Labconco WaterPr BT 90153 User Manual
User’s Manual
Models
90153 Series
Labconco Corporation
WaterPro® BT System with Remote Dispense
90152 Series
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8811 Prospect Avenue
Kansas City, MO 64132-2696
800-821-5525, 816-333-8811
FAX 816-363-0130
E-MAIL labconco@labconco.com
HOME PAGE www.labconco.com
Copyright Information
Copyright (C) 2013 Labconco Corporation or its licensor or manufacturer. All rights reserved.
The information contained in this manual and the accompanying product is copyrighted and all rights reserved by
Labconco Corporation or its licensor or manufacturer. The copyright holder reserves the right to make periodic
design changes without any obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective
material and workmanship, provided such defect results from normal and proper use of the equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from date of
shipment from Labconco, whichever is sooner, except the following;
• Purifier® Logic® Biological Safety Cabinets and PuriCare® Lab Animal Research Stations carry a threeyear warranty from date of installation or four years from date of shipment from Labconco, whichever
is sooner.
• SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from date of
installation and three years from date of shipment from Labconco, whichever is sooner.
• Blood Drawing Chairs carry a ten year warranty.
• Carts carry a lifetime warranty.
• Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a
warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined
to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore
the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or
special damages of any kind. This statement may be altered by a specific published amendment. No individual
has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not
covered by this warranty. Damage due to corrosion or accidental breakage is not covered.
Limitation of Liability
Labconco sells water purification systems designed to produce pure or ultrapure water with specific
characteristics (µS/cm, T, TOC, CFU/ml, Eu/ml) when it leaves the water purification system provided that the
WaterPro® Systems are fed with water quality within specifications, and properly maintained as required by the
supplier. We do not warrant these systems for any specific applications. It is up to the end user to determine if
the quality of the water produced by our systems matches his expectations, fits with norms/legal requirements
and to bear responsibility resulting from the usage of the water.
The disposal and/or emission of substances used in connection with this equipment may be governed by various
federal, state, or local regulations. All users of this equipment are required to become familiar with any
regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air
and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance
with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525
or 1-816-333-8811, between the hours of 7:00 a.m. and 5:30 p.m., Central Standard Time.
Visit Labconco’s web site at: http://www.labconco.com or email Labconco at: labconco@labconco.com.
9037501 - Rev. -
FTPF16321 - V1.0, 06/2013
Directive 2002/96 EC: For European users only
The symbol “crossed bin” on a product or its packaging indicates that the product
should not be treated like household waste when discarded. Instead the product
should be disposed of at a location that
equipment.
Proper disposal of equipment containing electric or electronic components will help
to
of these products helps in environmental preservation and helps to protect natural
resources.
electro
organisation.
reduce pollution effects to the environment or to human health. Proper recycling
For more information about recycling of products containing electric or
nic components, please contact your local recycling representative or
handles discarded electric or electronic
Table of Contents
Introduction ............................................................................................................................. 1
Using this Manual .......................................................................................................................................................... 1
Safety Information ......................................................................................................................................................... 1
Product Information ................................................................................................................. 1
WaterPro® BT Water Purification System Overview ............................................................................................. 1
WaterPro® BT Product Water Specifications .......................................................................................................... 1
Schematic of Main Components ................................................................................................................................ 2
Operating principle ........................................................................................................................................................ 2
Technical Specifications ............................................................................................................................................... 3
Pre Installation ......................................................................................................................... 5
Installation Requirements ............................................................................................................................................ 5
Optional Equipment You May Need .......................................................................................................................... 6
Unpacking the WaterPro® BT− What’s Inside? ....................................................................................................... 6
Installation ............................................................................................................................... 7
Preparation of the System ........................................................................................................................................... 7
Connection of Tubing for a WaterPro® BT System ................................................................................................ 7
Connection of the Power Cord − Turning on the System Power ..................................................................... 12
Installation of the Filter Pack cartridge .................................................................................................................. 13
Flush Mode ..................................................................................................................................................................... 15
Installation of the Vent Filter .................................................................................................................................... 17
Installation of the Clear Tubing ................................................................................................................................ 17
Purging Air from the System ..................................................................................................................................... 18
Hydrating the System .................................................................................................................................................. 19
Installation and Rinsing of the Final Filter ............................................................................................................ 20
How to Calibrate the Flowrate from the WaterPro® BT System (F02) ........................................................... 21
How to Show Resistivity or Conductivity Units (C01) ........................................................................................ 23
How to Set the Resistivity Setpoint (C02) ............................................................................................................. 25
Using the WaterPro® BT System ......................................................................................... 27
Understanding the Display ......................................................................................................................................... 27
How to Get Water from the WaterPro® BT System ............................................................................................ 27
How to Dispense an Exact Amount of Product Water (F01) ............................................................................. 28
Operating Modes .......................................................................................................................................................... 30
How to view the Product Resistivity and Temperature in Filling Tank mode or in Pre Operate mode .. 33
How to view the RO Permeate Conductivity in Filling Tank mode or in Pre Operate mode..................... 33
How to recirculate water manually before dispensing ...................................................................................... 33
How to Understand WaterPro® BT System messages ......................................................................................... 34
Maintenance ...........................................................................................................................37
Maintenance Schedule ................................................................................................................................................ 37
How to Replace the Filter Pack Cartridge .............................................................................................................. 39
Flush Mode ..................................................................................................................................................................... 41
How to Replace the Final Filter ................................................................................................................................ 44
How to Clean the Screen Filter ................................................................................................................................. 45
How to Calibrate the Tank Level (C04) ................................................................................................................... 46
How to Empty the Tank (C03) ................................................................................................................................... 48
How to Sanitize the System ...................................................................................................................................... 49
How to Sanitize the Tank only .................................................................................................................................. 53
How to Replace the UV Lamp (UV System only) .................................................................................................. 57
How to View or Reset the UV Lamp Timer (C05) ................................................................................................. 61
Troubleshooting ......................................................................................................................63
Catalogue Numbers for WaterPro® BT Systems for 230 VAC, 120 VAC, 100 VAC: .................................... 67
Catalogue Numbers for Consumables ..................................................................................................................... 67
Catalogue Numbers for Accessories ........................................................................................................................ 67
Symbol
What it means
sticker is used to refer to a position on the system cabinet or inside of it that could be
Introduction
Using this Manual
This User Manual is a guide for use during the installation, normal operation and maintenance of a WaterPro® BT
Water Purification System with Remote Dispense. It is highly recommended to completely read this manual and to
fully comprehend its contents before attempting normal operation or maintenance of the WaterPro BT System.
Safety Information
Your WaterPro® BT System should be operated according to the instructions in this manual. In particular, the
hydraulic and electrical specifications should be followed and met. It is important to use this equipment as
specified in this manual; using this equipment in a different manner may impair the safety precautions of the
WaterPro® BT System.
This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and
carefully.
This ATTENTION symbol is used to refer to instructions in this manual that need to be done
carefully.
This UV RADIATION sticker is used to refer to a position on the system cabinet or inside of it where
exposure to uv light is possible.
This DANGER
hazardous.
This ELECTRICAL GROUND sticker is used to refer to a position on the system cabinet or inside
where an electrical ground connection is made.
This ELECTRICAL DANGER sticker is used to refer to a position on the system cabinet or inside
where an electrical danger could exist.
The DISPENSING BUTTON
is used to get Product
Water.
The KEYPAD is used to
access operating functions
and system settings.
The DISPLAY is used to
monitor the water quality
and system status.
DISPENSING
BUTTON
KEYPAD
DISPLAY
Water
Specifications
System Type
flowrate
flowrate
Reject water flowrate
(5°C < T < 35°C)
WaterPro®
Dispenser
Product
Quality
Resistivity
18.2 MΩ.cm @ 25 °C
Conductivity
0.056 µS/cm @ 25 °C
< 5 µg/L (ppb) (with UV)
< 10 µg/L (ppb) (without UV)
Micro-Organisms
< 0.1 CFU/ml (with .22µm Filter)
WaterPro® BT Water Purification System Overview
WaterPro® BT Product Water Specifications
Product Information
Flowrate
Water
WaterPro®
BT with
Remote
Total Organic Carbon (TOC)
RO water
.8 GPH (3 LPH) ± 15%
@ 25°C
Dispensing
Up to 11.1 GPH
(42 LPH)
3.9 GPH (15 LPH) to
6.6 GPH (25LPH)
1
Product Information
14
12
13
8
11
9
4
3
2
1
10
6
7
5
Schematic of Main Components
1 Booster Pump 8 Tank
2 Inlet Solenoid Valve 9 Distribution Pump
3 Filter Pack (Pretreatment and RO Cartridge) 10 UV Lamp 185 nm (UV System)
4 RO Reject Solenoid Valve 11 Filter Pack (Ion Exchange Polisher Cartridge)
5 RO Reject Capillary 12 Product Resistivity Cell
6 Check Valve 13 Remote Point-of-Use (POU) Solenoid Valve
7 RO Permeate Conductivity Cell 14 Final Filter
Operating principle
Potable tap water enters the Filter Pack cartridge through the Booster Pump. The Filter Pack cartridge for the
remainder of this manual is an all-in-one twin-cartridge containing three water purification technologies. The
first cartridge combines Pretreatment media and a Reverse Osmosis (RO) membrane. The second cartridge
contains Ion Exchange resin. The Filter Pack cartridge is a consumable device that needs to be periodically
replaced during the maintenance of the system.
Tap water is pretreated to protect the RO membrane from organic fouling and chlorine oxidation. The RO
membrane has 2 exiting streams: permeate (pure water) and reject. The permeate water that passes through the
RO membrane is stored temporarily in the tank. The ions, particles, organic molecules and bacteria rejected by the
RO membrane are sent to the drain via the Reject Tubing.
During Dispensing mode, the Distribution Pump turns on. The RO water is pumped from the tank into the UV Lamp
(UV System). The UV Lamp emits light at 185 nm and 254 nm. It is used to reduce levels of organic molecules in
the water. The UV Lamp is a consumable device that needs to be periodically replaced during the maintenance of
the system. The RO water is then sent to the Ion Exchange Polisher cartridge to deionize the water. The Final Filter
is a membrane based filter that removes all particles and bacteria with a size greater than the filter pore size. The
Final Filter is a consumable device. Product Water is regularly recirculated to enhance the quality of water
delivered from the WaterPro® BT System.
2
Technical Specifications
Dimensions
System Height, Width and Depth
•
•
Weight
BT with remote
Operating Weight
44.7 lbs (20.3 kg)
46.1 lbs (14.3 kg)
Dry Weight
22.5 lbs (10.2 kg)
23.6 lbs (9.2 kg)
Shipping Weight
35.1 lbs (15.9 kg)
36.2 lbs (16.4 kg)
Noise Level
A
m)
Electrical
•
•
•
The source of electrical power should be within
system. The source of electrical power must be earth grounded.
Product Information
System Shipping Box: Height: 22.5” (57 cm); Width: 16.5” (42 cm); Depth: 25.2” (64
cm)
Remote Shipping Box: Height: 22.5” (57 cm); Width: 16.4” (41.5 cm); Depth: 10.4”
(26.5 cm)
SYSTEM
WaterPro®
Dispenser
WaterPro® BT (UV) with
Remote Dispenser
WaterPro® BT System has a maximum noise level of 50 dB at a distance of 39.4” (1
away.
100 VAC ± 10%, 50/60 Hz. 0.56 amp source, 2 amp T (Time Lag) fuse, Power = 80 VA
120 VAC ± 10%, 50/60 Hz. 0.56 amp source, 2 amp T fuse, Power = 80 VA
230 VAC ± 10%, 50/60 Hz. 0.31 amp source, 2 amp T fuse, Power = 80 VA
8.2 feet (2.5 m) of the
3
Feedwater
Requirements
Type of Feedwater
Potable
Flowrate
≥ 10.7 GPH (40 LPH)
Minimum Pressure
≥ 7.3psi (0.5 bar)
Maximum Pressure
≤ 87.0 psi (6 bar)
Conductivity
< 2000 µS/cm
Temperature
5 to 35 °C
pH
4 - 10
Fouling Index
< 10
Iron
< 0.1 ppm as CaCO3
Aluminum
< 0.05 ppm as CaCO3
Manganese
< 0.05 ppm as CaCO3
Free Chlorine
< 1 ppm
Langelier Saturation Index
< + 0.2
TOC
< 2000 ppb
Feedwater
Connection
Feedwater Piping Connection
1/2 inch Male GAZ, NPTM or BSPM
Reject Flow
Requirement
Drain Capacity
7.9 GPH (30 LPH)
Environmental
Requirements
Indoor Use Only
Storage Temperature
5 °C < T < 40 °C
Operating Temperature
5 °C < T < 40 °C
40 °C.
Altitude
< 9843 ft (3000 metres)
Installation Category
II
Pollution Degree
2
Installation Requirements
Needed
Pre Installation
Relative Humidity
Should not exceed 80% for temperatures below 31 °C
Should stay within 50% to 80% between 31 °C and
5
Pre Installation
Wall Mounting Bracket
The Wall Mounting Bracket is 9037900.
Optional Equipment You May Need
The mounting hardware for attaching the bracket to the wall is not included.
Unpacking the WaterPro® BT− What’s Inside?
Open the WaterPro® BT System Shipping Box. The carton should contain the Unit, the
Remote Stand, the User’s Manual, the Power Cord and an Accessory Bag. Use the
checklist included in the Accessories Bag to make sure all other items were shipped
and are accounted for. It is highly suggested to become familiar with the items that
are shipped since these will be used in the Installation section of this manual. Contact
Labconco Corporation if an item is missing.
6
A
•
B
•
C
•
A
•
1. Feedwater tubing
2. Reject tubing
3. Overflow tubing
4. Tank outlet
Preparation of the System
Installation
Open the front cover (this may require removal of the final filter).
Locate the tie wrap used to hold the Booster Pump in place during
shipping (A).
Press on the tab of the tie wrap. Remove and pull the tie wrap out.
Locate the protective foam found at the UV lamp cable.
Remove it and discard.
Connection of Tubing for a WaterPro® BT System
Rotate the WaterPro® BT System so you can see the back of the
system (see photo A).
7
Installation
B
•
•
C
•
Reject Tubing
D
•
Overflow Tubing
E
•
Feedwater Tubing
Locate the Feedwater Tubing exiting from the bottom middle of the
system (B). A 1/2 inch Female GAZ fitting with a screen filter is
attached at the end of this tubing. Unroll and route tubing to
Feedwater source.
Apply white tape on the thread of the 1/2 inch Male GAZ valve or
fitting of the Feedwater source.
Connect the GAZ fitting on the end of the feedwater tubing to the
Feedwater source.
Locate the Reject Tubing exiting from the bottom middle of the
system (D). Unroll it, route and secure tubing to drain.
8
Locate the Overflow Tubing exiting from the bottom right of the
system (E). Unroll, route and secure tubing to drain.
Pure Permeate Tubing
F
•
•
G
H
I
•
Installation
Locate the Tank Outlet Valve, the Pure Permeate Outlet Tubing and
the adaptor fitting in the Accessories Bag.
Install the Tank Outlet Valve and Pure Permeate Tubing as shown
(F, G and H).
Open the Tank Outlet Valve (I). This allows the tank to be emptied of
any water in it. This is necessary when the Filter Pack cartridge is
flushed with water after it is installed.
9
Installation
1
•
Ultrapure (Type 1)
•
-
Connection of the Ultrapure (Type 1) water dispenser
Locate the Ultrapure (Type 1) water dispenser. The
water dispenser and the water system are packaged separately.
The remote Dispenser can be attached to the stand using the two ¼
20 x ¾ inch screws which were shipped with the stand.
10
Installation
2
For system installed under
provided in the counter.
•
•
3
•
4
•
5
•
6
•
through
Cut the tie wrap attaching the tubing and cables.
Connect the tubing from the remote dispenser to the water system:
black tubing to the black tubing, and transparent tubing to the
transparent tubing.
a counter pass the tubing through a hole
Connect the 2 electrical connectors (Molex + Picoflex) to the PC
Board.
Make sure the system operates correctly before installing the cover
panel. (It will not be possible to remove once attached).
Install the cover panel.
Secure the cover with screw provided by inserting the screw
the top of the cover and tightening it to the top of the panel.
11
Installation
A
•
this may require removal of
B
•
•
•
Start
C
•
Connection of the Power Cord − Turning on the System Power
Open the front cover of the system (A) –
the final filter. This will allow the system to go into STANDBY mode
once the system is powered.
Plug the Power Cord into the system (B).
Plug the other end of the Power Cord into an appropriate source of
electrical power (i.e. wall outlet).
Open the Feedwater Supply Valve.
-up Displays
12
Once the system is powered, the system will start to display
information before going into STANDBY mode (C).
Installation of the Filter Pack cartridge
Installation
A
•
(this may require removal of the
B
•
•
Filter Pack
•
Filter Pack
C
•
Installation
ATTENTION
HAZARD
Open the Tank Outlet Valve before installing a new Filter Pack cartridge. This
keeps the tank from filling until the Filter Pack cartridge is rinsed out.
Do not touch the UV Lamp when replacing the Filter Pack cartridge.
Make sure the front cover is opened
final filter).
STANDBY should be viewed on the Display.
Remove the
Remove the protective caps on the ports of the
and from the system.
cartridge from its shipping box.
cartridge
Locate the O-rings on the ports (C). Wet them with water. It is
preferable to wet them with ultrapure water.
13
Installation
D
•
Filter Pack
E
•
Filter Pack
F
•
G
NOTE:
Install the
Check that the
system ports as shown
CLOSE THE FRONT COVER.
cartridge
Cartridge it is fully seated into the
14
The Tank Outlet Valve should be left open (G).
Flush Mode
H
•
Filter Pack
I
•
ATTENTION The Tank Outlet Valve should be left open during FLUSH mode.
The system will now go into FLUSH mode for 15 minutes (H).
This is done to empty the
the material inside.
cartridge of air and hydrate
Installation
When FLUSH mode is finished, the system will go into FILLING TANK
mode automatically (I).
15
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