The information contained in this manual and the accompanying products are copyrighted and all rights
reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design
changes without obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of
defective material and workmanship, provided such defect results from normal and proper use of the
equipment.
The warranty for all Labconco products will expire one year from date of installation or two years
from date of shipment from Labconco, whichever is sooner, except the following;
•Purifier® Logic™ Series Biological Safety Cabinets and PuriCare® Lab Animal Research
Stations carry a three-year warranty from date of installation or four years from date of
shipment from Labconco, whichever is sooner.
•SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from date
of installation or three years from date of shipment from Labconco, whichever is sooner.
• Blood Drawing Chairs carry a ten year warranty.
• Carts carry a lifetime warranty.
• Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the
event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If
the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or
replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco
Corporation be liable for indirect, consequential, or special damages of any kind. This statement may
be altered by a specific published amendment. No individual has authorization to alter the provisions
of this warranty policy or its amendments. Lamps and filters are not covered by this warranty.
Damage due to corrosion or accidental breakage is not covered.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be
accepted. If your shipment was damaged in transit, you must file a claim directly with the freight
carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery
carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by
various federal, state, or local regulations. All users of this equipment are required to become familiar
with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon
water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with
respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-8215525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3848301, Rev. -
ECO E105
T
AABBLLEE
T
CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Space Requirements 2
Clearance 2
Location Requirements 3
Exhaust Requirements 4
Electrical Requirements 4
Service Line Requirements 5
CHAPTER 3: GETTING STARTED 6
Unpacking the Procedure Station 7
Procedure Station Components 7
Moving the Cabinet 9
Preparing the Procedure Station for Operation 9
Installing the Procedure Station on an Existing Work Surface 9
Installing the Procedure Station on the Labconco Base Stand 9
Telescoping Base Stands 10
Manual or Electric Hydraulic Lift Base Stands 11
Connecting the PuriCare Cabinet to Utility Service Lines 12
Optional Exhaust System Connections 13
Drain Valve Installation 13
Initial Certification 15
CHAPTER 5: USING THE CABINET 25
System Reset Switch 25
Information Center 26
Status Area 26
Data Area 27
Icon Area 27
Operating the Sliding Sash 28
Starting the Procedure Station 28
The Touchpad Controls 30
User Selectable Features 35
Timer Operation 35
Interval Timer Operation 36
Stopwatch Timer Operation 36
Menu Options 36
UV Lamp Operation 36
UV Lamp Timer 37
UV Lamp Maintenance 37
Light Operation 38
Light Timer 38
Light Maintenance 38
Blower Operation 39
Cabinet Set Up 39
If An Airflow Alert Activates 42
Resetting the Airflow Alert System 42
Working in the Procedure Station 42
CHAPTER 6: MAINTAINING THE CABINET 45
Routine Maintenance Schedule 45
Service Operations 46
Work Surface Removal 46
Front Grille Removal 46
Towel Catch and Prefilter Removal 47
Postfilter Replacement 48
Front Panel Removal and Installation 48
Changing the Fluorescent Lamp 49
Changing the Optional UV Lamp 49
Resetting a Circuit Breaker 50
Storage 50
CHAPTER 7: TROUBLESHOOTING 51
APPENDIX A: COMPONENTS 54
APPENDIX B: DIMENSIONS 56
APPENDIX C: SPECIFICATIONS 57
Electrical Data 57
Motor Specifications 57
Environmental Conditions 58
APPENDIX D: ACCESSORIES 59
Telescoping Base Stands 59
Telescoping Base Stand Shelf Kit 59
Manual or Electric Hydraulic Lift Base Stands 59
Hydraulic Base Stand Shelf Kit 60
SoLo Electric Hydraulic Lift Base Stands 60
Service Valve Kit 60
Ultraviolet Lamp Kits 60
IV Bar Kits 60
Shelf 61
Cord/Tubing Management System 61
Prefilter 61
Postfilter 61
Canopy Kit 61
Air-Tight Damper 61
Air-Tight Damper with Canopy Alarm Sensor 62
Backdraft Damper 62
Remote Blowers 62
Ergonomic Chair with Armrests 62
Adjustable Footrest 62
Inflow/Downflow Sensor Kit 62
Aspirator Pump Kit 63
Turntable 63
ULPA Supply Filters 63
ULPA Exhaust Filters 63
APPENDIX E: QUICK CHART 64
DECLARATION OF CONFORMITY 65
CChhaapptteerr 11::
IInnttrroodduuccttiioonn
Congratulations on the purchase of a Labconco PuriCare Series Procedure
Station. The PuriCare Cabinet is designed to protect you, the product and the
laboratory environment from biohazardous aerosols. It is the result of years
of experience in manufacturing biohazard cabinets, and users like you
suggested many of its features to us.
The PuriCare Procedure Station offers many unique features to enhance
safety, performance and ergonomics. To take full advantage of them, please
acquaint yourself with this manual and keep it handy for future reference. If
you are unfamiliar with how procedure stations operate, please review
Chapter 4: Performance Features and Safety Precautions before you begin
working in the cabinet. Even if you are an experienced procedure station
user, please review Chapter 5: Using the Procedure Station; which describes
its features so that you can use it efficiently.
This manual and other technical information is available in PDF format
at our website: www.labconco.com.
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1
CChhaapptteerr 22::
PPrreerreeqquuiissiitteess
Before you install the Procedure Station, you need to prepare the site for
installation. Carefully examine the location where you intend to install the
cabinet. You must be certain that the area is level and of solid construction.
In addition, a dedicated source of electrical power must be located near the
installation site.
Carefully read this chapter to learn:
• Location requirements.
• Electrical power requirements.
• Exhaust requirements.
• Service utility requirements.
• Space requirements.
Refer to Appendix C: Specifications, for complete electrical and environmental
conditions, specifications and requirements.
Space Requirements
The dimensions for the different models are shown in Appendix B:
Dimensions.
Clearance
Procedure Stations that exhaust their filtered air back into the room should
have at least six inches (150 mm) clearance from any overhead obstructions
when the cabinet is in its final operating position. A clearance of at least 6
inches (150 mm) should be maintained on both sides of the cabinet, as well as
12 inches behind the unit.
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Chapter 2: Prerequisites
Location Requirements
Note: The Procedure Station should be located away from traffic patterns,
doors, fans, ventilation registers, fume hoods and any other air-handling
devices that could disrupt its airflow patterns. All windows in the room
should remain closed. Figure 2-1 shows the preferred location for the
Procedure Station. The preferred location is perpendicular to the door, to
minimize the effect of opening and closing the door on the performance of
the cabinet.
Preferred location
Air register blocked or redirected
to prevent cabinet disruption
Figure 2-1
Alternate location
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Chapter 2: Prerequisites
Exhaust Requirements
If you intend to connect the Procedure Station to the optional Canopy
Connection Kit, first examine the location to ensure that it is compatible with
the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port
should be clear of structural elements, water and utility lines, or other fixed
obstructions. There should be enough clearance to accommodate a 10-inch
diameter duct. Avoid cabinet locations that require an elbow directly above
the cabinet’s exhaust connection or an excessive number of elbows in the
exhaust system. For further information about the cabinet’s exhaust system
requirements, please refer to Chapter 3: Getting Started.
Electrical Requirements
The different Biosafety Cabinet models have the following electrical
requirements:
Note: A dedicated outlet with a circuit breaker rated at 20 amps should
be located as close as possible to the right rear side of the cabinet, at a
height even with, or higher than, the top of the supporting structure.
Note: On 115 VAC models, both electrical outlets are protected by a ground
fault interrupter circuit (GFIC). Labconco does not recommend plugging the
Procedure Station into a GFIC outlet.
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Chapter 2: Prerequisites
Service Line Requirements
All utility service lines should be ¼ inch O.D., brass, copper, or stainless
steel, and equipped with an easily accessible shut-off valve. If the service
line pressure exceeds 100 PSI, it must be equipped with a pressure regulator
to reduce the line pressure.
Note: The use of flammable gases or solvents should be avoided in the
Procedure Station. Open flame in the cabinet will disrupt the laminar airflow
in the cabinet and may damage the HEPA filters. Flammable gases or
solvents may reach explosive concentrations in the cabinet or ductwork. If
you feel that the procedure requires the use of an open flame or flammable
materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may
seriously disrupt the airflow patterns in the cabinet.
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CChhaapptteerr 33::
GGeettttiinngg SSttaarrtteedd
Now that the installation is properly prepared, you are ready to inspect,
install, and certify the PuriCare Procedure Station. This chapter covers how
to:
• Unpack and move the Procedure Station.
• Install the cabinet.
• Connect the electrical supply source.
• Connect the service lines.
• Connect to an exhaust system (optional).
• Arrange certification of the Procedure Station.
Tools required for installation include two 1/2" wrenches, a flat-blade
screwdriver, a #2 Phillips screwdriver, and a carpenter’s level.
Note: The Procedure Station models weigh between 500-700 lbs. (228-318
kg). The shipping pallet allows for lifting with a mechanical lift truck or
floor jack. If you must lift the product manually, use at least six (6) persons
and follow safe-lifting guidelines.
Note: The side panels must be removed to access the fasteners that secure the
Procedure Station to the pallet. DO NOT ATTEMPT TO LIFT BY THE
SIDE PANELS; DAMAGE WILL OCCUR.
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Chapter 3: Getting Started
Unpacking the Procedure Station
Carefully remove the outer carton and inspect it for damage that may have
occurred in transit. If damaged, notify the delivery carrier immediately and
retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that
claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco.
Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the
freight carrier. Labconco Corporation and its dealers are not responsible for
shipping damages.
Do not discard the carton or packing material until all of the components
have been checked, installed and tested.
The cabinet is secured to the pallet in two places on each side. To access the
nuts and bolts, remove the side panels by removing and keeping the two
Phillips screws on both panels. Swing the front of each panel away from the
cabinet, and lift it straight up to remove the panel from the cabinet.
Procedure Station Components
Labconco manufactures Procedure Stations with a 10-inch or a 12-inch sash
opening. Each of these cabinets is available in a 4- or 6-foot model. Models
are available in 115V or 230V. Locate the cabinet model you received in the
following table. Verify that the components listed are present and
undamaged.
Plus the following, located in a box underneath the work surface:
Part # Component Description
3848301 User’s Manual
Drain Valve Assembly and fasteners
Power Cord
Product Registration Card
If you did not receive one or more of the components listed for the cabinet, or
if any of the components are damaged, contact Labconco Corporation
immediately for further instructions.
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Chapter 3: Getting Started
Catalog # Procedure Station Description
3480000 4 foot Procedure Station, 10 inch sash opening, 115 VAC
3480001 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 115 VAC
3480010 4 foot Procedure Station, 10 inch sash opening, 100 VAC
3480011 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 100 VAC
3480020 4 foot Procedure Station, 10 inch sash opening, 230 VAC, UK Plug
3480021 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, UK Plug
3480022 4 foot Procedure Station, 10 inch sash opening, 230 VAC, Schuko Plug
3480023 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, Schuko Plug
3480024 4 foot Procedure Station, 10 inch sash opening, 230 VAC, China Plug
3480025 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, China Plug
3480026 4 foot Procedure Station, 10 inch sash opening, 230 VAC, US Plug
3480027 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, US Plug
3480200 4 foot Procedure Station, 12 inch sash opening, 115 VAC
3480201 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 115 VAC
3480210 4 foot Procedure Station, 12 inch sash opening, 100 VAC
3480211 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 100 VAC
3480220 4 foot Procedure Station, 12 inch sash opening, 230 VAC, UK Plug
3480221 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, UK Plug
3480222 4 foot Procedure Station, 12 inch sash opening, 230 VAC, Schuko Plug
3480223 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, Schuko Plug
3480224 4 foot Procedure Station, 12 inch sash opening, 230 VAC, China Plug
3480225 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, China Plug
3480226 4 foot Procedure Station, 12 inch sash opening, 230 VAC, US Plug
3480227 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, US Plug
3481000 6 foot Procedure Station, 10 inch sash opening, 115 VAC
3481001 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 115 VAC
3481010 6 foot Procedure Station, 10 inch sash opening, 100 VAC
3481011 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 100 VAC
3481020 6 foot Procedure Station, 10 inch sash opening, 230 VAC, UK Plug
3481021 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, UK Plug
3481022 6 foot Procedure Station, 10 inch sash opening, 230 VAC, Schuko Plug
3481023 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, Schuko Plug
3481024 6 foot Procedure Station, 10 inch sash opening, 230 VAC, China Plug
3481025 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, China Plug
3481026 6 foot Procedure Station, 10 inch sash opening, 230 VAC, US Plug
3481027 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, US Plug
3481200 6 foot Procedure Station, 12 inch sash opening, 115 VAC
3481201 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 115 VAC
3481210 6 foot Procedure Station, 12 inch sash opening, 100 VAC
3481211 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 100 VAC
3481220 6 foot Procedure Station, 12 inch sash opening, 230 VAC, UK Plug
3481221 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, UK Plug
3481222 6 foot Procedure Station, 12 inch sash opening, 230 VAC, Schuko Plug
3481223 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, Schuko Plug
3481224 6 foot Procedure Station, 12 inch sash opening, 230 VAC, China Plug
3481225 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, China Plug
3481226 6 foot Procedure Station, 12 inch sash opening, 230 VAC, US Plug
3481227 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, US Plug
8
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Chapter 3: Getting Started
Moving the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture
dolly underneath the unit. DO NOT
hand truck.
Verify all Procedure Station components are included, and then move the
cabinet to its final location.
move the cabinet by tilting it onto a
Preparing the Procedure Station for Operation
Installation instructions (Labconco P/N 1056800) are attached to the sash; if
these instructions are missing or unclear, contact Product Service at 800-8215525 or 816-333-8811.
Installing the Procedure Station on an Existing
Work Surface
Note: The Procedure Station is very top heavy. Use caution when lifting or
moving it.
When installing onto an existing work surface or benchtop, ensure that the
structure can safely support the combined weight of the cabinet and any
related equipment. The work surface should be at least as wide as the cabinet
and 31 inches deep to properly support the unit.
The work surface should be level, smooth and durable. The surface should
be nonporous and resistant to the disinfectants and chemicals used in
conjunction with the Procedure Station. This will allow a proper seal to form
between the bottom of the cabinet and the work surface.
A hole or notch may be cut in the supporting surface in the right front corner
to accommodate the optional drain valve.
Installing the Cabinet on a Labconco Base Stand
Labconco offers accessory Base Stands in a variety of configurations to suit
the particular needs. Stands can be ordered with adjustable telescoping legs
or with a manually or electrically adjustable hydraulic lift.
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Chapter 3: Getting Started
Telescoping Base Stands
These stands are available with either fixed feet or casters. Adjust the leg
height before installing the cabinet on top of the stand. The height can be set
in 1-inch intervals between 27.5 to 33.5 inches, providing a cabinet work
surface height from 30.0 to 36.0 inches. The Base Stands for each width
cabinet are listed in Table 3-1 below.
Width Base Stand w/Feet Model # Base Stand w/Casters Model #
4' 3730400 3730410
6' 3730600 3730610
Table 3-1
1. Before positioning the Telescoping Base Stand in its final location, adjust
the height. A plastic bag containing the mounting bolts for the Procedure
Station is shipped with the base stand. Remove and save it.
2. Select the height of the stand and slide four (4) leg extensions into base
stand corner posts and attach with 2 ¼ inch long bolt, flatwasher,
lockwasher and nut. Ensure that the same height hole is selected for each
leg. Tighten the leg bolts securely. See Figure 3-1.
Figure 3-1
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Chapter 3: Getting Started
3. Move the base stand into its final location. Using a carpenter’s level,
adjust each leveling foot until the stand is level in both planes as shown in
Figure 3-2. You are now ready to lift the Procedure Station onto its
stand.
Figure 3-2
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5
inches, giving a cabinet work surface height of 28.0 to 36.0 inches. The
height is adjusted either by a manual (hand crank) or electric pump that
drives hydraulic rams in the legs of the stands. All of the hydraulic stands are
equipped with fixed feet, but can be converted to caster wheels with the
addition of Caster Kit #3784000. The Base Stands for each cabinet model is
listed in Table 3-2 below.
Width Manual Lift Stand # Electric (115V) Lift Stand # Electric (230V) Lift Stand #
4' 3780201 3780101 3780104
6' 3780202 3780102 3780105
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Table 3-2
11
Chapter 3: Getting Started
Note: When moving the cabinet on the hydraulic lift base stand, ensure that
the hydraulic lines and the electrical cord are clear before installing the
cabinet on the stand or operating the lift system.
Connecting the PuriCare Cabinet to Utility
Service Lines
The service lines (if any) should be connected to the tube fitting(s) on the
outside of the liner wall as shown in Figure 3-3. To install the tubing, follow
these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has
been deburred completely.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up
with the slot in the back of the side panel.
Note: Make sure that the tube routing will not contact any electrical wires.
DO NOT loop service line tubing within the side panels of the Procedure
Station.
3. Make sure that the nut on the tube fitting is loose, but do not remove it.
Look inside the fitting to make sure the tube ferrule is there.
4. Push the tube into the fitting until it is properly seated. The tube will go
approximately ¾ inch into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench,
tighten it at least ¾ turn more.
6. Close the service valve in the cabinet and then slowly open the shutoff
valve on the service valve. Test all fittings for leakage. Tighten the tube
nut slightly if needed.
Figure 3-3
Tube fitting nut
Tube fitting
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Chapter 3: Getting Started
Optional Exhaust System Connections
All Procedure Stations are shipped to recirculate their HEPA filtered exhaust
air back into the laboratory.
Certain applications such as working with odorous products or volatile toxic
materials will require the connection of the Procedure Stations to an exhaust
system.
Note: The canopy connection, also referred to as a thimble or air gap
connection, allows single or multiple biohazard cabinets to be connected to
an exhaust system. During operation, the exhaust system draws all of the
cabinet’s exhaust air, plus a volume of room air (through the slots in the
canopy) into the exhaust duct. Canopy connections function as a “shock
absorber” allowing the system to function properly during changes in room
air pressure.
For information on selecting a canopy connection, go to Chapter 7:
Accessorizing the Cabinet.
Warning: If the research involves the use of toxic compounds or volatile
materials, contact the facility’s safety officer or Labconco to ensure that the
Procedure Stations and its exhaust system are compatible with the materials
you will be working with.
Drain Valve Installation
In order to prevent damage during shipping, the drain valve assembly has not
been installed. If desired, the valve should be installed after the cabinet is in
its final location.
To install the valve assembly, follow these steps:
Note: The work surface is heavy. Use caution when handling it.
1. Lift the work surface out of the Procedure Station by lifting on the knobs
at the front of the work surface. Steady the work surface while pulling it
straight out the front of the cabinet.
2. Using a putty knife, remove and discard the stainless steel cover that is
sealed over the drain mounting holes. Scrape out remaining sealant that
is around the holes.
3. Apply a light coating of silicone sealant (user supplied) to the mounting
surface of the drain assembly. Attach the drain assembly under the
bottom of the cabinet as shown in Figure 3-4. Wipe off any excess sealant
from the cabinet bottom. Ensure that the center drain hole is
unobstructed.
4. Make sure the drain valve is in the closed position.
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Chapter 3: Getting Started
5. Reinstall the work surface.
6. Allow the silicone sealant to cure for at least eight hours before exposing
it to liquid.
Figure 3-4
Apply a light coat of
silicone sealant to this
surface of the connector,
aligning the three holes in
the connector with the
three holes in the
Procedure Station liner.
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Chapter 3: Getting Started
Initial Certification
Prior to use, a qualified certifier should certify all Procedure Stations. Under
normal operating conditions, the Procedure Station should be recertified at
least annually and when relocated or serviced. The certifier should perform
the following tests, as recommended in ANSI/NSF International Standard
Number 49 in effect when the cabinet was manufactured:
• Downflow Velocity Profile Test
• Inflow Velocity Test
• Airflow Smoke Patterns
• HEPA Filter Leak Test
• Vibration Test *
• Noise Level Test *
• Lighting Intensity Test *
*These tests are user comfort related tests and may be omitted at the
user’s or certifier’s discretion.
If you have any questions regarding certification agencies or need assistance
in locating one, contact Labconco’s Product Service Department at 1-800522-7658 or 816-333-8811.
Product Service 1-800-522-7658
15
CChhaapptteerr 44::
PPeerrffoorrm
maannccee FFeeaattuurreess aanndd
SSaaffeettyy PPrreeccaauuttiioonnss
All PuriCare Series Procedure Stations operate using the following
principles:
• Filtration and retention of particulates by High Efficiency Particulate
Air (HEPA) filter(s)
• Laminar airflow
• Directional airflow
The major components are:
• The HEPA filter(s)
• The motor/blower to force air through the cabinet
• Cabinet air intakes (grilles), ductwork and air balance controls
HEPA Filters
HEPA filters are disposable, dry-type particulate filters. The filter material or
media is typically made of borosilicate microfibers formed into a thin sheet,
in a process similar to the production of paper. This sheet is folded, or pleated
to increase its surface area. The pleats are held in place by aluminum
diffusers or by beads of glue that add rigidity to the media pack. The pack is
then set into a frame, and sealed as shown in Figure 4-1.
The HEPA filter manufacturer establishes the efficiency of the filter by
challenging it with an aerosol of known particle size. The number of particles
that penetrate the filter are quantified, and this establishes the efficiency of
the filter. Thus, the filters used in the PuriCare Series Procedure Stations are
at least 99.99% efficient in removing particles 0.3 micron.
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Chapter 4: Performance Features and Safety Precautions
Note: The HEPA filter media is very fragile. DO NOT touch the media. If
you think the media of a HEPA filter is damaged, DO NOT USE THE
CABINET. Have the HEPA filter integrity tested by a certifier before using
the cabinet.
Note: HEPA Filters are only effective against particulate material. Gases
will pass through the filter.
Figure 4-1
Filter frame
Polyurethane seal
Between media pack
and filter frame
Filter media pack –
A continuous sheet
of filter media
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Chapter 4: Performance Features and Safety Precautions
Laminar Airflow
Laminar airflow is defined as the movement of a body of air in a single
direction, with a uniform velocity. In practice, the laminar downflow of air in
the cabinet captures any aerosol generated in the work area of the cabinet,
and directs it to the HEPA filters. In order to be true laminar downflow, a
number of individual downflow velocity test points (The Downflow Velocity
Profile) must be +/- 16 feet per minute of the average of all the test points.
This is illustrated in Figure 4-2.
Figure 4-2
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Chapter 4: Performance Features and Safety Precautions
Directional Airflow
Directional airflow also plays a key role in performance. Air is drawn into the
front of the cabinet at the front grille. This “curtain” of air makes it more
difficult for aerosols to escape out of the work area of the cabinet and into the
outside environment. This airflow is often calculated and referred to as the
Inflow Volume or Average Inflow Velocity. This is illustrated in Figure 4-3.
Figure 4-3
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Chapter 4: Performance Features and Safety Precautions
Motor/Blower
The motor/blower assembly pulls air into the front of the cabinet, and recirculates it internally. During its recirculation, the air is split into two
separate streams. One path leads through the exhaust HEPA filter and out of
the unit. The second path flows through the supply HEPA filter, which then
flows down through the work area, as shown in Figure 4-4. The motor in the
PuriCare Series Procedure Station is an electronically commutated motor
(ECM). The ECM is a brushless DC motor that includes its own power
supply to convert the incoming alternating current to direct current, as well as
its own microprocessor to control and measure the motor’s operation. The
motor is preprogrammed to deliver a consistent volume of air, even as the
filters load over time.
.
Figure 4-4
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Chapter 4: Performance Features and Safety Precautions
Cabinet Air Intakes (Grilles), Ductwork and Air
Balance Controls
The location, size, and pattern of the grilles at the front and rear of the work
area affect cabinet containment and performance.
Note: Never block or obstruct the grilles of the Procedure Station.
The internal ductwork conveys the air from the work area to the blower, and
then from the blower to the filters. The positive pressure rigid plenum is
designed to deliver a more uniform airflow to both HEPA filters, optimizing
filter loading and operational life.
Ultraviolet (UV) Lamp
The optional UV lamp generates a primary wavelength of light of 254nm. A
secondary emission is in the visible (blue) wavelength, resulting in the
characteristic blue color while operating. UV light with a wavelength of 254
nm is biocidal, primarily by creating thymine dimers in DNA. These dimers
prevent the correct transcription of the DNA into RNA, resulting in cellular
death or viral inactivation. In order to be effective, the UV light must directly
strike the nucleic acid, and its effectiveness can be diminished or negated by
dissolved proteins or metals, or by other UV-opaque substances protecting
the target nucleic acid.
Because of its limitations, UV light should be used as an adjunct to good
surface disinfection practices. In order to get optimum performance from the
UV light, it should be replaced after 6,000 hours of operation or less, and the
exterior surface of the lamp should be kept clean and free of dust.
Note: The Procedure Station records the number of hours of operation of the
UV light. You can program in the number of hours (in 100-hour increments)
it will operate before a replacement message is displayed.
Note: UV irradiation is absorbed by the tempered safety glass of the sash.
Independent research has shown that the level of UV irradiation on the
outside of the cabinet’s sash is equal to background radiation levels.
Note: The UV sensitivity of a target organism varies, depending on the UV
output of the lamp, the genus and species of the organism, the medium the
agent is suspended in, etc. Contact the facilities Health and Safety Officer at
your facility for UV light use and recommendations.
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Roughing Prefilter
The Procedure Station is equipped with a Prefilter attached to the Towel
Catch (located in the lower-rear of the work area. The filter is intended to
remove large debris often associated with the handling of animals such as
hair and bedding. Capture of these large particles prevent them from
accumulating on the HEPA filters, thereby extending their lives.
The cabinet has been validated to operate properly with or without the
Prefilter installed.
Postfilter
The Procedure Station has an activated carbon postfilter installed. The
carbon filter is suitable for the removal of low level odors that may be
generated within the cabinet. It has a finite capacity however and may not
adequately reduce all volatile chemicals/gasses used in animal procedures.
NOTE: Do not rely on the carbon post-filter to remove hazardous
chemicals from the exhaust flow. For applications using toxic volatile
chemicals, the Procedure Station must be connected to an external
exhaust blower.
The cabinet will operate properly with or without the post-filter installed.
The life of the activated carbon is solely dependent upon the amount of
odor/chemicals adsorbed; not time. Replace the filter when odors become
intolerable.
Safety Precautions
The PuriCare Procedure Station should be certified by a certification
technician before its initial use. The cabinet should be recertified whenever it
is relocated, serviced or at least annually thereafter.
Some internal components may become contaminated during operation of the
unit. Only experienced personnel competent in decontamination procedures
should decontaminate the cabinet before servicing these components. If you
have any questions regarding certification agencies, or need assistance in
locating one, contact Labconco’s Product Service Department at 800-8215525 or 816-333-8811.
Ensure that the cabinet is connected to electrical service in accordance with
local and national electrical codes. Failure to do so may create a fire or
electrical hazard. Do not remove or service any electrical components
without first disconnecting the Procedure Station from electrical service.
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Avoid the use of flammable gases or solvents in the Procedure Station. Care
must be taken to ensure against the concentration of flammable or explosive
gases or vapors. An open flame should NOT be used in the Procedure
Station. Open flames may disrupt the airflow patterns in the cabinet, burn the
HEPA filter and/or damage the filter’s adhesive. Gases under high pressure
should not be used as they may disrupt the airflow patterns in the cabinet.
HEPA filters only remove particulate matter. Operations generating volatile
toxic chemicals or radionuclides must be evaluated carefully.
The media of HEPA filters is fragile and should not be touched. Avoid
puncturing either HEPA filter during installation or normal operation. If you
suspect that a HEPA filter has been damaged, DO NOT use the cabinet;
contact a local certification agency or Labconco at 800-821-5525 or 816-3338811 for re-certification information.
The HEPA filters in the Procedure Station will gradually accumulate airborne
particulate matter from the room and from work performed in the cabinet.
The rate of accumulation will depend upon the cleanliness of the room air,
the amount of time the cabinet is operating and the nature of work being done
in the cabinet. In typical usage HEPA filters will last approximately five
years or more before requiring replacement. The Filter Gauge accurately
displays the amount of filter life remaining.
Proper operation of the cabinet depends largely upon its location and the
operator’s work habits. Consult the Installation and Normal Operation
sections of this manual for further details.
Avoid direct exposure of plastic or coated materials to ultraviolet (UV)
radiation. Never bypass the UV safety interlock that only allows the UV
light to work when the sash is closed.
When surface disinfecting the Procedure Station:
• Avoid splashing the disinfecting solution on skin or clothing.
• Ensure adequate ventilation.
• Carefully follow the disinfectant’s safety instructions
• Always dispose of disinfecting solutions in accordance with local and
national laws.
• DO NOT allow disinfectants with high concentrations of free chlorine
to contact the stainless steel components for a long period of time.
Free chlorine will corrode stainless steel after extended contact.
On 115V models, the electrical receptacle cover may be removed to
facilitate surface decontamination. In the event of gross contamination,
the cover should be removed, sterilized and/or decontaminated as
required and discarded. Order Replacement Receptacle Cover #3843601.
See Appendix A: Components for a list of service parts.
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Procedure Stations should be decontaminated for any of the following
reasons:
• Before maintenance work requiring entry into contaminated areas.
• Before HEPA filter changes.
• Before performing certification tests requiring entry into
The Procedure Station has a system reset switch for resetting the
microprocessors. The switch is located on the front of the electronics module,
on top of the cabinet, as shown in Figure 5-1. Ensure that the switch is in the
“ON” (up) position before attempting to operate the cabinet.
Figure 5-1
The System Reset
Switch
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Information Center
The Information Center is an LCD display located on the right side wall at
eye level. The center’s display is divided into three separate areas, as shown
in Figure 5-2, below.
Status Area
Data Area
Icon Area
Figure 5-2
Status Area
The Status Area displays the system’s condition during operation. This line
can display any of the following messages:
OK
The motor is operating properly, and the sash is not open too far.
Sash is too high
The sash is open too far for safe operation.
Airflow Alert
The airflow patterns in the cabinet have changed, resulting in a sudden
change in the motor speed. This is most likely due to a blockage of the
grille or the exhaust filter outlet. It may also be caused by removal of the
work surface while the cabinet is in operation.
System Error
The motor and display circuit board are not communicating properly.
DO NOT USE THE CABINET UNTIL THE PROBLEM HAS BEEN
CORRECTED.
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Data Area
The Data Area displays the Filter Gauge. This bar graph directly indicates the
percent of remaining filter life. When the cabinet is new, or after the HEPA
filters are replaced, the gauge will be “full”, or display approximately 100%.
As the filters load, or if the grille or exhaust discharge are blocked, the bar
graph will show a reduced filter life.
The graph is user-selectable as a bar graph with percentage displayed, a bar
graph only, or a semi-circular graph showing filter life remaining.
When the optional airflow sensor is installed and calibrated, the inflow and
calculated downflow velocities are also displayed during operation.
Icon Area
The Icon Area displays icons for those features selected or in operation. The
Icons are:
Normal blower operation –
In this mode the cabinet blower is operating normally.
NightSmartTM blower operation
When NightSmart is selected, the blower will slow to idle speed
when the sash is closed, to maintain the cleanliness of the air in
the work area. When the sash is opened, the blower will resume
normal operation.
Fluorescent light
In this mode the fluorescent lights are operating. When the sash is
fully closed, the fluorescent lights will automatically turn off.
UV light
In this mode the UV (germicidal) light is operating. When the
sash is fully closed, the UV light can be programmed to
automatically turn on. When the sash is raised, the light will
automatically turn off, to protect the laboratory from UV
irradiation.
Timer
When either the interval or stopwatch timer mode is active, this
icon appears.
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Security Lock
When the security lock is activated this icon is activated, and the keypad
will not respond to any buttons until the proper sequence of keystrokes is
entered.
Mute
When this icon is on, the audible alarm will be muted for approximately
5 minutes.
Operating the Sliding Sash
The counterbalanced, anti-racking sash mechanism requires only a few
pounds of force to move the sash up or down. You can open or close the sash
smoothly with one or two hands positioned on either handle.
The sash position alarm and safety interlock system senses the sash position
and acts appropriately. The Procedure Station has been programmed to
operate at either a 10- or 12-inch sash opening, depending on model. Raising
the sash above its operating height will activate the audible and visual alarms.
The audible alarm can be temporarily muted (for approximately five minutes)
by depressing and releasing the Mute/OK button. Closing the sash back to its
operating position will reset the alarm and defeat the muting of the alarm.
The safety interlock system senses when the sash is closed and allows the
optional ultraviolet (UV) lamp to operate only when the sash is closed, to
protect the operator from irradiation.
Starting the Procedure Station
1. To start, raise the sash until its bottom edge aligns with the sash
position label on the left corner post. The decal is shown in Figure 5-3.
2. Press the Blower button to start the unit. The unit will run a self-test
for approximately fifteen seconds. If the alarm sounds, recheck the
sash position. If the sash is too high, the sash audible alarm and the
LCD display will indicate the sash is too high.
3. To turn the optional UV light on, the sash must be completely closed
to prevent the escape of any UV radiation. Push the UV light button
to activate the UV light.
Note: The sash must be completely closed for the UV light to activate.
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Sash position label
Chapter 5: Using The Cabinet
Figure 5-3
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The Touchpad Controls
The touchpad of the Procedure Station is shown in Figure 5-4. Take a
moment to get familiar with the buttons, their location and function. Also
familiarize yourself with the display located on the right side wall. The
display will report system functions, such as filter capacity, timer displays,
alarm or error messages, as well as icons that illuminate when cabinet
functions such as UV light and blower are operational
Blower Button – Starts or stops the cabinet blower. When
the blower is in SmartStartTM mode, closing the sash will
turn the blower off. When the sash is raised, the blower will
restart automatically. In NightSmartTM mode, when the
sash is closed, the motor will slow to idle to maintain air
cleanliness in the work area. When the sash is reopened,
the blower will resume normal operation. Pressing this
button will override SmartStartTM and NightSmart
TM
operation.
Light Button – Turns the fluorescent lamps on or off.
Closing the sash will automatically turn the lights off.
When the lights are in SmartStartTM mode, if the sash is
raised, the lights will turn on automatically.
UV Light Button – Turns the optional UV lamp on or off.
When the UV lamp is in SmartStartTM mode, closing the
sash will turn the light on for the programmed period of
time. When the sash is raised, the lights will turn off
automatically.
Timer Button
– Allows you to select either a repeating
interval timer, or an elapsed timer (stopwatch).
Mute/OK Button
– Mutes all audible alarms for
approximately 5 minutes, unless it is a system error alarm.
When in the Menu mode, this button is used to select an
option.
Menu Button – This button toggles the display between
the display and menu modes. When in the menu mode,
pressing this button will return you to the previous menu
level.
Select Buttons
– Allow you to choose different options in
the menu mode.
Figure 5-4
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Figure 5-5
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Chapter 5: Using The Cabinet
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User Selectable Features
The PuriCare Series Procedure Station offers the user unparalleled flexibility
and convenience. The operation of the blower, fluorescent and UV lights can
either be operated manually, or you may choose to use the SmartStart
NightSmart
™
features that activate functions automatically when the sash is
opened or closed.
The UV lamp can be programmed to operate for a given time interval when
the sash is closed, before it shuts off.
NOTE: During the first fifteen seconds of operation, the Cabinet
performs an auto-diagnostic routine to check the operation of the
microprocessor. You cannot access the menu during this time.
NOTE: When you are in the menu mode, if a selection is not made within
30 seconds, the display will reset back to display mode.
NOTE: Pressing the appropriate touchpad button will override
SmartStartTM or NightSmartTM selections.
To access the menu, press the “MENU” button. The display panel will
show the first level menu. To select from the various menu options press
the “▲” or “▼” buttons until the selected option is displayed. Press
“OK” to accept that option, or press “MENU” to return to the previous
menu level.
For further explanation of the menu and its options, please refer to figure 5-4.
™
or
Timer Operation
NOTE: The timer button allows activation of an interval (countdown) or
stopwatch (elapsed) timer. The timers cannot be operated
simultaneously.
To access the main timer menu, press the “Timer” button anytime during
normal operation. The main timer menu is shown on the LCD display. Use
the “▲” and “▼” buttons to highlight the Interval or Stopwatch Timer. Press
the “OK” button to select the highlighted timer function.
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Interval Timer Operation
1. When selected, the Interval Timer menu is displayed on the LCD.
The timer defaults to 0:00:00.
2. Press and hold the “▲” or “▼” buttons to increase or decrease the
timer interval.
3. When the proper interval is entered on the display, press the “OK”
button to start the timer.
4. When the timer reaches 0:00:00, an audible alarm will sound, and the
timer will reset itself and repeat the countdown .
5. Press the “OK” button to pause the timer.
6. Press the “Menu” button to clear the interval timer and return to the
main timer menu.
Stopwatch Timer Operation
1. When selected, the Stopwatch Timer menu is displayed on the LCD.
The timer defaults to 0:00:00.
2. Press the “OK” button to start the timer.
3. Press the “OK” button again to zero the timer.
4. Press the “Menu” button to clear the stopwatch timer and return to the
main timer menu.
Menu Options
UV Lamp Operation
This menu option allows you to select whether the UV light will turn on
automatically every time the sash is completely closed.
SmartStart
When the “SmartStart” option is selected, the UV light will turn on
every time the sash is closed.
Manual
When the “manual touchpad” option is selected, the UV light must be
turned on and off at the touchpad.
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UV Lamp Timer
The UV Lamp Timer allows you to decide whether the UV lamp will operate
continuously or for a time period that you select.
Interval
When the “Interval” option is selected, the UV Interval Timer menu is
displayed.
UV Interval Timer
This window lets you set the amount of time the UV lamp
stays lit when activated. Use the “▲” and “▼” buttons to
select the amount of time you need, then press the “OK”
button to set the interval.
NOTE: Raising the sash will reset the timer to its original
setting. Pressing “UV Light” will turn the light off,
pressing “Mute/OK“ will pause the timer.
Continuous
In the continuous mode, the UV light will remain lit until the “UV Light”
button is pressed, or the sash is raised.
UV Lamp Maintenance
This selection allows you to check how many hours the UV lamp has burned.
It also allows you to set the number of hours you want the lamp to last, and to
reset the UV lamp hourmeter.
UV Lamp Hourmeter
This display only shows how many hours the UV lamp has been lit, and
how many hours remain until you will receive a warning to replace the
lamp.
Change UV Lamp Life
In this option, you can set the number of operating hours before
receiving the replace UV lamp warning. For most UV lamps, the output
of UV light decreases at a constant rate. Typically, after 6,000 hours of
operation the lamp will output 80% of the UV light it did when it was
new. This option allows you to set the warning at a life you prefer, in
100 hour increments.
Reset UV Lamp Clock
This option lets you reset the UV hourmeter to 0 whenever the lamp has
been replaced.
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Light Operation
This menu option allows you to select whether the fluorescent lights will turn
on automatically every time the sash is opened.
NOTE: The fluorescent lights will automatically turn off when the sash is
closed, no matter what its setting is.
SmartStart
When the “SmartStart” option is selected, the fluorescent lights will
turn on every time the sash is opened.
Manual
When the “manual touchpad” option is selected, the fluorescent lights
must be turned on and off at the touchpad.
Light Timer
The fluorescent Lamp timer allows you to decide whether the fluorescent
lamps will operate continuously or for a limited time period that you select.
This may be desired for energy-savings as well as a safeguard for lightsensitive materials or animals.
Interval
When the “interval” option is selected, the Light Interval Timer menu is
displayed.
Light Interval Timer
This window lets you set the amount of time for the fluorescent
lamps to stay lit once activated. Use the “▲” and “▼” buttons to
select the amount of time, then press the “OK” button to set the
interval.
NOTE: Closing the sash will reset the timer to its original
setting. Pressing “Light” will turn the lights off, pressing
“Mute/OK“ will pause the timer.
Continuous
In the continuous mode, the fluorescent lights will remain lit until
the “light” button is pressed, or the sash is closed.
Light Maintenance
This selection allows you to check how many hours the fluorescent lamps
have burned. It also allows you to set the number of hours before replacement
and to reset the light hourmeter.
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Light Hourmeter
This display only shows the hours the fluorescent lamps have been lit
and how many hours remain until you receive a warning to replace the
lamps.
Change Light Life
In this option, you can set the hourmeter before you get the replace light
warning. For most fluorescent lamps, the output of light decreases at a
constant rate. Typically, after 6,000 hours of operation the lamp will
output less light than it did when it was new. This option allows you to
set the warning at what ever level you prefer, in 100 hour increments.
Reset Light Clock
This option resets the light hourmeter to 0 after the fluorescent lamps
have been replaced.
Blower Operation
This selection allows you to choose to operate the blower in SmartStart,
Manual Touchpad, or in NightSmart modes.
SmartStart
When the “SmartStart” option is selected, the blower will turn on every
time the sash is opened. When the sash is closed, the blower will shut
off.
Manual Touchpad
When the “Manual Touchpad” option is selected, the blower must be
turned on and off at the touchpad.
NightStart
When the “NightStart” option is selected, the blower will turn on every
time the sash is opened. When the sash is closed, the blower speed will
decrease, to deliver 20-30% of the volume of air during normal
operation.
Cabinet Set Up
These selections allow for the customization of the display and the cabinet
operation.
Units of Measure
When equipped with the optional airflow sensor, this option allows you
to select the air velocity units of measure. When “Metric” is selected, the
air velocities will be displayed in meters-per-second. When “US” is
selected, the velocities will be displayed in feet-per-second.
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Security Lock
NOTE: The security lock automatically reactivates and locks out
the keypad every time the blower is shut off, by the keypad or by
closing the sash. After the initial auto diagnostic screen is cleared,
the security lock reactivates.
The security lock feature prevents operation of the Biosafety Cabinet by
unauthorized users. To engage the security lock, access the Security
Lock submenu, as described in Figure 5-4. Select the “secure” option,
and press the “OK” button. A ‘lock’ icon appears on the LCD display.
Once engaged, the operator must enter the proper sequence of keystrokes
to operate the cabinet. The proper sequence to unlock the Security Lock
is:
Press the “▼” keypad 3 times within 2 seconds.
After successful entry of the unlock code, the lock icon disappears from
the display, and the user has full access to the keypad functions.
To disable the Security Lock, enter the Security Lock submenu and
select the non-secure mode. The lock is completely disabled.
Filter Life Display Options
This menu selection determines how the filter life remaining gauge is
displayed. When “Bar Graph with %” is selected, the gauge will be
displayed as a horizontal bar graph with the filter life remaining shown
graphically and digitally. When “Circle Graph” is selected, the gauge is
displayed as a semicircular bar graph, including a digital display.
Data Output Rate
Note: This selection will only work if the optional RS-232 board is
installed.
This menu option selects the rate that the RS-232 board outputs data.
Data can be output at a rate of once per second, once every 10 seconds,
once every 30 seconds, or once per minute.
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Restoring Software Default Settings
To restore the default settings to their original configuration:
1. Access the Menu, and select “Cabinet Set Up”. Press “Mute/OK”
2. In the Cabinet Set Up submenu, select “Restore Defaults”. Press
“Mute/OK”
3. Press “Mute/OK” again to restore the software defaults. Pressing
“Menu” will escape this submenu without restoring the defaults.
Table of Default Settings
UV Lamp: Smart-Start, Continuous, Reset UV Lamp
Hourmeter, Set UV Lamp Life to 6000 hours.
Fluorescent Lamp: Smart-Start, Reset Lamp Hourmeter, Set
Fluorescent Lamp Life to 6000 hours.
Blower: Smart-Start
Units of Measure: Ft / Min
Security Lock: Non-secure
Data Output Rate: Every second
Calibration
This selection is for the use of qualified certifiers only to adjust the
blower speed, or the display of the filter life remaining gauge.
Diagnostic Test Operation
When the “Diagnostic Test” menu is selected, the LCD allows keypad/
hardware testing to help troubleshoot any malfunction.
Keypad Testing
When keypad testing is selected, the LCD shows when each key is pressed, to
confirm the touchpad is working. In addition, when the “Light” and “UV
Light” keys are pressed, the associated relays are energized, so the lamps
should work. The Timer button energizes an auxiliary relay. When
“Mute/OK” is pressed, the audio alarm should work. When the “▲” key is
pressed, the Airflow Alarm relay is energized. When the “▼” key is pressed,
the Blower On relay will be energized. Finally, the sash position switches
can be checked in this mode as the LCD displays the sash position
information that the controller is receiving.
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If An Airflow Alert Activates
The most common causes of an airflow alert are:
• Blockage of the inlet grilles or exhaust outlet.
• Removal of the work surface or grille during operation.
Note: If the alarm sounds during use, immediately take appropriate action to
prevent contamination to you and other personnel in the area.
Resetting the Airflow Alert System
The Airflow Alert will automatically reset to normal operation once the
motor speed has stabilized.
Working In the Procedure Station
Planning
• Thoroughly understand procedures and equipment required before
beginning work.
• Arrange for minimal disruptions, such as room traffic or entry into the
room while the cabinet is in use.
Start-up
• Turn off UV light if included.
• Slowly raise the sash until the bottom of the sash aligns with the sash
indicator decal located on the left side of the work area.
• Turn on fluorescent light and cabinet blower if the SmartStart
have not been activated.
• Check the air grilles for obstructions, and note the filter gauge
reading.
• Allow the cabinet to operate unobstructed for 5 minutes.
• Wash hands and arms thoroughly with germicidal soap.
features
• Wear a long sleeved lab coat with knit cuffs and over-the-cuff rubber
gloves. Use protective eyewear. Wear a protective mask if
appropriate.
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Wipe-Down
• Raise the sash to its full open position (approximately 21.75 inches/
55.25 cm). Mute the alarm by depressing the "Alarm Silence" switch.
• Wipe down the interior surfaces of the cabinet with 70% ethanol, or a
suitable disinfectant, and allow to dry.
Loading Materials and Equipment
• Only load the materials required for the procedure. Do not overload
the cabinet.
• Do not obstruct the front, side, or rear return air grilles.
• Large objects should not be placed close together.
• Slowly close the sash until it is in the correct operating position.
• After loading the cabinet, wait two to three minutes to purge airborne
contaminants from the work area.
Work Techniques
• Keep all materials at least 4 inches (10.16 cm) inside from the sash,
and perform all contaminated operations as far to the rear of the work
area as possible.
• Segregate all clean and contaminated materials in the work area.
• Arrange materials to minimize the movement of contaminated
materials into clean areas.
• Keep all discarded contaminated material to the rear of the work area.
• Avoid moving materials or the operator's hands and arms through the
front access opening during use.
• Avoid the use of an open flame. Use disposable lab ware or an
electric incinerator as alternatives.
• Use proper aseptic technique.
• Avoid using techniques or procedures that disrupt the airflow patterns
of the cabinet.
• If there is a spill or splatter during use, all objects in the cabinet
should be surface decontaminated before removal. Thoroughly
disinfect the working area of the cabinet WHILE IT IS STILL IN
OPERATION. This will prevent the release of contaminants from the
cabinet.
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Final Purging
• Upon completion of work, the cabinet should be allowed to operate
for two to three minutes undisturbed, to purge airborne contaminants
from the work area.
Unloading Materials and Equipment
• Objects in contact with contaminated material should be surface
decontaminated before removal from the cabinet.
• All open trays or containers should be covered before being removed
from the cabinet.
Wipe-Down
• Wipe down the interior surfaces of the cabinet with 70% ethanol, or a
suitable disinfectant, and allow to dry.
• Periodically lift the work surface and wipe down the area beneath it.
• Inspect and clean the towel catch located at the rear of the work area,
beneath the work pan.
• Dispose of rubber gloves appropriately, and have lab coat laundered
properly.
• Wash hands and arms thoroughly with germicidal soap.
Shutdown
• Lower the sash to turn off the fluorescent light and cabinet blower and
activate the UV light if appropriate.
The common service operations necessary to maintain the Procedure Station
for peak performance are listed below.
Routine Maintenance Schedule
Weekly
• Using 70% ethanol, or a suitable disinfectant, surface disinfect the
inside of the cabinet and the work surface.
• Using an appropriate glass cleaner, or LabSolutions Glass & Surface
Wipes, Labconco part # 1570000; clean the sash and the surface of
the UV lamp, if so equipped.
• Operate the cabinet blower, noting the percent filter life remaining in
an operational log.
Monthly (or more often as required)
• Using a damp cloth, or LabSolutions Glass & Surface Wipes,
Labconco part # 1570000; clean the exterior surfaces of the cabinet,
particularly the front and top of the cabinet, to remove any
accumulated dust.
• Disinfect and lift the work surface. Surface disinfect the lower
plenum with a solution of 70% ethanol, or a suitable disinfectant.
Check the towel catch and prefilter for retained materials. Replace
prefilter if necessary.
• Check all service valves, if so equipped, for proper operation.
• Check the UV and fluorescent light hourmeters, and record their
readings in an operational log.
• All weekly activities.
Semiannually or Annually
• Have the cabinet re-certified by a qualified certification technician.
• All monthly activities.
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Service Operations
Work Surface Removal:
Note: The work surface of the cabinet must be thoroughly decontaminated
before removing it.
1. Lift the front edge of the work surface straight up by grasping the knob
handles at either front corner.
2. Pull the work surface straight out, letting its rear edge rest on the center
support underneath.
3. Reinstall the work surface by resting the bottom on the center rail while
pushing it back into the cabinet. Be sure to engage the tabs on the back
corners of the work surface with the slots on the rear wall of the work
area.
Front Grille Removal:
Note: The grille must be thoroughly decontaminated before removing it.
1. Remove the work surface as described earlier.
2. At one end of the grille, grip the front of grille with one hand, and the
back with the other hand. Pivot that end of the grille upward and
inward, paralleling the angle of the sash, as shown in Figure 6-1.
3. Pull the other end of the sash up and away from the bottom edge of the
cabinet.
4. Reinstall the grille by reversing the above sequence, ensuring that the
grille properly engages the bottom edge of the cabinet.
Figure 6-1
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Chapter 6: Maintaining The Cabinet
Towel Catch and Prefilter Removal:
The towel catch should be removed periodically for inspection.
Note: The work surface and the towel catch must be thoroughly
decontaminated before removing either from the cabinet.
1. Remove the work surface as described above.
2. Lift the front end of the center support straight up to release it from the
locating pins (A). Set the support aside in the work area.
3. Remove the towel catch by pivoting the bottom out toward you (B).
4. Inspect the roughing prefilter. Disinfect, clean or replace as necessary.
Surface decontaminate the towel catch before removing it.
5. Reinstall the towel catch by sliding it back into position, ensuring that the
two slots on either end of the towel catch properly engage the rails on the
rear of the duct, as shown in Figure 6-2. Also ensure that the DOP
Sampling Line (the clear tube with a black cap) either passes through a
hole in the towel catch, or passes along the outside edge of the catch
without being kinked.
Figure 6-2
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Chapter 6: Maintaining The Cabinet
Postfilter Replacement:
If odors become noticeable from the exhaust of the cabinet, replace the
carbon postfilter on top of the cabinet. To do so, carefully compress the
perforated exhaust filter cover to pull the tabs out of one side of the exhaust
filter brackets. Set the cover aside. Remove and dispose the old postfilter.
Note: When working around the exhaust HEPA filter, be careful to
never touch the filter with hands or tools. If damaged, a qualified
certifier must repair or replace the HEPA filter.
Carefully place a new postfilter between the exhaust filter brackets with the
airflow arrows pointing up. Reinstall the perforated exhaust filter cover by
inserting the tabs into the slots of the brackets.
Front Panel Removal and Installation:
Figure 6-3
1. Locate and remove the two Phillips
screws that secure the front panel as
shown in Figure 6-3. They are
located on the bottom corners of the
front dress panel.
2. Swing the bottom of the dress panel
out to clear the fluorescent light and
then lift the front dress panel
straight up and away from the
cabinet.
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Chapter 6: Maintaining The Cabinet
1. To reinstall the panel, reverse these
steps, ensuring that the plastic pin
in the top corners of the dress panel
properly engage the corner posts.
Changing the Fluorescent Lamps:
Figure 6-4
1. Unplug the cabinet or turn the System Reset Switch, located on the top of
the cabinet, off.
2. Remove the front dress panel as noted in Figure 6-3.
3. Remove the fluorescent lamps by pulling the lamp sockets straight off
each end of the lamp, and releasing both lamps from the spring clips that
secure them in place.
4. Install the new lamps by reversing the removal procedure.
Changing the Optional UV Lamp:
Note: For optimum performance, the UV lamp should be changed on an
annual basis.
The UV lamp and the work area of the cabinet must be thoroughly
decontaminated before removing the lamp.
1. Start the cabinet and let it operate for 5 minutes.
2. Raise the sash to its full open position.
3. Thoroughly surface decontaminate the UV lamp and the work area of the
cabinet.
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49
Chapter 6: Maintaining The Cabinet
4. Unplug the cabinet or turn off the System Reset Switch, located on the
top of the cabinet.
5. Remove the UV lamp by rotating it 90 degrees and lifting it straight up
and out of its sockets.
6. Install new lamp by reversing the removal procedure.
Resetting a Circuit Breaker:
To reset any of the circuit breakers located on the left side of the electronics
module, depress the white button until it sets.
Circuit Breakers- The
front breaker protects
the electrical outlets,
the rear breaker
protects the motor and
lights.
Figure 6-5
Storage
If the Procedure Station is to be left unused for more than one month, it
should be prepared for storage.
Note: The cabinet should not be stored in areas of excess humidity or
temperature extremes. If the cabinet is moved during storage, it must be
recertified before use.
1. Close the sash completely and seal the bottom edge and the exhaust outlet
with plastic sheeting.
2. Unplug the cabinet.
3. Ensure that the cabinet will not be moved or disturbed while being stored.
Refer to the following table if the Procedure Station fails to operate properly.
If the suggested corrective actions do not solve the problem, contact
Labconco for additional assistance.
PROBLEM CAUSE CORRECTIVE ACTION
Cabinet blower and
lights won’t turn on
Check connection to control box on top
System Reset Switch
Circuit breaker(s)
Keypad disconnected
Blower won’t turn
on but lights work
Blower wiring is
Blower motor is
Keypad disconnected
Unit not plugged into
outlet
is Off
tripped
or defective
Sash closed Raise sash.
disconnected
defective
or defective
Plug the cabinet into appropriate
electrical service.
of cabinet.
Turn on the System Reset Switch.
Reset circuit breakers.
Run keypad diagnostics and check
connections.
Inspect blower wiring.
Replace blower motor.
Run keypad diagnostics and check
connections.
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51
Chapter 7: Troubleshooting
PROBLEM CAUSE CORRECTIVE ACTION
Cabinet blower
turns on but lights
don’t work
Lamp is defective Replace lamp.
Keypad disconnected
Defective lamp
Keypad disconnected
Airflow Alert goes
off and/or there is a
slight decrease in
filter life remaining
gauge
Lamps not installed
correctly
or defective
Lamp wiring is
disconnected
ballasts
or defective
HEPA filter loading The gauge reading will steadily
Blockage of the
return air slots or
grille
Blockage of the
exhaust outlet
Blockage or
restriction under the
work surface
Inspect lamp installation.
Run keypad diagnostics and check
connections.
Inspect lamp wiring.
Replace lamp ballasts.
Run keypad diagnostics and check
connections.
decrease as the cabinet is used.
Check all return air slots and grilles to
ensure that they are not blocked or
restricted.
Ensure that the exhaust outlet is not
blocked or restricted.
Ensure that the towel catch and plenum
beneath the work surface are
unobstructed.
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Chapter 7: Troubleshooting
PROBLEM CAUSE CORRECTIVE ACTION
Contamination of
work in the cabinet
Restriction of the
External factors are
Cabinet is out of
Improper technique
or procedure for the
cabinet
return air slots or
grille – blockage of
the exhaust outlet
disrupting the cabinet
airflow patterns or
acting as a source of
contamination
adjustment/HEPA
filter(s) are defective
See “Use of the Cabinet” section in the
manual.
Ensure that all return air slots, grilles
and the exhaust outlet are unobstructed.
See “Installation” section of this
manual.
Have cabinet recertified.
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53
AAppppeennddiixx AA::
CCoom
Illustration A-1 indicates the location of the following service parts, and
replacement accessory parts:
Electronically Commutated Motor (ECM)
120-277 VAC – 50/60 Hz,
7.7 Full Load Amps @115VAC
4.3 Full Load Amps @230VAC
1/2 H.P. 1500 RPM maximum
Automatic Thermal Protection
Electronically Commutated Motor
120-277 VAC – 50/60 Hz,
9.6 Full Load Amps @115VAC
6.8 Full Load Amps @230VAC
3/4 H.P. 1500 RPM maximum
Automatic Thermal Protection
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57
Appendix C: Specifications
Environmental Conditions
• Indoor use only.
• Maximum altitude: 6562 feet (2000 meters).
• Ambient temperature range: 41° to 104°F (5° to 40°C).
• Maximum relative humidity: 80% for temperatures up to 88°F
(31°C), decreasing linearly to 50% relative humidity at 104°F (40°C).
• Main supply voltage fluctuations not to exceed ±10% of the nominal
voltage.
• Transient overvoltages according to Installation Categories II
(Overvoltage Categories per IEC 1010). Temporary voltage spikes on
the AC input line that may be as high as 1500V for 115V models and
2500V for 230V models are allowed.
• Used in an environment of Pollution degrees 2 (i.e., where normally
only non-conductive atmospheres are present). Occasionally,
however, a temporary conductivity caused by condensation must be
expected, in accordance with IEC 664.
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AAppppeennddiixx DD::
AAcccceessssoorriieess
Note: Accessories marked with an asterisk (*) require a qualified
certifier to install and/or calibrate before use.
Telescoping Base Stands
These stands are available with either fixed feet or caster wheels. The user
sets the height of these stands before installation. The height can be set from
27.5 to 33.5 inches in 1-inch intervals, providing a cabinet work surface
height of 30.0 to 36.0 inches. The Base Stands for each Procedure Station
model are listed below.
Width Procedure Station Series # Base Stand w/Feet Model # Base Stand w/wheels Model #
This 20 x 8-inch long shelf is specifically designed to hold the Aspirator
Pump or other small accessories, and attaches to the lower right side of the
base stand. The kit includes shelf, braces and self-drilling fasteners. NOTE:
A power drill with a 5/16-inch socket is needed to attach the fasteners to
the base stand.
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5
inches, giving a cabinet work surface height of 28.0 to 36.0 inches. The
height is adjusted either by a manual (hand crank) or electric pump that
drives hydraulic rams in the legs of the stands. All of the hydraulic stands are
equipped with fixed feet, but can be converted to caster wheels with the
addition of Caster Kit #3784000. The Base Stands for each Procedure
Station model is listed below.
This 22 ¼ x 11 ¼-inch long shelf is specifically designed to hold the
Aspirator Pump or other small accessories, and attaches to the lower left side
of the base stand. The kit includes shelf and self-drilling fasteners. NOTE:
A power drill with a 5/16-inch socket is needed to attach the fasteners to
the base stand.
SoLo Electric Hydraulic Lift Base Stands
These base stands permit the Procedure Station to be lowered enough to be
transferred through a standard doorway as low as 78 inches. Casters provide
mobility and lock in place. The SoLo Stands for each Procedure Station
model is listed below.
Includes serrated hose tip ball valve with quarter turn handle, hardware and
instructions for plumbing to services mounts on left or right side interior. All
cabinets are factory prepared to accept up to 4 fixtures. Shipping weight 4
lbs. (2 kg).
Ultraviolet Lamp Kits
Includes a 254 nm UV lamp and ballast.
Catalog # For use with Shipping Weight
3858500 All 115 VAC models 5 lbs. (2.3 kg)
3858501 All 100 VAC models 5 lbs. (2.3 kg)
3858502 All 230 VAC models 5 lbs. (2.3 kg)
IV Bar Kits
Bar supports intravenous solution bottles and bags. Kits include IV bar,
mounting hardware, and four hangers.
Catalog # For use with Shipping Weight
3858601 4-foot Procedure Station 4 lbs. ( 1.8 kg)
3858602 6-foot Procedure Station 6 lbs. (2.7 kg)
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Appendix D: Accessories
Shelf (# 3859000)
The wire shelf measures 8 inches wide by 5 inches deep, with a weight
capacity of 2.2 lbs. (1 kg) and mounts to the rear grille. Shipping weight 5.0
lbs. (2.3 kg).
Cord/Tubing Management System (# 3859100)
The kit includes three cord hooks and carabineers. The hooks mount to the
rear grille, and the carabineers secure power cords and/or tubing along the
rear wall of the work area. Shipping weight 5.0 lbs. (2.3 kg).
Prefilter
The prefilter is a sponge-type, adhesive-backed element that attaches to the
towel catch, to prevent objects from being drawn into the blower or onto the
HEPA filters.
Catalog # For use with Shipping Weight
3859201 All 4-foot Procedure Stations 1 lbs. (0.5 kg)
3859203 All 6-foot Procedure Stations 1 lbs. (0.5 kg)
Postfilter
The postfilter is a carbon-impregnated, cardboard-framed disposable filter.
Catalog # For use with Shipping
Weight
3837201 All 4-foot Procedure Stations 5 lbs. (2.3 kg)
3837203 All 6-foot Procedure Stations 10 lbs. (4.6 kg)
*Canopy Kit
For thimble ducting the PuriCare Procedure Station to the outside.
Catalog # For use with Duct Dia. Shipping Weight
3858701 4-foot Procedure Station 10" 15 lbs. (7 kg)
3858703 6-foot Procedure Station 10" 15 lbs. (7 kg)
*Air-Tight Damper (# 3776800)
The damper mounts atop the Canopy Connection Kit to adjust exhaust
airflow. Shipping weight 13.0 lbs. (5.9 kg).
NOTE: This damper IS NOT prepared for the installation of the canopy
alarm sensor. If you want a canopy airflow sensor, order #3859700,
listed below.
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Appendix D: Accessories
*Air-Tight Damper with Canopy Alarm Sensor
(# 3859700)
This damper with integral canopy airflow sensor mounts atop the Canopy
Connection Kit to adjust exhaust airflow. Includes wiring harness to connect
with the Logic Control board. Shipping weight 13.0 lbs. (5.9 kg).
Backdraft Damper (# 3858800)
The backdraft damper mounts in a vertical run of duct to prevent the reverse
pressurization of the exhaust system. Sized for 10-inch diameter ductwork.
Shipping weight 5.0 lbs. (2.3 kg).
Remote Blowers
Labconco offers a full line of epoxy-coated steel remote exhaust blowers for
use with its Procedure Stations. Please contact Labconco’s Customer Service
Department at 800-821-5525 for assistance with blower selection and sizing.
Ergonomic Chair with Armrests (# 3744000)
Lab chair has 6-way articulating seat and back control for personalized
adjustment. Pneumatic mechanism adjusts seat height from 18 1/4" to 25
3/4". Five-leg black reinforced composite base rests on 2" ball bearing
casters. Aluminum support ring. Removable arm rests. Black vinyl
upholstery. Shipping weight 35 lbs. (15.9 kg).
Adjustable Footrest (# 3746000)
Elevates feet and permits angle repositioning while in use. 18 1/2"w x 11
1/2"d x 8"h. Shipping weight 6 lbs. (2.7 kg).
*Inflow/Downflow Sensor Kit
Includes airflow sensor, hardware and wiring needed to display inflow and
downflow on the Information Center LCD.
Catalog # For use with Shipping Weight
3859401 4-foot Procedure Station 5 lbs. (2.3 kg)
3859403 6-foot Procedure Station 5 lbs. (2.3 kg)
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Appendix D: Accessories
Aspirator Pump Kit (# 3850300 or 3850301)
Kit includes components required to outfit the cabinet with a system to safely
aspirate fluids. The pump has an integrated 2L glass jar with fill limiter that
seals to contain fluids. The chemically resistant diaphragm pump can be
switched with the foot pedal provided. 10-ft. of clear tubing, filter as well as
a sealed grommet for the cabinet wall is in the kit.
• 3850300 Vacuum Aspiration Kit (Logic) 110V
• 3850301 Vacuum Aspiration Kit (Logic) 220V
Turntable (#3852000)
The 12-inch diameter Turntable is intended to be utilized in the rear corners
of the biosafety cabinet work area to provide quick access to supplies. Ball
bearing hub and stainless steel upper and lower surfaces are autoclaveable.
*ULPA Supply Filters (# 3859500, 01, 02, 03)
Rated at 99.999% efficiency with particles 0.12 microns.
*ULPA Exhaust Filters (# 3859600, 01, 02, 03)
Rated at 99.999% efficiency with particles 0.12 microns.
1. The primary serial tag is on the lower outside edge of the right corner post. The
secondary serial tag is located on the front of the electronics module on the top right
side of the cabinet. The first two digits of the serial number are the year of
production, the next two are the month. The next 5 digits are the sequence of
production, and the letter following the serial number is the revision level of the
cabinet.
2. Each motor must be programmed by Labconco for the appropriate width cabinet.
3. As per ANSI/NSF Std. 49 with a background of 15 ft-candles.
4. Measured in the geometric center of the work surface.
1
0705_0705_0705_0705_
TL741
F32T8
TL741
F40T8
SP41
F40T8
SP41
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DECLARATION OF CONFORMITY
Application Council Directive(s): 73/23/EEC, 89/336/EEC, 2002/95/EC (ROHS),
2002/96/EC (WEEE), 2004/108/EC
Standard(s) to which conformity is declared: EN61010-1, EN61326-1, EN55022,
EN61000-3-2/3
Manufacturer’s Name: Labconco Corporation
Manufacturer’s Address: 8811 Prospect Avenue
Kansas City, MO 64132 USA
Importer’s Name: See Shipping/Customs Documents
Importer’s Address: See Shipping/Customs Documents for your equipment