Kubota M6-101, M6-131, M6-111, M6-141 Operators Manual

OPERATOR'S MANUAL
English (U.S.A.) Code No. 3S205-9971-3
MODELS
M6-101·M6-111 M6-131·M6-141
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PRINTED IN JAPAN
KUBOTA Corporation 2015
©
ABBREVIATION LIST
Abbreviations Definitions
2WD
4WD
API
ASABE
ASTM
DIN
DEF
DPF
DT
fpm
GST
Hi-Lo
HST
m/s
PTO
RH/LH
ROPS
rpm
2 Wheel Drive
4 Wheel Drive
American Petroleum Institute
American Society of Agricultural and Biological Engineers, USA
American Society for Testing and Materials, USA
Deutsches Institut für Normung, GERMANY
Diesel Exhaust Fluid
Diesel Particulate Filter
Dual Traction [4WD]
Feet Per Minute
Glide Shift Transmission
High Speed-Low Speed
Hydrostatic Transmission
Meters Per Second
Power Take Off
Right-hand and left-hand sides are determined by facing in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
KUBOTA Corporation is ···
Since its inception in 1890, KUBOTA Corporation has grown to rank as one of the major firms in Japan.
To achieve this status, the company has through the years diversified the range of its products and services to a remarkable extent. 30 plants and 35,000 employees produce over 1,000 different items, large and small.
All these products and all the services which accompany them, however, are unified by one central commitment. KUBOTA makes products which, taken on a national scale, are basic necessities. Products which are indispensable. Products which are intended to help individuals and nations fulfill the potential inherent in their environment. KUBOTA is the Basic Necessities Giant.
This potential includes water supply, food from the soil and from the sea, industrial development, architecture and construction, and transportation.
Thousands of people depend on KUBOTA's know-how, technology, experience and customer service. You too can depend on KUBOTA.
r/s
SAE
SCR
SMV
Revolutions Per Second
Society of Automotive Engineers, USA
Selective Catalytic Reduction
Slow Moving Vehicle
California Proposition 65
WARNING
Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
M6-101/M6-111/M6-131/M6-141
AU . E . 3 - 4 . 6 . AK
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
B General
Safety Alert Symbol
Master System Warning
Fast
Slow
Creep
Lock
ON (Engaged)
OFF (Disengaged)
B Engine-related
Diesel Fuel
Empty
Full
Hourmeter/Elapsed Operating Hours
Engine Coolant-Temperature
Low Temperature Reguration
Engine Intake/Combustion Air-Filter
Engine Oil-Pressure
Water Separator
Engine-Warning
Engine-Rotational Speed
Engine-Rev Limiter
Engine-Constant RPM management
Engine-RPM Increase
Engine-Run
Engine-Start
Engine-Stop
Electrical Power-accessories
Diesel Preheat/Glow Plugs
(Low Temperature Start Aid)
Emission Control
Regeneration
Regeneration inhibit
Regeneration (Switch)
Parked Regeneration
DEF/AdBlue-Level
DEF/AdBlue-Low Level
DEF/AdBlue-Poor Quality
DEF/AdBlue-Trouble
DEF/AdBlue-Freeze
B Vehicle body-related
4-Wheel Drive-On
4-Wheel Drive-Automatic
Bi-Speed turn
Auto-Transmission
Clutch
Brake
Parking Brake
Differential Lock-Front
Differential Lock-Rear
Steering Wheel-Tilt
Steering Wheel-Telescope
Front Suspension
B PTO-related
PTO-Off (Disengaged)
PTO-On (Engaged)
PTO-540 rpm
PTO-1000 rpm
PTO-1000E rpm
B Hydraulic-related
Draft Control
Windshield Wiper-Intermittent
Windshield Washer
Rear Window Defroster
Side Window Defroster
Position Control-Raised Position
Position Control-Lowered Position
3-Point Lifting/Lowering
Lift Arm-Height
Remote Cylinder-Retract
Remote Cylinder-Extend
Remote Cylinder-Float
B Electric-related
Battery Charging Condition
Headlight-Low Beam
Headlight-High Beam
Turn Signal
Hazard Warning Lights
Audible Warning Device
Windshield Wiper
FOREWORD
You are now the proud owner of a KUBOTA Tractor. This tractor is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your tractor, please read this manual carefully. It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance. It is KUBOTA's policy to utilize as quickly as possible every advance in our research. The immediate use of new techniques in the manufacture of products may cause some small parts of this manual to be outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult with them.
3
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
3 3 3
IMPORTANT :
NOTE :
DANGER :
WARNING :
CAUTION :
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information.
SAFETY FIRST
CONTENTS
SAFE OPERATION ............................................................................................ -1
SERVICING OF TRACTOR......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
SPECIFICATION TABLE ......................................................................................... 3
TRAVELING SPEEDS ............................................................................................. 5
IMPLEMENT LIMITATIONS ........................................................................................ 6
INSTRUMENT PANEL AND CONTROLS................................................................... 8
PRE-OPERATION CHECK ....................................................................................... 12
DAILY CHECK ....................................................................................................... 12
OPERATING THE ENGINE....................................................................................... 13
EXHAUST AFTERTREATMENT DEVICES........................................................... 13
Dual Exhaust Aftertreatment Devices............................................................................. 13
DIESEL PARTICULATE FILTER (DPF) MUFFLER............................................... 14
Handling Points...............................................................................................................14
DPF Regeneration Process............................................................................................14
Operating Procedure for Auto Regeneration Mode ........................................................ 15
Operating Procedure for Regeneration Inhibit Mode......................................................17
Operating Procedure for Parked Regeneration .............................................................. 19
Tips on Diesel Particulate Filter (DPF) Regeneration..................................................... 21
SELECTIVE CATALYTIC REDUCTION (SCR) MUFFLER ................................... 21
Outline of the SCR..........................................................................................................21
DEF/AdBlue® .................................................................................................................22
Warning Indication and its Countermeasure...................................................................22
Storing and Handling DEF/AdBlue®...............................................................................27
STARTING THE ENGINE ...................................................................................... 27
COLD WEATHER STARTING ............................................................................... 32
Block Heater (if equipped) ..............................................................................................32
STOPPING THE ENGINE...................................................................................... 32
WARMING UP ....................................................................................................... 33
Warm-up and Transmission Oil at Low Temperature Range ......................................... 33
JUMP STARTING .................................................................................................. 33
OPERATING THE TRACTOR ................................................................................... 34
OPERATING NEW TRACTOR .............................................................................. 34
Do not Operate the Tractor at Full Speed for the First 50 Hours.................................... 34
Changing Lubricating Oil for New Tractors..................................................................... 34
BOARDING AND LEAVING THE TRACTOR ........................................................ 34
STARTING ............................................................................................................. 34
Operator's Seat...............................................................................................................34
Seat Belt .........................................................................................................................36
Instructional Seat............................................................................................................36
Steering Adjustment .......................................................................................................37
Extendable Mirror ...........................................................................................................37
Light Switch ....................................................................................................................38
CONTENTS
Turn Signal / Hazard Light Switch ..................................................................................38
Horn Button.....................................................................................................................39
Work Light Switch (Front) ............................................................................................... 39
Work Light Switch (Rear)................................................................................................ 39
Brake Pedals (Right and Left).........................................................................................40
Clutch Pedal ...................................................................................................................41
Power Shift / Range Shift Lever (PS. Lever) ..................................................................42
DHC switch.....................................................................................................................44
Shuttle Lever...................................................................................................................44
Creep Lever (if equipped)...............................................................................................45
4WD / Auto 4WD Switch................................................................................................. 45
Bi-speed Turn Switch......................................................................................................46
Hand Throttle Lever........................................................................................................49
Foot Throttle ...................................................................................................................49
Rev-limiter Control Dial................................................................................................... 49
Parking Brake Lever ....................................................................................................... 49
STOPPING............................................................................................................. 49
Stopping.......................................................................................................................... 49
CHECK DURING DRIVING ................................................................................... 50
Immediately Stop the Engine if:......................................................................................50
Easy Checker(TM).......................................................................................................... 50
Fuel Gauge.....................................................................................................................51
DEF / AdBlue® Gauge ...................................................................................................51
Coolant Temperature Gauge..........................................................................................52
Tachometer.....................................................................................................................52
LCD MONITOR ...................................................................................................... 53
Performance Monitor ...................................................................................................... 54
SIDE DIGITAL DISPLAY........................................................................................ 55
Initial Setting ...................................................................................................................55
Factory-set Screen Display.............................................................................................57
ELECTRONIC ENGINE CONTROL....................................................................... 59
Rev-limiter Control Setting.............................................................................................. 59
RPM Dual Memory Setting ............................................................................................. 59
Constant RPM Management Control.............................................................................. 62
AUTO MODE ......................................................................................................... 63
Outline ............................................................................................................................63
Operation........................................................................................................................65
Work Speed Display ....................................................................................................... 66
Changing the Field Speed .............................................................................................. 67
Sensitivity Adjustment.....................................................................................................68
Changing the Auto-Mode Setting....................................................................................68
FRONT SUSPENSION .......................................................................................... 71
Outline ............................................................................................................................71
Suspension Switch .........................................................................................................71
Ride Condition Damper Switch....................................................................................... 73
Manual Control Mode .....................................................................................................73
PARKING ............................................................................................................... 74
Parking............................................................................................................................ 74
OPERATING TECHNIQUES ................................................................................. 74
Differential Lock..............................................................................................................74
Rear Wheel Differential Lock Pedal................................................................................75
Front Wheel Differential Lock Switch..............................................................................75
CONTENTS
Operating the Tractor on a Road....................................................................................76
Operating on Slopes and Rough Terrain........................................................................76
Transport the Tractor Safely...........................................................................................76
Directions for Use of Power Steering..............................................................................76
Trailer Electrical Outlet ...................................................................................................77
PTO ........................................................................................................................... 78
PTO OPERATION.................................................................................................. 78
PTO Clutch Control Switch.............................................................................................78
1000 rpm PTO Shaft....................................................................................................... 79
PTO Shaft Cover and Shaft Cap ....................................................................................80
3-POINT HITCH & DRAWBAR.................................................................................. 81
3-POINT HITCH ..................................................................................................... 82
Selecting the holes of Lower Links ................................................................................. 82
Adjusting Lateral Float....................................................................................................82
Selecting the Top Link Mounting Holes .......................................................................... 82
Drawbar ..........................................................................................................................82
Remote Hitch UP / DOWN Switch..................................................................................83
Lifting Rod (Left) .............................................................................................................83
Lifting Rod (Right)........................................................................................................... 84
Top Link..........................................................................................................................84
Telescopic Stabilizers.....................................................................................................84
Telescopic Lower Links ..................................................................................................85
DRAWBAR............................................................................................................. 85
Adjusting Drawbar Length ..............................................................................................85
Swing Drawbar ...............................................................................................................85
HYDRAULIC UNIT..................................................................................................... 86
3-POINT HITCH CONTROL SYSTEM................................................................... 86
Terminology....................................................................................................................86
Mode Selector Switch.....................................................................................................87
Position Control Mode ....................................................................................................87
Mixed Draft Control Mode............................................................................................... 88
Float Control ...................................................................................................................88
Bottom Limit Control Dial................................................................................................89
Lift Arm Top Limit Adjustment Dial .................................................................................89
3-Point Hitch Lowering Speed Adjustment Dial..............................................................89
3-Point Hitch Lowering Lock Lever.................................................................................90
3-P. Quick Raise / Lower Switch ....................................................................................90
3-Point Hitch's Position Lock ..........................................................................................91
REMOTE HYDRAULIC CONTROL SYSTEM........................................................ 91
Remote Control Valve.....................................................................................................91
Remote Control Valve Lever...........................................................................................91
Remote Control Valve Coupler Connecting and Disconnecting .....................................92
Adjusting the flow rate ....................................................................................................93
Remote Couplers Spillage Collector............................................................................... 94
Hydraulic Control Unit Use Reference Chart..................................................................95
TIRES, WHEELS AND BALLAST.............................................................................. 96
TIRES..................................................................................................................... 96
Inflation Pressure............................................................................................................96
Dual Tires ....................................................................................................................... 96
CONTENTS
WHEEL ADJUSTMENT ......................................................................................... 97
Front Wheels (with 4-wheel drive) .................................................................................. 97
Adjusting Front Wheel Turning Stopper Bolt ..................................................................98
Rear Wheels...................................................................................................................99
BALLAST ............................................................................................................. 101
Front Ballast..................................................................................................................101
Rear Ballast ..................................................................................................................102
CAB OPERATION ................................................................................................... 103
DOOR AND WINDOW......................................................................................... 103
Locking and Unlocking the Door................................................................................... 103
Opening the Door .........................................................................................................103
Rear Window ................................................................................................................103
Sun Roof.......................................................................................................................104
Emergency Exit.............................................................................................................104
DOME LIGHT....................................................................................................... 104
Dome Light ...................................................................................................................104
WIPER ................................................................................................................. 104
Front Wiper / Washer Switch........................................................................................104
Rear Wiper / Washer Switch.........................................................................................105
Using the Wipers in Cold Season.................................................................................105
AIR CONDITIONER ............................................................................................. 105
Airflow...........................................................................................................................105
Air Control Vent ............................................................................................................106
Control Panel................................................................................................................106
Operation......................................................................................................................107
REAR DEFOGGER WITH TIMER (if equipped) .................................................. 109
INSTALLING THE IMPLEMENT CONTROL BOX............................................... 109
ELECTRICAL OUTLET........................................................................................ 110
Electrical Outlet.............................................................................................................110
MAINTENANCE....................................................................................................... 111
SERVICE INTERVALS ........................................................................................ 111
Maintenance Items Chart..............................................................................................113
LUBRICANTS, FUEL AND COOLANT ................................................................ 114
PERIODIC SERVICE............................................................................................... 116
HOW TO OPEN THE HOOD ............................................................................... 116
Hood .............................................................................................................................116
Side Cover....................................................................................................................116
DAILY CHECK ..................................................................................................... 117
Walk Around Inspection................................................................................................ 117
Checking and Refueling................................................................................................117
Checking the DEF/AdBlue® level and adding the fluid ................................................ 118
Checking Water Separator ...........................................................................................119
Checking Engine Oil Level............................................................................................120
Checking Transmission Fluid Level..............................................................................120
Checking Coolant Level................................................................................................ 121
Cleaning Evacuator Valve ............................................................................................121
Cleaning Grill, Radiator and Screen .............................................................................122
Checking DPF/SCR Muffler..........................................................................................123
Checking Brake Pedal .................................................................................................. 123
Checking Gauges, Meter and Easy Checker(TM) ........................................................ 124
CONTENTS
Checking Head Light, Turn Signal / Hazard Light etc................................................... 124
Checking Seat Belt ....................................................................................................... 124
Checking Movable Parts............................................................................................... 124
INITIAL 50 HOURS .............................................................................................. 124
Changing Engine Oil..................................................................................................... 124
Replacing Engine Filter.................................................................................................124
Checking Fan / Air-conditioner Belt Tension ................................................................ 124
EVERY 50 HOURS .............................................................................................. 124
Checking Engine Start System.....................................................................................124
Checking Wheel Bolt Torque........................................................................................125
Checking Tie-rod Dust Cover .......................................................................................126
EVERY 100 HOURS ............................................................................................ 126
Lubricating Grease Fittings........................................................................................... 126
Cleaning Air Cleaner Primary Element ......................................................................... 128
Adjusting Fan Belt Tension........................................................................................... 129
Adjusting Brake Pedal ..................................................................................................129
Adjusting Parking Brake Lever .....................................................................................130
Checking Battery Condition .......................................................................................... 131
Adjusting Air-Conditioner Belt Tension.........................................................................133
EVERY 200 HOURS ............................................................................................ 133
Adjusting Toe-in............................................................................................................ 133
Draining Fuel Tank Water............................................................................................. 134
Cleaning Inner Air Filter................................................................................................134
Cleaning Fresh Air Filter...............................................................................................135
EVERY 400 HOURS ............................................................................................ 136
Checking Fan / Air-conditioner Belt Tension ................................................................ 136
Cleaning Water Separator ............................................................................................ 137
Cleaning Fuel Solenoid Pump Element........................................................................138
EVERY 500 HOURS ............................................................................................ 138
Changing Engine Oil..................................................................................................... 138
Replacing Engine Oil Filter ........................................................................................... 139
Cleaning Pre-Fuel Filter................................................................................................ 140
Replacing Fuel Filter..................................................................................................... 140
Replacing Hydraulic Oil Filter .......................................................................................141
Checking Power Steering Line .....................................................................................142
Checking Radiator Hose and Clamp ............................................................................142
Checking Fuel Line.......................................................................................................144
Checking Intake Air Line............................................................................................... 144
Checking Oil Cooler Line..............................................................................................145
Adjusting Power Shift....................................................................................................145
Checking Air Conditioner Pipe and Hose ..................................................................... 145
EVERY 600 HOURS ............................................................................................ 145
Adjusting Front Axle Pivot.............................................................................................145
Adjusting King-pin Pivot................................................................................................ 146
EVERY 1000 HOURS .......................................................................................... 146
Changing Transmission Fluid ....................................................................................... 146
Changing Front Differential Case Oil............................................................................147
Changing Front Axle Gear Case Oil ............................................................................. 147
Adjusting Engine Valve Clearance ...............................................................................147
EVERY 1000 HOURS or 1 YEAR ........................................................................ 148
Replacing Air Cleaner Primary Element and Secondary Element................................ 148
Checking Exhaust Manifold ..........................................................................................148
CONTENTS
EVERY 1500 HOURS .......................................................................................... 148
Cleaning Fuel Injector Nozzle Tip................................................................................. 148
Checking DEF/AdBlue® Injector Tip ............................................................................ 148
Checking DEF/AdBlue® Line .......................................................................................148
Replacing Oil Separator Element .................................................................................148
Checking PCV (Positive Crankcase Ventilation) Valve ................................................ 148
Checking and Cleaning EGR Cooler ............................................................................ 148
Checking Accumulator.................................................................................................. 148
EVERY 2000 HOURS or 2 YEARS...................................................................... 149
Flushing Cooling System and Changing Coolant .........................................................149
Anti-Freeze ...................................................................................................................150
EVERY 3000 HOURS .......................................................................................... 151
Checking Turbocharger ................................................................................................ 151
Checking Supply Pump ................................................................................................151
Checking Intake Air Heater........................................................................................... 151
Checking and Cleaning EGR System........................................................................... 151
Cleaning DPF Muffler ...................................................................................................151
Checking DEF/AdBlue® injector................................................................................... 151
Replacing DEF/AdBlue® Pump Filter...........................................................................151
EVERY 8000 HOURS .......................................................................................... 152
Cleaning DPF Muffler ...................................................................................................152
EVERY 9000 HOURS .......................................................................................... 152
Replacing DEF/AdBlue® Tank Filter ............................................................................152
EVERY 1 YEAR ................................................................................................... 152
Checking Antifrost Heater for Oil Separator .................................................................152
Checking CAB Isolation Cushion.................................................................................. 152
Checking DPF Differential Pressure Sensor Pipe ........................................................ 152
Checking EGR Pipe...................................................................................................... 152
EVERY 2 YEARS................................................................................................. 152
Replacing PCV (Positive Crankcase Ventilation) Valve Hose......................................152
Replacing DPF Differential Pressure Sensor Hose ...................................................... 152
Replacing Boost Sensor Hose...................................................................................... 152
Replacing Brake Hose..................................................................................................152
Replacing Clutch Hose ................................................................................................. 152
Replacing Differential Lock Hose..................................................................................152
EVERY 3 YEARS................................................................................................. 152
Replacing Parking Brake Cable.................................................................................... 152
EVERY 4 YEARS................................................................................................. 153
Replacing Radiator Hose (Water pipes) ....................................................................... 153
Replacing Fuel Hose ....................................................................................................153
Replacing Intake Air Line.............................................................................................. 153
Replacing Oil Cooler Line.............................................................................................153
Replacing Power Steering Hose................................................................................... 153
Replacing Lift Cylinder Hose ........................................................................................153
Replacing Suspension Hose.........................................................................................153
Replacing Master Cylinder Kit ......................................................................................153
Replacing Equalizer Kit.................................................................................................153
Replacing Brake Seal 1 and 2 ...................................................................................... 153
Replacing Air Conditioner Hose....................................................................................153
SERVICE AS REQUIRED.................................................................................... 153
Bleeding Fuel System................................................................................................... 153
Bleeding Brake System ................................................................................................154
CONTENTS
Draining Clutch Housing Water ....................................................................................154
Replacing Fuse.............................................................................................................155
Replacing Slow-Blow Fuses ......................................................................................... 157
Replacing Light Bulb.....................................................................................................159
Replacing Head Lamp ..................................................................................................159
Lubricating Points ......................................................................................................... 159
Adding Washer Liquid...................................................................................................160
Checking the Amount of Refrigerant (gas) ...................................................................160
STORAGE ............................................................................................................... 161
TRACTOR STORAGE ......................................................................................... 161
REMOVING THE TRACTOR FROM STORAGE................................................. 161
TROUBLESHOOTING............................................................................................. 162
ENGINE TROUBLESHOOTING .......................................................................... 162
POWER SHIFT/RANGE SHIFT TROUBLE SHOOTING..................................... 164
OPTIONS................................................................................................................. 166
APPENDICES.......................................................................................................... 167
SIDE DIGITAL DISPLAY...................................................................................... 167
Changing the Information Displayed.............................................................................167
Information Displayed and its Handling ........................................................................ 168
Displaying and Using the Work History ........................................................................171
Measuring the Distance................................................................................................173
Changing the Units and Dates...................................................................................... 173
INDEX .................................................................................................................. 175
SAFE OPERATION
-1SAFE OPERATION
Careful operation is your best insurance against an accident.
Read and understand this manual carefully before operating the tractor.
All operators, no matter how much experience they may have, should read this and other related manuals before operating the tractor or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation.
1. BEFORE OPERATING THE TRACTOR
1. Know your equipment and its limitations. Read this entire manual before attempting to start and operate the tractor.
2. Pay special attention to the danger, warning and caution labels on the tractor.
3. Do not operate the tractor or any implement attached to it while under the influence of alcohol, medication, controlled substances or while fatigued.
4. Before allowing other people to use your tractor, explain how to operate and have them read this manual before operation.
5. Never wear loose, torn, or bulky clothing around tractor. It may catch on moving parts or controls, leading to the risk of an accident. Use additional safety items, e.g. hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.
6. Do not allow passengers to ride on any part of the tractor at anytime. The operator must remain in the tractor seat during operation.
7. Check brakes, clutch, linkage pins and other mechanical parts for improper adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
8. Keep your tractor clean. Dirt, grease, and trash build up may contribute to fires and lead to personal injury.
9. Use only implements meeting the specifications listed under "IMPLEMENT LIMITATIONS" in this manual or implements approved by KUBOTA.
10.Use proper weights on the front or rear of the tractor to reduce the risk of upsets. When using the front loader, put an implement or ballast on the 3-point hitch to improve stability. Follow the safe operating procedures specified in the implement or attachment manual.
11. The narrower the tread, the greater the risk of a tractor upset. For maximum stability, adjust the wheels to the widest practical tread width for your application. (See "TIRES, WHEELS AND BALLAST" section.)
(1) Rear wheels (A) Tread Width
12.Do not modify the tractor. Unauthorized modification may affect the function of the tractor, which may result in personal injury.
C CAB, ROPS
1. KUBOTA recommends the use of a CAB or Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the tractor be upset. Check for overhead clearance which may interfere with a CAB or ROPS.
2. If the CAB or ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the tractor.
3. Never modify or repair any structural member of a CAB or ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure.
4. A damaged CAB or ROPS structure must be replaced, not repaired or revised.
5. If any structural member of the CAB or ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.
6. Always use the seat belt if the tractor has a CAB or ROPS. Do not use the seat belt if there is no CAB or ROPS. Check the seat belt regularly and replace if frayed or damaged.
SAFE OPERATION-2
(1) CAB (2) Seat belt
C Working
1. Pull only from the drawbar. Never hitch to axle housing or any other point except drawbar; such arrangements will increase the risk of serious personal injury or death due to a tractor upset.
2. OPERATING THE TRACTOR
Operator safety is a priority. Safe operation, specifically with respect to overturning hazards, entails understanding the equipment and environmental conditions at the time of use. Some prohibited uses which can affect overturning hazards include traveling and turning with implements and loads carried too high etc. This manual sets forth some of the obvious risks, but the list is not, and cannot be, exhaustive. It is the operator's responsibility to be alert for any equipment or environmental condition that could compromise safe operation.
C Starting
1. Always sit in the operator's seat when starting engine or operating levers or controls. Adjust seat per instructions in the operating the tractor section. Never start engine while standing on the ground.
2. Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged, and that both the clutch and the Power Take-Off (PTO) are disengaged or "OFF". Fasten the seat belt if the tractor has a CAB, a fixed ROPS or a foldable ROPS in the upright and locked position.
3. Do not start engine by shorting across starter terminals or bypassing the safety start switch. Machine may start in gear and move if normal starting circuitry is bypassed.
4. Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.
5. Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Checking Engine Start System" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.) Do not operate unless they are functioning correctly.
(1) Drawbar
2. For trailing PTO-driven implements, set the drawbar to the towing position.
3. Attach pulled or towed loads to the drawbar only.
4. Keep all shields and guards in place. Replace any that are missing or damaged.
5. Avoid sudden starts. To avoid upsets, slow down when turning, on uneven ground, and before stopping.
6. The tractor cannot turn with the rear wheel or 4-wheel differential locked and attempting to do so could be dangerous.
7. Do not operate near ditches, holes, embankments, or other ground surface features which may collapse under the tractor's weight. The risk of tractor upset is even higher when the ground is loose or wet. Tall grass can hide obstacles, walk the area first to be sure.
8. Watch where you are going at all times. Watch for and avoid obstacles. Be alert at row ends, near trees, and other obstructions.
9. When working in groups, always let the others know what you are going to do before you do it.
10.Never try to get on or off a moving tractor.
11.Always sit in the operator's seat when operating levers or controls.
12.Do not use "Bi-speed Turn" at high speed.
13."Bi-Speed Turn" enables short and fast turns, therefore, become familiar with its performance before operating in close or confined areas.
14.Do not stand between tractor and implement or trailed vehicle unless parking brake is applied.
-3SAFE OPERATION
C Instructional seat (if equipped)
1. Always wear your seat belt and stabilize your body by holding the handrail on the CAB frame.
2. It is not intended to carry children nor any other person for any other purpose.
3. The left hand door must be closed at all time whenever the instructional seat is occupied and the tractor is in motion.
4. Do not permit others to ride, except on the designated instructional seat.
5. Use caution to avoid the risks of obstructing operator's view, falling from the machine and interfering with controls.
6. Do not start and stop the tractor suddenly, nor take sharp turn.
7. Do not use the instructional seat if the seat belt or the door lock fails to function.
8. Do not use the instructional seat for transport.
9. When opening and closing the door from the instructional-seat-sitting position, move the door slowly. This is to prevent his or her hand(s) from getting caught by the door or his or her body to hit against the door.
C Safety for children
Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.
1. Never assume that children will remain where you last saw them.
2. Keep children out of the work area and under the watchful eye of another responsible adult.
3. Be alert and shut your machine down if children enter the work area.
4. Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.
5. Never allow children to operate the machine even under adult supervision.
6. Never allow children to play on the machine or on the implement.
7. Use extra caution when backing up. Look behind and down to make sure area is clear before moving.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution.
1. To avoid upsets, always back up steep slopes. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Stay off slopes too steep for safe operation.
2. Driving forward out of a ditch, mired condition or up a steep slope increases the risk of a tractor to be upset backward. Always back out of these situations. Extra caution is required with 4-wheel drive models because their increased traction can give the operator false confidence in the tractor's ability to climb slopes.
3. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direction or apply brake and make sudden motions of the steering wheel.
4. Avoid disengaging the clutch or changing gears speed when climbing or going down a slope. If on a slope disengaging the clutch or changing gears to neutral could cause loss of control.
5. Special attention should be made to the weight and location of implements and loads as such will affect the stability of the tractor.
6. To improve stability on slope, set widest wheel tread as shown in "TIRES, WHEELS AND BALLAST" section. Follow recommendations for proper ballasting.
7. To avoid free wheeling:
A Do not shift the shuttle lever while on a slope. A Stop completely by using the brake and by
depressing the clutch pedal, then shift the shuttle lever.
A Start off after selecting shuttle direction, by
releasing the clutch pedal.
C Driving the tractor on the road
1. Lock the 2 brake pedals together to help assure straight-line stops. Uneven braking at road speeds could cause the tractor to tip over.
(1) Brake Pedal (LH) (2) Brake Pedal (RH) (3) Brake Pedal Lock
(A) Whenever travelling on the road
2. Check the front wheel engagement. The braking characteristics are different between 2 and 4-wheel drive. Be aware of the difference and use carefully.
3. Always slow the tractor down before turning. Turning at high speed may tip the tractor over.
SAFE OPERATION-4
4. Make sure that the Slow Moving Vehicle (SMV) sign is clean and visible. Use hazard lights and turn signals as required.
(1) SMV emblem (2) Bracket
(1) 3-point hitch lowering lock lever (A) "LOCK"
(B) "UNLOCK"
5. Observe all local traffic and safety regulations.
6. Turn the headlights on. Dim them when meeting another vehicle.
7. Drive at speeds that allow you to maintain control at all times.
8. Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.
9. Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability. The risk is especially great when the tractor is traveling at road speeds.
10.Do not operate an implement while the tractor is on the road. Lock the 3-point hitch in the raised position.
11.When towing other equipment, use a safety chain and place an SMV emblem on it as well.
3. PARKING THE TRACTOR
1. Disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine, remove the key from the ignition and lock the cab door (if equipped). Leaving transmission in gear with the engine stopped will not prevent tractor from rolling.
2. Make sure that the tractor has come to a complete stop before dismounting.
3. Avoid parking on steep slopes, if at all possible park on a firm and level surface; if not, park across a slope and chock the wheels. Failure to comply with this warning may allow the tractor to move and could cause injury or death.
(1) Safety chain
12.Set the implement lowering control in the "LOCK" position to hold the implement in the raised position.
-5SAFE OPERATION
4. OPERATING THE PTO
1. Wait until all moving components have completely stopped before getting off the tractor, connecting, disconnecting, adjusting, cleaning, or servicing any PTO driven equipment.
2. Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use.
(1) PTO Shaft cover (2) PTO Shaft cap
(A) "NORMAL POSITION" (B) "RAISED POSITION"
5. USING 3-POINT HITCH
1. Use the 3-point hitch only with equipment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.
3. To avoid injury from separation: Do not extend lift rod beyond the groove on the threaded rod.
(1) Groove
3. Before installing or using PTO driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment. To prevent PTO driven equipment from improper or unsafe use, select the lower speed (540rpm) unless the higher one is specifically recommended as safe by the equipment manufacturer.
4. When operating stationary PTO driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts. Never step over rotating parts.
4. Use [UP-DOWN] switch or lever only on farm fields. For all other application, use hydraulic lever to move attachment.
6. SERVICING THE TRACTOR
Before servicing the tractor, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the gear shift lever in neutral, stop the engine and remove the key.
1. Allow the tractor time to cool off before working on or near the engine, muffler, radiator, etc.
2. Do not remove radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the tractor has a coolant recovery tank, add coolant or water to the tank, not the radiator. (See "Checking Coolant Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
3. Always stop the engine before refueling. Avoid spills and overfilling.
4. Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. The battery presents an explosive hazard, because it gives off hydrogen and oxygen especially when recharging.
5. Before "jump starting" a dead battery, read and follow all of the instructions. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.)
SAFE OPERATION-6
6. Keep first aid kit and fire extinguisher handy at all times.
7. Disconnect the battery's ground cable before working on or near electric components.
8. To avoid the possibility of battery explosion, do not use or charge the refillable type battery if the fluid level is below the LOWER ( lower limit level ) mark. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
9. To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.
(1) Battery
11.Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual.
12.Securely support the tractor when either changing wheels or adjusting the wheel tread width.
13.Make sure that wheel bolts have been tightened to the specified torque.
14.Disconnect the battery's ground cable and stop the engine to avoid the possibility of the machine runaway due to 4WD braking system during testing, service or repair with only rear wheels off the ground.
15.Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If it is necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
16.Escaping hydraulic fluid under pressure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before applying pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes, and hoses are free of damage.
(1) Battery
10.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
17.Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks; use a piece of cardboard or wood. Use of safety goggles or other eye protection is also highly recommended. If injured by escaping fluid, see a medical doctor at once. This fluid will produce gangrene or severe allergic reaction.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
-7SAFE OPERATION
18.Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect nor attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system.
19.To avoid hazardous high voltage, turn the key switch to the OFF position if it is necessary to check to repair the computer, harness or connectors.
20.During Diesel Particulate Filter (hereinafter called DPF) regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
21.Keep the tractor away from people, animals or structures which may be susceptible to harm or damage from hot exhaust gases.
22.To prevent fires, keep the DPF/SCR muffler and its surroundings clear of anything flammable and keep clean at all times. [Selective Catalytic Reduction (hereinafter called SCR)]
23.During regeneration, white exhaust gas may be visible. Do not allow regeneration in a non-ventilated space.
24.During regeneration, do not leave the tractor.
25.Before servicing a tractor equipped with the front suspension, be sure to lower the machine to the lowest position.
26.The front suspension hydraulic circuit is still under high pressure after the engine has stopped. Do not disconnect the pipes and/or hoses because you may get injured by high-pressure oil. If pipes and/or hoses are found worn or damaged, consult your local KUBOTA Dealer for this service.
SAFE OPERATION-8
7. DANGER, WARNING AND CAUTION LABELS
-9SAFE OPERATION
SAFE OPERATION-10
-11SAFE OPERATION
SAFE OPERATION-12
-13SAFE OPERATION
8. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
SERVICING OF TRACTOR
Your dealer is interested in your new tractor and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your tractor or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the tractor, CAB/ROPS and engine serial numbers. Locate the serial numbers now and record them in the space provided.
Type Serial No.
1SERVICING OF TRACTOR
Tractor
CAB / ROPS
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This tractor is warranted under the KUBOTA Limited Express Warranty, a copy of which may be obtained from your selling dealer. No warranty shall, however, apply if the tractor has not been handled according to the instruction given in the Operator's Manual even it is within the warranty period.
C Scrapping the tractor and its procedure
To put the tractor out of service, correctly follow the local rules and regulations of the country or territory where you scrap it. If you have questions, consult your local KUBOTA Dealer.
(1) Tractor identification plate (2) Tractor serial number
(1) Engine serial number
(1) Engine serial number
SERVICING OF TRACTOR2
(1) CAB identification plate (CAB Serial No.)
(1) Diesel Particulate Filter (DPF) serial number
(1) Selective Catalytic Reduction (SCR) muffler serial number
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