Kyocera 85221, 85222, SD 3-70, SD 6-35 User Manual

Solar Water Pumping

Products Catalog

SD 6-35 PUMP

Maximum Pump Voltage:

30 Volts

Maximum Total Dynamic Head:

35 Meters (115 Feet)

Flow at Full Depth:

6.0 lpm (1.6 gpm)

SD 3-70 PUMP

Maximum Pump Voltage:

30 Volts

Maximum Total Dynamic Head:

70 Meters (230 Feet)

Flow at Full Depth:

3.0 lpm (0.8 gpm)

SD 12-30 PUMP

Maximum Pump Voltage:

30 Volts

Maximum Total Dynamic Head:

30 Meters (100 Feet)

Flow at Full Depth:

12.0 lpm (3.15 gpm)

CC 2000

CONTROLLER

Maximum Solar/Input Voltage:

300 Volts

Maximum Output Current:

14 Amps

Maximum Output Power:

2000 Watts

SS 100

WATER SENSOR

•

Corrosion Proof

•

Accurate sensing with Kyocera Controllers

CD 300

CONTROLLER

Maximum Solar/Input Voltage:

50 Volts

Maximum Output Current:

10 Amps

Maximum Output Power:

300 Watts

SC 500 SERIES

Flows Up To:

73.8 lpm (19.5 gpm)

Depths Up To:

90.0 meters (295.0 feet)

SC 1000 SERIES

Flows Up To:

186.0 lpm (49.0 gpm)

Depths Up To:

160.0 meters (525.0 feet)

Greetings

Table of Contents

SD Diaphragm Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CD 300 Diaphragm Pump Controller . . . . . . . . . . . . . . . . . . . 3

SC Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CC 2000 Centrifugal Pump Controller . . . . . . . . . . . . . . . . . 5

Kyocera Solar Modules and Interconnects

Multi-Contact (MC) Connectors . . . . . . . . . . . . . . . . . . . . . 6

Balance of System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Trackers Fixed Racks SS Series Water Sensor SS Series Splice Kit SS Series Cable SD Drop Kits Submersible Pump Cable Splice Kits SD Sand Shroud Repair Kits Float Switch

SD Pump Sizing (For approximation purposes only) . . . 10

Warranty and Return Information . . . . . . . . . . . . . . . . . . . . 16

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Solar Water Pumping Products Catalog

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Greetings

Thank you for your interest in Kyocera solar electric water pumping systems and products. Water pumping and solar power are natural partners that create economic solutions for any remote water delivery application.

Kyocera Solar, Inc.,with more than 18 years experience and thousands of pumps and controllers in service around the globe, is the premier solar pumping system manufacturer. Kyocera manufactures a full range of solar powered pumps and systems that are changing the way water is delivered to livestock and people when utility service is expensive, unreliable or non-existent.

At Kyocera,we take pride in being able to provide the highest quality pumping systems at the most affordable prices. This is possible because our technical breakthroughs have increased pump efficiency to record levels, decreasing the power (wattage of solar modules) necessary to deliver the required water, thereby lowering your total system cost.

Kyocera Solar supports a worldwide network of authorized dealers and distributors of solar pumping products.The company chooses the members of this network in order to achieve full customer satisfaction. These water delivery professionals can provide excellent site evaluation, system sizing and specification, installation and post-sales service.

Kyocera Solar, Inc. and its distributor network strive for superior customer service before and after the sale. Kyocera understands that trouble-free water delivery,especially in remote locations, is critical to the well being of all living things. Our job is to meet that critical need.

Visit our website for more information

Downloadable documents available at: http://www.kyocerasolar.com/products/waterpump.htm

KyoceraSDSizingUS.xls (~800k):

Sizing a domestic diaphragm pump system

KyoceraSDSizingINT.xls (~800k):

Sizing an international diaphragm pump system

KyoceraSCSizingUS.xls (~800k):

Sizing a domestic submersible centrifugal pump system

KyoceraSCSizingINT.xls (~800k):

Sizing an international submersible centrifugal pump system

KyoceraWaterPumpingCatalog.pdf (~1700k):

Current products and sizing information

For more information call

1-800-544-6466

2 SD Diaphragm Pumps

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Solar Water Pumping Products Catalog

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Water Delivery up to 4.5 gpm /17.0 lpm, Pumping Range 0-230 feet / 0-70 meters

Highest Quality Submersible Pump in its Class

Field Serviceable with Simple Hand Tools

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SD Series Submersible Water Pumps

The Kyocera SD Series of submersible solar pumps are highly efficient, low voltage, DC powered,diaphragm type positive displacement pumps designed specifically for water delivery in remote locations.

They operate on 12 to 30 volts of direct current that may be supplied from a variety of independent power sources including solar panels and/or batteries. Power requirements can be as little as 35 watts. Constructed of marine grade bronze and 304 stainless steel, these pumps are the highest quality submersible pumps in their class.

Kyocera’s SD series pumps can be installed below water level in a pond, river or cistern, or installed by hand into a ground water well. They can be used to fill an open tank or in a pressurized water delivery system.

Simplicity is the key feature of the SD series pumps. They are easy to install,require very little maintenance and are completely field serviceable.

The SD series pumps are designed for use in stand alone water delivery systems. They are pollution-free,corrosion-resistant and quiet. It is the ideal way to provide water for livestock,remote homes, campsites, small farms or any other need beyond the commercial power grid.

Model SD 3-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85221

Model SD 6-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85222

Suitable for installation in 4.0 inch (100.0 mm) minimum inside diameter wells. The addition of a sand shroud requires installation in 5.0 inch (127.0 mm) minimum inside diameter wells. Flow rates up to 2.4 GPM (9.0 LPM) and heads up to 230 feet (70.0 meters).

Dimensions (Diameter,Length, Weight): 3.8 in.(96.0 mm), 10.75 in.(273.0 mm), 21.0 lbs.(9.5 kg) Pump Outlet Connection Size: 1/2” NPT (SIDR 11.5, 125 psi,Polyethylene tube recommended)

Model SD 12-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85220

Suitable for installation in 5.0 inch (127.0 mm) minimum inside diameter wells. The addition of a sand shroud requires installation in 6.0 inch (152.0 mm) minimum inside diameter wells. Flow rates up to 4.5 GPM (17.0 LPM) and heads up to 100 feet (30.0 meters).

Dimensions (Diameter,Length, Weight): 4.62 in.(117.35 mm), 10.75 in.(273.0 mm), 23.4 lbs.(10.6 kg) Pump Outlet Connection Size: 3/4” NPT (SIDR 15,100 psi, Polyethylene tube recommended)

SD 3-70 Performance

Flow (Liters Per Minute)

SD 6-35 Performance

Flow (Liters Per Minute)

SD 12-30 Performance

Flow (Liters Per Minute)

Flow (Gallons Per Minute)Flow (Gallons Per Minute)

Flow (Gallons Per Minute)

Total Dynamic Head (Meters)

Total Dynamic Head (Feet)

CD 300 Diaphragm Pump Controller 3

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Description Value

Maximum Ambient Temperature 50° C

Minimum Ambient Temperature -20° C

Maximum Solar/Input Voltage (total VOC @ -20°C) 50 Volts

Max. Output Current - Current Boost Mode

(input voltage greater than output voltage) 10 Amps

Max. Output Power - Current Boost Mode

(input voltage greater than output voltage) 300 Watts

Max. Output Current - Voltage Boost Mode

(input voltage greater than output voltage) 5 Amps

Max. Output Power - Voltage Boost Mode

(input voltage greater than output voltage) 150 Watts

Input Current Limiting 12 Amps

High Temperature Protection

(shutdown temperature at heatsink) 85° C

Solar and Pump Wire Sizes 0.5 - 16 mm2(6 - 20 AWG)

Sensor and Remote Switch Wire Sizes 0.2 - 2.5 mm2(14 - 24 AWG)

The CD 300 pump controller is designed to connect solar modules to Kyocera Solar’s SD series submersible diaphragm pumps. The controller provides current or voltage boosting combined with true Maximum Power Point Tracking (MPPT) of the solar modules. The pump controller’s microprocessor, using true MPPT, constantly monitors the incoming solar power and boosts current or voltage to operate the solar modules at their peak power point and maximize pump output. The controller is entirely self configuring and requires no setup or adjustment by the user to ensure proper operation.

The CD 300 controller will accommodate one or two 36-cell modules in series. Other combinations of modules can be used as long as the total Open Circuit Voltage ( VOC) does not exceed 50 Volts. Modules can be wired in parallel to maximize daily water production. Highest efficiencies (94-98%) will be attained when the solar modules are wired in series for operation between 30-42 Volts. However, single modules, such as a KC120, can also be used,maintaining controller efficiencies over 92%.

In addition to solar modules, the controller will also operate the pump using 12 or 24 Volt battery banks as a power source. The CD 300 controller will also work with any permanent magnet positive displacement pump rated for 30 Volts with 10 Amps maximum current draw.

The controller’s unique design simplifies control and troubleshooting of pumping. Inputs are provided for remote switches and Kyocera Solar’s unique water level sensor. Indicators provide convenient information about voltages,switch and sensor status, and overload conditions.

Kyocera Solar’s newly designed pump controller is user friendly. It is designed to provide maximum power under varying conditions and requires no programming by the user. We are proud to introduce the Kyocera Solar line of pump controllers and are confident you will be satisfied.

Model CD 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85223

Shipping Weight: 10.0 lbs. (4.54 kg)

CD 300 Pump Controller

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For SD Series Pumps

Accommodates Arrays with one or two 36-cell Modules in Series; Will Operate from 12 or 24 Volt Battery Banks

Maximum Power Point Tracking

Self Programming Operation

Current or Voltage Boosting

Self Diagnostic

Simplified Control and Troubleshooting

LED Indicators Provide Convenient Information about Voltages, Switch and Sensor Status and Overload Conditions

4 SC Centrifugal Pumps

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Water Delivery up to 43 gpm /162 lpm, Pumping Range 0-525 feet / 0-160 meters

Brushless, Permanent Magnet Motor with Multi-Stage Centrifugal Pump End

Corrosion-Resistant, Permanently Lubricated and Maintenance Free

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SC Series Submersible Water Pumps

The Kyocera SC Series of submersible solar pumps are high quality, maintenance-free, DC powered pumps designed specifically for water delivery in remote locations.

They operate on 140 to 1000 watts of direct current at 60 to 120 volts. The power may be supplied from a variety of independent sources including solar modules and/or batteries.

The motors are state of the art, brushless DC, permanent magnet type constructed from marine grade bronze and 304 stainless steel. Designed with a pump motor face, they bolt directly to standard 4.0 inch diameter submersible pump ends. Internal pressure equalization allows motor submergence to any depth without damage to seals.

The pump ends are multi-stage centrifugal. They are manufactured by Goulds Pumps, Inc., constructed from 304 stainless steel and plastics. The impellers and diffusers are constructed from a rugged thermoplastic and are extremely resistant to mineral and algae deposits. Field replacement of the pump end is easily accomplished without the use of specialized tools.

The SC series pumps can be installed below the water level in a well,lake, river or cistern.They can be used to fill open tanks or used to pressurize water systems with heads up to 550 feet (167 meters).They are designed for use in stand alone water delivery systems.They are pollution-free, corrosion-resistant, permanently lubricated and quiet.There is no better way to provide water for livestock, remote homes, campsites, small farms or any other need beyond the commercial power grid.

Part Model Optimal Flow Optimal Head Power Diameter Total Length Total Weight Pump Outlet

Number Number GPM (LPM) Feet (Meters) (Watts) in (cm) in (cm) lbs (kg) Connection Size

85750 SC 500 15-60 3.70 (14) 203.4 (62) 500 3.75 (9.53) 26.4 (67.1) 26.0 (11.8) 1-1/4” NPT

85751 SC 500 25-40 6.08 (23) 137.8 (42) 500 3.75 (9.53) 25.2 (64.0) 25.0 (11.4) 1-1/4” NPT

85752 SC 500 35-35 9.25 (35) 108.3 (33) 500 3.75 (9.53) 22.9 (58.2) 25.0 (11.4) 1-1/4” NPT

85753 SC 500 40-25 11.1 (42) 88.6 (27) 500 3.75 (9.53) 21.5 (54.6) 24.0 (10.9) 1-1/4” NPT

85754 SC 1000 15-105 4.49 (17) 374.0 (114) 1000 3.75 (9.53) 33.4 (84.7) 33.0 (14.8) 1-1/4” NPT

85755 SC 1000 25-85 6.34 (24) 315.0 (96) 1000 3.75 (9.53) 31.7 (80.4) 32.0 (14.3) 1-1/4” NPT

85756 SC 1000 35-70 8.98 (34) 236.2 (72) 1000 3.75 (9.53) 27.8 (70.5) 31.0 (13.9) 1-1/4” NPT

85757 SC 1000 45-60 11.62 (44) 193.6 (59) 1000 3.75 (9.53) 26.4 (70.0) 29.0 (13.0) 1-1/4” NPT

85758 SC 1000 60-45 16.11 (61) 147.6 (45) 1000 3.75 (9.53) 26.4 (70.0) 29.0 (13.0) 1-1/4” NPT

85759 SC 1000 105-30 22.45 (106) 98.4 (30) 1000 3.75 (9.53) 27.6 (70.1) 31.0 (13.9) 2” NPT

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