KYMCO Active User Manual

Dear KYMCO Motorcycle Users: Thank you for purchasing this KYMCO Motorcycle and welcome to the family of KYMCO Motorcycle riders.To enj oy safer and more pleasant riding,become throughly familiar with this owner manual before you ride the Motorcycle. You safety depends not only on your own alertness and familiarity with the Motorcycle but also the Motorcycle mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential.The quality of each KYMCO motorcycle is guaranteed. Note:1.The infomation and specifications stated in this manual are for reference only and subject to change without notice.

2.When starting the engine,the battery must be installed to facilitate starting and increase the engine performance.

　　 3.Our company reserves to design the alteration's rights.If the product is not the same as the Manual.please according to the actual product.we will not notice you again.

TABLE OF CONTENTS

1.PRECAUTIONS FOR A SAFE RIDING……………………………………………………………………………………1

2.ASSEMBLY PARTS…………………………………………………………………………………..…………..……….3

3.OPERATION INSTRUCTIONS…………………………………………………………………..……………..……….5

IGNITION SWITCH/STEERING&HANDLEBAR LOCK……………………………....………………………………..5

ELECTRIC STARTER BUTTON.HEADLIGHT SWITCH………………………………….………………..………….6 HEADLIGHT DIMMER SWITCH…………………………………………………………………………..……………. 7 HORN BUTTON/TURN SIGNAL SWITCH……..………………………………………………………..……………….7 SEAT LOCK/MET-IN BOX.HELMET BUCKLE…………………………………..……………………..……………….8 INSTRUMENTS …………..………………………………………………………………………………..……………….9

4.PRE-RIDEINSPECTION…………………………………………………………………………………………….…….10 ADVANCE INSPECTION.ENGINE OIL LEVEL INSPECTION/REFILLING………………………..…………………10 BRAKE INSPECTION.TIRE INSPECTION……………………………………………………………..…………………11 FUEL LEVEL INSPECTION/REFILLING………………………….……………………………………..……………….13 STEERING HANDLEBAR.INSTRUMENT LIGHTS INSPECTION……………………………………..……………….14 BRAKE LEVER FREE PLAY INSPECTION&ADJUSTMENT……………………………………………..…………….15 CLUTCH PANEL INSPECTION&ADJUSTMENT………….…………………………………………..…………………15

CHOKEKNOB…………………………………………………………………………………………………………….…17

TABLE OF CONTENTS

5.ENGINE STARTING METHODS…………………………………………………………………………………….…….19

USE THE ELECTRIC STARTER BUTTON……………………………………………………………………………….. 20 START WITH THE KICK LEVER…………………………………………………………………………………………...21

6.NORMAL RIDING METHOD…………..…………………………………………………………………………………..22

7.PRECAUTIONS FOR RIDING……………….………………………………………………………………………….….24

8.ACCELE ROGRAPH LOCK………………………………………………………………………………………………...27

9.HOW TO STOP RIDING……………………………………………………………………………………………………..28

10.EASY MAINTENANCE……………………………………………………………………………………………………...30 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT……………………..……………...30 BATTERY….………………………………………………………………………………………………………………….. 32 FUSE CHANGE………………………………………………………………………………………………………………...33 ENGINE OIL CHANGE……………………..………………………………………………………………………………...34 SPARK PLUG INSPECTION………..…………………………………………………………………………………….…..35

11.IMPORTANT NOTICES……………………………………………………………………………………………………...37 POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE………………………..……………………………….….38 SPECIFICATIONS……………………………………………………………………………………………………………..39

12.EXEXHAUST EMISSION CONTROL SYSTEM…………..………………………………………………………40

1.PRECAUTIONS FOR A SAFE RIDING

(1)CLOTHES

· To relax and wear comfortable clothes are the main points for a safe riding.

· To observe traffic laws,keep a cool mind,relax and be careful will provide you a safe riding.

①Wear helmet and fasten it tightly. ②Have the clothes well arranged.Fasten shirt cuffs

and keep them from hooking the brake lever.

③Wear low-heeled shoes for a safe riding. ④When riding,use both hands to grasp the

handlebar.It is very dangerous to hold the handlebar with one hand.

! CAUTION:

A motorcycle rider should not wear loose or too

long clothes to avoid danger.

·During riding or 10 minutes after the motorcycle

is stopped,do not touch the exhaust muffler to avoid scalding.

·When parking the motorcycle,keep it away from

dry lawn or inflammables to avoid danger.

(2)RIDING METHOD

·The safety of two wheel vehicles is influenced by sitting position.The rider should sit on the central part of the seat cushion.If the rider sits on the rear part of the seat,the load of front wheel will decrease.As a result,the handlebar will swing and cause danger to the rider.

·When making a turn,it will be easier for the rider to steer the motorcycle by leaning the body inward slightly.The motorcycle will lose its balance if the rider fails to keep his body leaning inward.

·When riding on a damaged or macadam road.Slow down the speed and hold the handlebar tightly.

2.ASSEMBLY PARTS

①Tool Box ②Fuel Tank Cap ③Taillight/Stoplight ④L.Rear Turn Signal Light ⑤Main Stand ⑥Side Stand ⑦Engine Serial Number ⑧Change Gear Shift Pedall ⑨L.Front Turn Signal Light ⑩Turn Signal Switch Headlight Dimmer Switch Passing Signal Switch

Horn Button

①Instruments ②Headlight ③R.Front Turn Signal Light ④Rear Brake Lever ⑤Kick Lever ⑥Frame Serial Number ⑦Exhaust Muffler ⑧R.Rear Turn Signal Light ⑨Ignition Switch ⑩Headlight Switch Electric Starter Button

Escutcheon plate

3.OPERATION INSTRUCTIONS

(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK

① ON :At this position,power is connected to

start the engine.The key cannot be taken out.

② OFF :At this position,power is cut off and the

engine stops.The key can be taken out.

③ LOCK:At this position,the steering handlebar is

locked.The key can be taken out. 《Locking Method》 Turn the steering handlebar left to the full and

then push and turn the ignition switch key left

to the “ LOCK ” position,the handlebar can be

locked. 《Unlocking Method》 Turn the ignition switch key right to the “OFF”

and the“LOCK” is released automatically.

　CAUTION:

After locking,turn the handlebar gently to make

sure that it is locked.

·Do not trun the ignition switch to the “LOCK”

Position during riding,otherwise the handlebar

will be out of control and cause accidents.

·Don`t park your motorcycle at a place to hinder the

traffic.

(2)ELECTRIC STARTER BUTTON

·To start the engine,first turn on the ignition switch and then push the electric starter button.At this time,be sure to fully apply the front or rear brake lever (pedal) in order to connect the power.

　CAUTION:

During engine running,do not push the electric

starter button to avoid engine demage.

·Turn the headlight switch off and turn signal switch off before using the electric starter button.

·Release the electric starter button immediately after the engine is started.

(3)HEADLIGHT SWITCH

At this position,the position light,headlight,instru ment

●

lights and taillight turn off together.

At this position,the position light,instrument lights and taillight light turn on . ¤ At this position,the position light,headlight,instrument lights and taillight light all turn on.

(4)HEADLIGHT DIMMER SWITCH

① 　 Switch to this position for using high beam.

② 　 Wh e n r id in g i n do wn t ow n a r ea or there is a car coming

from the opposite direction,use low beam to avoid affecting the visibility of coming cars.

③PASSING When passing,if there are cars coming from the

opposite direction,press and release the PASSING switch and the headlight will wink to warn the coming cars.

　CAUTION:

This indicator comes on when the long distance light is

turned on.

(5)HORN BUTTON/TURN SIGNAL SWITCH

·When the ignition switch key is turned the“ON”position,

push the horn button and it will sound. to the right.

②←For turning to the left.③Push the

turn signal switch button to release it.

·The horn and turn signal switch do not work when the

①→For turning

④Horn button.

ignition switch is the“OFF”.

　CAUTION:

The turn signal light will not release automatically. Be sure to reset it after use;otherwise it may affect the traffic safety.

(6)SEAT LOCK

·Unlock the seat and put the helmet in the MET-IN box. 《Un l oc k i n g Method》 Stop the engin and turn the ignition switch to the “OFF” position.Insert the ignition switch key into the seat lock and turn it right.

·To lock the seat,push on it until it lock automatically. Make sure the seat is secure before riding.

　CAUTION:

Never put the key inside the seat cushion to lock the seat.

(7)HELMET BUCKLE

1.Open the seat with the ignition switch key and lift up the

seat.

2.Put the helmet retaining ring into the helmet buckle.

3.Put down the seat and it will lock automatically.

·Take out the helmet in the reserve order of the above steps.

　CAUTION:

When riding,wear the helmet and do not retain it on the

motorcycle to avoid damage of coated parts.

(8)INSTRUMENTS

① MILEAGE COUNTER:The total riding mileage is

indicated by kilometer.The figure in black and white is an unit of 100m.

②TURN SIGNAL INDICATOR:When the turn signal switch

is operated,this indicator will wink.

③HIGH BEAM INDICATOR:This indicator comes on when

the long distance light is turned on.

④FUEL GAUGE:The fuel gauge is to show the volume

of gasoline in the fuel tank.If the fuel gauge pointer is at the red arer,the fuel is insufficient.Refill nonleaded gasoline as soon as possible.

⑤ SPEEDOMETER:The riding speed is indicated by

km/hour or mph.

⑥SPEED POSITION INDICATOR:When the engine is at

the neutral or the others speed position,this indicator will come on

when the ignition switch is on.

①②②③

⑥⑤ ④

4.PRE-RIDE INSPECTION

(1)ADVANCE INSPECTION

· Get into a good habit of inspection before

riding.For the sake of safety and to prevent vehicle damage and traffic accidents,the pre-ride inspection is absolutely required.

　CAUTION:

Be sure to perform inspection and maintenance for

your new motorcycle after it is ridden for 300km.

(2)ENGINE OIL LEVEL INSPECTION/REFILLING

·Place the motorcycle on its main stand.Take out

the oil dipstick and wipe it clean.

·Directly insert the oil dipstick into the engine oil. (Don`t screw it in.)

· Take out the oil dipstick and check the oil level.If it is close to the lower limit,add engine oil to the upper limit.

　CAUTION:

·The temperature of engine and exhaust muffler is

very high. When checking the oil level,be careful to avoid scalding.

· Riding with insufficient engin oil will cause

breakdown easily.

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