Kussmaul 091-159-30-120 User Manual

FILE: 091-159-XXX.P65

5-23-2006

INSTRUCTION MANUAL

SUPER 30 AUTO EJECT

AUTOMATIC SHORE LINE DISCONNECT

30 AMP

MODEL # 091-159-XXX

1 YEAR WARRANTY

KUSSMAUL ELECTRONICS CO., INC.

170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796

TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: [phone]

INTRODUCTION

The Super 30 Auto Eject is a completely sealed automatic power line disconnect. This prevents
contamination of the mechanism by road dirt and ensures long reliable life even when mounted in the most
severe environment. A novel plug detector closes and opens the 120 volt A.C. circuit after the mating
connector is inserted and before the connector is ejected. This eliminates arcing at the connector contacts
and assures long contact life. As with all Auto Ejects, the Super 30 Auto Eject is connected to the starter
circuit so that ejection occurs when the engine is cranked.

INSTALLATION INSTRUCTIONS

Step #1 wiring unit

1. Remove rear plastic cover from Super 30 Auto Eject by unscrewing (4) #8-32 screws.

2. See figure 3 DC wiring. Snake wires though small cover strain relief and install wires as shown use
18 AWG wire minimum.

3. See figure 2 AC wiring. Snake wires though large cover strain relief and install wires as shown use
10 AWG wire minimum.

4. Reinstall rear plastic cover.

5. Test the unit to see if it is operational before mounting.

Step #2 mounting of unit

1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of 5

inches behind the mounting panel is required.

2. Place the hole template (figure 4) in position and center punch in 6 places.

3. Drill 6 mounting holes, #29 drill (0.136” diameter). Be certain that all the holes are precisely located.

4. Cut-out rectangular hole.

5. See figure 1mounting. Install weatherproof cover, weatherproof cover gasket, mounting plate, and

mounting plate gasket to super 30 using (2)#8-32 x ¾” and (2)#8-32 x 1 5/8” screws provided.

6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½” self tapping screws provided.

TEST AND OPERATION

To test the unit make sure all wiring is complete. Plug in connector to the Auto Eject and start the vehicle.
The connector should eject at this time.

The Super 30 Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit.
A novel plug detector closes and opens the 120-volt A.C. Circuit after the mating connector is inserted and

before the connector is ejected. This eliminates arcing at the connector contacts and assures long contact.
Because of this, the connector can be operated manually or automatically with no damage to the unit.

NOTES AND CAUTIONS

NOTE

Do not permit the shore line to drop to the floor when it is ejected. Keep from falling by utilizing
a bungee cord restraint, cord reel or some other device. Dropping the connector may result in
damage or breakage. Kussmaul Electronics does not warrant the connector.

ABOUT CONNECTORS

The Super 30 Auto Eject is supplied with mating connector. We suggest that you utilize the
connector supplied. When replacing with another connector, test carefully that the new
connector will eject properly.