Labconco Biological Safety Cabinets 34610 User Manual

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User’s Manual
Purifier Biological Safety Cabinets
Models
®
Series
34410 Series 34610 Series
TYPE
B2
complete your product registration card
online at register.labconco.com
Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 FAX 816-363-0130 E-MAIL labconco@labconco.com HOME PAGE www.labconco.com
Please read the User’s Manual before operating the equipment.
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Copyright © 2007, 2008, 2009 Labconco Corporation. All rights reserved.
g
The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective material and workmanship, provided such defect results from normal and proper use of the equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;
Purifier® Logic™ Biological Safety Cabinets and PuriCare® Lab Animal Research Stations carry a three-year warranty from date of installation or four years from date of shipment from Labconco, whichever is sooner.
SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from date of installation or three years from date of shipment from Labconco, whichever is sooner.
Blood Drawing Chairs carry a ten year warranty.
Carts carry a lifetime warranty.
Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This statement may be altered by a specific published amendment. No individual has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not covered by this warranty.
e due to corrosion or accidental breakage is not covered.
Dama
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821­5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3848303, Rev. F
ECO F480
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T
AABBLLEE
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CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Space Requirements 2 Clearance 2 Location Requirements 3 Exhaust Requirements 4 Electrical Requirements 4 Service Line Requirements 5
CHAPTER 3: GETTING STARTED 6 Unpacking the Biosafety Cabinet 7 Moving the Cabinet 7 Preparing the Biosafety Cabinet for Operation 8 Installing the Biosafety Cabinet on an Existing Work Surface 8 Installing the Biosafety Cabinet on a Labconco Base Stand 8 Telescoping Base Stands 8 Connecting the Biosafety Cabinet to Utility Service Lines 10 Exhaust System Connections 11 Exhaust System Requirements 12 Drain Valve Installation 12-13 Initial Certification 13
CHAPTER 4: PERFORMANCE FEATURES AND SAFETY
HEPA Filters 14 ULPA Filters 15 Laminar Airflow 16 Directional Airflow 17 Motor/Blower 18 Airflow Sensor 19 Cabinet Air Intakes (Grilles), Ductwork & Air Balance Controls 19 Ultraviolet (UV) Lamp 19 Safety Precautions 20
O
O
PRECAUTIONS 14
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C
C
OONNTTEENNTTSS
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CHAPTER 5: USING THE CABINET 22 System Reset Switch 22
Information Center 23 Status Area 23 Data Area 24 Icon Area 24 Operating the Sliding Sash 25 Starting the Biosafety Cabinet 26 The Logic Touchpad 27
User Selectable Features 32 Timer Operation 32 Interval Timer Operation 33 Stopwatch Timer Operation 33 Menu Options 33 UV Lamp Operation 33 UV Lamp Timer 34 UV Lamp Maintenance 34 Light Operation 35 Light Timer 35 Light Maintenance 35 Blower Operation 36 Cabinet Set Up 36 If An Exhaust Error Activates 39 If An Airflow Alert Activates 39 Resetting the Airflow Alert System 39 Working in the Biosafety Cabinet 39
CHAPTER 6: MAINTAINING THE CABINET 42 Routine Maintenance Schedule 42 Service Operations 43 Work Surface Removal 43 Front Grille Removal 43 Towel Catch Removal 44 Front Panel Removal & Installation 45 Changing the B2 Prefilter 46 Changing the Fluorescent Lamps 46 Changing the Optional UV Lamp 47 Resetting a Circuit Breaker 47 Storage 48
CHAPTER 7: TROUBLESHOOTING 49
APPENDIX A: COMPONENTS 52
APPENDIX B: DIMENSIONS 54
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APPENDIX C: SPECIFICATIONS 55
Electrical Data 55 Motor Specifications 55 Environmental Conditions 56
APPENDIX D: ACCESSORIES 57 Telescoping Base Stands 57 Telescoping Base Stand Shelf Kit 57 Seismic Bracket Kit 57 Service Valve Kit 57 Ultraviolet Lamp Kits 58 IV Bar Kits 58 Shelf 58 Cord/Tubing Management System 58 Prefilter (Optional) 58 Backdraft Damper 58 Remote Blowers 59 Ergonomic Chair with Armrests 59 Adjustable Footrest 59 Aspirator Pump Kit 59 Turntable 59 ULPA Supply Filters 59 ULPA Exhaust Filters 60
APPENDIX E: QUICK CHART 61
DECLARATION OF CONFORMITY 62
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CChhaapptteerr 11:: IInnttrroodduuccttiioonn
Congratulations on the purchase of a Labconco Purifier Logic Series Total Exhaust Biosafety Cabinet. The Biosafety Cabinet is designed to protect you, the product and the laboratory environment from biohazardous aerosols. The Logic Series Cabinet is the result of years of experience in manufacturing biohazard cabinetry, and users like you suggested many of its features to us.
The Biosafety Cabinet offers many unique features to enhance safety, performance and ergonomics. To take full advantage of them, please acquaint yourself with this manual and keep it handy for future reference. If you are unfamiliar with how biosafety cabinets operate, please review Chapter 4: Performance Features and Safety Precautions before you begin working in the cabinet. Even if you are an experienced biosafety cabinet user, please review Chapter 5: Using the Cabinet; it describes the Biosafety Cabinet’s features so that you can use it efficiently.
This manual and other technical information is available in PDF format at our website: www.labconco.com.
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CChhaapptteerr 22:: PPrreerreeqquuiissiitteess
Before you install the Biosafety Cabinet, you need to prepare the site for installation. Examine the location where you intend to install the cabinet. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
Carefully read this chapter to learn:
Location requirements.
Electrical power requirements.
Exhaust requirements.
Service utility requirements.
Space requirements.
Refer to Appendix C: Specifications, for complete biosafety cabinet electrical and environmental conditions, specifications and requirements.
Space Requirements
The dimensions for the Logic B2 Biosafety Cabinets are shown in Appendix B: Dimensions.
Clearance
A minimum clearance of at least 6 inches (150 mm) is suggested on the top and both sides of the cabinet for service.
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Chapter 2: Prerequisites
Location Requirements
Note: The Biosafety Cabinet should be located away from traffic patterns, doors, fans, ventilation registers, fume hoods and any other air-handling devices that could disrupt its airflow patterns. All windows in the room should remain closed. Figure 2-1 shows the preferred location for the Biosafety Cabinet.
Preferred location
Air register blocked or redirected
to prevent cabinet disruption
Alternate location
Figure 2-1
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Chapter 2: Prerequisites
Exhaust Requirements
NOTE: THE EXHAUST BLOWER CANNOT RUN AT ITS NOMINAL FLOW RATE WITH THE SASH COMPLETELY CLOSED. IF YOU CHOOSE TO CLOSE THE SASH COMPLETELY TO USE THE UV LIGHT FOR SURFACE DISINFECTION, THEN THE EXHAUST BLOWER MUST BE SHUT OFF, OR ITS FLOW RATE REDUCED 90% OR MORE FOR PROPER OPERATION. THE LOGIC CONTROL BOARD HAS DRY CONTACTS THAT CAN BE CONFIGURED TO SIGNAL THE EXHAUST BLOWER TO TURN ON WHEN THE LOGIC BLOWER IS ON. FOR FURTHER INFORMATION, CONTACT LABCONCO’S PRODUCT SERVICE DEPARTMENT. AS AN ALTERNATIVE, A REMOTE ELECTRICAL SWITCH FOR THE EXHAUST BLOWER CAN BE INSTALLED NEAR THE LOGIC.
Before deciding on a location, examine it carefully to ensure that it accommodates the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port should be clear of structural elements, water and utility lines, or other fixed obstructions. There should be enough clearance to allow for the passage of a 10" stainless steel duct. Avoid cabinet locations that require either an elbow directly on top of the cabinet’s exhaust connection or an excessive number of elbows to clear other items. For a further discussion of the cabinet’s exhaust system requirements, please go to Chapter 3: Getting Started.
Electrical Requirements
The different Biosafety Cabinet models have the following electrical requirements:
Model # Requirements
3441000-3441009 115 VAC, 60 Hz, 12 Amps 3441020-3441029 230 VAC, 50/60 Hz, 6 Amps
3461000-3461009 115 VAC, 60 Hz, 12 Amps 3461020-3461029 230 VAC, 50/60 Hz, 6 Amps
Note: A dedicated outlet with a circuit breaker rated at 20 amps should be located as close as possible to the right rear side of the cabinet, at a height even with, or higher than, the top of the bench or stand.
Note: On 115 VAC models, both electrical outlets are protected by a ground
fault interrupter circuit (GFIC). Labconco does not recommend plugging the Biosafety Cabinet into a GFIC outlet.
Table 2-1
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Chapter 2: Prerequisites
Service Line Requirements
All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. If the service line pressure exceeds 100 PSI, it must be equipped with a pressure regulator to reduce the line pressure.
Note: The use of flammable gases or solvents should be avoided in the Biosafety Cabinet. Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters. Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork. If you feel that the procedure requires the use of an open flame or flammable materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may seriously disrupt the airflow patterns in the cabinet.
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CChhaapptteerr 33:: GGeettttiinngg SSttaarrtteedd
Now that the installation is properly prepared, you are ready to inspect, install, and certify the Purifier Biosafety Cabinet. This chapter covers how to:
Unpack and move the Biosafety Cabinet.
Install the cabinet.
Connect the electrical supply source.
Connect the service lines.
Connect to an exhaust system.
Arrange certification of the Biosafety Cabinet.
Tools required for installation the Biosafety Cabinet include two 1/2" wrenches, a flat-blade screwdriver, a #2 Phillips screwdriver, and a carpenter’s level.
Note: The Biosafety Cabinet models weigh between 400–700 lbs (182-318 kg). The shipping pallet allows for lifting with a mechanical lift truck or floor jack. If you must lift the product manually, use at least six (6) persons and follow safe­lifting guidelines.
Note: The side panels must be removed to access the fasteners that secure the Biosafety Cabinet to the pallet. DO NOT ATTEMPT TO LIFT THE
BIOSAFETY CABINET BY THE SIDE PANELS; DAMAGE WILL OCCUR.
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Chapter 3: Getting Started
Unpacking the Biosafety Cabinet
Carefully remove the outer carton and inspect the cabinet for damage that may have occurred in transit. If the Biosafety Cabinet is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
Do not discard the carton or packing material for the Biosafety Cabinet until all of the components have been checked, installed and tested.
The cabinet is secured to the pallet in two places on each side. To access the nuts and bolts, remove the side panels by removing and keeping the two Phillips screws on both panels. Swing the front of each panel away from the Cabinet, and lift it straight up to remove the panel from the cabinet.
The following are located in a box underneath the work surface:
User’s Manual
Drain Valve Assembly and fasteners
Power Cord
Product Registration Card
If you did not receive one or more of the components listed for the cabinet, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.
Moving the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture dolly underneath the unit. DO NOT move the cabinet by tilting it onto a hand truck.
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Chapter 3: Getting Started
Preparing the Biosafety Cabinet for Operation
Installation instructions for the cabinet (Labconco P/N 1056801) are attached to the sash of the Biosafety Cabinet. If these instructions are missing or unclear, contact Product Service at 800-821-5525 or 816-333-8811.
Installing the Biosafety Cabinet on an Existing Work Surface
Note: The Biosafety Cabinet is very top heavy. Use caution when lifting or moving it.
When installing the Biosafety Cabinet onto an existing work surface or benchtop, ensure that the structure can safely support the combined weight of the cabinet and any related equipment. The work surface should be at least as wide as the Cabinet and 31 inches (787 mm) deep to properly support the unit.
A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve.
Installing the Cabinet on a Labconco Base Stand
Labconco offers accessory Base Stands in a variety of configurations to suit the particular needs. Please note that B2 cabinets are connected to exhaust duct and are generally not placed on mobile stands.
Telescoping Base Stands
Adjust the leg height before installing the cabinet on top of the stand. The height can be set in 1-inch intervals between 27.5 to 34.5 inches (699 to 876 mm), providing a cabinet work surface height from 30.0 to 37.0 inches (762 to 940 mm). The Base Stands for each width cabinet are listed in Table 3-1 below.
Width Base Stand w/Feet Model #
3' 3730300
4' 3730400
5' 3830500
6' 3730600
Table 3-1
1. Before positioning the Telescoping Base Stand in its final location, adjust the height. A plastic bag containing the mounting bolts for the Biosafety Cabinet is shipped with the base stand. Remove and save it.
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Chapter 3: Getting Started
2. Select the height of the stand and slide four (4) leg extensions into base stand corner posts and attach with 2 ¼ inch long bolt, flatwasher, lockwasher and nut. Ensure that the same height hole is selected for each leg. Tighten the leg bolts securely. See Figure 3-1.
Figure 3-1
3. CAUTION: Only lift and support the weight of the cabinet at the stainless steel sides and back. Damage will occur if lifted or supported on the front edge. Move the base stand into its final location. Using a carpenter’s level, adjust each leveling foot until the stand is level in both planes as shown in Figure 3-2. You are now ready to lift the Biosafety Cabinet onto its stand.
Figure 3-2
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Chapter 3: Getting Started
Connecting the Biosafety Cabinet to Utility Service Lines
The service lines (if any) should be connected to the tube fitting(s) on the outside of the liner wall as shown in Figure 3-3. To install the tubing, follow these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has been completely deburred.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up with the slot in the back of the side panel. The slot is located from 8 ¾ to 11 ¼ inches (222 to 288 mm) from the bottom of the cabinet.
Note: Make sure that the tube routing will not contact any electrical wires. DO NOT loop service line tubing within the side panels of the Cabinet.
3. Make sure that the nut on the tube fitting is loose, but do not remove it. Look inside the fitting to make sure the tube ferrule is there.
4. Push the tube into the fitting until it is properly seated. The tube will go approximately ¾ inch (19mm) into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench, tighten it at least ¾ turn more.
6. Close the service valve in the Biosafety Cabinet and then slowly open the shutoff valve on the service valve. Test all fittings for leakage. Tighten the tube nut slightly if needed.
Figure 3-3
Tube fitting nut
Tube fitting
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Chapter 3: Getting Started
Exhaust System Connections
The Purifier Logic Series Total Exhaust Biosafety Cabinets are a “Type B2 cabinet,” meaning they direct their HEPA filtered exhaust air out of the laboratory.
Note: The Logic Total Exhaust Biosafety Cabinet is designed to be connected to an appropriate exhaust system. Do not attempt to operate it when it is not connected to an appropriate exhaust system.
NOTE: THE EXHAUST BLOWER CANNOT RUN AT ITS NOMINAL FLOW RATE WITH THE SASH COMPLETELY CLOSED. IF YOU CHOOSE TO CLOSE THE SASH COMPLETELY TO USE THE UV LIGHT FOR SURFACE DISINFECTION, THEN THE EXHAUST BLOWER MUST BE SHUT OFF, OR ITS FLOW RATE REDUCED 90% OR MORE FOR PROPER OPERATION. THE LOGIC CONTROL BOARD HAS DRY CONTACTS THAT CAN BE CONFIGURED TO SIGNAL THE EXHAUST BLOWER TO TURN ON WHEN THE LOGIC BLOWER IS ON. FOR FURTHER INFORMATION, CONTACT LABCONCO’S PRODUCT SERVICE DEPARTMENT. AS AN ALTERNATIVE, A REMOTE ELECTRICAL SWITCH FOR THE EXHAUST BLOWER CAN BE INSTALLED NEAR THE LOGIC.
THE EXHAUST CONNECTION IS A SEALED EXHAUST SYSTEM FROM THE TOP OF THE CABINET TO THE REMOTE BLOWER. THE EXHAUST SYSTEMS SHOULD BE DEDICATED TO A SINGLE CABINET. THE CABINET IS EQUIPPED WITH AN EXHAUST FLOW ALARM, SUCH THAT AN ALARM SOUNDS, AND THE CABINET BLOWER SHUTS OFF IN THE EVENT OF INSUFFICIENT EXHAUST FLOW.
If your research involves the use of toxic compounds or volatile materials, contact your facility’s safety officer or Labconco to ensure that your Purifier and its exhaust system are compatible with the materials you will be working with.
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Chapter 3: Getting Started
Exhaust System Requirements
The cabinet exhaust stack is sized to accept 10-inch (254 mm) stainless steel ductwork. The exhaust system’s blower should be sized to handle the exhaust volume of each cabinet, as shown in the QuickCharts, Appendix E. The exhaust system must maintain a static pressure equal to or greater than the system pressure, plus 1.5 inches (38 mm) of water for the Logic cabinet. In order to get the maximum life out of the cabinet’s exhaust filter, the system needs to be able to operate at an additional 2.0 inches (51 mm) of vacuum, compared to the initial total system pressure.
NOTE: The exhaust system should be fitted with a backdraft damper (Part #3858800) to prevent the reversing of airflow in the system.
LABCONCO MANUFACTURES EXHAUST BLOWERS AND A BACKDRAFT DAMPER, WHICH ARE SUITABLE FOR MOST SINGLE CABINET INSTALLATIONS. THE REMOTE BLOWER IS DISCUSSED FURTHER IN APPENDIX D.
Drain Valve Installation
In order to prevent damage during shipping, the drain valve assembly has not been installed. If desired, the valve should be installed after the Cabinet is in its final location.
To install the valve assembly, follow these steps:
Note: The work surface is heavy. Use caution when handling it.
1. Lift the work surface out of the Biosafety Cabinet by lifting on the knobs at the front of the work surface. Steady the work surface while pulling it straight out the front of the cabinet.
2. Using a putty knife, remove and discard the stainless steel cover that is sealed over the drain mounting holes. Scrape out remaining sealant that is around the holes.
3. Apply a light coating of silicone sealant (user supplied) to the mounting surface of the drain assembly. Attach the drain assembly under the bottom of the cabinet as shown in Figure 3-4. Wipe off any excess sealant from the cabinet bottom. Ensure that the center drain hole is unobstructed.
4. Make sure the drain valve is in the closed position.
5. Reinstall the work surface.
6. Allow the silicone sealant to cure for at least eight hours before exposing it to liquid.
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NOTE: The drain valve assembly attaches to the underside of the cabinet bottom.
Apply a light coat of silicone sealant to this surface of the connector, aligning the three holes in the connector with the three holes in the Biosafety Cabinet liner.
Chapter 3: Getting Started
Figure 3-4
Initial Certification
Prior to use, a qualified certifier should certify all Biosafety Cabinets. Under normal operating conditions, the Biosafety Cabinet should be recertified at least annually and when relocated or serviced. The certifier should perform the following tests, as recommended in ANSI/NSF International Standard Number 49 in effect when the cabinet was manufactured:
Downflow Velocity Profile Test
Inflow Velocity Test
Airflow Smoke Patterns
HEPA Filter Leak Test
Vibration Test *
Noise Level Test *
Lighting Intensity Test *
*These tests are user comfort related tests and may be omitted at the
user’s or certifier’s discretion.
If you have any questions regarding certification agencies or need assistance in locating one, contact Labconco’s Product Service Department at 1-800­522-7658 or 816-333-8811.
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CChhaapptteerr 44:: PPeerrffoorrm
maannccee FFeeaattuurreess aanndd
SSaaffeettyy PPrreeccaauuttiioonnss
All Purifier Series Logic Biosafety Cabinets operate using the following principles:
Filtration and retention of particulates by High Efficiency Particulate
Air (HEPA) filter(s)
Laminar airflow
Directional airflow
The major components in a Biosafety Cabinet are:
The HEPA filter(s) or optional ULPA filters
The motor/blower to force air through the Cabinet
Cabinet air intakes (grilles), ductwork and air balance controls
HEPA Filters
HEPA filters are disposable, dry-type particulate filters. The filter material or media is typically made of borosilicate microfibers formed into a thin sheet, in a process similar to the production of paper. This sheet is folded, or pleated to increase its surface area. The pleats are held in place by aluminum diffusers or by beads of glue that add rigidity to the media pack. The pack is then set into a frame, and sealed as shown in Figure 4-1.
The HEPA filter manufacturer establishes the efficiency of the filter by challenging it with an aerosol of known particle size. The number of particles that penetrate the filter are quantified, and this establishes the efficiency of the filter. Thus, the filters used in the Logic Series Cabinets are at least
99.99% efficient in removing particles 0.3 micron.
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Chapter 4: Performance Features & Safety Precautions
Note: The HEPA filter media is very fragile. DO NOT touch the media. If you think the media of a HEPA filter is damaged, DO NOT USE THE CABINET. Have the HEPA filter integrity tested by a certifier before using the cabinet.
Note: HEPA Filters are only effective against particulate material. Gases will pass through the filter.
Polyurethane seal Between media pack and filter frame
Figure 4-1
Filter frame
Filter media pack –
A continuous sheet
of filter media
ULPA Filters
Optional ULPA filters may be used to replace the standard HEPA filters in the Purifier Logic Series Biosafety Cabinets. ULPA filters have the same properties as described above except they are rated at least 99.999% efficient in removing particles 0.1-0.2 or 0.2-0.3 micron.
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Chapter 4: Performance Features & Safety Precautions
Laminar Airflow
Laminar airflow is defined as the movement of a body of air in a single direction, with a uniform velocity. In practice, the laminar downflow of air in the cabinet captures any aerosol generated in the work area of the cabinet, and directs it to the HEPA filters. In order to be true laminar downflow, a number of individual downflow velocity test points (The Downflow Velocity Profile) must be +/- 16 feet per minute (0.08 m/s) of the average of all the test points. This is illustrated in Figure 4-2.
Figure 4-2
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Chapter 4: Performance Features & Safety Precautions
Directional Airflow
Directional airflow also plays a key role in biosafety cabinet performance. Air is drawn into the front of the cabinet at the front grille. This “curtain” of air makes it more difficult for aerosols to escape out of the work area of the cabinet and into the outside environment. This airflow is often calculated and referred to as the Inflow Volume or Average Inflow Velocity. This is illustrated in Figure 4-3.
Figure 4-3
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Chapter 4: Performance Features & Safety Precautions
Motor/Blower
The motor/blower assembly pulls air through the top of the cabinet, and is sent through the supply HEPA filter. The filtered air flows down through the work area where it provides a clean environment to perform work. Room air is drawn into the front intake grille. All of the air is then drawn through an exhaust HEPA filter and out of the laboratory, as shown in Figure 4-4. The motor in the Purifier Logic Series Cabinet is an electronically commutated motor (ECM). The ECM is a brushless DC motor that includes its own power supply to convert the incoming alternating current to direct current, as well as its own microprocessor to control and measure the motor’s operation. The motor is preprogrammed to deliver a consistent volume of air, even as the supply HEPA filter loads over time.
Figure 4-4
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Chapter 4: Performance Features & Safety Precautions
Airflow Sensor
An airflow sensor, located above the Exhaust HEPA filter, constantly monitors the flow of exhaust air out of the cabinet. If the exhaust falls below a safe level, the control board turns off the cabinet blower, and sounds an audible and visual alarm. This prevents the escape of hazardous material from the front of the cabinet, in the event of an exhaust system failure. The airflow sensor reading is shown on the display as Inflow in feet per minute (or m/s).
Cabinet Air Intakes (Grilles), Ductwork and Air Balance Controls
The location, size, and pattern of the grilles at the front and rear of the work area affect cabinet containment and performance.
Note: Never block or obstruct the grilles of the Biosafety Cabinet.
Ultraviolet (UV) Lamp
The optional UV lamp generates a primary wavelength of light of 254nm. A secondary emission is in the visible (blue) wavelength, resulting in the characteristic blue color while operating. UV light with a wavelength of 254 nm is biocidal, primarily by creating thymine dimers in DNA. These dimers prevent the correct transcription of the DNA into RNA, resulting in cellular death or viral inactivation. In order to be effective, the UV light must directly strike the nucleic acid, and its effectiveness can be diminished or negated by dissolved proteins or metals, or by other UV-opaque substances protecting the target nucleic acid.
Because of its limitations, UV light should be used as an adjunct to good surface disinfection practices. In order to get optimum performance from the UV light, it should be replaced after 6,000 hours of operation or less, and the exterior surface of the lamp should be kept clean and free of dust.
Note: The Logic Cabinet records the number of hours of operation of the UV light. You can program in the number of hours (in 100-hour increments) it will operate before a replacement message is displayed.
Note: UV irradiation is absorbed by the tempered safety glass of the sash. Independent research has shown that the level of UV irradiation on the outside of the cabinet’s sash is equal to background radiation levels.
Note: The UV sensitivity of a target organism varies, depending on the UV output of the lamp, the genus and species of the organism, the medium the agent is suspended in, etc. Contact the facilities Health and Safety Officer at your facility for UV light use and recommendations.
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Chapter 4: Performance Features & Safety Precautions
Safety Precautions
WARNING: The Biosafety Cabinet should be certified by a certification technician before its initial use. The cabinet should be recertified whenever it is relocated, serviced or at least annually thereafter. Do not assume that filter integrity and airflow performance have not been compromised during shipping.
Some internal components of the Biosafety Cabinet may become contaminated during operation of the unit. Only experienced personnel competent in decontamination procedures should decontaminate the cabinet before servicing these components. If you have any questions regarding certification agencies, or need assistance in locating one, contact Labconco’s Product Service Department at 800-821-5525 or 816-333-8811.
DO NOT load more than 50 lbs. (23 Kg) in the work area. Exceeding this limit may damage the worksurface and its supports. Excessive weight in the cabinet may increase the risk of it overturning, or failure of hydraulic lift stands, resulting in the cabinet and stand overturning. If your application requires loading more than 50 lbs., contact Labconco’s Product Service Department at 800-821-5525 or 816-333-8811 for assistance.
Ensure that the Cabinet is connected to electrical service in accordance with local and national electrical codes. Failure to do so may create a fire or electrical hazard. Do not remove or service any electrical components without first disconnecting the Biosafety Cabinet from electrical service.
Avoid the use of flammable gases or solvents in the Biosafety Cabinet. Care must be taken to ensure against the concentration of flammable or explosive gases or vapors. An open flame should NOT be used in the Biosafety Cabinet. Open flames will disrupt airflow patterns, burn the HEPA filter and/or damage the filter’s adhesive. Gases under high pressure should not be used in the Biosafety Cabinet, as they may disrupt its airflow patterns.
HEPA filters only remove particulate matter. Operations generating volatile toxic chemicals or radionuclides must be evaluated carefully.
The media of HEPA filters is fragile and should not be touched. Avoid puncturing either HEPA filter during installation or normal operation. If you suspect that a HEPA filter has been damaged, DO NOT use the cabinet; contact a local certification agency or Labconco at 800-821-5525 or 816-333­8811 for re-certification information.
The HEPA filters in the Biosafety Cabinet will gradually accumulate airborne particulate matter from the room and from work performed in the cabinet. The rate of accumulation will depend upon the cleanliness of the room air, operating time and the nature of work being done in the cabinet. The Filter Gauge accurately displays the amount of filter life remaining.
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Chapter 4: Performance Features & Safety Precautions
Proper operation of the cabinet depends largely upon its location and the operator’s work habits. Consult the Installation and Normal Operation sections of this manual for further details.
Avoid direct exposure of plastic or coated materials to ultraviolet (UV) radiation. Never bypass the UV safety interlock that only allows the UV light to work when the sash is closed.
When surface disinfecting the Biosafety Cabinet:
Avoid splashing the disinfecting solution on skin or clothing.
Ensure adequate ventilation.
Carefully follow the disinfectant’s safety instructions.
Always dispose of disinfecting solutions in accordance with local and
national laws.
DO NOT allow disinfectants with high concentrations of free chlorine to contact the stainless steel components of the Biosafety Cabinet for a long period of time. Free chlorine will corrode stainless steel after extended contact.
The electrical receptacle cover may be removed to facilitate surface decontamination. In the event of gross contamination, the cover should be removed, sterilized and/or decontaminated as required.
Biosafety Cabinets should be decontaminated for any of the following reasons:
Before maintenance work requiring entry into contaminated areas.
Before HEPA filter changes.
Before performing certification tests requiring entry into
contaminated areas.
Before relocating the cabinet.
Before changing research programs.
After the gross spill of biohazardous material or toxic chemicals.
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System Reset Switch
The Biosafety Cabinet has a system reset switch for resetting its microprocessors. The switch is located on the front of the electronics module, on top of the Cabinet, as shown in Figure 5-1. Ensure that the switch is in the “ON” (up) position before attempting to operate the Cabinet.
The System Reset Switch
Figure 5-1
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Information Center
The Information Center is an LCD display located on the right side wall at eye level. The center’s display is divided into three separate areas, as shown in Figure 5-2, below. The display will turn itself off one minute after the blower is turned off or the sash is closed.
Status Area
Data Area
Icon Area
Figure 5-2
Status Area
The Status Area displays the system’s condition during operation, as well as the inflow velocity. This line can display any of the following messages:
Blower Off
The cabinet blower is shut off.
Please Wait
For three minutes after the cabinet blower is turned on, the display will say this, to allow the cabinet to reach proper operating conditions.
OK
The motor is operating properly, and the sash is not open too far.
Sash is too high
The sash is open too far for safe operation.
Airflow Alert
The airflow patterns in the cabinet have changed, resulting in a sudden change in the motor speed. This is most likely due to a blockage of the prefilter.
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Exhaust Error
If the volume of exhaust air leaving the cabinet falls below a safe level, this message is displayed, the cabinet blower turns off, and an audible alarm sounds. Pressing the “Blower” button will restart the blower. If there is still insufficient airflow, the alarm will sound again. IF THE CABINET KEEPS GOING INTO EXHAUST ERROR, DO NOT USE THE CABINET UNTIL THE PROBLEM HAS BEEN CORRECTED.
System Error
The motor and display circuit board are not communicating properly. DO NOT USE THE CABINET UNTIL THE PROBLEM HAS BEEN CORRECTED.
Data Area
The Data Area displays the Filter Gauge. This bar graph displays the percent of remaining supply filter life. When the cabinet is new, or after the supply HEPA filter is replaced, the gauge will be “full”, or display approximately 100%. As the filter loads, or if the prefilter is blocked, the bar graph will show a reduced filter life.
The graph is user-selectable as a bar graph with percentage displayed, a bar graph only, or a semi-circular graph showing filter life remaining.
Various factors such as temporary obstructions to airflow, temperature and barometric pressure can cause the displayed percentage to vary slightly. Ignore short term changes in the Filer Gauge’s value. As the Filter Gauge approaches 20% remaining capacity, consider having the cabinet filter replaced.
The inflow velocity is also displayed during operation.
Icon Area
The Icon Area displays icons for those features selected or in operation. The Icons are:
Normal blower operation –
In this mode the cabinet blower is operating normally.
Fluorescent light
In this mode the fluorescent lights are operating. When the sash is fully closed, the fluorescent lights automatically turn off.
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UV light
In this mode the UV (germicidal) light is operating. When the sash is fully closed, the UV light can be programmed to automatically turn on. When the sash is raised, the light automatically turns off, to protect the laboratory from UV irradiation.
Timer
When either the interval or stopwatch timer mode is active, this icon appears.
Security Lock
When the security lock is activated the keypad does not respond to any buttons until the proper sequence of keystrokes is entered.
Mute
When this icon is on, the audible alarm is muted for
approximately 5 minutes.
Operating the Sliding Sash
The counterbalanced, anti-racking sash mechanism requires only a few pounds of force to move the sash up or down. You can open or close the sash smoothly with one or two hands positioned on either handle.
The sash position alarm and safety interlock system senses the sash position and acts appropriately. The Biosafety Cabinet has been programmed to operate at an 8-inch (203 mm) sash opening. Raising the sash above its operating height will activate the audible and visual alarms. The audible alarm can be temporarily muted (for approximately five minutes) by depressing and releasing the Mute/OK button. Closing the sash back to its operating position will reset the alarm and defeat the muting of the alarm. The safety interlock system senses when the sash is closed and allows the optional ultraviolet (UV) lamp to operate only when the sash is closed, to protect the operator from irradiation.
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Starting the Biosafety Cabinet
1. To start the Biosafety Cabinet, raise the sash until its bottom edge aligns with the sash position label on the left corner post. The decal is shown in Figure 5-3.
2. Press the blower button to start the unit. The unit will run a self-test for approximately 15 seconds. Additionally, you will be instructed to “Please Wait” for three minutes to allow the cabinet to reach proper operating conditions. If the display shows “sash is too high” and the alarm sounds, recheck the sash position. If the display shows “exhaust error”, the cabinet blower will shut off, and the audible alarm will sound. Pressing the blower button again will restart the unit for 15 second, after which, the Logic will again check the exhaust airflow. IF THE CABINET KEEPS GOING INTO EXHAUST ERROR, DO NOT USE THE CABINET UNTIL THE PROBLEM HAS BEEN CORRECTED.
3. To turn the UV light on, the sash must be completely closed to prevent the escape of any UV radiation. Push the UV light button to activate the UV light.
Note: The sash must be completely closed for the UV light to activate.
Sash position label
Figure 5-3
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The Logic Touchpad
The touchpad of the Logic Series Cabinet is shown in Figure 5-4. Take a moment to get familiar with the buttons, their location and function. Also familiarize yourself with the display located on the right side wall. The display will report system functions, such as filter capacity, timer displays, alarm or error messages, as well as icons that illuminate when cabinet functions such as UV light and blower are operational
Blower Button – Starts or stops the cabinet blower. When the blower is in Smart-StartTM mode, closing the sash turns the blower off. When the sash is raised, the blower restarts automatically. Pressing this button overrides Smart-StartTM operation.
Light Button – Turns the fluorescent lamps on or off. Closing the sash automatically turns the lights off. When the lights are in Smart-StartTM mode, raising the sash turns the lights on automatically.
UV Light Button – Turns the UV lamp on or off. When the UV lamp is in Smart-StartTM mode, closing the sash turns the light on. When the sash is raised, the light turns off automatically.
Timer Button – Allows you to select either a repeating interval timer, or an elapsed timer (stopwatch).
Mute/OK Button – Mutes all audible alarms for approximately 5 minutes, unless it is a system error alarm. When in the Menu mode, this button is used to select an option.
Menu Button
the display and menu modes. When in the menu mode, pressing this button returns you to the previous menu level.
Select Buttons
the menu mode.
This button toggles the display between
Allow you to choose different options in
Figure 5-4
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Figure 5-5
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User Selectable Features
The Purifier Logic Series Biosafety Cabinet offers the user unparalleled flexibility and convenience. The operation of the blower, fluorescent and UV lights can either be operated manually, or you may choose to use the Smart­Start™ feature that activates functions automatically when the sash is opened or closed.
The UV lamp can be programmed to operate for a given time interval when the sash is closed, before it shuts off.
NOTE: During the first fifteen seconds of operation, the Cabinet performs an auto-diagnostic routine to check the operation of the microprocessor. You cannot access the menu during this time.
NOTE: When you are in the menu mode, if a selection is not made within 30 seconds, the display will reset back to display mode.
NOTE: Pressing the appropriate touchpad button will override Smart­StartTM selections.
To access the menu, press the “MENU” button. The display panel will show the first level menu. To select from the various menu options press the “” or “” buttons until the selected option is displayed. Press “OK” to accept that option, or press “MENU” to return to the previous menu level.
For further explanation of the menu and its options, please refer to figure 5-5.
Timer Operation
NOTE: The timer button allows activation of an interval (countdown) or stopwatch (elapsed) timer. The timers cannot be operated simultaneously.
To access the main timer menu, press the “Timer” button anytime during normal operation. The main timer menu is shown on the LCD display. Use the “” and “” buttons to highlight the Interval or Stopwatch Timer. Press the “OK” button to select the highlighted timer function.
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Interval Timer Operation
1. When selected, the Interval Timer menu is displayed on the LCD. The timer defaults to 0:00:00 (hours:minutes:seconds).
2. Press and hold the “” or “” buttons to increase or decrease the timer interval.
3. When the proper interval is entered on the display, press the “OK” button to start the timer.
4. When the timer reaches 0:00:00, an audible alarm will sound, and the timer will reset itself and repeat the countdown .
5. Press the “OK” button to pause the timer.
6. Press the “Menu” button to clear the interval timer and return to the main timer menu.
Stopwatch Timer Operation
1. When selected, the Stopwatch Timer menu is displayed on the LCD. The timer defaults to 0:00:00.
2. Press the “OK” button to start the timer.
3. Press the “OK” button again to zero the timer.
4. Press the “Menu” button to clear the stopwatch timer and return to the main timer menu.
Menu Options
UV Lamp Operation
This menu option allows you to select whether the UV light will turn on automatically every time the sash is completely closed.
Smart-Start
When the “Smart-Start” option is selected, the UV light will turn on every time the sash is closed.
Manual
When the “manual touchpad” option is selected, the UV light must be turned on and off at the touchpad.
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UV Lamp Timer
The UV Lamp Timer allows you to decide whether the UV lamp will operate continuously or for a time period that you select.
Interval
When the “Interval” option is selected, the UV Interval Timer menu is displayed.
UV Interval Timer
This window lets you set the amount of time the UV lamp stays lit when activated. Use the “” and “” buttons to select the amount of time you need, then press the “OK” button to set the interval.
NOTE: Raising the sash will reset the timer to its original setting. Pressing “UV Light” will turn the light off, pressing “Mute/OK” will pause the timer.
Continuous
In the continuous mode, the UV light will remain lit until the “UV Light” button is pressed, or the sash is raised.
UV Lamp Maintenance
This selection allows you to check how many hours the UV lamp has burned. It also allows you to set the number of hours you want the lamp to last, and to reset the UV lamp hourmeter.
UV Lamp Hourmeter
This display only shows how many hours the UV lamp has been lit, and how many hours remain until you will receive a warning to replace the lamp.
Change UV Lamp Life
In this option, you can set the number of operating hours before receiving the replace UV lamp warning. For most UV lamps, the output of UV light decreases at a constant rate. Typically, after 6,000 hours of operation the lamp will output 80% of the UV light it did when it was new. This option allows you to set the warning at a life you prefer, in 100 hour increments.
Reset UV Lamp Clock
This option lets you reset the UV hourmeter to 0 whenever the lamp has been replaced.
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Light Operation
This menu option allows you to select whether the fluorescent lights will turn on automatically every time the sash is opened.
NOTE: The fluorescent lights will automatically turn off when the sash is closed, no matter what its setting is.
Smart-Start
When the “Smart-Start” option is selected, the fluorescent lights will turn on every time the sash is opened.
Manual
When the “manual touchpad” option is selected, the fluorescent lights must be turned on and off at the touchpad.
Light Timer
The fluorescent Lamp timer allows you to decide whether the fluorescent lamps will operate continuously or for a limited time period that you select. This may be desired for energy-savings as well as a safeguard for light­sensitive materials or animals.
Interval
When the “interval” option is selected, the Light Interval Timer menu is displayed.
Light Interval Timer
This window lets you set the amount of time for the fluorescent lamps to stay lit once activated. Use the “” and “” buttons to select the amount of time, then press the “OK” button to set the interval.
NOTE: Closing the sash will reset the timer to its original setting. Pressing “Light” will turn the lights off, pressing “Mute/OK” will pause the timer.
Continuous
In the continuous mode, the fluorescent lights will remain lit until the “light” button is pressed, or the sash is closed.
Light Maintenance
This selection allows you to check how many hours the fluorescent lamps have burned. It also allows you to set the number of hours before replacement and to reset the light hourmeter.
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Light Hourmeter
This display only shows the hours the fluorescent lamps have been lit and how many hours remain until you receive a warning to replace the lamps.
Change Light Life
In this option, you can set the hourmeter before you get the replace light warning. For most fluorescent lamps, the output of light decreases at a constant rate. Typically, after 6,000 hours of operation the lamp will output less light than it did when it was new. This option allows you to set the warning at whatever level you prefer, in 100 hour increments.
Reset Light Clock
This option resets the light hourmeter to 0 after the fluorescent lamps have been replaced.
Blower Operation
This selection allows you to choose to operate the blower in Smart-Start or Manual Touchpad modes.
Smart-Start
When the “Smart-Start” option is selected, the blower will turn on every time the sash is opened. When the sash is closed, the blower will shut off.
Manual Touchpad
When the “Manual Touchpad” option is selected, the blower must be turned on and off at the touchpad.
Cabinet Set Up
These selections allow for the customization of the display and the cabinet operation.
Units of Measure
When equipped with the optional airflow sensor, this option allows you to select the air velocity units of measure. When “Metric” is selected, the air velocities will be displayed in meters-per-second. When “US” is selected, the velocities will be displayed in feet-per-second.
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Security Lock
NOTE: The security lock automatically reactivates and locks out the keypad every time the blower is shut off, by the keypad or by closing the sash. After the initial auto diagnostic screen is cleared, the security lock reactivates.
The security lock feature prevents operation of the Biosafety Cabinet by unauthorized users. To engage the security lock, access the Security Lock submenu, as described in Figure 5-4. Select the “secure” option, and press the “OK” button. A ‘lock’ icon appears on the LCD display. Once engaged, the operator must enter the proper sequence of keystrokes to operate the cabinet. The proper sequence to unlock the Security Lock is:
Press the “” keypad 3 times within 2 seconds.
After successful entry of the unlock code, the lock icon disappears from the display, and the user has full access to the keypad functions.
To disable the Security Lock, enter the Security Lock submenu and select the non-secure mode. The lock is completely disabled.
Filter Life Display Options
This menu selection determines how the filter life remaining gauge is displayed. When “Bar Graph with %” is selected, the gauge will be displayed as a horizontal bar graph with the filter life remaining shown graphically and digitally. When “Circle Graph” is selected, the gauge is displayed as a semicircular bar graph, including a digital display.
Data Output Rate
NOTE: This selection will only work if the optional RS-232 board is installed.
This menu option selects the rate that the RS-232 board outputs data. Data can be output at a rate of once per second, once every 10 seconds, once every 30 seconds, or once per minute.
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Restoring Software Default Settings
To restore the default settings to their original configuration:
1. Access the Menu, and select “Cabinet Set Up.” Press “Mute/OK”
2. In the Cabinet Set Up submenu, select “Restore Defaults.” Press “Mute/OK”
3. Press “Mute/OK” again to restore the software defaults. Pressing “Menu” will escape this submenu without restoring the defaults.
Table of Default Settings
UV Lamp: Smart-Start, Continuous, Reset UV Lamp
Hourmeter, Set UV Lamp Life to 6000 hours.
Fluorescent Lamp: Smart-Start, Reset Lamp Hourmeter, Set
Fluorescent Lamp Life to 6000 hours.
Blower: Smart-Start
Units of Measure: Ft / Min
Security Lock: Non-secure
Data Output Rate: Every second via optional RS-232 Board
Calibration
This selection is for the use of qualified certifiers only to adjust the blower speed, the display of the filter life remaining gauge, and the inflow add alarm values.
Diagnostic Test Operation
When the “Diagnostic Test” menu is selected, the LCD allows keypad/ hardware testing to help troubleshoot any malfunction.
Keypad Testing
When keypad testing is selected, the LCD shows when each key is pressed, to confirm the touchpad is working. In addition, when the “Light” and “UV Light” keys are pressed, the associated relays are energized, so the lamps should work. The Timer button energizes an auxiliary relay. When “Mute/OK” is pressed, the audio alarm should work. When the “” key is pressed, the Airflow Alarm relay is energized. When the “” key is pressed, the Blower On relay will be energized. Finally, the sash position switches can be checked in this mode as the LCD displays the sash position information that the controller is receiving.
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If An Exhaust Error Activates
The most common causes of an Exhaust Error are:
Exhaust blower is turned off or has lost power.
Excessive loading of the Exhaust HEPA filter.
Leakage in the exhaust system.
Sudden change in room pressure.
When an Exhaust Error is activated, the Logic can be reset by pressing the “Blower” button. The unit will restart and run for 15 seconds, and then will recheck the airflow. If the airflow is still insufficient, the unit will again show and Exhaust Error alarm.
NOTE: If the Exhaust Error sounds during use, take appropriate action to prevent contamination of you and others in the area.
NOTE: If the cabinet keeps reporting Exhaust Error, do not use the cabinet until the problem has been corrected.
If An Airflow Alert Activates
The most common cause of an Airflow Alert is:
Blockage of the prefilter.
Resetting the Airflow Alert System
The Airflow Alert automatically resets to normal operation once the motor speed has stabilized.
Working In the Biosafety Cabinet
Planning
Thoroughly understand procedures and equipment required before beginning work.
Arrange for minimal disruptions, such as room traffic or entry into the room while the cabinet is in use.
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Start-up
Turn off UV light if included.
Slowly raise the sash until the bottom of the sash aligns with the sash
indicator decal located on the left side of the work area.
Turn on the fluorescent light and cabinet blower if the Smart-Start features have not been activated.
Check the air grilles for obstructions, and note the filter gauge reading.
Allow the cabinet to operate unobstructed for 5 minutes.
Wash hands and arms thoroughly with germicidal soap.
Wear a long sleeved lab coat with knit cuffs and over-the-cuff rubber
gloves. Use protective eyewear. Wear a protective mask if appropriate.
Wipe-Down
Raise the sash to its full open position (approximately 21.75 inches or 552 mm). Mute the alarm by depressing the "Alarm Silence" switch.
Wipe down the interior surfaces of the cabinet with 70% ethanol, or a suitable disinfectant, and allow to dry.
Loading Materials and Equipment
Only load the materials required for the procedure. Do not overload the cabinet.
Do not obstruct the front, side, or rear return air grilles.
Large objects should not be placed close together.
Slowly close the sash until it is in the correct operating position.
After loading the cabinet, wait two to three minutes to purge airborne
contaminants from the work area.
Work Techniques
Keep all materials at least 4 inches (100 mm) inside from the sash, and perform all contaminated operations as far to the rear of the work area as possible.
Segregate all clean and contaminated materials in the work area.
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Arrange materials to minimize the movement of contaminated materials into clean areas.
Keep all discarded contaminated material to the rear of the work area.
Avoid moving materials or the operator's hands and arms through the
front access opening during use.
Avoid the use of an open flame. Use disposable lab ware or an electric incinerator as alternatives.
Use proper aseptic technique.
Avoid using techniques or procedures that disrupt the airflow patterns
of the cabinet.
If there is a spill or splatter during use, all objects in the cabinet should be surface decontaminated before removal. Thoroughly disinfect the working area of the cabinet WHILE IT IS STILL IN OPERATION, to prevent the release of contaminants from the cabinet.
Final Purging
Upon completion of work, the cabinet should be allowed to operate for two to three minutes undisturbed, to purge airborne contaminants from the work area.
Unloading Materials and Equipment
Objects in contact with contaminated material should be surface decontaminated before removal from the cabinet.
All open trays or containers should be covered before being removed from the cabinet.
Wipe-Down
Wipe down the interior surfaces of the cabinet with 70% ethanol, or a suitable disinfectant, and allow to dry.
Periodically lift the work surface and wipe down the area beneath it.
Inspect and clean the towel catch located at the rear of the work area,
beneath the work pan.
Dispose of rubber gloves appropriately, and have lab coat laundered properly.
Wash hands and arms thoroughly with germicidal soap.
Shutdown
Lower the sash to turn off the fluorescent light and cabinet blower and activate the UV light if appropriate.
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The common service operations necessary to maintain the Biosafety Cabinet for peak performance are listed below.
Note: This manual covers operation and maintenance operations for the owners/users of the Logic Biosafety Cabinets. Complete certification procedures, service operations and specifications are published in a separate publication Technical Manual: Purifier® LogicTM Biosafety Cabinets and
PuriCare
website: www.labconco.com. A complete certifier service kit is available to qualified certifiers from Labconco. Call Labconco’s Product Service Department at 800-821-5525 or 816-333-8811.
®
Procedure Stations. This manual is available from Labconco’s
Routine Maintenance Schedule
Weekly
Using 70% ethanol, or a suitable disinfectant, surface disinfect the inside of the cabinet and the work surface.
Using an appropriate glass cleaner, or LabSolutions Glass & Surface Wipes, Labconco part # 1570000; clean the sash and the surface of the UV lamp, if so equipped.
Operate the cabinet blower, noting the percent filter life remaining in an operational log.
Monthly (or more often as required)
Using a damp cloth, or LabSolutions Glass & Surface Wipes, Labconco part # 1570000; clean the exterior surfaces of the cabinet, particularly the front and top of the cabinet, to remove any accumulated dust.
Disinfect and lift the work surface. Surface disinfect the lower plenum with a solution of 70% ethanol, or a suitable disinfectant. Check the towel catch for retained materials.
Check all service valves, if so equipped, for proper operation.
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Check the UV and fluorescent light hourmeters, and record their readings in an operational log.
Check the prefilter for cleanliness; replace if needed.
All weekly activities.
Semiannually or Annually
Have the cabinet re-certified by a qualified certification technician.
All monthly activities.
Replace the prefilter.
Service Operations
Work Surface Removal:
Note: The work surface of the cabinet must be thoroughly decontaminated
before removing it.
1. Lift the front edge of the work surface straight up by grasping the knob handles at either front corner.
2. Pull the work surface straight out, letting its rear edge rest on the center support underneath.
3. Reinstall the work surface by resting the bottom on the center rail while pushing it back into the cabinet. Be sure to engage the tabs on the back corners of the work surface with the slots on the rear wall of the work area.
Front Grille Removal:
Note: The grille must be thoroughly decontaminated before removing it.
1. Remove the work surface as described earlier.
2. At one end of the grille, grip the front of grille with one hand, and the back with the other hand. Pivot that end of the grille upward and inward, paralleling the angle of the sash, as shown in Figure 6-1.
3. Pull the other end of the sash up and away from the bottom edge of the cabinet.
4. Reinstall the grille by reversing the above sequence, ensuring that the grille properly engages the bottom edge of the cabinet.
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Figure 6-1
Towel Catch Removal:
Although not normally required, the towel catch can be removed for cleaning, inspection, etc.
Note: The work surface of the cabinet and the towel catch must be thoroughly decontaminated before removing either.
1. Remove the work surface as described above.
2. Lift the front end of the center support straight up to release it from the locating pins (A). Set the support aside in the work area.
3. Remove the towel catch by pivoting the bottom out toward you (B).
4. Surface decontaminate the towel catch before removing it.
5. Reinstall the towel catch by sliding it back into position, ensuring that the two slots on either end of the towel catch properly engage the rails on the rear of the duct, as shown in Figure 6-2. Also ensure that the DOP Sampling Line (the clear tube with a black cap) either passes through a hole in the towel catch, or passes along the outside edge of the catch without being kinked.
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Front Panel Removal and Installation:
Figure 6-2
Figure 6-3
1. Locate and remove the two Phillips screws that secure the front panel as shown in Figure 6-3. They are located on the bottom corners of the front dress panel.
2. Swing the bottom of the dress panel out to clear the fluorescent light and then lift the front dress panel straight up and away from the cabinet.
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1. To reinstall the panel, reverse these steps, ensuring that the plastic pin in the top corners of the dress panel properly engage the corner posts.
Changing the B2 Prefilter:
Figure 6-4
1. Unplug the cabinet or turn off the System Reset Switch located on the top of the cabinet.
2. Using an appropriate ladder or step, loosen and remove the two wing nuts that secure the B2 prefilter in place. The B2 prefilter is located to the left of the electronics module.
3. Replace the B2 prefilter and retighten the wing nuts.
Changing the Fluorescent Lamps:
4. Unplug the cabinet or turn off the System Reset Switch located on the top of the cabinet.
5. Remove the front dress panel as noted in Figure 6-3.
6. Remove the fluorescent lamps by pulling the lamp sockets straight off each end of the lamp, and releasing both lamps from the spring clips that secure them in place.
7. Install the new lamps by reversing the removal procedure.
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Changing the Optional UV Lamp:
Note: For optimum performance, the UV lamp should be changed on an annual basis.
The UV lamp and the work area of the cabinet must be thoroughly decontaminated before removing the lamp.
1. Start the cabinet and let it operate for 5 minutes.
2. Raise the sash to its full open position.
3. Thoroughly surface decontaminate the UV lamp and the work area of the cabinet.
4. Unplug the cabinet or turn off the System Reset Switch, located on the top of the cabinet.
5. Remove the UV lamp by rotating it 90 degrees and lifting it straight up and out of its sockets.
6. Install new lamp by reversing the removal procedure.
Resetting a Circuit Breaker:
To reset any of the circuit breakers located on the left side of the electronics module, depress the white button until it sets.
Circuit Breakers- The front breaker protects the electrical outlets, the rear breaker protects the motor and lights.
Figure 6-5
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Storage
If the Biosafety Cabinet is to be left unused for more than one month, it should be prepared for storage.
NOTE: The cabinet should not be stored in areas of excess humidity or temperature extremes. If the cabinet is moved during storage, it must be recertified before use.
1. Close the sash completely and seal the bottom edge and the prefilter with plastic sheeting.
2. Unplug the cabinet.
3. Ensure that the cabinet will not be moved or disturbed while being stored.
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CChhaapptteerr 77:: TTrroouubblleesshhoooottiinngg
Refer to the following table if the Biosafety Cabinet fails to operate properly. If the suggested corrective actions do not solve the problem, contact Labconco for additional assistance.
PROBLEM CAUSE CORRECTIVE ACTION
Cabinet blower and lights won’t turn on
Check connection to control box on top
System Reset Switch
Circuit breaker(s)
Keypad disconnected
Blower won’t turn on but lights work
Blower wiring is
Blower motor is
Keypad disconnected
Unit not plugged into outlet
is Off
tripped
or defective
Sash closed Raise sash.
disconnected
defective
or defective
Plug the Biosafety Cabinet into appropriate electrical service.
of Cabinet.
Turn on the System Reset Switch.
Reset circuit breakers.
Run keypad diagnostics and check connections.
Inspect blower wiring.
Replace blower motor.
Run keypad diagnostics and check connections.
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Chapter 7: Troubleshooting
PROBLEM CAUSE CORRECTIVE ACTION
Fluorescent light not working
Lamp(s) are defective Replace defective lamp(s)
Lamp wiring is
Defective lamp
Keypad disconnected
Fluorescent light is dim or flickering
UV light not working
Lamp is defective Replace defective lamp.
Lamp wiring is
Defective lamp
Keypad disconnected
UV light is dim or flickering
Sash is closed Open sash – Fluorescent lights will not
work with the sash closed.
Inspect lamp wiring.
disconnected
Replace lamp ballasts.
ballasts
Run keypad diagnostics and check
or defective
Lamp(s) are defective Replace defective lamp(s)
Lamp wiring is disconnected
Defective lamp ballast
Sash is open Close sash – UV light will not work
disconnected.
ballast
or defective
Lamp is defective or is at end of operating lifetime.
Lamp wiring is disconnected
Defective lamp ballast
connections.
Inspect lamp wiring.
Replace lamp ballast.
with the sash open.
Inspect lamp wiring.
Replace lamp ballast.
Run keypad diagnostics and check connections.
Replace defective or worn out lamp.
Inspect lamp wiring.
Replace lamp ballast.
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Chapter 7: Troubleshooting
PROBLEM CAUSE CORRECTIVE ACTION
Airflow Alert goes off and/or there is a slight decrease in filter life remaining gauge
Blockage of prefilter
Exhaust Error goes off and alarm sounds 15 seconds after the blower is started
Exhaust damper is
Remote blower is
Mechanical failure of
Obstruction in the
Leak or additional
Loading of the
Contamination of work in the cabinet
Restriction of the
External factors are
Cabinet is out of
Supply HEPA filter loading
or its grille
Roof blower is off Ensure that roof blower is working.
improperly set.
improperly sized
the exhaust system
exhaust system
‘load’ on the exhaust system
exhaust HEPA filter
Improper technique or procedure for the Biosafety Cabinet
return air slots or grille.
disrupting the cabinet airflow or the source of the contamination
adjustment/HEPA filter(s) are defective
The gauge reading steadily decreases as the Cabinet is used.
Check the prefilter and the air intake located below it to ensure that they are not blocked or restricted.
Ensure that the exhaust damper is properly set by a qualified certifier.
Confirm that the roof mounted blower meets the volume and pressure requirements of the cabinet.
Inspect the exhaust system.
Inspect the exhaust system.
Inspect the exhaust system.
Replace the Exhaust HEPA filter.
See “Use of the Cabinet” section in the manual.
Ensure that all return air slots, grilles and the exhaust outlet are unobstructed.
See “Installation” section of this manual.
Have cabinet recertified.
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AAppppeennddiixx AA:: CCoom
Illustration A-1 indicates the location of the following service parts, and replacement accessory parts:
Biosafety Cabinet Replacement Parts
Item Quantity Part No. Description
1 1 3850500 Prefilter for 4-foot B2 models
1A 1 3850501 Prefilter for 6-foot B2 models
2 1 3838501 Exhaust HEPA Filter 4-ft
2A 1 3838503 Exhaust HEPA Filter 6-ft
3 1 3832204 Motor / Blower Assembly, 4 Ft. TE
3A 1 3832205 Motor / Blower Assembly, 6 Ft. TE
4 1 3838401 Supply HEPA Filter 4-ft
4A 1 3838403 Supply HEPA Filter 6-ft
5 2 9721900 Lamp, Fluorescent, 4-ft
5A 2 9721903 Lamp, Fluorescent, 6-ft
6 1 1271300 Lamp, UV (models with UV light only) 7 2 1287900 Receptacle Cover
mppoonneennttss
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1
2
3
4
5
6
7
Appendix A: Components
A-1
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AAppppeennddiixx BB::
meennssiioonnss
DDiim
All dimensions in inches.
B-1
Width “A” “B” “C”
4' 54.3 48.5 17.2
6' 78.3 72.5 28.9
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AAppppeennddiixx CC:: SSppeecciiffiiccaattiioonnss
Electrical Data
Model # Requirements
3441000-3441009 115 VAC, 60 Hz, 12 Amps 3441020-3441029 230 VAC, 50/60 Hz, 6 Amps
3461000-3461009 115 VAC, 60 Hz, 12 Amps 3461020-3461029 230 VAC, 50/60 Hz, 6 Amps
Motor Specifications
Cabinet Model Electrical Requirements
All Cabinets, all Voltages
Electronically Commutated Motor (ECM) 120-277 VAC – 50/60 Hz,
7.7 Full Load Amps @115VAC
4.3 Full Load Amps @230VAC 1/2 H.P. 1500 RPM maximum Automatic Thermal Protection
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Appendix C: Specifications
Environmental Conditions
Indoor use only.
Maximum altitude: 6562 feet (2000 meters).
Ambient temperature range: 41° to 104°F (5° to 40°C).
Maximum relative humidity: 80% for temperatures up to 88°F
(31°C), decreasing linearly to 50% relative humidity at 104°F (40°C).
Main supply voltage fluctuations not to exceed ±10% of the nominal
voltage.
Transient overvoltages according to Installation Categories II
(Overvoltage Categories per IEC 1010). Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed.
Used in an environment of Pollution degrees 2 (i.e., where normally
only non-conductive atmospheres are present). Occasionally, however, a temporary conductivity caused by condensation must be expected, in accordance with IEC 664.
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AAppppeennddiixx DD:: AAcccceessssoorriieess
NOTE: Accessories marked with an asterisk (*) require a qualified certifier to install and/or calibrate before use.
Telescoping Base Stands
The user sets the height of these stands before installation. The height can be set from 27.5 to 33.5 inches in 1-inch intervals, providing a cabinet work surface height of 30.0 to 36.0 inches. The Base Stands for each Purifier Logic Series model are listed below.
Width Logic Series # Base Stand w/Feet #
4' 34410-xx 3730400 6' 34610-xx 3730600
Telescoping Base Stand Shelf Kit (# 3850100)
This 20 x 8-inch long shelf is specifically designed to hold the Aspirator Pump or other small accessories, and attaches to the lower right side of the base stand. The kit includes shelf, braces and self-drilling fasteners. NOTE:
A power drill with a 5/16-inch socket is needed to attach the fasteners to the base stand.
*Seismic Bracket Kit (# 3857000)
Stainless steel brackets and attaching hardware to secure Telescoping Base Stands in areas of seismic activity (does not include fasteners to attach to floor).
*Service Valve Kit (# 3747500)
Includes serrated hose tip ball valve with quarter turn handle, hardware and instructions for plumbing to services mounts on left or right side interior. All cabinets are factory prepared to accept up to 4 fixtures. Shipping weight 4 lbs (2 kg).
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Appendix D: Accessories
*Ultraviolet Lamp Kits
Includes a 254 nm UV lamp and ballast.
Catalog # For use with Shipping Weight
3858500 All 115 VAC models 5 lbs (2.3 kg) 3858501 All 100 VAC models 5 lbs (2.3 kg) 3858502 All 230 VAC models 5 lbs (2.3 kg)
IV Bar Kits
Bar supports intravenous solution bottles and bags. Kits include IV bar, mounting hardware, and four hangers.
Catalog # For use with Shipping Weight
3858601 4-foot Purifier Logic Series 4 lbs ( 1.8 kg) 3858603 6-foot Purifier Logic Series 6 lbs (2.7 kg)
Shelf (# 3859000)
The wire shelf measures 8 inches wide by 5 inches deep, with a weight capacity of 2.2 lbs (1 kg) and mounts to the rear grille. Shipping weight 5.0 lbs (2.3 kg).
Cord/Tubing Management System (# 3859100)
The kit includes three cord hooks and carabineers. The hooks mount to the rear grille, and the carabineers secure power cords and/or tubing along the rear wall of the work area. Shipping weight 5.0 lbs (2.3 kg).
Prefilter (Optional)
The prefilter is a sponge-type element that attaches to the top of the cabinet, to prevent objects from being drawn into the blower or onto the supply HEPA filter.
Catalog # For use with Shipping Weight
3850500 All 4-foot Purifier Logic Series 1 lbs (0.5 kg) 3850501 All 6-foot Purifier Logic Series 1 lbs (0.5 kg)
*Backdraft Damper (# 3858800)
The backdraft damper mounts in a vertical run of duct to prevent the reverse pressurization of the exhaust system. Sized for 10-inch diameter ductwork. Shipping weight 5.0 lbs (2.3 kg).
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Appendix D: Accessories
*Remote Blowers
Labconco offers a full line of epoxy-coated steel remote exhaust blowers for use with its Biosafety Cabinets. Please contact Labconco’s Customer Service Department at 800-821-5525 for assistance with blower selection and sizing.
Ergonomic Chair with Armrests (# 3744000)
Lab chair has 6-way articulating seat and back control for personalized adjustment. Pneumatic mechanism adjusts seat height from 18-1/4" to 25 3/4". Five-leg black reinforced composite base rests on 2" ball bearing casters. Aluminum support ring. Removable arm rests. Black vinyl upholstery. Shipping weight 35 lbs (15.9 kg).
Adjustable Footrest (# 3746000)
Elevates feet and permits angle repositioning while in use. 18 1/2"w x 11 1/2"d x 8"h. Shipping weight 6 lbs (2.7 kg).
Aspirator Pump Kit
Kit includes components required to outfit the cabinet with a system to safely aspirate fluids. The pump has an integrated 2L glass jar with fill limiter that seals to contain fluids. The chemically resistant diaphragm pump can be switched with the foot pedal provided. 10-ft. of clear tubing, filter as well as a sealed grommet for the cabinet wall is in the kit.
Catalog # Description
3850300 Vacuum Aspiration Kit (Logic) 110V 3850301 Vacuum Aspiration Kit (Logic) 220V
Turntable (# 3852000)
The 12-inch diameter Turntable is intended to be utilized in the rear corners of the biosafety cabinet work area to provide quick access to supplies. Ball bearing hub and stainless steel upper and lower surfaces are autoclaveable.
*ULPA Supply Filters
Rated at 99.999% efficiency with particles 0.12 microns.
Catalog # For use with
3859501 All 4-foot Purifier Logic Series 3859503 All 6-foot Purifier Logic Series
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Appendix D: Accessories
*ULPA Exhaust Filters
Rated at 99.999% efficiency with particles 0.12 microns.
Catalog # For use with
3859601 All 4-foot Purifier Logic Series 3859603 All 6-foot Purifier Logic Series
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AAppppeennddiixx EE:: QQuuiicckk CChhaarrtt
Model (Series) 34410xx 34610xx
Cabinet Size (in feet) 4 6
Sash Opening (inches) 8 8
Starting Serial # Nominal Avg. Downflow (FPM) 55+/-5 55+/-5 Nominal Average Inflow (FPM) 105+/-5 105+/-5
Nominal Avg. Inflow Vol. (CFM) 283 +/-13 423+/-20
DIM Exhaust Volume (CFM) 665 998
Traverse Exhaust Volume (CFM) 810 1218
Differential Pressure (in. H20) 1.9 2.2
Supply HEPA Data
Labconco P/N 3838401 3838403
Exhaust HEPA Data
Labconco P/N 3838501 3838503
Motor/Blower Data
Labconco P/N2 3832204 3832205
Motor HP ½ ½
Blower Size (inches) 10 x 8 10 x 8
Fluorescent/UV Lamp Data
Fluorescent Lamps (2 each) F32T8 TL741 F40T8 SP41
Light intensity (ft-candles)3 90-100 90-100
UV Lamp G30T8 G30T8
UV energy(uW-cm2)4 240 240
B2 Prefilter Data
Labconco P/N 3850500 3850501
1
0705_ 0705_
1. The primary serial tag is on the lower outside edge of the right corner
post. The secondary serial tag is located on the front of the electronics module on the top right side of the cabinet. The first two digits of the serial number are the year of production, the next two are the month. The next 5 digits are the sequence of production, and the letter following the serial number is the revision level of the cabinet.
2. Each motor must be programmed by Labconco for the appropriate
width cabinet.
3. As per ANSI/NSF Std. 49 with a background of 15 ft-candles.
4. Measured in the geometric center of the work surface.
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DECLARATION OF CONFORMITY
Application Council Directive(s): 73/23/EEC, 89/336/EEC, 2002/95/EC (ROHS),
2002/96/EC (WEEE), 2004/108/EC
Standard(s) to which conformity is declared: EN61010-1, EN55022, EN61000-3-2/3, EN61326-1
Manufacturer’s Name: Labconco Corporation
Manufacturer’s Address: 8811 Prospect Avenue Kansas City, MO 64132 USA
Importer’s Name: See Shipping/Customs Documents
Importer’s Address: See Shipping/Customs Documents for your equipment
Type of Equipment: Laboratory Equipment
Model No.: Purifier Logic Series Biological Safety Cabinets
34308-2X 3' Wide, 8" Sash 34408-2X, -3X 4' Wide, 8" Sash 34508-2X 5' Wide, 8" Sash 34608-2X, -3X 6' Wide, 8" Sash 34410-2X 4' Wide, 8" Sash, Total Exhaust 34610-2X 6' Wide, 8" Sash, Total Exhaust
Serial No.: Various – See Individual Declaration
Year of Manufacture: 2007 and Subsequent
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
See individual Declaration of Conformity which will be signed by the importer for your country.
Place: _______________________________________ (Signature)
Date: _______________________________________ (Full Name)
_______________________________________
(Position)
Labconco P/N 36960-62, Rev. A, E546
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