Labconco Biological Safety Cabinets 30268 User Manual

Use
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TYPE
A2
Original instructions
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Purifier
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®
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Biological Safety Cabinets
Models
30231 Series 30238 Series 30241 Series 30248 Series 30251 Series 30258 Series 30261 Series 30268 Series
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Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 FAX 816-363-0130 E-MAIL labconco@labconco.com HOME PAGE www.labconco.com
Please read the User’s Manual before operating the equipment.
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Original instructions
Original instructions
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Copyright © 2013 Labconco Corporation. All rights reserved.
The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective material and workmanship, provided such defect results from normal and proper use of the equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;
Purifier
SteamScrubber
Blood Drawing Chairs carry a ten-year warranty.
Carts carry a lifetime warranty.
Glassware is not warranted from breakage when dropped or mishandled.
®
Logic®+ Biological Safety Cabinets and PuriCare® Procedure Stations carry a five­year warranty from date of installation or six years from date of shipment from Labconco, whichever is sooner.
®
& FlaskScrubber® Glassware Washers carry a two-year warranty from date
of installation or three years from date of shipment from Labconco, whichever is sooner.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This statement may be altered by a specific published amendment. No individual has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not covered by this warranty.
e due to corrosion or accidental breakage is not covered.
Dama
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821­5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3848310 Rev. C
ECO H904
Original instructions
T
AABBLLEE
T
CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Space Requirements 2 Clearance 2 Location Requirements 3 Exhaust Requirements 4 Electrical Requirements 4 Service Line Requirements 5
CHAPTER 3: GETTING STARTED 6 Unpacking the Biosafety Cabinet 7 Preparing the Biosafety Cabinet for Operation 7 Moving and Lifting the Biosafety Cabinet 8 Installing the Biosafety Cabinet on an Existing Work Surface 8 Installing the Biosafety Cabinet on a Labconco Base Stand 8 Telescoping Base Stands 9 Manual or Electric Hydraulic Lift Base Stands 9 SoLo Electric Hydraulic Lift Base Stands 9
Connecting the Biosafety Cabinet to Utility Service Lines 10 Optional Ventus Optional Vacu-PassTM Cord and Cable Portal Use 12 Drain Valve Installation 13 Initial Certification 14
CHAPTER 4: PERFORMANCE FEATURES AND SAFETY
HEPA Filters 15-16 ULPA Filters 16 Laminar Airflow 17 Directional Airflow 18 Motor/Blower 19 Cabinet Air Intakes (Grilles), Ductwork & Air Balance Controls 20 Ultraviolet (UV) Lamp 20 Safety Precautions 21-22 CHAPTER 5: USING THE CABINET 23
O
O
TM
PRECAUTIONS 15
C
FF
Exhaust System Connections 11
OONNTTEENNTTSS
C
Original instructions
System Reset Switch 23
Information Center 24 Alarm Screens 25 Operating the Sliding Sash 26 Starting the Biosafety Cabinet 26 The Logic+ Touchpad 27
Navigating the Logic+ Menu Screens 28 Navigating the MyLogicTM Menu Screens 29-31 Setting the Clock 29 Configuring the Logic+ 30-31 Navigating the Settings Screens 31-34 Display Options 31-32
Startup Tone 32
RS-232 Output Rate 32 UV Settings 33-34 UV Lamp Hourmeter 33 Reset UV Lamp Hourmeter 33 Change UV Lamp Life 34 Service Menu Screens 34 Timer Operation 35 Interval Timer Operation 35 Stopwatch Timer Operation 35 If An Airflow Alert Activates 35 Resetting the Airflow Alert System 35 Working in the Biosafety Cabinet 36-38
CHAPTER 6: MAINTAINING THE CABINET 39 Routine Maintenance Schedule 39-40 Service Operations 40-44 Work Surface Removal 40 Front Grille Removal 40-41 Towel Catch Removal 41-42 Front Panel Removal & Installation 42-43 Changing the Fluorescent Lamps 43 Changing the Optional UV Lamp 43-44 Resetting a Circuit Breaker 44 Storage 44
CHAPTER 7: TROUBLESHOOTING 45-47
APPENDIX A: COMPONENTS 48-49
APPENDIX B: DIMENSIONS 50
Units of Measure 31
Security Lock 32
Original instructions
APPENDIX C: SPECIFICATIONS 51 Electrical Data 51 Motor Specifications 51 Environmental Conditions 52
APPENDIX D: ACCESSORIES 53
APPENDIX E: QUICK CHART 54
DECLARATION OF CONFORMITY 55
CAUTION – See Manual. When this symbol is on the unit it
indicates a caution that is detailed in this manual.
ATTENTION - Voir manuel. Lorsque ce symbole est allumé l'appareil, il indique une mise en garde qui est indiqué dans ce manuel.
Original instructions
CChhaapptteerr 11:: IInnttrroodduuccttiioonn
Congratulations on the purchase of a Labconco® Purifier Logic+© Biosafety Cabinet. The biosafety cabinet is designed to protect you, the product and the laboratory environment from biohazardous aerosols. The Logic+ is the result of years of experience in manufacturing biohazard cabinetry, and users like you suggested many of its features to us.
This biosafety cabinet offers many unique features to enhance safety, performance and ergonomics. To take full advantage of them, please acquaint yourself with this manual and keep it handy for future reference. If you are unfamiliar with how biosafety cabinets operate, please review Chapter 4: Performance Features and Safety Precautions before you begin working in the cabinet. Even if you are an experienced biosafety cabinet user, please review Chapter 5: Using the Cabinet; it describes the biosafety cabinet’s features so that you can use it efficiently.
This manual and other technical information is available in PDF format at our website: www.labconco.com.
If the unit is not operated as specified in this manual it may impair the protection provided by the unit.
Si l'unité n'est pas utilisée comme spécifié dans ce manuel il peut diminuer la protection fournie par l'unité.
Product Service 1-800-522-7658
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Original instructions
CChhaapptteerr 22:: PPrreerreeqquuiissiitteess
Before you install the Logic+, you need to prepare the site for installation. Examine the location where you intend to install the cabinet. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
Carefully read this chapter to learn:
Location requirements.
Electrical power requirements.
Exhaust requirements.
Service utility requirements.
Space requirements.
Refer to Appendix C: Specifications, for complete biosafety cabinet electrical and environmental conditions, specifications and requirements.
Space Requirements
The dimensions for the Logic+ A2 biosafety cabinets are shown in Appendix B: Dimensions.
Clearance
A minimum clearance of at least 6 inches (150 mm) is suggested on the top and both sides of the cabinet for service.
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Original instructions
Location Requirements
Note: The biosafety cabinet should be located away from traffic patterns, doors, fans, ventilation registers, fume hoods and any other air-handling devices that could disrupt its airflow patterns. All windows in the room should remain closed. Figure 2-1 shows the preferred location for the biosafety cabinet.
Preferred location
Main Disconnect Device (Power cord plug in back of the electronics module).
Chapter 2: Prerequisites
Figure 2-1
Air register blocked or redirected
to prevent cabinet disruption
Alternate location
Do not position the unit so that it is difficult to operate the main disconnect device.
Ne placez pas l'appareil de sorte qu'il est difficile de faire fonctionner le dispositif principal de déconnexion.
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Original instructions
Chapter 2: Prerequisites
Exhaust Requirements
If you intend to connect the biosafety cabinet to the optional VentusTM Canopy Connection Kit, first examine the location to ensure that it accommodates the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port should be clear of structural elements, water and utility lines, or other fixed obstructions. There should be enough clearance to accommodate a 10-inch diameter duct. Avoid cabinet locations that require an elbow directly above the cabinet’s exhaust connection or an excessive number of elbows in the exhaust system. For further information about the cabinet’s exhaust system requirements, please refer to Chapter 3: Getting Started.
Electrical Requirements
The biosafety cabinet models have the following electrical requirements:
Model # Requirements
3023xxx0x 115 VAC, 60 Hz, 12 Amps 3023xxx1x 100 VAC, 50/60 Hz, 12 Amps 3023xxx-20, 30, 40, 50, 60, 70 230 VAC, 50/60 Hz, 6 Amps
3024xxx0x 115 VAC, 60 Hz, 12 Amps 3024xxx1x 100 VAC, 50/60 Hz, 12 Amps 3024xxx-20, 30, 40, 50, 60, 70,80 230 VAC, 50/60 Hz, 6 Amps
3025xxx0x 115 VAC, 60 Hz, 16 Amps 3025xxx1x 100 VAC, 50/60 Hz, 16 Amps 3025xxx-20, 30, 40, 50, 60, 70 230 VAC, 50/60 Hz, 8 Amps
3026xxx0x 115 VAC, 60 Hz, 16 Amps 3026xxx1x 100 VAC, 50/60 Hz, 16 Amps 3026xxx-20, 30, 40, 50, 60, 70 230 VAC, 50/60 Hz, 8 Amps
Table 2-1
Note: A dedicated outlet with an appropriate circuit breaker should be located as close as possible to the right rear side of the cabinet, at a height even with, or higher than, the top of the bench or stand. Consult your local electrical codes for properly rated circuit breakers. For safe operation the dedicated outlet must provide the protective earthing ground connection to the cabinet.
Note: On 100 and 115 VAC models, both electrical outlets are protected by a
ground fault interrupter circuit (GFIC). Labconco does not recommend plugging the biosafety cabinet into a GFIC outlet.
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Original instructions
Electrical outlets in the cabinet are restricted to 5 amps
Do not use any detachable power cord that is not adequately
Service Line Requirements
Chapter 2: Prerequisites
maximum current.
Prises électriques dans l'armoire sont limitées à 5 courant maximum ampères.
rated for the unit.
Ne pas utliser un fil électrique amovible qui n’est pas du tension nominale de l’appareil.
All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. If the service line pressure exceeds 40 PSI, it must be equipped with a pressure regulator to reduce the line pressure.
Note: The use of flammable gases or solvents should be avoided in the biosafety cabinet. Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters. Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork. If you feel that the procedure requires the use of an open flame or flammable materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may seriously disrupt the airflow patterns in the cabinet.
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Original instructions
CChhaapptteerr 33:: GGeettttiinngg SSttaarrtteedd
Now that the installation is properly prepared, you are ready to inspect, install, and certify the Logic+ biosafety cabinet. This chapter covers how to:
Unpack and move the biosafety cabinet.
Install the cabinet.
Connect the electrical supply source.
Connect the service lines.
Connect to an exhaust system (optional).
Arrange certification of the biosafety cabinet.
Tools required for installation the biosafety cabinet include two 1/2" wrenches, a flat-blade screwdriver, a #2 Phillips screwdriver, and a carpenter’s level.
Note: The biosafety cabinet models weigh between 400–700 lbs. (182-318 kg). The shipping pallet allows for lifting with a mechanical lift truck or floor jack. If you must lift the product manually, use at least six (6) persons and follow safe-lifting guidelines.
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Original instructions
Unpacking the Biosafety Cabinet
Carefully remove the outer carton and inspect the cabinet for damage that may have occurred in transit. If the biosafety cabinet is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
Do not discard the carton or packing material for the biosafety cabinet until all of the components have been checked, installed and tested.
The cabinet is secured to the pallet in two places on each side. To access the nuts and bolts, remove the side panels by removing and keeping the two Phillips screws on both panels. Swing the front of each panel away from the cabinet, and lift it straight up to remove the panel from the cabinet.
Note: The side panels must be removed to access the fasteners that secure the biosafety cabinet to the pallet. DO NOT ATTEMPT TO LIFT THE
BIOSAFETY CABINET BY THE SIDE PANELS; DAMAGE WILL OCCUR.
Chapter 3: Getting Started
Preparing the Biosafety Cabinet for Operation
Installation instructions (Labconco P/N 1056801) are attached to the sash of the biosafety cabinet. If these instructions are missing or unclear, contact Product Service at 800-821-5525 or 816-333-8811. The following are located in a box underneath the work surface:
User’s Manual CD
Drain Valve Assembly and fasteners
Power Cord
Product Registration Card
Vacu-Pass
If you did not receive one or more of the components listed for the cabinet, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.
Product Service 1-800-522-7658
TM
Accessories (optional)
7
Original instructions
Chapter 3: Getting Started
Moving and Lifting the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture dolly underneath the unit. DO NOT move the cabinet by tilting it onto a hand truck.
When lifting the cabinet DO NOT lift the cabinet in the middle front area of the hull. Lifting here may bend or distort the bottom of the cabinet, causing damage to the unit.
Installing the Biosafety Cabinet on an Existing Work Surface
Note: The biosafety cabinet is very top heavy. Use caution when lifting or moving it.
When installing the biosafety cabinet onto an existing work surface or benchtop, ensure that the structure can safely support the combined weight of the cabinet and any related equipment. The work surface should be at least as wide as the cabinet and 31 inches (787 mm) deep to properly support the unit.
A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve.
Installing the Cabinet on a Labconco Base Stand
Labconco offers accessory Base Stands in a variety of configurations to suit your particular needs. Stands can be ordered with adjustable telescoping legs or with a manually or electrically adjustable hydraulic lift.
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Original instructions
Telescoping Base Stands
These stands are included with some Logic+ models, or are available separately. The base stands for each width cabinet are listed in Table 3-1 below. An optional caster wheel kit is available (part # 3730500).
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5 inches (648 to 851 mm), giving a cabinet work surface height of 28.0 to 36.0 inches. The height is adjusted either by a manual (hand crank) or electric pump that drives hydraulic rams in the legs of the stands. All of the hydraulic stands are equipped with fixed feet, but can be converted to caster wheels with the addition of Caster Kit #3784000. The base stands for each cabinet size is listed in Table 3-2 below.
Chapter 3: Getting Started
Table 3-1
Width Base Stand w/Feet Model #
3' 3401003
4' 3401004
5' 3401005
6' 3401006
Width Manual Lift Stand # Electric (115V) Lift Stand # Electric (230V) Lift Stand #
3' 3780200 3780100 3780103
4' 3780201 3780101 3780104
5' 3780203 3780106 3780107
6' 3780202 3780102 3780105
Table 3-2
Note: When installing the cabinet on the hydraulic lift base stand, ensure that the hydraulic lines and the electrical cord are clear of any obstructions before installing the cabinet on the stand or operating the lift system.
SoLoTM Electric Hydraulic Lift Base Stands
These base stands permit the Logic+ to be lowered enough to be transferred through a standard doorway as low as 78 inches. Casters provide mobility and lock in place. The SoLo Stands for each Purifier Logic+ series model is listed below.
230V SoLo
115V SoLo Stand #
3' 3780310 3780314 3780330 3780334 3780338 4' 3780311 3780315 3780331 3780335 3780339 5' 3780312 3780316 3780332 3780336 3780340 6' 3780313 3780317 3780333 3780337 3780341
No. America
Plug #
230V SoLo
UK Plug #
230V SoLo
Schuko Plug #
230V SoLo
China/Australia
Plug #
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Original instructions
Chapter 3: Getting Started
Connecting the Biosafety Cabinet to Utility Service Lines
Note: Some models have a solenoid valve connected to the service valve on the right side, rear position. The solenoid prevents gas from flowing to the service valve when the unit blower is off. It is the only service valve position that can be fitted with a solenoid valve. Connect the gas service to the solenoid valve.
The service lines (if any) should be connected to the tube fitting(s) on the outside of the liner wall as shown in Figure 3-1. To install the tubing, follow these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has
been completely deburred.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up
with the slot in the back of the side panel. The slot is located from 8 ¾ to 11 ¼ inches (222 to 288 mm) from the bottom of the cabinet.
Note: Make sure that the tube routing will not contact any electrical wires. DO NOT loop service line tubing within the side panels of the cabinet.
3. Make sure that the nut on the tube fitting is loose, but do not remove it.
Look inside the fitting to make sure the tube ferrule is there.
4. Push the tube into the fitting until it is properly seated. The tube will go
approximately ¾ inch (19 mm) into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench,
tighten it at least ¾ turn more.
6. Close the service valve in the biosafety cabinet and then slowly open the
shutoff valve on the service valve. Test all fittings for leakage. Tighten the tube nut slightly if needed.
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Figure 3-1
Tube fitting nut
Tube fitting
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Original instructions
Optional VentusTM Canopy Exhaust Connection
Certain applications such as working with odorous products or volatile toxic materials will require the connection of the biosafety cabinet to an exhaust system.
Note: The canopy connection, also referred to as a thimble or air gap connection, allows single or multiple biohazard cabinets to be connected to an exhaust system. During operation, the exhaust system draws all of the cabinet’s exhaust air, plus a volume of room air (through the vent in the canopy) into the exhaust duct. Canopy connections function as a “shock absorber” allowing the system to function properly during changes in room air pressure.
For information on selecting a canopy connection, go to Appendix D:
Accessories.
Chapter 3: Getting Started
Note: If the research involves the use of toxic compounds or volatile materials, contact the facility’s safety officer or Labconco to ensure that the biosafety cabinet and its exhaust system are compatible with the materials you will be working with.
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Original instructions
Chapter 3: Getting Started
Optional Vacu-PassTM Cord & Cable Portal Use
Note: There must be enough clearance to pass the cord or cable between the Logic+’s exterior dress panel and any obstruction.
Note: Some Vacu-Pass components and the cord or cable passing through it may become contaminated during use of the cabinet. Ensure all potentially contaminated components are surface decontaminated before handling or removal from the cabinet.
1. Remove the grommet from the liner side wall. Remove the solid sealing
plug from the body of the portal by either pressing it through from the outside, or by carefully inserting a spatula or similar device between the sealing plug and the body of the portal, and prying the plug out.
2. Pass the cord or cable through the body of the portal, and then through
one of the plugs that has been cut for cord or cable use, then through the grommet, as shown in Figure 3-2.
Note: select a plug with a hole that is slightly smaller than the cord or cable, to create a proper seal. This will also help minimize movement of the cord or cable if it is accidentally pulled during use.
Figure 3-2
3. Position the cord or cable as it will be used in the cabinet, and then push
the plug back into the body of the portal until it seats in the portal. Reinstall the grommet.
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Original instructions
Drain Valve Installation
In order to prevent damage during shipping, the drain valve assembly has not been installed. If desired, the valve should be installed after the cabinet is in its final location.
To install the valve assembly, follow these steps:
Note: The work surface is heavy. Use caution when handling it.
4. Lift the work surface out of the biosafety cabinet by lifting on the knobs
at the front of the work surface. Steady the work surface while pulling it straight out the front of the cabinet.
5. Using a putty knife, remove and discard the stainless steel cover that is
sealed over the drain mounting holes. Scrape out remaining sealant that is around the holes.
6. Apply a light coating of silicone sealant (user supplied) to the mounting
surface of the drain assembly. Attach the drain assembly under the bottom of the cabinet as shown in Figure 3-3. Wipe off any excess sealant from the cabinet bottom. Ensure that the center drain hole is unobstructed.
Chapter 3: Getting Started
7. Make sure the drain valve is in the closed position.
8. Reinstall the work surface.
9. Allow the silicone sealant to cure for at least eight hours before exposing
it to liquid.
NOTE: The drain valve assembly attaches to the underside of the cabinet bottom.
Apply a light coat of silicone sealant to this surface of the connector, aligning the three holes in the connector with the three holes in the biosafety cabinet liner.
Figure 3-3
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