Labconco Type C1 User Manual

1
Original instructions
Type C1 Biosafety Cabinet Models 30441 30448 30461 30468
Axiom Technical Manual and Specifications
2
Labconco Training Programs:
In order to assist technicians gain a better understanding of our products, Labconco Corporation offers Training Seminars at our Kansas City Facility on a regular basis. For further details about these training programs, contact Labconco's Product Service Department at 800-821-5525, or (816) 333-8811 from 7:30 a.m. to 5:30 p.m. C.S.T.
Additional Copies: Additional copies of this document can be downloaded from Labconco’s website at www.labconco.com. Electronic copies are available to members of the service community free of charge. Please request electronic copies by contacting our Product Service Department.
Labconco Purifier Axiom Technical Manual and Specifications Printed in the U.S.A. ©2014 by Labconco Corporation, Kansas City, MO.
All Rights reserved. No part of this document may be translated or reproduced in any form without written permission from Labconco Corporation, 8811 Prospect, Kansas City, Missouri, 64132, U.S.A.
While the advice and information offered in this document are believed to be true and accurate at the date of going to press, neither the author, nor Labconco Corporation can accept any legal responsibly for any errors or omissions that may be made.
P/N 3849911
Rev. G, ECO J633
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Table of Contents
Introduction 7 Contacting Labconco 7
Section One – Background Information
QuickStarts 8 What’s the password for the Axiom? 9 How do I calibrate blower speed, filter life & airflow sensor? 10-11 How do I see the current settings? 12 How do I change the configuration? 13-14 How do I run a diagnostic on the: Sash position switches? 15 Keypad, relays and contact? 16 Inlet Relief Valve? 17 Airflow Sensor? 18 How do I set up automatic operation of the blower & lights? 19
Axiom Filter Life Gauge Operation and Resetting for Local Conditions 20 QuickCharts Axiom Type C1 Purifiers 21-23 Identifying Axiom Models 24
Serial Number Tags 25
Model Numbering System 26 Axiom Data Plate 27 Final Inspection and Test Report 28 Theory of Operation Background 29
Airflow Patterns and Features 29 Chem-ZoneTM Directly Exhausted Work Zone 30 Inlet Relief Valve 31 Exhaust System 31 Exhaust System Alarm 32 Airflow Patterns of Axiom 33 ECM Motor 34-35 Electronics 35-36
Section Two – Installation Requirements
Prerequisites 37 Space Requirements 37 Clearance 37 Location Requirements 38 If You Intend to Connect the Axiom to an Exhaust System 39-41 Electrical Requirements 42 Service Line Requirements 43
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Section Three – Installation 45 Unpacking the Biosafety Cabinet 46 Preparing the Biosafety Cabinet for operation 46 Moving and Lifting the Cabinet 47 Installing the Biosafety Cabinet on an Existing Work Surface 47 Installing the Cabinet on a Labconco Base Stand 48 Telescoping Base Stands 48 Manual or Electric Lift Base Stands 48
SoLo Electric Hydraulic Lift Base Stands 48 Optional Exhaust System Connection Requirements 49 Configuring for an Exhaust System Connection 50-53
Disconnecting the Axiom from an Exhaust System to Operate in
Recirculation 54-56
Connecting the Biosafety Cabinet to Utility Service Lines 57 Optional Vacu-Pass Cord and Cable Portal 58 Drain Valve Installation (optional) 59
Section Four – Initial Operation of the Axiom System Reset Switch 61 Information Center 62 Alarm Screens 63 Operating the Sliding Sash 64 Starting the Biosafety Cabinet 64 The Axiom Touchpad 65 Navigating the Axiom Menu Screens 66 Navigating the MyLogic Menu Screens 67-69 Setting the Clock 67 Configuring the Axiom 68-69 Navigating the Settings Menu Screens 69-71 Display Options
Units of Measure 69
Startup Tone 70 Security Lock 70 RS-232 Output 70 UV Settings UV Lamp Hour meter 71 Reset UV Lamp Hour Meter 71 Change UV Lamp Life 71 Timer Operation Interval Timer Operation 72 Stopwatch Timer Operation 72 If An Airflow Alert Activates 72 Resetting the Airflow Alert System 72
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Section Five – Certification Procedures for the Axiom
Accessing the Certifier’s Menu 73 Adjusting the Inflow, Downflow and Filter Life Gauges 73-74 Axiom Filter Life Gauge Operation and Resetting for Local Conditions 75 HEPA Filter Leak Test Information Supply HEPA Filter Leak Test 76 If the Axiom is contaminated 77 Supply HEPA Filter Leak Test Specifications 77 If the Axiom is uncontaminated 77-79 Exhaust HEPA Filter Leak Test 80-81 Exhaust HEPA Filter Leak Test Specifications 80 Downflow Velocities 81-82
Downflow Test Specifications 81
Inflow Velocity Calculation Primary Inflow Method 83 Secondary Inflow Method 84-87 Concurrent Balance Values 88 Work Area Air Cleanliness Test (optional) 89 Fluorescent Light Level (optional) 90 Noise Level (optional) 90 Vibration (optional) 91 UV intensity (optional) 91 Ground Fault Circuit Interrupter 92
Section Six – Axiom Service Operations
Recommended Tools for Service 93
External Dress Components Front Dress Panel Removal and Installation 94 Side Panel Removal 95 Side Panel Installation 95
Corner Post Lower Trim 95-96
Sash Operation/Adjustment 97 Sash Position Switches Sash Closure Position Switch 98 Sash Restricted Opening Switch 98
8” and 10” Sash Operating Position Switches 99
Sash Cable Retainer 100
HEPA Filter Replacement 100-03
Supply Motor/Blower Replacement 103-05
Exhaust Motor/Blower Replacement 105-06
Center Work Surface Removal 107
Wing Work Surfaces Removal 107-08
Grille Removal 109 Diffuser Removal 110-11 Preparing the Logic for Gaseous Sterilization 112
Section Seven –Electrical System Service Operations
Fluorescent Lamp Lamp Identification 113 Changing the Fluorescent Lamp 113
Lamp Socket Replacement 114
Optional Ultraviolet Lamp
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Lamp Identification 114 UV Lamp Specifications 114 Changing the UV Lamp 115
Lamp Socket Replacement 115
Electronics Module Access 116 Electronic Module Component Identification 116
Circuit Breaker Resetting a circuit breaker 117 Circuit breaker specifications 117-18 Testing a circuit breaker 118 Replacing a circuit breaker 118 Power Supply Board Service Operations Fuse Testing & Replacement 119 Display Board Service Operations 120
Touchpad Connections 120
Diagnostic Operations 121 Motor Service Operations Motor Testing 121-23 Motor Output Signal Testing 124
Wiring Diagrams 125-26
Section Eight – Purifier Axiom Accessories
Air Flow Sensor Kit 127-30
Service Fixture Kit 131-32 U.V. Lamp Kit 133-35 I.V. Bar Kit 136 Vacu-Pass Cord & Cable Portal 137
RS-232 Connection Kits 138-40
Using the RS-232 Receptacle 141
Connection for Computer Interface 141
Optional Axiom RS-232 Data Output 142-43
Axiom Relay Contact Outputs 144-48
Section Nine - Miscellaneous
Troubleshooting 149-52 Purifier Logic Replacement Parts 153
Dimensions 154-55
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INTRODUCTION
This text is designed for you, the Biohazard Cabinet Certifier. Based on your suggestions, comments, and ideas, Labconco has compiled this information for you to use in the certification or servicing of our Purifier Axiom Biosafety Cabinets.
When you use this document in your office or in the field, we would appreciate your input so that we can make further improvements to future editions.
As always, we at Labconco want to assist you in having a better understanding of our products and their operation; if you have any questions, or need additional information, please contact us.
Thanks again for all your support in the past, and in the future.
Labconco
CONTACTING LABCONCO
Labconco’s Address is:
LABCONCO Corporation 8811 Prospect Kansas City, MO 64132
Our hours of operation are from 07:30 - 17:30 CST, Monday through Friday, except national holidays
We can be reached at the following numbers:
(800) 821-5525 (816) 333-8811
Our Fax numbers are:
(816) 444-5343 (816) 363-0130
Should you require Technical Assistance, Service Parts, or have general questions regarding the Purifiers, please direct them to our Product Service Department, so that your call can be properly routed and answered.
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SECTION ONE –
Background Information
Quickstart
The Axiom is a significant step forward in Biosafety Cabinet technology. While many internal components are the same or similar to our Logic+-platform products, its operation and certification are different. The show you how to answer the questions asked in each case. Keystrokes are shown in
bold blue italics
, while screen selections are shown in
Quickstarts
that follow will help you
green italics
.
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Quickstart
What’s the password for the Axiom?
Like the Logic, the Axiom models password protects the user from entering the
Calibration
the airflow sensor readings. New to the Axiom is a
Configuration
connection status, whether its sash height is 8” or 10” and airflow sensor options­there is more on this in the Quickstart “How do I change the BSC configuration?”
The password for all protected screens is:
1. Light
2. UV Light
3. Timer
4. Timer
5. OK/Mute
menu to prevent them from adjusting the blower speed, filter gauge or
Service
; entering this option allows you to configure the Axiom’s exhaust
menu selection entitled
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Quickstart
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to r eturn
Current Settings
Restore Default
Diagnostics
Configuration
Calibration

Service
ATTENTION!
The following screens are used
to alter the operation of the
Logic. They should only be used
by a qualified certifier as part
of the certification process.
Calibration
OK to proceed, MENU to return
PASSWORD:
Calibration
The ECM setting is: 80 The current RPM is: 1050 The average RPM is: 1020
Calibration
Supply Fan Speed
or to change motor speed,
OK to select, MENU to escape

How do I recalibrate the
blower speed filter life gauge airflow sensor reading
of the Axiom?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the will turn white).
5. Press
6. You will see a alter the BSC’s settings.
7. Press
8. When requested for the password press
Timer, Timer
9. If the password is properly entered, the first certification screen will display the supply blower motor’s PWM setting. Press the or button to increase or decrease the blower speed as needed. When the speed is set properly, press the button to lock the new blower speed setting, and continue to the filter life screen.
Menu
OK/Mute
OK/Mute
warning screen
OK/Mute
then
button.
Services
option is highlighted (it will
to enter the Services menu screen.
Calibration
option is highlighted (it
to start the calibration procedure.
alerting you that you are about to
to input the password.
Light, UV light
OK/Mute
.
OK/Mute
,
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Quickstart
The Inflow displayed value is: 102 FPM
Calibration
Inflow Display
or to change display value, UV Light to reset to 105 FPM, OK to select, MENU to finish

Calibration
Supply Filter Gauge
or to change filter gauge,
OK to select, MENU to escape

Reset Filter Gauge to 100% Leave Gauge unchanged
Set Gauge to new setting
The ECM setting is: 80 The current RPM is: 1050 The average RPM is: 1020
Calibration
Exhaust Fan Speed
or to change motor speed, OK to select, MENU to escape

Calibration
Exhaust Filter Gauge
or to change filter gauge,
OK to select, MENU to escape

Reset Filter Gauge to 100% Leave Gauge unchanged
Set Gauge to new setting
How do I recalibrate the
blower speed filter life gauge airflow sensor reading
of the Axiom? - Continued
10. If this is an initial certification or a recertification after supply HEPA filter replacement, select this is an annual recertification, select If you want to set the filter gauge at a preset value, select
Gauge to new setting
. Then press
11. The next certification screen will display the exhaust blower motor’s PWM setting. Press the or button to increase or decrease the blower speed as needed. When the speed is set properly, press the
OK/Mute
speed setting, and continue to the filter life screen.
12. If this is an initial certification or a recertification after exhaust HEPA filter replacement, select this is an annual recertification, select If you want to set the filter gauge at a preset value, select
Gauge to new setting
. Then press
13. If the unit is has no airflow sensor, after the filter gauge option is selected and you press down, and then restart with the new settings. If the Unit has an airflow sensor, you will then be asked to calibrate the inflow sensor to match the value you obtained when you measured the inflow. After the inflow is calibrated, and you press the Axiom will power down, and then restart with the new settings.
Reset Filter Gauge to 100%
Leave Gauge unchanged
OK/Mute
.
button to lock the new blower
Reset Filter Gauge to 100%
Leave Gauge unchanged
OK/Mute
OK/Mute
, the Axiom will power
.
OK/Mute
. If
.
Set
. If
.
Set
,
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Quickstart
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Diagnostics Calibration Configuration

Service
Current Settings Supply System
or to change, OK to return
The ECM setting is: 65 The current RPM is: 0 The average RPM is: 0 The new filter RPM is: 1450 C1, with afs, with UV

10484 -
Current Settings Exhaust System
or to change, OK to return
The ECM setting is: 65 The current RPM is: 0 The average RPM is: 0 The new filter RPM is: 1450 C1, with afs, with UV

10484 -
How do I see the Current Settings of the Axiom?
1. Press the
2. Press the button until the turn yellow). Press
screen.
3. Press the button until the highlighted (it will turn white). Press configuration.
4. The first screen shows the current settings of the supply blower system.
5. By pressing the or button, you can see the current settings of the exhaust blower system. If you are recertifying the unit, you may want to record the data on this screen. The firmware revision is shown in the bottom right corner as a -, or as a letter.
Menu
button.
OK/Mute
Services
option is highlighted (it will
to enter the Services menu
Current Settings
OK/Mute
option is
to see the
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Quickstart
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Diagnostics Calibration
Configuration

Service
Configuration
PASSWORD:
ATTENTION!
The following screens are used
to alter the operation of the
Logic. They should only be used
by a qualified certifier as part
of the certification process.
Configuration
OK to proceed, MENU to return
How do I change the Configuration of the Axiom?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the (it will turn white).
5. Press
6. You will see a alter the BSC’s settings.
7. Press
8. When requested for the password press
Timer, Timer
Menu
OK/Mute
OK/Mute
warning screen
OK/Mute
then
button.
Services
to enter the Services menu screen.
Configuration
to alter the configuration.
alerting you that you are about to
to input the password.
OK/Mute
.
option is highlighted (it will
option is highlighted
Light, UV light
,
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This cabinet is not configured for a UV light
If you want to install a UV light, contact Labconco Product Service at 800-821-5525
Attention
MENU to return
Configuration
Type C Configuration
This cabinet has:
an
or to choose,
OK t o select , MENU to escape
no exhaust connect ion
exhaust connection

Configuration
Type C Configuration
If there is an exhaust system failure, Active protection should last:
or to choose,
OK t o select , MENU to escape
0 Seconds

The sash height is:
or to choose,
OK to select, MENU to escape
8 inches
10 inches NOTE: If you change the sash height, you must recertify airflows.

Sash Height Settings
This Logic has:
or to choose,
OK to select, MENU to escape
a UV light
NO UV light

UV Settings
Quickstart
How do I change the Configuration of the Axiom? – continued
9. The first screen allows you to decide if the cabinet is connected to an exhaust system or not. When the unit is configured for no exhaust connection, the Axiom will ignore the inlet relief valve sensor’s status. Selecting connected to an exhaust system activates the sensor; if the valve is open, the unit operates normally, if closed, an exhaust alarm is activated. Use the or buttons to select the exhaust configuration, and then press
OK/Mute.
10. If the unit is configured to be connected to an exhaust system, then the next screen allows you to program the amount of time interval of Active Protection. Active Protection will allow the Axiom blowers to continue to operate after the detection of an exhaust system failure. This will maintain a safe inflow to allow the user a programmed time interval to secure any hazardous materials in the cabinet before the BSC shuts off.
11. This screen configures the sash height. After your selection is chosen, and you press OK/Mute.
12. This screen configures the unit for a UV light or not. After your selection is chosen, and you press OK/Mute, the unit will shut off and then reset in the new configuration.
13. If the unit is configured to NOT have a UV light, and the user presses the UV Light button, they will get this message.
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Quickstart
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Calibration Configuration
Diagnostics

Service
Diagnostics
Test the alarm by closing the inlet valve.
Note the alarm status below:
Open
OK to return
How do I run a diagnostic on the sash position switches?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the will turn white).
5. Press
6. Press the button until the Diagnostic highlighted (it will turn white). Press
7. Lower the sash, and note the status line – it should properly report the sash as open too high, open, nearly closed or closed when the sash is in the corresponding position.* Press
OK/Mute
Menu
button.
OK/Mute
OK/Mute
to enter the Services menu screen.
to enter the Diagnostic submenu.
to exit the diagnostic.
Services
option is highlighted (it will
Diagnostic
OK/Mute
option is highlighted (it
Sash sensors
.
option is
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Quickstart
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Calibration Configuration
Diagnostics

Service
How do I run a diagnostic on the keypad, relays and contacts?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the will turn white).
5. Press
6. Press the button until the Diagnostic (it will turn white). Press
7. Press any button on the keypad (except display.
Menu
OK/Mute
OK/Mute
button.
Services
option is highlighted (it will
to enter the Services menu screen.
Diagnostic
option is highlighted (it
to enter the Diagnostic submenu.
Keypad-Relays
OK/Mute
.
Menu
option is highlighted
), and note the
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MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Calibration Configuration
Diagnostics

Service
Diagnostics
or t o choose,
OK to select, MENU to escape
Sash sensors Keypad - Relays Inlet Relief Valve Airflow Sensor

Diagnostics
Test the alarm by closing the inlet valve.
Note the alarm status below:
Open
OK to return
Quickstart
How do I run a diagnostic on the Inlet Relief Valve?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the will turn white).
5. Press
6. Press the button until the Diagnostic is highlighted (it will turn white). Press
7. The display shows the status of the Inlet Relief Valve. During normal operation, it will be open, and during an exhaust alarm, it will be closed. NOTE: The inlet relief valve function is OPPOSITE OF THE MAGNETIC SWITCH FUNCTION! – WHEN THE INLET VALVE IS OPEN, THE MAGNETIC SWITCH IS CLOSED.
Menu
OK/Mute
OK/Mute
button.
Services
option is highlighted (it will
to enter the Services menu screen.
Diagnostic
option is highlighted (it
to enter the Diagnostic submenu.
Inlet Relief Valve
OK/Mute
.
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option
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MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to choose,
OK to select, MENU to return
Current Settings
Restore Default
Calibration Configuration
Diagnostics

Service
Quickstart
How do I run a diagnostic on the Airflow Sensor?
1. Press the
2. Press the button until the turn yellow).
3. Press
4. Press the button until the will turn white).
5. Press
6. Press the button until the Diagnostic highlighted (it will turn white). Press
7. The display shows the status of the airflow sensor. Its current output, alarm setting and zero point in Millivolts, along with the corrected Inflow velocity currently being displayed.
Quickstart
Menu
OK/Mute
OK/Mute
button.
Services
option is highlighted (it will
to enter the Services menu screen.
Diagnostic
option is highlighted (it
to enter the Diagnostic submenu.
Airflow Sensor
OK/Mute
.
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option is
19
How do I set up automatic operation of the blower and lights?
1. Press the
2. Press the button until the turn blue).
3. Press
Menu
OK/Mute
button.
MyLogic
to enter the MyLogic menu screen.
option is highlighted it will
4. Press the button until the option option is highlighted (it will turn white).
5. Press the button to select either Smart-Start or manual operation of the cabinet blower. (In Smart-Start, the cabinet blower will automatically start every time the sash is opened.
6. Press the button to select either Smart-Start or manual operation of the fluorescent lights.
7. Press the button to select either Night-Smart or manual operation of the cabinet blower. (In Night-Smart, the cabinet blower will automatically operate at idle every time the sash is closed.
8. Press the button to select either Night-Smart or manual operation of the UV Light.*
9. Press the button to select the time interval the UV light will operate for until it automatically shuts off.*
* - These screens will only appear if the unit is configured for a UV light.
configure my Logic for use
Axiom Filter Life Gauge Operation and Resetting for Local Conditions
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The filter life gauge calculates the remaining filter life by measuring and comparing the current motor speed to the initial speed noted at the factory during assembly, and the calculated maximum motor speed, using the formula:
100-(100x (current speed-original speed) ) = % filter life left max. speed-original speed
So
anything
Blocking the grille. Raising the air temperature. Lowering the barometric pressure.
will increase the motor’s speed, causing the Filter Life Gauge to decrease. Electronic dampening of the gauge will limit the change in readings to approximately 1%/minute.
Axiom Biosafety Cabinets being installed at altitudes or operating at temperatures significantly different from those at the time of manufacture (900 +/- 500 ft above sea level, 75o +/- 5o F) conditions. Failure to do so will result in the users noticing a steady drop in Percent (%) Filter Life remaining as the unit operates. Below are the instructions on how to correct the Filter Life Gauge for local conditions.
that changes the motor’s current speed, like:
must
have their filter life gauge recalibrated for local
1. Ensure to correct all measurement equipment for local conditions (temperature, absolute pressure). Anemometers may not have this ability and might have to be done manually; whereas, a ShortRidgeTM instrument has a setting to correct for local conditions.
2. As the elevation or the ambient temperature rises, the motor power factor will have to be reduced to compensate. For an initial certification, the motor speed should be reduced until it equals the Axiom’s “Initial Motor Speed” as reported on the unit’s test sheet, plus approximately 10-15 RPM per each additional 1000 feet of elevation.
3. The Axiom MUST be recertified using instruments corrected for local conditions.
4. When the unit is recertified, and operating properly, the certifier MUST RESET THE FILTER LIFE GAUGE, INDICATING A NEW FILTER HAS BEEN INSTALLED.
5. Only by performing Step #4 AFTER THE UNIT IS READJUSTED AND RECERTIFIED FOR ITS LOCAL CONDITION, will the filter life gauge register 100% (+/- 2%) during operation. As the Filters then load, the filter life gauge will then begin to drop as appropriate.
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QuickChart – Axiom Type C1 BSCs – Imperial Units
Model
30441
30448
30461
30468
Type
C1
C1
C1
C1
Cabinet Size (in feet)
4 4 6
6
Sash Opening (inches)
10 8 10
8
Starting Serial #
1503_
1503_
1503_
1503_
Downflow Data
Nominal Avg. Downflow (FPM)
65+/-5
65+/-5
55+/-5
55+/-5
grid # of points (rows x columns)
24 (3x8)
24 (3x8)
36(3x12)
36(3x12)
Grid distance from back & sides
6.0
6.0
6.0
6.0
Distance between rows
5.55
5.75
5.55
5.75
Distance between columns
5.21
5.21
5.50
5.50
Inflow Data
Nominal Average Inflow (FPM)
105+/-5
105+/-5
105+/-5
105+/-5
Sash Open Area (Sq. Ft)
3.37
2.69
5.03
4.03
Nominal Avg. Exhaust Vol. (CFM)
354
283
529
423
Avg. Exhaust Vol. Range (CFM)
337-371
269-296
503-553
403-443
Secondary Inflow Data
Sash Opening Template
1
4+
4+
6+
6+
Sensor distance (inches)2
3.25
3.25 4 4
# of Test points
8 8 12
12
Test point location
* * *
*
Nominal Avg. Inflow Vel. (FPM)
354
283
289
231
Avg. Inflow Vel. Range (FPM)
312-344
249-274
252-277
202-222
Correction Factor (CF)
1.08
1.08 2 2
Avg. Inflow Volume (CFM)
337-371
269-296
503-553
403-443
Sash Open Area (Sq. Ft)
3.37
2.69
5.03
4.03
Inflow Velocity Range (FPM)
100-110
100-110
100-110
100-110
Supply HEPA Data
Air Displacement (CFM)
530
530
660
660
Laskin Nozzles needed
1 1 1
1
Theoretical aerosol conc. (ug/l)3
25
25
20
20
Width x Depth x Height (in.)4
48x18x3.06
48x18x3.06
72x18x3.06
72x18x3.06
Performance (CFM)
445
445
665
665
Performance (Pressure in. H2O)
<.45”
<.45”
<.42”
<.42”
Labconco P/N
3838401
3838401
3838403
3838403
Exhaust HEPA Data
Air Displacement (CFM)
354
283
529
423
Laskin Nozzles needed
1 1 1
1
Theoretical aerosol conc. (ug/l)3
38
48
26
32
Width x Depth x Height (in.)
4
26x18x5.88
26x18x5.88
48x18x5.88
48x18x5.88
Performance (CFM)
354
354
529
52
Performance (Pressure in. H2O)
<0.3
<0.3
<0.3
<0.3
Labconco P/N
3838501
3838501
3838503
3838503
Exhaust Volume Data
DIM Exhaust Volume (CFM)5
400
323
570
463
Traverse Exhaust Volume (CFM)6
480
387
684
556
Differential Pressure (in. H20)7
0.3
0.3
0.3
0.3
IRV Inflow Range (CFM)8
20-100
20-100
20-100
20-100
Nominal IRV Slot Velocity (FPM)
240-260
240-260
240-260
240-260
Nominal IRV Slot Volume (CFM)
50
50
50
50
Supply Motor/Blower Data
Motor HP
1/3
1/3
1/3
1/3
Exhaust Motor/Blower Data
Motor HP
1/3
1/3
1/3
1/3
Fluorescent Lamp Data
Fluorescent Lamps (2 each)
F32T8 TL741
F32T8 TL741
F40T8 SP41
F40T8 SP41
Fluor. Lamp Labconco Part #
9721900
9721900
9721903
9721903
Fluor. Ballast Labconco Part #
3838100
3838100
3838100
3838100
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QuickChart – Axiom Type C1 BSCs – Metric Units
Model
30441
30448
30461
30468
Type
C1
C1
C1
C1
Cabinet Size (in m)
1.22
1.22
1.83
1.83
Sash Opening (mm)
254
203
254
203
Starting Serial #
1503_
1503_
1503_
1503_
Downflow Data
Nominal Avg. Downflow (FPM)
65+/-5
65+/-5
55+/-5
55+/-5
grid # of points (rows x columns)
24 (3x8)
24 (3x8)
36(3x12)
36(3x12)
Grid distance from back & sides (mm)
152
152
152
152
Distance between rows (mm)
141
146
141
146
Distance between columns (mm)
132
132
140
140
Inflow Data
Nominal Average Inflow (m/s)
.533+/-.03
.533+/-.03
.533+/-.03
.533+/-.03
Sash Open Area (Sq. m)
.313
.250
5.03
4.03
Nominal Avg. Exhaust Vol. (m3/s)
354
283
.468
.374
Avg. Exhaust Vol. Range (m3/s)
337-371
269-296
503-553
403-443
Secondary Inflow Data
Sash Opening Template
1
4+
4+
6+
6+
Sensor distance (mm)2
83
83
102
102
# of Test points
8 8 12
12
Test point location
* * *
*
Nominal Avg. Inflow Vel. (m/s)
1.80
1.44
1.47
1.17
Avg. Inflow Vel. Range (m/s)
1.71-1.88
1.37-1.50
1.40-1.53
1.12-1.23
Correction Factor (CF)
.0929
.0929
.1700
.1700
Average Inflow Volume Range
(AIV) (Avg. velocity x CF)
.159-.175
.127-.140
.238-.261
.190-.209
Sash Open Area (Sq. m)
.313
.250
.468
.374
Inflow Velocity Range
(AIV / Sash open area)
.533+/-.03
.533+/-.03
.533+/-.03
.533+/-.03
Supply HEPA Data
Air Displacement (m3/s)
.250
.250
.311
.311
Laskin Nozzles needed
1 1 1
1
Theoretical aerosol conc. (ug/l)3
25
25
20
20
Width x Depth x Height (in.)4
48x18x3.06
48x18x3.06
72x18x3.06
72x18x3.06
Performance (CFM)
445
445
665
665
Performance (Pressure in. H2O)
<.45”
<.45”
<.42”
<.42”
Labconco P/N
3838401
3838401
3838403
3838403
Exhaust HEPA Data
Air Displacement (m3/s)
.167
.134
.250
.200
Laskin Nozzles needed
1 1 1
1
Theoretical aerosol conc. (ug/l)3
38
48
26
32
Width x Depth x Height (in.)
4
26x18x5.88
26x18x5.88
48x18x5.88
48x18x5.88
Performance (CFM)
283
283
423
423
Performance (Pressure in. H2O)
<0.3
<0.3
<0.3
<0.3
Labconco P/N
3838501
3838501
3838503
3838503
Exhaust Volume Data
DIM Exhaust Volume (m3/s)5
.189
.152
.269
.219
Traverse Exhaust Volume (m,3/s)6
.227
.183
.323
.262
Differential Pressure (Pascal)7
75
75
75
75
IRV Inflow Range (m/s)
.010-.047
.010-.047
.010-.047
.010-.047
Nominal IRV Slot Velocity (m/s)
1.22-1.32
1.22-1.32
1.22-1.32
1.22-1.32
Nominal IRV Slot Volume (m3/s)
.235
.235
.235
.235
Supply Motor/Blower Data
Motor HP
1/3
1/3
1/3
1/3
Exhaust Motor/Blower Data
Motor HP
1/3
1/3
1/3
1/3
Fluorescent Lamp Data
Fluorescent Lamps (2 each)
F32T8 TL741
F32T8 TL741
F40T8 SP41
F40T8 SP41
Fluor. Lamp Labconco Part #
9721900
9721900
9721903
9721903
Fluor. Ballast Labconco Part #
3838100
3838100
3838100
3838100
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QuickChart – Axiom/Cell Axiom Type C1 BSCs footnotes
Axiom Model Identification
The primary serial tag is on the lower right edge of the front dress panel. The secondary serial tag is located on the front of the electronics module on the top
right side of the cabinet.
The first two digits of the serial number are the year of production; the next two are
the month. The next 5 digits are the sequence of production, and the letter following the serial number is the revision level of the cabinet.
Downflow Test Specifications
All models are classified as uniform downflow. All tests performed as described in ANSI/NSF Standard 49:2012. UV Lamp, IV bar and all other accessories must be removed before measuring
downflow.
Inflow Test Specifications
All tests performed as described in ANSI/NSF Standard 49:2012.
Secondary Inflow Test Specifications
Must use Labconco holder P/N 3836405 to perform this test properly.
1. Use the appropriate template included in Certifier Kit# 3858403.
2. Measured from the bottom edge of the probe holder to the center of the thermal anemometer sensor element.
* - Locate the single row of holes at the front of the grille. Mark the 6th hole from the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet (3-foot cabinet, mark the first 3 points). Repeat for the opposite side.
HEPA Filter Leak Test Specifications
3. Based on mineral oil.
4. Without gasket
Aerosol generator should be placed in the left rear corner of the work area, pointing
toward the rear grille.
For uncontaminated units, the upstream concentration can be sampled from the
tube located under the work surface.
Metric calculation of concentration is: # of Laskin nozzles @ 138K Pascal x 6.372/Volume of air in m3/sec. = Conc.
In ug/l
Exhaust Data
5. Total Exhaust Volume; The sum of the inflow and air drawn into the Inlet Relief
6. Measured as per ASHRAE methodology for measuring air volume in round ducts.
7. Measured at the exhaust transition sampling point, relative to atmosphere.
8. IRV = Inlet Relief Valve.
UV lamp Specifications
For all models, the UV lamp number is G30T8. The Labconco part number is
For all 115/230 VAC models, the ballast assembly is Labconco part number 3829901.
For all 100 VAC models, the ballast assembly is Labconco part number 3830600. The
Valve.
1271300.
The ballast is Robertson part number PSM2GPH18MVW.
ballast is Robertson part number RSO1GPH30100.
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IDENTIFYING AXIOM MODELS
The Axiom platform Biosafety Cabinet can be identified readily by several external features, as shown in Figure 1-1:
Model number Stars with 304xxxxxx Serial number beginning with 1503xxxxx. Exhaust System Cover. Segmented Work Surfaces.
Figure 1-1
Exhaust System Cover
Axiom Logo
Segmented Work Surfaces
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SERIAL NUMBER TAGS
The model/serial number tag is located on the bottom right edge of the dress panel. A second tag is located on the front of the electronics module on the top of the unit. This tag includes the unit’s operating voltage and amperage. The model and serial numbers of each unit are also recorded on the unit test report attached beneath the front dress panel. These items are shown graphically in the figures 1-3 to 1-5 below:
Figure 1-3
Primary Serial Tag
Figure 1-4
Secondary Serial Tag
Figure 1-5
Final Inspection and Test Report Form
Obviously, you can get confirmation of the Biosafety Cabinet's model by contacting Labconco's Product Service Department, and providing us with the serial number. From this number, we can tell the date of production and its model.
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AXIOM MODEL NUMBERING SYSTEM
Axiom units’ model numbers define the configuration of the cabinet. The first five digits define the unit's configuration, while the last four are assigned based on the unit's options and electrical configuration. Thus, a model number of:
30448xxxx
Labconco Product Group 3=Laminar Flow Products
Indicates the Product Family 0= Logic 1= PuriCare 2-4= Cell Logic
Indicates the Cabinet Type 1= Type A1
2= Type A2 3= Type B2 4= Type C1
Indicates the Cabinet width
3= 3-foot Wide
4= 4-foot Wide
5= 5-foot Wide
6= 6-foot Wide
Indicates the sash height 1= 10” sash opening 2= 12” sash opening 8= 8” sash opening 9= 9” sash opening
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Axiom Data Plate
The Axiom Data Plate contains much of the information required to certify the unit. Information on the plate includes nominal inflow and downflow velocity settings, a description of how to establish the downflow grid and the secondary inflow methodology are also included on the data plate, as shown below. The plate is located in the upper left corner of the dress panel.
Figure 1-6
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Final Inspection and Test Report Form
A copy of the Final Inspection Test Report is attached to the blower plenum cover, beneath the front dress panel. The report contains initial setup information on inflow and downflow velocities, and the initial blower torque setting. A copy of the report is shown in Figure 1-7, below
Figure 1-7
Model/Serial Numbers
HEPA Filter Information
Test Results
Downflow Test Results
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Theory of Operation
Background
The Axiom Type C1 BSC was the result of a customer request for a Type B (directly exhausted) cabinet that could operate at a constant exhaust system vacuum of only 0.25 inches of H2O. Realizing that this was impossible for existing Type B technologies, Labconco developed a new type of BSC; The proposed Type C1.
Figure 1-8
Airflow Patterns and Features
The overall airflow pattern in the Type C1 is similar to a Type B1, with three important differences:
1. In the C1, the directly exhausted portion of downflow air is taken from the center of the work area (The Chem-ZoneTM).
2. An inlet relief valve, unique to the Axiom, stabilizes the inflow as exhaust system airflows fluctuates, and closes during an exhaust system failure, signaling the Axiom to initiate a timed “Active Protection” of the user and their work.
3. A constant volume exhaust blower upstream of the Exhaust
HEPA maintains constant inflow, and allows the unit’s blowers
to continue to operate during an exhaust system failure (Active Protection), maintaining safe inflows and downflows while the user secures any hazardous materials in the work area.
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Figure 1-8a
Chem-ZoneTM Directly Exhausted Work Zone
Unique to the Axiom is the Chem-Zone, a directly exhausted work zone. The central portion of the work surface is surrounded by grilles on the sides, front and back. Air entering these grilles is drawn to the Exhaust HEPA filter, and when the cabinet is connected to an exhaust system, out of the laboratory. This feature prevents the recirculation of volatile chemicals as seen in Type A cabinets, while exhausting much less air than Type B2 models. This is illustrated in Figure 1-8a.
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Inlet Relief Valve
Also unique to the Axiom is the Inlet Relief Valve, The intake valve is angled such that the incoming make-up (room) air must keep the valve open to maintain normal operation; a loss of exhaust volume will allow gravity and air pressure to close the inlet valve and open the magnetic switch, resulting in an exhaust alarm.
Figure 1-8b
Intake Valve
Alarm Switch
Exhaust System
Key to the Axiom is its exhaust flexibility. When properly configured, the HEPA-filtered exhaust can be recirculated back into the laboratory.
When configured for, and connected to an external exhaust system, the airflow patterns are similar to the definition of a Type B1, however, the integral exhaust blower and Inlet Relief Valve changes the operating characteristics of the Axiom.
The CAP (Constant Airflow Profile)-programmed exhaust fan motor draws a constant volume of air through the exhaust ductwork and exhaust HEPA
filter, and ‘presents’ the air to the exhaust system. This means the inflow
volume will remain constant as the exhaust system fluctuates, or as the exhaust HEPA filter loads.
This arrangement lowers the vacuum required to operate the unit to a constant 0.3 inches H2O; far lower than traditional Type B BSCs.
The inlet relief valve is pulled opened when the exhaust system draws more air than the Axiom exhausts. If the exhaust system fails, gravity and positive air pressure cause the Inlet Relief Valve to close, activating the sensor to signal an exhaust alarm.
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Exhaust System Alarm
The Axiom is unique in its response to an exhaust alarm. Instead of shutting off the BSC’s blowers, the Axiom starts its “Activate Protection Protocol” – a certifier-programmed interval of up to 5 minutes. During this interval, the
Axiom’s exhaust blower speeds up to compensate for the loss of the remote
exhaust fan to provide constant inflow. The supply blower maintains downflow. This offers the user time to secure any hazardous material in the BSC. At the end of the Active Protection cycle, the supply blower shuts off, followed by the exhaust fan 10 seconds later, to ensure containment until the unit shuts off completely.
Figure 1-8c
10” Exhaust System
Connection
Inlet Relief Valve
Exhaust Fan System
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Inlet Relief Valve Open
Inlet Relief Valve Closed
Airflow Patterns of the Axiom in Recirculating and
Figure 1-8d
Exhausted Modes.
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ECM Motor
The modern Class II Biosafety Cabinet was developed in the early 1960’s as
a result of the increased availability of High Efficiency Particulate Air (HEPA)
filter technology. The motor of choice at the time to drive the cabinet’s
blower was the Permanent Split Capacitor (PSC) type. At the time, the PSC motor offered manufacturers an inexpensive power source whose speed could be electronically controlled to allow for airflow adjustment as the HEPA filter(s) loaded.
The PSC motor is known as an induction type, for stationary windings (stator) surround a rotating part (rotor) composed of iron or steel. As current passes through the stator windings, it induces a magnetic field in the rotor, causing it to rotate towards the shifting field in the stator. Because a magnetic field must be induced in the rotor, the PSC motor is asynchronous, with the rotor constantly lagging behind the fields being created in the stator. As a result of this asynchronous operation, the PSC motor is inefficient, and generates high amounts of waste heat. Attempting to control the blower speed by reducing its voltage only increases the inefficiency of the PSC motor.
DC motors are more efficient than their AC counterparts. In a typical DC motor, the stator in an AC motor is replaced with permanent magnets. The rotor then has a series of windings around it. When current is applied to the motor, a magnetic field is created in some of the windings of the rotor, causing it to rotate toward the magnetic field created by the permanent magnets. Brushes in contact with a commutator allow the current, and thus the magnetic field in the rotor to progressively shift from winding to winding, forcing the rotor to keep rotating.
The greatest drawback of brushed DC motors is the brushes-they wear themselves and the commutator down, eventually causing motor failure.
With the development of greater microprocessor power in the 1970s and 80s, the stage was set for an even more efficient type of DC motor – the Electronically Commutated Motor (ECM).
Figure 1-9
In the ECM, the magnets and windings switch position – the permanent magnet is on the rotor, and the series of windings are placed around the rotor. The microprocessor precisely controls the creation of magnetic fields in the stator, so that the rotor is always synchronous with the magnetic fields being created in the stator. As a result, the ECM will always run more efficiently and cooler than a comparable PSC motor. Because of the simple, robust construction of the ECM, it offers far greater reliability and operational service life than the PSC motor.
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Controlling the motor’s operation with a microprocessor adds numerous
advantages. Motor speed can be efficiently controlled across a speed range that would damage or destroy a PSC motor. Given enough microprocessor memory and power, the manufacturer can program in any number of user­selected programs controlling motor speed, power and even direction of rotation. The ultimate expression of the power of the ECM was the development of the constant volume algorithm, by General Electric, and used in the Axiom BSC. By testing a prototype model to a variety of airflows
and filter pressures, the motor/blower can be “characterized” for that size
cabinet. This characterization allows for the creation of a model-specific motor-blower curve. By programming the curve values into the motor during assembly, the motor will deliver the correct volume of air as the HEPA filters load.
Electronics
The Axiom utilizes two microprocessors. The first is part of the ECM motor, attached to end of the motor housing, as shown in Figure 1-10. This processor controls motor operation, and communication with the display board. The second is located on the control board, located on the right side wall, as shown in Figure 1-11. It controls the display and its interface to the touchpad.
Figure 1-10
The ECM Microprocessor board is encapsulated in epoxy to prevent moisture and dirt contamination of the microelectronics.
Figure 1-11
The control board assembly (located on the right side wall)
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The Axiom has three circuit boards. The ECM microprocessor and power supply board, located in the end of the ECM, the control board on the right side wall, shown in Figure 1-11, and the power supply board assembly, located in the electronics module, as shown in Figure 1-12.
Figure 1-12
UV Relay
Light Relay
Outlet Relay
RS-232 Board
Location
The Axiom also has an optional contact/RS232 board. This must be installed if the user wants to signal external building monitors or controllers, or wants the Axiom to output operating information to a data logger. The optional board is located in the electronics module.
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Section Two – Installation Requirements
This section offers an overview of site requirements and how to prepare the unit for operation.
Prerequisites
Before you install the Axiom, you need to prepare the site for installation. Examine the location where you intend to install the cabinet. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
Carefully read this chapter to learn:
Location requirements.
Electrical power requirements.
Exhaust requirements.
Service utility requirements.
Space requirements.
Refer to Section Nine: Miscellaneous, for complete biosafety cabinet
electrical and environmental conditions, specifications and requirements.
Space Requirements
The overall dimensions for the 4-foot Axiom are 64.2 inches (163 cm) high, 32 inches (81 cm) deep, and 54.2 inches (138 cm) wide. The overall dimensions for the 6-foot Axiom are 64.2 inches (163 cm) high, 32.6 inches (83 cm) deep, and 78.2 inches (199 cm) wide.
Complete dimensions for the Axiom biosafety cabinets are shown in
Nine: Miscellaneous
.
Section
Clearance
A minimum clearance of at least 4 inches (100 mm) is suggested on the top and 6 inches (150mm) on both sides of the cabinet for service.
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Location Requirements
Figure 2-1
Note: The biosafety cabinet should be located away from traffic patterns, doors, fans, ventilation registers, fume hoods and any other air-handling devices that could disrupt its airflow patterns. All windows in the room should remain closed. Figure 2-1 shows the preferred location for the biosafety cabinet.
Preferred location
Air register blocked or redirected
to prevent cabinet disruption
Alternate location
Main Disconnect Device (Power cord plug in back of the electronics module).
Do not position the unit so that it is difficult to operate the main disconnect device.
Ne placez pas l'appareil de sorte qu'il est difficile de faire fonctionner le dispositif principal de déconnexion.
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If You Intend to Connect the Axiom to an Exhaust System:
Figure 2-1a
Figure 2-1b
NOTE: THE EXHAUST BLOWER CANNOT RUN AT ITS NOMINAL FLOW RATE WITH THE SASH COMPLETELY CLOSED. IF YOU CHOOSE TO CLOSE THE SASH COMPLETELY TO USE THE UV LIGHT FOR SURFACE DISINFECTION, THEN THE EXHAUST BLOWER MUST BE SHUT OFF, OR ITS FLOW RATE REDUCED 90% OR MORE FOR PROPER OPERATION. THE AXIOM HAS AN OPTIONAL EN/CONTACT CIRCUIT BOARD THAT HAS DRY CONTACTS THAT CAN BE CONFIGURED TO SIGNAL THE EXHAUST BLOWER TO TURN ON WHEN THE AXIOM’s BLOWER IS ON. FOR FURTHER INFORMATION,
CONTACT LABCONCO’S PRODUCT SERVICE DEPARTMENT. AS AN
ALTERNATIVE, A REMOTE ELECTRICAL SWITCH FOR THE EXHAUST BLOWER CAN BE INSTALLED NEAR THE AXIOM.
NOTE: Only connect the cabinet to a suitable exhaust system, one dedicated to the cabinet itself, or dedicated to exhausting laboratory ventilation equipment. DO NOT connect the unit to the building’s HVAC system room exhaust.
Examine the location to ensure that it accommodates
the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port should be clear of structural
elements, water and utility lines, or other fixed obstructions. There should be enough clearance to accommodate a 10-inch diameter duct.
Avoid cabinet locations that require an elbow directly above the cabinet’s
exhaust connection or an excessive number of elbows in the exhaust system. There should be a straight length 10 duct diameters long between the cabinet and any elbow, and between subsequent elbows.
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Figure 2-1c
Figure 2-1d
The Inlet Relief Valve located on the top of the cabinet is designed to draw a maximum of 100 CFM (2.83 m3/m). Attempting to draw additional room air through the valve (room air exhaust), can result in unstable cabinet operation.
If additional room exhaust is needed to be drawn through the exhaust system, install an additional duct and balancing damper
downstream of the cabinet’s damper. This will
allow for proper balancing of the system.
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The exhaust system must be capable of moving the following volumes of
Axiom Type C1
Airflows
Airflow Volume
Concurrent
Balance Value
Recommended
Duct Vacuum1
ft3/min
m3/sec
ft3/min
m3/sec
WC
Pa
4-foot, 8" Sash
323
0.15
387
0.18
0.30
75
4-foot, 10" Sash
400
0.19
480
0.23
0.30
75
6-foot, 8" Sash
463
0.22
556
0.26
0.30
75
6-foot, 10" Sash
570
0.27
684
0.32
0.30
75
Table 2-1
exhaust air at the negative pressures listed. The Airflow Volumes are the values recorded via a direct measurement using a flow hood at the cabinet. The Concurrent Balance Values are measured in the exhaust duct via traverse methodology, and will always be higher due to differences in volume measurement methodologies.
1 – Unlike Type B cabinets, the recommended vacuum will remain constant throughout the life of the Exhaust HEPA filter. Duct vacuums below 0.3 WC (37 Pa), or above 0.5 WC (125 PA) may result in erratic operation.
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Electrical Requirements
Model #
Requirements
30441xx0x, 30448xx0x
115 VAC, 60 Hz, 16 Amps
30441xx1x, 30448xx1x
100 VAC, 50/60 Hz, 16 Amps
30441xx-20, 30, 40, 50, 60, 70
230 VAC, 50/60 Hz, 8 Amps
30448xx-20, 30, 40, 50, 60, 70
230 VAC, 50/60 Hz, 8 Amps
30461xx0x, 30468xx0x
115 VAC, 60 Hz, 16 Amps
30461xx1x, 30468xx1x
100 VAC, 50/60 Hz, 16 Amps
30461xx-20, 30, 40, 50, 60, 70
230 VAC, 50/60 Hz, 8 Amps
30468xx-20, 30, 40, 50, 60, 70
230 VAC, 50/60 Hz, 8 Amps
Table 2-1
The biosafety cabinet models have the following electrical requirements:
Note: A dedicated outlet with an appropriate circuit breaker should be located as close as possible to the right rear side of the cabinet, at a height even with, or higher than, the top of the bench or stand. Consult your local electrical codes for properly rated circuit breakers. For safe operation the dedicated outlet must provide the protective earthing ground connection to the cabinet.
Note: On 100 and 115 VAC models, both electrical outlets are protected by
a ground fault interrupter circuit (GFIC). Labconco does not recommend plugging the biosafety cabinet into a GFIC outlet.
Electrical outlets in the cabinet are restricted to 5 amps maximum
current.
Prises électriques dans l'armoire sont limitées à 5 courant maximum ampères.
The biosafety cabinet models have the following electrical requirements:
Do not use any detachable power cord that is not adequately rated
for the unit.
Ne pas utliser un fil électrique amovible qui n’est pas du tension nominale de l’appareil.
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Service Line Requirements
All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. If the service line pressure exceeds 40 PSI, it must be equipped with a pressure regulator to reduce the line pressure.
Note: The use of flammable gases or solvents should be avoided in the biosafety cabinet. Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters. Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork. If you feel that the procedure requires the use of an open flame or flammable materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may seriously disrupt the airflow patterns in the cabinet.
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Section Three – Installation
Now that the installation is properly prepared, you are ready to inspect, install, and certify the Axiom biosafety cabinet. This chapter covers how to:
Unpack and move the biosafety cabinet.
Install the cabinet.
Connect the electrical supply source.
Connect the service lines.
Connect to an exhaust system (optional for Type As).
Tools required for installation the biosafety cabinet include two 1/2" wrenches, a flat­blade screwdriver, a #2 Phillips screwdriver, and a carpenter’s level.
Note: The biosafety cabinet models weigh between 400–700 lbs. (182-318 kg). The shipping pallet allows for lifting with a mechanical lift truck or floor jack. If you must lift the product manually, use at least six (6) persons and follow safe-lifting guidelines.
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Unpacking the Biosafety Cabinet
Carefully remove the outer carton and inspect the cabinet for damage that may have occurred in transit. If the biosafety cabinet is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
Do not discard the carton or packing material for the biosafety cabinet until all of the components have been checked, installed and tested.
The cabinet is secured to the pallet in two places on each side. To access the nuts and bolts, remove the side panels by removing and keeping the two Phillips screws on both panels. Swing the front of each panel away from the cabinet, and lift it straight up to remove the panel from the cabinet.
Note: The side panels must be removed to access the fasteners that secure the biosafety cabinet to the pallet. DO NOT ATTEMPT TO LIFT THE BIOSAFETY
CABINET BY THE SIDE PANELS; DAMAGE WILL OCCUR.
Preparing the Biosafety Cabinet for Operation
Installation instructions (Labconco P/N 1056801) are attached to the sash of the biosafety cabinet. If these instructions are missing or unclear, contact Product Service at 800-821-5525 or 816-333-8811. The following are located in a box either taped to the top of or underneath the work surface:
User’s Manual CD Drain Valve Assembly and fasteners Power Cord Product Registration Card Vacu-PassTM Accessories (optional)
If you did not receive one or more of the components listed for the cabinet, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.
Moving and Lifting the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture dolly underneath the unit. DO NOT move the cabinet by tilting it onto a hand truck.
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When lifting the cabinet DO NOT lift the cabinet in the middle front area of the hull. Lifting here may bend or distort the bottom of the cabinet, causing damage to the unit.
Installing the Biosafety Cabinet on an Existing Work Surface
Note: The biosafety cabinet is very top heavy. Use caution when lifting or moving it.
When installing the biosafety cabinet onto an existing work surface or benchtop, ensure that the structure can safely support the combined weight of the cabinet and any related equipment. The work surface should be at least as wide as the cabinet and 31 inches (787 mm) deep to properly support the unit.
A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve.
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Installing the Cabinet on a Labconco Base Stand
Width
Base Stand w/Feet Model #
4'
3401004
6'
3401006
Width
Manual Lift Stand #
Electric (115V) Lift Stand
#
Electric (230V) Lift Stand
#
4'
3780201
3780101
3780104
6'
3780202
3780102
3780105
115V SoLo Stand
#
230V SoLo
No. America
Plug #
230V SoLo
UK Plug #
230V SoLo
Schuko Plug
#
230V SoLo
China/Australia
Plug #
4'
3780311
3780315
3780331
3780335
3780339
6'
3780313
3780317
3780333
3780337
3780341
Table 3-1
Table 3-2
Table 3-3
Labconco offers accessory Base Stands in a variety of configurations to suit your particular needs. Stands can be ordered with adjustable telescoping legs or with a manually or electrically adjustable hydraulic lift.
Telescoping Base Stands
These stands are included with some Axiom models, or are available separately. The base stands for each width cabinet are listed in Table 3-1 below. An optional caster wheel kit is available (part # 3730500).
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5 inches (648 to 851 mm), giving a cabinet work surface height of 28.0 to 36.0 inches. The height is adjusted either by a manual (hand crank) or electric pump that drives hydraulic rams in the legs of the stands. All of the hydraulic stands are equipped with fixed feet, but can be converted to caster wheels with the addition of Caster Kit #3784000. The base stands for each cabinet size is listed in Table 3-2 below.
Note: When installing the cabinet on the hydraulic lift base stand, ensure that the hydraulic lines and the electrical cord are clear of any obstructions before installing the cabinet on the stand or operating the lift system.
SoLoTM Electric Hydraulic Lift Base Stands
These base stands permit the Axiom to be lowered enough to be transferred through a standard doorway as low as 78 inches. Casters provide mobility and lock in place. The SoLo Stands for each Purifier Axiom series model is listed below.
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Optional Exhaust Connection Requirements
Certain applications such as working with odorous products or volatile toxic materials will require the connection of the biosafety cabinet to an exhaust system.
Note: The Type C1 exhaust connection includes an integral inlet relief valve, which functions as a one-way, or check valve. During operation, the exhaust system draws all
of the cabinet’s exhaust air, plus a volume of room air through the relief valve into the exhaust duct. The inlet relief valve functions as a “shock absorber” allowing the cabinet
to maintain optimal inflow during changes in room air pressure.
Note: Because the Type C1 cabinet has an integral exhaust fan, the vacuum requirements of the exhaust system will be much lower than existing Type B units. Please see the volume and vacuum requirements in Table 2-1, in
connect the biosafety cabinet to an exhaust system:
Note: If the research involves the use of toxic compounds or volatile materials, contact
the facility’s safety officer or Labconco to ensure that the biosafety cabinet and its exhaust system are compatible with the materials you will be working with.
in
Chapter 2: Prerequisites
If you intend to
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Configuring for an Exhaust System Connection
Figure 3-1
Note: The Type C1 is configured at the factory to operate in recirculating mode (NOT
connected
inlet relief valve position. If you intend to connect the Type C1 to an exhaust
system, YOU MUST RECONFIGURE IT FOR THIS INSTALLATION.
Note: If the Type C1 is connected to an exhaust system, and you choose to disconnect
it from the exhaust system, to exhaust its HEPA-filtered air back into the laboratory,
YOU MUST RECONFIGURE IT FOR THIS INSTALLATION. These instructions follow.
to an exhaust system). When operating in this mode, the cabinet ignores the
a) Mechanical configuration
1. Unplug the Axiom. Using an appropriate ladder or platform, remove the exhaust cover panel on the top right side of the exhaust cover, and install it over the hole on the left side. Hand tighten the wing nuts to secure it, as shown in figure 3-1.
2. Connect the Axiom’s connection collar to the exhaust system, ensuring the connection meets all appropriate codes and regulations.
Exhaust Cover Panel
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b) Electronic configuration
Keypad operations are shown as
green italics
1. With the unit in operation, access the menu by pressing the
Display Mode Menu Mode
Selecting the Configuration Menu
2. Using the ▲ and ▼ buttons on the touchpad, highlight the
.
display panel will show the first level menu. Select
or buttons until the
or press
it will be highlighted when selected. Press OK and you will get an Attention screen, advising you the following screens may alter the operation of the Axiom. Press OK to continue:
Menu
to return to the previous menu level.
blue bold italic
Service
Menu
. Menu screen selections are shown as
Menu
Service
is highlighted. Press OK to accept that option,
menu by pressing the
Configuration
button. The
option-
OK
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3. The screen will now prompt you for the password; it is:
Light UV Light Timer Timer OK
Note: Any other key sequence will return you to the Attention screen.
4. The first screen allows you to select whether the Axiom is connected to an exhaust system or not.
IT IS CRITICAL THAT THE
HAS AN EXHAUST CONNECTION
SELECTED. Press OK to continue.
5. The second screen allows you to set how long the blowers in the Axiom will continue to operate in the event of an exhaust system failure. The interval can be programmed from 0-300 seconds.
THIS CABINET
OPTION IS
Note: Consult with your facility’s safety officer or Labconco to help establish how long the Axiom should continue to operate after an exhaust system failure.
6. The third screen allows you to set the sash height at either 8 or 10 inches. IT IS CRITICAL THAT THE
YOU LEAVE THE SASH HEIGHT AS IT WAS SET AT THE FACTORY, UNLESS YOU WISH TO RECERTIFY THE CABINET AT ITS NEW SETTING.
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7. The fourth screen allows you to select whether the Axiom has a UV light or not. IT
IS CRITICAL THAT THE YOU LEAVE THE UV LIGHT CONFIGURATION AS IT WAS SET AT THE FACTORY. Press OK to return
to the first Configuration screen.
The unit is now properly configured for operation connected to an exhaust system. In this mode, the unit will display an exhaust alarm if the inlet relief valve closes during operation.
NOTE: If you ever want to disconnect the Axiom from the exhaust system, and use it in a recirculating mode, you must reconfigure it as such.
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Disconnecting the Axiom from an Exhaust System Connection to Operate in
Figure 3-1a
Reciculation
a) Mechanical configuration
1. Unplug the Axiom. Using an appropriate ladder or platform, remove the exhaust cover panel on the top left side of the exhaust cover, and install it on the studs on the right side. Hand tighten the wing nuts to secure it, as shown in figure 3-1a.
2. Disconnect the Axiom’s connection collar from the exhaust system, and cap
the building’s exhaust connection in a way that meets all appropriate codes and regulations. Leave the Axiom’s exhaust collar open to allow for
unrestricted airflow out of the unit.
Exhaust Cover Panel
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b) Electronic configuration
Keypad operations are shown as
green italics
1. With the unit in operation, access the menu by pressing the
Menu Mode
Selecting the Configuration Menu
2. Using the and buttons on the touchpad, highlight the
.
display panel will show the first level menu. Select
or buttons until the
or press
Display Mode
it will be highlighted when selected. Press OK and you will get an Attention screen, advising you the following screens may alter the operation of the Axiom. Press OK to continue:
Menu
to return to the previous menu level.
blue bold italic
Service
is highlighted. Press OK to accept that option,
Menu
. Menu screen selections are shown as
Service
Menu
button. The
menu by pressing the
Configuration
option-
OK
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3. The screen will now prompt you for the password; it is:
Light UV Light Timer Timer OK
Note: Any other key sequence will return you to the Attention screen.
4. The first screen allows you to select whether the Axiom is connected to an exhaust system or not. IT
IS CRITICAL THAT THE
NO EXHAUST CONNECTION
SELECTED. Press OK to continue.
.
THIS CABINET HAS
OPTION IS
5. The second screen allows you to set the sash height at either 8 or 10 inches. IT IS CRITICAL THAT
THE YOU LEAVE THE SASH HEIGHT AS IT WAS SET AT THE FACTORY, UNLESS YOU WISH TO RECERTIFY THE CABINET AT ITS NEW SETTING.
6. The third screen allows you to select whether the Axiom has a UV light or not. IT IS CRITICAL
THAT THE YOU LEAVE THE UV LIGHT CONFIGURATION AS IT WAS SET AT THE FACTORY. Press OK to return to the first
Configuration screen.
The unit is now properly configured for operation recirculating its filtered exhaust air into the room. In this mode, the unit will NOT display an exhaust alarm with the inlet relief valve closed during operation.
NOTE: If you ever want to reconnect the Axiom to the exhaust system, you must reconfigure it as such.
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Connecting the Biosafety Cabinet to Utility Service Lines
Figure 3-2
Note: Some models have a solenoid valve connected to the service valve on the right side, rear position. The solenoid prevents gas from flowing to the service valve when the unit blower is off. It is the only service valve position that can be fitted with a solenoid valve. Connect the gas service to the solenoid valve.
The service lines (if any) should be connected to the tube fitting(s) on the outside of the liner wall as shown in Figure 3-2 To install the tubing, follow these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has been completely deburred.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up with the slot in the back of the side panel. The slot is located from 8 ¾ to 11 ¼ inches (222 to 288 mm) from the bottom of the cabinet.
Note: Make sure that the tube routing will not contact any electrical wires. DO NOT loop service line tubing within the side panels of the cabinet.
3. Make sure that the nut on the tube fitting is loose, but do not remove it. Look inside the fitting to make sure the tube ferrule is there.
4. Push the tube into the fitting until it is properly seated. The tube will go approximately ¾ inch (19 mm) into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench, tighten it at least ¾ turn more.
6. Close the service valve in the biosafety cabinet and then slowly open the shutoff valve on the service valve. Test all fittings for leakage. Tighten the tube nut slightly if needed.
Tube fitting
Tube fitting nut
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Optional Vacu-PassTM Cord & Cable Portal Use
Figure 3-3
Note: There must be enough clearance to pass the cord or cable between the Axiom’s exterior dress panel and any obstruction.
Note: Some Vacu-Pass components and the cord or cable passing through it may become contaminated during use of the cabinet. Ensure all potentially contaminated components are surface decontaminated before handling or removal from the cabinet.
1. Remove the grommet from the liner side wall. Remove the solid sealing plug from the body of the portal by either pressing it through from the outside, or by carefully inserting a spatula or similar device between the sealing plug and the body of the portal, and prying the plug out.
2. Pass the cord or cable through the body of the portal, and then through one of the plugs that has been cut for cord or cable use, then through the grommet, as shown in Figure 3-3.
Note: select a plug with a hole that is slightly smaller than the cord or cable, to create a proper seal. This will also help minimize movement of the cord or cable if it is accidentally pulled during use.
3. Position the cord or cable as it will be used in the cabinet, and then push the plug back into the body of the portal until it seats in the portal. Reinstall the grommet.
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Drain Valve Installation
Figure 3-4
In order to prevent damage during shipping, the drain valve assembly has not been installed. If desired, the valve should be installed after the cabinet is in its final location.
To install the valve assembly, follow these steps:
1. Lift the work surfaces out of the biosafety cabinet by lifting on the knobs at the front of the work surface.
2. Using a putty knife, remove and discard the stainless steel cover that is sealed over the drain mounting holes. Scrape out remaining sealant that is around the holes.
3. Apply a light coating of silicone sealant (user supplied) to the mounting surface of the drain assembly. Attach the drain assembly under the bottom of the cabinet as shown in Figure 3-4. Wipe off any excess sealant from the cabinet bottom. Ensure that the center drain hole is unobstructed.
4. Make sure the drain valve is in the closed position.
5. Reinstall the work surfaces.
6. Allow the silicone sealant to cure for at least eight hours before exposing it to liquid.
NOTE: The drain valve assembly attaches to the underside of the cabinet bottom.
Apply a light coat of silicone sealant to this surface of the connector, aligning the three holes in the connector with the three holes in the biosafety cabinet liner.
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THIS PAGE INTENTIONALLY BLANK
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Section Four -
Figure 4-1
Initial Operation of the Axiom
This section will take you through the steps to begin initial operation of the Axiom, with an explanation the controls, display and options, in order to prepare the unit for its initial certification.
System Reset Switch
The biosafety cabinet has a system reset switch for resetting its microprocessors. The switch is located on the front of the electronics module, on top of the cabinet, as shown in Figure 4-1. Ensure that the switch is in the “ON” (up) position before attempting to operate the cabinet.
The System Reset Switch
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Information Center
Figure 4-2a
Figure 4-2b
10:03
Figure 4-3
The Information Center is an LCD display located on the right side wall at eye level. When the blower is started, if the Axiom is configured to be connected to an exhaust system, Figure 4-2a will appear for 60 seconds while the unit initiates operation.
If the unit is not connected to an exhaust system, screen 4-2b will appear for the first 60 seconds of operation. After 60 seconds, the default display screen will appear. The
display provides a clock, the life remaining for both filters, the cabinet’s current status,
inflow velocities (if equipped with the optional airflow sensor), as shown in Figure 4-3. In the event of an alarm, the Information Center will immediately display a context sensitive display indicating the cause of the alarm, and possible solutions, as shown in Figures 4-4a-f.
The display will enter sleep mode, turning itself off, one minute after the blower is turned off or the sash is closed.
Clock
Filter Life
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Alarm Screens
Figure 4-4b
Figure 4-4f
Figure 4-4a
Figure 4-4c
Figure 4-4d
Figure 4-4e
Sash is too high
The sash is open too far for safe operation.
Airflow Alerts
The airflow patterns in the cabinet have changed, resulting in a sudden change in either motor speed. This is most likely due to a blockage of the grille or the exhaust filter outlet. It may also be caused by removal of the work surface(s) while the cabinet is in operation.
Exhaust Fan Alarm
There has been a failure of the exhaust fan, or its
communication to the cabinet’s control board. DO NOT USE
THE CABINET UNTIL THE PROBLEM HAS BEEN CORRECTED.
Exhaust System Alarm-Active Protection Mode
When connected to an exhaust system, and the flow drops below acceptable limits, this screen will appear. When the timer reaches 0, the supply blower will shut off, and the exhaust fan will continue to operate for 10 more seconds, protecting the operator.
Exhaust System Alarm
After the countdown reaches 0, the exhaust fan will shut off and this screen will be displayed. If this alarm is displayed, the Axiom blower will need to be turned off, and then back on again to reset the alarm. Frequent Exhaust System Alarms indicate unstable or insufficient exhaust flow, and must be corrected.
System Error
The motors and display circuit board are not communicating properly. DO NOT USE THE CABINET UNTIL THE PROBLEM HAS BEEN CORRECTED.
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Operating the Sliding Sash
Figure 4-5
The counterbalanced, anti-racking sash mechanism requires only a few pounds of force to move the sash up or down. You can open or close the sash smoothly with one or two hands positioned on either handle.
The sash position alarm and safety interlock system senses the sash position and acts appropriately. The biosafety cabinet has been programmed to operate at either an 8- or 10-inch (203-,250- mm) sash opening, depending on model. Raising the sash above its operating height will activate the audible and visual alarms. The audible alarm can be temporarily muted (for approximately five minutes) by depressing and releasing the
OK/Mute
and defeat the muting of the alarm. The safety interlock system senses when the sash is closed and allows the optional ultraviolet (UV) lamp to operate only when the sash is closed, to protect the operator from irradiation.
button. Closing the sash back to its operating position will reset the alarm
Starting the Biosafety Cabinet
1. To start the biosafety cabinet, raise the sash until its bottom edge aligns with the
proper sash height label on the left corner post, as decal is shown in Figure 4-5.
2. Press the blower button to start the unit. The unit will display a standby screen
for approximately 60 seconds to allow the cabinet to reach proper operating conditions. If the alarm sounds, recheck the sash position. If the sash is too high, the sash audible alarm and the LCD display will indicate the sash is too high.
3. To turn the UV light on, the sash must be completely closed to prevent the
escape of any UV radiation. Push the UV light button to activate the UV light.
Note: The sash must be completely closed for the UV light to activate.
Sash height labels
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The Axiom Touchpad
Figure 4-6
The touchpad of the Axiom is shown in Figure 4-6. Take a moment to get familiar with the buttons, their locations and functions. Also familiarize yourself with the display located on the right side wall. The display will report system functions, such as filter capacity, timer displays, alarm or error messages, as well as icons that illuminate when cabinet functions such as UV light and blower are operational.
Blower Button Starts or stops the cabinet blower. When the blower is in Smart-StartTM mode, opening the sash from the closed position turns the blower on automatically. When in recirculating mode with Night-SmartTM, when the sash is closed, the motor slows to idle to maintain air cleanliness in the work area. When the sash is reopened, the blower resumes normal operation. Pressing this button overrides Smart-Start and Night-Smart operation
Light Button – Turns the fluorescent lamps on or off. Closing the sash automatically turns the lights off. When the lights are in Smart-Start mode, raising the sash turns the lights on automatically.
Outlet Button – Turns the electrical outlets in the work area on or off.
UV Light Button – Turns the UV lamp on or off. When the UV lamp is in Smart-Start mode, closing the sash turns the light on. When the sash is raised, the light turns off automatically.
Timer Button – Allows you to select either a repeating interval timer, or an elapsed timer (stopwatch).
OK/Mute Button – Mutes all audible alarms for approximately 5 minutes, unless there is a system error alarm. When in the Menu mode, this button is used to select an option.
Menu Button – This button toggles the display between the display and menu modes. When in the menu mode, pressing this button returns you to the previous menu level.
Select Buttons – Allow you to choose different options in the menu mode.
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Navigating the Axiom Menu Screens
100%
100%
MyLogicTM allows you to use the Smart-Start or Night-Smart features that activate functions automatically when the sash is opened or closed. Night-Smart will only work if the cabinet is not connected to an exhaust system.
If equipped, the UV lamp can be programmed to operate for a given time interval when the sash is closed, before it shuts off.
NOTE: When you are in the menu mode, if a selection is not made within 30 seconds, the display will reset back to display mode.
Keypad operations are shown as
green italics
NOTE: Pressing the appropriate touchpad button will override Smart-Start or Night-Smart selections.
To access the menu, press the menu. To select from the various menu options press the or buttons until the selected option is displayed. Press return to the previous menu level.
.
Display Mode Menu Mode
blue bold italic
Menu
button. The display panel will show the first level
OK/Mute
Menu
. Menu screen selections are shown as
to accept that option, or press
Menu
to
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Navigating the MyLogicTM Menu Screens
The MyLogic screens will allow you to set the cabinet’s clock, and to personalize its
operation. Please note all MyLogic screens have a blue background.
Setting the Clock
Using the and buttons on the touchpad, highlight the blue when selected. Press
Using the and buttons on the touchpad, highlight when selected. Press
At this screen, select whether you want the clock to display in a 12- or 24-Hour format. When you have highlighted your choice, press
OK/MUTE
Use the and buttons to select the hour, and press
Use the and buttons to select the minute, and press screen.
to go to the next screen…
OK/Mute
OK/MUTE
OK/MUTE
OK/MUTE
to return to the first MyLogic
to enter the first MyLogic screen:
OK/Mute
to enter the first clock setting screen:
set the clock
MyLogic
option-it will turn
-it will turn white
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Configuring the Axiom
In the first MyLogic screen, use the and buttons on the touchpad to highlight
Logic for use
OK/MUTE
The first screen gives you the option of activating the Smart-Start option for the blower; if you want the cabinet blower to start every time you raise the sash, select
start
is selected, then the blower must be manually started from the keypad. When pressed, the next configuration screen will appear.
The next screen gives you the option of activating the Smart-Start option for the fluorescent light; if you want the lights to turn on every time you raise the sash, select If
stay off
manually turned on from the keypad. When
OK/MUTE
will appear.
If you want the cabinet blower to run slowly, maintaining reduced airflows every time you close the sash, select press
OK/Mute
blower will stop when the sash is closed. When
OK/MUTE
will appear.
If your Axiom is configured for a UV light, then you will see the next two screens; if you want the UV lamp to turn on every time you close the sash, select
off
when the sash is closed. When pressed, the final configuration screen will appear.
turn on
is selected, then the UV light will not turn on
-it will turn white when selected. Press
to enter the first configuration screen:
start
, and then press
turn on
is selected, then the lights must be
is pressed, the next configuration screen
, and then press
go into NightSmart mode
. If
stop
is selected, then the
is pressed, the next configuration screen
, and then press
OK/Mute
configure my
OK/Mute
OK/MUTE
OK/Mute
and then
. If
OK/MUTE
. If
is
stay
is
not
.
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If you choose to use NightSmart option for the UV lamp, this screen allows you to control the time the UV lamp will remain on after the sash is closed. Use the and buttons on the touchpad to cycle through the time intervals available, and then press The screen will then return to the first MyLogic screen.
OK/MUTE
to select it.
Navigating the Settings Menu Screens
The Settings screens will allow an administrator to set some of the cabinet’s operational
parameters. Please note all Settings screens have a green background. Using the and buttons on the touchpad, highlight the green when selected. Press OK to enter the first Settings screen:
Settings
option-it will turn
OK Button
Display Options
Units of Measure
Note: The Units of Measure refers to the display of airflow velocities if the cabinet is equipped with the optional airflow sensor.
Using the and buttons on the touchpad, highlight the white when selected, and then press OK. Using the
and buttons on the touchpad, highlight either
metric
when selected, and then press OK. The screen will then return to the first Settings screen.
or
Units of Measure
imperial
units of measure-it will turn white
option-it will turn
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Startup tone
The Security Lock Is:
or to choose,
OK to select, MENU to return
turned on
button for more than 5
seconds to unlock the Logic)
turned off
(Hold the

Security Lock
Using the and buttons on the touchpad, highlight the
Startup Tone
option-it will turn white when selected, and then press OK. Using the and buttons on the touchpad, highlight either
Turned on
or
Turned off
option. When turned on, an audible beep will sound during the first 60 seconds of blower operation to caution the user that the unit is not yet ready for use.
Security Lock
Note: The Security Lock feature “locks” the keypad to prevent unauthorized use of the cabinet. The security lock is unlocked by holding the button for 5 seconds. The lock deactivates after cabinet is unlocked.
From the Settings menu screen, use the and buttons on the touchpad to highlight the turn white when selected. Press Security Lock screen. Using the and ▼ buttons on the touchpad, highlight either
turned on
white when selected, press return to the first Settings screen.
RS-232 Output Rate
Note: This selection will only work if the optional EN/RS-232 board is installed.
This menu option selects the rate that the RS-232 board outputs data. Data can be output at a rate of once per second, once every 10 seconds, once every 30 seconds, or once per minute.
From the Settings menu screen, use the and buttons on the touchpad to highlight the white when selected. Press 232 output screen. Using the and buttons on the touchpad, highlight either the data output rate preferred. It will turn white when selected, and then press OK. The screen will then return to the first Settings screen.
Security Lock
OK/MUTE
or
OK/Mute
RS-232 output
OK/MUTE
option-it will
to enter the
turned off
-it will turn
. The screen will then
-it will turn
to enter the RS-
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UV Settings
For models equipped with the optional UV light the Axiom has an integral UV light maintenance system. It allows you to define how many hours you want the UV lamp to operate before receiving a reminder to replace it, a way to monitor how many hours the lamp has been on, and the means to reset the UV lamp hourmeter.
UV Lamp Hourmeter
This display only shows how many hours the UV lamp has been lit, and how many hours remain until you will receive a warning to replace the lamp.
From the Settings menu screen, use the and buttons on the touchpad to highlight the option-it will turn white when selected. Press enter the UV Settings screen. Using the and buttons on the touchpad, highlight UV Hourmeter-it will turn white when selected, and then press then return to the UV Hourmeter screen.
This screen displays how many hours the UV lamp has operated, and how many hours of operation remain before replacement is recommended. When finished with this screen, press screen.
MENU
to return to the first UV Settings
OK/Mute
Reset UV Lamp Hourmeter
This option lets you reset the UV hourmeter to 0 hours whenever the lamp has been replaced.
This screen allows you to reset the UV Hourmeter to 0 hours if you press you to the first UV Settings screen without resetting the hourmeter.
OK/Mute
. Pressing
Change UV Lamp Life
In this screen, you can set the number of operating hours before receiving the replace UV lamp warning. For most UV lamps, the output of UV light decreases at a constant rate. Typically, after 6,000 hours of operation the lamp will output 80%. This option allows you to set operational life of the UV lamp, in 100 hour increments.
From the UV Settings menu screen, use the and buttons on the touchpad to highlight the it will turn white when selected. Press the Set UV life screen. Use the and buttons to increase or decrease the lamp life in 100 hour increments, until the desired value is displayed, and then press screen will then return to the UV Settings screen.
UV Settings
OK/MUTE
. The screen will
MENU
will return
Set UV Life
OK/MUTE
to enter
OK/Mute
to
option-
. The
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Timer Operation
NOTE: The timer button allows activation of an interval (countdown) or stopwatch (elapsed) timer. The timers cannot be operated simultaneously.
To access the main timer menu, press the operation. The main timer menu is shown on the LCD display. Use the and buttons to highlight the highlighted timer function.
Interval
or
Stopwatch
Timer
Timer. Press the
button anytime during normal
OK/MUTE
button to select the
Interval Timer Operation
1. When selected, the Interval Timer menu is displayed on the LCD. The timer defaults to 0:00:00 (hours:minutes:seconds).
2. Press and hold the or buttons to increase or decrease the timer interval.
3. When the proper interval is entered on the display, press the to start the timer.
4. When the timer reaches 0:00:00, an audible alarm will sound, and the timer will reset itself and repeat the countdown.
5. Press the
6. Press the menu.
OK/MUTE Menu
button to pause the timer.
button to clear the interval timer and return to the main timer
OK/MUTE
button
Stopwatch Timer Operation
1. When selected, the Stopwatch Timer menu is displayed on the LCD. The timer defaults to 0:00:00.
2. Press the
3. Press the
4. Press the timer menu.
OK/MUTE OK/MUTE Menu
button to start the timer. button again to zero the timer.
button to clear the stopwatch timer and return to the main
If An Airflow Alert Activates
The most common causes of an Airflow Alert are:
Blockage of the inlet grilles or exhaust outlet.
Removal of the work surface or grille during operation.
Resetting the Airflow Alert System
The Airflow Alert automatically resets to normal operation once the motor speed has stabilized.
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Section 5
MAIN MENU
1. MyLogic
TM
2. Settings
3. Service

or to choose,
OK to select, MENU to escape
or to ch oose,
OK to select, MENU to return
Current Setting s
Restore Default
Diagnostics
Configur ation
Calibration

Service
A TTENTION!
The following screens are used
to alter the operatio n of the
Logic. They sh ould only be used
by a qualified certifier as part
of the certification process.
Calibration
OK to proceed, MENU to return
PASSWORD:
Calibration
Certification Procedures for the Axiom
This section will outline test procedures to validate the performance of the Axiom.
Note: These are the only Labconco-approved test procedures for validating the performance of the Axiom Biosafety Cabinet. Other test procedures may yield different or inaccurate test results.
NOTE: In order to properly certify the Axiom, you must obtain an Axiom Certifier Kit, Labconco P/N 3858400. Qualified certifiers can obtain this kit by contacting Labconco Customer Service Department at 800-821-5525.
Note: The ECM motor is programmed by Labconco to deliver a constant volume of air throughout the life of the HEPA filters. Any changes to the blower speed control should be small (less than 5 units).
Accessing the Certifier’s Menu
Note: You will need to access this menu to do any of the following:
Adjust the blower speed To reset the filter gauge To calibrate the optional airflow sensor
Adjusting the Downflow, Inflow and Filter Life Gauges
1. Press the
2. Press the button until the turn yellow).
3. Press
Menu
OK/Mute
button.
Services
option is highlighted (it will
to enter the Services menu screen.
4. Press the button until the
Calibration
will turn white).
5. Press
OK/Mute
to start the calibration procedure.
6. You will see a
warning screen
alerting you that you are about to
alter the BSC’s settings.
7. Press
OK/Mute
to input the password.
8. When requested for the password press
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option is highlighted (it
Light, UV light
,
74
The Inflow displayed value is: 102 FPM
Calibration
Inflow Display
or to change display value, UV Light to reset to 105 FPM, OK to select, MENU to finish

The ECM setting is: 80 The current RPM is: 1050 The average RPM is: 1020
Calibration
Supply Fan Speed
or to change motor speed, OK to select, MENU to escape

Calibration
Supply Filter Gauge
or to change filter gauge,
OK to select, MENU to escape

Reset Filter Gauge to 100% Leave Gauge unchanged
Set Gauge to new setting
The ECM setting is: 80 The current RPM is: 1050 The average RPM is: 1020
Calibration
Exhaust Fan Speed
or to change motor speed, OK to select, MENU to escape

Calibration
Exhaust Filter Gauge
or to change filter gauge,
OK to select, MENU to escape

Reset Filter Gauge to 100% Leave Gauge unchanged
Set Gauge to new setting
Timer, Timer
then
OK/Mute
.
9. If the password is properly entered, the first certification screen will display the supply blower motor’s PWM setting. Press the or button to increase or decrease the blower speed as needed. When the speed is set properly, press the
OK/Mute
button to lock the new blower speed setting, and continue to the filter life screen.
10. If this is an initial certification or a recertification after supply HEPA filter replacement, select this is an annual recertification, select If you want to set the filter gauge at a preset value, select
Gauge to new setting
. Then press
Reset Filter Gauge to 100%
Leave Gauge unchanged
OK/Mute
.
. If
Set
11. The next certification screen will display the exhaust blower motor’s PWM setting. Press the or button to increase or decrease the blower speed as needed. When the speed is set properly, press the
OK/Mute
button to lock the new blower
speed setting, and continue to the filter life screen.
12. If this is an initial certification or a recertification after exhaust HEPA filter replacement, select this is an annual recertification, select If you want to set the filter gauge at a preset value, select
Gauge to new setting
. Then press
Reset Filter Gauge to 100%
Leave Gauge unchanged
OK/Mute
.
. If
Set
13. If the unit is has no airflow sensor, after the filter gauge option is selected and you press
OK/Mute
, the Axiom will power down, and then restart with the new settings. If the Unit has an airflow sensor, you will then be asked to calibrate the inflow sensor to match the value you obtained when you measured the inflow. After the inflow is calibrated, and you press
OK/Mute
, the Axiom will power down, and then restart with the new settings.
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.
75
Axiom Filter Life Gauge Operation and Resetting for Local Conditions
The filter life gauge calculates the remaining filter life by measuring and comparing the current motor speed to the initial speed noted at the factory during assembly, and the calculated maximum motor speed, using the formula:
100-(100x (current speed-original speed) ) = % filter life left max. speed-original speed
So
anything
Blocking the grille. Raising the air temperature. Lowering the barometric pressure.
will increase the motor’s speed, causing the Filter Life Gauge to decrease. Electronic dampening of the gauge will limit the change in readings to approximately 1%/minute.
Axiom Biosafety Cabinets being installed at altitudes or operating at temperatures significantly different from those at the time of manufacture (900 +/- 500 ft above sea level, 75o +/- 5o F)
must
have their filter life gauge recalibrated for local conditions. Failure to do so will result in the users noticing a steady drop in Percent (%) Filter Life remaining as the unit operates. Below are the instructions on how to correct the Filter Life Gauge for local conditions.
1. Ensure to correct all measurement equipment for local conditions (temperature, absolute
2. As the elevation or the ambient temperature rises, the motor power factor will have to be
3. The Axiom MUST be recertified using instruments corrected for local conditions.
4. During recertification the certifier MUST RESET THE FILTER LIFE GAUGE, INDICATING A
5. Only by performing Step #4 AFTER THE UNIT IS READJUSTED AND RECERTIFIED FOR
6. If you do not wish to reset the filter gauge, select the option “Filter not changed”, and
7. Either selection will finish the calibration mode, or lead to calibration of inflow and
that changes the motor’s current speed, like:
pressure). Anemometers may not have this ability and might have to be done manually; whereas, a ShortRidgeTM instrument has a setting to correct for local conditions.
reduced to compensate. For an initial certification, the motors’ speeds should be reduced until it equals the Axiom’s “Initial Motor Speed” as reported on the unit’s test sheet, plus approximately 10-15 RPM per each additional 1000 feet of elevation.
NEW FILTER HAS BEEN INSTALLED.
ITS LOCAL CONDITION, will the filter life gauge register 100% (+/- 2%) during operation. As the Filters then load, the filter life gauges will then begin to drop as appropriate.
press “Mute/OK”.
downflow velocities.
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HEPA Leak Test Information
All Axiom models were tested to the HEPA Filter Leak Test as described in ANSI/NSF Standard 49:2012.
Note: ensure all internal surfaces of the Axiom have been appropriately decontaminated before proceeding.
Supply HEPA Filter Leak Test
All Axiom models were tested to the HEPA Filter Leak Test as described in ANSI/NSF Standard 49:2012.
Note: ensure all internal surfaces of the Axiom have been appropriately decontaminated before proceeding.
Note: For all Axiom models, the work surfaces may be removed if desired, and the aerosol generator discharge should be placed to the left of (but NOT in) the center exhaust duct nearby to inject the aerosol as shown in Figure 5-1.
Figure 5-1
Place aerosol generator discharge into the left recirculation duct
Center exhaust duct
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If the Axiom is Contaminated
Model
3044-
3046-
Air Displacement (CFM)
520
665
Laskin Nozzles needed
1
1
Theoretical aerosol conc.
(ug/l)1
26
20
Actual aerosol conc. (ug/l)1
13
12
(An upstream concentration cannot be established)
If the Axiom has been used with biohazardous, toxic chemicals, or radioisotopes, the DOP access line cannot be used. The upstream concentration cannot be measured directly. Testing at Labconco has shown the actual concentration varies from the calculated value. Table 5-1 shows the actual vs. calculated concentrations for the Axiom models.
Table 5-1
Supply HEPA Filter Leak Test Specifications
1. The calculated concentration was established by the formula: Concentration (ug/l) = (# Laskin nozzles @ 20 PSIG x 13,500)/Volume of air displaced
2. Based on Mineral oil
If the Axiom is Uncontaminated (Establishing an Upstream Concentration)
The Axiom utilizes an aerosol access tube for sampling the upstream concentration of aerosol. If after reading these instructions, you have further questions, please contact Labconco's Product Service Department.
1. Remove the center work surface by lifting the handles on either wing work surface. Pull the center work surface straight out of the Axiom. Repeat for the right wing work surface.
2. Locate the access tube on right side of the rear plenum wall, passing through the towel catch. As shown in Figure 5-2.
Figure 5-2
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3. Pull the tube toward the front of the unit. Remove the access tube cover.
4. Using an appropriate photometer, connect the unit's upstream line to the access tube.
Note: Keep the photometer sampling tube as short as possible. It should never exceed 6 feet maximum.
1. Turn on the photometer and allow it to operate for a minimum of 5 minutes. Leave the valve in the “CLEAR” setting.
2. Check the oil level of the generator – it must be within 1/8” of the level line when the generator is sitting level.
3. Establish the 100% and 0% concentration levels for the photometer.
4. Turn on the photometer and allow it to operate for a minimum of 5 minutes. Leave the valve in the “CLEAR” setting.
5. Remove the diffuser by raising the sash as high as it will go, and then removing the two acorn nuts with a 7/16” wrench or socket, as shown in Figure 5-3.
Figure 5-3
Removing the diffuser acorn nuts (Dress panel and lamps removed for clarity only).
Note: The diffuser acorn nuts are secured to the studs with a removable thread locking compound to prevent them from vibrating loose during shipment of the Axiom. There may be some resistance the first time the nuts are removed; this is normal. No additional thread locking compound need be applied to these acorn nuts unless the unit is being prepared for shipment.
1. Lower the front edge of the diffuser until it clears the bottom of the sash, and then pull the diffuser straight out of the cabinet, as shown in Figure 5-4.
Figure 5-4
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2. The Axiom is now ready for the Supply HEPA Filter Leak Test. Set the
photometer sampling valve to “DOWNSTREAM”. Ensure there is a proper vacuum
at the sampling port of the pistol.
3. Open one Laskin nozzle.
4. Ensure the pressure gauge on the generator is reading 22 +/- 1 PSIG.
5. Scan the downstream side of the HEPA filter by passing the sampling nozzle of the gun in slightly overlapping strokes over the entire surface of both of the filters, with the sampling port not more than 1 inch from the surface of the filter media. Scan the entire periphery of the filters and the gaskets between the filter frame and the Axiom frame. Scanning shall be done at a traverse rate of not more than 2 inches per second.
Figure 5-5
Note: Operation of the photometer may become erratic when testing the front edge of the supply filter frame, due to aspiration of room air into the front of the work area. This problem can be minimized or eliminated by placing the edge of a sheet of rigid plastic or metal at the edge of the filter gasket when scanning this area, as shown in Figure 5-15.
Acceptance
Aerosol penetration shall not exceed 0.01%.
Reassembly
When reinstalling the supply filter diffuser, ensure that the two holes in the back edge of the diffuser engage the diffuser support posts on the rear wall of the work area, as shown in Figure 5-6. Reinstall the prefilter.
Figure 5-6
Diffuser pins engaging the holes in the rear of the diffuser.
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Exhaust HEPA Filter Leak Test
Model
3044-
3046-
Air Displacement (CFM)
723
1083
Laskin Nozzles needed
2
2
Theoretical aerosol conc.
(ug/l)1
38
25
Actual aerosol conc. (ug/l)1
21
17
All Axiom models were tested to the HEPA Filter Leak Test as described in ANSI/NSF Standard 49:2012.
Note: ensure all internal surfaces of the Axiom have been appropriately decontaminated before proceeding.
Note: For all Axiom models, the work surface may be removed if desired, and the aerosol generator discharge should be placed in the center exhaust duct to inject the aerosol as shown in Figure 5-7.
Figure 5-7
Testing at Labconco has shown the actual concentration varies from the calculated value. Table 5-2 shows the actual vs. calculated concentrations for the models.
Table 5-2
Exhaust HEPA Filter Leak Test Specifications
3. The calculated concentration was established by the formula: Concentration (ug/l) = (# Laskin nozzles @ 20 PSIG x 13,500)/Volume of air displaced
4. Based on Mineral oil
1. Turn on the photometer and allow it to operate for a minimum of 5 minutes. Leave the valve in the “CLEAR” setting.
2. Check the oil level of the generator – it must be within 1/8” of the level line when the generator is sitting level.
3. Establish the 100% and 0% concentration levels for the photometer.
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4. If connected to an exhaust system, secure the Inlet Relief Valve in an open position, to keep the cabinet blowers operating, and then remove the screws that secure the front of the exhaust connection to its structure. Place the front panel aside.
5. The Axiom is now ready for the Exhaust HEPA Filter Leak Test. Set the
photometer sampling valve to “DOWNSTREAM”. Ensure there is a proper
vacuum at the sampling tube.
6. Open the Laskin nozzle(s).
7. Ensure the pressure gauge on the generator is reading 22 +/- 1 PSIG.
8. Using a rigid 18” long x 3/8” o.d. tube connected to the photometer probe pickup, Scan the downstream side of the filter, resting the tube in the ridges located on the top of the opening. By resting the tubing in successive ridges, and alternatively pushing the probe in on the first ridge, then shifting the tube to the next ridge, and then pulling it out, you can quickly scan the filter surface in overlapping strokes. By resting your index finger under the tube during scanning, you can accurately control the probe position and height.
9. Observe the average concentration of aerosol downstream.
Acceptance
Average aerosol penetration shall not exceed 0.01%.
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Downflow Velocities
Cabinet Width (Feet)
4 4 6
6
Sash Height (inches)
8
10 8 10
Nominal Avg. Downflow
(FPM)
65+/-5
65+/-5
55+/-5
55+/-5
Downflow test grid # of
points
24
24
36
36
Test Grid (# rows x #
columns)
3 x 8
3 x 8
3 x 12
3 x 12
Test Grid Data (in
inches)
Grid distance from back & sides
6.0
6.0
6.0
6.0
Distance between rows
5.75
5.55
5.75
5.55
Distance between columns
5.21
5.21
5.50
5.50
All Axiom models, are classified as having uniform downflow, and the average downflow velocity for all 4-foot models is 65+/-5 FPM, and all 6-foot models is 55+/-5 FPM, tested as per ANSI/NSF Standard 49:2012.
All readings should be in a plane 4 inches above the bottom edge of the sash, and the UV Lamp, IV bar and all other accessories must be removed before performing downflow test. The test grid dimensions are outlined in Table 5-3. When taking readings in the back two rows, the anemometer probe should be pointing toward the nearest side wall, as shown in figure 5-8. When reading the front row, the probe should point outward, toward the front of the cabinet, as shown in Figure 5-9. The thermal anemometer’s time constant should be set at 10-15 seconds for greater readout stability.
Table 5-3
Downflow Test Specifications
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Figure 5-8
Figure 5-9
Acceptance
Average downflow shall be 65 +/-5 FPM for all 4-foot models, and 55 +/-5 FPM for all 6­foot models, with all test points being within +/- 16 FPM of the overall average.
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Inflow Velocity Calculation - Primary Method
Width (feet)
4
6
Nominal Average Inflow
(FPM)
105+/-5
105+/-5
Sash Open Area (Sq. Ft)
2.69
4.03
Nominal Avg. Exhaust Vol.
(CFM)
283
423
Avg. Exhaust Vol. Range
(CFM)
269-296
403-443
Width (feet)
4
6
Nominal Average Inflow
(FPM)
105+/-5
105+/-5
Sash Open Area (Sq. Ft)
3.37
5.03
Nominal Avg. Exhaust Vol.
(CFM)
354
529
Avg. Exhaust Vol. Range
(CFM)
337-371
503-553
Note: The dress panel MUST be installed on the cabinet to obtain an accurate inflow value.
The average inflow velocity for Axiom models is 105 ±5 FPM. It should be determined by converting the inflow volume to the average inflow velocity. The inflow volume is measured directly by sealing a direct inflow measuring flow meter to the face of the unit. When corrected for local conditions, dividing the inflow volume by the opening area will yield the average inflow velocity.
Table 5-4
Inflow Test Specifications – 8 inch Sash Opening
Inflow Test Specifications – 10 inch Sash Opening
Acceptance
Average inflow shall be meet the specified value.
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Inflow Velocity Calculation - Secondary Method
If the primary method cannot be performed, the secondary inflow calculation method should be used. The secondary method uses a hot wire thermal anemometer. In this method, the sash is lowered, and a series of velocity readings are taken at the front of the unit.
NOTE: You must use Labconco Certifier Kit, Labconco P/N 3858403 to perform this test properly. Qualified certifiers can obtain this kit by contacting Labconco Customer Service Department at 800-821-5525.
For each model Purifier, the sash should be closed until the appropriate marked template contacts the sash stop and the bottom edge of the sash, as shown below in Figure 5-10.
The thermal anemometer probe should be positioned such that the distance from the bottom of the probe holder to the center of the sensor element equals “Sensor Distance” as shown in Table 5-5. Use the marks on the 6-foot templates, or a scale as shown in Figure 5-11 & 5-12 below.
Figure 5-10
Measuring the restricted access opening height, using the appropriate template. Ensure that the bottom of the template is seated in the sash stop.
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Cabinet Width (feet)
4
6
Sash Opening Template
4+
6+
Sensor distance (inches)
3.25
4
# of Test points
8
12
Test point location
*
*
Nominal Avg. Inflow Vel. (FPM)
283
231
Avg. Inflow Vel. Range (FPM)
249-274
221-222
Correction Factor (CF)
1.08
2
Average Inflow Volume Range (AIV) (Avg. velocity x CF)
269-296
403-443
Sash Open Area (Sq. Ft)
2.69
4.03
Inflow Velocity Range (AIV / Sash open area)
100-110
100-110
Cabinet Width (feet)
4
6
Sash Opening Template
4+
6+
Sensor distance (inches)
3.25
4
# of Test points
8
12
Test point location
*
*
Nominal Avg. Inflow Vel. (FPM)
354
289
Avg. Inflow Vel. Range (FPM)
312-344
251-276
Correction Factor (CF)
1.08
2
Average Inflow Volume Range (AIV) (Avg. velocity x CF)
337-371
503-553
Sash Open Area (Sq. Ft)
3.37
5.03
Inflow Velocity Range (AIV / Sash open area)
100-110
100-110
The Sensor Distance, as described in Table 5-5, using the slots cut in the 6-foot Logic template.
4.00-inch mark
3.25-inch mark
The Sensor Distance, as described in Table 5-5, using a scale.
Figure 5-11
Figure 5-12
Secondary Inflow Test Specifications – 8 Inch Sash Opening
Secondary Inflow Test Specifications – 10 Inch Sash Opening
Table 5-5
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1. Locate the single row of holes at the front of the grille. Mark the 6
the side wall and subsequent test points every 9 holes until the number of test points marked equals the width of the cabinet in feet (for a 3-foot cabinet, for example, mark the first 3 points). Repeat for the opposite side, as shown in Figure 5-13.
2. Start the Purifier, and let it operate for at least 5 minutes. Establish the
necessary correction factor to the thermal anemometer to ensure compliance with its performance in a calibrated wind tunnel. This data should be available from the calibrator of the thermal anemometer.
3. Calculate the manufacturers recommended correction factor(s) to correct for
local conditions of temperature, humidity, barometric pressure, altitude, etc.
4. Take a series of inflow velocities by placing the probe holder so that its center
mark aligns with the marked test holes. As shown in Figure 5-14.
5. Apply the wind tunnel correction and local condition correction factors to the
thermal anemometer readings.
6. Multiply the individual readings by the correction factor shown in Table 5-5.
7. Average the corrected readings.
8. The resulting value is the inflow volume in cubic feet per minute (CFM). In order
to convert this value to the average inflow velocity of feet per minute (FPM), divide the volume by the sash open area given in Table 5-5. The resulting value will be the calculated average inflow velocity in FPM.
th
hole from
Figure 5-13
Marking the test point locations.
Mark the 6th hole from either end, then mark every 9th hole until the number of marked points equal the width of the cabinet in feet.
Repeat for the other side of the grille.
Measuring the Secondary Inflow Velocity. Note the center of the probe holder aligns with the test points marked earlier.
Acceptance
Average inflow shall meet the specification in Table 5-5.
Figure 5-14
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Concurrent Balance Values
Model
30448
30441
30468
30461
DIM-measured Inflow (CFM)
283
354
423
529
Nominal Inflow through Valve (CFM)
40
40
40
40
Total DIM-measured (CFM)
323
394
473
569
Traverse-measured Exhaust (CFM)
387
480
556
684
Axiom Inflow and Inlet Valve flow numbers are established by a direct measurement of air flow. Traditional exhaust system measurements are made using either an anemometer or Pitot traverse methodology. Because of these different methodologies, the total volume of air flowing through the exhaust system will vary.
Table 5-6
Concurrent Balance Volume Specifications
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Work Area Air Cleanliness Test (optional)
If the customer wants to verify air cleanliness in the work area, use the following procedure:
1. Mark test points at the geometric center of the work surface, and midway between the center test point and each side wall.
2. Place a particle counter pickup on a test point, at a height of 16 inches above the work surface, pointing into the airflow, as shown in Figure 5-15. Take three samples of 1.0 ft3. Repeat for each test point.
3. Average the results.
Figure 5-15
Acceptance
The average count should be less than 100 particles 0.5um in size per ft3.
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Fluorescent Light Level (optional)
The fluorescent light intensity should be measured as described in ANSI/NSF Standard 49:2012, Annex F.
NOTE: The light meter should be color- and cosign corrected for accurate readings.
1. Test points should be marked along the centerline of the work surface, starting 6 inches from the side wall, with subsequent points 12 inches apart until the center of the work surface is reached. Repeat for the other side of the work area.
2. Take background readings at the test. It should be 15 foot-candles maximum.
3. Turn on the fluorescent lights and let them warm up for at least 5 minutes.
4. Measure the light intensities at the test points.
Acceptance
The average light level should be no less than 45 foot-candles greater than the background level, where maximum background light levels average a maximum of 15 foot-candles.
Most common causes for insufficient light levels are:
a. Malfunctioning lamp(s) b. Old lamp(s) c. Dusty/dirty lamp surfaces
Noise Level (optional)
The noise level should be measured as described in ANSI/NSF Standard 49:2012.
1. Noise level should be recorded from a single point, on the centerline of the cabinet, at a position 14 inches above the work surface, and 12 inches from the front of the cabinet.
2. Take a background reading with the cabinet blower off at the test point. It should be less than 55 dBA.
3. Start the cabinet blower, and take a sound reading.
Acceptance
Sound levels should be less than 67 dBA when the cabinet is new, and less than 73 dBA when the filters are loaded.
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Vibration (optional)
The vibration level should be measured as described in ANSI/NSF Standard 49:2012.
Note: The vibration meter should have a range of 20-20,000 Hz, and have an output in displacement.
1. Vibration level should be recorded from a single point, on the geometric center of the work surface.
2. Take a background reading with the cabinet blower off at the test point.
3. Start the cabinet blower, and take a displacement reading.
Acceptance
Vibration should be less than 0.0002 inches displacement when the cabinet is new.
UV intensity (optional)
Note: The UV radiometer should measure light at a wavelength of 254nm.
1. UV intensity should be recorded from a single point, on the geometric center of the work surface.
2. Take a background reading with the cabinet blower off at the test point.
3. Close the sash, turn on the UV light, and let it warm up for at least 5 minutes.
Acceptance
The UV intensity should be at least 200 uW-cm2.
Most common causes for insufficient UV light levels are:
d. Malfunctioning lamp(s) e. Old lamp(s) f. Dusty/dirty lamp surfaces
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Ground Fault Circuit Interrupter Test
(115/100 Volt models only)
Note: The GFCI tester must be able to simulate a fault of 3mA.
1. Place the tester into any of the Axiom’s outlets. The indicator lights of the tester should indicate normal function, and the GFCI’s indicator LED should be lit.
2. Press the test button of the tester. The indicator lights should now indicate the circuit is inactive, and the GFCI indicator LED should be off.
3. Reset the GFCI by pressing the RESET button on the right outlet. The tester will again indicate normal operation, and the GFCI indicator LED will illuminate.
Figure 5-16
GFCI Reset Button
GFCI Test Button
GFCI Indicator LED
Acceptance
The GFCI trips during the simulated failure, and the indicator LED turns off. Pressing the Reset button returns the GFCI to normal function.
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Section 6
Axiom Service Operations
This section will review the tools needed, and common service operations for the Axiom.
Recommended Tools for Service
The tools needed for most common service operations are:
Certifier Kit, Labconco Part # 3858403 #2 Phillips Screwdriver or long bit for cordless drill ½-inch Socket with extension and ratchet ½-inch nut driver 7/16-inch socket or nut driver 5/16-inch socket or nut driver
Optional tools that may be needed include:
Cordless screwdriver/drill Cordless ratchet 3/8-inch nut driver or socket and ratchet Pliers 10-24 Tap 5/16 x 18 Tap
Note: If you use a cordless drill with an adjustable torque setting, set the torque as low as possible to properly drive the screw or bolt.
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External Dress Components
Front Dress Panel Removal and Installation
1. Locate and remove the two Phillips screws that secure the front panel as shown in Figure 6-1. They are located on the bottom corners of the front dress panel
2. Swing the bottom of the dress panel out to clear
the fluorescent light and then lift the front dress panel straight up and away from the cabinet.
Figure 6-1
To reinstall the panel, reverse these steps, ensuring that the plastic pin in the top corners of the dress panel properly engage the corner posts.
Figure 6-2
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Side Panel Removal
Note: The side panel(s) must be taken off to remove the Axiom from its pallet.
1. Remove and save the two Phillips screws on the front edge of the side panel.
2. Pivot the front of the panel away from the cabinet. Lift the panel straight up and
pull the panel straight away from the cabinet to release the rear of the side panel from its hinge.
Side Panel Installation
1. Install the side panel by inserting both back panel hooks into the side panel
slots.
2. Ensure both panel slots are completely seated on the hooks.
3. Pivot the front of the panel toward the cabinet. Secure the panel by installing
and tightening the two Phillips screws.
Corner Post Lower Trim
The corner post lower trim pieces are secured to the corner post by a single machine screw and lock nut. When properly positioned, the trim piece fits tightly against corner post. See Figure 6-3.
Figure 6-3
Use a 3/8” wrench and Phillips screwdriver to adjust the corner post screw.
Note: DO NOT over tighten the screw; damage to the trim piece may occur.
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If the corner post lower trim pieces do not fit flush to the bottom edge of the metal corner post, examine the front flange of the chassis. The flange should be straight. If it is bent back, it can be straightened by bending the flange forward with an adjustable
wrench, as shown in Figure 6-4.
Figure 6-4
Front side of the Axiom
Axiom Chassis Flange
Using an adjustable wrench to straighten the flange
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Sash
Operation
The Axiom sash uses a deadweight-counterbalanced system. The system consists of two separate weights on either side of the liner. Both weights are synchronized by a locked axle-pulley system, so that both weights must move together, preventing the sash from racking.
Adjustment
There are no adjustments for the width of the sash track. There should be approximately 1/8-inch lateral play of the sash in its track. If there is no lateral play, examine one or both of the corner posts to ensure that they are not bent inward. If the sash becomes racked, or is closing unevenly, it can be aligned as follows:
1. Close the sash completely, until the lower edge of the sash is contacting the sash stop. If the other end of the sash is not resting on its sash stop, CAREFULLY lift the counterweight on the “high” side of the sash. This will allow the high side of the sash to lower to the sash stop, leveling the sash. See Figure 6-5.
Figure 6-5
Using pliers to lift a sash weight to level the sash.
CAUTION: Exercise caution when lifting a counterweight. There is a pinch potential between the sash cable and pulley.
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Sash Position Switches
Four microswitches are used to indicate the sash position. The switches are the same, Labconco part # 3832400. A photo of the switches is shown in Figure 6-6.
Figure 6-6
Sash Closure Position Switch
Sash Restricted Opening Switch
8” Sash Operating Position Switch
10” Sash Operating Position Switch
Sash Closure Position Switch
The sash closure position switch signals the display microprocessor that the sash is open or closed allowing proper operation of the Blowers, fluorescent or UV lights. It is wired in the normally open configuration. If the switch does not actuate properly when the sash is within ¼-inch of being fully closed, ensure the switch follower is properly actuating against the weight. See Figure 6-7.
Sash Restricted Opening Switch
The sash restricted opening switch signals the display microprocessor that the sash is about to close. When actuated, the blowers are shut off to prevent the exhaust blower from forming a vacuum when the sash is closed. If the switch does not actuate properly when the sash is within 2 inches of being fully closed, ensure the switch follower is properly actuating against the weight. See Figure 6-
7.
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8”- and 10Sash Operating Position Switches
The sash operating position switches signals the display microprocessor that the sash is open too far for proper operation, as shown in Figure 6-8. Both switches are wired in the normally open configuration, and the display microprocessor only responds to the appropriate switch selected during configuration. If the switch does not actuate properly when the sash is within ¼-inch of its operating position, ensure the switch follower is properly actuating against the weight.
Sash Closure Position Switch properly actuated against the sash weight
Sash Operating Position Switch properly actuated against the sash weight
Figure 6-7
Figure 6-8
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Sash Cable Retainer
The sash cable retainers are located at the top of each sash pulley, as shown in Figure 6-9. If the retainer needs adjustment, Use a 3/8-inch wrench to loosen the bolt securing the retainer and adjust it until it there is approximately 1/16” gap between the retainer and the pulley. Retighten the bolt.
Figure 6-9
HEPA Filter Replacement
CAUTION: The cabinet must be properly decontaminated before servicing the exhaust HEPA filter. Following replacement of either HEPA filter, the cabinet must be recertified.
CAUTION: HEPA filters can be awkward to handle and heavy. Use appropriate lifting techniques to remove and handle it. Use two people to remove the larger filters if possible.
1. Unplug the cabinet.
2. Remove the front dress panel as shown in Figure 6-1.
To Remove the Exhaust HEPA Filter:
3. Loosen all of the Phillips screws on the exhaust filter cover.
4. Loosen the four sealed exhaust filter clamp bolts on the top of the cabinet hull, as shown in Figure 6-10. DO NOT remove the bolts; only loosen them until the exhaust HEPA filter is free of the filter frame.
5. Pull the exhaust HEPA filter straight out of the cabinet.
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