. There is also a risk that the amplifier will malfunction since the amplifier is dependent of constant airflow from front to rear. If the dust filters are not clean and the amplifier malfunctions, any resultant problems will not be covered by the warranty.
4 WELCOME
4.1 Introduction
Thank you for choosing Lab.gruppen C Series power amplifiers for your sound reinforcement system installation. We are confident that you will be very pleased with the performance, configuration flexibility, reliability, and long-term durability offered by the C Series products.
This manual provides a comprehensive guide to the features and functionality of C Series amplifiers. Please read through it in its entirely to become fully acquainted with the many configuration options and multiple layers of protection circuitry.
To facilitate timely installation and use of this C Series product, we have included a Quick Guide Overview (section 6). This brief summary, in conjunction with Installation (section 5), contains the basic information needed to safely install the amplifier and place it in service. However, we highly recommend reading through this manual in its entirety, beginning with Main Features and Technologies and continuing through Operation and Performance. As you become thoroughly familiar with all aspects of operation, you may learn of features or options that will affect your choices on amplifier modes or loudspeaker system configuration.
Thank you again for placing your confidence in Lab.gruppen power amplifiers.
Lab.gruppen C Series power amplifiers are designed and built specifically for the unique demands of permanent installation applications. C Series amplifiers offer the optimum combination of high­quality audio reproduction, flexible features, ease of installation, and 100% reliability in normal use.
By packing four channels of reconfigurable power amplification into a 2U chassis, the C Series achieves unprecedented “power density.” The benefits of compact dimensions include reduced rack space requirements and minimal heat build-up. The flexible output stages enable each amplifier channel to be set for either low impedance or constant voltage (70 V / 100 V) mode. NomadLink, an easy-to-use network for monitoring and control, is implemented as a standard feature on all C Series amplifiers.
Although C Series features and facilities are tailored to installation applications, at the heart of each amplifier is the same advanced technology that has made Lab.gruppen the benchmark of quality for touring concert systems: exceptional sonic performance, rugged construction, proven reliability, and protection features that anticipate every unwelcome possi­bility.
Read on to learn.
4.2 Main Features
Superficially, your new C Series amplifier may appear similar to other products made for the same purpose. On closer inspection, however, you will find a number of sophisticated technologies – many of them proprietary to Lab.gruppen – that are provided to ensure the best possible performance and many years of reliable operation. Familiarizing yourself with these technologies will prove invaluable in setting up and optimizing your loudspeaker system.
4.2.1 Class TD amplifier and regulated switch-
mode power supply
Lab.gruppen’s patented Class TD technology combines the exceptional efficiency of a Class D amplifier with the high sonic quality associated with Class B designs. Class TD also incorporates the same basic concepts behind Class H designs, but here they are refined and pushed to a higher level to achieve much greater efficiency.
The Class TD output sections work in concert with Lab.gruppen’s unique, regulated switch-mode power supply to create a superior overall power amplifier topology. The regulated PSU ensures stable, full output power over an extremely wide range of mains voltage levels. Sagging or fluctuating mains voltage will not affect the power output delivered to the loudspeakers.
4.2.2 Amplifier gain
For greater flexibility in system integration, C Series amplifiers allow gain adjustment from +23 dB to +44 dB in 3 dB steps. This feature accommodates any combination of input device and loudspeaker type. For example, if the input signal is weak, the gain can be boosted to maintain maximum power output while
C Series Operation Manual 7
avoiding a poor signal-to-noise ratio. This gain adjust
­ment feature makes it easier to achieve an optimal balance between headroom and noise floor.
4.2.3 Voltage Peak Limiting
The Voltage Peak Limiting (VPL) feature allows user adjustments that determine maximum voltage output, thus matching the amplifier to the connected speaker load. Whether the connected load is low impedance (8, 4 or 2 ohms) or high impedance (70 V / 100 V), the VPL feature can be set to ensure that neither temperature nor current limitations are exceeded before reaching the desired voltage threshold.
4.2.4 Protection and performance
optimization
Appropriate and reliable power amplification is vital to any audio system. Inadequate or faulty power amplification could cause damage to the loudspeakers, or in some cases to the power amplifiers themselves. To prevent any damage or costly service interrup­tions, C Series amplifiers offer advanced features to protect both internal circuits and any connected loads. These features even protect the mains fuse that, in extreme cases, could be overloaded.
Following are short descriptions of standard built-in C Series protection features:
CPL, Current Peak Limiter ensures that the
amplifier’s output does not exceed the safe current handling parameters of amplifier components.
Temperature protection ensures that the
amplifier will not be damaged by exceeding thermal limits.
PAL, Power Average Limiter limits the maximum
average power consumption according to the power supply and mains-breaker capabilities.
VHF, Very High Frequency protection circuits
mute the output of the amplifier when non­dynamic continuous signals above 10 kHz are detected.
DC protection ensures destructive DC signals
will not appear at the amplifier outputs. If such conditions occur an internal fuse opens and fault indication is displayed.
Low impedance (short circuit) protection
provides a fault warning indication and shuts down the output stage when, for example, an input signal is present and a malfunctioning cable or driver is short circuiting the output.
High impedance warning reports an alert when
at the same time output signal is high, simultane­ously, and no current draw is measured. This situation might occur when no speakers are connected, or when a driver is blown.
Low inrush current ensures that the mains
breaker will not trip when several power amplifiers are turned on simultaneously.
4.2.5 NomadLink / Ethernet control and monitoring network
The NomadLink network allows easy setup and control of C Series power amplifiers and other devices. The patented network topology allows automatic detection and addressing of multiple amplifiers, and is controlled from a PC via a bridge (NLB 60E) using standard TCP/IP communication. Phantom powering through the network cables allows the software to detect devices that are not currently turned on or connected to the mains. This ensures very high reliability and redundancy levels while allowing connected amplifiers to remain on standby with no power consumption.
Cable connections can be daisy-chained for easier system setup. This also reduces total component costs, simplifies installation, and makes daily operation more convenient. There is no need to create a star topology using many switches as with, for example, an Ethernet system. Individual amplifier addresses do not need to be manually entered. You will automatically know where an individual amplifier resides in the network.
A daisy chain network-loop, in combination with the automatic addressing of devices, enables Lab.gruppen’s proprietary DeviceControl editor software to automatically create a precise picture of all connected devices and their relative position in the chain. This is the key to creating a quick overview of the system layout, allowing simple operation of a large group of amplifiers. Installation time is kept to a minimum, and fast access is provided to monitor performance and solve problems during operation.
Via NomadLink, you can monitor all metering data as well as all faults and warning indications simulta­neously. NomadLink also allows you to remotely control power on and power off, as well as engage Mute and Solo functions on individual channels.
WELCOME 4
5.1 Unpacking
Carefully open the shipping carton and check for any noticeable damage. Every Lab.gruppen amplifier is tested and inspected before leaving the factory and should arrive in perfect condition. If any damage is discovered, please notify the shipping company immediately. Only the consignee may institute a claim with the carrier for damage incurred during shipping. Save the carton and packing materials for the carrier’s inspection. Should you ever need to ship the amplifier, always use the original packaging materials.
5.2 Mounting
The amplifier is two rack units high (2U) and will fit into a standard EIA 19” rack. The depth is 343 mm (13.5”). The weight is approximately 12 kg (26.4 lbs.) depen­ding on model type.
Free airflow from front to rear of the amplifier must be possible. Therefore, no doors or rack-lids should be mounted in front of or behind the amplifiers.
Amplifiers may be stacked directly on top of each other. There is no need for spacing in between units, though this might enable more convenient installation of cabling on the rear-panel.
It is recommended that rear supports be mounted for maximum long-term stability.
5.3 Cooling
The amplifier uses a forced-air cooling system with air flow from front to rear, maintaining a low operating temperature within defined limits. Front-to­rear airflow is preferred as cooler air is present at the front in nearly all installed applications. (This allows higher continuous power levels without encountering thermal problems.) Never attempt to reverse the airflow. The amplifier modules require a pressure chamber between the fans and heatsink, and this effect functions only in one direction.
Make sure that there is an adequate air supply in front of the amplifier, and that the rear of the amplifier has sufficient space to allow the exhaust to escape. If the amplifier is rack-mounted, do not use covers or doors on the front or rear of the rack.
Should a heat sink overheat, the temperature sensing circuits will mute the overheating channel. If the power supply overheats, another sensing circuit will mute all output channels until the power supply cools to safe operating temperature. An early warning before shut down will be indicated on the front panel LEDs, and a warning will be sent through the NomadLink network.
Always make sure that the dust-filters behind the detachable front panel are clean to ensure maximum possible airflow.
If the amplifier malfunctions due to dirty dust filters, any required repairs are not covered by the warranty.
To calculate the maximum heat emission value, when installing the amplifiers in rooms with an air-conditio­ning system, please refer to the BTU specifications provided in the Appendix section.
5.4 Operating voltage
The label placed to the right of the mains
cable on the rear of the amplifier indicates the AC mains voltage for which the amplifier is wired and approved: 115 V or 230 V. Connect the power cable only to the AC source type referred to on the label. The warranty will not cover damage caused by connecting to an incorrect type of AC mains.
Lab.gruppen switch mode amplifiers use primary switching. Because the mains power is rectified directly in front of the transformer, the amplifier is insensitive to mains frequency. It may be connected to 50 or 60Hz sources, and actually will operate on line frequencies from DC to 400 Hz.
If the power plug mounted at the factory is not appropriate for your country, it can be removed and the proper connector wired in its place as follows.
BLACK or BROWN LIVE WHITE or BLUE NEUTRAL
GREEN or GREEN/ YELLOW EARTH(GROUND)
Warning: If you are not 100% confident of your competence to replace the mains plug, engage qualified personnel to do the job.
Once a suitable AC supply is connected, the
5 INsTALLATION
C Series Operation Manual 9
amplifier can be turned on using the front panel power switch. The amplifier then goes through a soft-start sequence as it self-checks its circuits. The fans will blow at high speed before dropping to idle, and the “power” LED will illuminate.
Inrush power is controlled and limited during “soft start”, enabling multiple amplifiers to be powered up simultaneously.
5.5 Grounding
There is no ground lift switch or terminal on the C Series amplifiers. The signal ground is always floating, via a resistor, to chassis and therefore the grounding system is automatic.
In the interests of safety, never disconnect the earth (ground) pin on the AC power cord.
Use balanced input connections to avoid hum and interference.
INsTALL ATION 5
6 QUICK GUIDE OVERVIEW
The amplifier’s front panel presents the performance and fault condition indicators, power and remote switches ,and a removable dust-filter cover. Four level potentiometers located behind the cover provide individual attenuation for the four amplifier channels. Range is 0 dB to - infinity. The 12 o’clock position indicates -10 dB attenuation.
To remove the dust-filter cover, loosen the thumbscrew at the far left. This allows removal of the dust filters for cleaning, and provides access to channel attenuation. The front cover may be made “tamper resistant” by replacing the thumbscrew with Philips head or safety Torx screw. Thread size is M3.
6.1.1 Power on/off and remote switch
The Power on/off switch is located on the right side. A second switch, labeled “REMOTE,” is above the Power switch. When the Remote switch is on, the yellow LED above it will illuminate indicating that external power on/off commands from the NomadLink network connection will switch the amplifier on or off. When Remote is activated the amplifier will not switch on until a “Power On” command is received from the network. When the remote switch is off, it is not possible to switch amplifier power on or off using NomadLink network control.
6.1.2 Front panel LED’s
The front panel LED area includes the following indicators per channel:
Temperatur e warning ( Yellow flashing ) Temperatur e mute (Yellow co nstant) Very Hig h Frequency protection a ctive (outpu t muted) (Yell ow) Mute channel via Nom adLink net work (2x Yellow ) Current P eak Limiter ( CPL) act ive (Orang e flashin g), CPL con stant (outp ut muted): Lo impedance / Shor t circuit dete ction Fault ( Yellow plus Ora nge) Voltage Peak Limiter ( VPL) active, VPL/Clip (Red)
-4 dB s ignal level ( Green)
-10 dB signal l evel (Green)
-4 0 dB signal le vel (Green), Hi- Imp open lo ad detected ( Red)
Bridge mode o peration on (Yellow). Ch. A+B or C+D bridged.
When no VPL, CPL or PAL indicators are illuminated, the amplifier channel is able to deliver maximum rated output power.
Common LED’s on the front panel:
Power on (Green)
Power Average Limiter active (PAL) (Red)
Option active (Yellow)
NomadLink network active (Blue).
When the network is connected, the blue NomadLink LED will illuminate even when mains power is not connected. NomadLink receives phantom power from the network supplied by the NLB 60E.
PAL
6.1 Front Panel overview
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