How it Works
Kubota
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M6040 NARROW
Workshop Manual
224 pgs14.77 Mb0
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Kubota M6040 NARROW, M7040 NARROW Workshop Manual

WORKSHOP MANUAL
KiSC issued 07, 2012 A
TRACTOR
M6040,M7040
NARROW
(SUPPLEMENT)

TO THE READER

KiSC issued 07, 2012 A
tractor from M6040 and M7040 tractor are given.
As for the items which are not given in this workshop manual, refer to M6040 and M7040 workshop
manual (Code No. 9Y121-01430).
Information
This section primarily contains information below.
• Safety First
• Safety Decal
• Specifications
• Dimensions
General
This section primarily contains information below.
• Engine Identification
• Model Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
Mechanism
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to the latest version of Workshop Manual (Code No. 9Y021-01870 / 9Y021-18200) for the
diesel engine / tractor mechanism that this workshop manual does not include.
Servicing
This section primarily contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest
information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice. Since this manual includes many models, information or illustrations and photographs can show
more than one model.
December, 2008
© KUBOTA Corporation 2008

NI INFORMATION

KiSC issued 07, 2012 A

INFORMATION

KiSC issued 07, 2012 A
CONTENTS
1. SAFETY FIRST ............................................................................................................................NI-1
2. SAFETY DECALS ........................................................................................................................NI-4
3. SPECIFICATIONS......................................................................................................................NI-10
4. TRAVELING SPEEDS................................................................................................................NI-12
5. DIMENSIONS .............................................................................................................................NI-13
M6040, M7040Narrow, WSM
SAFETY FIRST
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
KiSC issued 07, 2012 A
INFORMATION

1. SAFETY FIRST

• This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
• It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.
• Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• Indicates that equipment or property damage could result if instructions are not followed.
• Gives helpful information.
WSM000001INI0001US1
BEFORE YOU START SERVICE
• Read all instructions and safety instructions in this manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a stable and level ground, and set the parking brake.
• Lower the implement to the ground.
• Stop the engine, then remove the key.
• Disconnect the battery negative cable.
• Hang a "DO NOT OPERATE" tag in the operator station.
WSM000001INI0010US1
START SAFELY
• Do not do the procedures below when you start the engine. – short across starter terminals – bypass the safety start switch
• Do not alter or remove any part of machine safety system.
• Before you start the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
• Do not start the engine when you stay on the ground. Start the engine only from operator's seat.
WSM000001INI0015US0
NI-1
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
OPERATE SAFELY
• Do not use the machine after you consume alcohol or medication or when you are tired.
• Put on applicable clothing and safety equipment.
• Use applicable tools only. Do not use alternative tools or parts.
• When 2 or more persons do servicing, make sure that you do it safely.
• Do not operate below the machine that only a jack holds. Always use a safety stand to hold the machine.
• Do not touch the hot parts or parts that turn when the engine operates.
• Do not remove the radiator cap when the engine operates, or immediately after it stops. If not, hot water can spout out from the radiator. Only remove the radiator cap when it is at a sufficiently low temperature to touch with bare hands. Slowly loosen the cap to release the pressure before you remove it fully.
• Released fluid (fuel or hydraulic oil) under pressure can cause damage to the skin and cause serious injury. Release the pressure before you disconnect hydraulic or fuel lines. Tighten all connections before you apply the pressure.
• Do not open a fuel system under high pressure. The fluid under high pressure that stays in fuel lines can cause serious injury. Do not disconnect or repair the fuel lines, sensors, or any other components between the fuel pump and injectors on engines with a common rail fuel system under high pressure.
• Put on an applicable ear protective device (earmuffs or earplugs) to prevent injury against loud noises.
• Be careful about electric shock. The engine generates a high voltage of more than DC100 V in the ECU and is applied to the injector.
WSM000001INI0012US1
PREVENT A FIRE
• Fuel is very flammable and explosive under some conditions. Do not smoke or let flames or sparks in your work area.
• To prevent sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last.
• The battery gas can cause an explosion. Keep the sparks and open flame away from the top of battery, especially when you charge the battery.
• Make sure that you do not spill fuel on the engine.
WSM000001INI0005US1
NI-2
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
KEEP A GOOD AIRFLOW IN THE WORK AREA
• If the engine is in operation, make sure that the area has good airflow. Do not operate the engine in a closed area. The exhaust gas contains poisonous carbon monoxide.
WSM000001INI0006US1
DISCARD FLUIDS CORRECTLY
• Do not discard fluids on the ground, down the drain, into a stream, pond, or lake. Obey related environmental protection regulations when you discard oil, fuel, coolant, electrolyte and other dangerous waste.
WSM000001INI0007US1
PREVENT ACID BURNS
• Keep electrolyte away from your eyes, hands and clothing. Sulfuric acid in battery electrolyte is poisonous and it can burn your skin and clothing and cause blindness. If you spill electrolyte on yourself, clean yourself with water, and get medical aid immediately.
WSM000001INI0008US1
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher ready at all times.
• Keep the emergency contact telephone numbers near your telephone at all times.
WSM000001INI0009US1
NI-3
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION

2. SAFETY DECALS

The following safety decals (pictorial safety labels) are installed on the machine. If a decal becomes
damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.
WSM000001INI0014US0
ROPS Model
9Y1210220INI0002US0
NI-4
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
9Y1210220INI0003US0
NI-5
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
9Y1210220INI0004US0
NI-6
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
CABIN Model (M7040Narrow)
INFORMATION
9Y1210220INI0005US0
NI-7
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
9Y1210220INI0006US0
NI-8
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
INFORMATION
9Y1210220INI0007US0
NI-9
M6040, M7040Narrow, WSM
NOTE
KiSC issued 07, 2012 A

3. SPECIFICATIONS

INFORMATION
Model
M6040Narrow (ROPS Model) M7040Narrow (ROPS Model)
4WD
Model V3307DI-TE3
Type Vertical, water-cooled, 4-cycle direct injection diesel engine
Number of cylinders 4
3
Total displacement 3331 cm
(203 cu.in.)
Bore and stroke 94 × 120 mm (3.7 × 4.7 in.)
-1
(rpm)
232 N·m (23.7 kgf·m, 171 lbf·ft) /
1500 to 1700 min-1 (rpm)
Engine
Rated speed 2600 min
Net power
PTO power
*1
*1
Maximum torque
46.2 kW (62.0 HP) 50.7 kW (68.0 HP)
41.0 kW (55.0 HP) 46.2 kW (62.0 HP)
213 N·m (21.7 kgf·m, 157 lbf·ft) /
1500 to 1700 min
-1
(rpm)
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)]
Fuel tank capacity 60 L (15.9 U.S.gals, 13.2 Imp.gals)
Engine oil capacity 11 L (11.6 U.S.qts, 9.7 Imp.qts)
Coolant capacity 8 L (8.5 U.S.qts, 7.0 Imp.qts)
Overall length 3615 mm (142.3 in.)
Overall width (min. tread) 1400 mm (55.12 in.)
Top of
Overall height
Dimensions
steering wheel
1470 mm (57.87 in.)
Wheel base 2050 mm (80.7 in.)
Tread
Front 1139, 1155 mm (44.84, 45.47 in.)
Rear 1060 to 1348 mm (41.74 to 53.07 in.)
Minimum ground clearance 370 mm (14.6 in.) (Drawbar bracket)
Weight 2255 kg (4971 lbs)
Standard tire size
Front 280/70R18
Rear 380/70R28
Clutch Multiple wet discs
Shuttle Hydraulic
Traveling system
Number of speed F15/R15
Steering Hydraulic power steering
Braking system
Differential
Traveling Hydraulic wet discs mechanical
Front Bevel gears
Rear Bevel gears with differential lock
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 61 L (16 U.S.gals, 13 Imp.gals) / min
3-point hitch SAE Category 1 (Category 2 link end)
Hydraulic system
Max. lifting force
At lift points
24 in. behind lift points
*2
*2
2300 kg (5071 lbs)
1800 kg (3968 lbs)
Remote hydraulic control Two remote valves (valve option)
System pressure 19.1 MPa (195 kgf/cm
2
, 2270.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO (Indipendent)
Ground PTO (for M7040N-ITA Model)
Direction of turning
PTO speed
PTO speed
6 spline : 540 min
6 spline : 540E min
540 min
540E min
1000 min
Clockwise, viewed from tractor rear
-1
(rpm) / 2160 min-1 (rpm) engine speed
-1
(rpm) / 1825 min-1 (rpm) engine speed
Shift type ground-live PTO
-1
(rpm) : 8.94 min-1 (rpm) / one rotate of rear tire
-1
(rpm) : 10.56 min-1 (rpm) / one rotate of rear tire
-1
(rpm) : 14.47 min-1 (rpm) / one rotate of rear tire
• *1 : Manufacture's estimate *2 : At lower link end with links horizontal. The company reserves the right to change the specifications without notice.
NI-10
M6040, M7040Narrow, WSM
NOTE
KiSC issued 07, 2012 A
INFORMATION
Model
M7040Narrow (CABIN Model)
4WD
Model V3307DI-TE3
Type Vertical, water-cooled, 4-cycle direct injection diesel engine
Number of cylinders 4
3
Total displacement 3331 cm
(203 cu.in.)
Bore and stroke 94 × 120 mm (3.7 × 4.7 in.)
-1
(rpm)
Engine
Rated speed 2600 min
Net power
PTO power
*1
*1
50.7 kW (68.0 HP)
46.2 kW (62.0 HP)
Maximum torque 232 N·m (23.7 kgf·m, 171 lbf·ft) / 1500 to 1700 min
Battery capacity 12 V, RC : 160 min, CCA : 900 A
Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)]
Fuel tank capacity 76 L (20.1 U.S.gals, 16.7 Imp.gals)
Engine oil capacity 11 L (11.6 U.S.qts, 9.7 Imp.qts)
Coolant capacity 8 L (8.5 U.S.qts, 7.0 Imp.qts)
Overall length 3620 mm (142.5 in.)
Overall width (min. tread) 1430 mm (56.30 in.)
Top of
Overall height
Dimensions
steering wheel
2240 mm (88.19 in.)
Wheel base 2050 mm (80.7 in.)
Tread
Front 1139, 1155 mm (44.84, 45.47 in.)
Rear 1060 to 1348 mm (41.74 to 53.07 in.)
Minimum ground clearance 370 mm (14.6 in.) (Drawbar bracket)
Weight 2410 kg (5313 lbs)
Standard tire size
Front 280/70R18
Rear 380/70R28
Clutch Multiple wet discs
Shuttle Hydraulic
Traveling system
Number of speed F15/R15
Steering Hydraulic power steering
Braking system
Differential
Traveling Hydraulic wet discs mechanical
Front Bevel gears
Rear Bevel gears with differential lock
Hydraulic control system Position, draft (top link sensing) and mix control
Pump capacity 61 L (16 U.S.gals, 13 Imp.gals) / min
3-point hitch SAE Category 1 (Category 2 link end)
Hydraulic system
Max. lifting force
At lift points
24 in. behind lift points
*2
*2
2300 kg (5071 lbs)
1800 kg (3968 lbs)
Remote hydraulic control Two remote valves (3rd valve option)
2
System pressure 19.1 MPa (195 kgf/cm
, 2270.3 psi)
Traction system Swinging drawbar, adjustable in direction
PTO
Live PTO (Indipendent)
Ground PTO (for M7040N-ITA Model)
Direction of turning
PTO speed
PTO speed
6 spline : 540 min
6 spline : 540E min
540 min 540E min 1000 min
Clockwise, viewed from tractor rear
-1
(rpm) / 2160 min-1 (rpm) engine speed
-1
(rpm) / 1825 min-1 (rpm) engine speed
Shift type ground-live PTO
-1
(rpm) : 8.94 min-1 (rpm) / one rotate of rear tire
-1
(rpm) : 10.56 min-1 (rpm) / one rotate of rear tire
-1
(rpm) : 14.47 min-1 (rpm) / one rotate of rear tire
-1
(rpm)
• *1 : Manufacture's estimate *2 : At lower link end with links horizontal. The company reserves the right to change the specifications without notice.
9Y1210220INI0008US0
NI-11
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A

4. TRAVELING SPEEDS

Model
Tire size (Rear) 380/70R28
Shuttle shift
lever
Forward
Reverse
Range gear
shift lever
CREEP
L
H
CREEP
L
H
Main gear shift lever
1 0.40 (0.25)
2 0.57 (0.35)
3 0.74 (0.46)
4 0.94 (0.58)
5 1.24 (0.77)
1 2.8 (1.7)
2 4.0 (2.5)
3 5.1 (3.2)
4 6.6 (4.1)
5 8.7 (5.4)
1 11.3 (7.02)
2 16.0 (9.9)
3 20.6 (12.8)
4 26.4 (16.4)
5 34.8 (21.6)
1 0.38 (0.24)
2 0.54 (0.34)
3 0.70 (0.43)
4 0.90 (0.56)
5 1.18 (0.733)
1 2.7 (1.7)
2 3.8 (2.4)
3 4.9 (3.0)
4 6.3 (3.9)
5 8.3 (5.2)
1 10.7 (6.65)
2 15.2 (9.44)
3 19.7 (12.2)
4 25.2 (15.7)
5 33.1 (20.6)
INFORMATION
(At rated engine rpm)
M6040Narrow / M7040Narrow
(ROPS / CABIN Model)
km/h (mph)
The company reserves the right to change the specifications without notice.
NI-12
9Y1210220INI0009US0
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A

5. DIMENSIONS

ROPS Model
INFORMATION
9Y1210220INI0010US0
NI-13
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
CABIN Model
INFORMATION
9Y1210220INI0011US0
NI-14

NG GENERAL

KiSC issued 07, 2012 A

GENERAL

KiSC issued 07, 2012 A
CONTENTS
1. TRACTOR IDENTIFICATION .....................................................................................................NG-1
[1] MODEL NAME AND SERIAL NUMBERS ............................................................................NG-1
(1) ROPS Model...................................................................................................................NG-1
(2) CABIN Model..................................................................................................................NG-2
[2] E3 ENGINE ..........................................................................................................................NG-3
2. GENERAL PRECAUTIONS........................................................................................................ NG-4
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING ..................................NG-5
[1] WIRING ................................................................................................................................NG-5
[2] BATTERY .............................................................................................................................NG-7
[3] FUSE ....................................................................................................................................NG-7
[4] CONNECTOR ......................................................................................................................NG-7
[5] HANDLING OF CIRCUIT TESTER ...................................................................................... NG-8
[6] COLOR OF WIRING ............................................................................................................NG-9
4. LUBRICANTS, FUEL AND COOLANT.....................................................................................NG-10
[1] ROPS MODEL....................................................................................................................NG-10
[2] CABIN MODEL ...................................................................................................................NG-11
[3] TYPE OF ENGINE OIL, FUEL AND TRANSMISSION OIL................................................NG-12
5. TIGHTENING TORQUES ......................................................................................................... NG-13
[1] GENERAL USE SCREWS, BOLTS AND NUTS ................................................................NG-13
[2] STUD BOLTS .....................................................................................................................NG-13
[3] HYDRAULIC FITTINGS .....................................................................................................NG-14
(1) Hydraulic Hose Fittings.................................................................................................NG-14
(2) Hydraulic Pipe Cap Nuts ..............................................................................................NG-14
(3) Adaptors, Elbows and Others.......................................................................................NG-14
6. MAINTENANCE........................................................................................................................ NG-15
7. CHECK AND MAINTENANCE ................................................................................................. NG-17
[1] DAILY CHECK....................................................................................................................NG-17
[2] CHECK POINTS OF INITIAL 50 HOURS ..........................................................................NG-18
[9] CHECK POINT OF EVERY 800 HOURS ...........................................................................NG-32
[11]CHECK POINTS OF EVERY 3000 HOURS ......................................................................NG-33
[13]CHECK POINTS OF EVERY 2 YEARS
[14]OTHERS (SERVICE AS REQUIRED)................................................................................NG-37
8. SPECIAL TOOLS .....................................................................................................................NG-41
[1] SPECIAL TOOLS ...............................................................................................................NG-41
9. TIRES .......................................................................................................................................NG-42
[1] TIRE SIZE AND INFLATION PRESSURE .........................................................................NG-42
[2] TREAD ADJUSTMENT ......................................................................................................NG-42
(1) Front Wheels ................................................................................................................NG-43
(2) Rear Wheels.................................................................................................................NG-44
[3] WHEEL HUB ......................................................................................................................NG-44
[4] FENDER.............................................................................................................................NG-45
.................................
............................................NG-34
(1) Adjusting Fender Height (ROPS Model).......................................................................NG-45
KiSC issued 07, 2012 A
10. IMPLEMENT LIMITATIONS .....................................................................................................NG-46
[1] IMPLEMENT CAPACITY ....................................................................................................NG-47
[2] TRAILER LOAD CAPACITY...............................................................................................NG-48
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A

1. TRACTOR IDENTIFICATION

[1] MODEL NAME AND SERIAL NUMBERS
(1) ROPS Model
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number and hourmeter reading.
(1) Tractor Identification Plate (2) Tractor Serial Number (3) Engine Serial Number
GENERAL
(4) ROPS Identification Plate
(ROPS Serial Number)
9Y1210220GEG0002US0
NG-1
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
(2) CABIN Model
GENERAL
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number and hourmeter reading.
(1) Tractor Identification Plate (2) Tractor Serial Number (3) Engine Serial Number
(4) CAB Identification Plate
(CAB Serial Number)
9Y1210220GEG0003US0
NG-2
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
GENERAL
[2] E3 ENGINE
[Example : Engine Model Name V3307-DI-T-E3] The emission controls previously implemented in various countries to prevent air pollution will be stepped up as
Non-Road Emission Standards continue to change. The timing or applicable date of the specific Non-Road Emission regulations depends on the engine output classification.
Over the past several years, Kubota has been supplying diesel engines that comply with regulations in the
respective countries affected by Non-Road Emission regulations. For Kubota Engines, E3 will be the designation that identifies engine models affected by the next emission phase (See the table below).
When servicing or repairing ###-E3 series engines, use only replacement parts for that specific E3 engine,
designated by the appropriate E3 Kubota Parts List and perform all maintenance services listed in the appropriate Kubota Operator's Manual or in the appropriate E3 Kubota Workshop Manual. Use of incorrect replacement parts or replacement parts from other emission level engines (for example: E2 engines), may result in emission levels out of compliance with the original E3 design and EPA or other applicable regulations.Please refer to the emission label located on the engine head cover to identify Output classification and Emission Control Information. E3 engines are identified with "ET" at the end of the Model designation, on the US EPA label. Please note : E3 is not marked on the engine.
9Y1210220GEG0004US0
Category (1) Engine output classification EU regulation
K From 19 to less than 37 kW STAGE IIIA
J From 37 to less than 75 kW STAGE IIIA
I From 75 to less than 130 kW STAGE IIIA
Category (2) Engine output classification EPA regulation
Less than 19kW Tier 4
ET
(1) EU regulation engine output classification category (2) "E3" engines are identified with "ET" at the end of the Model designation, on
the US EPA label. "E3" designates Tier 3 and some Interim Tier 4 / Tier 4 models, depending on engine output classification.
From 19 to less than 56 kW Interim Tier 4
From 56 to less than 75 kW Tier 3
From 75 to less than 130 kW Tier 3
9Y1210220GEG0005US0
NG-3
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A

2. GENERAL PRECAUTIONS

• When you disassemble, carefully put the parts in a clean area to make it easy to find the parts. You must install the screws, bolts and nuts in their initial position to prevent the reassembly errors.
• When it is necessary to use special tools, use KUBOTA special tools. Refer to the drawings when you make special tools that you do not use frequently.
• Before you disassemble or repair machine, make sure that you always disconnect the ground cable from the battery first.
• Remove oil and dirt from parts before you measure.
• Use only KUBOTA genuine parts for replacement to keep the machine performance and to make sure of safety.
• You must replace the gaskets and O-rings when you assemble again. Apply grease (1) to new O-rings or oil seals before you assemble.
• When you assemble the external or internal snap rings, make sure that the sharp edge (3) faces against the direction from which force (2) is applied.
• When inserting spring pins, their splits must face the direction from which a force is applied. See the figure left side.
• To prevent damage to the hydraulic system, use only specified fluid or equivalent.
(1) Grease (2) Force (3) Sharp Edge (4) Axial Force (5) Rotating Movement
GENERAL
(A) External Snap Ring (B) Internal Snap Ring
WSM000001GEG0092US0
NG-4
M6040, M7040Narrow, WSM
IMPORTANT
KiSC issued 07, 2012 A
GENERAL

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

To ensure safety and prevent damage to the machine and surrounding equipment, heed the following precautions in handling electrical parts and wiring.
• Check electrical wiring for damage and loosened connection every year. To this end, educate the customer to do his or her own check and at the same time recommend the dealer to perform periodic check for a fee.
• Do not attempt to modify or remodel any electrical parts and wiring.
• When removing the battery cables, disconnect the negative cable first. When installing the battery cables, connect the positive cable first.
(1) Negative Terminal (2) Positive Terminal
WSM000001GEG0062US1
[1] WIRING
• Securely tighten wiring terminals.
(1) Correct
(Securely Tighten)
(2) Incorrect
(Loosening Leads to Faulty Contact)
WSM000001GEG0063US1
• Do not let wiring contact dangerous part.
(1) Dangerous Part (Sharp Edge) (2) Wiring (Incorrect)
(3) Wiring (Correct) (4) Dangerous Part
WSM000001GEG0064US1
• Repair or change torn or aged wiring immediately.
(1) Aged (2) Torn
(3) Insulating Vinyl Tape
WSM000001GEG0065US1
NG-5
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
GENERAL
• Securely insert grommet.
(1) Grommet (A) Correct
(B) Incorrect
WSM000001GEG0066US1
• Securely clamp, being careful not to damage wiring.
(1) Clamp
(Wind Clamp Spirally)
(2) Wire Harness
(3) Clamp (4) Welding Dent
WSM000001GEG0067US1
• Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required.
(1) Wiring (2) Clamp
(A) Correct (B) Incorrect
WSM000001GEG0068US1
• In installing a part, take care not to get wiring caught by it.
(1) Wiring (A) Incorrect
WSM000001GEG0069US1
• After installing wiring, check protection of terminals and clamped condition of wiring, only connect battery.
(1) Cover
(Securely Install Cover)
WSM000001GEG0070US1
NG-6
M6040, M7040Narrow, WSM
CAUTION
KiSC issued 07, 2012 A
[2] BATTERY
GENERAL
• Take care not to confuse positive and negative terminal posts.
• When removing battery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first.
• Do not install any battery with capacity other than is specified (Ah).
• After connecting cables to battery terminal posts, apply high temperature grease to them and securely install terminal covers on them.
• Do not allow dirt and dust to collect on battery.
• Take care not to let battery liquid spill on your skin and clothes. If contaminated, wash it off with water immediately.
• Before recharging the battery, remove it from the machine.
• Before recharging, remove cell caps.
• Do recharging in a well-ventilated place where there is no open flame nearby, as hydrogen gas and oxygen are formed.
WSM000001GEG0071US1
[3] FUSE
[4] CONNECTOR
• Use fuses with specified capacity. Neither too large or small capacity fuse is acceptable.
• Never use steel or copper wire in place of fuse.
• Do not install working light, radio set, etc. on machine which is not provided with reserve power supply.
• Do not install accessories if fuse capacity of reserve power supply is exceeded.
(1) Fuse (2) Fusible Link
(3) Slow Blow Fuse
WSM000001GEG0072US1
• For connector with lock, push lock to separate.
(A) Push
WSM000001GEG0073US1
• In separating connectors, do not pull wire harnesses.
• Hold connector bodies to separate.
(A) Correct (B) Incorrect
WSM000001GEG0074US1
NG-7
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
GENERAL
• Use sandpaper to remove rust from terminals.
• Repair deformed terminal. Make certain there is no terminal being exposed or displaced.
(1) Exposed Terminal (2) Deformed Terminal
(3) Sandpaper (4) Rust
WSM000001GEG0075US1
• Make certain that there is no female connector being too open.
(A) Correct (B) Incorrect
WSM000001GEG0076US1
• Make certain plastic cover is large enough to cover whole connector.
(1) Cover (A) Correct
(B) Incorrect
WSM000001GEG0077US1
[5] HANDLING OF CIRCUIT TESTER
• Use tester correctly following manual provided with tester.
• Check for polarity and range.
WSM000001GEG0078US1
NG-8
M6040, M7040Narrow, WSM
KiSC issued 07, 2012 A
[6] COLOR OF WIRING
GENERAL
• Colors of wire are specified to the color codes.
• This symbol of "/" shows color with stripe(s).
(An example)
Red stripe on white color: W/R
Color of wiring Color code
Black B
Brown Br
Green G
Gray Gy or Gr
Blue L
Light Green Lg
Orange Or
Pink P
Purple Pu or V
Red R
Sky Blue Sb
White W
Yellow Y
(1) Wire Color (2) Stripe
WSM000001GEG0079US0
NG-9
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