Kymco Agility 50 DRIVER'S MANUAL

Dear KYMCO Motorcycle Users:Dear KYMCO Motorcycle Users:

Thank you for purchasing this KYMCO motorcycle and welcome to the family

of KYMCO motorcycle riders. To enjoy safety and more pleasant riding, becomeof KYMCO motorcycle riders. To enjoy safety and more pleasant riding, become

throughly familiar with this driver's manual before your ride the motorcycle.

Your safety depends not only on your own alertness and familiarity with the moto-

rcycle but also the motorcycle mechanical condition. Apre-ride inspection before

every outing and regular maintenance are essential. the quality of each KYMCO

motorcycle is guaranteed.motorcycle is guaranteed. Note:1.The information and specifications stated in this manual are forNote:1.The information and specifications stated in this manual are for

only and subject to change without notice.reference only and subject to change without notice.reference

2.When starting the engine, the battery must be installed to facilitate2.When starting the engine, the battery must be installed to facilitate and increase the engine performance.Starting and increase the engine performance.Starting

3. .If the productOur company reserves the right to make any alteration in the design.3. .If the productOur company reserves the right to make any alteration in the design. Is not the same as Manual.please according to the actual product.Is not the same as Manual.please according to the actual product.

ill not notice you again.We will not notice you again.We w

TABLE OF CONTENTSTABLE OF CONTENTS

1.PRECAUTIONS FOR A SAFE RIDING-------------------------------------1

2.ASSEMBLY PARTS----------------------------------------------------3

2.ASSEMBLY

3.OPERATION

3.OPERATION INSTRUCTIONS--------------------------------------------5

IGNITION SWITCH/STEERING&HANDLEBAR LOCK---------------------------

IGNITION

ELECTRIC STARTER BUTTON.HEADLIGHT SWITCH--------------------------

ELECTRIC

HEADLIGHT DIMMER SWITCH-------------------------------------------

HEADLIGHT

HORN BUTTON/TURN SIGNAL SWITCH------------------------------------

HORN

SEAT LOCK/MET-IN BOX.HELMET BUCKLE--------------------------------

SEAT

INSTRUMENTS-------------------------------------------------------

4.PRE-RIDE

4.PRE-RIDE INSPECTION----------------------------------------------10

ADVANCE INSPECTION.ENGINE OIL LEVEL INSPECTION/REFILLING---------

ADVANCE

BRAKE INSPECTION.TIRE INSPECTION---------------------------------

BRAKE

BUTTON/TURN SIGNAL SWITCH------------------------------------

LOCK/MET-IN BOX.HELMET BUCKLE--------------------------------

INSPECTION.TIRE INSPECTION---------------------------------

PARTS----------------------------------------------------3

INSTRUCTIONS--------------------------------------------5

8

6

5

SWITCH/STEERING&HANDLEBAR LOCK---------------------------

STARTER BUTTON.HEADLIGHT SWITCH--------------------------

7

DIMMER SWITCH-------------------------------------------

9

INSPECTION----------------------------------------------10

INSPECTION.ENGINE OIL LEVEL INSPECTION/REFILLING---------

7

11

7

10

FUEL LEVEL INSPECTION/REFILLING----------------------------------

FUEL

STEERING HANDLEBAR.INSTRUMENT LIGHTS INSPECTION------------------

STEERING

BRAKE LEVER FREE PLAY INSPECTION&ADJUSTMENT----------------------

BRAKE

CHOKE KNOB-------------------------------------------------------

CHOKE

LEVEL INSPECTION/REFILLING----------------------------------

HANDLEBAR.INSTRUMENT LIGHTS INSPECTION------------------

LEVER FREE PLAY INSPECTION&ADJUSTMENT----------------------

KNOB-------------------------------------------------------

16

13

15

14

TABLE OF CONTENTSTABLE OF CONTENTS

5.ENGINE STARTING METHODS----------------------------------------- 18

USE THE ELECTRIC STARTER BUTTON----------------------------------19

USE

START WITH THE KICK LEVER----------------------------------------20

START

6.NORMAL RIDING METHOD---------------------------------------------21

6.NORMAL

7.PRECAUTIONS FOR RIDING-------------------------------------------23

7.PRECAUTIONS

8.HOW TO STOP RIDING-----------------------------------------------26

8.HOW

9.EASY

9.EASY MAINTENANCE-------------------------------------------------28

10.

BATTERY----------------------------------------------------------

FUSE CHANGE------------------------------------------------------

FUSE

ENGINE OIL CHANGE------------------------------------------------

ENGINE

SPARK PLUG INSPECTION--------------------------------------------

SPARK

THE ELECTRIC STARTER BUTTON----------------------------------19

WITH THE KICK LEVER----------------------------------------20

RIDING METHOD---------------------------------------------21

FOR RIDING-------------------------------------------23

TO STOP RIDING-----------------------------------------------26

MAINTENANCE-------------------------------------------------28

AIR CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT-----28

AIR

CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT-----28

30

31

CHANGE------------------------------------------------------

OIL CHANGE------------------------------------------------

PLUG INSPECTION--------------------------------------------

31

32

34

11.IMPORTANT

11.IMPORTANT NOTICES-----------------------------------------------36

12.EXEXHAUST EMISSION CONTROL SYSTEM------------------------------37

12.EXEXHAUST

POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE---------------------39

POLLUTION-FREE

SPECIFICATIONS---------------------------------------------------40

NOTICES-----------------------------------------------36

EMISSION CONTROL SYSTEM------------------------------37

PERIODIC MAINTENANCE SCHEDULE---------------------39

1.PRECAUTIONS FOR A SAFE RIDING1.PRECAUTIONS FOR A SAFE RIDING

(1) CLOTHES(1) CLOTHES

To relax and wear comfortable clothes are the mainTo relax and wear comfortable clothes are the main

points for a safe riding.points for a safe riding.

To observe traffic laws, keep a cool mind, relax and beTo observe traffic laws, keep a cool mind, relax and be

careful will provide you a safe riding.careful will provide you a safe riding. Wear helmet and fasten it tightly.Wear helmet and fasten it tightly.

Ｌ

Ｋ

Have the clothes well-arranged. Fasten shirt cuffs andHave the clothes well-arranged. Fasten shirt cuffs and keep them from hooking the brake lever.keep them from hooking the brake lever. Wear low-heeled shoes for a safe riding.Wear low-heeled shoes for a safe riding. When riding, use both hands to grasp the handlebar. ItWhen riding, use both hands to grasp the handlebar. It is very dangerous to hold the handlebar with one hand.is very dangerous to hold the handlebar with one hand.

CAUTION:

A motorcycle rider should not wear loose or too long

clothes to avoid danger.

clothes

During

During riding or 10 minutes after the motorcycle is

stopped,

stopped, do not touch the exhaust muffler to avoid

scalding.

When

When parking the motorcycle, keep it away from dry

lawn

lawn or inflammables to avoid danger.

to avoid danger.

riding or 10 minutes after the motorcycle is

do not touch the exhaust muffler to avoid

parking the motorcycle, keep it away from dry

or inflammables to avoid danger.

Ｎ

Ｍ

－－1－－1

(2) RIDING METHOD(2) RIDING METHOD

The safety of two-wheel vehicles is influenced by sitting

position. The rider should sit on the central part of the

position. The

seat cushion. If the rider sits on the rear part of the seat,

seat

cushion. If the rider sits on the rear part of the seat,

the load of front wheel will decrease. As a result, the

the

load of front wheel will decrease. As a result, the

handlebar will swing and cause danger to the rider.

handlebar

When making a turn, it will be easier for the rider to

When

When riding on a damaged or macadam road. Slow

When

making a turn, it will be easier for the rider to

steer the motorcycle by leaning the body inward slightly.

steer

the motorcycle by leaning the body inward slightly.

The motorcycle will lose its balance if the rider fails to

The

motorcycle will lose its balance if the rider fails to

keep his body leaning inward.

keep

his body leaning inward. riding on a damaged or macadam road. Slow

down the speed and hold the handlebar tightly.

down

the speed and hold the handlebar tightly.

rider should sit on the central part of the

will swing and cause danger to the rider.

(3) CARRYING GOODS(3) CARRYING GOODS

Keep a good sitting posture to operate the motorcycleKeep a good sitting posture to operate the motorcycle

properly.

The feel of the handlebar will be different when carrying

goods on the motorcycle. Overloading may cause thegoods on the motorcycle. Overloading may cause the handlebar to swing. Avoid riding with overload.handlebar to swing. Avoid riding with overload.

Max. loading capacity of the rear carrier is 5kg.Max. loading capacity of the rear carrier is 5kg.

Max. loading capacity of the met-in box is 5kg.Max. loading capacity of the met-in box is 5kg.

－－2－－2

2. ASSEMBLY PARTS2. ASSEMBLY PARTS

Met-in BoxMet-in Box Rear Brake LeverRear Brake Lever

Taillight/Stoplight L. Rear Turn Signal LightL. Rear Turn Signal Light

Kick LeverKick Lever

Engine Serial NumherEngine Serial Numher

Main StandMain Stand

L. Front Turn Signal LightL. Front Turn Signal Light

Fuel FillerFuel Filler Turn Signal SwitchTurn Signal Switch

Headlight Dimmer

Switch

Passing Signal Switch

Passing

Signal Switch

Horn Button

Horn

Button

－－3－－3

3. OPERATION INSTRUCTIONS3. OPERATION INSTRUCTIONS

(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK

: At this position, power is connected to start the

ON

:Atthis position, power is connected to start the

ON

engine. The key cannot be taken out.engine. The key cannot be taken out.

: At this position, power is cut off and the engine

OFF

:Atthis position, power is cut off and the engine

OFF

stops. The key can be taken out.stops. The key can be taken out.

LOCK : At this position, the steering handlebar is locked.LOCK :Atthis position, the steering handlebar is locked.

The key can be taken outThe key can be taken out

Locking MethodLocking Method

Turn the steering handlebar left to the full and then push

turn the ignition switch key left to the "LOCK" position

and turn the ignition switch key left to the "LOCK" position

and

handlebar can be locked.

,the

,the handlebar can be locked.

Unlocking MethodUnlocking Method

Turn the ignition switch key right to the"OFF" and the

ON

OFF

"LOCK" is released automatically.

"LOCK"

After locking, turn the handlebar gently to make sure

Do

Do not turn the ignition switch to the"LOCK" Position

Don't

Don't park your motorcycle at a place to hinder the traffic.

is released automatically.

CAUTION:

it is locked.

that it is locked.

that

not turn the ignition switch to the"LOCK" Position

during

during riding, otherwise the handlebar will be out of

control

control and cause accidents.

riding, otherwise the handlebar will be out of

and cause accidents.

park your motorcycle at a place to hinder the traffic.

OFF

－－4－－4

Center ClipCenter Clip

Headlight SwitchHeadlight Switch Electric Starter ButtonElectric Starter Button

Ignition SwitchIgnition Switch

R. Front TurnR. Front Turn Signal LightSignal Light

Rear Brake LeverRear Brake Lever

Exhaust MufflerExhaust Muffler

R.Rear Turn

Signal Light

Signal Light Rear CarrierRear Carrier

Battery

Frame Serial NumberFrame Serial Number

Instruments

－－5－－5

(2) ELECTRIC STARTER BUTTON(2) ELECTRIC STARTER BUTTON

To start the engine, first turn on the ignition switch and

then push the electric starter button. At this time, be sure

then

push the electric starter button. At this time, be sure

to fully apply the front or rear brake lever (pedal) in order

to

fully apply the front or rear brake lever (pedal) in order

to connect the power.

to

connect the power.

CAUTION:

During engine running, do not push the electric starter

button to avoid engine damage.

button

Turn the headlight switch off and turn signal switch off

Turn

before using the electric starter button.

before

Release the electric starter button immediately after the

Release

engine is started.

engine

to avoid engine damage.

the headlight switch off and turn signal switch off

using the electric starter button.

the electric starter button immediately after the

is started.

(3) HEADLIGHT SWITCH(3) HEADLIGHT SWITCH

At this position, the position light, headlight, instrumentAt this position, the position light, headlight, instrument lights and taillight turn off together.lights and taillight turn off together. At this position, the position light, instrument lightsAt this position, the position light, instrument lights and taillight light turn on.and taillight light turn on. At this position, the position light, headlight, instrumentAt this position, the position light, headlight, instrument lights and taillight light all turn on.lights and taillight light all turn on.

－－6－－6

(4) HEADLIGHT DIMMER SWITCH(4) HEADLIGHT DIMMER SWITCH

Switch to this position for using high beam.

When riding in downtown area or there is a

When

car coming from the opposite direction, use

car

low beam to avoid affecting the visibility of

low

coming cars.

coming

PASSING

CAUTION:

This indicator comes on when the long distance light

is turned on.

is

turned on.

(5) HORN BUTTON/TURN SIGNAL SWITCH(5) HORN BUTTON/TURN SIGNAL SWITCH

When the ignition switch key is turned the"ON"position,

push the horn button and it will sound. For turning to the

push

the horn button and it will sound. For turning to the

riding in downtown area or there is a

coming from the opposite direction, use

beam to avoid affecting the visibility of

cars.

When passing,if there are cars coming from

When

the opposite direction,press and release the

the

PASSING switch and the headlight will wink

PASSING

to warn the coming cars.

to

passing,if

opposite direction,press and release the

switch and the headlight will wink

warn the coming cars.

there

are cars coming

from

right. For turning to the left. Push the turn signal

right.

switch button to release it. Horn Button.

switch

button to release it. Horn Button.

The horn and turn signal switch do not work when the

The

horn and turn signal switch do not work when the

ignition switch is the"OFF".

ignition

The turn signal light will not release automatically. Be sure to reset it

after use; otherwise it may affect the traffic safety.

after

switch is the"OFF".

CAUTION:

use; otherwise it may affect the traffic safety.

For turning to the left. Push the turn signal

123

－－7－－7

(6) SEAT LOCK/MET-IN BOX(6) SEAT LOCK/MET-IN BOX

Unlock the seat and put the helmet in the MET-IN box.

Unlocking Method>>

<<

Unlocking

<<

Stop

the engine and turn the ignition switch to the "OFF"

Stop the engine and turn the ignition switch to the "OFF"

position.

position. Insert the ignition switch key into the seat lock

and

and turn it right.

turn it right.

To lock the seat, push on it until it lock automatically.

To

lock the seat, push on it until it lock automatically.

Make sure the seat is secure before riding.

Make

sure the seat is secure before riding.

CAUTION:

Method>>

Insert the ignition switch key into the seat lock

Never put the key inside the seat cushion to lock the seat.Never put the key inside the seat cushion to lock the seat.

(7) HELMET BUCKLE(7) HELMET BUCKLE

1.Open the seat with the ignition switch key and lift up the

seat.

2.Put the helmet retaining ring into the helmet buckle.

2.Put

the helmet retaining ring into the helmet buckle.

3.Put down the seat and it will lock automatically.

3.Put

down the seat and it will lock automatically.

Take out the helmet in the reserve order of the above steps.

Take

out the helmet in the reserve order of the above steps.

CAUTION:

When riding, wear the helmet and do not retain it on the

motorcycle to avoid damage of coated parts.

motorcycle

to avoid damage of coated parts.

－－8－－8

(8) INSTRUMENTS(8) INSTRUMENTS

MILEAGE COUNTER: The total riding mileage is

indicated by kilometer. The figure in black and white is an

indicated unit

unit of 100m.

TURN

TURN SIGNAL INDICATOR LIGHT: When the turn signal switch is

operated,this

operated,this indicator will wink.

HIGH

HIGH BEAM INDICATOR LIGHT: This indicator comes on when the

long

long distance light is turned on.

FUEL GAUGE: The

FUEL GAUGE: The fuel gauge is to show the volume of gasoline

in

the fuel

in the fuel tank. If the fuel gauge pointer is at the red area,

the

the fuel is insufficient. Refill nonleaded gasoline as soon as

possible.

SPEEDOMETER: The

SPEEDOMETER: The riding speed is indicated by km/hour or mph.

by kilometer. The figure in black and white is an

of 100m.

SIGNAL INDICATOR LIGHT: When the

indicator

BEAM INDICATOR

will wink.

LIGHT: This

indicator

distance light is turned on.

show the

is to

at the

gauge

pointer

nonleaded

is

gasoline

speed is indicated by km/hour or mph.

fuel

If the

tank.

insufficient.

is

fuel

Refill

riding

gauge

turn signal

comes

volume

as

on when

of gasoline

area,

red

soon as

switch is

the

－－9－－9

4. PRE-RIDE INSPECTION4. PRE-RIDE INSPECTION

(1) ADVANCE INSPECTION(1) ADVANCE INSPECTION

Get

Get into a good habit of inspection before riding. For the

into a good habit of inspection before riding. For the

sake of safety and to prevent vehicle damage and traffic

accidents, the pre-ride inspection is absolutely required.

accidents,

CAUTION:

Be sure to perform inspection and maintenance for your

new motorcycle after it is ridden for 300km.

new

motorcycle after it is ridden for 300km.

(2) ENGINE OIL LEVEL INSPECTION/REFILLING(2) ENGINE OIL LEVEL INSPECTION/REFILLING

Place

Place the motorcycle on its main stand. Take out the oil

dipstick and wipe it clean.

dipstick

Directly

Directly insert the oil dipstick into the engine oil.

(Don't

(Don't screw it in.)

Take out the oil dipstick and check the oil level. If it is

close

close to the lower limit, add engine oil to the upper limit.

the pre-ride inspection is absolutely required.

the motorcycle on its main stand. Take out the oil

and wipe it clean.

insert the oil dipstick into the engine oil.

screw it in.)

to the lower limit, add engine oil to the upper limit.

CAUTION:

Check the oil level at every 1000 km.

●

Check the oil level at every 1000 km. The

The temperature of engine and exhaust muffler is very

●

temperature of engine and exhaust muffler is very

high. When checking the oil level, be careful to avoid

high.

When checking the oil level, be careful to avoid

scalding.

Riding with insufficient engin oil will cause breakdown

Riding

easily.

with insufficient engin oil will cause breakdown

－－10－－10

Kymco Agility 50 DRIVER'S MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual