KYMCO Agility City User Manual

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DRIVER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
AGILITY CITY
50/125
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KWANG YANG MOTOR CO.,LTD.
KWANG YANG MOTOR CO.,LTD.
NO.35 Wan Hsing Street, San Min District
NO.35 Wan Hsing Street, San Min District
Kaohsiung, Taiwan, Republic of PROC
Kaohsiung, Taiwan, Republic of PROC
Telephone : 886-7-3822526
Telephone : 886-7-3822526
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Dear KYMCO Motorcycle Users:Dear KYMCO Motorcycle Users:
Thank you for purchasing this KYMCO motorcycle and welcome to the familyThank you for purchasing this KYMCO motorcycle and welcome to the family
of KYMCO motorcycle riders. To enjoy safety and more pleasant riding, becomeof KYMCO motorcycle riders. To enjoy safety and more pleasant riding, become
throughly familiar with this driver's manual before your ride the motorcycle.throughly familiar with this driver's manual before your ride the motorcycle.
Your safety depends not only on your own alertness and familiarity with the moto-Your safety depends not only on your own alertness and familiarity with the moto-
rcycle but also the motorcycle mechanical condition. A pre-ride inspection beforercycle but also the motorcycle mechanical condition. A pre-ride inspection before
every outing and regular maintenance are essential. the quality of each KYMCO every outing and regular maintenance are essential. the quality of each KYMCO
motorcycle is guaranteed.motorcycle is guaranteed. Note:1.The information and specifications stated in this manual are for Note:1.The information and specifications stated in this manual are for
reference only and subject to change without notice. reference only and subject to change without notice.
2.When starting the engine, the battery must be installed to facilitate 2.When starting the engine, the battery must be installed to facilitate
Starting and increase the engine performance. Starting and increase the engine performance.
3.Our company reserves the right to make any alteration in the design..If the product
3.Our company reserves the right to make any alteration in the design..If the product
Is not the same as Manual.please according to the actual product.
Is not the same as Manual.please according to the actual product.
We will not notice you again. We will not notice you again.
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TABLE OF CONTENTS TABLE OF CONTENTS
1.PRECAUTIONS FOR A SAFE RIDING-------------------------------------1
1.PRECAUTIONS FOR A SAFE RIDING-------------------------------------1
2.ASSEMBLY PARTS----------------------------------------------------3
2.ASSEMBLY PARTS----------------------------------------------------3
3.OPERATION INSTRUCTIONS--------------------------------------------5
3.OPERATION INSTRUCTIONS--------------------------------------------5
IGNITION SWITCH/STEERING&HANDLEBAR LOCK---------------------------5
IGNITION SWITCH/STEERING&HANDLEBAR LOCK---------------------------5
ELECTRIC STARTER BUTTON.HEADLIGHT SWITCH--------------------------6
ELECTRIC STARTER BUTTON.HEADLIGHT SWITCH--------------------------6
HEADLIGHT DIMMER SWITCH-------------------------------------------7
HEADLIGHT DIMMER SWITCH-------------------------------------------7
HORN BUTTON/TURN SIGNAL SWITCH------------------------------------7
HORN BUTTON/TURN SIGNAL SWITCH------------------------------------7
SEAT LOCK/MET-IN BOX.HELMET BUCKLE--------------------------------8
SEAT LOCK/MET-IN BOX.HELMET BUCKLE--------------------------------8
INSTRUMENTS-------------------------------------------------------9
INSTRUMENTS-------------------------------------------------------9
4.PRE-RIDE INSPECTION----------------------------------------------10
4.PRE-RIDE INSPECTION----------------------------------------------10
ADVANCE INSPECTION.ENGINE OIL LEVEL INSPECTION/REFILLING---------10
ADVANCE INSPECTION.ENGINE OIL LEVEL INSPECTION/REFILLING---------10
BRAKE INSPECTION.TIRE INSPECTION---------------------------------11
BRAKE INSPECTION.TIRE INSPECTION---------------------------------11
FUEL LEVEL INSPECTION/REFILLING----------------------------------13
FUEL LEVEL INSPECTION/REFILLING----------------------------------13
STEERING HANDLEBAR.INSTRUMENT LIGHTS INSPECTION------------------14
STEERING HANDLEBAR.INSTRUMENT LIGHTS INSPECTION------------------14
BRAKE LEVER FREE PLAY INSPECTION&ADJUSTMENT----------------------15
BRAKE LEVER FREE PLAY INSPECTION&ADJUSTMENT----------------------15
CHOKE KNOB-------------------------------------------------------16
CHOKE KNOB-------------------------------------------------------16
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TABLE OF CONTENTS TABLE OF CONTENTS
5.ENGINE STARTING METHODS----------------------------------------- 18
5.ENGINE STARTING METHODS----------------------------------------- 18
USE THE ELECTRIC STARTER BUTTON----------------------------------19
USE THE ELECTRIC STARTER BUTTON----------------------------------19
START WITH THE KICK LEVER----------------------------------------20
START WITH THE KICK LEVER----------------------------------------20
6.NORMAL RIDING METHOD---------------------------------------------21
6.NORMAL RIDING METHOD---------------------------------------------21
7.PRECAUTIONS FOR RIDING-------------------------------------------23
7.PRECAUTIONS FOR RIDING-------------------------------------------23
8.HOW TO STOP RIDING-----------------------------------------------26
8.HOW TO STOP RIDING-----------------------------------------------26
9.EASY MAINTENANCE-------------------------------------------------28
9.EASY MAINTENANCE-------------------------------------------------28
AIR CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT------28
AIR CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT------28
BATTERY----------------------------------------------------------30
BATTERY----------------------------------------------------------30
FUSE CHANGE------------------------------------------------------31
FUSE CHANGE------------------------------------------------------31
ENGINE OIL CHANGE------------------------------------------------32
ENGINE OIL CHANGE------------------------------------------------32
SPARK PLUG INSPECTION--------------------------------------------34
SPARK PLUG INSPECTION--------------------------------------------34
10.IMPORTANT NOTICES-----------------------------------------------36
10.IMPORTANT NOTICES-----------------------------------------------36
11.EXEXHAUST EMISSION CONTROL SYSTEM------------------------------37
11.EXEXHAUST EMISSION CONTROL SYSTEM------------------------------37
12.POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE--------------------39
12.POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE--------------------39
13.SPECIFICATIONS--------------------------------------------------40
13.SPECIFICATIONS--------------------------------------------------40
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1.PRECAUTIONS FOR A SAFE RIDING1.PRECAUTIONS FOR A SAFE RIDING
(1) CLOTHES(1) CLOTHES
To relax and wear comfortable clothes are the main To relax and wear comfortable clothes are the main
points for a safe riding. points for a safe riding.
To observe traffic laws, keep a cool mind, relax and be To observe traffic laws, keep a cool mind, relax and be
careful will provide you a safe riding. careful will provide you a safe riding. Wear helmet and fasten it tightly. Wear helmet and fasten it tightly. Have the clothes well-arranged. Fasten shirt cuffs and Have the clothes well-arranged. Fasten shirt cuffs and Keep them from hooking the brake lever. Keep them from hooking the brake lever. Wear low-heeled shoes for a safe riding. Wear low-heeled shoes for a safe riding. When riding, use both hands to grasp the handlebar. It When riding, use both hands to grasp the handlebar. It is very dangerous to hold the handlebar with one hand. is very dangerous to hold the handlebar with one hand.
CAUTION: CAUTION:
A motorcycle rider should not wear loose or too long
A motorcycle rider should not wear loose or too long
clothes to avoid danger.
clothes to avoid danger.
During riding or 10 minutes after the motorcycle is
During riding or 10 minutes after the motorcycle is
stopped, do not touch the exhaust muffler to avoid
stopped, do not touch the exhaust muffler to avoid
scalding.
scalding.
When parking the motorcycle, keep it away from dry
When parking the motorcycle, keep it away from dry
lawn or inflammables to avoid danger.
lawn or inflammables to avoid danger.
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(2) RIDING METHOD(2) RIDING METHOD
The safety of two-wheel vehicles is influenced by sitting
The safety of two-wheel vehicles is influenced by sitting
position. The rider should sit on the central part of the
position. The rider should sit on the central part of the
seat cushion. If the rider sits on the rear part of the seat,
seat cushion. If the rider sits on the rear part of the seat,
the load of front wheel will decrease. As a result, the
the load of front wheel will decrease. As a result, the
handlebar will swing and cause danger to the rider.
handlebar will swing and cause danger to the rider.
When making a turn, it will be easier for the rider to
When making a turn, it will be easier for the rider to
steer the motorcycle by leaning the body inward slightly.
steer the motorcycle by leaning the body inward slightly.
The motorcycle will lose its balance if the rider fails to
The motorcycle will lose its balance if the rider fails to
keep his body leaning inward.
keep his body leaning inward.
When riding on a damaged or macadam road. Slow
When riding on a damaged or macadam road. Slow
down the speed and hold the handlebar tightly.
down the speed and hold the handlebar tightly.
(3) CARRYING GOODS(3) CARRYING GOODS
Keep a good sitting posture to operate the motorcycle Keep a good sitting posture to operate the motorcycle properly. properly. The feel of the handlebar will be different when carrying The feel of the handlebar will be different when carrying goods on the motorcycle. Overloading may cause the goods on the motorcycle. Overloading may cause the handlebar to swing. Avoid riding with overload. handlebar to swing. Avoid riding with overload.
Max. loading capacity of the met-in box is 5kg. Max. loading capacity of the met-in box is 5kg.
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2. ASSEMBLY PARTS2. ASSEMBLY PARTS
Met-in BoxMet-in Box Rear Brake LeverRear Brake Lever Taillight/StoplightTaillight/Stoplight L. Rear Turn Signal Light L. Rear Turn Signal Light
Kick LeverKick Lever
Engine Serial NumherEngine Serial Numher
Main StandMain Stand L. Front Turn Signal LightL. Front Turn Signal Light
Fuel FillerFuel Filler Turn Signal SwitchTurn Signal Switch
Headlight Dimmer
Headlight Dimmer
Switch
Switch
Passing Signal Switch
Passing Signal Switch
Horn Button
Horn Button
3⌒3
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Headlight Switch Headlight Switch Electric Starter Button Electric Starter Button
Ignition SwitchIgnition Switch R. Front Turn R. Front Turn
Signal Light Signal Light Rear Brake LeverRear Brake Lever
Exhaust Muffler Exhaust Muffler R.Rear TurnR.Rear Turn Signal Light Signal Light Rear CarrierRear Carrier
BatteryBattery
Frame Serial NumberFrame Serial Number InstrumentsInstruments
⌒4⌒⌒4⌒
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3. OPERATION INSTRUCTIONS3. OPERATION INSTRUCTIONS
(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK
(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK
Locking Method Locking Method
Turn the steering handlebar left to the full and then push
Turn the steering handlebar left to the full and then push
and turn the ignition switch key left to the "LOCK" position
and turn the ignition switch key left to the "LOCK" position
,the handlebar can be locked.
,the handlebar can be locked.
Unlocking Method Unlocking Method
Turn the ignition switch key right to the"OFF" and the
Turn the ignition switch key right to the"OFF" and the
"LOCK" is released automatically.
"LOCK" is released automatically.
CAUTION: CAUTION:
After locking, turn the handlebar gently to make sure
After locking, turn the handlebar gently to make sure
that it is locked.
that it is locked.
Do not turn the ignition switch to the"LOCK" Position
Do not turn the ignition switch to the"LOCK" Position
during riding, otherwise the handlebar will be out of
during riding, otherwise the handlebar will be out of
control and cause accidents.
control and cause accidents.
Don't park your motorcycle at a place to hinder the traffic.
Don't park your motorcycle at a place to hinder the traffic.
⌒5⌒⌒5⌒
ON ON
OFF OFF
LOCK LOCK
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(2) ELECTRIC STARTER BUTTON(2) ELECTRIC STARTER BUTTON
To start the engine, first turn on the ignition switch and
To start the engine, first turn on the ignition switch and
then push the electric starter button. At this time, be sure
then push the electric starter button. At this time, be sure
to fully apply the front or rear brake lever (pedal) in order
to fully apply the front or rear brake lever (pedal) in order
to connect the power.
to connect the power.
CAUTION: CAUTION:
During engine running, do not push the electric starter
During engine running, do not push the electric starter
button to avoid engine damage.
button to avoid engine damage.
Turn the headlight switch off and turn signal switch off
Turn the headlight switch off and turn signal switch off
before using the electric starter button.
before using the electric starter button.
Release the electric starter button immediately after the
Release the electric starter button immediately after the
engine is started.
engine is started.
(3) HEADLIGHT SWITCH(3) HEADLIGHT SWITCH
At this position, the position light, headlight, instrument At this position, the position light, headlight, instrument lights and taillight turn off together. lights and taillight turn off together. At this position, the position light, instrument lights At this position, the position light, instrument lights and taillight light turn on. and taillight light turn on. At this position, the position light, headlight, instrument At this position, the position light, headlight, instrument lights and taillight light all turn on. lights and taillight light all turn on.
⌒6⌒⌒6⌒
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(4) HEADLIGHT DIMMER SWITCH(4) HEADLIGHT DIMMER SWITCH
Switch to this position for using high beam.
Switch to this position for using high beam.
When riding in downtown area or there is a
When riding in downtown area or there is a
car coming from the opposite direction, use
car coming from the opposite direction, use
low beam to avoid affecting the visibility of
low beam to avoid affecting the visibility of
coming cars.
coming cars.
PASSINGPASSING
When passing,if there are cars coming from
When passing,if there are cars coming from
the opposite direction,press and release the
the opposite direction,press and release the
PASSING switch and the headlight will wink
PASSING switch and the headlight will wink
to warn the coming cars.
to warn the coming cars.
CAUTION: CAUTION:
This indicator comes on when the long distance light
This indicator comes on when the long distance light
is turned on.
is turned on.
(5) HORN BUTTON/TURN SIGNAL SWITCH(5) HORN BUTTON/TURN SIGNAL SWITCH
When the ignition switch key is turned the"ON"position,
When the ignition switch key is turned the"ON"position,
push the horn button and it will sound. For turning to the
push the horn button and it will sound. For turning to the
right. For turning to the left. Push the turn signal
right. For turning to the left. Push the turn signal
switch button to release it. Horn Button.
switch button to release it. Horn Button.
The horn and turn signal switch do not work when the
The horn and turn signal switch do not work when the
ignition switch is the"OFF".
ignition switch is the"OFF".
CAUTION: CAUTION:
The turn signal light will not release automatically. Be
The turn signal light will not release automatically. Be
sure to reset it after use; otherwise it may affect the traffic
sure to reset it after use; otherwise it may affect the traffic
safety.
safety.
⌒7⌒⌒7⌒
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(6) SEAT LOCK/MET-IN BOX(6) SEAT LOCK/MET-IN BOX
Unlock the seat and put the helmet in the MET-IN box.
Unlock the seat and put the helmet in the MET-IN box.
<<
Unlocking Method>>
<<Unlocking Method>>
Stop the engine and turn the ignition switch to the "OFF"
Stop the engine and turn the ignition switch to the "OFF"
position. Insert the ignition switch key into the seat lock
position. Insert the ignition switch key into the seat lock
and turn it right.
and turn it right.
To lock the seat, push on it until it lock automatically.
To lock the seat, push on it until it lock automatically.
Make sure the seat is secure before riding.
Make sure the seat is secure before riding.
CAUTION: CAUTION:
Never put the key inside the seat cushion to lock the seat. Never put the key inside the seat cushion to lock the seat.
(7) HELMET BUCKLE(7) HELMET BUCKLE
1.Open the seat with the ignition switch key and lift up the
1.Open the seat with the ignition switch key and lift up the
seat.
seat.
2.Put the helmet retaining ring into the helmet buckle.
2.Put the helmet retaining ring into the helmet buckle.
3.Put down the seat and it will lock automatically.
3.Put down the seat and it will lock automatically.
Take out the helmet in the reserve order of the above steps.
Take out the helmet in the reserve order of the above steps.
CAUTION: CAUTION:
When riding, wear the helmet and do not retain it on the
When riding, wear the helmet and do not retain it on the
motorcycle to avoid damage of coated parts.
motorcycle to avoid damage of coated parts.
⌒8⌒⌒8⌒
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(8) INSTRUMENTS(8) INSTRUMENTS
MILIMETRE COUNTER: The total riding mileage is
MILIMETRE COUNTER: The total riding mileage is
indicated by kilometer. The figure in black and white is an
indicated by kilometer. The figure in black and white is an
unit of 100m.
unit of 100m.
TURN SIGNAL INDICATOR LIGHT: When the turn signal switch is
TURN SIGNAL INDICATOR LIGHT: When the turn signal switch is
operated,this indicator will wink.
operated,this indicator will wink.
HIGH BEAM INDICATOR LIGHT: This indicator comes on when the
HIGH BEAM INDICATOR LIGHT: This indicator comes on when the
long distance light is turned on.
long distance light is turned on.
FUEL GAUGE: The fuel gauge is to show the volume of gasoline
FUEL GAUGE: The fuel gauge is to show the volume of gasoline
in the fuel tank. If the fuel gauge pointer is at the red area,
in the fuel tank. If the fuel gauge pointer is at the red area,
the fuel is insufficient. Refill nonleaded gasoline as soon as
the fuel is insufficient. Refill nonleaded gasoline as soon as
possible.
possible.
SPEEDOMETER: The riding speed is indicated by km/hour or mph.
SPEEDOMETER: The riding speed is indicated by km/hour or mph.
CLOCK:Display the time.
CLOCK:Display the time.
CLOCK SETTING BUTTON:The clock time setting.
CLOCK SETTING BUTTON:The clock time setting.
CLOCK ADJUST BUTTON:The clock time adjust.
CLOCK ADJUST BUTTON:The clock time adjust.
⌒9⌒⌒9⌒
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4. PRE-RIDE INSPECTION4. PRE-RIDE INSPECTION
(1) ADVANCE INSPECTION(1) ADVANCE INSPECTION
Get into a good habit of inspection before riding. For the
Get into a good habit of inspection before riding. For the
sake of safety and to prevent vehicle damage and traffic
sake of safety and to prevent vehicle damage and traffic
accidents, the pre-ride inspection is absolutely required.
accidents, the pre-ride inspection is absolutely required.
CAUTION: CAUTION:
Be sure to perform inspection and maintenance for your
Be sure to perform inspection and maintenance for your
new motorcycle after it is ridden for 300km.
new motorcycle after it is ridden for 300km.
(2) ENGINE OIL LEVEL INSPECTION/REFILLING(2) ENGINE OIL LEVEL INSPECTION/REFILLING
Place the motorcycle on its main stand. Take out the oil
Place the motorcycle on its main stand. Take out the oil
dipstick and wipe it clean.
dipstick and wipe it clean.
Directly insert the oil dipstick into the engine oil.
Directly insert the oil dipstick into the engine oil.
(Don't screw it in.)
(Don't screw it in.)
Take out the oil dipstick and check the oil level. If it is
Take out the oil dipstick and check the oil level. If it is
close to the lower limit, add engine oil to the upper limit.
close to the lower limit, add engine oil to the upper limit.
CAUTION: CAUTION:
Check the oil level every 1000km. Check the oil level every 1000km.
The temperature of engine and exhaust muffler is very
The temperature of engine and exhaust muffler is very
high. When checking the oil level, be careful to avoid
high. When checking the oil level, be careful to avoid
scalding.
scalding.
Riding with insufficient engin oil will cause breakdown
Riding with insufficient engin oil will cause breakdown
easily.
easily.
⌒10⌒⌒10⌒
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(3) BRAKE INSPECTION(3) BRAKE INSPECTION
Ride the motorcycle at low speed on a dry road and
Ride the motorcycle at low speed on a dry road and
respectively apply the front brake lever and rear brake
respectively apply the front brake lever and rear brake
pedal to check the brake performance.
pedal to check the brake performance.
The brake lever should have proper free play.
The brake lever should have proper free play.
"Free play" means the distance from the position of
"Free play" means the distance from the position of
loose brake to the position of fully applied brake.
loose brake to the position of fully applied brake.
Measure the free play at the brake lever end and check if
Measure the free play at the brake lever end and check if
it is within the specified value of (1-2cm rear brake).
it is within the specified value of (1-2cm rear brake).
(4) TIRE INSPECTION(4) TIRE INSPECTION
1. TIRE PRESSURE CHECK 1. TIRE PRESSURE CHECK
Check if the tire pressure is normal when the tire is in
Check if the tire pressure is normal when the tire is in
contact with level ground.
contact with level ground.
If there is any abnormal condition, check the tire pressure
If there is any abnormal condition, check the tire pressure
with a tire pressure gauge.
with a tire pressure gauge.
Measure the tire pressure under room temperature.
Measure the tire pressure under room temperature.
The tire pressure must not overpass 2.50kg/cm
The tire pressure must not overpass 2.50kg/cm
2
2
1111
1-2cm
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2. CRACKS & DAMAGE
2. CRACKS & DAMAGE
Check the tire-contact area for crack or damage.
Check the tire-contact area for crack or damage.
3. ABNORMAL WEAR
3. ABNORMAL WEAR
Check the tire-contact area for abnormal wear.
Check the tire-contact area for abnormal wear.
4. FOREIGN OBJECTS OF METAL PIECE & GRAVEL
4. FOREIGN OBJECTS OF METAL PIECE & GRAVEL
Check the tires and tire-contact area for imbedded objects
Check the tires and tire-contact area for imbedded objects
of metal piece and gravel.
of metal piece and gravel.
5. DEPTH OF TIRE GROOVE
5. DEPTH OF TIRE GROOVE
If the tire is worn to the wear limit indication mark,
If the tire is worn to the wear limit indication mark,
replace it with a new one.
replace it with a new one.
NORMAL PRESSURE(1 Rider / 2 Riders )NORMAL PRESSURE(1 Rider / 2 Riders )
2
Front WheelFront Wheel Rear Wheel Rear Wheel
1.75/kg/cm
1.75/kg/cm
2.0/2.25 kg/cm
2.0/2.25 kg/cm
2
2
2
CAUTION: CAUTION:
Abnormal tire pressure, crack, damage and abnormal wear
Abnormal tire pressure, crack, damage and abnormal wear
will cause unsteady handlebar and result in tire break.
will cause unsteady handlebar and result in tire break.
If the tire has cracks or is worn to the wear limit indication
If the tire has cracks or is worn to the wear limit indication
mark, replace it with a new one.
mark, replace it with a new one.
⌒12⌒⌒12⌒
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(5) FUEL LEVEL INSPECTION/REFILLING(5) FUEL LEVEL INSPECTION/REFILLING
Check if the fuel is sufficient.
Check if the fuel is sufficient.
If the fuel gauge pointer is at red grid, refill #92 or #95
If the fuel gauge pointer is at red grid, refill #92 or #95
nonleaded gasoline as soon as possible.
nonleaded gasoline as soon as possible.
<<Refilling Method>><<Refilling Method>>
1.Stop the engin and turn the ignition switch to the"OFF"position.1.Stop the engin and turn the ignition switch to the"OFF"position.
2.Insert the ignition switch key into seat lock(Refer to P8).and
2.Insert the ignition switch key into seat lock(Refer to P8).and
turn it right to unlock the seat.
turn it right to unlock the seat.
3.Open the seat.
3.Open the seat.
4.Turn the fuei tank cap counterclockwise with hand to open the
4.Turn the fuei tank cap counterclockwise with hand to open the
cap.
cap.
5.Turn the fuel tank cap clockwise to tighten it. 5.Turn the fuel tank cap clockwise to tighten it.
6.Close the fuel tank cap in the reverse order of opening. 6.Close the fuel tank cap in the reverse order of opening.
Unlock Unlock LockLock
CAUTION: CAUTION:
Be sure to stop the engine before refilling.
Be sure to stop the engine before refilling.
The gasoline level shall not exceed the reference plate;
The gasoline level shall not exceed the reference plate;
otherwise the fuel will penetrate out.
otherwise the fuel will penetrate out.
When refilling, do not add other additives to avoid engine
When refilling, do not add other additives to avoid engine
breakdown.
breakdown.
⌒13⌒⌒13⌒
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(6) STEERING HANDLEBAR (6) STEERING HANDLEBAR
Visually inspect the steering handlebar for damage.
Visually inspect the steering handlebar for damage.
Apply the front brake and move the handlebar upward and
Apply the front brake and move the handlebar upward and
downward to check for abnormal noise.
downward to check for abnormal noise.
Move the steering handlebar upward, downward, rightward
Move the steering handlebar upward, downward, rightward
and leftward to check for any loose parts.
and leftward to check for any loose parts.
Check if the handlebar rotates freely.
Check if the handlebar rotates freely.
If any abnormal condition is found, go to your motorcycle
If any abnormal condition is found, go to your motorcycle
dealer or for inspection.
dealer or for inspection.
(7) INSTRUMENT LIGHTS INSPECTION(7) INSTRUMENT LIGHTS INSPECTION
Check the speedometer pointer for proper operation.
Check the speedometer pointer for proper operation.
Check the fuel gauge pointer for proper operation.
Check the fuel gauge pointer for proper operation.
Check the turn signal indicator and high beam indicator
Check the turn signal indicator and high beam indicator
for proper operation.
for proper operation.
⌒14⌒14
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(8) BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT(8) BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT
Adjust the rear brake pedal free play with the brake
Adjust the rear brake pedal free play with the brake
adjusting nuts.
adjusting nuts.
After adjustment, fully apply the rear brake pedal and
After adjustment, fully apply the rear brake pedal and
check if the free play is within the specified value
check if the free play is within the specified value
( cm). 1-2
(1-2cm).
CAUTION: CAUTION:
After the brake is adjusted, align the groove of adjusting
After the brake is adjusted, align the groove of adjusting
nut with the pin in order to avoid accident and danger
nut with the pin in order to avoid accident and danger
during riding.
during riding.
(9) BRAKE SHOE INSPECTION(9) BRAKE SHOE INSPECTION
When the brake lever is fully applied, if the mark "" on
When the brake lever is fully applied, if the mark "" on
the brake indicator aligns with the reference mark "" on
the brake indicator aligns with the reference mark "" on
the brake panel, it means the brake shoe is worn out. Go
the brake panel, it means the brake shoe is worn out. Go
to our designated distributors or service stations for brake
to our designated distributors or service stations for brake
shoe replacing.
shoe replacing.
Brake shoe service limit: Front Rear
Brake shoe service limit: Front Rear
CAUTION: CAUTION:
Brake shoe will be worn more quickly if the brake lever is
Brake shoe will be worn more quickly if the brake lever is
always applied lightly during riding.
always applied lightly during riding.
⌒15⌒⌒15⌒
1-2cm
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(10) HORN/LIGHTS INSPECTION(10) HORN/LIGHTS INSPECTION
Turn the ignition switch to the "ON" position and push the Turn the ignition switch to the "ON" position and push the horn button to check if it sounds. horn button to check if it sounds.
Headlight/Taillight Inspection: Headlight/Taillight Inspection: Start the engine and turn on the headlight switch to check Start the engine and turn on the headlight switch to check
if the headlight and taillight are good and check the light if the headlight and taillight are good and check the light
shells for dirt and damage. shells for dirt and damage.
Stoplight Inspection: Stoplight Inspection: Apply the front and rear brake levers respectively to check Apply the front and rear brake levers respectively to check
if the stoplight is good. And also check the stoplight shell if the stoplight is good. And also check the stoplight shell for dirt and damage. for dirt and damage. Turn Signal Light Inspection: Turn Signal Light Inspection: Operate the turn signal switch to make sure whether the Operate the turn signal switch to make sure whether the right/left front and rear turn signal lights can wink and right/left front and rear turn signal lights can wink and
buzz. Also check the light shells for dirt and damage. buzz. Also check the light shells for dirt and damage.
Headlight Taillight/ Stoplight Turn signal light Headlight Taillight/ Stoplight Turn signal light
H or n b ut to n H or n b ut to n
CAUTION: CAUTION:
Replace any dirty or damaged lights with new ones to
Replace any dirty or damaged lights with new ones to
avoid danger during riding.
avoid danger during riding.
⌒16⌒16
Page 22
(11) FRONT/REAR SHOCK ABSORBER INSPECTION
(11) FRONT/REAR SHOCK ABSORBER INSPECTION
Check the condition of the front/rear shock absorbers by
Check the condition of the front/rear shock absorbers by
pressing down on the handlebar and seat several times.
pressing down on the handlebar and seat several times.
(12) BRAKE PERFORMANCE INSPECTION
(12) BRAKE PERFORMANCE INSPECTION
Fully apply the front and rear brake lever pedal and move
Fully apply the front and rear brake lever pedal and move
the motorcycle forward to see if the braking effect is good.
the motorcycle forward to see if the braking effect is good.
(13) REAR MIRROR ANGLE CHECK
(13) REAR MIRROR ANGLE CHECK
Sit on the motorcycle uprightly and make a viewing test
Sit on the motorcycle uprightly and make a viewing test
of the rear mirror angle.
of the rear mirror angle.
(14) LICENSE PLATE CHECK
(14) LICENSE PLATE CHECK
Check the license plate for dirt and damage, then tighten it.
Check the license plate for dirt and damage, then tighten it.
(15) REFLECTOR CHECK
(15) REFLECTOR CHECK
Check the reflector for dirt and damage.
Check the reflector for dirt and damage.
(16) PREVIOUS ABNORMAL PARTS INSPECTION
(16) PREVIOUS ABNORMAL PARTS INSPECTION
Make sure that the previous abnormal parts are repaired.
Make sure that the previous abnormal parts are repaired.
(17) LUBRICATION POINT CHECK
(17) LUBRICATION POINT CHECK
Visually check if all motorcycle lubrication points are
Visually check if all motorcycle lubrication points are
lubricated properly.
lubricated properly.
⌒17⌒17
Page 23
5. ENGINE STARTING METHODS5. ENGINE STARTING METHODS
(1) TURN THE IGNITION SWITCH "ON"(1) TURN THE IGNITION SWITCH "ON"
Unlock the steering handlebar.
Unlock the steering handlebar.
Turn the ignition switch to the "ON" position.
Turn the ignition switch to the "ON" position.
CAUTION: CAUTION:
Check the gasoline volume and engine oil level before
Check the gasoline volume and engine oil level before
starting the engine.
starting the engine.
Be sure to erect the main stand while starting the engine.
Be sure to erect the main stand while starting the engine.
Before starting the engine,the side stand shall be kicked
Before starting the engine,the side stand shall be kicked
up to secure safety.
up to secure safety.
(2) LOCK THE REAR WHEEL(2) LOCK THE REAR WHEEL
Apply the rear brake lever to connect the power for starting.
Apply the rear brake lever to connect the power for starting.
CAUTION: CAUTION:
In order to prevent the motorcycle from rushing out at high
In order to prevent the motorcycle from rushing out at high
speed, make sure to lock the rear wheel.
speed, make sure to lock the rear wheel.
If free play of the rear brake lever is incorrect,the rear
If free play of the rear brake lever is incorrect,the rear
wheel cannot be braked and it will cause danger easily.
wheel cannot be braked and it will cause danger easily.
⌒18⌒18
Page 24
(3) USE THE ELECTRIC STARTER BUTTON(3) USE THE ELECTRIC STARTER BUTTON
Push the electric starter button without rotating the
Push the electric starter button without rotating the
throttle grip.
throttle
grip.
If the engine fails to start after the electric starter
If the engine fails to start after the electric starter
button is pressed for 3-4 seconds, rotate the
button is rotate the
pressed for 3-4 seconds,
throttle grip for 1/8-1/4 turn to facilitate starting.
throttle grip for 1/8-1/4 turn to facilitate
When the motorcycle is not used for a long time or
When the motorcycle is not used for a long time or
the fuel tank is empty, if the engine is still hard to
the fuel
tank is empty, if the engine is still hard to
start after the fuel tank is refilled with gasoline, push
start after the
fuel tank is refilled with gasoline, push
down the choke knob, slightly turn the throttle grip
down the choke knob, slightly turn the throttle
grip
and push the electric starter button for several times
and push the electric starter button for several times
to start the engine.
to start the engine.
In order to avoid battery overcharge, do not push the
In order to avoid battery overcharge, do not push the
starter button more than 5 seconds.
starter button more than 5 seconds.
If the engine does not start after the electric starter
If the engine does not start after the electric starter
button is pushed for 5 seconds, wait for more than 5
button
is pushed for 5 seconds, wait for more than 5
seconds and then push the button again or start the
seconds and
then push the button again or start the
engine by the kick lever.
engine by the kick
lever.
CAUTION: CAUTION:
Don't push the electric starter button while the engine is
Don't push the electric starter button while the engine is
running; otherwise the engine will be damaged.
running; otherwise the engine will be damaged.
When starting the engine,the rear brake lever must be
When starting the engine,the rear brake lever must be
applied to connect power and the stoplight will come on
applied to connect power and the stoplight will come on
when power is connected.
when power is connected.
starting.
⌒19⌒19
Page 25
(4) START WITH THE KICK LEVER(4) START WITH THE KICK LEVER
1.Place the motorcycle on its main stand on level ground.
1.Place the motorcycle on its main stand on level ground.
2.Depress the kick lever with force.
2.Depress the kick lever with force.
When the engine is cold and does not start after the kick
When the engine is cold and does not start after the kick
lever is depressed for 3-4 times, rotate the throttle grip
lever is depressed for 3-4 times, rotate the throttle grip
for 1/8-1/4 turn to facilitate starting.
for 1/8-1/4 turn to facilitate starting.
Warm up the engine for a little while (about 2-3 minutes)
Warm up the engine for a little while (about 2-3 minutes)
after cold start.
after cold start.
After the engine is started, do not accelerate suddenly and
After the engine is started, do not accelerate suddenly and
keep riding at low speed to prolong the engine service life.
keep riding at low speed to prolong the engine service life.
CAUTION: CAUTION:
After the engine is started, the kick lever must be returned
After the engine is started, the kick lever must be returned
to its original position.
to its original position.
The exhaust contains poisonous carbon monoxide which
The exhaust contains poisonous carbon monoxide which
is harmful to human body. Never run the engine in a
is harmful to human body. Never run the engine in a
closed area.
closed area.
Turn off all light switches before starting the motorcycle.
Turn off all light switches before starting the motorcycle.
⌒20⌒⌒20⌒
1/8 1/4
Page 26
6. NORMAL RIDING METHOD6. NORMAL RIDING METHOD
(1) STARTING THE ENGINE(1) STARTING THE ENGINE
Start the engine by referring to the starting methods
Start the engine by referring to the starting methods
specified in Section 5.
specified in Section 5.
CAUTION: CAUTION:
Keep your finger away from the button immediately after
Keep your finger away from the button immediately after
the engine is started to avoid engine damage.
the engine is started to avoid engine damage.
The rear brake pedal should be kept at the braking position
The rear brake pedal should be kept at the braking position
before riding.
before riding.
(2) REBOUND THE MAIN STAND(2) REBOUND THE MAIN STAND
Keep the rear brake pedal at braking position and push the
Keep the rear brake pedal at braking position and push the
motorcycle forward, then the main stand will rebound
motorcycle forward, then the main stand will rebound
automatically.
automatically.
CAUTION: CAUTION:
After starting the engine and before moving, do not turn
After starting the engine and before moving, do not turn
the throttle grip to increase the engine rpm.
the throttle grip to increase the engine rpm.
⌒21⌒⌒21⌒
Page 27
(3) CORRECT SITTING POSITION(3) CORRECT SITTING POSITION
Ride astride on the motorcycle from the left side and
Ride astride on the motorcycle from the left side and
sit upright. Touch the ground with left foot to avoid
sit upright. Touch the ground with left foot to avoid
slipping.
slipping.
CAUTION: CAUTION:
The rider must wear helmet, gloves and goggles.
The rider must wear helmet, gloves and goggles.
Do not wear any clothes which will affect riding safety.
Do not wear any clothes which will affect riding safety.
(4) ROTATE THE THROTTLE GRIP(4) ROTATE THE THROTTLE GRIP
Release the rear brake lever and slowly rotate the throttle
Release the rear brake lever and slowly rotate the throttle
girp,then the motorcycle will move smoothly.
girp,then the motorcycle will move smoothly.
CAUTION: CAUTION:
After the rear wheel brake lever is released,do not rotate
After the rear wheel brake lever is released,do not rotate
the throttle grip suddenly to prevent the motorcycle from
the throttle grip suddenly to prevent the motorcycle from
rushing out.
rushing out.
During riding,do not accelerate or decelerate rapidly and
During riding,do not accelerate or decelerate rapidly and
suddenly to save fuel and prolong the motorcycle life.
suddenly to save fuel and prolong the motorcycle life.
⌒22⌒⌒22⌒
Page 28
7. PRECAUTIONS FOR RIDING7. PRECAUTIONS FOR RIDING
(1) CORRECT RIDING(1) CORRECT RIDING
Before moving, turn on the turn signal light and make sure
Before moving, turn on the turn signal light and make sure
whether the rear side is safe.
whether the rear side is safe.
Do not rush into the car lanes and always keep the
Do not rush into the car lanes and always keep the
motorcycle to the right side to avoid danger.
motorcycle to the right side to avoid danger.
CAUTION: CAUTION:
Moderate riding will prolong the engine service life. The
Moderate riding will prolong the engine service life. The
clutch linings are worn more quickly when often ridden at
clutch linings are worn more quickly when often ridden at
low speed.
low speed.
(2) SPEED CONTROL (2) SPEED CONTROL
The speed is controlled by the throttle grip. The speed is controlled by the throttle grip.
ROTATE The speed will become faster. Don't be ROTATE The speed will become faster. Don't be
When riding on an ascending road, rotate When riding on an ascending road, rotate
RESTORE The speed will become slower. Restore RESTORE The speed will become slower. Restore
CAUTION: CAUTION:
Apply the brake level while restoring the throttle grip. This
Apply the brake level while restoring the throttle grip. This
will shorten the brake time required to slow down.
will shorten the brake time required to slow down.
⌒23⌒23
Page 29
(3) PROPER RIDING WILL PROLONG THE ENGINE LIFE (3) PROPER RIDING WILL PROLONG THE ENGINE LIFE
For a new motorcycle, keep the speed below(50:30km 125: 60km) per
For a new motorcycle, keep the speed below(50:30km 125: 60km) per
hour within the first 1000km of riding.
hour within the first 1000km of riding.
Avoid sudden acceleration and long-time riding at high
Avoid sudden acceleration and long-time riding at high
speed.
speed.
In hot weather, the engine overheats easily at long-time
In hot weather, the engine overheats easily at long-time
idling. Stop the engine in this case.
idling. Stop the engine in this case.
CAUTION: CAUTION:
Moderate riding will prolong the engine life. Moderate riding will prolong the engine life.
(4) APPLY BOTH FRONT LEVER AND REAR BRAKE
(4) APPLY BOTH FRONT LEVER AND REAR BRAKE
LEVER WHEN BRAKING
LEVER WHEN BRAKING
First restore the throttle grip to the closed position and
First restore the throttle grip to the closed position and
then pull the brake lever tight.
then pull the brake lever tight.
The best way to brake the motorcycle is to pull the brake
The best way to brake the motorcycle is to pull the brake
lever "slowly" at the beginning, then pull them tight.
lever "slowly" at the beginning, then pull them tight.
CAUTION: CAUTION:
Apply single brake lever will cause the motorcycle to slip.
Apply single brake lever will cause the motorcycle to slip.
During riding, never brake the motorcycle suddenly. It may
During riding, never brake the motorcycle suddenly. It may
cause the motorcycle to slip and could be very dangerous.
cause the motorcycle to slip and could be very dangerous.
24⌒24
60km60km
Page 30
(5) DO NOT MAKE SUDDEN STOP OR SHARP TURN(5) DO NOT MAKE SUDDEN STOP OR SHARP TURN
Sudden stop and sharp turn are the main causes for
Sudden stop and sharp turn are the main causes for
slipping and could be very dangerous.
slipping and could be very dangerous.
In rainy days the road is slippery. Sudden stop will cause
In rainy days the road is slippery. Sudden stop will cause
the motorcycle to slip. Be careful to avoid danger.
the motorcycle to slip. Be careful to avoid danger.
(6) BE MORE CAREFUL WHILE RIDING IN RAINY DAYS(6) BE MORE CAREFUL WHILE RIDING IN RAINY DAYS
A longer braking distance is required in rainy days than in
A longer braking distance is required in rainy days than in
sunny days. Be sure to slow down and brake the
sunny days. Be sure to slow down and brake the
motorcycle slowly as soon as possible.
motorcycle slowly as soon as possible.
When riding on a descending road, restore the throttle grip
When riding on a descending road, restore the throttle grip
to closed position and slow down by making intermittent
to closed position and slow down by making intermittent
braking.
braking.
CAUTION: CAUTION:
A longer braking distance is required in rainy days. Be
A longer braking distance is required in rainy days. Be
sure to slow down and brake the motorcycle slowly as
sure to slow down and brake the motorcycle slowly as
soon as possible.
soon as possible.
25⌒25
Page 31
8. HOW TO STOP RIDING8. HOW TO STOP RIDING
O
NO
N
(1) WHILE GO NEAR THE PARKING PLACE(1) WHILE GO NEAR THE PARKING PLACE
Turn on the turn signal light in advance. Watch out
Turn on the turn signal light in advance. Watch out
vehicles coming behind or aside and stop the motorcycle
vehicles coming behind or aside and stop the motorcycle
to the right side slowly.
to the right side slowly.
Restore the throttle grip to closed position and apply the
Restore the throttle grip to closed position and apply the
front(brake) level and rear brake pedal as soon as possible.
front(brake) level and rear brake pedal as soon as possible.
At this moment, the stoplight will come on to warn the
At this moment, the stoplight will come on to warn the
vehicles coming behind.
vehicles coming behind.
(2) WHILE THE MOTORCYCLE IS COMPLETELY
(2) WHILE THE MOTORCYCLE IS COMPLETELY
STOPPED
STOPPED
Return the turn signal switch to its original position.
Return the turn signal switch to its original position.
Turn the ignition switch key to the "OFF" position to stop
Turn the ignition switch key to the "OFF" position to stop
the engine.
the engine.
CAUTION: CAUTION:
During riding, never operate the ignition switch key.
During riding, never operate the ignition switch key.
When the ignition switch key is turned to the"OFF"
When the ignition switch key is turned to the"OFF"
position, the electric system does not work. Turn off the
position, the electric system does not work. Turn off the
ignition switch key after the motorcycle is fully stopped.
ignition switch key after the motorcycle is fully stopped.
26⌒26
Page 32
(3) PARKING(3) PARKING
Place the motorcycle on its main stand on level ground and
Place the motorcycle on its main stand on level ground and
do not hinder the traffic.
do not hinder the traffic.
Stand on the left side and grip the handlebar straight with
Stand on the left side and grip the handlebar straight with
left hand and the side rod or rear carrier with right hand.
left hand and the side rod or rear carrier with right hand.
Then, step down the main stand evenly with right foot and
Then, step down the main stand evenly with right foot and
pull the motorcycle backward by force with right hand.
pull the motorcycle backward by force with right hand.
CAUTION: CAUTION:
The motorcycle may easily fall down if it is parked on an
The motorcycle may easily fall down if it is parked on an
uneven ground.
uneven ground.
(4) HANDLEBAR(4) HANDLEBAR
After parking, be sure to lock the steering handlebar and
After parking, be sure to lock the steering handlebar and
take out the key to prevent pilferage. (Refer to P5.)
take out the key to prevent pilferage. (Refer to P5.)
CAUTION: CAUTION:
Don't park your motorcycle at a place to hinder the traffic.
Don't park your motorcycle at a place to hinder the traffic.
Park the motorcycle at a safe place and be sure to take
Park the motorcycle at a safe place and be sure to take
out the key to prevent pilferage.
out the key to prevent pilferage.
27⌒27
Page 33
9. EASY MAINTENANCE 9. EASY MAINTENANCE
(1) AIR CLEANER INSPECTION AND AIR CLEANER
(1) AIR CLEANER INSPECTION AND AIR CLEANER
CLEANING & REPLACEMENT
CLEANING & REPLACEMENT
Take out the air cleaner and visually check if it is dirty or
Take out the air cleaner and visually check if it is dirty or
clogged.
clogged.
1.Remove the screws attaching the air cleaner cover and
1.Remove the screws attaching the air cleaner cover and
remove the air cleaner cover.
remove the air cleaner cover.
2.Remove the air cleaner element.
2.Remove the air cleaner element.
3.The installation sequence is the reverse of removal.
3.The installation sequence is the reverse of removal.
Replace the air cleaner element at very 2000km.
Replace the air cleaner element at very 2000km.
The air cleaner requires more frequent cleaning or
The air cleaner requires more frequent cleaning or
replacing when ridden in unusually dusty areas. When
replacing when ridden in unusually dusty areas. When
replacing, refer to P40 Periodic Inspection & Maintenance
replacing, refer to P40 Periodic Inspection & Maintenance
Schedule.
Schedule.
CAUTION: CAUTION:
Never use oil or solvent to wash the wet type paper
Never use oil or solvent to wash the wet type paper
element.
element.
Be careful not to allow water to enter the air cleaner;
Be careful not to allow water to enter the air cleaner;
otherwise it may result in hard starting.
otherwise it may result in hard starting.
If the air cleaner is not installed properly, dust may be
If the air cleaner is not installed properly, dust may be
sucked into the cylinder directly to reduce engine
sucked into the cylinder directly to reduce engine
horsepower and affect the service life of engine.
horsepower and affect the service life of engine.
28⌒28
ScrewScrew
Page 34
(2) FUEL SYSTEM (2) FUEL SYSTEM
Fuel Leakage Inspection Fuel Leakage Inspection
Check the fuel line between the fuel tank and carburetor Check the fuel line between the fuel tank and carburetor for fuel leakage. for fuel leakage. Fuel tank Fuel tank Fuel tube connector Carburetor Fuel tube connector Carburetor
CAUTION: CAUTION:
Check and replace any broken or damaged tube connector
Check and replace any broken or damaged tube connector
to avoid breakdown due to running out of gasoline.
to avoid breakdown due to running out of gasoline.
(3) APPEARANCE CLEANING(3) APPEARANCE CLEANING
Often wipe clean the motorcycle appearance to prevent
Often wipe clean the motorcycle appearance to prevent
accumulated dust affecting the function of components.
accumulated dust affecting the function of components.
CAUTION: CAUTION:
If a motorcycle is not used for a long time, check the
If a motorcycle is not used for a long time, check the
operation of each part and replace lubricants before riding.
operation of each part and replace lubricants before riding.
Ride the motorcycle only after its performance is confirmed.
Ride the motorcycle only after its performance is confirmed.
When waxing the motorcycle, make sure that the
When waxing the motorcycle, make sure that the
ingredients of the wax will not damage the paint of the
ingredients of the wax will not damage the paint of the
motorcycle.
motorcycle.
⌒29⌒⌒29⌒
Page 35
(4) BATTERY(4) BATTERY
This model adopts the battery which needs no refilling of This model adopts the battery which needs no refilling of
Distilled water. Distilled water. When cleaning the battery terminals, remove the screws When cleaning the battery terminals, remove the screws
Attaching the battery cover on the seat and then open Attaching the battery cover on the seat and then open
the battery cover. the battery cover. When battery terminals are corroded, take out the battery When battery terminals are corroded, take out the battery
for cleaning. for cleaning.
After cleaning, apply a thin coat of grease or Vaseline to After cleaning, apply a thin coat of grease or Vaseline to Battery terminals and then install the battery. Battery terminals and then install the battery.
CAUTION: CAUTION:
Never open the closed-type battery electrolyte cap. Never open the closed-type battery electrolyte cap. If the motorcycle will not be used for a long time, the If the motorcycle will not be used for a long time, the
Battery will discharge electricity by itself. Remove the Battery will discharge electricity by itself. Remove the
Battery and put it in a cool place after it is fully charged to Battery and put it in a cool place after it is fully charged to
Prevent electricity leakage. Prevent electricity leakage.
If the motorcycle will not be used for a long time,remove
If the motorcycle will not be used for a long time,remove
the negative(-)ter minal.
the negative(-)ter minal.
Do not smoke or allow flames or sparks near the battery Do not smoke or allow flames or sparks near the battery While removing and installing it. While removing and installing it. Turn off the ignition switch before removal or installation. Turn off the ignition switch before removal or installation.
The negative (-) terminal shall be removed first and the The negative (-) terminal shall be removed first and the
Positive (+) terminal shall be installed first. Positive (+) terminal shall be installed first.
Tighten the loose terminal nuts securely. Tighten the loose terminal nuts securely.
⌒30⌒30
Battery Charger
Page 36
(5)F U S E C H A N G E
(5)F U S E C H A N G E
Turn off the main switch and check if the fuse is burned
Turn off the main switch and check if the fuse is burned
out.
out.
When the fuse is burned out,replace with a specifisd fuse.
When the fuse is burned out,replace with a specifisd fuse.
Check for the cause of breakdown before replacing.
Check for the cause of breakdown before replacing.
Ignition switch fuse specification:7A 2 ×
Ignition switch fuse specification:7A×2
CAUTION: CAUTION:
Be careful not to excessively expand the fuse clip during
Be careful not to excessively expand the fuse clip during
removal.
removal.
After a new fuse is installed,check the fuse clip for
After a new fuse is installed,check the fuse clip for
looseness which is the main cause of trouble.
looseness which is the main cause of trouble.
Never use fuse of unspecified capacity,it may cause wire
Never use fuse of unspecified capacity,it may cause wire
overheating and burning out.
overheating and burning out.
When replacing electric appliances(lights,instruments),
When replacing electric appliances(lights,instruments),
be sure to use the recommended genuine parts.
be sure to use the recommended genuine parts.
When washing the motorcycle,avoid flushing it.
When washing the motorcycle,avoid flushing it.
If the cause can not be found,contact our distributor or
If the cause can not be found,contact our distributor or
service station for inspection
service station for inspection
Fuse BoxFu s e c l i pF u s eFuse BoxFu s e c l i pF u s e
⌒31⌒31
Page 37
(6) ENGINE OIL CHANGE(6) ENGINE OIL CHANGE
1.Place the motorcycle on its main stand on level ground.
1.Place the motorcycle on its main stand on level ground.
2.Remove the oil dipstick.
2.Remove the oil dipstick.
3.Remove the drain bolt to drain the oil.
3.Remove the drain bolt to drain the oil.
4.Refill fresh engine oil for 50:0.8/125:0.9 liter. Firmly
4.Refill fresh engine oil for 50:0.8/125:0.9 liter. Firmly
tighten the oil dipstick.
tighten the oil dipstick.
5.Warm up the engine and check the oil level again after the
5.Warm up the engine and check the oil level again after the
engine is stopped for 20 30 seconds.
engine is stopped for 20-30 seconds.
Specified Oil: SAE 15W-40
Specified Oil: SAE 15W-40
API service classifcation: SG
API service classifcation: SG
Capacity/Exchanging Capacity:
Capacity/Exchanging Capacity:
CAUTION: CAUTION:
When changing the engine oil, also clean the oil strainer
When changing the engine oil, also clean the oil strainer
and reinstall it.
and reinstall it.
Use the specified engine oil.
Use the specified engine oil.
Change engine oil at first 300km and then change it at
Change engine oil at first 300km and then change it at
every 2000km.
every 2000km.
Engine oil will deteriorate easily and require more frequent
Engine oil will deteriorate easily and require more frequent
change if the motorcycle is often ridden in dusty and cold
change if the motorcycle is often ridden in dusty and cold
areas or ridden for short distance.
areas or ridden for short distance.
Do not mix engine oil of different classes or viscosities. It
Do not mix engine oil of different classes or viscosities. It
may cause damage for engine.
may cause damage for engine.
-
SUPER8 50:0.8/0.7L
SUPER8 50:0.8/0.7L
SUPER8 125:0.9/0.8L
SUPER8 125:0.9/0.8L
⌒32⌒32
Drain boltDrain bolt
Page 38
(7) TRANSMISSION GEAR OIL(7) TRANSMISSION GEAR OIL
Check the transmission gear oil tank for leakage.
Check the transmission gear oil tank for leakage.
1.Place the motorcycle on its main stand on level ground.
1.Place the motorcycle on its main stand on level ground.
After the engine stops for 2-3 minutes, remove the gear
After the engine stops for 2-3 minutes, remove the gear
oil check bolt to check the oil level.
oil check bolt to check the oil level.
2.If the oil level is lower than the check bolt hole lower edge,
2.If the oil level is lower than the check bolt hole lower edge,
add gear oil to the lower edge.
add gear oil to the lower edge.
3.After refilling, securely tighten the check bolt.
3.After refilling, securely tighten the check bolt.
Recommended Gear Oil: SAE90
Recommended Gear Oil: SAE90
Capacity / Exchanging Capacity: 0.2L / 0.18 L
Capacity / Exchanging Capacity: 0.2L / 0.18 L
Gear Oil Filler Oil (Check Bolt Hole) Drain Bolt
Gear Oil Filler Oil (Check Bolt Hole) Drain Bolt
Oil Level
Oil Level
CAUTION: CAUTION:
Add gear oil through the oil check bolt hole.
Add gear oil through the oil check bolt hole.
After refilling, use a rag to wipe clean.
After refilling, use a rag to wipe clean.
Excess or insufficient gear oil will affect the engine
Excess or insufficient gear oil will affect the engine
performance.
performance.
Never use gear oil of different brand or inferior quality
Never use gear oil of different brand or inferior quality
which may result in engine breakdown.
which may result in engine breakdown.
Change gear oil at first 300km and then change at every
Change gear oil at first 300km and then change at every
5000km. Add specified gear oil whenever it is necessary.
5000km. Add specified gear oil whenever it is necessary.
⌒33⌒33
Page 39
(8) SPARK PLUG INSPECTION(8) SPARK PLUG INSPECTION
Check the spark plug side electrodes for wear.
Check the spark plug side electrodes for wear.
Fouling deposits on spark plug electrodes and big gap may
Fouling deposits on spark plug electrodes and big gap may
result in weak spark.
result in weak spark.
Spark Plug Removal:
Spark Plug Removal:
1.Remove the spark plug with a spark plug remover.
1.Remove the spark plug with a spark plug remover.
2.The installation sequence is the reverse of removal.
2.The installation sequence is the reverse of removal.
Spark Plug Cleaning:
Spark Plug Cleaning:
1.It is better to remove spark plug deposits with a spark plug
1.It is better to remove spark plug deposits with a spark plug
cleaner.
cleaner.
2.If a spark plug cleaner is not available, clean with a wire
2.If a spark plug cleaner is not available, clean with a wire
brush.
brush.
The side electrode gap is 0.6 0.7mm.
The side electrode gap is 0.6-0.7mm.
Specified Spark Plug: NGK CR7HSA
Specified Spark Plug: NGK CR7HSA
CHAMPION-P-RZ9HC
CHAMPION-P-RZ9HC
Decarbonizing Cracks, Damage Gap, Wear,
Decarbonizing Cracks, Damage Gap, Wear,
Fouling Deposits
Fouling Deposits
CAUTION: CAUTION:
Clean the spark plug at every 2000km and replace it with a
Clean the spark plug at every 2000km and replace it with a
new one at every 5000km or when the center electrode is
new one at every 5000km or when the center electrode is
burned out.
burned out.
First screw in the spark plug with fingers and then tighten
First screw in the spark plug with fingers and then tighten
with a spark plug wrench.
with a spark plug wrench.
Use unspecified spark plug may damage the engine.
Use unspecified spark plug may damage the engine.
-
34⌒34
Page 40
(9) BRAKE FLUID LEVEL INSPECTION /REFILLING(9) BRAKE FLUID LEVEL INSPECTION /REFILLING
Remove the two screws from the brake fluid tank and take
Remove the two screws from the brake fluid tank and take
off the cover.
off the cover.
Add recommended brake fluid DOT-4 into the tank until
Add recommended brake fluid DOT-4 into the tank until
the fluid level reaches the upper limit and then put on the
the fluid level reaches the upper limit and then put on the
cover and tighten the screws.
cover and tighten the screws.
Recommended Brake Fluid: DOT-4
Recommended Brake Fluid: DOT-4
CAUTION: CAUTION:
Do not mix brake fluid of different brands. It may cause
Do not mix brake fluid of different brands. It may cause
brake failure and is very dangerous. When refilling brake
brake failure and is very dangerous. When refilling brake
fluid, use towels to cover and protect the painted and
fluid, use towels to cover and protect the painted and
coated surfaces. (Replace at 10000km or every year.)
coated surfaces. (Replace at 10000km or every year.)
①Upper Lim e ②L o w e r L i m e①Upper Lim e ②L o w e r L i m e
(10) RUBBER COVER INSPECTION FOR WIRE AND
(10) RUBBER COVER INSPECTION FOR WIRE AND
CABLE
CABLE
The cable cores are protected by the rubber cover outside
The cable cores are protected by the rubber cover outside
the connector. Check the rubber cover frequently for
the connector. Check the rubber cover frequently for
proper installation.
proper installation.
When washing the motorcycle, do not flush the rubber
When washing the motorcycle, do not flush the rubber
cover directly or brush it. Use a wet rag to wipe off dirt
cover directly or brush it. Use a wet rag to wipe off dirt
and dust.
and dust.
Rubber CoverRubber Cover Check PointsCheck Points
35⌒35
Page 41
10. IMPORTANT NOTICES10. IMPORTANT NOTICES (1) WHEN THE ENGINE FAILS TO START OR STOPS
(1) WHEN THE ENGINE FAILS TO START OR STOPS
DURING RIDING
DURING RIDING
Is the gasoline enough?
Is the gasoline enough?
If the fuel gauge pointer is at the red line, refill #92 or #95
If the fuel gauge pointer is at the red line, refill #92 or #95
nonleaded gasoline.
nonleaded gasoline.
Is the way to start the engine correct?
Is the way to start the engine correct?
Is there any other faulty parts?
Is there any other faulty parts?
(2) IN CASE OF BREAKDOWN(2) IN CASE OF BREAKDOWN
For any trouble occurred during riding, go to a KYMCO
For any trouble occurred during riding, go to a KYMCO
distributor or service station for inspection.
distributor or service station for inspection.
CAUTION: CAUTION:
For the sake of safety and to prevent vehicle damage and
For the sake of safety and to prevent vehicle damage and
save your precious time, the pre-ride inspection is
save your precious time, the pre-ride inspection is
absolutely required. Please read this User's Manual
absolutely required. Please read this User's Manual
carefully and get into a good habit of inspection before
carefully and get into a good habit of inspection before
riding.
riding.
36⌒36
Page 42
11.EXEXHAUST EMISSION CONTROL SYSTEM(FOR EURO 3)11.EXEXHAUST EMISSION CONTROL SYSTEM(FOR EURO 3)
(1)The exhaust emission control system adopted in this model utilizes the reed valve to draw secondary
(1)The exhaust emission control system adopted in this model utilizes the reed valve to draw secondary
air into the exhaust system for combustion by means of exhaust pulsation in order to minimize the
air into the exhaust system for combustion by means of exhaust pulsation in order to minimize the
exhaust emission.
exhaust emission.
37⌒37
Page 43
(2).EXHAUST EMISSION CONTROL SYSTEM MAINTENANCE OPERATION METHOD:
(2).EXHAUST EMISSION CONTROL SYSTEM MAINTENANCE OPERATION METHOD:
1.Refer to page 28 for air cleaner cleaning.
1.Refer to page 28 for air cleaner cleaning.
2.Engine Oil In order to have hight combustion efficiency and reduce pollutants,make sure to
2.Engine Oil In order to have hight combustion efficiency and reduce pollutants,make sure to
change the engine oil at every 1000Km.
change the engine oil at every 1000Km.
3.Gasoline:In order to prevent combustion efficiency being affected by the ignition system
3.Gasoline:In order to prevent combustion efficiency being affected by the ignition system
performance,make sure to us92# or95# nonleaded gasoline.Leaded gasoline is strictly
performance,make sure to us92# or95# nonleaded gasoline.Leaded gasoline is strictly
prohibited for use.(Leaded gasoline will cause the failure of catalytic converter due to aging).
prohibited for use.(Leaded gasoline will cause the failure of catalytic converter due to aging).
4.Emission concentration Test At Idle Speed:Go to a service station with emission analyzer for
4.Emission concentration Test At Idle Speed:Go to a service station with emission analyzer for
analyzer for emission concentration test and carburetor adjustment.
analyzer for emission concentration test and carburetor adjustment.
WARNING:
WARNING:
The exhaust muffler is very hot. The motorcycle must be parked in a place where
The exhaust muffler is very hot. The motorcycle must be parked in a place where
Pedestrians and children are unable to touch it.
Pedestrians and children are unable to touch it.
CAUTION: CAUTION:
1.In order to ensure the proper operation of the exhaust emission control system,be sure
1.In order to ensure the proper operation of the exhaust emission control system,be sure
to perform the periodic inspection and maintenance.
to perform the periodic inspection and maintenance.
2.In order to ensure the function of the exhaust emission control system,never modify the
2.In order to ensure the function of the exhaust emission control system,never modify the
motoycycle at will to avoid penalty due to high emission concentration.
motoycycle at will to avoid penalty due to high emission concentration.
3.If any problem is found,go to KYMCO designated service stations fo inspection
3.If any problem is found,go to KYMCO designated service stations fo inspection
38⌒38
Page 44
12.PERIODIC INSPECTION & MAINTENANCE SCHEDULE12.PERIODIC INSPECTION & MAINTENANCE SCHEDULE
In order to have a safe riding, maintain good performance, prolong the motorcycle service life and
In order to have a safe riding, maintain good performance, prolong the motorcycle service life and
reduce pollution, make sure to perform the periodic inspection and maintenance.
reduce pollution, make sure to perform the periodic inspection and maintenance.
I: Inspect and clean, lubricate, refill, repair or replace if necessary.
I: Inspect and clean, lubricate, refill, repair or replace if necessary.
A: Adjust C: Clean R: Replace T: Tighten
A: Adjust C: Clean R: Replace T: Tighten
ItemItem
Engine OilEngine Oil
Engine Oil StrainerEngine Oil Strainer Gear OilGear Oil Cooling WaterCooling Water
Spark PlugSpark Plug
Valve ClearanceValve Clearance CarburetorCarburetor Drive BeltDrive Belt Drive ChainDrive Chain Air CleanerAir Cleaner Battery ElectrolyteBattery Electrolyte Fuel Filter ScreenFuel Filter Screen Brake SystemBrake System Clutch Lever Free PlayClutch Lever Free Play
Bolts & NutsBolts & Nuts Tire PressureTire Pressure
10001000
300300
RR RR RR RR RR RR RR CC CC CC CC
RR RR
Clean ( C ) at every 2000km or replace ( R ) at every 5000km.Clean ( C ) at every 2000km or replace ( R ) at every 5000km. Adjust ( A ) at every 4000km.Adjust ( A ) at every 4000km.
Clean ( C ) at every 1000km or replace ( R ) at every2000km.Clean ( C ) at every 1000km or replace ( R ) at every2000km. Inspectt ( I ) at every 2000km.Inspectt ( I ) at every 2000km.
Replace ( R ) at every 8000km.Replace ( R ) at every 8000km.
II AA AA
Inspect ( I ) at every 8000km.Inspect ( I ) at every 8000km.
TT II II II II
Regular Service Mileage (KM)Regular Service Mileage (KM)
30003000
70007000
50005000
Replace ( R ) at every 5000km. Replace ( R ) at every 5000km.
90009000
II IIII
CC CC CC
II II II
AA AA
1100011000
1300013000
RR
NotesNotes
Check the oil level every 1000kmCheck the oil level every 1000km
The above items are applicable to different models. Perform suitable items for each model. The above items are applicable to different models. Perform suitable items for each model. When exceeding the listed mileages, perform maintenance according to the listed intervals. When exceeding the listed mileages, perform maintenance according to the listed intervals. The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas. The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas.
39⌒39
Page 45
13. SPECIFICATIONS13. SPECIFICATIONS
AGILITY CITE 125 AGILITY CITE 125
Engine TypeEngine Type
DisplacementDisplacement
Bore x StrokeBore x Stroke
Compression RatioCompression Ratio
Rated PowerRated Power
Max. TorqueMax. Torque
Idle SpeedIdle Speed
OHC Air Cooled 4-Stroke
OHC Air Cooled 4-Stroke
Single Cylinder
Single Cylinder
125 cc125 cc 740 mm740 mm
52.4×57.8 mm52.4×57.8 mm 1240 mm1240 mm
9.39.3
7.0/7500 kw/rpm7.0/7500 kw/rpm
9.5/6500 N.m/rpm9.5/6500 N.m/rpm
1700 rpm1700 rpm
Overall LengthOverall Length
Overall WidthOverall Width
Overall HeightOverall Height
Dry Weight/ Carry heavyDry Weight/Carry heavy
Wheel BaseWheel Base
Tire SizeTire Size
Fuel TypeFuel Type Nonleaded gasoline92# Nonleaded gasoline92#
2040 mm2040 mm
119kg/150kg119kg/150kg
1340 mm1340 mm
FR:100/80-16
FR:100/80-16
RR:120/80-16
RR:120/80-16
Transmission Type Transmission Type
ClutchClutch
IgnitionIgnition
Starting SystemStarting System
Spark PlugSpark Plug
Brake TypeBrake Type
Automatic Centrifugal TypeAutomatic Centrifugal Type
Dry Multi-Mass ClutchDry Multi-Mass Clutch
C.D.I.C.D.I.
Starting Motor and Kick
Starting Motor and Kick
Starte
Starte
NGK CR7HSA
NGK CR7HSA
CHAMPION-P-RZ9HC
CHAMPION-P-RZ9HC
Disk/DrumDisk/Drum
4040
Oil Tank CapacityOil Tank Capacity
Fuel Tank CapacityFuel Tank Capacity
Engine Oil TypeEngine Oil Type
Battery Battery
FuseFuse
Fuel Consumption (L/100km)Fuel Consumption (L/100km)
0.9 liter0.9 liter
6.0 liter6.0 liter
SAE15W40 API: SF SAE15W40 API: SF
12V7AH12V7AH
7A/7A7A/7A
< 2L< 2L
Page 46
50AGILITY CITE AGILITY CITE 50
Engine TypeEngine Type
DisplacementDisplacement
Bore x StrokeBore x Stroke
Compression RatioCompression Ratio
Maximum net power outputMaximum net power output
Max. TorqueMax. Torque
Idle SpeedIdle Speed
OHC Air Cooled 4-Stroke
OHC Air Cooled 4-Stroke
Single Cylinder
Single Cylinder
50cc50cc
39.0×41.4 mm39.0×41.4 mm 1240 mm1240 mm
1111
2.4/7500 kw/rpm2.4/7500 kw/rpm
3.5/7000 N.m/rpm3.5/7000 N.m/rpm
1900 rpm1900 rpm
Overall LengthOverall Length
Overall WidthOverall Width
Overall HeightOverall Height
Dry Weight/ Carry heavyDry Weight/Carry heavy
Wheel BaseWheel Base
Tire SizeTire Size
Fuel TypeFuel Type Nonleaded gasoline92# Nonleaded gasoline92#
2045 mm2045 mm
740 mm740 mm
108kg/150kg108kg/150kg
1375 mm1375 mm
FR:100/80-16
FR:100/80-16
RR:120/80-16
RR:120/80-16
Transmission Type Transmission Type
ClutchClutch
IgnitionIgnition
Starting SystemStarting System
Spark PlugSpark Plug
Brake TypeBrake Type
Automatic Centrifugal TypeAutomatic Centrifugal Type
Dry Multi-Mass ClutchDry Multi-Mass Clutch
C.D.I.C.D.I.
Starting Motor and Kick
Starting Motor and Kick
Starte
Starte
NGK CR7HSA
NGK CR7HSA
CHAMPION-P-RZ9HC
CHAMPION-P-RZ9HC
Disk/DrumDisk/Drum
4141
Oil Tank CapacityOil Tank Capacity
Fuel Tank CapacityFuel Tank Capacity
Engine Oil TypeEngine Oil Type
Battery Battery
FuseFuse
Fuel Consumption (L/100km)Fuel Consumption (L/100km)
0.8 liter0.8 liter
6.0 liter6.0 liter
SAE15W40 API: SF SAE15W40 API: SF
12V7AH12V7AH
7A/7A7A/7A
< 2L< 2L
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