Kubota ME5700 Workshop Manual

WORKSHOP MANUAL

KiSC issued 04, 2006 A

TRACTOR

ME5700

TO THE READER

KiSC issued 04, 2006 A

This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KUBOTA tractor ME5700. It is divided into two parts, "Mechanism" and "Servicing" for
each section.

B

Mechanism

Information on the construction and function are included. This part should be understood before proceeding with
troubleshooting, disass embli ng and servicing.

Refer to Diesel engine / Tr actor Mechani sm Workshop Manual (Code No. 97897-0187 2 / 97897-18200) f or the one
which has not been described to this workshop manual.

B

Servicing

The heading "General" section comes general precautions, check and maintenance and special tools. Other
section, there are troubleshooting, servicing specification lists, checking and adjusting, disassembling and
assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits.

All information illustrations and specifications contained in thi s manual are based on the latest product information
available at the time of publication.

The right is reserved to make changes in all information at any time without noti ce.

KUBOTA Corporation 2003

June 2003

0000003125E

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

This symbol, the industry's "Safety Alert Symbol" is used throughout this manual and on labels on the machine
itself to warn of the possibility of personal injury. Read these instructions carefully.It is essential that you read the
instructions and safety regulations before you attempt to repair or use this unit.

A

Indicates an imminently hazardous situation which, if no t avoided, will result in dea th or serious injury.

A

Indicates a potentially hazardous si tuatio n which, if not avoide d, could resul t in death or serious inj ury.

A

Indicates a potentiall y hazardous sit uation which, if not avoided, may result in minor or moder ate injury.

A

Indicates that equipment or property damage could re sult if i nstructions are not followed.

A

Gives helpful information.

BEFORE SERVICING AND REPAIRING

A

Read all instructions and safety instructions in this
manual and on your machine safety decals.

A

Clean the work area and machine.

A

Park the machine on a firm and level ground , and set
the parking brake.

A

Lower the implement to the ground.

A

Stop the engine, and remove the key

A

Disconnect the battery negative cable

A

Hang a "DO NOT OPERATE" tag in operator
station.

SAFETY STARTING

A

Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.

A

Do not alter or remove any part of machine safety
system.

A

Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.

A

Never start the engine while standing on ground.
Start the engine only from operator's seat.

0000000752E

0000000753E

0000000754E

1

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

SAFETY WORKING

A

Do not work on the machine while under the
influence of alcohol , medication, or other substance s
or while fatigued.

A

Wear close fitting clothing and safety equipment
appropriate to the job.

A

Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.

A

When servicing is performed together by two or
more persons, take care to perform all work safely.

A

Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.

A

Do not touch the rotating or hot parts while the
engine is running.

A

Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise,
hot water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.

A

Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.

0000000755E

AVOID FIRES

A

Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.

A

To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first
and connect it last.

A

Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.

A

Make sure that no fuel has been spilled on the
engine.

0000000756E

2

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

VENTILATE WORK AREA

A

If the engine must be running to do some work, make
sure the area is wel l ventilat ed. Never r un the engi ne
in a closed area. The exhaust gas contains
poisonous carbon monoxide.

0000000757E

PREVENT ACID BURNS

A

Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.

0000000758E

DISPOSE OF FLUIDS PROPERLY

A

Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when
disposing of oil, fuel, coolant, electrolyte and other
harmful waste.

0000000759E

PREPARE FOR EMERGENCIES

A

Keep a first aid kit and fire extinguisher handy at all
times.

A

Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.

0000000760E

3

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

SAFETY DECALS

The following safety decals are instal led on the m achine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed

in the parts list.

[ROPS TYPE]

0000003129E

4

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

0000002845E

5

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

0000003130E

6

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

0000003126E

7

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

[CABIN TYPE]

0000003131E

8

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

0000003132E

9

ME5700, WSM SAFETY INSTRUCTIONS

KiSC issued 04, 2006 A

0000003133E

10

ME5700, WSM SPECIFICATIONS

KiSC issued 04, 2006 A

SPECIFICATIONS

Model

Model F2803-EA
Type Vertical, water-cooled, 4-cycle diesel engine
No. of cylind ers 5
Total displace ment 2746 (167.6 cu.in.)
Bore and stroke 87 x 92.4 mm (3.4 x 3.6 in.)
Net power 42.5 kW (57 HP, 57.8 PS)* /2800 (rpm)

Engine

Dimensions

Weight 2095 kg (4619 lbs) 2475 kg (5457 lbs)

Traveling
system

Hydraulic
system

PTO
system

Traction system Drawbar with clevis

PTO power (factory obs erved) 38.8 kW (52 HP, 52.8 PS)* / 2800 (rpm)
Maximum torque 183 (18.7 , 135 ft-lbs) / 1400 to 1600 (rpm)
Battery capacity 12 V, CCA : 577 A
Fuel Diesel fuel No.1[ below -10 (14 ), Diesel fuel No.2-D [above -10 (14 )]
Fuel tank capacity 65 L (17.2 U.S.gals, 14.3 lmp.gals) 95 L (25.1 U.S.g al s, 20.9 lmp.gals)
Engine oil capacity 8.0 L (8.5 U.S.qts, 7.0 lmp.qts)
Coolant capaci ty 7.3 L (7.7 U.S.qts, 6.4 lmp.qts)
Overall length 3510 mm (138.2 in.) 3565 mm (140.4 in.)
Overall width (Minimu m tread) 1850 mm (72.8 in.)
Overall height 2450 mm (96.5 in.) 2480 mm (97.6)
Wheel base 2000 mm (78.7 in.) 2075 mm (81.7 in.)

Tread

Minimum ground clearance 425 mm (16.7 in.) (BRACKET DRAWBAR)

Standard
tire size

Clutch Multiple wet disc hydraulic
Steering Full hydrauli c power steering
Transmission Shuttle synchromesh, 12F / 12R

Brake

Differential

Hydraulic control system Position, draft and mix control
Pump capacity 41.6 L/min. (44.0 U.S.gals/min., 36.6 lmp.gals/min.)
Three point hitc h Category 1 and 2

Max. lifting
force

System pressure 19.1 MPa (195 , 2775.4 psi)
Independent clutch Wet type, multiple discs

Live PTO

Front 1365 mm, 1425 mm (53.7 in., 56.1 in.)
Rear 1420 to 1720 mm (55.9 to 67. 7 i n.)

Front 11.2R20
Rear 16.9R28

Travelling Wet type multiple (mechanical)
Parking Connected with the travelling brake
Front Bevel gears
Rear Bevel gears with differential lock

At lifting point** 1900 kg (4200 lbs)
24 in. behind lifting

point

Direction of turning Clockwise, viewed from tractor rear
PTO speed 540 (rpm) at 2307 (rpm), 540E (rpm) at 1828 (rpm)

ROPS TYPE CABIN TYPE

ME5700

420 mm (16.5 in.)

(PARKING BRAKE LINKAGE)

1500 kg (3307 lbs)

NOTE: *Manufacture's estimate. **At lower link and with links horizontal.
The company reserves the right to chan ge the speficicati ons without notice.

0000003136E

11

ME5700, WSM DIMENSIONS

KiSC issued 04, 2006 A

DIMENSIONS

[ROPS TYPE]

0000003134E

12

ME5700, WSM DIMENSIONS

KiSC issued 04, 2006 A

[CABIN TYPE]

0000003135E

13

KiSC issued 04, 2006 A

G GENERAL

CONTENTS

KiSC issued 04, 2006 A

1. TRACTOR IDENTIFICATION.............................................................................................G-1

2. GENERAL PRECAUTIONS................... ........... .................. ................... ........... ..................G-2

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING...... ................G-3

[1] WIRING..............................................................................................................................G-3

[2] BATTERY .......................................................................................................................... G-5

[3] FUSE .................................................................................................................................G-5

[4] CONNECTOR....................................................................................................................G-6

[5] HANDLING OF CIRCUIT TESTER................... ................... ................... .......... ..............G-7

4. LUBRICANTS, FUEL AND COOLANT.............................................................................G-8

5. TIGHTENING TORQUES.................................................................................................G-10

[1] GENERAL USE SCREWS, BOLT AND NUTS...........................................................G-10

[2] STUD BOLTS .................................................................................................................G-10

6. MAINTENANCE.................................................................................................................G-11

7. CHECK AND MAINTENANCE........................................................................................G-14

[1] DAILY CHECK................................................................................................................G-14

[2] CHECK POINTS OF INITIAL 50 HOURS.................................. ........... .................. ....G-15

[3] CHECK POINTS OF EVERY 50 HOURS......... ................... ................... .......... ..........G-18

[4] CHECK POINTS OF EVERY 100 HOURS.................................................................G-19

[5] CHECK POINTS OF EVERY 200 HOURS.................................................................G-25

[6] CHECK POINTS OF EVERY 300 HOURS.................................................................G-28

[7] CHECK POINTS OF EVERY 400 HOURS.................................................................G-28

[8] CHECK POINTS OF EVERY 600 HOURS.................................................................G-29

[9] CHECK POINTS OF EVERY 800 HOURS.................................................................G-29

[10] CHECK POINTS OF EVERY 1 YEAR...................... ................... ........... ................... .G-30

[11] CHECK POINTS OF EVERY 2 YEARS................................. .......... ................... ........G-31

[12] OTHERS..........................................................................................................................G-34

8. SPECIAL TOOLS ......... ................... ...................................... .................. ........... ..............G-39

[1] SPECIAL TOOLS FOR ENGINE.................... ................... .......... ................... ..............G-39

[2] SPECIAL TOOLS FOR TRACTOR............................. ........... ................... ................... .G-47

9. TIRES................................................................................................................................G-61

[1] TYPE OF TIRES............................................................................................................G-61

[2] TREAD ADJUSTMENT......... ........... ................... ................... .......... ................... ............G-62

(1) Front Wheels ................. ......... .... .... .. .... ......... .... .. .... ......... .... .. .... .... ......... .. .... .... ......G-62

(2) Rear Wheels......................................................................... .... .. .... ......... .... .. .... ......G-63

[3] WHEEL HUB.................................. .......... ................... ................... ........... .................. ....G-64

[4] TIRE PRESSURE....... .......... ................... ................... ........... ................... .................. ....G-64

[5] TIRE LIQUID INJECTION................... ................... .......... ................... ................... ........G-65

10.IMPLEMENT LIMITATIONS.............................................................................................G-69

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

1. TRACTOR IDENTIFICATION

When contacting your loca l KUBOTA distributor, always speci fy
engine serial number, tractor s erial number , CABIN serial number
and hour meter reading.

(1) Tractor Identification Plate (4) CABIN Identification Plate
(2) Tractor Serial Number (5) CABIN Serial Number
(3) Engine Serial Number (6) Hour Meter

0000003052E

G-1

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

2. GENERAL PRECAUTIONS

A

During disassembly, carefully arrange removed parts in a
clean area to prevent confusion later. Screws, bolts and nuts
should be installed in their original position to prevent
reassembly errors.

A

When special tools are required, use KUBOTA genuine
special tools. Special tools which are not frequently used
should be made according to the drawings provided.

A

Before disassembling or servicing electrical wires, always
disconnect the ground cable from the battery first.

A

Remove oil and dirt from parts before measuri ng.

A

Use only KUBOTA genuine parts for parts replacement to
maintain machine performance and to assur e safety.

A

Gaskets and O-rings must be replaced during reassembly.
Apply grease to new O-rings or oil seals before assembling.
See the figure left side.

A

When reassembling external snap rings or inter nal snap rings,
they must be positioned so that sharp edge faces against the
direction from which a force is applied. See the figure left side.

A

When inserting spring pins, their splits must face t he dir ection
from which a force is applied. See the figure left side.

A

To prevent damage to the hydrau lic system, use only spec ified
fluid or equivalent.

(1) Grease (A) External Snap Ring
(2) Force (B) Internal Snap Ring
(3) Sharp Edge
(4) Axial Force
(5) Rotating Movement

0000000612E

G-2

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS
AND WIRING

To ensure safety and prevent damage to the machine and
surrounding equipment, heed the following precautions in
handling electrical parts and wiring.

A

Check electrical wiring for damage and loosened
connection every year. To this end, educate the customer
to do his or her own check and at the same time
recommend the dealer to perf orm periodic check for a fee.

A

Do not attempt to modify or remodel any electrical parts
and wiring.

A

When removing the battery cables, disconnect the
negative cable first. When installing the battery cables,
connect the positive cable first.

(1) Negative Terminal (2) Positive Terminal

0000000613E

[1] WIRING

A

Securely tighten wiring terminals.

(1) Correct (2) Incorrect

(Securely Tighten) (Loosening Leads to Faulty

Contact)

A

Do not let wiring contact dangerous part.

(1) Dangerous Part (3) Wiring (Correct)
(2) Wiring (Incorrec t) (4) Dangerous Part

A

Repair or change torn or aged wiring immediately.

(1) Aged (3) Insulating Vinyl Tape
(2) Torn

0000000614E

0000000615E

0000002256E

G-3

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

A

Securely inse rt grommet.

(1) Grommet (A) Correct

(B) Incorrect

0000000616E

A

Securely clamp, being careful not to damage wiring.

(1) Clamp (3) Clamp

*Wind Clamp Spirally (4) Welding Dent

(2) Wire Harness

0000000617E

A

Clamp wiring so that there is no twist, unnecessary sag, or
excessive tension, except for movable part, where sag be
required.

(1) Wiring (A) Correct
(2) Clamp (B) Incorrect

0000000618E

A

In installing a part, take care not to get wiring caught by it.

(1) Wiring (A) Incorrect

0000000619E

G-4

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

A

After installing wiring, check protection of terminals and
clamped condition of wiring, only connect battery.

(1) Cover

*Securely Install Cover

0000000620E

[2] BATTERY

A

Take care not t o con fuse pos iti ve a nd negati ve te rminal posts.

A

When removing battery cables, disconnect negative cable
first. When installing battery cables, check for polarity and
connect positive cable first.

A

Do not install any battery with capacity other than is specified
(Ah).

A

After connecting cables to battery terminal posts, apply high
temperature grease to them and securely install terminal
covers on them.

A

Do not allow dirt and dust to collect on battery.

[3] FUSE

A

Take care not to let battery liquid spill on your skin and
clothes. If contaminated, wash it off with water
immediately.

A

Before recharging the battery, remove it from the
machine.

A

Before recharging, remove cell caps.

A

Do recharging in a well-ventilated place where the re is no
open flame nearby, as hydrogen gas and oxygen are
formed.

0000000621E

A

Use fuses with specified capa city.
Neither too large or small capacity fuse is acceptable.

A

Never use steel or copper wire in place of fuse.

A

Do not install working l ight, radi o set, e tc. on mac hine whic h is
not provided with reserve power supply.

A

Do not install accessories if fuse capacity of reserve power
supply is exceeded.

(1) Fuse (2) Slow Blow Fuse

0000003053E

G-5

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

[4] CONNECTOR

A

For connector with lock, push lock to separate.

(A) Push

0000000623E

A

In separating connectors, do not pull wire harnesses.

A

Hold connector bodies to separate.

(A) Correct (B) Incorrect

0000000624E

A

Use sandpaper to remove rust from terminals.

A

Repair deformed terminal. Make certain there is no terminal
being exposed or displaced.

(1) Exposed Terminal (3) Sandpaper
(2) Deformed Terminal (4) Rust

0000000625E

A

Make certain that there i s no female connector being t oo open.

(A) Correct (B) Incorrect

0000000626E

G-6

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

A

Make certain plastic cover is large enough to cover whole
connector.

(1) Cover (A) Correct

(B) Incorrect

0000000627E

[5] HANDLING OF CIRCUIT TESTER

A

Use tester correctly fol lowing manual provided with tester.

A

Check for polarity and range .

0000000628E

G-7

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

4. LUBRICANTS, FUEL AND COOLANT

Place

1 Fuel tank

Coolant (Radiator)

2

Coolant (Recovery tank)

3 Washer liquid

4 Engine crankcase

Capacity

ROPS CABIN

65 L

17.2 U.S.gals

14.3 lmp.gals

7.7 U.S.qts

6.4 lmp.qts

1.1 U.S.qts

0.9 lmp.qts

8.5 U.S.qts

7.0 lmp.qts

25.1 U.S.gals

20.9 lmp.gals

7.3 L

1.0 L

1.4 U.S.qts

1.1 lmp.qts

8.0 L

95 L

1.3 L

Lubricants, fuel and coolant

No. 2-D diesel fuel
No. 1-D diesel fuel if temperature is
below -10 (14 )

Fresh clean water with anti-freeze

Automobile washer liquid

Engine oil: API service classification
CD, CE or CF
Below 0 (32 ) :
SAE10W, 10W-30 or 10W-40
0 to 25 (32 to 77 ) :
SAE20, 10W-30 or 10W-40
Above 25 (77 ) :
SAE30, 10W-30 or 10W-40

40.0 L

5 Transmission case

6Front axle case

*KUBOTA original transmission hydraulic fluid.

42.3 U.S.gals

35.2 lmp.gals

45.4 U.S.gals

37.8 lmp.gals

8.0 L

8.5 U.S.qts

7.0 lmp.qts

43.0 L
KUBOTA UDT or SUPER UDT

fluid*

KUBOTA SUPER UDT fluid or
SAE80, 90 gear oil

0000003054E

G-8

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

Greasing

Place

Capacity Type of grease

ROPS CABIN

Front wheel case support 2
Front axle support 1

No. of greasing point

Top link 2
Top link bracket 2

7

Lift rod 1

Until grease
overflow

Multipurpose

type grease
Steering joint 1
Battery terminal 2

A

Engine Oil : Oil used in the engine should have an American Petroleum Institute (API) service

Moderate
amount

classification and Proper SAE Engine Oil according to the ambient temperature as shown above.

A

With the emission contr ol now in ef fect, the CF-4 and CG- 4 l ubricati ng oil s have been devel oped f or use
of a low-sulfur fuel on on-road vehicle engines. When an off-road vehicle engine runs on a high-sulfur
fuel, it is advisable to employ the CF, CD or CE lubricating oil with a high total base number. If the CF­4 or CG-4 lubricating oil is used with a high-sulfur fuel, change the lubricating oil at shorter intervals.

A

Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed.
O : Recommendable X : Not Recommendable

Lubricating oil class

Remark

Low-sulfur High-sulfur

CF O O TBN greater or equal 10

CF-4 O X

CG-4 O X

Fuel

A

Transmission Oil : The oil used to lubricate the transmission is also used as hydraulic fluid. To insure
proper operation of the hydraulic system and complete lubrication of the transmission, it is important
that a multi-grade trans mission fluid be used in this system. We r ecommend the use of KUBOTA SUPER
UDT fluid for optimum protection and performance.
Do not mix different brands together.

A

Indicated capacity of water and oil are manufacture's estimate.

0000003055E

G-9

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

5. TIGHTENING TORQUES

[1] GENERAL USE SCREWS, BOLT AND NUTS

Screws, bolt and nuts whose tightening torque are not specified in this Workshop Manual should be tightened

according to the table below.

Indication on top of

bolt

Material of bolt SS400, S20C S43C, S48C SCr435, SCM435

Material of

opponent part

Unit
Diameter

M6

(6 mm, 0.24 in.)

M8

(8 mm, 0.31 in.)

M10

(10 mm, 0.39 in.)

M12

(12 mm, 0.47 in.)

M14

(14 mm, 0.55 in.)

M16

(16 mm, 0.63 in.)

M18

(18 mm, 0.71 in.)

M20

(20 mm, 0.79 in.)

7.85
to

9.31

17.7
to

20.5

39.3
to

45.1

62.8
to

72.5

108

to

125
167

to

191
246

to

284
334

to

392

No-grade or 4T 7T 9T

Ordinariness Aluminum Ordinariness Aluminum Ordinariness

ft-lbs ft-lbs ft-lbs ft-lbs ft-lbs

0.80

5.79

7.85

0.80

5.79

9.81

1.00

7.24

7.85

0.80

5.79

12.3

to

0.95

1.8
to

2.1

4.0
to

4.6

6.4
to

7.4

11.0
to

12.8

17.0
to

19.5

25.0
to

29.0

34.0
to

40.0

to

6.87

13.1
to

15.1

29.0
to

33.2

46.3
to

53.5

79.6
to

92.5

123

to

141
181

to

209
246

to

289

to

to

to

8.82

0.90

6.50

16.7

19.6

31.4

34.3

1.7
to

2.0

3.2
to

3.5

12.3
to

14.4

23.2
to

25.3

to

to

---

---

---

---

---

to

11.2

23.6
to

27.4

48.1
to

55.8

77.5
to

90.2

124

to

147
197

to

225
275

to

318
368

to

431

to

1.15

2.4
to

2.8

4.9
to

5.7

7.9
to

9.2

12.6
to

15.0

20.0
to

23.0

28.0
to

32.5

37.5
to

44.0

to

8.31

17.4
to

20.2

35.5
to

41.2

57.2
to

66.5

91.2
to

108
145

to

166
203

to

235
272

to

318

to

to

to

8.82

0.90

6.50

17.7

20.5

39.3

44.1

62.8

72.5

1.8
to

2.1

4.0
to

4.5

6.4
to

7.4

13.1
to

15.1

29.0
to

32.5

46.3
to

53.5

to

to

to

---

---

---

---

to

14.2

29.5
to

34.3

60.9
to

70.6

103

to

117
167

to

196
260

to

304
344

to

402
491

to

568

1.25
to

1.45

3.0
to

3.5

6.2
to

7.2

10.5
to

12.0

17.0
to

20.0

26.5
to

31.0

35.0
to

41.0

50.0
to

58.0

9.05
to

10.4

21.7
to

25.3

44.9
to

52.0

76.0
to

86.7

123

to

144
192

to

224
254

to

296
362

to

419

[2] STUD BOLTS

Material of opponet

Unit
Diameter

(8 mm, 0.31 in.)

(10 mm, 0.39 in.)

(12 mm, 0.47 in.)

part

M8

M10

M12

Ordinariness Aluminum

ft-lbs ft-lbs

11.8

15.6

24.6

31.3

29.5

49.0

to

to

to

1.2
to

1.6

2.5
to

3.2

3.0
to

5.0

8.68

8.82

to

11.5

18.1

23.1

21.7

36.1

to

11.8

19.7

to

to

25.4

to

31.4 3.2 23.1

0.90
to

1.2

2.0
to

2.6

0000000766E

6.51
to

8.67

14.5
to

18.8

0000000767E

G-10

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

6. MAINTENANCE

Period

No.

Item

1 Engine oil Change G-15
2 Engine oil filter Replace G-15
3 Hydraulic oil filter Replace *3 G-16
4 Transmission fluid Change G-17
5 Front axle case oil Change G-17
6 Water separation (CABIN) Clean G-18
7 Engine start system Check G-18
8 Wheel bolt torque Check G-19
9Greasing - G-20

10 Battery conditio n Check *4 G-21

Air cleaner
element

11

(Double
type)

12 Fuel filter element (ROPS)

13 Fan belt A dj u s t G-23
14 Brake Adjust G-24

15 Fuel line

16 Radiat or hose and clamp

17 Power steering oil line

18 Toe-in Adjust G-26
19 Fuel Tank Water Drain G-26
20 Inner air filter (CAB IN) Clean G-27
21 Fresh ai r fil ter (CAB I N) Clean G-27

Air conditio ner condenser

22

(CABIN)
Air conditio ner drive belt

23

(CABIN)
24 Fuel filter (CABIN) Replace G-28
25 Front ax le pi v o t Adjust G-29
26 Engin e valve clearance Adjust 1-S27

Air conditio ner pipes and

27

hoses (CABIN)

CABIN isolation cushion

28

(CABIN)
29 Cooling system Flush G-31

30 Coolant Change G-31
31 Fuel system Bleed G-34
32 Clutch housing water Drain G-35
33 Fuse Replace G-35,36
34 Light bul b Replace G-37
35 Washer liquid Add G-37
36 Refrigerant (gas) Check 10-S23

Lubricating door and rear

37

window hinge

Primary
element

Secondary
element

Clean *1 G-22
Replace *2 G-30

Replace *2 G-30
Clean G-23

Replace G-23

Check G-24
Replace G-33
Check G-25
Replace G-33
Check G-25
Replace G-33

Clean G-27

Adjust G-28

Check G-30

Check G-30

Add G-38

50 100 150 200 250 300 350 400 450 500

Indication on hour meter

Impor-

tant

Refer-

ence
page

0000003056E

G-11

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

Period

No.

Item

1 Engine oil Change G-15
2 Engine oil filter Replace G-15
3 Hydraulic oil filter Replace *3 G-16
4 Transmission fluid Change G-17
5 Front axle case oil Change G-17
6 Water separation (CABIN) Clean G-18
7 Engine start system Check G-18
8 Wheel bolt torque Check G-19
9Greasing - G-20

10 Battery conditio n Check *4 G-21

Air cleaner

element
11

(Double

type)

12 Fuel filter element (ROPS)

13 Fan belt A dj u s t G-23
14 Brake Adjust G-24

15 Fuel line

16 Radiat or hose and clamp

17 Power steering oil line

18 Toe-in Adjust G-26
19 Fuel Tank Water Drain G-26
20 Inner air filter (CAB IN) Clean G-27
21 Fresh ai r fil ter (CAB I N) Clean G-27

Air conditio ner condenser

22

(CABIN)

Air conditio ner drive belt

23

(CABIN)
24 Fuel filter (CABIN) Replace G-28
25 Front ax le pi v o t Adjust G-29
26 Engin e valve clearance Adjust 1-S27

Air conditio ner pipes and

27

hoses (CABIN)

CABIN isolation cushion

28

(CABIN)
29 Cooling system Flush G-31

30 Coolant Change G-31
31 Fuel system Bleed
32 Clutch housing water Drain G-35
33 Fuse Replace G-35,36
34 Light bul b Replace G-37
35 Washer liquid Add G-37
36 Refrigerant (gas) Check 10-S23

Lubricating door and rear

37

window hinge

Primary
element

Secondary
element

Clean *1 G-22
Replace *2 G-30

Replace *2 G-30
Clean G-23

Replace G-23

Check G-24
Replace G-33
Check G-25
Replace G-33
Check G-25
Replace G-33

Clean G-27

Adjust G-28

Check G-30

Check G-30

Add G-38

550 600 650 700 750 800 1500 3000 1 year 2 year s

Indication on hour meter After purchase

Serv ic e as

required

Impor-

tant

Refer-

ence
page

G-34

0000003057E

G-12

ME5700, WSM GENERAL

KiSC issued 04, 2006 A

A

The jobs indicated by must be done after the first 50 hours of operation.

A

*1 : Air cleaner should be cleaned more often in dusty conditions than in normal conditions.

A

*2 : Every year or every 6 times of cleaning.

A

*3 : Hydraulic oil filter should be changed more often in severe conditions.

A

*4 : When the battery is used for less than 100 hours per year, check the fluid level annually.

0000003058E

G-13