INSTRUCTION MANUAL
DIGITAL RCD(ELCB) TESTER
KEW 5410
KYORITSU ELECTRICAL
INSTRUMENTS WORKS, LTD.
R
Contents
1. Safety Warnings…………………………….…………... 1
2. Procedure of removing Cover………………………….… 3
2-1 Method of removing the Cover…………………….… 3
2-2 Method of storing the Cover……………………….…. 3
3. Feature….………………………..…………………….….. 4
4. Specification…………………………..…..…………….…. 5
5. Instrument Layout……………………………………….… 8
6. Measurement principle………………………………….... 10
7. Preparation……………………………………………….... 11
7-1 Connection of Test Leads………………………….…. 11
7-2 Setting of Measurement Range………………….... 11
7-3 Setting of IΔn……………………………………….….. 12
7-4 Setting of Test Polarity…………………………….….. 12
7-5 Backlight………………………………………………... 12
8. Measurements…………………………………………... 13
8-1 Connection………………………………………….…. 13
8-2 Voltage Measurement……………………………….... 13
8-3 RCD Test………………………………………..……... 14
8-4 Remote Test…………………………………...….…. 14
8-5 Operating time……………………………..……..…. 18
9. Battery Replacement………………………………….... 19
10. Strap Belt Assembly…………………………………..… 20
Symbols used on the instrument
CAT.II Primary electrical circuits of equipment connected to an AC
electrical outlet by a power cord
CAT.III Primary electrical circuits of the equipment connected
directly to the distribution panel, and feeders from the
.
distribution panel to outlets.
Protected throughout by DOUBLE INSULATION or
REINFORCED INSULATION
User must refer to the explanations in the instruction manual.
Earth Ground
1. Safety Warnings
This instrument has been designed, manufactured and tested according
to following standards, and delivered in the best condition after passing
quality control tests.
● IEC61010-1 Measurement Category CAT.III 300V / CAT.ll 400V
Pollution degree 2
● IEC61010-031
● IEC61557-1, 6
● IEC60529 IP54
This instruction manual contains warnings and safety rules which
have to be observed by the user to ensure safe operation of the
instrument and to maintain it in safe condition. Therefore, read
through these operating instructions before using the instrument.
DANGER
● Read through and understand the instructions contained in this
manual before using the instrument.
● Keep the manual at hand to enable quick reference whenever
necessary.
● The instrument is to be used only in its intended applications.
● Understand and follow all the safety instructions contained in the
manual.
It is essential that the above instructions are adhered to. Failure to
follow the above instructions may cause injury, instrument damage
and/or damage to equipment under test.
● The symbol indicated on the instrument means that the user must
refer to the related parts in the manual for safe operation of the
instrument. It is essential to read the instructions wherever the symbol
appears in the manual.
DANGER is reserved for conditions and actions that are likely to
cause serious or fatal injury.
WARNING is reserved for conditions and actions that can cause
serious or fatal injury.
CAUTION is reserved for conditions and actions that can cause
injury or instrument damage.
1
DANGER
● This instrument is designed to measure the earth-to-line voltage
90 ~ 264V and the line-to-line voltage up to 440V (50/60Hz). Do not
exceed the maximum allowable input of any measuring range.
● Do not attempt to make measurement in the presence of
flammable gasses. Otherwise, the use of the instrument may cause
sparking, which can lead to an explosion.
● Keep your fingers behind the safety barrier on the test leads.
● Set the Function Switch to any desirable Range before making
a measurement. Do not power on the instrument with it being
connected to the live circuit.
● Never attempt to use the instrument if its surface or your hand are
wet.
● Never open the Battery Cover during a measurement.
● Verify proper operation on a known source before use or taking
action as a result of the indication.
WARNING
● Never attempt to make any measurement if any abnormal
conditions, such as a broken cover or exposed metal parts are
present on the Instrument and test leads.
● Do not install substitute parts or make any modification to the
instrument. Return the instrument to your local KYORITSU
distributor for repair or re-calibration in case of suspected faulty
operation.
● Set the Function Switch to the OFF position when removing the
Battery Cover for battery replacement.
● If the overheat symbol “ ” appears on the display, disconnect the
instrument from the measuring point and allow to cool down.
CAUTION
● Firmly insert the plugs of test leads to the appropriate terminals.
● Set the Function switch to the OFF position after use, and remove
the batteries if the instrument is to be stored and will not be in use
for a long period.
● Use a damp cloth with neutral detergent for cleaning the instrument.
Do not use abrasives or solvents.
● Do not store the instrument if it is wet.
2
2. Procedure of removing Cover
KEW5410 has a dedicated Cover to protect against impacts from the
outside and prevent the operation part, the LCD and the Connector Block
from becoming dirty. The Cover can be detached and put on the
backside of the main body during measurement.
2-1 Method of removing the Cover
Slide and pull the Cover
in the direction of an arrow.
Fig.1
2-2 Method of storing the Cover
Turn the Cover, slide and
push it in the direction of
arrow.
Fig.2
3
3. Feature
This instrument is a digital RCD Tester to measure the trip time and trip
out current of RCDs. It also equips the function to measure the voltage.
● Measurement of RCD trip time
Conducting testing of rated residual non-operating currents at x 1/2
Range, measuring RCD trip time at x1 and x5 Ranges.
● Measurement of trip out current
Measuring trip out current by varying current automatically.
● Remote Test
Enabling a user to hold the Test Leads with his both hands by
locking the Test Button.
● Voltage Measurement
Carrying out a constant measurement of voltage in the stand-by mode
at each Range.
● Auto-detection of Contact voltage
Detecting the voltage to earth of Earth electrodes or Protective
conductors during RCD test – when applying test currents – at
measurement using EARTH in order to prevent electrical shocks
caused by the damaged earth.
Measurement will be ceased at AC50V or more.
● Dust- and Water-proof
Dust- and Water-proof construction (designed to IEC60529 IP54)
● Backlight
Facilitating working at dimly illuminated locations.
4
4. Specification
Measuring range and accuracy
●
(23ºC±5ºC, relative humidity 75% or less)
Range
x 5
x 1
x 1 / 2
AUTO
RAMP
(mA)
Rated
Voltage
100V±10%
200V+32%
/-10%
400V±10%
50 / 60Hz
Test current
IΔn
10 / 30 / 50
/ 100mA
10 / 30 / 50
/ 100 / 200
/ 500mA
10 / 30 / 50
/ 100 / 200
/ 500mA
Measuring
range
Testing time
0ms ~ 200ms
Testing time
0ms ~ 2000ms
Testing time
0ms ~ 2000ms
40%~ 110% of IΔn
(goes up by 5%)
Testing time
300ms x 15steps
Accuracy
Trip Time
±(1%rdg+3dgt)
Test Current
+2% ~ +8%
Trip Time
±(1%rdg+3dgt)
Test Current
+2% ~ +8%
Trip Time
±(1%rdg+3dgt)
Test Current
-8% ~ -2%
Test Current
at each step
-4% ~ +4%
* Only the RCD type G (without trip out time-delay) can be tested at
Auto Ramp Test; type S (time-delay) cannot be tested.
Voltage Measurement
Measuring range Accuracy
80V ~ 450V
50 / 60Hz
±(2%rdg+4dgt)
● Applied standards : IEC61010-1 Measurement Category
CAT.III 300V / CAT.II 400V,
Pollution degree 2
IEC61010-031
IEC61557-1, 6
IEC60529 IP54
5
● Display : 1999counts (3 1/2digits), Large LCD
● Used location : Altitude up to 2000m, indoor use
Operating temperature : 0ºC ~ 40ºC, relative humidity 85%
●
& humidity (no condensation)
● Storage temperature : -20ºC ~ 60ºC, relative humidity 85%
& humidity (no condensation)
● Withstand Voltage : AC3700V / 1 min
(between electrical circuit and enclosure)
● Insulation resistance : 50MΩ or more / 1000V
(between electrical circuit and enclosure)
● Sleep Function : 1. Automatically enters Sleep mode in 3 min
after the last switch operation (current
consumption 75uA). This function doesn’t
work at voltage measurements. To exit
from the Sleep mode, set the Function
switch to OFF position once, and re-set it
to the Range at which a measurement to
be conducted.
2. Backlight turns off in 1 min after it lights
up.
● Dimension : 186mm x 167mm x 89mm
● Weight : 965g
● Power Source : DC12V / Size AA battery R6P(SUM-3)
x 8pcs
● Possible number of : 1200 times or more
Measurements measure every 30sec at x1/2 Range,
IΔn =100mA)
● Accessories : Instruction manual x 1pce
Strap belt x 1pce
Test lead M7128 x 1set (red & black cords)
Test lead with alligator clip M7129 x 1 set
Cord case x 1pce
Long pin M8017 x 2pcs
Size AA battery R6P(SUM-3) x 8pcs
6
● Operating error
Operating error (B) is an error obtained under the nominal operating
conditions, and calculated with the intrinsic error (A), which is an error
of the instrument used, and the error (En) due to variations.
B = ± ( |A| + 1.15 x √E
² + E2² + E3² + E5²+ E8² )
1
A : Intrinsic error
: Variation due to changing the position
E
1
: Variation due to changing the supply voltage
E
2
: Variation due to temperature
E
3
: Variation due to the resistance of Probe *
E
5
: Influence by the variation in System Voltage
E
8
*Probe = auxiliary Earth electrode to be used for the
sampling of electric potentials during measurements
IΔn Probe resistance
15mA Less than 200Ω
30mA Less than 100Ω
50/100/200/500mA Less than 20Ω
KEW5410 Max Operating Error (IEC61557)
Range Max Operating Error
test current 0% ~ +10%
x 5
time measurement ±10%
test current 0% ~ +10%
x 1
time measurement ±10%
x 1/2 test current -10% ~ 0%
AUTO RAMP (mA) ±6%
7
5. Instrument Layout
1
2
5
3
6
4
1. LCD
2. 0º / 180º Button (Polarity change)
3. IΔn Button
4. Test Button
5. Backlight Button
6. Function Switch
Connector Block
LCD
Fig.3
8
Test Lead
1. Test Lead M7128
2. Test lead with alligator clip M7129
RED
BLACK
Long pin M8017
1
CE
600V CAT.
ＫＹＯＲＩＴＳＵ
Fig.4
* Long pin for M7128
The Tip pin of M7128 can be replaced with the Long pin M8017.
(1) Unscrew and remove ① shown in Fig.4 and remove the Tip pin.
(2) Install the Long pin and tighten ①.
ＫＹＯＲＩＴＳＵ
9
6. Measurement principle
This instrument has a constant current circuit, and drives leakage
currents (I) between LINE-NEUTRAL as illustrated in Fig.5 to activate
RCDs, moreover, can output and measure leakage currents flowing to
the earth as shown in Fig.6.
Trip time measurement:
●
Measure and display the time between the start of driving leakage
currents (I) and trip of the RCD.
Trip out current measurement:
●
Increase the leakage current gradually from the 40% of IΔn,
the current value when RCD trips is displayed.
Influence of the fluctuations in system voltages is less on this instrument
due to the incorporated constant current circuit.
NEUTRAL
Power
LINE
NEUTRAL
Power
KEW 5410
Constant
current
circuit
Leakage
current
LINE
KEW 5410
Constant
current
circuit
Leakage
current
Load
Fig.5 Fig.6
Load
EARTH
10
7. Preparation
7-1 Connection of Test Leads
Connect the test lead properly.
Connect the test lead M7128; red cord to the load of the Connector
●
block and black cord to the power supply.
When using the test lead with Alligator clip, connect the test lead
●
M7128 (red) to the load of Connector block and M7129 to the power.
7-2 Setting of Measurement Range
Turn the Function Switch and power on the instrument, then select any
appropriate Ranges.
Range construction: There are 4 Ranges on this instrument.
x 5 For trip time measurement :
Apply a current 5 times bigger than IΔn to measure
RCD trip time.
x 1 For trip time measurement :
Apply IΔn to measure RCD trip time.
x 1/2 For the test - rated residual non-operating current :
Apply a half of IΔn to confirm the RCD under test
doesn’t trip.
AUTO RAMP For trip out current measurement :
Vary a testing current in the range of 40% ~ 110% of
IΔn to measure the trip out current on the RCD.
WARNING
Do not power on the instrument with it being connected to the live
circuit.
11
7-3 Setting of IΔn
Balance the IΔn of the instrument and of the RCD by using the IΔn
Button.
● Default value : 30mA
● Selectable values at x 5 Range are 15, 30, 50 and 100mA;
200 and 500mA are not available (Black arrow mark “▼” on the
LCD indicates the selected value). In case that 200 or 500 mA is
selected at any Ranges other than x 5 Range and set the Function
Switch to x 5 Range, the value automatically restores to 30mA.
7-4 Setting of Test Polarity
Press the 0º/180º Button and select the polarity for test.
When the instrument is connected as illustrated in Fig.7, 8; current flows
from the load to power in positive half cycle at 0º and flows from the
to power in negative half cycle at 180º, and when it is connected as
illustrated in Fig.9; current flows from the load to earth in positive half
cycle at 0º and flows from the load to earth in negative half cycle at 180º.
● Default polarity : 0º
load
7-5 Backlight
Press the Backlight Button and turns on the backlight to facilitate working
at dimly illuminated location.
● Backlight turns off automatically in 1 min after it lights up.
Press the button again to turn it on.
12
8. Measurements
8-1 Connection
Connect the instrument according to Fig.7,8,9.
DANGER
This instrument is designed to measure the earth-to-line voltage
90 ~ 264V and the line-to-line voltage up to 440V (50/60Hz). Do not
exceed the maximum allowable input of any measuring range.
WARNING
● Power on the instrument before connecting to the measuring point.
● Prior to a measurement, confirm that the instrument isn’t in the
Sleep mode. If it is in the sleep mode, set the Function Switch to
OFF position first and do preparation for measurement according to
“ Chapter 7. Preparation ”.
Then connect the instrument to the measuring point.
CAUTION
Disconnect the load of the RCD to be tested before connecting the
instrument. Otherwise, it may influence on the test results.
8-2 Voltage Measurement
The instrument automatically measure voltages when it detects input of
voltage.
DANGER
Indication of “Lo V” is displayed on the LCD when the measured
voltage is less than 80V; “Hi V” is displayed with audible warning when
the measured voltage is 450V or higher. Disconnect the instrument
from the measuring point immediately when “Hi V” is displayed on the
LCD, and stop further measurements. The Test Button is disabled
while “Lo V” or “Hi V” is displayed on the LCD, and RCD test cannot be
performed.
13
8-3 RCD test
Press the Test Button while voltage is displayed on the LCD, then RCD
test starts.
● x1/2, x1, x5 Ranges
Measured RCD trip time will be displayed on the LCD. When the RCD
under test doesn’t trip, “OL ms” will be displayed instead.
Test results must be matched with the operating times mentioned at
clause 8.5.
● AUTO RAMP Range
Measured trip out current will be displayed on the LCD. When the
RCD under test doesn’t trip, “OL mA” will be displayed instead.
Measured results are kept displayed until the Function Switch, IΔn Button
or 0º/180º Button is operated. Restore the tripped RCD and apply
voltages; then a Voltage measurement can be re-started.
8-4 Remote Test
Connect the instrument as illustrated in Fig.7, 8, 9 with the Test Button
pressed down & locked.
Then voltage measurement is conducted for about 1 sec and RCD test
starts automatically.
Restore the tripped RCD with the Test Button on the instrument turned &
locked, and apply voltages. Then the instrument measures voltages for
about 1 sec and starts RCD test automatically again.
14
DANGER
● Voltage to earth of Earth electrodes or Protective conductors is auto-
matically detected during RCD test – when applying test currents –
at measurement using EARTH in order to prevent electrical shocks
caused by the damaged earth. When the detected voltage at RCD
test exceeding AC50V(AC100V “x5 range” only), “ Hi V” is
displayed after pressing the Test Button and halt the measurements.
WARNING
● When overheat symbol “ ” appears on the LCD, disconnect the
instrument from the measuring point and allow to cool down.
● Replace the batteries with new ones immediately when the Low
battery warning “ ” starts flashing.
● Setting of IΔn may not be proper or the instrument isn’t connected to
the object under test correctly when “no” is displayed on the LCD.
The IΔn of the instrument and the RCD under test should be the
same. Check the connection prior to measurements.
CAUTION
● Measured results may be influenced by a presence of voltage
between protective conductors and EARTH at measurement using
protective conductors. When testing the circuit with earthed Neutral
wire, check the connection between Neutral and Earth before
starting measurements. Measured results may be influenced by a
presence of voltage between Neutral and EARTH.
● Measured results may be influenced by a presence of leakage
current in the circuit under test. Presence of leakage current may be
doubt if any electric field exists in the other earth equipments.
● Resistance of earthed electrodes in the circuit under test with a
Probe – auxiliary earthed electrode – should be 200Ω (IΔn=15mA) /
100Ω(IΔn=30mA) / 20Ω(IΔn=50/100/200/500mA ), or less.
● Equipment following the RCD, e.g. capacitors or rotating mashinery,
may cause a significant lengthening of the measured trip time.
● Restore the tested RCD after measurements.
15
● Neutral - Line
Connect the “PRIMARY” of the Connector Block to the Neutral of the
power of RCD, and the “SECONDARY” of the Connector Block to the
Line of the load of RCD.
L1
400V
POWER
400V
400V
230V
L2
230V
L3
230V
N
RED
BLACK
NEUTRAL
LINE
Fig.7
DANGER
This instrument is designed to measure the earth-to-line voltage
90 ~ 264V and the line-to-line voltage up to 440V (50/60Hz). Do not
LOAD
exceed the maximum allowable input of any measuring range.
16
● Line - Line
Connect the “PRIMARY” of the Connector Block to L2 of the power of
RCD, and the “SECONDARY” of the Connector Block to L1 of the load of
RCD.
400V
POWER
400V
400V
230V
230V
230V
L1
L2
L3
N
RED BLACK
L2
L1
Fig.8
LOAD
DANGER
This instrument is designed to measure the earth-to-line voltage
90 ~ 264V and the line-to-line voltage up to 440V (50/60Hz). Do not
exceed the maximum allowable input of any measuring range.
17
● Earth – Line
Connect the “PRIMARY” of the Connector Block to Earth, and the
“SECONDARY” of the Connector Block to Line of the load of RCD.
Connection using Earth
Test lead with
alligator clip
RCD(A)
POWER
LINE
Leakage
current
KEW 5410
RED
NEUTRAL
RCD(B)
EARTH
Leakage currents may flow to RCD (A),
LOAD
Fig.9
DANGER
Extra caution should be taken when applying current to EARTH for
which is installed in the power supply of the
RCD (B) under test, when current flows to
the EARTH; so RCD (A) may trip as well.
Fig.10
tests since the other RCDs (see Fig.10) may operate and damage the
devices connected to the instrument and cause accidents.
8-5 Operating time
Tripping time is the time needed by the RCD to trip at a rated residual
operating current of IΔn. The standard values of tripping time are defined
by IEC 61009 and IEC 61008 are listed in the table below for IΔn and
5IΔn.
Type of RCD IΔn(x1) 5IΔn(x5)
General(G) 300ms
max allowed value
Selective(S)
500ms
max allowed value
130ms
min allowed value
max allowed value
max allowed value
min allowed value
40ms
150ms
50ms
9. Battery Replacement
18
DANGER
● Do not open the Battery Cover if the instrument is wet.
● Never replace the batteries during measurements. Set the Function
switch to the OFF position and disconnect the test leads from the
instrument, when replacing batteries, in order to prevent electrical
shocks.
CAUTION
● Do not mix new and old batteries.
● Install batteries in the orientation as shown inside the battery
compartment, observing correct polarity.
1. Set the Function switch to the OFF position, and disconnect the Test
leads from the Connector Block.
2. Loosen 2 pcs of Battery Cover fixing screws, and remove the
Battery Cover.
3. Replace all 8 pcs of batteries. Install new batteries observing correct
polarity. Battery : R6P (size AA) x 8 pcs
4. Install the Battery Cover, and tighten up the screws.
Fig.11
19
10. Strap Belt Assembly
Correct assembly is shown in Fig.12. By hanging the instrument round
the neck, both hand let free for testing.
Fig.12
Pass the Strap belt down through
the side panel of the main body
from the top, and up through the
slots of the Probe case from the
bottom.
Pass the Strap through the buckle,
adjust the strap for length and
secure.
20
MEMO
06-12 92-1900
Kyoritsu reserves the rights to change specifications
or designs described in this manual without notice
and without obligations.
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