Labconco PuriCare Procedure Stations User Manual

User’s Manual
PuriCare Research Procedure Stations
Models 34800 Series
Laboratory Animal
34802 Series 34810 Series 34812 Series
complete your product registration card
online at register.labconco.com
Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 FAX 816-363-0130 E-MAIL labconco@labconco.com HOME PAGE www.labconco.com
Please read the User’s Manual before operating the equipment.
Copyright © 2007 Labconco Corporation. All rights reserved.
The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective material and workmanship, provided such defect results from normal and proper use of the equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;
Purifier® Logic™ Series Biological Safety Cabinets and PuriCare® Lab Animal Research Stations carry a three-year warranty from date of installation or four years from date of shipment from Labconco, whichever is sooner.
SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from date of installation or three years from date of shipment from Labconco, whichever is sooner.
Blood Drawing Chairs carry a ten year warranty.
Carts carry a lifetime warranty.
Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This statement may be altered by a specific published amendment. No individual has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not covered by this warranty. Damage due to corrosion or accidental breakage is not covered.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821­5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3848301, Rev. -
ECO E105
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CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Space Requirements 2 Clearance 2 Location Requirements 3 Exhaust Requirements 4 Electrical Requirements 4 Service Line Requirements 5
CHAPTER 3: GETTING STARTED 6 Unpacking the Procedure Station 7 Procedure Station Components 7 Moving the Cabinet 9 Preparing the Procedure Station for Operation 9 Installing the Procedure Station on an Existing Work Surface 9 Installing the Procedure Station on the Labconco Base Stand 9 Telescoping Base Stands 10 Manual or Electric Hydraulic Lift Base Stands 11 Connecting the PuriCare Cabinet to Utility Service Lines 12 Optional Exhaust System Connections 13 Drain Valve Installation 13 Initial Certification 15
CHAPTER 4: PERFORMANCE FEATURES AND SAFETY
HEPA Filters 16 Laminar Airflow 18 Directional Airflow 19 Motor/Blower 20 Cabinet Air Intakes (Grilles), Ductwork & Air Balance Controls 21 Ultraviolet (UV) Lamp 21 Roughing Prefilter 22 Postfilter 22 Safety Precautions 22
O
O
PRECAUTIONS 16
FF
C
C
OONNTTEENNTTSS
CHAPTER 5: USING THE CABINET 25 System Reset Switch 25 Information Center 26 Status Area 26 Data Area 27 Icon Area 27 Operating the Sliding Sash 28 Starting the Procedure Station 28 The Touchpad Controls 30
User Selectable Features 35 Timer Operation 35 Interval Timer Operation 36 Stopwatch Timer Operation 36 Menu Options 36 UV Lamp Operation 36 UV Lamp Timer 37 UV Lamp Maintenance 37 Light Operation 38 Light Timer 38 Light Maintenance 38 Blower Operation 39 Cabinet Set Up 39 If An Airflow Alert Activates 42 Resetting the Airflow Alert System 42 Working in the Procedure Station 42
CHAPTER 6: MAINTAINING THE CABINET 45 Routine Maintenance Schedule 45 Service Operations 46 Work Surface Removal 46 Front Grille Removal 46 Towel Catch and Prefilter Removal 47 Postfilter Replacement 48 Front Panel Removal and Installation 48 Changing the Fluorescent Lamp 49 Changing the Optional UV Lamp 49 Resetting a Circuit Breaker 50 Storage 50
CHAPTER 7: TROUBLESHOOTING 51
APPENDIX A: COMPONENTS 54
APPENDIX B: DIMENSIONS 56
APPENDIX C: SPECIFICATIONS 57
Electrical Data 57 Motor Specifications 57 Environmental Conditions 58
APPENDIX D: ACCESSORIES 59 Telescoping Base Stands 59 Telescoping Base Stand Shelf Kit 59 Manual or Electric Hydraulic Lift Base Stands 59 Hydraulic Base Stand Shelf Kit 60 SoLo Electric Hydraulic Lift Base Stands 60 Service Valve Kit 60 Ultraviolet Lamp Kits 60 IV Bar Kits 60 Shelf 61 Cord/Tubing Management System 61 Prefilter 61 Postfilter 61 Canopy Kit 61 Air-Tight Damper 61 Air-Tight Damper with Canopy Alarm Sensor 62 Backdraft Damper 62 Remote Blowers 62 Ergonomic Chair with Armrests 62 Adjustable Footrest 62 Inflow/Downflow Sensor Kit 62 Aspirator Pump Kit 63 Turntable 63 ULPA Supply Filters 63 ULPA Exhaust Filters 63
APPENDIX E: QUICK CHART 64
DECLARATION OF CONFORMITY 65
CChhaapptteerr 11:: IInnttrroodduuccttiioonn
Congratulations on the purchase of a Labconco PuriCare Series Procedure Station. The PuriCare Cabinet is designed to protect you, the product and the laboratory environment from biohazardous aerosols. It is the result of years of experience in manufacturing biohazard cabinets, and users like you suggested many of its features to us.
The PuriCare Procedure Station offers many unique features to enhance safety, performance and ergonomics. To take full advantage of them, please acquaint yourself with this manual and keep it handy for future reference. If you are unfamiliar with how procedure stations operate, please review Chapter 4: Performance Features and Safety Precautions before you begin working in the cabinet. Even if you are an experienced procedure station user, please review Chapter 5: Using the Procedure Station; which describes its features so that you can use it efficiently.
This manual and other technical information is available in PDF format at our website: www.labconco.com.
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CChhaapptteerr 22:: PPrreerreeqquuiissiitteess
Before you install the Procedure Station, you need to prepare the site for installation. Carefully examine the location where you intend to install the cabinet. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
Carefully read this chapter to learn:
Location requirements.
Electrical power requirements.
Exhaust requirements.
Service utility requirements.
Space requirements.
Refer to Appendix C: Specifications, for complete electrical and environmental conditions, specifications and requirements.
Space Requirements
The dimensions for the different models are shown in Appendix B: Dimensions.
Clearance
Procedure Stations that exhaust their filtered air back into the room should have at least six inches (150 mm) clearance from any overhead obstructions when the cabinet is in its final operating position. A clearance of at least 6 inches (150 mm) should be maintained on both sides of the cabinet, as well as 12 inches behind the unit.
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Chapter 2: Prerequisites
Location Requirements
Note: The Procedure Station should be located away from traffic patterns, doors, fans, ventilation registers, fume hoods and any other air-handling devices that could disrupt its airflow patterns. All windows in the room should remain closed. Figure 2-1 shows the preferred location for the Procedure Station. The preferred location is perpendicular to the door, to minimize the effect of opening and closing the door on the performance of the cabinet.
Preferred location
Air register blocked or redirected
to prevent cabinet disruption
Figure 2-1
Alternate location
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Chapter 2: Prerequisites
Exhaust Requirements
If you intend to connect the Procedure Station to the optional Canopy Connection Kit, first examine the location to ensure that it is compatible with the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port should be clear of structural elements, water and utility lines, or other fixed obstructions. There should be enough clearance to accommodate a 10-inch diameter duct. Avoid cabinet locations that require an elbow directly above the cabinet’s exhaust connection or an excessive number of elbows in the exhaust system. For further information about the cabinet’s exhaust system requirements, please refer to Chapter 3: Getting Started.
Electrical Requirements
The different Biosafety Cabinet models have the following electrical requirements:
Model # Requirements
3480000-3480009 115 VAC, 60 Hz, 12 Amps 3480200-3480209 115 VAC, 60 Hz, 12 Amps 3480010-3480019 100 VAC, 50/60 Hz, 12 Amps 3480210-3480219 100 VAC, 50/60 Hz, 12 Amps 3480020-3480029 230 VAC, 50/60 Hz, 6 Amps 3480220-3480229 230 VAC, 50/60 Hz, 6 Amps
3481000-3481009 115 VAC, 60 Hz, 16 Amps 3481200-3481209 115 VAC, 60 Hz, 16 Amps 3481010-3481019 100 VAC, 50/60 Hz, 12 Amps 3481210-3481219 100 VAC, 50/60/ Hz, 12 Amps 3481020-3481029 230 VAC, 50/60 Hz, 8 Amps 3481220-3481229 230 VAC, 50/60 Hz, 8 Amps
Table 2-1
Note: A dedicated outlet with a circuit breaker rated at 20 amps should be located as close as possible to the right rear side of the cabinet, at a height even with, or higher than, the top of the supporting structure.
Note: On 115 VAC models, both electrical outlets are protected by a ground
fault interrupter circuit (GFIC). Labconco does not recommend plugging the Procedure Station into a GFIC outlet.
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Chapter 2: Prerequisites
Service Line Requirements
All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. If the service line pressure exceeds 100 PSI, it must be equipped with a pressure regulator to reduce the line pressure.
Note: The use of flammable gases or solvents should be avoided in the Procedure Station. Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters. Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork. If you feel that the procedure requires the use of an open flame or flammable materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may seriously disrupt the airflow patterns in the cabinet.
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CChhaapptteerr 33:: GGeettttiinngg SSttaarrtteedd
Now that the installation is properly prepared, you are ready to inspect, install, and certify the PuriCare Procedure Station. This chapter covers how to:
Unpack and move the Procedure Station.
Install the cabinet.
Connect the electrical supply source.
Connect the service lines.
Connect to an exhaust system (optional).
Arrange certification of the Procedure Station.
Tools required for installation include two 1/2" wrenches, a flat-blade screwdriver, a #2 Phillips screwdriver, and a carpenter’s level.
Note: The Procedure Station models weigh between 500-700 lbs. (228-318 kg). The shipping pallet allows for lifting with a mechanical lift truck or floor jack. If you must lift the product manually, use at least six (6) persons and follow safe-lifting guidelines.
Note: The side panels must be removed to access the fasteners that secure the Procedure Station to the pallet. DO NOT ATTEMPT TO LIFT BY THE
SIDE PANELS; DAMAGE WILL OCCUR.
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Chapter 3: Getting Started
Unpacking the Procedure Station
Carefully remove the outer carton and inspect it for damage that may have occurred in transit. If damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
Do not discard the carton or packing material until all of the components have been checked, installed and tested.
The cabinet is secured to the pallet in two places on each side. To access the nuts and bolts, remove the side panels by removing and keeping the two Phillips screws on both panels. Swing the front of each panel away from the cabinet, and lift it straight up to remove the panel from the cabinet.
Procedure Station Components
Labconco manufactures Procedure Stations with a 10-inch or a 12-inch sash opening. Each of these cabinets is available in a 4- or 6-foot model. Models are available in 115V or 230V. Locate the cabinet model you received in the following table. Verify that the components listed are present and undamaged.
Plus the following, located in a box underneath the work surface:
Part # Component Description
3848301 User’s Manual Drain Valve Assembly and fasteners Power Cord Product Registration Card
If you did not receive one or more of the components listed for the cabinet, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.
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Chapter 3: Getting Started
Catalog # Procedure Station Description
3480000 4 foot Procedure Station, 10 inch sash opening, 115 VAC 3480001 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 115 VAC 3480010 4 foot Procedure Station, 10 inch sash opening, 100 VAC 3480011 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 100 VAC 3480020 4 foot Procedure Station, 10 inch sash opening, 230 VAC, UK Plug 3480021 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, UK Plug 3480022 4 foot Procedure Station, 10 inch sash opening, 230 VAC, Schuko Plug 3480023 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, Schuko Plug 3480024 4 foot Procedure Station, 10 inch sash opening, 230 VAC, China Plug 3480025 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, China Plug 3480026 4 foot Procedure Station, 10 inch sash opening, 230 VAC, US Plug 3480027 4 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, US Plug
3480200 4 foot Procedure Station, 12 inch sash opening, 115 VAC 3480201 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 115 VAC 3480210 4 foot Procedure Station, 12 inch sash opening, 100 VAC 3480211 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 100 VAC 3480220 4 foot Procedure Station, 12 inch sash opening, 230 VAC, UK Plug 3480221 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, UK Plug 3480222 4 foot Procedure Station, 12 inch sash opening, 230 VAC, Schuko Plug 3480223 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, Schuko Plug 3480224 4 foot Procedure Station, 12 inch sash opening, 230 VAC, China Plug 3480225 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, China Plug 3480226 4 foot Procedure Station, 12 inch sash opening, 230 VAC, US Plug 3480227 4 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, US Plug
3481000 6 foot Procedure Station, 10 inch sash opening, 115 VAC 3481001 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 115 VAC 3481010 6 foot Procedure Station, 10 inch sash opening, 100 VAC 3481011 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 100 VAC 3481020 6 foot Procedure Station, 10 inch sash opening, 230 VAC, UK Plug 3481021 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, UK Plug 3481022 6 foot Procedure Station, 10 inch sash opening, 230 VAC, Schuko Plug 3481023 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, Schuko Plug 3481024 6 foot Procedure Station, 10 inch sash opening, 230 VAC, China Plug 3481025 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, China Plug 3481026 6 foot Procedure Station, 10 inch sash opening, 230 VAC, US Plug 3481027 6 foot Procedure Station with UV lamp & fixture, 10 inch sash opening, 230 VAC, US Plug
3481200 6 foot Procedure Station, 12 inch sash opening, 115 VAC 3481201 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 115 VAC 3481210 6 foot Procedure Station, 12 inch sash opening, 100 VAC 3481211 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 100 VAC 3481220 6 foot Procedure Station, 12 inch sash opening, 230 VAC, UK Plug 3481221 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, UK Plug 3481222 6 foot Procedure Station, 12 inch sash opening, 230 VAC, Schuko Plug 3481223 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, Schuko Plug 3481224 6 foot Procedure Station, 12 inch sash opening, 230 VAC, China Plug 3481225 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, China Plug 3481226 6 foot Procedure Station, 12 inch sash opening, 230 VAC, US Plug 3481227 6 foot Procedure Station with UV lamp & fixture, 12 inch sash opening, 230 VAC, US Plug
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Chapter 3: Getting Started
Moving the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture dolly underneath the unit. DO NOT hand truck.
Verify all Procedure Station components are included, and then move the cabinet to its final location.
move the cabinet by tilting it onto a
Preparing the Procedure Station for Operation
Installation instructions (Labconco P/N 1056800) are attached to the sash; if these instructions are missing or unclear, contact Product Service at 800-821­5525 or 816-333-8811.
Installing the Procedure Station on an Existing Work Surface
Note: The Procedure Station is very top heavy. Use caution when lifting or moving it.
When installing onto an existing work surface or benchtop, ensure that the structure can safely support the combined weight of the cabinet and any related equipment. The work surface should be at least as wide as the cabinet and 31 inches deep to properly support the unit.
The work surface should be level, smooth and durable. The surface should be nonporous and resistant to the disinfectants and chemicals used in conjunction with the Procedure Station. This will allow a proper seal to form between the bottom of the cabinet and the work surface.
A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve.
Installing the Cabinet on a Labconco Base Stand
Labconco offers accessory Base Stands in a variety of configurations to suit the particular needs. Stands can be ordered with adjustable telescoping legs or with a manually or electrically adjustable hydraulic lift.
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Chapter 3: Getting Started
Telescoping Base Stands
These stands are available with either fixed feet or casters. Adjust the leg height before installing the cabinet on top of the stand. The height can be set in 1-inch intervals between 27.5 to 33.5 inches, providing a cabinet work surface height from 30.0 to 36.0 inches. The Base Stands for each width cabinet are listed in Table 3-1 below.
Width Base Stand w/Feet Model # Base Stand w/Casters Model #
4' 3730400 3730410
6' 3730600 3730610
Table 3-1
1. Before positioning the Telescoping Base Stand in its final location, adjust the height. A plastic bag containing the mounting bolts for the Procedure Station is shipped with the base stand. Remove and save it.
2. Select the height of the stand and slide four (4) leg extensions into base stand corner posts and attach with 2 ¼ inch long bolt, flatwasher, lockwasher and nut. Ensure that the same height hole is selected for each leg. Tighten the leg bolts securely. See Figure 3-1.
Figure 3-1
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Chapter 3: Getting Started
3. Move the base stand into its final location. Using a carpenter’s level, adjust each leveling foot until the stand is level in both planes as shown in Figure 3-2. You are now ready to lift the Procedure Station onto its stand.
Figure 3-2
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5 inches, giving a cabinet work surface height of 28.0 to 36.0 inches. The height is adjusted either by a manual (hand crank) or electric pump that drives hydraulic rams in the legs of the stands. All of the hydraulic stands are equipped with fixed feet, but can be converted to caster wheels with the addition of Caster Kit #3784000. The Base Stands for each cabinet model is listed in Table 3-2 below.
Width Manual Lift Stand # Electric (115V) Lift Stand # Electric (230V) Lift Stand #
4' 3780201 3780101 3780104
6' 3780202 3780102 3780105
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Table 3-2
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Chapter 3: Getting Started
Note: When moving the cabinet on the hydraulic lift base stand, ensure that the hydraulic lines and the electrical cord are clear before installing the cabinet on the stand or operating the lift system.
Connecting the PuriCare Cabinet to Utility Service Lines
The service lines (if any) should be connected to the tube fitting(s) on the outside of the liner wall as shown in Figure 3-3. To install the tubing, follow these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has been deburred completely.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up with the slot in the back of the side panel.
Note: Make sure that the tube routing will not contact any electrical wires. DO NOT loop service line tubing within the side panels of the Procedure Station.
3. Make sure that the nut on the tube fitting is loose, but do not remove it. Look inside the fitting to make sure the tube ferrule is there.
4. Push the tube into the fitting until it is properly seated. The tube will go approximately ¾ inch into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench, tighten it at least ¾ turn more.
6. Close the service valve in the cabinet and then slowly open the shutoff valve on the service valve. Test all fittings for leakage. Tighten the tube nut slightly if needed.
Figure 3-3
Tube fitting nut
Tube fitting
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Chapter 3: Getting Started
Optional Exhaust System Connections
All Procedure Stations are shipped to recirculate their HEPA filtered exhaust air back into the laboratory.
Certain applications such as working with odorous products or volatile toxic materials will require the connection of the Procedure Stations to an exhaust system.
Note: The canopy connection, also referred to as a thimble or air gap connection, allows single or multiple biohazard cabinets to be connected to an exhaust system. During operation, the exhaust system draws all of the cabinet’s exhaust air, plus a volume of room air (through the slots in the canopy) into the exhaust duct. Canopy connections function as a “shock absorber” allowing the system to function properly during changes in room air pressure.
For information on selecting a canopy connection, go to Chapter 7:
Accessorizing the Cabinet.
Warning: If the research involves the use of toxic compounds or volatile materials, contact the facility’s safety officer or Labconco to ensure that the Procedure Stations and its exhaust system are compatible with the materials you will be working with.
Drain Valve Installation
In order to prevent damage during shipping, the drain valve assembly has not been installed. If desired, the valve should be installed after the cabinet is in its final location.
To install the valve assembly, follow these steps:
Note: The work surface is heavy. Use caution when handling it.
1. Lift the work surface out of the Procedure Station by lifting on the knobs at the front of the work surface. Steady the work surface while pulling it straight out the front of the cabinet.
2. Using a putty knife, remove and discard the stainless steel cover that is sealed over the drain mounting holes. Scrape out remaining sealant that is around the holes.
3. Apply a light coating of silicone sealant (user supplied) to the mounting surface of the drain assembly. Attach the drain assembly under the bottom of the cabinet as shown in Figure 3-4. Wipe off any excess sealant from the cabinet bottom. Ensure that the center drain hole is unobstructed.
4. Make sure the drain valve is in the closed position.
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Chapter 3: Getting Started
5. Reinstall the work surface.
6. Allow the silicone sealant to cure for at least eight hours before exposing it to liquid.
Figure 3-4
Apply a light coat of silicone sealant to this surface of the connector, aligning the three holes in the connector with the three holes in the Procedure Station liner.
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Chapter 3: Getting Started
Initial Certification
Prior to use, a qualified certifier should certify all Procedure Stations. Under normal operating conditions, the Procedure Station should be recertified at least annually and when relocated or serviced. The certifier should perform the following tests, as recommended in ANSI/NSF International Standard Number 49 in effect when the cabinet was manufactured:
Downflow Velocity Profile Test
Inflow Velocity Test
Airflow Smoke Patterns
HEPA Filter Leak Test
Vibration Test *
Noise Level Test *
Lighting Intensity Test *
*These tests are user comfort related tests and may be omitted at the
user’s or certifier’s discretion.
If you have any questions regarding certification agencies or need assistance in locating one, contact Labconco’s Product Service Department at 1-800­522-7658 or 816-333-8811.
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CChhaapptteerr 44:: PPeerrffoorrm
maannccee FFeeaattuurreess aanndd
SSaaffeettyy PPrreeccaauuttiioonnss
All PuriCare Series Procedure Stations operate using the following principles:
Filtration and retention of particulates by High Efficiency Particulate
Air (HEPA) filter(s)
Laminar airflow
Directional airflow
The major components are:
The HEPA filter(s)
The motor/blower to force air through the cabinet
Cabinet air intakes (grilles), ductwork and air balance controls
HEPA Filters
HEPA filters are disposable, dry-type particulate filters. The filter material or media is typically made of borosilicate microfibers formed into a thin sheet, in a process similar to the production of paper. This sheet is folded, or pleated to increase its surface area. The pleats are held in place by aluminum diffusers or by beads of glue that add rigidity to the media pack. The pack is then set into a frame, and sealed as shown in Figure 4-1.
The HEPA filter manufacturer establishes the efficiency of the filter by challenging it with an aerosol of known particle size. The number of particles that penetrate the filter are quantified, and this establishes the efficiency of the filter. Thus, the filters used in the PuriCare Series Procedure Stations are at least 99.99% efficient in removing particles 0.3 micron.
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