Kubota ZG222A, ZG227A Operators Manual

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OPERATOR'S MANUAL

K3272-7121-7

ENGLISH

MODELS

ZG222A ZG227A

1BDABDNAP0010

READ AND SAVE THIS MANUAL

ABBREVIATION LIST

ENGLISH

Abbreviations Definitions

API

PTO

RH/LH

ROPS

rpm

SAE

American Petroleum Institute

Power Take Off

Right-hand and left-hand sides are determined by facing in the direction of forward travel

Roll-Over Protective Structures

Revolutions Per Minute

Society of Automotive Engineers

UNIVERSAL SYMBOLS

As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.

Safety Alert Symbol

Gasoline Fuel

Hours

Cutting Height

Fuel-Level

Parking Brake

Engine-Stop

Engine-Run

Starter Control

Power Take-Off Clutch Control-Off Position (Disengaged)

Power Take-Off Clutch Control-On Position (Engaged)

California Proposition 65

WARNING

Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Mower-Lowered position

Mower-Raised position

Fast

Slow

Engine Speed Control

Battery

Oil Pressure

Choke

This spark ignition system complies with Canadian ICES-002.

FOREWORD

You are now the proud owner of a KUBOTA ZERO TURN MOWER. This machine is a product of KUBOTA's quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your machine, please read this manual carefully. It will help you become familiar with the operation of the machine and contains many helpful hints about machine maintenance. It is KUBOTA's policy to utilize, as quickly as possible, every advance in our research. The immediate use of new techniques in the manufacturing of products may cause some small parts of this manual to become outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult them.

ENGLISH

This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.

3 3 3

IMPORTANT :

NOTE :

DANGER :

WARNING :

CAUTION :

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates that equipment or property damage could result if instructions are not followed.

Gives helpful information.

SAFETY FIRST

CONTENTS

SAFE OPERATION ............................................................................................ -1

SERVICING OF MACHINE ......................................................................................... 1

SPECIFICATIONS....................................................................................................... 3

IMPLEMENT LIMITATIONS ........................................................................................ 6

INSTRUMENT PANEL AND CONTROLS................................................................... 7

MOWER MOUNTING .................................................................................................. 9

MOUNTING THE MOWER DECK ........................................................................... 9

ADJUSTING THE MOWER ................................................................................... 10

DISMOUNTING THE MOWER DECK ................................................................... 10

OPERATING THE ENGINE....................................................................................... 11

MOUNT AND DISMOUNT MACHINE SAFELY..................................................... 11

STARTING THE ENGINE ...................................................................................... 11

Throttle Lever and Choke Knob...................................................................................... 13

Key Switch......................................................................................................................13

CHECK DURING OPERATING ............................................................................. 14

Immediately Stop the Engine if:......................................................................................14

Easy Checker (TM)......................................................................................................... 14

Fuel Gauge.....................................................................................................................14

Fuel Pump ......................................................................................................................14

Hour Meter......................................................................................................................15

COLD WEATHER STARTING ............................................................................... 15

WARMING UP ....................................................................................................... 15

Warm-up and Transmission Oil in the Low Temperature Range....................................15

JUMP STARTING .................................................................................................. 16

STOPPING THE ENGINE...................................................................................... 17

Engine Stop (By manual)................................................................................................ 17

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OPERATING THE MACHINE.................................................................................... 18

OPERATING NEW MACHINE ............................................................................... 18

Changing Lubricating Oil for New Machines...................................................................18

Engine Break-in ..............................................................................................................18

Machine Break-in............................................................................................................ 18

OPERATING FOLDABLE ROPS ........................................................................... 19

To Fold the ROPS ..........................................................................................................19

To Raise the ROPS to Upright Position.......................................................................... 20

Adjustment of Foldable ROPS........................................................................................ 20

STARTING ............................................................................................................. 21

Operator's Seat...............................................................................................................21

Seat Belt .........................................................................................................................21

Hydraulic Lift Control Pedal ............................................................................................21

Throttle Lever..................................................................................................................22

Parking Brake Pedal.......................................................................................................22

Motion Control Lever ......................................................................................................23

WORK LIGHT (OPTIONAL KIT) ............................................................................ 26

CONTENTS

ENGLISH

OPERATING THE MOWER ...................................................................................... 28

TIRES AND WHEELS ............................................................................................... 32

MAINTENANCE......................................................................................................... 34

STOPPING............................................................................................................. 26

PARKING............................................................................................................... 26

TRANSPORTING................................................................................................... 27

MAKING THE MOST OF YOUR MOWER............................................................. 28

ADJUSTING CUTTING HEIGHT ........................................................................... 28

OPERATING MOWER........................................................................................... 31

PTO Lever ......................................................................................................................31

Starting ........................................................................................................................... 31

TIRES..................................................................................................................... 32

Inflation Pressure............................................................................................................32

WHEELS ................................................................................................................ 32

Remove and Install Front Caster Wheels.......................................................................33

SERVICE INTERVALS .......................................................................................... 34

PERIODIC SERVICE CHART LABEL ................................................................... 36

LUBRICANTS AND FUEL...................................................................................... 37

PERIODIC SERVICE................................................................................................. 39

HOW TO OPEN THE HOOD AND STEP .............................................................. 39

Hood ...............................................................................................................................39

Step ................................................................................................................................39

HOW TO RAISE THE OPERATOR'S SEAT.......................................................... 40

HOW TO OPEN THE LEVER GUIDE.................................................................... 41

LIFT-UP POINT...................................................................................................... 41

Front side:.......................................................................................................................41

Rear side: ....................................................................................................................... 42

DAILY CHECK ....................................................................................................... 42

Checking Engine Oil Level.............................................................................................. 43

Checking Amount of Fuel and Refueling ........................................................................43

Checking and Cleaning Air Intake Screen and Air Intake Area to Prevent

Overheating ....................................................................................................................44

Checking Tire Pressure .................................................................................................. 45

Inflation Pressure............................................................................................................45

Checking Transmission Fluid Level................................................................................46

Lubricating All Grease Fittings........................................................................................ 46

Checking Movable Parts................................................................................................. 47

EVERY 50 HOURS ................................................................................................ 47

Safety Devices................................................................................................................47

Checking Gear Box Oil Level..........................................................................................48

Greasing .........................................................................................................................50

Oiling...............................................................................................................................51

EVERY 100 HOURS .............................................................................................. 52

Changing Engine Oil....................................................................................................... 52

Cleaning Air Cleaner Primary Element ........................................................................... 52

Cleaning Engine Shroud Panel.......................................................................................53

Cleaning Engine Oil Cooler Fins.....................................................................................54

Checking Fuel Lines .......................................................................................................55

Cleaning Fuel Filter Bowl................................................................................................ 57

CONTENTS

Adjusting Parking Brake .................................................................................................58

Battery Condition ............................................................................................................59

Adjusting Throttle Cable .................................................................................................61

Checking Carbon Canister Air Filter ............................................................................... 61

EVERY 150 HOURS .............................................................................................. 62

Changing Gear Box Oil................................................................................................... 62

EVERY 200 HOURS .............................................................................................. 63

Replacing Engine Oil Filter .............................................................................................63

Checking Spark Plug Condition & Gap........................................................................... 64

Checking Hydraulic Hose ...............................................................................................65

Replacing Transmission Oil Filter Cartridge ...................................................................66

Adjusting the Motion Control Lever Pivot........................................................................66

Checking Intake Air Line................................................................................................. 67

Cleaning Engine Shroud................................................................................................. 67

EVERY 400 HOURS .............................................................................................. 67

Changing Transmission Fluid and Rear Axle Gear Case Oil (RH and LH) .................... 67

Cleaning Transmission Strainer......................................................................................69

Replacing Fuel Filter....................................................................................................... 69

EVERY 500 HOURS .............................................................................................. 69

Adjusting Engine Valve Clearance .................................................................................69

EVERY AFTER 1000 HOURS ............................................................................... 69

Cleaning Combustion Chamber......................................................................................69

EVERY 1 YEAR ..................................................................................................... 69

Replacing Air Cleaner Primary Element and Secondary Element.................................. 69

EVERY 2 YEARS................................................................................................... 70

Replacing Hydraulic Hose ..............................................................................................70

Replacing Fuel Lines ......................................................................................................70

Replacing Engine Breather Hose ...................................................................................70

Replacing Mower Gear Box Oil-Seal..............................................................................70

Replacing Intake Air Line................................................................................................ 70

Replacing Carbon Canister Air Filter ..............................................................................70

SERVICE AS REQUIRED...................................................................................... 70

Replacing Fuses.............................................................................................................70

Checking and Replacing Blade.......................................................................................71

Mower Belt Replacement................................................................................................73

Bleeding Fuel System..................................................................................................... 73

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ADJUSTMENT........................................................................................................... 74

MOTION CONTROL LEVER ................................................................................. 74

HST NEUTRAL............................................................................................................... 74

CREEP SPEED ..............................................................................................................75

MAXIMUM SPEED (FORWARD) ...................................................................................75

MOTION CONTROL LEVER ALIGNMENT .................................................................... 75

MOWER DECK LEVEL.......................................................................................... 76

ANTI-SCALP ROLLERS................................................................................................. 76

LEVEL MOWER DECK (Side-to-Side) ........................................................................... 77

LEVEL MOWER DECK (Front-to-Rear) .........................................................................78

GENERAL TORQUE SPECIFICATION ................................................................. 80

TIGHTENING TORQUE CHART ........................................................................... 81

STORAGE ................................................................................................................. 82

MACHINE STORAGE ............................................................................................ 82

CONTENTS

ENGLISH

TROUBLESHOOTING............................................................................................... 85

ENGINE EMISSION RELATED INFORMATION....................................................... 90

INDEX........................................................................................................................ 91

REMOVING THE MACHINE FROM STORAGE.................................................... 82

Fuel.................................................................................................................................82

Inspecting and Cleaning Fuel Filter Bowl .......................................................................83

ENGINE TROUBLESHOOTING ............................................................................ 85

BATTERY TROUBLESHOOTING ......................................................................... 87

MACHINE TROUBLESHOOTING ......................................................................... 87

MOWER TROUBLESHOOTING............................................................................ 88

SAFE OPERATION

Careful operation is your best insurance against an accident. Read and understand this manual carefully before operating the machine. All operators, no matter how much experience they may have had, should read this and other related manuals before operating the machine or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation. This mowing machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

1. BEFORE OPERATING

-1SAFE OPERATION

ENGLISH

1. The ZERO TURN MOWING MACHINE has different steering characteristics than other machines with a steering wheel and does not have a service brake pedal (but, has a parking brake lock pedal that can be used to stop the machine in an emergency. Normal slowing down and stopping is done with the motion control levers.). Read and understand the operators manual before operating the machine. Practice operating machine at low engine speed without mower engaged in an unobstructed area.

2. Know your equipment and its limitations. Read all instructions in this manual and machine safety labels before attempting to start and operate the machine.

3. Pay special attention to the safety labels on the machine itself.

4. KUBOTA recommends the use of a Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the machine be upset. The machine is equipped with a Foldable ROPS, which may be temporarily folded down only when absolutely necessary for areas with height constraints. (There is no operator protection provided by the ROPS in the folded position. For operator safety the ROPS should be placed in the upright and locked position and the seat belt fastened for all other operations.) If the ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the machine. Never modify or repair a ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure. A damaged ROPS structure must be replaced, not repaired or revised. If any structural member of the ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.

(1) ROPS (2) Seat belt

5. Always use the seat belt when the ROPS is upright. Do not use the seat belt if the ROPS is down or if there is no ROPS. Check the seat belt regularly and replace if frayed or damaged.

6. Do not allow any bystanders around or near machine during operation.

7. Do not allow passengers, children or non-qualified operators on the machine at any time. The operator must remain in the machine seat throughout operation.

8. Do not operate the machine or any attachments while under the influence of alcohol, medication, controlled substances or when fatigued.

9. Do not wear loose, torn, or bulky clothing around machine. The clothing may catch on moving parts or controls, leading to the risk of accident. Wear and use any additional safety items such as hard hat, safety boots or shoes, eye and hearing protection, gloves, etc. as appropriate or required.

10.Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention.

11.Carefully check the vicinity before operating machine or any implement attached to it. Clear the work area of objects (wires, rocks, etc.) that might be picked up and thrown. Check for overhead clearance which may interfere with a grass catcher.

12.Check brakes and other mechanical parts for correct adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "PERIODIC SERVICE" and "ADJUSTMENT" section.)

13.Keep all shields and guards in place. Replace any that are damaged or missing.

SAFE OPERATION-2

14.Before allowing other people to use your machine, explain how to operate and have them read this manual before operation.

15.In addition to the design and configuration of

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equipment, hazard control and accident prevention are dependent upon the awareness, concern and prudence of personnel involved in the operation, transport and maintenance of the equipment.

16.Keep the machine and attachments in good operating condition and keep safety devices in place and in proper working condition.

17.Do not modify the machine. Unauthorized modification may affect the function of the machine, which may result in personal injury.

18.Use only implements approved by KUBOTA. Use proper ballast to front or rear of machine to reduce the risk of upsets. Follow the "Safe Operation" procedures, specified in the manuals with equipment.

19.Keep your machine clean. Accumulations of dirt, grease, and trash can contribute to fires and lead to personal injury.

20.The exhaust gas from the muffler is very hot. To prevent fire, do not expose dry grass, mowed grass, oil and any other combustible materials to exhaust gas. Use a spark arrester where required. Also keep the engine and muffler clean all the time.

2. OPERATING

C Starting

1. Always sit in the operator's seat when starting engine or operating levers or controls.

2. Before starting the engine make sure that the motion control levers are in neutral lock, the parking brake is applied, and Power Take Off (PTO) is disengaged (OFF).

3. Do not start engine by shorting across starter terminals. The machine may start in gear and move if normal starting circuitry is bypassed.

4. Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.

5. Do not start engine while tilting deck.

6. Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Safety Devices" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.) Do not operate unless they are functioning correctly.

C Working

1. Do not turn sharply when driving at high speed.

2. To avoid tip over, slow down when turning on uneven terrain or before stopping.

3. Do not operate near ditches, holes, embankments, or other terrain, which may collapse under the machine weight. The risk of machine tip over increases when the ground is loose or wet.

4. Park the machine on a firm and level surface.

5. Watch where you are going at all times. Watch for and avoid obstacles. Be alert at curbs, near trees, and other obstructions and hidden hazards.

6. Know what is behind you before backing up. Look to the rear before and when backing. Do not mow while in reverse unless absolutely necessary and make sure the area immediately behind you is clear of obstructions or holes and small children. Use extra caution when machine is equipped with Grass Catcher. Your view to the rear is restricted.

7. When working in groups, always let others know what you are doing ahead of time.

8. Do not drive machine on streets or highways. Watch for traffic when you cross roads or operate near roads.

9. Be aware of the mower discharge direction and do not point it at anyone.

10.When using any attachments, never direct discharge material toward bystanders. Do not allow anyone near the attachments while in operation. Do not mow when bystanders are present in the mowing area.

11.To reduce fire hazards, keep the engine exhaust area free of grass or leaves.

12.Be sure rotating blades and engine are stopped and the key is removed before placing hands or feet near blades and cleaning blockages or unclogging chute.

13.Shut the engine off and wait for all movement to stop before removing grass catcher or unclogging chute.

14.Watch the temperature gauge and maintain all screens to avoid overheating conditions.

15.Always inspect the mower for damage after striking a foreign object. Repair or replace any damaged parts before restarting.

16.Operate during daylight or in bright artificial light.

C Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to the machine and mowing activity. Never assume that children will remain where you last saw them.

1. Keep children out of the mowing area and under the watchful care of another responsible adult.

2. Be alert and turn machine off if children enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children. There is no safe place for them to ride. They may fall off and be seriously injured or interfere with safe machine operation.

5. Never allow children to operate the machine, even under adult supervision.

6. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.

7. Do not mow in reverse unless it is absolutely necessary and make sure area to the rear is clear of children before doing so.

-3SAFE OPERATION

C Operators, age 60 years and above

Data indicates that operators, age 60 years and above, are involved in a large percentage of machine-related injuries. These operators should evaluate their ability to operate the machine safely enough to protect themselves and others from serious injury.

C Operation on slopes

Slopes are major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. If the engine stops when operating on a slope apply the parking brake immediately to prevent machine run away.

1. To avoid tip over, operate across the slopes not up and down. Stay off hills and slopes too steep for safe operation.

2. Remove obstacles such as rocks, tree limbs, etc.

3. Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4. Follow the manufacturer's recommendations for wheel weight or counterweights to improve stability.

5. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

6. Avoid starting or stopping on a slope. If tires lose traction, disengage PTO and proceed slowly straight down the slope.

7. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tip-over or loss of control.

8. Use special caution when changing direction on slopes. Slow down, and use extra caution when changing direction on a slope.

DO NOT

1. Do not turn on slopes unless necessary. If necessary, turn uphill slowly and gradually.

2. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of cliff or ditch, or if an edge caves in.

3. Do not mow on wet grass. Reduced traction could cause sliding and loss of control.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use grass catcher on steep slopes.

6. Do not start or stop suddenly when going uphill or downhill. Avoid sudden start and stops on slopes.

7. Never "freewheel". Do not let the machine travel downhill with motion control levers at neutral lock position or in neutral.

8. Do not operate machine without the mower deck installed.

C Stopping

1. Park the machine on level ground.

2. Make sure that the machine and all attachments have come to a complete stop before dismounting.

3. Before dismounting, apply parking brake, place the motion control levers in their neutral lock positions, disengage the PTO, lower all attachments to the ground, turn off the engine, and remove the key.

4. Do not park the machine on dry grass or leaves.

3. USING THE PTO

1. Before installing or using PTO-driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment.

2. Wait until all moving components have completely stopped before connecting, disconnecting, adjusting, cleaning, or servicing any PTO-driven equipment.

3. Use the PTO with KUBOTA approved attachments.

The speed of PTO: ZG222A/ZG227A 2530 rpm at engine 3200 rpm

4. USING THE LIFT LINK

1. Use lift link only with authorized attachments designed for lift link usage.

5. TRANSPORTING

1. Disengage power to attachment(s) when transporting or not in use.

2. Do not tow this machine. Use a suitable truck or trailer when transporting on public roads.

3. Use extra care when loading or unloading the machine into a trailer or truck.

4. This machine is not allowed to be used on public roads.

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SAFE OPERATION-4

6. SERVICING AND STORAGE

ENGLISH

C Servicing

1. Before servicing, park the machine on a firm, level surface and apply the parking brake. Remove the key to prevent accidental start-up.

2. Allow the machine time to cool before touching the engine, muffler, radiator, etc.

3. Always stop the engine before refueling. Avoid spills and overfilling. Wipe up spilled fuel immediately.

9. Keep first aid kit and fire extinguisher handy at all times.

10.Do not attempt to mount a tire on a rim unless qualified to do so and all proper safety precautions are followed.

11.Always maintain the correct tire inflation pressure. Do not inflate tires above the recommended pressure shown in the Operator's Manual.

(1) Fuel tank cap

4. Use extra care in handling gasoline fuels. They are flammable. (1) Use only an approved container. (2) Do not remove fuel cap or refuel with the engine

running. Allow engine to cool before refueling. Do not smoke while refueling or when standing near fuel.

(3) Do not refuel the machine indoors and always

clean up spilled fuel or oil.

(4) Do not store the machine or fuel container inside

where there is an open flame, such as in a water heater.

5. Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. A battery, especially when charging, will give off hydrogen and oxygen gases, which can explode and cause serious personal injury.

6. Before "jump starting" a dead battery, read and follow all the instructions.

7. Disconnect the battery's ground cable before working on or near electric components.

8. Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.

12.Provide adequate support when changing wheels.

13.Make sure that wheel nuts and bolts have been tightened to the specified torque.

14.Escaping hydraulic fluid under pressure has sufficient force to penetrate the skin causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, make sure all connections are tight and that lines, pipes, and hoses are not damaged.

15.Fluid escaping from pinholes may be invisible. Use a piece of cardboard or wood to search for suspected leaks: do not use hands. Use safety goggles or other eye protection. If injured by escaping fluid, see a medical doctor at once. Serious infection or reaction will result if proper medical treatment is not administered immediately. This fluid can produce gangrene or severe allergic reaction.

(1) Cardboard (2) Hydraulic line (3) Magnifying glass

16.Do not make adjustments or repairs with the engine running.

17.Keep machine free of grass, leaves, or other debris build-up.

18.Do not change the engine governor setting or overspeed the engine.

19.Do not run a machine inside a closed area.

20.Mower blades are sharp and can cut your hands. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

21.Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

22.Never tamper with safety devices. Check their operation for proper function regularly.

23.Waste products such as used oil, fuel, coolant, brake fluid, and batteries, can harm the environment, people, pets and wildlife. Please dispose of properly.

24.Do not use beverage containers for waste fluids or other products. Someone, particularly children, may drink them by mistake.

25.Securely support machine or any machine elements with stands or suitable blocking before working underneath. For your safety do not rely or hydraulically supported devices, they may leak down, suddenly drop or be accidently lowered.

26.See your local Recycling Center or KUBOTA Dealer to learn how to recycle or get rid of waste products. A A Material Safety Data Sheet (MSDS) provides

specific details on chemical products; physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product upon request.

-5SAFE OPERATION

C Storage

1. Keep the machine and supply of fuel in locked storage and remove the ignition key to prevent children or others from playing or tampering with them.

2. To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.

(1) Battery (2) Ground cable

(+): Positive terminal (-): Negative terminal

3. To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed building without adequate ventilation.

4. To reduce fire hazards, clean the machine thoroughly before storage. Dry grass and leaves around the engine and muffler may ignite.

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SAFE OPERATION-6

7. DANGER, WARNING AND CAUTION LABELS

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-7SAFE OPERATION

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SAFE OPERATION-8

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-9SAFE OPERATION

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SAFE OPERATION-10

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8. CARE OF DANGER, WARNING, AND CAUTION LABELS

1. Keep danger, warning and caution labels clean and free from obstructing material.

2. Clean danger, warning and caution labels with soap and water, and dry with a soft cloth.

3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.

4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.

5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.

SERVICING OF MACHINE

After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. Your dealer is interested in helping you get the best performance from your new machine and wants to help you get the most value from it. When in need of parts or major service, be sure to see your KUBOTA Dealer. When in need of parts, be prepared to give your dealer the machine, engine and mower serial numbers.

Locate the serial numbers now and record them in the space provided.

Type Serial No.

1SERVICING OF MACHINE

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Machine

Engine

Mower

Date of Purchase

Name of Dealer

(To be filled in by purchaser)

(1) Machine identification plate (2) Machine serial No.

(1) Engine serial No.

(1) Mower identification plate (2) Mower serial No.

SERVICING OF MACHINE2

ENGLISH

(1) Mower identification plate (2) Mower serial No.

(1) ROPS serial No.

SPECIFICATIONS

Model ZG222SA ZG222A ZG227A ZG227LA

Model KGZ770-MA3 KGZ770-MA2

Max. engine power (Gross) kW (HP) 16.4 (22) (*1) 20.1 (27) (*1)

Type Air-cooled gasoline engine

Number of cylinders 2 (V-Twin)

Bore and stroke mm (in.)

Engine

Capacities

Dimensions

Weight (W/MOWER DECK)

Traveling system

Total displacement cm (cu. in.) 768 (46.9)

Rated revolution rpm 3200

Fuel Automobile unleaded or regular gasoline

Starter Electric starter with battery

Lubrication Full pressure lubrication

Cooling Forced air cooled

Battery U1L-10 (12 V, RC: 22 min, CCA: 300, CA: 365)

Fuel tank L (U.S.gals.) 27 (7.1)

Engine crankcase (with filter)

Transmission case including Rear axle gear case

Overall length mm (in.) 2096 (82.5) 2126 (83.7)

Overall width w/o mower deck

With ROPS

Overall height

Wheelbase mm (in.) 1295 (51.0) 1325 (52.2)

Min. ground clearance mm (in.)

Tread

Tires

Traveling speeds *2

Steering 2 - Hand levers

Transmission 2 - HST w / Gear

Parking brake Wet multi disk / Foot applied, released

Min. turning radius mm (in.) 0 (0)

upright

With ROPS folded

Front mm (in.) 870 (34.3) 905 (35.6)

Rear mm (in.) 930 (36.6)

Front 13 x 5.0 - 6 (4PR) Rib

Rear 23 x 10.5 - 12 (4PR) Turf

Forward mph (km/h) 0 to 9.0 (0 to 14.5)

Reverse mph (km/h) 0 to 5.0 (0 to 8.0)

L (U.S.qts.) 1.8 (1.9) 2.0 (2.1)

L (U.S.qts.) 7.5 (7.9) (*3)

mm (in.) 1210 (47.7)

mm (in.) 1775 (69.9)

mm (in.) 1340 (52.8)

W/48", W/48" S

kg (lbs.)

500 (1102) with

48" S

84.2 x 69

(3.31 x 2.72)

130 (5.12)

530 (1168) with 48" 540 (1190) with 54" 560 (1235) with 60"

130 (5.12)

W/54"

3SPECIFICATIONS

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130 (5.12)

W/60"

4 SPECIFICATIONS

Model ZG222SA ZG222A ZG227A ZG227LA

Revolution

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PTO

(Specifications and design subject to change without notice)

NOTE:

*1: Manufacturer's estimate *2: At 3200 engine rpm *3: Oil amount when the oil level is at the upper level.

Drive system Shaft drive, KUBOTA 10 tooth involute spline

Clutch type Wet multi disks

PTO brake Wet single disk

(2530 rpm at 3200 engine rpm)

1 speed

Suitable machine ZG222SA ZG222A ZG227A ZG227LA

Mounting method Quick joint, Parallel linkage

Adjustment of cutting height Dial gauge

Cutting width mm (in.) 1225 (48) 1375 (54) 1524 (60)

Cutting height mm (in.) 25 to 127 (1.0 to 5.0)

PRO Commercial Deck (Fabricated deck)

Weight (Approx.) kg (lbs.) 83 (183) 106 (234) 119 (262) 134 (295)

Blade spindle speed r/s (rpm) 58.0 (3480) *1 64.8 (3890) *1 58.0 (3480) *1 56 (3360) *1

Blade tip velocity m/s (fpm) 77.3 (15200) *1 86.4 (17000) *1 86.6 (17000) *1 92 (18100) *1

Blade length mm (in.) 424 (16.7) 475 (18.7) 523 (20.6)

Number of blades 3

Dimensions

*1: Engine Max rpm

5SPECIFICATIONS

Model RCK48S-222Z RCK48P-222Z RCK54P-227Z RCK60P-227Z

ENGLISH

Total length mm (in.) 890 (35.0) 880 (34.6) 925 (36.4) 963 (37.9)

Total width mm (in.) 1550 (61.0) 1552 (61.1) 1710 (67.3) 1911 (75.2)

Total height mm (in.) 340 (13.3)

6 IMPLEMENT LIMITATIONS

IMPLEMENT LIMITATIONS

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The KUBOTA Machine has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Machine may result in malfunctions or failures of the machine, damage to other property and injury to the operator or others. [Any malfunctions or failures of the machine resulting from use with improper implements are not covered by the warranty.]

ZG222SA, ZG222A

ZG227A, ZG227LA

Maximum loading weight

Implement weight W Maximum total weight

Front axle Wf Rear axle Wr

145 kg (319 lbs.) 510 kg (1124 lbs.) 140 kg (308 lbs.) 655 kg (1444 lbs.)

7INSTRUMENT PANEL AND CONTROLS

INSTRUMENT PANEL AND CONTROLS

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ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

(1) Parking brake pedal............................. 11, 22 (10) Cutting height control dial..................... 28

(2) Parking brake lock pedal...................... 11, 22 (11) Key switch............................................ 13

(3) Lift lock lever........................................ 27 (12) Easy checker (TM)............................... 14

(4) Motion control lever.............................. 11, 23 (13) Choke knob.......................................... 13

(5) Seat belt............................................... 21 (14) Hour meter........................................... 15

(6) Cup holder............................................ - (15) PTO lever............................................. 31

(7) Operator's seat..................................... 21 (16) Fuel gauge........................................... 14

(8) ROPS................................................... 19 (17) Throttle lever........................................ 22

(9) Hydraulic lift control pedal.................... 21

INSTRUMENT PANEL AND CONTROLS8

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ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, pin shift type)........ 28

(2) Anti-scalp roller (Rear, bolt shift type)........ 28

ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, bolt shift type)....... 28

ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, bolt shift type)....... 28

(2) Anti-scalp roller (Rear, bolt shift type)........ 28

MOWER MOUNTING

MOUNTING THE MOWER DECK

To avoid personal injury:

A Park the machine on a firm and level surface. A Apply the parking brake. A Stop the engine and remove the key.

1. Before mounting the mower deck, raise the lift links to the full up position.

2. Adjust the cutting height control dial to 1 in. position.

3. Go backward so that right and left rear tires would be on the board 40 mm (1.57 in.) high.

9MOWER MOUNTING

ENGLISH

H: 40 mm (1.57 in.) W: 300 mm (11.8 in.)

A Use a board more than 300 mm (11.8 in.) wide and

1400 mm (55.1 in.) long.

A Make sure that right and left rear tires are firm on the

board.

4. Change the direction of the front tires as shown in the figure.

5. Place the mower deck at the right side of the machine.

H: 40 mm (1.57 in.) L: 1400 mm (55.1 in.)

6. Slide the mower deck under the machine, and make sure that the mower gear case is placed properly in the center of the machine.

A [Only for RCK60P]

For easy installation set the anti scalp roller as shown below.

RCK60P: Two places front

W: 300 mm (11.8 in.)

(1) Anti scalp roller (Front, pin shift type) (2) Anti scalp roller (Rear, bolt shift type)

MOWER MOUNTING10

7. Adjust the lift pedal to the lowest position and pull down the lift links.

8. Attach the lift links to the mower deck with attaching

ENGLISH

hardware.

(1) Lift link (2) Clevis pin, Plain washer, Snap ring

9. Install universal joint. Pull back the coupler of the universal joint. Push the universal joint onto the PTO shaft until the coupler locks.

10.After mounting the mower, check the mower level. If necessary, adjust the mower level and anti-scalp rollers.

ADJUSTING THE MOWER

See "OPERATING THE MOWER" section.

DISMOUNTING THE MOWER DECK

For dismounting the mower deck, reverse the above procedures.

A Tug the universal joint backward and forward to make

sure it is locked securely.

(1) Universal joint (2) Coupler

(A) "PULL"

OPERATING THE ENGINE

STARTING THE ENGINE

11OPERATING THE ENGINE

ENGLISH

To avoid personal injury: A Read "SAFE OPERATION" in the front of this

manual.

A Read the danger, warning and caution labels

located on the machine.

A To avoid danger of exhaust fume poisoning, do

not operate the engine in a closed building without proper ventilation.

A Never start the engine while standing on the

ground. Start the engine only from operator's seat.

1. Sit on the operator's seat.

2. Apply the parking brake.

MOUNT AND DISMOUNT MACHINE SAFELY

DO NOT step on either side of the mower deck when mounting and dismounting the machine. When mounting the machine from either side, step over the mower deck.

(1) Parking brake lock pedal (2) Parking brake pedal

To apply the parking brake:

Depress the parking brake pedal firmly with your right foot and the parking brake lock pedal simultaneously with your left foot. Then release the parking brake pedal while holding the parking brake lock pedal down.

(A) "DEPRESS"

To release the parking brake:

Depress the brake pedal and release slowly with your right foot without pressing the parking brake lock pedal.

OPERATING THE ENGINE12

3. Make sure that the PTO lever is in the

ENGLISH

"DISENGAGED" (OFF) position.

(1) PTO lever "ENGAGED" (ON)

"DISENGAGED" (OFF)

4. Place the motion control levers in the "NEUTRAL LOCK" position.

5. Release the hydraulic lift control pedal to the "DOWN" position.

(1) Hydraulic lift control pedal Depressing: "UP"

Release: "DOWN"

6. Set the throttle lever as follows.

A If the engine is cold:

Pull the choke knob out.

A If the engine is warm:

Place the throttle control lever midway between the "SLOW" and the "FAST" positions.

(1) Motion control lever (LH) (2) Motion control lever (RH)

(A) "NEUTRAL LOCK" Position (B) "NEUTRAL" Position (held by hands) (C) "CREEP" Position (hands off) (D) "FORWARD" (E) "REVERSE"

(1) Throttle lever (2) Choke knob (A) Pull out: "ON" position (B) Push in: "OFF" position

"FAST" "SLOW"

7. Insert the key into the key switch. Turn the key switch to the "START" position and release the key to the "ON" position when the engine starts.

A Because of the start interlocks, the engine can not be

started except when the PTO clutch is disengaged (OFF), the parking brake lock pedal is applied, motion control levers are in "NEUTRAL LOCK" position and the operator is sitting on the seat.

13OPERATING THE ENGINE

ENGLISH

BThrottle Lever and Choke Knob

Pulling the throttle lever backward decreases the engine speed and pushing it forward increases the engine speed.

[For a Cold Engine]

Always pull the choke knob out to the "ON" position to start the engine in cold conditions.

Gradually return the choke control to the "OFF" position after the engine starts and warms up.

The engine/equipment may be operated during the warmup period, but it may be necessary to leave the choke partially on until the engine warms up.

[For a Warm Engine]

Always push the choke knob in to the "OFF" position after the engine starts.

BKey Switch

OFF............ The position where the key can be

inserted into or removed from the key switch. [When the key is turned to this position, the engine shuts off.]

ON.............. The engine keeps running.

START........ Apply the parking brake and turn the

key switch to this position to start the engine.

: "OFF" : "ON"

A Do not use starting fluid or ether. A To protect the battery and the starter, make sure that

the starter is not continuously turned for more than 10 seconds at a time. If the engine does not start, allow 60 seconds cool down period between starting attempts.

A If the starter does not turn the engine over, shut off the

starter immediately. Do not make further attempts to start the engine until the condition is corrected. Do not jump start using another battery. Consult your local KUBOTA dealer.

A Do not turn the key switch to the "START" position

while the engine is running.

A When the temperature is below 0 (32 ), run the

engine at medium speed to warm up the lubricant of the engine and the transmission for at least 10 minutes. If the machine is operated before the lubricant is warm enough, the machine life will be shortened.

A Do not operate the machine under full load until it is

sufficiently warmed up 2 or 3 minutes for temperature above 0 (32 ).

A When the ambient temperature is less than -15

(5 ), remove the battery from the machine and store it somewhere warm until the next operation.

: "START"

8. Make sure that the Easy Checker (TM) lights have gone off. If the light is still on, immediately stop the engine and check the remedy following the instruction. (See "CHECK DURING OPERATING" in "OPERATING THE ENGINE" section)

9. Warm the engine by running at medium speed.

OPERATING THE ENGINE14

CHECK DURING OPERATING

While operating, make the following checks to see that all the parts are functioning normally.

ENGLISH

BImmediately Stop the Engine if:

A The engine suddenly slows down or accelerates. A Unusual noises are suddenly heard. A Exhaust fumes suddenly become discolored.

BEasy Checker (TM)

If the warning lamps in the Easy Checker (TM) come on during operation, stop the engine immediately, and find the cause as shown below. Never operate the machine while Easy Checker (TM) lamp is "ON".

BFuel Gauge

Be careful not to empty the fuel tank. Otherwise air may enter the fuel system. If this should happen, the fuel system should be bled. (See "SERVICE AS REQUIRED" in "PERIODIC SERVICE" section.)

(1) Fuel gauge (E) "EMPTY"

(F) "FULL"

(1) Easy checker (TM)

Engine oil pressure If the oil pressure in the engine goes below the prescribed level, the warning lamp in the Easy Checker (TM) will come on.

If this should happen during operation, stop the engine immediately and check level of engine oil.

A Do not refuel over "F". Fill the tank only to the bottom

of the filler neck in the fuel tank.

A Fill the fuel on a level ground.

BFuel Pump

This fuel pump has a limit drive function.

A When the key is in the "OFF" position: It does not work. A When you turn the key clockwise one notch, before the

engine starts: It works for about 15 seconds.

A Keep the key in this position, before the engine starts.

It will stop working after 15 seconds. And to reset the timer, keep the key in the "OFF" position for about 60 seconds.

A When the engine is running: It works normally.

15OPERATING THE ENGINE

BHour Meter

This meter gives readings for the hours the machine has been operated for.

A As the hour meter works electrically, it starts to work

when the key switch is turned to "ON", regardless of the engine running or not.

(1) Hour meter

COLD WEATHER STARTING

If the ambient temperature is below 0 (32 ) and the engine is very cold, start it in the following manner:

1. Pull the choke knob out.

2. Turn the key switch to the START (" ") position.

A Operate the starter 5 seconds. A If the engine does not start, wait 10 seconds. A Repeat this procedure until the engine starts.

3. When the engine starts, release the key to the "ON" (" ") position.

4. Place the throttle lever midway between the "SLOW" and the "FAST" positions.

WARMING UP

ENGLISH

To avoid personal injury: A Be sure to apply the parking brake during

warm-up.

For 5 minutes after engine start-up, allow the engine to warm up without applying any load. This is to allow oil to reach every engine part. If load should be applied to the engine without this warm-up period, the troubles such as seizure, breakage or premature wear may develop.

BWarm-up and Transmission Oil in the Low

Temperature Range

Hydraulic oil serves as transmission oil. In cold weather, the oil may be cold with increased viscosity. This can cause delayed oil circulation or abnormally low hydraulic pressure for some time after engine start-up. This in turn can result in a trouble in the hydraulic system or a damage to the hydraulic clutch. To prevent the above, observe the following instructions: Warm up the engine at about 50% of rated rpm according to the table below:

Ambient temperature Warm-up time requirement

Higher than 0 (32 ) Approx. 5 minutes

-10 to 0 (14 to 32 ) 5 to 10 minutes

-20 to -10 (-4 to 14 ) 10 to 15 minutes

Below -20 (-4 ) More than 15 minutes

A Do not operate unless the engine is well warmed up. If

operation is attempted while the engine is still cold, the hydraulic mechanism will not function properly and its service life will be shortened.

A If noises are heard after the hydraulic control lever has

been activated and the implement is lifting, the hydraulic mechanism is not adjusted properly. Unless corrected, the unit will be damaged. Contact your local KUBOTA Dealer for adjustment.

OPERATING THE ENGINE16

JUMP STARTING

ENGLISH

To avoid serious injury: A Battery gases can explode. Keep cigarettes,

sparks, and flames away from battery.

A If the machine battery is frozen, do not jump

start the engine.

A Do not connect the other end of negative

jumper cable to the negative terminal of the machine battery.

When jump starting engine, follow the instructions below to start the engine safely.

1. Bring a helper vehicle with a battery of the same voltage as a disabled machine within easy cable reach. "THE VEHICLES MUST NOT TOUCH".

2. Apply the parking brakes of both vehicles and put the shift levers in neutral. Shut the engine off.

3. Put on safety goggles and rubber gloves.

4. Ensure vent caps are securely in place (if equipped).

5. Attach the red clamp to the positive (red, (+) or pos.) terminal of the dead battery and clamp the other end of the same cable to the positive (red, (+) or pos.) terminal of the helper battery.

6. Clamp the other cable to the negative (black, (-) or neg.) terminal of the helper battery.

7. Clamp the other end to the engine block or the frame of the disabled machine as far from the dead battery as possible.

8. Start the helper vehicle and let its engine run for a few moments. Start the disabled machine.

9. Disconnect the jumper cables in the exact reverse order of attachment. (Steps 7, 6 and 5)

A Use of a higher voltage source on a machine could

result in severe damage to the machine electrical system. Use only matching voltage source when "jumpstarting" a low or dead battery condition.

(1) Dead battery (2) Jumper cables (3) Engine block or frame (4) Helper battery

A This machine has a 12 volt negative (-) ground starting

system.

A Use only same voltage for jump starting.

Connect cables in numerical order. Disconnect in reverse order after use.

17OPERATING THE ENGINE

STOPPING THE ENGINE

1. After slowing the engine to half speed, turn the key switch to the "OFF" position.

2. Remove the key.

3. Do not leave the key switch "ON" (key in the "ON" position) as the battery will discharge when the engine is not running.

4. Apply the parking brake.

5. Turn the carburetor fuel valve to "STOP" (CLOSE) position.

BEngine Stop (By manual)

The engine stops when the key switch is turned off. If the engine does not stop, make sure the motion control levers are in "NEUTRAL LOCK" position, the PTO lever is "OFF", the mower lowered to the ground, apply the parking brake, and confirm it is set, then carefully get off the machine. Turn the carburetor fuel valve to "STOP" (CLOSE) position and wait until the engine stops. Then contact your local KUBOTA Dealer immediately.

ENGLISH

(1) Carburetor fuel valve (A) "STOP" (CLOSE)

(B) "RUN" (OPEN) (C) "DRAIN"

A Do not stop the engine when the machine is on an

incline for a long time. The engine oil may go into the carburetor and the muffler through the valve system.

A Place the throttle control lever in the half speed

position to help prevent the engine from backfiring before stopping the engine.

(1) Carburetor fuel valve (A) "STOP" (CLOSE)

(B) "RUN" (OPEN) (C) "DRAIN"

To avoid personal injury: A Do not operate the machine until the engine

stop system is repaired.

18 OPERATING THE MACHINE

OPERATING THE MACHINE

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OPERATING NEW MACHINE

How a new machine is operated and maintained determines the life of the machine. A new machine just off the factory production line has been, of course, tested, but the various parts are not accustomed to each other, so care should be taken to operate the machine for the first 50 hours at a slower speed and avoid excessive work or operation until the various parts become "broken-in." The manner in which the machine is handled during the "breaking-in" period greatly affects the life of your machine. Therefore, to obtain the maximum performance and the longest life of the machine, it is very important to properly break-in your machine. In handling a new machine, the following precautions should be observed.

BChanging Lubricating Oil for New

Machines

The lubricating oil is especially important in the case of a new machine. The various parts are not "broken-in" and are not accustomed to each other; small metal grit may develop during the operation of the machine; and this may wear out or damage the parts. Therefore, care should be taken to change the lubricating oil a little earlier than would ordinarily be required. For further details of change interval hours. (See "SERVICE INTERVALS" in "MAINTENANCE" section.)

BEngine Break-in

After the first 50 hours of operation, change the engine oil and filter. (See "EVERY 100 HOURS" "EVERY 200 HOURS" in "PERIODIC SERVICE" section.)

BMachine Break-in

After the first 400 hours of operation, change the transmission fluid. (See "EVERY 400 HOURS" in "PERIODIC SERVICE" section.) After the first 50 hours of operation, change the oil filter cartridge. (See "EVERY 200 HOURS" in "PERIODIC SERVICE" section.)

To avoid serious injury or death: A Do not operate the mower without the deflector

shield in the down position.

To avoid serious injury or death: A The machine relies upon the engine driven

transmission for speed, direction and motion control. If the engine is not running, the machine cannot be driven or controlled. If the engine stops when operating on a slope,

apply the parking brake immediately to prevent machine runaway.

A Do not allow any person other than the driver to

ride on the machine.

A Do not drive the machine close to the edges of

ditches or banks which may collapse under the weight of the machine, especially when the ground is loose or wet.

A When turning the machine, be sure to reduce

the travel speed and operate motion control levers carefully.

A To avoid tip over, operate across slopes, not up

and down. Avoid sudden starts and stops on slopes. Slow down, and use extra caution when changing direction on a slope. Park the machine on a firm and level surface.

A Watch where you are going at all times. Watch

for and avoid obstacles. Be alert at curbs, near trees, and other obstructions and hidden hazards.

A Do not mow near drop-offs, ditches or

embankments. The mower could turn over if a wheel is over the edge of cliff or ditch, or if an edge caves in.

A Do not drive machine on streets or highways.

Watch for traffic when you cross roads or operate near roads.

A Look to the rear before and when backing.

Make sure the area immediately behind you is clear of obstructions or holes and small children. Use extra caution when machine is equipped with Grass Catcher.

A Keep bystanders especially children and

animals away from the mowing area.

To avoid personal injury: A Clear the work area of objects which might be

picked up and thrown by blades.

A Do not direct the opening of the chute at

bystanders or animals. Ejected objects may cause injury. Plan your mowing carefully before starting operation.

A Be sure to disengage the PTO and sit on the

operator's seat before starting the engine.

19OPERATING THE MACHINE

OPERATING FOLDABLE ROPS

To avoid personal injury: A When raising or folding the ROPS, apply

parking brake, stop the engine and remove the key. Always perform function from a stable position to the rear of the machine.

A Fold the ROPS down only when absolutely

necessary and fold it up and lock it again as soon as possible.

A Before proceeding to fold the ROPS, check for

any possible interference with installed implements and attachments. If interference occurs, contact your KUBOTA Dealer.

BTo Fold the ROPS

1. Unscrew the knob bolts 1 to 2 turns.

2. Remove both lock pins.

3. Fold the ROPS.

To avoid personal injury: A Hold the ROPS tightly with both hands and fold

the ROPS slowly and carefully.

(1) ROPS

4. Align lock pin holes and insert both lock pins and secure them with the hair pins.

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(1) Lock pin (2) Hair pin (3) Knob bolt

To avoid personal injury: A Make sure that both lock pins are properly

installed and secured with the hair pins.

(1) Lock pin (2) Hair pin

OPERATING THE MACHINE20

BTo Raise the ROPS to Upright Position

1. Remove both hair pins and lock pins.

ENGLISH

(1) Lock pin (2) Hair pin

2. Raise ROPS to the upright position.

To avoid personal injury: A Hold the ROPS tightly with both hands and

raise the ROPS slowly and carefully.

BAdjustment of Foldable ROPS

A Adjust free fall of the ROPS upper frame regularly. A If you feel less friction when folding the ROPS, tighten

the nut (1) until you feel the right friction in the movement and then replace the hair pin.

(1) Nut

3. Align lock pin holes, insert both lock pins and secure them with the hair pins.

4. Tighten the knob bolts slightly.

To avoid personal injury: A Make sure that both lock pins are properly

installed as soon as the ROPS is in the upright position and secured with the hair pins.

(1) Lock pin (2) Hair pin (3) Knob bolt

STARTING

21OPERATING THE MACHINE

1. Adjust the operator's position and engage the seat belt.

BOperator's Seat

To avoid personal injury: A Make adjustments to the seat only while the

machine is stopped.

A Make sure that the seat is completely secured

after each adjustment.

A Do not allow any person other than the driver to

ride on the machine.

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(1) Seat belt

2. Raise the implement.

BHydraulic Lift Control Pedal

The hydraulic lift control pedal is used to raise the mower. To raise the mower, keep depressing the pedal. To lower it, release the pedal.

(1) Armrest (2) Fore-aft adjusting handle

C How to adjust the operator's seat A Fore-aft adjust

Pull the seat adjusting lever and slide the seat.

A After adjusting the operator's seat, be sure to check to

see that the seat is securely locked.

BSeat Belt

To avoid personal injury: A Always use the seat belt when the ROPS is

installed.

A Do not use the seat belt if a foldable ROPS is

down or there is no ROPS.

Adjust the seat belt for proper fit and connect to the buckle. The seat belt is auto-locking retractable type.

(1) Hydraulic lift control pedal "DOWN": Release the pedal

"UP": Keep depressing the

pedal

A Do not operate until the engine is warmed up. If

operation is attempted when the engine is still cold, the hydraulic system may be damaged.

A Do not operate at slow engine rpm. Move the throttle

lever above 1/2.

A If noises are heard when implement is lifting after the

hydraulic lift control pedal has been activated, the hydraulic mechanism is not adjusted properly. Contact your local KUBOTA Dealer for adjustment.

A Do not depress the hydraulic lift control pedal

continuously while operating the machine.

OPERATING THE MACHINE22

3. Accelerate the engine.

ENGLISH

BThrottle Lever

Moving the throttle lever backward decreases the engine speed and moving it forward increases the engine speed.

(1) Throttle lever "INCREASE"

"DECREASE"

4. Unlock the parking brake.

BParking Brake Pedal

To release the parking brake:

Depress the brake pedal and release slowly with your right foot, without pressing the parking brake lock pedal.

(1) Parking brake pedal (2) Parking brake lock pedal

(A) "DEPRESS"

5. Operate the machine.

BMotion Control Lever

To avoid personal injury: A Understand how to use the motion control

levers and practice in an unrestricted area at a little more than an idle speed without the mower engaged until becoming proficient in the operation of the machine.

A Do not move motion control levers from

forward to reverse or reverse to forward position rapidly. Sudden direction changes could cause loss of control or damage to the machine or property.

A Do not make sharp turns at high speeds.

Fast and sharp turns could cause loss of control.

A Motion control levers must be in "NEUTRAL

LOCK" position to safely enter and exit the operator's seat or to carry out maintenance and safety checks.

A This machine can make sharp turns. Always

make sure your intended path is clear of obstructions or persons.

23OPERATING THE MACHINE

Stop position

C Neutral lock position A Forward and reverse movement of the motion control

levers are prevented when levers are in "NEUTRAL LOCK" position. (Engine can only be started with levers in this position.)

(1) Motion control levers (A) "NEUTRAL LOCK" position

(B) "NEUTRAL" position (held by hand)

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A To make restarting on the slopes easier, this machine

has the "CREEP" position. If you release hand pressure from the levers in the operating position, the levers move to the "CREEP" position automatically.

OPERATING THE MACHINE24

Operating position

Machine speed and steering is controlled by the motion

ENGLISH

control levers, when the engine is running and the parking brake is released.

To avoid personal injury: A No control is provided by the motion control

levers when the engine is off.

C Neutral position A Grasp the motion control levers and move them

inward from the "NEUTRAL LOCK" position so that the machine is in "NEUTRAL". (Engine cannot be restarted.)

C Creep position (Moves the machine slowly

forward)

A To make restarting on the slopes easier, this machine

has the "CREEP" position.

A If hand pressure is released from the motion control

levers after moving them from the "NEUTRAL LOCK" position with the engine running, the levers move to the "CREEP" forward position by spring pressure. When hand pressure is released from the motion control levers while in the reverse position with the engine running, the levers will return through neutral to the "CREEP" forward position by spring pressure.

A The machine moves forward at creep speed, when

the levers are in the "CREEP" position.

4. Push the control levers slowly forward to begin forward motion.

To move reverse:

Pull both control levers slowly rearward at the same time to begin reverse motion.

To stop:

Move by hand and hold both motion control levers to the "NEUTRAL" position until the machine comes to a stop.

To avoid personal injury: A The motion control lever adjustment is

important to ensure the machine operates properly.

A The motion control linkages are adjustable.

If adjustment is required, see "ADJUSTMENT" section. We recommend you to contact your local KUBOTA Dealer.

C Re-start on the slopes

To avoid personal injury: A Do not stop or change directions on the slopes.

These operations could cause loss of the machine traction or control. Starting procedure on the slopes is different from the usual start mode on a flat surface, understand how to re-start on the slopes and use extra caution.

(1) Motion control levers (A) "CREEP" position

(B) "NEUTRAL" position (held by hand)

C Forward and Reverse Motion:

1. Move throttle lever to the "FAST" position.

2. Release the parking brake.

3. Move both motion control levers from the "NEUTRAL LOCK" position inward to the "NEUTRAL" position.

If a situation occurs where it is necessary to stop and restart on a slope, refer to the following operational steps.

How to re-start on the slopes:

1. Firmly apply parking brake (enough to prevent movement).

2. Start the engine.

3. Set the throttle lever to the middle position.

4. Place the control levers inward to the "NEUTRAL" position gradually.

5. Release the parking brake within about 3 seconds. If you take more time, the engine will suddenly stop because of a safety device. (This is to prevent the machine from being operated with the parking brake applied.) When the engine stops, start over by firmly reapplying the parking brake, and repeat steps 2 through 5 and then 6.

6. Move the machine slowly and carefully. (Releasing your grasp on the levers allows spring pressure to automatically position the levers in the "CREEP" position.)

25OPERATING THE MACHINE

FORWARD:

A Push both motion control levers forward equally at the

same time. For travel forward in a straight line.

REVERSE:

A Pull both motion control levers past center rearward

equally at the same time. For rearward travel in a straight line.

GENERAL RIGHT TURN:

A Push left motion control lever further forward than the

right motion control lever. For forward travel to the right.

SHARP (ZERO) LEFT TURN:

A Push right motion control lever forward and pull left

motion control lever rearward at the same time.

ENGLISH

GENERAL LEFT TURN:

A Push right motion control lever further forward than the

left motion control lever. For forward travel to the left.

SHARP (ZERO) RIGHT TURN:

A Push left motion control lever forward and pull right

motion control lever rearward at the same time.

OPERATING THE MACHINE26

WORK LIGHT (OPTIONAL KIT)

ENGLISH

(1) Work light

STOPPING

To avoid personal injury: A Park the machine on level ground.

If necessary to park on an incline, (1) Stop the machine, (2) Apply the parking brake, then (3) Stop the engine.

A If you stop the engine on an incline without

applying the parking brake, the machine could move and run away.

PARKING

TO LOCK:

Depress the parking brake pedal firmly with your right foot, and the parking brake lock pedal simultaneously with your left foot. Then release the parking brake pedal while handling the parking brake lock pedal down.

TO UNLOCK:

Depress the parking brake pedal and release slowly with your right foot, without pressing the parking brake lock pedal.

To avoid personal injury: Before leaving the operator's position,

A Apply parking brake. A Lower all implements to the ground. A Shut off the engine. A Remove the key. A Place the motion control levers in the

"NEUTRAL LOCK" position.

If necessary to park on an incline, be sure to chock the wheels on the downhill side to prevent accidental rolling of the machine.

A The parking brake pedal is for parking and emergency

use only. If the parking brake is applied when the motion control levers are not in "NEUTRAL LOCK" position, the engine will stop within approximately 3 seconds. This feature is to prevent brake and transmission damage during operation.

1. Move both motion control levers to the "NEUTRAL" position to stop the machine.

2. Apply parking brake.

3. Move both motion control levers to "NEUTRAL LOCK" position.

4. Move the throttle lever to the half speed position and shift PTO lever to the "DISENGAGE" (OFF) position.

5. Lower all implements to the ground.

6. Turn off the engine and remove the key.

A Do not stop the engine when the machine is on an

incline for a long time. The engine oil may go into the carburetor and the muffler through the valve system.

A Place the throttle control lever in the half speed

position to help prevent the engine from backfiring before stopping the engine.

(1) Chocks

TRANSPORTING

27OPERATING THE MACHINE

1. Transport the machine on a trailer. A Turn the carburetor fuel valve to the "OFF"

position.

A Fasten the machine to the trailer. A To prevent the hood from opening by wind while in

transit, it is necessary to either load the machine backward or use a suitable tie down for the hood.

2. Do not attempt to tow this machine, or damage to the transmission may result.

3. When transporting the machine over a long distance: A Make sure to lift the mower by the hydraulic lift

control pedal.

A Move the lift lock lever in the "TRANSPORT LOCK"

position.

ENGLISH

(1) Lift lock lever : "LOCK"

: "UNLOCK"

28 OPERATING THE MOWER

OPERATING THE MOWER

ENGLISH

MAKING THE MOST OF YOUR MOWER

1. When using your mower for the first time, choose a smooth level area and cut in straight and slightly overlapping strips.

2. The size and type of the area to be mowed will determine the proper mowing pattern. Take into account obstructions, such as trees, fences and buildings. To keep grass clippings off fences, sidewalks, etc., it is advisable to go over the outside of the area to be mowed several times in a clockwise direction. To mow the area remaining, work in a counterclockwise direction so that the clippings are dispersed onto the previously cut area.

3. Always keep the left side of the mower toward trees, posts or other obstacles on the first trip around the obstacle.

4. Most lawns should be mowed to keep the grass approximately 50 to 80 mm (2 to 3 in.) high. Best results are obtained by cutting often and not too short. To keep a green lawn, never mow more than one third of the height of the grass or a maximum of 25 mm (1 in.) in one mowing. For extremely tall grass, set the cutting height at maximum cutting height for the first mowing, then reset to the desired height and mow again. Allow the grass to grow to 80 mm (3 in.), then cut off only the top inch.

5. For best appearance, grass should be cut in the afternoon or evening when it is free of moisture.

(1) Lift lock lever : "LOCK"

: "UNLOCK"

2. To set the cutting height, keep depressing the hydraulic lift control pedal firmly to raise mower deck to the top position. Make sure that the lift lock lever is in unlock position. Adjust the cutting height control dial to desired height.

3. Use the higher settings for mowing in a rough area or when mowing tall grass. Lower settings should be used only for smooth lawns where short grass is desired.

ADJUSTING CUTTING HEIGHT

To avoid serious injury or death: A Do not engage the mower in the transport

position.

1. Before adjusting cutting height, check that all tire pressures are correct. If necessary adjust to the correct tire pressure.

(1) Cutting height control dial (2) Hydraulic lift control pedal

4. Lower the mower deck by releasing the hydraulic lift control pedal. This lowers the mower deck from the "TRANSPORT" position to the "OPERATING" position.

5. Adjust the anti-scalp rollers' height as recommended below for normal operating condition. To minimize gouging and roller damage or wear, the anti-scalp rollers will maintain the ground clearance of 19 mm (3/ 4 in.).

A Never allow roller to contact the ground continuously

as premature roller wear may develop if set incorrectly.

A Anti-scalp rollers must maintain a minimum clearance

of 6 mm (1/4 in.) to the ground.

[PIN]

[BOLT]

29OPERATING THE MOWER

ENGLISH

(1) Anti-scalp roller (Front, bolt shift type) (2) Anti-scalp roller (Rear, bolt shift type)

(1) Anti-scalp roller (Front, pin shift type) (2) Anti-scalp roller (Rear, bolt shift type)

(1) Anti-scalp roller (Front, bolt shift type) (2) Anti-scalp roller (Rear, bolt shift type)

OPERATING THE MOWER30

Reference

A Set position for recommended ground clearance 19 mm (3/4 in.).

ENGLISH

Cutting

height

inch (mm)

Position of

pins

Position of

bolts

Ground clearance mm (Ref.)

shift type

1.00" (25) 1

1.25" (32) 2 13 12

1.50" (38) 1 19 19

1.75" (44) 3 13 25

2.00" (50) 2

2.25" (58) 4 13 25

2.50" (64) 3

2.75" (70) 5 13 25

3.00" (76) 4 19 (31) *2

3.25" (83) 6 13 (38) *3

3.50" (89) 5 19 *1 (44) *3

3.75" (95) 7 13 *3 (51) *3

4.00" (102) 6 19 *3 (57) *3

4.25" (108) 7 13 *3 (63) *3

4.50" (114) 7 19 *3 (70) *3

19 19

Bolt

shift type

4.75" (121) 7 25 *3 (76) *3

5.00" (127) 7 31 *3 (83) *3

*1. For cutting heights above 3.5". The anti-scalp rollers will still be effective against scalping. *2. For cutting heights above 3.0". The anti-scalp rollers will still be effective against scalping. *3. Use it if necessary.

31OPERATING THE MOWER

OPERATING MOWER

To avoid serious injury or death: A Do not operate the mower without the

discharge deflector being in place properly.

To avoid personal injury: A Clear the work area of objects which might be

picked up and thrown.

A Do not direct the opening of the deflector at

bystanders especially children or animals. Ejected objects may cause injury. Plan your mowing carefully before starting operations.

A Keep bystanders and animals away from the

mowing area.

A Be sure to disengage the PTO clutch of the

mower before attempting to start the engine.

BPTO Lever

To engage the PTO, move the PTO lever to the "ENGAGED" (ON) position.

BStarting

ENGLISH

To avoid serious injury or death: A Engine components can get extremely hot from

operation. To prevent severe burns, do not touch these areas while the engine is running, or immediately after it is turned off. Never operate the engine without heat shields or guards.

1. Sit on the operator's seat.

2. Start the engine.

3. Engage the PTO lever.

4. Disengage the parking brake.

5. Speed up the engine by moving the throttle lever forward.

6. Push or pull the motion control levers to move forward or backward.

A Never attempt to move the machine with the parking

brake "ON".

A Keep the engine running at full throttle for best results.

Control the travel speed with the motion control levers.

A During heavy duty use, operate the machine at a

slower ground speed or go over the area twice.

A Keep the mower deck in the raised position when the

mower is disengaged.

A The mower will not cut cleanly if the ground speed is

too high or if the blade speed drops due to an overload.

A If debris builds up on the grass screen or other cooling

air intake areas, stop the engine and clean them. Operating the engine with blocked or dirty air intake and cooling areas causes damage due to overheating.

(1) PTO lever "ENGAGED" (ON)

"DISENGAGED" (OFF)

1. If you get off the seat while the PTO is running, the engine will stop automatically. (Operator presence control)

2. Before starting the engine, pull the PTO lever to the "DISENGAGED" (OFF) position. If it is at the "ENGAGED" (ON) position, the engine will not start.

A These interlock features are built-in.

32 TIRES AND WHEELS

TIRES AND WHEELS

ENGLISH

TIRES

To avoid serious injury: A Do not attempt to mount a tire. This should be

done by a qualified person with the proper equipment.

A Always maintain the correct tire pressure.

Do not inflate tires above the recommended pressure shown in the Operator's Manual.

A Inflation pressure in front tires rises quickly

when using compressed air.

Never operate machine with a loose rim, wheel, or axle. A Whenever bolts are loosened, retighten to

specified torque.

A Check all bolts frequently and keep them

tightened.

BInflation Pressure

Though the inflation pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.

Tire sizes

Recommended Inflation

Max. Pressure

WHEELS

A When re-fitting a wheel, tighten the wheel bolt to the

following torques then recheck after traveling 200 m (200 yards) changing directions several times.

Wheels with beveled or tapered holes: Use the tapered wheel bolt.

Front

Rear

(1) Ground (A) "INSUFFICIENT"

13 x 5.0 - 6,

4PR Rib

23 x 10.5 - 12,

4PR Turf

(B) "NORMAL" (C) "EXCESSIVE"

270 kPa

(2.8 kgf/cm , 40psi)

140 kPa

(1.4 kgf/cm , 20psi)

BRemove and Install Front Caster Wheels

C Removing

1. Park the machine on a firm and level surface.

2. Stop the engine and apply parking brake.

3. Lift the front of machine with a safe lifting device.

4. Remove the lock nut with nylon sleeve and the wheel bolt.

5. Remove the wheel and dust cover from assembly yoke.

C Installing

1. Install the replacement wheel and dust cover.

2. Install the wheel bolt and the lock nut with nylon sleeve.

3. Tighten the nut.

4. After installing, grease to the nipples.

A Insert the wheel bolt from the outside of the yoke. A Tighten the nut gradually until wheel bearing play is

eliminated and wheel turns freely by hand.

33TIRES AND WHEELS

ENGLISH

Reference

Tightening torque

5. Lower machine.

(1) Lock nut (2) Wheel bolt (3) Yoke (4) Dust cover

20 to 25 N-m

(14.8 to 18.4 lbf-ft)

(2 to 2.5 kgf-m)

34 MAINTENANCE

MAINTENANCE

ENGLISH

SERVICE INTERVALS

The following servicing tasks should be carried out on the machine at the stated running-time intervals.

No. Items

1 Engine oil Change every 100Hr 52

2 Engine oil filter Replace every 200Hr 63

3 Transmission oil filter Replace every 200Hr 66

4 Transmission strainer Clean every 400Hr 69

Transmission fluid and

Rear axle gear case (RH & LH) fluid

6 Mower gear box oil

7 Safety device Check every 50Hr 47

8 Greasing (except mower) - every 50Hr 50

9 Oiling - every 50Hr 51

Air cleaner primary element

Secondary element Replace every 1 year 69

11 Carbon canister air filter

12 Fuel filter element

13 Fuel line

14 Parking brake Adjust every 100Hr 58 *2

15 Battery condition Check every 100Hr 59

16 Engine shroud panel Clean every 100Hr 53 *2

Engine oil cooler fins

[ZG227 only]

18 Fuel filter bowl Clean every 100Hr 57

19 Throttle cable Adjust every 100Hr 61

Spark plug condition and

gap

21 Hydraulic hose

22 Intake air line

23 Engine breather hose Replace every 2 years 70 *3

24 Motion control lever pivot Adjust every 200Hr 66

25 Engine shroud Clean every 200Hr 67 *3

26 Engine valve clearance Adjust every 500Hr 69

Change every 400Hr 67

Check every 50Hr 48

Change every 150Hr 62

Clean every 100Hr 52 *1

Replace every 1 year 69

Check every 100Hr 61

Replace every 2 years 70

Check every 100Hr 55

Replace every 400Hr 69 *2

Check every 100Hr 55

Replace every 2 years 70 *2

Clean every 100Hr 54

Check every 200Hr 64

Check every 200Hr 65

Replace every 2 years 70 *2

Check every 200Hr 67

Replace every 2 years 70 *4

50 100 150 200 250 300 350 400 450 500 550 600 After since

Indication hour meter (Hr)

Ref.

Page

*1 *2

35MAINTENANCE

No. Items

27 Combustion chamber Clean *5 69

28 Mower gear box oil seal Replace every 2 years 70 *2

29 Fuse Replace

30 Blade Replace 71

31 Mower belt Replace 73

32 Fuel system Bleed 73

50 100 150 200 250 300 350 400 450 500 550 600 After since

Indication hour meter (Hr)

Service as

required

Ref.

Page

A The jobs indicated by must be done initially.

*1 This maintenance should be done daily or more often in dusty condition than in normal conditions. Suggested cleaning interval is every 100 hours in normal conditions. *2 These items should be serviced by an authorized KUBOTA Dealer, unless the owner has the proper tools and is mechanically proficient. *3 Consult your local KUBOTA Dealer for this service. *4 Replace only if necessary. *5 On every after 1000 Hr, clean it if necessary.

A GASOLINE ENGINE EMISSION RELATED MAINTENANCE INSTRUCTIONS:

1. Non-warranty maintenance, repair, or replacement of the emission control devices and systems should be performed by a qualified repair establishment or individual which has the experience and equipment to perform such work. See the Emissions Warranty Statement.

2. To ensure the best quality and reliability, use new KUBOTA Genuine parts or their equivalents for repair and replacement, whenever you have maintenance done.

ENGLISH

MAINTENANCE36

PERIODIC SERVICE CHART LABEL

ENGLISH

(1) Part No. K3272-6551- (ENGLISH) (2) Part No. K3272-6552- (SPANISH)

LUBRICANTS AND FUEL

37MAINTENANCE

Place

ZG222SA ZG222A ZG227A, ZG227LA

Fuel 27 L (7.1 U.S. gals.)

Engine crankcase 1.8 L (1.9 U.S.qts.)*1 2.0 L (2.1 U.S.qts.)*1

Transmission case with filter & hose Rear axle gear case (RH &LH)

0.15 L

(0.16 U.S.qts.)

Mower gear box

- 0.4 L (0.42 U.S.qts.)

Greasing No. of greasing points Capacity Type of grease

Front axle 2 Until grease

Front wheel 2

Front lift arm 2

Parking brake lock pedal

Motion control lever pivot bushing, and contact position

Universal joint 1

Seat adjuster 2

Cable (throttle cable, mower lift cable, choke cable)

[MOWER] Until grease

Universal joint 3

Three spindle shafts 3

Belt tension pulley 1

Belt tension pivot 1

Anti scalp roller 4

Capacities

Automobile unleaded or regular gasoline Unleaded gasoline 87 octane or higher

Engine oil: API service Classification SG, SH, SJ or higher Above -18 (0 )...SAE10W-30 or 10W-40

Below 0 (32 ).....SAE5W-20 or 5W-30

7.5 L (7.9 U.S.qts.) KUBOTA SUPER UDT-2 fluid*2

- KUBOTA SUPER UDT-2 fluid*2

SAE90 gear oil (API service classification: more than GL-3)

overflows

Moderate amount Oil

overflows

Lubricants

Multipurpose EP2 Grease

(NLGI Grade No.2)

Multipurpose EP2 Grease

(NLGI Grade No.2)

ENGLISH

Note *1 Oil amount when the oil level is at the upper level of the oil level gauge.

*2 The product name of KUBOTA genuine UDT fluid may be different from that in the Operator’s Manual depending on countries or territories. Consult your local KUBOTA Dealer for further detail.

A To prevent serious damage to hydraulic systems, use only KUBOTA genuine fluid or its equivalent.

38 MAINTENANCE

C Engine Oil:

A Oil used in the engine should have an American Petroleum Institute (API) service classification and proper SAE

ENGLISH

Engine Oil according to the ambient temperatures as shown above.

A Indicated capacity of oil is manufacture's estimate.

C Transmission oil:

A KUBOTA Super UDT-2: For an enhanced ownership experience, we highly recommend Super UDT-2 to be used

instead of standard hydraulic/transmission fluid. Super UDT-2 is a proprietary KUBOTA formulation that deliveries superior performance and protection in all operating conditions. Regular UDT is also permitted for use in this machine.

A Indicated capacity of oil is manufacture's estimate.

C Fuel:

A Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved for the engine. Other gasoline/

alcohol blends are not approved.

A Indicated capacity of fuel is manufacture's estimate.

PERIODIC SERVICE

39PERIODIC SERVICE

ENGLISH

HOW TO OPEN THE HOOD AND STEP

BStep

To open the step, pull the grip.

To avoid personal injury from contact with moving parts: A Never open the hood while the engine is

running.

A Never open the step while the engine is

running.

A Do not touch muffler or exhaust pipes while

they are hot; Severe burns could result.

BHood

To open the hood, pull the lever sideward, and then open.

(1) Step (2) Grip

(A) "PULL"

(1) Lever (2) Hood

(1) Hood

(A) "RELEASE"

PERIODIC SERVICE40

HOW TO RAISE THE OPERATOR'S SEAT

C Raise

3. Raise the operator's seat to the "LOCK" position.

ENGLISH

To avoid personal injury: A Fully raise the operator's seat.

(To the locked position) Do not keep the seat halfway.

1. Seat must be all the way back before raising.

2. Pull the latch lever on the seat panel rearward.

(1) Operator's seat (2) Seat support rod

C Lower

To avoid personal injury:

A Do not drop the seat to close it. A Watch your hands. Do not place your hands

under the seat, when closing.

(1) Latch lever (A) "PULL"

1. Pull up the seat support rod and release the "LOCK".

2. Lower the seat slowly to lock.

3. Slide the seat to proper position.

41PERIODIC SERVICE

HOW TO OPEN THE LEVER GUIDE

To avoid personal injury:

A Park the machine on a firm and level surface. A Stop the engine, remove the key and apply the

parking brake.

1. Remove the four screws of the lever guide.

2. Pull up the lever guide.

How to install the lever guide.

1. Install the lever guide.

2. Tighten the screws.

A If the lever cover is out of alignment with the motion

lever, move the lever cover to align it with the motion lever.

LIFT-UP POINT

BFront side:

Hook nylon slings at the front frame. Hoist the front frame with the nylon sling or jack up the front frame.

ENGLISH

To avoid serious injury, death or machine damage: A Do not work under the machine unless it is

secured by safe stands or suitable blocking.

(1) Lever guide (2) Screw (3) Lever cover

(1) Nylon sling (2) Front frame

(1) Front frame (2) Nylon sling (3) Jack (4) Wood block

PERIODIC SERVICE42

BRear side:

Hoist the rear frame with nylon slings. Or jack up the

ENGLISH

bottom plate.

(1) Rear frame (2) Nylon sling (3) Bottom plate (4) Jack

DAILY CHECK

To prevent trouble from occurring, it is important to know the condition of the machine. Check it before starting.

To avoid personal injury: A Be sure to check and service the machine on a

level surface with the engine shut off, the key removed and the parking brake securely set or chock the rear wheels.

No. Check item

Walking around the machine

Mower 1 Check all hardware. -

While sitting in the operator's seat

Turning the key switch "ON"

Damage of machine body, tightness

of all bolts, nuts and pins, etc.

2 Fuel and oil leak -

3 Tire pressure, wear and damage

4 Engine oil level 43

5 Fuel level 43

Air intake screen, engine cooling

area

7 Transmission fluid level 46

8 Greasing 50

9 Brake play 58

10 Air cleaner primary element 52

11 Bottom dust cover 44

12 Machine body cleaning -

2 Make sure all pins are in place -

3 Mower deck cleaning -

Greasing

Universal joint Three spindle shafts

Belt tension pulley Belt tension pivot Anti-scalp roller

5 Oil leak 48

6 Make sure blade bolts are tight 71

7 Blades and belt wear or damage 71

1 Motion control lever -

2 Parking brake -

3 Other movable parts 47

Performance of the Easy

Checker(TM) light

Ref.

Page

32 45

43PERIODIC SERVICE

Ref.

Page

Starting the engine

Others

No. Check item

1 Color of the exhaust fumes -

Check for abnormal noise and

vibration.

Safety devices. If either of these do not operate

properly, contact your local KUBOTA Dealer immediately.

Check the areas where previous

trouble was experienced.

BChecking Engine Oil Level

To avoid personal injury: A Always stop the engine and remove the key

before checking oil.

1. Check engine oil before starting and 5 minutes or more after the engine has stopped.

2. Wipe dipstick area clean.

3. To check the oil level, remove the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level is between the two notches.

4. Add new oil to the prescribed level at the oil port if necessary.

BChecking Amount of Fuel and Refueling

ENGLISH

To avoid personal injury: A Handle fuel carefully. If the engine is running,

do not fill the fuel tank. If engine is hot, let engine cool several minutes before adding fuel. Do not smoke while filling the fuel tank or servicing the fuel system. Fill fuel tank only to bottom of filler neck. Do not fill completely full. The empty space in the tank allows gasoline to expand, when it heats up. Never remove the fuel tank cap or add fuel when the fuel tank is hot.

(1) Engine oil port (2) Oil level dipstick

(A) "UPPER LEVEL" (B) "LOWER LEVEL"

5. When using a different brand or viscosity oil from the previous one, remove all of the old oil and oil filter. Never mix two different types of oil.

6. Use the proper Engine Oil SAE according to the ambient temperatures. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

Check the fuel level. Take care that the fuel tank does not become empty.

Fuel tank capacity 27 L (7.1 U.S.gals.)

A Do not mix oil with gasoline. A Tighten the fuel cap until it clicks. A Do not use the fuel cap other than KUBOTA approved

one.

A Do not permit dirt or trash or water to get into the fuel

system.

A Be careful not to let the fuel tank become empty,

otherwise air will enter the fuel system, necessitating bleeding before next engine start.

A Be careful not to spill fuel during refueling. If a spill

should occur, wipe it off at once, or it may cause a fire.

Use only unleaded gasoline with an octane rating index of 87 or higher may be used.

A Use fuel within approximately 30 days after purchase

to avoid deterioration in fuel quality, or add fuel stabilizer to keep fuel fresh and stabilized.

PERIODIC SERVICE44

A Fuel blend differs from season to season for the best

seasonal engine performance. To prevent engine performance troubles such as vapor lock or hard

ENGLISH

starting, use fuel within the season in which the fuel is purchased.

A Infrequent use of the engine during a season can

make fuel stale in the fuel tank of the machine. Stale fuel condition can cause engine performance troubles by varnish and plugged carburetor components.

A Seal the fuel storage container tightly and store it out

of sunlight and heat to prevent fuel degradation.

A Condensation in the fuel tank may occur because of

various operating or environmental conditions. To reduce condensation and avoid affecting machine operation, fill the fuel tank at the end of daily operations.

A Do not use old fuel.

[Use of alcohol mixed gasoline (Gasohol)]

Use "gasohol" only when the ethanol additive is less than 10% of the fuel. The use of methanol additive is not recommended. For the best results, use unleaded fuel with a minimum of 87 octane.

BChecking and Cleaning Air Intake Screen

and Air Intake Area to Prevent Overheating

To avoid personal injury: A Be sure to stop the engine and remove the key

before cleaning.

A The air intake screen and air intake area must be clear

of debris to prevent the engine from overheating.

Daily or after every 5 hours of operation, check to be sure the air intake screen and the air intake area are clean. Dirt or chaff around the air intake screen and air intake area or the engine cooling area decrease cooling performance.

1. Open the hood and remove all foreign material.

2. Remove the dust and all foreign material from the intake screen.

3. Undo the rubber hook and open the air intake screen.

(1) Fuel tank cap (2) Fuel tank filler neck (3) Empty space (4) Max. fuel level

(1) Air intake screen (2) Rubber hook

4. Remove the dust and all foreign materials from the air intake area between the transmission and the engine dust plate.

5. Each time the dust cover is covered with grass and foreign materials during operation, rub it off the dust cover with hand. Check the air intake area from time to time if grass accumulates.

(A) "OPEN"

BChecking Tire Pressure

To avoid serious injury: A Do not attempt to mount a tire on a rim. This

should be done by a qualified person with the proper equipment.

A Always maintain the correct tire pressure.

Inflation pressure in front tires rises quickly when using compressed air. Do not inflate tires above the recommended pressure shown in the Operator's Manual.

45PERIODIC SERVICE

ENGLISH

(1) Air intake screen (2) Engine dust plate (3) Dust cover (4) Bottom clean lever

6. If the dust or chaff has accumulated air intake area, clean them completely by pushing down the bottom clean lever several times. When using the bottom clean lever, remove the lever from the bracket. After cleaning, make sure that the lever is replaced in place.

(A) "PUSH DOWN" (B) Bracket

A Do not use tires larger than specified.

BInflation Pressure

Though the inflation pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it and inflate as necessary.

Recommended Inflation

Max. Pressure

270 kPa

(2.8 kgf/cm , 40 psi)

140 kPa

(1.4 kgf/cm , 20 psi)

Front

Rear

Tire sizes

13 x 5.0 - 6,

4PR Rib

23 x 10.5 - 12,

4PR Turf

(1) Ground (A) "INSUFFICIENT"

(B) "NORMAL" (C) "EXCESSIVE"

PERIODIC SERVICE46

BChecking Transmission Fluid Level

ENGLISH

To avoid personal injury: A Allow the transmission case to cool down

sufficiently when cleaning its surface.

1. Park the machine on a flat surface, lower the implement to the ground and shut off the engine and remove the key. Allow the machine to idle for 1-3 minutes, and then check fluid.

2. Raise and lock the operator's seat.

3. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level lies between the two notches. If the level is too low, add the new oil to the prescribed level at the oil inlet. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

BLubricating All Grease Fittings

To avoid personal injury: A Be sure to stop the engine and remove the key

before greasing.

Grease the following location.

(1) Mower universal joint

(1) Oil level dipstick (2) Oil plug and breather cup

A If oil level is low, do not run engine.

Add the new oil to the prescribed level at the oil inlet.

(A) Oil level is acceptable within this range.

(1) Spindle shaft (2) Belt tension pulley (3) Belt tension pivot (4) Anti-scalp roller (Grease the bosses.)

47PERIODIC SERVICE

EVERY 50 HOURS

BSafety Devices

The Safety Devices in your machine are designed to protect you while operating. Please check these Safety Devices periodically - daily is best - to test function of the Safety Devices before operation.

To avoid personal injury: A Do not allow anyone near the machine while

testing.

A If the machine does not pass one of the

following tests, do not operate the machine. See your local KUBOTA Dealer.

A Sit on operator's seat for all tests except for

Test 1.

ENGLISH

BChecking Movable Parts

If any of the movable parts, such as levers and pedals, is not smoothly moved because of rust or anything sticky, do not attempt to force it into motion. In the above case, remove the rust or the sticky thing, and apply oil or grease on the relevant spot. Otherwise, the machine may get damaged.

A Check the following tests before operating the

machine.

C Check the safety switches Test 1 (OPERATOR NOT ON THE SEAT)

1. Securely set the parking brake.

2. Shift the PTO lever to "DISENGAGE" (OFF) position.

3. Set the motion control levers to the "NEUTRAL LOCK" position.

4. Turn the key switch to "START" position.

5. The engine must not crank.

Test 2 (OPERATOR ON THE SEAT)

1. Do not set the parking brake. (release it from test 1)

2. Shift the PTO lever to "DISENGAGE" (OFF) position.

3. Set the motion control levers to the "NEUTRAL LOCK" position.

4. Turn the key switch to "START" position.

5. The engine must not crank.

Test 3 (OPERATOR ON THE SEAT)

1. Securely set the parking brake.

2. Shift the PTO lever to "DISENGAGE" (OFF) position.

3. Grasp the motion control levers and move them inward from the "NEUTRAL LOCK" position to the "NEUTRAL" position and then release the levers.

4. Turn the key switch to "START" position.

5. The engine must not crank.

Test 4 (OPERATOR ON THE SEAT)

1. Securely set the parking brake.

2. Shift the PTO lever to "ENGAGE" (ON) position.

3. Set the motion control levers to the "NEUTRAL LOCK" position.

4. Turn the key switch to "START" position.

5. The engine must not crank.

PERIODIC SERVICE48

Test 5 (OPERATOR ON THE SEAT)

1. Start the engine.

2. Keep the parking brake securely set.

ENGLISH

3. Shift the PTO lever to "DISENGAGE" (OFF) position.

4. Grasp the motion control levers and move them inward from "NEUTRAL LOCK" position to "NEUTRAL" position and then release the levers.

5. The engine must shut off after a short time delay.

BChecking Gear Box Oil Level

To avoid personal injury: A Always stop the engine and remove the key

before checking oil.

A For this test only, the engine will shut off in a few

seconds.

Test 6 (OPERATOR ON THE SEAT)

1. Start the engine.

2. Do not set the parking brake.

3. Shift the PTO lever to "DISENGAGE" (OFF) position.

4. Grasp the motion control levers and move them inward from "NEUTRAL LOCK" position to "NEUTRAL" position and then release the levers.

5. Stand up. (Do not get off the machine.)

6. The engine must shut off.

Test 7 (OPERATOR ON THE SEAT)

1. Start the engine.

2. Do not set the parking brake.

3. Shift the PTO lever to "ENGAGE" (ON) position.

4. Stand up. (Do not get off the machine.)

5. The engine must shut off.

A If the engine cranks Test 1 through 7, consult your

local KUBOTA Dealer to have the unit checked before operation.

If serial numbers of mower are as indicated below RCK48S-222Z:all RCK48P-222Z:30000 and below RCK54P-227Z:30000 and below RCK60P-227Z:30000 and below

1. Park the machine on a flat surface and lower the mower to the ground. To check the oil level, loosen the check plug and check to see if the oil level is in the range of the check plug port. If the level is too low, add new oil to the prescribed level at the oil inlet. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

2. After checking, reinstall the check plug and oil inlet plug securely.

(1) Parking brake lock pedal (2) Motion control lever (3) Key switch (4) PTO lever (5) Seat switch

(1) Check plug (2) Oil inlet plug

49PERIODIC SERVICE

If serial numbers of mower are as indicated below RCK48P-222Z:30001 and above RCK54P-227Z:30001 and above RCK60P-227Z:30001 and above

1. Park the machine on a flat surface and lower the mower to the ground. To check the oil level, loosen the oil inlet plug with gauge, wipe it clean, reinstall it and loosen it again. Check to see if the oil level is between the notch and tip. If the level is too low, add new oil to the prescribed level at the oil inlet. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

2. After checking, reinstall the oil inlet plug with gauge securely.

ENGLISH

(1) Drain plug (2) Check plug (3) Oil inlet plug (4) Gear case (5) Check plug port

(A) Oil level is acceptable within this range. (B) Oil level

(1) Drain plug (2) Oil inlet plug with gauge (3) Seal washer (4) Gear case

(A) Oil level is acceptable within this range. (B) Oil level

PERIODIC SERVICE50

BGreasing

ENGLISH

To avoid personal injury: A Be sure to stop the engine and remove the key

before greasing.

Apply a small amount of multipurpose grease to the following points every 50 hours: If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.

(1) Front axle (LH, RH) (2) Front wheel (LH, RH) (3) Front lift arm (LH, RH)

(1) Parking brake lock pedal

(1) Motion control lever pivot bushing (LH, RH) (2) Bushing

(1) Motion control lever contact position (LH, RH)

BOiling

(1) Lift control cable (oil)

51PERIODIC SERVICE

ENGLISH

(1) Machine universal joint

(1) Seat adjuster

(1) Choke cable (oil) (2) Throttle cable (oil)

PERIODIC SERVICE52

EVERY 100 HOURS

BChanging Engine Oil

ENGLISH

To avoid personal injury: A Be sure to stop the engine and remove the key

before changing the oil.

A Allow engine to cool down sufficiently; oil can

be hot and may cause burns.

1. To change the used oil, remove the drain plug at the bottom of the engine and drain the oil completely. The used oil can be drained out more easily if the engine is warm.

BCleaning Air Cleaner Primary Element

1. Remove the air cleaner cover and primary element.

2. Clean the primary element: (1) When dry dust adheres to the element, blow

compressed air from the inside, turning the element. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi).

(2) When carbon or oil adheres to the element, soak

the element in detergent for 15 minutes then wash it several times in water, rinse with clean water and dry it naturally. After element is fully dried, inspect inside of the element with a light and check if it is damaged or not.

3. Replace air cleaner primary element: Once yearly or after every sixth cleaning, whichever comes first.

A Check to see if the evacuator valve is blocked with

dust.

(1) Drain plug

2. Fill with the new oil up to the upper level on the dipstick.

(1) Engine oil port (2) Oil level dipstick

3. To check the oil level. Remove the dipstick, wipe it clean, insert it and draw it out again. Check to see that the oil level is between the two marks.

(A) "UPPER LEVEL" (B) "LOWER LEVEL"

(1) Secondary (safety) element (2) Primary element (3) Cover (4) Evacuator valve

A The air cleaner uses a dry element, never apply oil. A Do not run the engine with filter element removed. A Be sure to refit the cover with the arrow (on the rear

of cover) upright. If the cover is improperly fitted, evacuator valve will not function and dust will adhere to the element.

A Do not touch the secondary element except in cases

where replacing is required.

C Evacuator Valve

Open the evacuator valve once a week under ordinary conditions - or daily when used in a dusty place - to get rid of large particles of dust and dirt.

BCleaning Engine Shroud Panel

To avoid personal injury: A Make sure the engine is cool enough to touch

before removing shrouds and other components.

A Always shield eyes and a face from air deposits

and objects.

1. Stop the engine and apply the parking brake.

2. Open the hood.

3. Pull the latch lever on the seat panel rearward.

4. Raise the seat to the "LOCK" position.

5. Loosen four bolts and remove the muffler cover.

6. Loosen two screws (right & left) and remove the fan cover.

53PERIODIC SERVICE

ENGLISH

(1) Cover (2) M6 bolt

8. Remove large debris around the cooling fin and then blow off small debris with a compressed air. Pressure of compressed air must be under 205 kPa (2.1 kgf/ cm , 30 psi).

(1) Fan cover (2) Screw

7. Loosen four M6 bolts (right & left) and two M8 bolts and remove the cover.

(1) Cover (2) M6 bolt (3) M8 bolt

(1) Cooling fin

9. Blow off the debris inside the fan cover as shown in the figure. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi).

(1) Fan cover

PERIODIC SERVICE54

10.Undo the rubber hook and open the air intake screen. Remove the debris on the surface of the air intake area

ENGLISH

by hand and blow off small debris with compressed air. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi). Then clean them completely by pushing down the bottom clean lever several times. When using the bottom clean lever, remove the lever from the bracket. After cleaning, make sure that the lever is replaced in place.

BCleaning Engine Oil Cooler Fins

[ZG227 only]

This engine is equipped with an oil cooler. The style of the oil cooler is mounted on the blower housing. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi).

To avoid personal injury: A Make sure the engine is cool enough to touch

before removing shrouds and other components.

A Always shield eyes and a face from air deposits

and objects.

1. Stop the engine and apply the parking brake.

2. Loosen the two bolts for the engine oil cooler and remove the connector.

(1) Air intake screen (2) Engine dust plate (3) Dust cover (4) Bottom clean lever

(A) "PUSH DOWN" (B) Bracket

11.Install the cover with six bolts and then the fan cover with two screws.

12.Install the muffler cover with four bolts.

13.Pull up the seat support rod and release the "LOCK".

14.Lower the seat slowly to lock.

15.Close the hood.

(1) Oil cooler (2) Bolt (3) Connector

3. Pull out the engine oil cooler.

(1) Oil cooler

4. Remove large debris from both sides of the engine oil cooler fin by hand, and then blow off small debris with the compressed air. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi).

5. Remove the debris accumulated in the cooling air exit of the plate.

(1) Plate (A) Cooling air exit

55PERIODIC SERVICE

BChecking Fuel Lines

ENGLISH

To avoid personal injury: A Be sure to stop the engine and remove the key

when attempting to make the following checks and changes.

A Never fail to check the fuel lines periodically.

The fuel lines are subject to wear and aging. Fuel may leak out onto the running engine, causing a fire.

The fuel line connections should be checked annually or every 100 service hours, whichever comes first.

1. The fuel line is made of rubber and ages regardless of service period.

2. If the fuel line and clamps are found damaged or deteriorated, replace them.

3. Check fuel filter bowl, if it is clogged by debris or contaminated with water, replace it.

6. Put back the engine oil cooler in the original position, tighten bolts and connect the connector.

A When the fuel line is disconnected for maintenance or

repair, close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering. In addition, particular care must be taken not to admit dust and dirt into the fuel pump. Entrance of even a small amount dust or dirt causes premature wear and malfunction of the fuel pump and carburetor components.

(1) Pipe clamps (2) Fuel line (3) Fuel filter bowl (4) Fuel filter

PERIODIC SERVICE56

ENGLISH

(1) Pipe clamps

(1) Pipe clamps (2) Fuel line (3) Fuel pump

(4) Fuel filter (5) Carbon canister (6) Two way valve

(1) Pipe clamps (2) Fuel line

(A) Fuel tank (B) Separator

57PERIODIC SERVICE

BCleaning Fuel Filter Bowl

Before supplying fuel, clean the fuel filter bowl.

A If dirt or any other foreign matter is included in fuel, the

filter element may be clogged earlier or water may be more likely to remain in the filter.

A If water remains in the fuel filter bowl, clean or replace

the fuel filter bowl as early as possible.

C Cleaning

1. Change the carburetor fuel valve from the "RUN" (OPEN) position to the "STOP" (CLOSE) position.

A Take care not to damage and misplace the element

and packing.

A If they are excessively dirty (clogged), they will be

clogged again in short hours after cleaning.

4. Reassemble the packing and element while taking care that they are not contaminated with dirt.

A If dirt is included in fuel, a failure can result.

A If the carburetor fuel valve is moved to the "DRAIN"

position, the fuel will be drained through the drain port.

ENGLISH

(1) Carburetor fuel valve (2) Ring screw (3) Fuel filter bowl

(A) "STOP" (CLOSE) (B) "RUN" (OPEN) (C) "DRAIN"

2. Loosen the ring screw and remove the fuel filter bowl.

3. Remove the element and rinse it with gasoline. If the element is excessively dirty, replace it.

(1) Carburetor fuel valve (2) Element (3) Packing (4) Fuel filter bowl (5) Ring screw

(1) Carburetor fuel valve (2) Drain port

(A) "STOP" (CLOSE) (B) "RUN" (OPEN) (C) "DRAIN"

PERIODIC SERVICE58

BAdjusting Parking Brake

ENGLISH

6. Release the parking brake completely.

7. Hold the brake rod lightly.

8. Check the brake spring play.

To avoid personal injury:

A Park the machine on a firm and level surface. A Stop the engine and chock the wheels before

checking or adjusting.

A Wrong adjustment may cause machine damage.

(1) Check brake spring

1. Place the motion control levers to the "NEUTRAL LOCK" position.

2. Be sure to chock the rear wheels.

3. Apply the parking brake to the lock position.

4. Check the length of the brake springs on both sides.

(A): Proper brake spring length with the brake applied to the lock position

115 to 117 mm

(4.53 to 4.61 in.)

(B): Proper brake spring play

(1) Brake rod (2) Brake spring (3) Lock nut

The spring must have play. Reference: 0.5 to 1.0 mm (0.02 to 0.04 in.)

(A) "Hold the brake rod" (B) "Parking brake spring play"

9. If the brake spring play is not correct, adjust it. (See "Adjustment of brake spring play" in the next page.)

(1) Brake rod (2) Brake spring (3) Lock nut

(A) "Parking brake spring length"

5. If the length of the brake spring is not correct, adjust it. (See "Adjustment of brake spring length" in the next page.)

C Adjustment of brake spring length

1. Place the motion control lever to the "NEUTRAL LOCK" position.

2. Apply the parking brake to the lock position.

3. Loosen the lock nuts.

4. Adjust the spring length to the recommendation.

5. Lock the nuts.

6. Check the brake spring play to the recommendation. If there is no play, adjust the brake spring play again. (See "Adjustment of brake spring play" below.)

7. Adjust the other side spring to the same dimension.

C Adjustment of brake spring play

1. Place the motion control lever to the "NEUTRAL LOCK" position.

2. Be sure to chock the rear wheels.

3. Release the parking brake completely.

4. Loosen the lock nuts.

5. Hold the brake rod by hand.

6. Tighten the nut to the correct space between the end of the spring and the nut.

7. Lock the nuts.

8. Adjust the other side spring to the same dimension.

(2) Check on the slope

1. Place the machine on a 17 ramp.

2. Apply the parking brake.

3. Place the motion control levers in "NEUTRAL LOCK" position and shut off the engine.

4. Check that the machine does not move.

59PERIODIC SERVICE

BBattery Condition

ENGLISH

To avoid the possibility of battery explosion: For the refillable type battery, follow the instructions below. A Do not use or charge the refillable type battery

if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.

To avoid personal injury: A Never remove the vent cap while the engine is

running.

A Keep electrolyte away from eyes, hands and

clothes. If you are spattered with it, wash it away completely with water immediately and get medical attention.

A Wear eye protection and rubber gloves when

working around battery.

Mishandling the battery shortens the service life and adds to maintenance costs.

(A) 17 ramp

A For parking brake test purposes, only use 17 ramp.

The original battery is a maintenance-free, nonaccessible type battery. If the battery is weak, the engine will be difficult to start and the lights will become dim. It is important to check the battery periodically.

(1) Battery (2) Ground cable

(+): Positive terminal (-): Negative terminal

PERIODIC SERVICE60

C Battery Charging

ENGLISH

To avoid serious injury or death: A When the battery is being activated, hydrogen

and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery.

To avoid personal injury: A When charging battery, ensure that the vent

caps are securely in place (if equipped).

A When disconnecting the cables from the

battery, start with the negative terminal first. When connecting the cables to the battery, start with the positive terminal first.

A Never check battery charge by placing a metal

object across the posts. Use a voltmeter or hydrometer.

(For accessible maintainable type batteries with removable vent caps.)

1. Make sure each electrolyte level is at the bottom of vent wells, if necessary add distilled water in a wellventilated area.

6. When exchanging an old battery with new one, use a battery of equal specification shown in "SPECIFICATIONS".

(For non-accessible maintenance-free type batteries.) Maintenance-free, non-accessible batteries are designed to eliminate the need to add water. Yet the volume of electrolyte above plates may eventually become depleted due to abnormal conditions such as high heat or improper regulator setting. Use a voltmeter to check the state of charge. (See reference chart below to determine if charging is necessary.)

Battery voltage Reference state of charge

12.6 100% (Full charge)

12.4 75%

12.2 50%

12.0 25%

11.8 0%

(1) Vent well (2) Separator (3) Electrolyte

2. The water in the electrolyte evaporates during recharging. Liquid shortage damages the battery. Excessive liquid spills over and damages the machine body.

3. To slow charge the battery, connect the battery positive terminal to the charger positive terminal and the negative to the negative, then recharge in the standard fashion.

4. A boost charge is only for emergencies. It will partially charge the battery at a higher rate and in a short time. When using a boost-charged battery, it is necessary to recharge the battery as soon as possible. Failure to do this will shorten the battery's service life.

5. When the specific gravity of electrolyte reaches 1.27-

1.29 charge has completed.

(A) "HIGHEST LEVEL" (B) "LOWEST LEVEL"

61PERIODIC SERVICE

BAdjusting Throttle Cable

1. Move the throttle lever to the top position.

(1) Throttle lever

2. Make sure a part (2) is touching the restricting bolt (1).

BChecking Carbon Canister Air Filter

Check the carbon canister air filter every 100 hours of operation. (more often under extremely dusty or dirty conditions.)

To avoid personal injury: A Always stop the engine, set the parking brake,

remove the key, and disengage PTO.

1. Open the air intake screen.

2. Remove the cover and remove the carbon canister air filter.

ENGLISH

(1) Restricting bolt (2) Part (3) Bolt (4) Throttle lever cable

(A) "PULL"

3. If not, loosen the bolt (3) and pull the throttle lever cable (4) in direction of the arrow (A) so that the part (2) would touch the restricting bolt (1). And then tighten the bolt (3).

(1) Canister air filter (2) Cover (3) Carbon canister

(A) Air intake screen (B) Air port

3. Check to see if the carbon canister air filter is worn out, damaged or dirty.

4. If the air filter is dirty, wash the air filter in warm water with detergent. Then rinse the air filter thoroughly until all traces of detergent are eliminated. Squeeze out excess water. (do not wring.) Allow the air filter to air dry. Do not use high pressure air to clean filter.

5. If the air filter is worn out, damaged or too dirty to wash clean, replace it with a new one.

6. Reinstall the carbon canister air filter and secure it with the cover.

A Operating in dusty condition may require more

frequent maintenance than above.

PERIODIC SERVICE62

EVERY 150 HOURS

BChanging Gear Box Oil

ENGLISH

To avoid personal injury: A Be sure to stop the engine and remove the key

before changing the oil.

If serial numbers of mower are as indicated below RCK48S-222Z:all

1. To drain the used oil, remove the oil inlet plug at the gear box, tilt the mower deck and drain the oil completely into the oil pan.

2. Fill with the new oil up to the check plug port. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

3. After filling reinstall the oil inlet plug and the check plug.

If serial numbers of mower are as indicated below RCK48P-222Z:30000 and below RCK54P-227Z:30000 and below RCK60P-227Z:30000 and below

1. To drain the used oil, remove the drain plug and oil inlet plug at the gear box and drain the oil completely into the oil pan.

2. After draining reinstall the drain plug.

3. Remove the oil level check plug.

4. Fill with the new oil up to the check plug port. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

5. After filling reinstall the check plug and oil inlet plug securely.

(1) Check plug (2) Oil inlet plug

(1) Drain plug (2) Check plug (3) Oil inlet plug (4) Gear case (5) Check plug port

(A) Oil level is acceptable within this range. (B) Oil level

63PERIODIC SERVICE

If serial numbers of mower are as indicated below RCK48P-222Z:30001 and above RCK54P-227Z:30001 and above RCK60P-227Z:30001 and above

1. To drain the used oil, remove the drain plug and oil inlet plug with gauge at the gear box and drain the oil completely into the oil pan.

2. After draining reinstall the drain plug.

3. Remove the oil level check plug.

4. Fill with the new oil up to the check plug port. (See "LUBRICANTS AND FUEL" in "MAINTENANCE" section.)

5. After filling reinstall the check plug and oil inlet plug with gauge securely.

EVERY 200 HOURS

BReplacing Engine Oil Filter

ENGLISH

To avoid personal injury: A Be sure to stop the engine and remove the key

before changing the oil and the oil filter.

A Allow engine to cool down sufficiently; oil can

be hot and may cause burns.

1. The oil filter must be changed every 200 service hours.

2. Apply a slight coat of oil onto the rubber gasket of new filter.

3. Tighten the filter quickly until it contacts the mounting surface. Tighten filter by hand an additional 1/2 turn only.

4. After the new filter has been replaced, the engine oil level normally lowers a little. Add engine oil to proper level. Check for oil leaks around filter gasket.

A To prevent serious damage to the engine,

replacement element of the recommended type must be used. Use only a genuine KUBOTA filter or its equivalent.

(1) Drain plug (2) Check plug (3) Oil inlet plug with gauge (4) Gear case (5) Check plug port

(1) Engine oil filter

(A) Oil level is acceptable within this range. (B) Oil level

PERIODIC SERVICE64

BChecking Spark Plug Condition & Gap

Remove the spark plugs, check condition, and reset the

ENGLISH

gap or replace with new plugs as necessary.

1. Open the hood.

2. Before removing spark plugs, clean the area around the base of the plug to keep dirt and debris out of the engine.

3. Disconnect the spark plug cap from spark plugs.

4. Use a spark plug wrench to remove the spark plugs.

5. Remove plugs and check its condition. Replace the plug if worn or reuse is questionable.

6. Inspect spark plugs for cracked porcelain, pitted electrodes, or other wear and damage. Replace the spark plug if necessary.

7. Check the gap using a wire feeler gauge. Adjust the gap from 0.6 to 0.7 mm (0.024 to 0.028 in.) by carefully bending the ground electrode.

8. Reinstall the spark plug into the cylinder head.

(1) Spark plug cap and spark plug

A Do not clean the spark plug in a machine using

abrasive grit. Some grit could remain in the spark plug and enter the engine, which may cause extensive wear and damage.

Recommended spark plug NGK BPR6HS

Tightening torque

9.8 to 19.6 N-m

(7.2 to 14.5 lbf-ft)

BChecking Hydraulic Hose

To avoid personal injury: A Be sure to stop the engine, remove the key, and

relieve pressure before checking and replacing the hydraulic hose.

A Allow the transmission case to cool down

sufficiently; oil can be hot and may cause burns.

Check to see if hydraulic hoses are properly fixed every 200 hours of operation.

1. Check to see that all lines and hose clamps are tight and not damaged.

2. If hoses and clamps are found worn or damaged, replace or repair them at once.

65PERIODIC SERVICE

ENGLISH

(1) Cardboard (2) Hydraulic line (3) Magnifying glass

(1) Mower lift cylinder hose

3. Escaping hydraulic fluid under pressure has sufficient force to penetrate the skin causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, make sure all connections are tight and that lines, pipes, and hoses are not damaged.

4. Fluid escaping from pinholes may be invisible. Use a piece of cardboard or wood to search for suspected leaks: do not use hands. Use safety goggles or other eye protection. If injured by escaping fluid, see a medical doctor at once. Serious infection or reaction will result if proper medical treatment is not administered immediately. This fluid can produce gangrene or severe allergic reaction.

PERIODIC SERVICE66

BReplacing Transmission Oil Filter

ENGLISH

Cartridge

To avoid personal injury: A Be sure to stop the engine and remove the key

before changing the oil filter.

A Allow transmission case to cool down

sufficiently; oil can be hot and may cause burns.

1. The oil filter cartridge must be changed every 200 service hours.

A To prevent serious damage or premature failure to the

hydraulic system, use only a KUBOTA genuine filter.

BAdjusting the Motion Control Lever Pivot

To avoid personal injury: A Be sure to stop the engine and set the parking

brake to "ON" before checking.

Proper lever free travel

1. Set the motion control lever in "NEUTRAL" position.

2. Slightly move the lever back and forth and measure the free travel at the top of lever stroke.

3. If the proper free travel limits are exceeded, remove the fender and retighten only the upper nut to specified torque.

A If the motion control lever pivot bolt is maladjusted,

motion control may be difficult.

2 to 15 mm (0.08 to 0.59 in.)

on the lever

(1) Oil filter cartridge

(1) Oil filter cartridge (2) Gasket

2. Place an oil pan underneath the oil filter cartridge. (Do not drain oil.)

3. Remove the oil filter cartridge by using the filter wrench.

4. Apply a slight coat of oil onto the gasket of new filter.

5. Tighten the filter quickly until it contacts the mounting surface. Tighten filter by hand an additional 1/2 turn only.

6. After the new cartridge has been replaced, the transmission fluid level normally lowers a little. Add fluid to proper level. Check for oil leaks around filter gasket.

(1) Motion control lever (2) Bolt, Nut

Tightening torque

(A) "FREE TRAVEL"

18.6 to 20.6 N-m

(1.9 to 2.1 kgf-m,

13.7 to 15.2 lbf-ft)

67PERIODIC SERVICE

BChecking Intake Air Line

1. Check to see that hoses and hose clamps are tight and not damaged.

2. If hoses and clamps are found worn or damaged, replace or repair them at once.

(1) Hose (2) Clamp

EVERY 400 HOURS

BChanging Transmission Fluid and Rear

Axle Gear Case Oil (RH and LH)

To avoid personal injury:

A Park the machine on a firm and level surface. A Be sure to stop the engine and remove the key

before changing or checking the oil.

A Allow transmission case to cool down

sufficiently; oil can be hot and may cause burns.

The fluid in the transmission case is also used for the hydrostatic drive system.

1. To drain the transmission oil, place the oil pan underneath the transmission case and remove the drain plugs at the bottom of the transmission case.

ENGLISH

BCleaning Engine Shroud

Consult your local KUBOTA Dealer for this service.

(1) Drain plug of center case

2. After draining, open the air intake screen. Remove the snap pin and push down the bottom clean lever to open the dust cover; set the snap pin into the original hole of the lever under the stay to keep the dust cover open.

PERIODIC SERVICE68

ENGLISH

(1) Bottom clean lever (2) Snap pin (3) Stay

(A) Air intake screen (B) Dust cover (P) "PUSH DOWN"

3. Disassemble and clean the strainer and change the oil filter cartridge. After reassembling, fill with UDT or SUPER UDT hydrostatic transmission fluid, or its equivalent.

(1) Transmission strainer (A) Bottom clean lever

(B) Dust cover

(1) Drain plug of axle case (on both sides)

(1) Transmission oil filter

4. After running the engine for a few minutes, stop it and check the oil level again; add oil to the prescribed level.

A Operate only at low rpms immediately after changing

the transmission fluid and the filter cartridge. Keep the engine at medium speed for a few minutes to insure proper lubrication of all parts so there is no damage to the transmission.

(1) Oil level dipstick (2) Oil plug and breather cup

(A) Oil level is acceptable within this range.

69PERIODIC SERVICE

BCleaning Transmission Strainer

When changing the transmission fluid, disassemble and rinse the strainer with nonflammable solvent to completely clean off filings. Check O-rings, replace if damaged, cracked or hardened. When reassembling be careful not to damage the parts.

EVERY 500 HOURS

BAdjusting Engine Valve Clearance

If you do not have the proper tools and/or are not mechanically proficient, consult your local KUBOTA Dealer for this service.

EVERY AFTER 1000 HOURS

BCleaning Combustion Chamber

If you do not have the proper tools and/or are not mechanically proficient, consult your local KUBOTA Dealer for this service.

EVERY 1 YEAR

BReplacing Air Cleaner Primary Element

and Secondary Element

(See "Cleaning Air Cleaner Primary Element" in "EVERY 100 HOURS" in "PERIODIC SERVICE" section.)

A To prevent serious damage to the engine, use only a

KUBOTA genuine filter.

ENGLISH

(1) Transmission strainer (2) O-ring (3) Center case cover

A Since the fine filings in the oil can damage the

precision component parts of the hydraulic system, the end of the suction line is provided with an oil strainer.

BReplacing Fuel Filter

Consult your local KUBOTA Dealer for this service.

[How to remove the secondary element]

1. While turning slightly, pull out the secondary element.

(1) Secondary element

PERIODIC SERVICE70

EVERY 2 YEARS

BReplacing Hydraulic Hose

ENGLISH

Consult your local KUBOTA Dealer for this service.

BReplacing Fuel Lines

Consult your local KUBOTA Dealer for this service.

BReplacing Engine Breather Hose

Consult your local KUBOTA Dealer for this service.

BReplacing Mower Gear Box Oil-Seal

Consult your local KUBOTA Dealer for this service.

BReplacing Intake Air Line

Consult your local KUBOTA Dealer for this service.

BReplacing Carbon Canister Air Filter

(See "Checking Carbon Canister Air Filter" in "EVERY 100 HOURS" in "PERIODIC SERVICE" section.)

SERVICE AS REQUIRED

BReplacing Fuses

Replacement of the fuse

1. Raise the operator's seat.

2. Remove the blown fuse.

3. Place a new fuse of the same capacity in position.

(1) Fuse location

(2) Slow blow fuse

A If the new fuse happens to blow out within a short time,

contact your dealer for inspection and repair. Never "jump" the fuse with wire or foil, or install a larger capacity fuse than is recommended.

C Protected circuit

FUSE NO.

(1)

(2)

*Option: The fuse should be in only when the work light

CAPACITY

(A)

15 Main system

15 Aux. outlet

10 Control system

20 *(Work light)

Slow blow fuse50Check circuit against

is attached.

Protected circuit

wrong battery connection

71PERIODIC SERVICE

BChecking and Replacing Blade

ENGLISH

To avoid personal injury:

A Be sure to stop the engine and remove the key. A Blades may be sharp. When you handle blades,

wear heavy gloves or wrap end of blade with a rag.

C Checking

The blade cutting edges should be kept sharp at all times. Sharpen the cutting edges, if they resemble blade (B). Replace the blades if they appear similar to blade (C).

(A) New blade (B) Worn blade (C) Cracked blade

C Replacing

1. Dismount the mower deck from the machine. (See "DISMOUNTING THE MOWER DECK" in "MOWER MOUNTING" section.) Then turn it over to expose the blades.

2. Wedge a block of wood between the blade and mower housing or use a box wrench over the pulley nut to prevent the spindle from rotating while removing the blade bolts; loosen the blade bolt as illustrated.

A Use the proper metric size box or socket wrench to

tighten or loosen the blade mounting bolt.

PERIODIC SERVICE72

ENGLISH

[RCK48S]

(1) Block (A) "LOOSEN"

3. To sharpen the blades yourself, clamp the blade securely in a vise. Use a large mill file and file along the original bevel until sharp.

4. To check the blade for balance, place a small rod through the center hole. If the blade is not balanced, file the heavy side of the blade until balance is achieved.

5. [RCK48S] Pass the bolt through the blade and the cup washer, and tighten the bolt.

[RCK48P, RCK54P]

Pass the bolt through the blade, 2 cup washers and the lock washer, and tighten the bolt.

[RCK60P]

Pass the spline boss through the blade and 2 cup washers, and tighten the bolt.

A Make sure that the cup washer is not flattened out or

worn; this cause blade to slip excessively. Replace the 2 cup washers if either is damaged.

6. Before checking or replacing the blade, wipe grass and mud off the top and inside of the mower. Especially clean up the inside of the belt cover, because otherwise the belt life will be reduced.

(1) Spindle holder (2) Cover (3) Blade (4) Cup washer (5) Bolt

[RCK48P, RCK54P]

(1) Spindle holder (2) Spindle guard (3) Blade (4) 2-Cup washer (5) Lock washer (6) Bolt

[RCK60P]

(1) Spindle holder (2) Blade (3) 2-Cup washers (4) Spline boss (5) Bolt (6) Spindle guard

73PERIODIC SERVICE

BMower Belt Replacement

1. Remove the mower deck from the machine according to the procedure "DISMOUNTING THE MOWER DECK".

2. Remove the left and right hand shield from the mower deck.

3. Clean around the gear box.

4. Remove the belt from the tension pulley.

5. Remove the right hand bracket which mounts the gear box to the mower deck and slip the belt over the top of the gear box.

6. To install a new belt, reverse the above procedure.

A Tighten bracket bolts and nuts securely 77.6 to 90.2 N-

m (8.0 to 9.2 kgf-m, 57.1 to 66.5 lbf-ft).

ENGLISH

A Tighten the bolts of the outer blades from 103 to 118

N-m (76 to 87 lbf-ft) of torque.

A The blade bolts have Right hand threads. Turn them

counterclockwise to loosen.

A To prolong the service life of the blades, reposition

them as shown in the figure below periodically.

(1) LH blade (2) Center blade (3) RH blade

(1) Tension pulley (2) Bracket (RH) (3) Belt

(4) Bolt (5) Nut

BBleeding Fuel System

Air must be removed:

1. When the fuel filter or lines are removed.

2. When tank is completely empty.

3. After the machine has not been used for a long period of time.

C Bleeding procedure is as follows:

1. Fill the fuel tank with appropriate fuel.

2. Turn the key switch to the "ON" position and hold it for about 10 seconds.

3. Start the engine and run for about 30 seconds, and then stop the engine.

74 ADJUSTMENT

ADJUSTMENT

ENGLISH

MOTION CONTROL LEVER

To avoid personal injury:

A Park the machine on a firm and level surface. A If it is necessary to run the engine in an

enclosed area, use a gas tight exhaust pipe extension to remove the fumes.

A Always try to work in a well-ventilated area. A Lift up and secure with jack stands or blocking

the rear of the machine, do not run the machine while adjusting. Remove rear wheels.

A Do not adjust only one of the following

adjustments; exclude "MOTION CONTROL LEVER ALIGNMENT". They are interlinked.

A If you feel you are unable to make the following

adjustments correctly and safely, please contact your local KUBOTA Dealer.

10.Lengthen the rod by 1/2 turn and then tighten the lock nut. Place the motion control lever to the reverse position, and move them to the forward slowly.

11.Place the lever in "NEUTRAL LOCK" position, and check that the rear axle does not rotate. If the axle does not stop rotating, adjust the "HST NEUTRAL" again.

12.Adjust the other side "HST NEUTRAL" equally.

13.After adjustment, make sure to stop the engine immediately.

A Right and left motion control levers can be adjusted

independently.

A This machine has a creep speed.

BHST NEUTRAL

1. Lift-up and secure with jack stands or blocking the rear of the machine frame.

2. Remove both rear wheels.

3. Start the engine, and run at maximum speed.

4. Remove the lever guide.

5. Place the motion control lever in "NEUTRAL LOCK" position.

6. Check that the lever is touching the front side of its guide plate. If the lever is not in the correct position, adjust the speed control spring. See "CREEP SPEED".

7. Remove the set knobs of seat frame, then raise and latch the seat assembly.

8. Remove the connector from the seat safety switch, and then temporarily install a jumper wire across the terminals in the connector of the wiring harness.

(1) Guide plate (2) Motion control lever

(1) Motion control rod (2) Lock nut (3) Beam plate (4) Panel screen

(A) The lever is in contact with plate.

To avoid personal injury: A Do not operate the machine with a jumper wire.

9. Loosen the lock nut of the motion control rod. Adjust the motion control rod until the rear axle rotation stops.

BCREEP SPEED

1. Lift-up and secure with jack stands or blocking the rear of the machine frame.

2. Remove both rear wheels.

3. Start the engine, and run at maximum speed.

4. Place the lever in "NEUTRAL" position.

5. Pull the lever to the reverse maximum position and release the lever.

6. Measure the axle rotation.

7. Loosen the lock nut and adjust the creep speed control bolt length so that the axle rotation is between 8 to 10 revolutions per minute. (Do not change spring length L=55 to 56 mm (2.17 to 2.2 in.))

8. Tighten the lock nut.

9. Check the axle creep rpm again. If it is not correct, adjust again.

10.Adjust the other side "CREEP SPEED" equally.

11.After adjustment, make sure to stop the engine immediately.

75ADJUSTMENT

BMAXIMUM SPEED (FORWARD)

Consult your local KUBOTA Dealer for this service.

BMOTION CONTROL LEVER ALIGNMENT

C Check the alignment

Check the gap and space between the levers, at the maximum forward position.

Gap: 0 to 2 mm

Recommendation

If positions of the control levers are unequal, an adjustment is necessary.

(0 to 0.08 in.)

Space:10 to 20 mm

(0.4 to 0.8 in.)

ENGLISH

(1) Lock nut (2) Creep speed control bolt

(1) Motion control lever (2) Guide plate

(L) 55 to 56 mm (2.17 to 2.2 in.)

(A) "CREEP" position (hands off) (B) "NEUTRAL" position (held by hands)

(A) "GAP" (B) "SPACE"

To avoid personal injury:

A Park the machine on a firm and level surface. A Stop the engine, remove the key and apply the

parking brake.

ADJUSTMENT76

C Aligning the control levers

1. Stop the engine and apply the parking brake.

2. Loosen the screws and remove the lever guide.

ENGLISH

Lever position (High or Low)

3. Remove the bolts and select the motion control lever position, high or low.

4. Tighten the bolts.

(1) Bolt (2) Flange nut (3) Tab slot

(A) High position

MOWER DECK LEVEL

BANTI-SCALP ROLLERS

To avoid personal injury:

A Park the machine on a firm and level surface. A Apply the parking brake. A Stop the engine and remove the key. A Wait for all moving parts to stop.

A The flattest cut can be achieved by having the anti-

scalp rollers adjusted off the ground. Check anti-scalp roller adjustments each time the mower deck cutting height is changed. It is recommended that all the anti-scalp rollers be kept off the ground to minimize scuffing.

1. Check the machine tire pressure. Inflate tires to the correct pressure. (See "TIRES AND WHEELS" section.)

2. Start the engine.

3. Raise up the mower deck to the transport position. (Also the top end of the lift.)

4. Turn the cutting height control dial to adjust height.

5. Lower the mower deck.

Lever alignment (Right and Left)

5. Loosen the bolts.

6. Slide both levers forward or rearward to the desired position within tab slots until levers are aligned.

7. Tighten the bolts.

8. Install the lever guide with the screws and tighten them securely.

A If the ends of the levers strike against each other while

in "NEUTRAL" position, move the levers outward to the "NEUTRAL LOCK" position and carefully bend them outward. Move them back to the "NEUTRAL" position and check for the recommended space.

Front side anti-scalp roller

6. Adjust the height of the front side anti-scalp roller to one of three positions to approximately 19 mm (3/4 in.) between rollers and the ground. Adjust both side rollers to the same height.

(H) 19 mm (3/4 in.)

7. Install the roller with attaching hardware.

Rear side anti-scalp roller

8. Adjust the height of the rear side anti-scalp roller to one of three positions to approximately 19 mm (3/4 in.) between rollers and the ground. Adjust both side rollers to the same height.

(H) 19 mm (3/4 in.)

9. Install the roller with attaching hardware.

77ADJUSTMENT

BLEVEL MOWER DECK (Side-to-Side)

ENGLISH

To avoid personal injury:

A Park the machine on a firm and level surface. A Apply the parking brake. A Disengage PTO (OFF). A Stop the engine, remove the key and remove

the mower universal joint while checking or adjusting the level of the mower deck.

A Check the machine tire pressure.

Inflate tires to the correct pressure. (See "TIRES AND WHEELS" section.)

C Checking level (Side-to-Side)

A Mower deck anti-scalp rollers should not contact the

ground.

1. Raise the mower deck to the transport position. (Also the top end).

2. Turn the cutting height set dial to the 3 in. cutting height position.

3. Lower the mower deck.

4. Position the right mower blade in the Side-to-Side position.

5. Measure from outside blade tip to the level surface with a short ruler or leveling gauge.

Reference

Height of the blade at the concrete surface

A There is a difference of the blade height between on

the concrete and ground.

6. Check that the left side blade is same height. The difference between both measurements should be less than 3 mm (1/8 in.).

7. If the Side-to-Side adjustment is not within the given tolerance, adjustment is necessary.

Side-to-Side adjustment Less than 3 mm (1/8 in.)

76 mm (3 in.)

ADJUSTMENT78

ENGLISH

C Adjusting level (Side-to-Side)

1. Raise up the mower deck to the transport position. (Also the top end).

2. Turn the cutting height set dial to the 3 in. cutting height position.

3. Place 51 mm (2 in.) height wood blocks under each side of the mower deck. Anti-scalp rollers must not rest on the wood block.

4. Lower the mower deck.

5. Position mower blade in the Side-to-Side position.

6. Loosen the lock nuts of the right side of the machine.

7. Adjust the cutting height fine tuning bolts to set 76 mm (3 in.) height. Front and rear side bolts must be adjusted.

8. Lock the nuts.

9. Adjust the left side equally.

10.Check the side-to-side level and if it is not level, adjustment is necessary.

BLEVEL MOWER DECK (Front-to-Rear)

To avoid personal injury:

A Park the machine on a firm and level surface. A Engage the parking brake. A Disengage PTO. A Stop the engine, remove the key and remove

the mower universal joint while checking or adjusting the level of the mower deck.

A Check the machine tire pressure.

Inflate tires to the correct pressure. (See "TIRES AND WHEELS" section.)

C Checking level (Front-to-Rear)

A Mower deck anti-scalp rollers should not contact the

ground.

1. Raise the mower deck to the transport position. (Also the top end).

2. Turn the cutting height set dial to the 3 in. cutting height position.

3. Lower the mower deck.

4. Position the right mower blade in the Front-to-Rear position.

5. Measure from the right front blade tip to the level surface with a short ruler or leveling gauge.

6. Turn the blade 180 and measure from right rear blade tip to the level surface.

7. Check that the left side blade has the same dimension. The difference between both measurements should be less than 6 mm (1/4 in.). Front side must be lower than rear side.

8. If the Front-to-Rear adjustment is not within the given tolerance, adjustment is necessary.

(1) Cutting height fine tuning bolt (2) Lock nut

(A) Front (B) Rear

79ADJUSTMENT

Front-to-Rear

adjustment

C Adjusting level (Front-to-Rear)

1. Raise up the mower deck to the transport position. (Also the top end).

2. Turn the cutting height set dial to the 3 in. cutting height position.

3. Place 51 mm (2 in.) height wood blocks under each side of the mower deck. Anti-scalp rollers must not rest on the wood block.

4. Lower the mower deck.

5. Loosen the lock nuts of the front side of the machine.

6. Adjust the cutting height fine tuning bolts to set 76 mm (3 in.) height. Both front side bolts must be adjusted.

7. Lock the nuts.

8. Adjust the other side equally.

A The difference between both measurements should

be less than 6 mm (1/4 in.). Front side must be lower than rear side.

Less than 6 mm (1/4 in.) Front side must be lower

than Rear side.

ENGLISH

9. Check the front-to-rear level and if it is not level, adjustment is necessary.

(1) Cutting height fine tuning bolt (2) Lock nut

80 ADJUSTMENT

GENERAL TORQUE SPECIFICATION

ENGLISH

SAE grade No.

1/4

5/16

3/8

1/2

9/16

5/8

American standard cap screws

with UNC or UNF threads

GR.5 GR.8

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

8 - 9.6

10.7 - 12.9

1.11 - 1.33

17 - 20.5

23.1 - 27.8

2.35 - 2.84

35 - 42

47.5 - 57.0

4.84 - 5.82

80 - 96

108.5 - 130.2

11.07 - 13.29

110 - 132

149.2 - 179.0

15.22 - 18.27

150 - 180

203.4 - 244.1

20.75 - 24.91

149.2 - 179.0

15.22 - 18.27

217.0 - 260.4

22.14 - 26.57

298.3 - 358.0

30.44 - 36.53

12 - 14.4

16.1 - 19.3

1.66 - 1.99

24 - 29

32.5 - 39.3

3.31 - 4.01

45 - 54

61.0 - 73.2

6.22 - 7.47

110 - 132

160 - 192

220 - 264

Property class

M10

M12

M14

M16

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

(lbf-ft)

(N-m)

(kgf-m)

Metric cap screws

Class 8.8 Class 10.9

7.2 - 8.3

9.81 - 11.3

1.0 - 1.15

17.4 - 20.2

23.6 - 27.4

2.4 - 2.8

35.5 - 41.2

48.1 - 55.8

4.9 - 5.7

57.2 - 66.5

77.5 - 90.1

7.9 - 9.2

91.2 - 108 124 - 127

12.6 - 15.0

145 - 166 196 - 225

20.0 - 23.0

21.7 - 25.3

29.4 - 34.3

3.0 - 3.5

44.9 - 52.1

60.8 - 70.5

6.2 - 7.2

76.0 - 86.8 103 - 117

10.5 - 12.0

123 - 144 167 - 196

17.0 - 20.0

192 - 224 260 - 303

26.5 - 31.0

TIGHTENING TORQUE CHART

81ADJUSTMENT

Thread

size

d (mm)

M8 12 or 13

M10 14 or 17

M12 17 or 19

M14 19 or 22

A Figure "7" on the top of the bolt indicates that the bolt is of special material. A Before tightening, check the figure on the top of bolt.

Hexa-Bolt Head size

B (mm)

No mark 7T

lbf-ft N-m kgf-m lbf-ft N-m kgf-m

13.0 - 15.2

(14.1 1.1)

28.9 - 33.3

(31.1 2.2)

46.3 - 53.5

(49.9 3.6)

79.6 - 92.6

(86.1 6.5)

17.8 - 20.6

(19.2 1.4)

39.3 - 45.1

(42.2 2.9)

62.8 - 72.6

(67.7 4.9)

107.9 - 125.5

(116.7 8.8)

1.9 - 2.1

(2.0 0.1)

4.0 - 4.6

(4.3 0.3)

6.4 - 7.4

(6.9 0.5)

11.0 - 12.8

(11.9 0.9)

17.5 - 20.3

(18.9 1.4)

35.4 - 41.2

(38.3 2.9)

57.1 - 66.5

(61.8 4.7)

91.1 - 108.5

(99.8 8.7)

23.5 - 27.5

(25.5 2.0)

48.1 - 55.9

(52.0 3.9)

77.6 - 90.2

(83.9 6.3)

123.6 - 147.0

(135.3 11.7)

ENGLISH

2.4 - 2.8

(2.6 0.2)

4.9 - 5.7

(5.3 0.4)

8.0 - 9.2

(8.6 0.6)

12.6 - 15.0

(13.8 1.2)

82 STORAGE

STORAGE

ENGLISH

To avoid personal injury:

A Do not clean the machine with engine running. A To avoid the danger of exhaust fume

poisoning, do not operate the engine in a closed building without proper ventilation.

A When storing, remove the key to avoid

unauthorized persons from operating the machine and getting injured.

MACHINE STORAGE

If you intend to store your machine for an extended period of time, follow the procedures outlined below. These procedures will insure that the machine is ready to operate with minimum preparation when it is removed from storage,

1. Check for loose bolts and nuts, and tighten if necessary.

2. Apply grease to machine areas where bare metal will rust also to pivot areas.

3. Inflate the tires to a pressure a little higher than usual.

4. Change the engine oil and run the engine to circulate oil throughout the engine block and internal moving parts for about five minutes.

5. With all implements lowered to the ground, coat any exposed hydraulic cylinder piston rods with grease.

6. Remove the battery from the machine. When disconnecting the cables from the battery, start with the negative terminal first. When connecting the cables to the battery, start with the positive terminal first.

7. Keep the machine in a dry place where the machine is sheltered from rain. Cover the machine.

8. Store the machine indoors in a dry area that is protected from sunlight and excessive heat. If the machine must be stored outdoors, cover it with a waterproof tarpaulin.

9. Jack the machine up and place blocks under the front and rear axles so that all four tires are off the ground. Keep the tires out of direct sunlight and extreme heat.

A When washing the machine, be sure to stop the

engine. Allow sufficient time for the engine to cool before washing.

A Cover the machine after the muffler and the engine

have cooled down.

REMOVING THE MACHINE FROM STORAGE

1. Check the tire air pressure and inflate the tires if they are low.

2. Jack the machine up and remove the support blocks.

3. Install the battery. Before installing the battery, make sure it is fully charged.

4. Check all fluid levels (engine oil, transmission/ hydraulic oil and any attached implements).

5. Check all control levers and the brake for proper function free up or lubricate as necessary.

6. Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the machine outside.

7. Once outside, park the machine securely set the parking brake, place the control levers in the neutral lock position and let the engine idle for at least five minutes.

8. Shut the engine off and walk around machine and make a visual inspection looking for evidence of oil leaks.

9. With the engine fully warmed up, release the parking brake and test the brakes for proper adjustment as you move forward. Adjust the brakes as necessary.

BFuel

To avoid personal injury: A Make sure the engine and muffler are

sufficiently cooled down before trying to drain the fuel; otherwise there is a danger of causing a fire.

A Do not leave the fuel (gasoline) in the fuel tank or

carburetor for more than a month; otherwise the fuel might deteriorate to make it difficult to start the engine or cause the malfunction of the engine.

A If the engine is not to be used for more than a month,

drain the fuel from the fuel tank and carburetor.

Before the off-season, drain the fuel from the fuel tank, carburetor and fuel filter bowl in the following manner.

[Draining the carburetor]

1. Put an oil receiving pan under the drain port.

2. Turn the carburetor fuel valve to the "DRAIN" position to drain the fuel from the carburetor.

3. Drain the gasoline from the fuel filter bowl. Clean the inside of the fuel filter bowl as necessary.

4. Reinstall the fuel filter bowl.

5. After that, turn the carburetor fuel valve to the "STOP" (CLOSE) position.

A Before adding fuel, make sure the carburetor fuel

valve is in the "STOP" (CLOSE) position. Turn the carburetor fuel valve to the "RUN" (OPEN) position before starting the engine.

(1) Carburetor fuel valve

83STORAGE

BInspecting and Cleaning Fuel Filter Bowl

Clean the fuel filter bowl before adding fuel to the engine.

To avoid serious injury: A Never smoke nor use fire or naked flame during

inspection or cleaning.

A Mixing of foreign matter or water in the fuel might

cause a plugged filter element prematurely or cause much water to accumulate on the bottom of the fuel filter bowl.

A If water accumulates on the bottom of the fuel filter

bowl, clean the fuel filter bowl or replace it with a new one.

C Inspecting and cleaning

1. Turn the carburetor fuel valve from the "RUN" (OPEN) position to the "STOP" (CLOSE) position.

ENGLISH

(1) Carburetor fuel valve (2) Drain port (3) Fuel filter bowl

(A) "STOP" (CLOSE) (B) "RUN" (OPEN) (C) "DRAIN"

(1) Carburetor fuel valve (2) Ring screw (3) Fuel filter bowl

(A) "STOP" (CLOSE) (B) "RUN" (OPEN) (C) "DRAIN"

2. Loosen the ring screw and remove the fuel filter bowl.

3. Remove the filter element and wash it lightly by dipping in gasoline. Replace any excessively contaminated element with a new one.

Kubota ZG222A, ZG227A Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual