Kubota M5-091, M5-111 Operators Manual

OPERATOR'S MANUAL
M5-091MODELS M5-111
PRINTED IN JAPAN
English (U.S.A.) Code No. 3B291-9971-2
KUBOTA Corporation 2015
©
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READ AND SAVE THIS MANUAL
ABBREVIATION LIST
Abbreviations Definitions
2WD
4WD
API
ASABE
ASTM
DIN
DEF
DPF
DT
fpm
GST
Hi-Lo
HST
m/s
PTO
RH/LH
ROPS
rpm
2 Wheel Drive
4 Wheel Drive
American Petroleum Institute
American Society of Agricultural and Biological Engineers, USA
American Society for Testing and Materials, USA
Deutsches Institut für Normung, GERMANY
Diesel Exhaust Fluid
Diesel Particulate Filter
Dual Traction [4WD]
Feet Per Minute
Glide Shift Transmission
High Speed-Low Speed
Hydrostatic Transmission
Meters Per Second
Power Take Off
Right-hand and left-hand sides are determined by facing in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
KUBOTA Corporation is ···
Since its inception in 1890, KUBOTA Corporation has grown to rank as one of the major firms in Japan.
To achieve this status, the company has through the years diversified the range of its products and services to a remarkable extent. 30 plants and 35,000 employees produce over 1,000 different items, large and small.
All these products and all the services which accompany them, however, are unified by one central commitment. KUBOTA makes products which, taken on a national scale, are basic necessities. Products which are indispensable. Products which are intended to help individuals and nations fulfill the potential inherent in their environment. KUBOTA is the Basic Necessities Giant.
This potential includes water supply, food from the soil and from the sea, industrial development, architecture and construction, and transportation.
Thousands of people depend on KUBOTA's know-how, technology, experience and customer service. You too can depend on KUBOTA.
r/s
SAE
SCR
SMV
Revolutions Per Second
Society of Automotive Engineers, USA
Selective Catalytic Reduction
Slow Moving Vehicle
California Proposition 65
WARNING
Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
English (U.S.A.) M5-091/M5-111
AT . J . 2 - 2 . 4 . AK
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
B General
Safety Alert Symbol
Master System Warning
Fast
Slow
Creep
Lock
ON (Engaged)
OFF (Disengaged)
B Engine-related
Diesel Fuel
Empty
Full
Hourmeter/Elapsed Operating Hours
Engine Coolant-Temperature
Low Temperature Reguration
Engine Intake/Combustion Air-Filter
Engine Oil-Pressure
Water Separator
Engine-Warning
Engine-Rotational Speed
Engine-Rev Limiter
Engine-Constant RPM management
Engine-RPM Increase
Engine-Run
Engine-Start
Engine-Stop
Electrical Power-accessories
Diesel Preheat/Glow Plugs
(Low Temperature Start Aid)
Emission Control
Regeneration
Regeneration inhibit
Regeneration (Switch)
Parked Regeneration
DEF/AdBlue-Level
DEF/AdBlue-Low Level
DEF/AdBlue-Poor Quality
DEF/AdBlue-Trouble
DEF/AdBlue-Freeze
B Vehicle body-related
4-Wheel Drive-On
4-Wheel Drive-Off
4-Wheel Drive-On
Bi-Speed turn
Clutch
Brake
Parking Brake
Differential Lock
Steering Wheel-Tilt
PTO-Off (Disengaged)
PTO-On (Engaged)
PTO-540 rpm
PTO-540E rpm
PTO-1000 rpm
B Hydraulic-related
Draft Control-Shallow Position
Draft Control-Deep Position
Position Control-Raised Position
Position Control-Lowered Position
3-Point Lowering Speed Control
Remote Cylinder-Retract
Remote Cylinder-Extend
B Electric-related
Battery Charging Condition
Headlight-Low Beam
Headlight-High Beam
Turn Signal
Hazard Warning Lights
Audible Warning Device
Windshield Wiper
Windshield Wiper-Intermittent
Windshield Washer
Rear Window Defroster
FOREWORD
You are now the proud owner of a KUBOTA Tractor. This tractor is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your tractor, please read this manual carefully. It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance. It is KUBOTA's policy to utilize as quickly as possible every advance in our research. The immediate use of new techniques in the manufacture of products may cause some small parts of this manual to be outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult with them.
3
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
3 3 3
IMPORTANT :
NOTE :
DANGER :
WARNING :
CAUTION :
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information.
SAFETY FIRST
CONTENTS
SAFE OPERATION ............................................................................................ -1
SERVICING OF TRACTOR......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
SPECIFICATION TABLE ......................................................................................... 3
TRAVELING SPEEDS ............................................................................................. 5
IMPLEMENT LIMITATIONS ........................................................................................ 6
INSTRUMENT PANEL AND CONTROLS................................................................... 8
PRE-OPERATION CHECK ....................................................................................... 11
DAILY CHECK ....................................................................................................... 11
OPERATING THE ENGINE....................................................................................... 12
EXHAUST AFTERTREATMENT DEVICES........................................................... 12
Dual Exhaust Aftertreatment Devices............................................................................. 12
DIESEL PARTICULATE FILTER (DPF) MUFFLER............................................... 13
Handling Points...............................................................................................................13
DPF Regeneration Process............................................................................................13
Operating Procedure for Auto Regeneration Mode ........................................................ 14
Operating Procedure for Regeneration Inhibit Mode......................................................16
Operating Procedure for Parked Regeneration .............................................................. 18
Tips on Diesel Particulate Filter (DPF) Regeneration..................................................... 20
SELECTIVE CATALYTIC REDUCTION (SCR) MUFFLER ................................... 20
Outline of the SCR..........................................................................................................20
DEF/AdBlue® .................................................................................................................20
Warning Indication and its Countermeasure...................................................................21
Storing and Handling DEF/AdBlue®...............................................................................25
STARTING THE ENGINE ...................................................................................... 25
COLD WEATHER STARTING ............................................................................... 28
Block Heater (if equipped) ..............................................................................................28
STOPPING THE ENGINE...................................................................................... 28
WARMING UP ....................................................................................................... 29
Warm-up and Transmission Oil at Low Temperature Range ......................................... 29
JUMP STARTING .................................................................................................. 29
OPERATING THE TRACTOR ................................................................................... 30
OPERATING NEW TRACTOR .............................................................................. 30
Do not Operate the Tractor at Full Speed for the First 50 Hours.................................... 30
Changing Lubricating Oil for New Tractors..................................................................... 30
BOARDING AND LEAVING THE TRACTOR ........................................................ 30
OPERATING FOLDABLE ROPS ........................................................................... 30
To Fold the ROPS ..........................................................................................................30
To Raise the ROPS to Upright Position.......................................................................... 31
Adjustment of Foldable ROPS........................................................................................ 32
STARTING ............................................................................................................. 32
Operator's Seat...............................................................................................................32
Glove Box .......................................................................................................................33
CONTENTS
Seat Belt .........................................................................................................................33
Tilt Steering Adjustment..................................................................................................33
Light Switch ....................................................................................................................34
Turn Signal / Hazard Light Switch ..................................................................................34
Front Work Light Switch..................................................................................................35
Brake Pedals (Right and Left).........................................................................................35
Clutch Pedal ...................................................................................................................36
Travel Speed Limiter.......................................................................................................37
Main Gear Shift Lever..................................................................................................... 38
Range Gear Shift Lever..................................................................................................38
Hydraulic-Shuttle Shift Lever .......................................................................................... 38
Creep Speed (if equipped).............................................................................................. 38
Front Wheel Drive Lever.................................................................................................39
Hand Throttle Lever........................................................................................................40
Foot Throttle ...................................................................................................................40
STOPPING............................................................................................................. 40
Stopping.......................................................................................................................... 40
CHECK DURING DRIVING ................................................................................... 40
Immediately Stop the Engine if:......................................................................................40
Easy Checker(TM).......................................................................................................... 40
Fuel Gauge.....................................................................................................................42
DEF / AdBlue® Gauge ...................................................................................................42
Coolant Temperature Gauge..........................................................................................43
Tachometer.....................................................................................................................43
LCD MONITOR ...................................................................................................... 44
Various Setting Mode .....................................................................................................45
Performance Monitor ...................................................................................................... 49
ELECTRONIC ENGINE CONTROL....................................................................... 50
RPM Dual Memory Setting ............................................................................................. 50
Constant RPM Management Control.............................................................................. 52
PARKING ............................................................................................................... 52
Parking............................................................................................................................ 52
OPERATING TECHNIQUES ................................................................................. 53
Differential Lock..............................................................................................................53
Operating the Tractor on a Road....................................................................................53
Operating on Slopes and Rough Terrain........................................................................54
Transport the Tractor Safely...........................................................................................54
Directions for Use of Power Steering..............................................................................54
Trailer Electrical Outlet ...................................................................................................54
Electrical Outlet...............................................................................................................55
PTO ........................................................................................................................... 56
PTO OPERATION.................................................................................................. 56
PTO Clutch Control Switch.............................................................................................56
PTO Gear Shift Lever ..................................................................................................... 57
PTO Speed Limiter .........................................................................................................57
1000 rpm PTO Shaft....................................................................................................... 58
LCD Monitor Message ....................................................................................................59
PTO Shaft Cover and Shaft Cap ....................................................................................59
3-POINT HITCH & DRAWBAR.................................................................................. 60
3-POINT HITCH ..................................................................................................... 61
Selecting the holes of Lower Links ................................................................................. 61
CONTENTS
Adjusting Lateral Float....................................................................................................61
Selecting the Top Link Mounting Holes .......................................................................... 61
Drawbar ..........................................................................................................................61
Lifting Rod (Left) .............................................................................................................62
Lifting Rod (Right)........................................................................................................... 62
Top Link..........................................................................................................................63
Telescopic Stabilizers.....................................................................................................63
Telescopic Lower Links ..................................................................................................63
DRAWBAR............................................................................................................. 64
Adjusting Drawbar Length ..............................................................................................64
Swing Drawbar ...............................................................................................................64
HYDRAULIC UNIT..................................................................................................... 65
3-POINT HITCH CONTROL SYSTEM................................................................... 65
Position Control ..............................................................................................................65
Draft Control ...................................................................................................................65
Mixed Control..................................................................................................................66
Float Control ...................................................................................................................66
3-point Hitch Lowering Speed.........................................................................................66
REMOTE HYDRAULIC CONTROL SYSTEM........................................................ 66
Remote Control Valve.....................................................................................................66
Remote Control Valve Lever...........................................................................................67
Remote Control Valve Coupler Connecting and Disconnecting .....................................68
Flow Control Valve (option) ............................................................................................68
Adjusting the flow rate ....................................................................................................68
Positions and advantages of the flow control valve........................................................69
Hydraulic Control Unit Use Reference Chart..................................................................70
TIRES, WHEELS AND BALLAST.............................................................................. 71
TIRES..................................................................................................................... 71
Inflation Pressure............................................................................................................71
Dual Tires ....................................................................................................................... 71
WHEEL ADJUSTMENT ......................................................................................... 71
Front Wheels (with 2-wheel drive) .................................................................................. 71
Front Wheels (with 4-wheel drive) .................................................................................. 73
Rear Wheels...................................................................................................................74
BALLAST ............................................................................................................... 75
Front Ballast.................................................................................................................... 75
Rear Ballast ....................................................................................................................76
MAINTENANCE......................................................................................................... 77
SERVICE INTERVALS .......................................................................................... 77
Maintenance Items Chart................................................................................................79
LUBRICANTS, FUEL AND COOLANT .................................................................. 80
PERIODIC SERVICE................................................................................................. 82
HOW TO OPEN THE HOOD ................................................................................. 82
Hood ...............................................................................................................................82
Side Cover......................................................................................................................82
DAILY CHECK ....................................................................................................... 83
Walk Around Inspection.................................................................................................. 83
Checking and Refueling..................................................................................................83
Checking the DEF/AdBlue® level and adding the fluid .................................................. 83
CONTENTS
Checking Water Separator .............................................................................................84
Checking Engine Oil Level..............................................................................................85
Checking Transmission Fluid Level................................................................................85
Checking Coolant Level.................................................................................................. 86
Cleaning Evacuator Valve ..............................................................................................86
Checking Dust Indicator..................................................................................................86
Cleaning Grill, Radiator Screen, Oil Cooler and Battery Mount...................................... 87
Checking DPF/SCR Muffler............................................................................................87
Checking Brake Pedal .................................................................................................... 87
Checking Gauges, Meter and Easy Checker(TM) .......................................................... 87
Checking Head Light, Turn Signal / Hazard Light etc..................................................... 88
Checking Seat Belt and ROPS.......................................................................................88
Checking Movable Parts................................................................................................. 88
INITIAL 50 HOURS ................................................................................................ 88
Changing Engine Oil....................................................................................................... 88
Replacing Engine Filter...................................................................................................88
EVERY 50 HOURS ................................................................................................ 88
Checking Engine Start System.......................................................................................88
Checking Wheel Bolt Torque..........................................................................................89
Checking Tie-rod Dust Cover .........................................................................................90
EVERY 100 HOURS .............................................................................................. 90
Lubricating Grease Fittings............................................................................................. 90
Cleaning Air Cleaner Primary Element ........................................................................... 92
Adjusting Fan Belt Tension............................................................................................. 92
Adjusting Brake Pedal ....................................................................................................93
Checking Gear Locked Parking Brake............................................................................93
Checking Battery Condition ............................................................................................ 94
EVERY 200 HOURS .............................................................................................. 95
Adjusting Toe-in.............................................................................................................. 95
Draining Fuel Tank Water............................................................................................... 96
EVERY 400 HOURS .............................................................................................. 97
Cleaning Water Separator .............................................................................................. 97
Lubricating Grease Fitting [2WD Model]......................................................................... 97
EVERY 500 HOURS .............................................................................................. 97
Changing Engine Oil....................................................................................................... 97
Replacing Engine Oil Filter ............................................................................................. 98
Replacing Fuel Filter....................................................................................................... 98
Replacing Hydraulic Oil Filter .........................................................................................99
Checking Power Steering Line .....................................................................................100
Checking Radiator Hose and Clamp ............................................................................100
Checking Fuel Line.......................................................................................................101
Checking Intake Air Line............................................................................................... 101
EVERY 600 HOURS ............................................................................................ 102
Adjusting Front Axle Pivot.............................................................................................102
EVERY 1000 HOURS .......................................................................................... 102
Changing Transmission Fluid ....................................................................................... 102
Changing Front Differential Case Oil............................................................................103
Changing Front Axle Gear Case Oil ............................................................................. 103
Adjusting Engine Valve Clearance ...............................................................................103
EVERY 1000 HOURS or 1 YEAR ........................................................................ 104
Replacing Air Cleaner Primary Element and Secondary Element................................ 104
Checking Exhaust Manifold ..........................................................................................104
CONTENTS
EVERY 1500 HOURS .......................................................................................... 104
Checking Fuel Injection Nozzle (Injection Pressure) ....................................................104
Checking DEF/AdBlue® Injector Tip ............................................................................ 104
Checking DEF/AdBlue® Line .......................................................................................104
Replacing Oil Separator Element .................................................................................104
Checking PCV (Positive Crankcase Ventilation) Valve ................................................ 104
Checking and Cleaning EGR Cooler ............................................................................ 105
EVERY 2000 HOURS or 2 YEARS...................................................................... 105
Flushing Cooling System and Changing Coolant .........................................................105
Anti-Freeze ...................................................................................................................106
EVERY 3000 HOURS .......................................................................................... 106
Checking Turbocharger ................................................................................................ 106
Checking Supply Pump ................................................................................................106
Checking Intake Air Heater........................................................................................... 106
Checking and Cleaning EGR System........................................................................... 106
Cleaning DPF Muffler ...................................................................................................106
Checking DEF/AdBlue® injector................................................................................... 107
Replacing DEF/AdBlue® Pump Filter...........................................................................107
EVERY 9000 HOURS .......................................................................................... 107
Replacing DEF/AdBlue® Tank Filter ............................................................................107
EVERY 1 YEAR ................................................................................................... 107
Checking Antifrost Heater for Oil Separator .................................................................107
Checking DPF Related Pipe .........................................................................................107
Checking EGR Pipe...................................................................................................... 107
EVERY 2 YEARS................................................................................................. 107
Cleaning Master Cylinder Filter ....................................................................................107
Replacing Oil Separator Related Rubber Pipe ............................................................. 107
Replacing PCV (Positive Crankcase Ventilation) Valve Hose......................................107
Replacing DPF Related Rubber Pipe ...........................................................................107
Replacing EGR Cooler Rubber Pipe ............................................................................107
Replacing Boost Sensor Hose...................................................................................... 107
EVERY 4 YEARS................................................................................................. 107
Replacing Radiator Hose (Water pipes) ....................................................................... 107
Replacing Fuel Hose ....................................................................................................108
Replacing Intake Air Line.............................................................................................. 108
Replacing Power Steering Hose................................................................................... 108
Replacing Lift Cylinder Hose ........................................................................................108
Replacing Master Cylinder Kit ......................................................................................108
Replacing Brake Seal 1 and 2 ......................................................................................108
SERVICE AS REQUIRED.................................................................................... 108
Bleeding Fuel System................................................................................................... 108
Bleeding Brake System ................................................................................................109
Draining Clutch Housing Water ....................................................................................109
Replacing Fuse.............................................................................................................109
Replacing Slow-Blow Fuses .........................................................................................110
Replacing Light Bulb.....................................................................................................111
Replacing Head Lamp ..................................................................................................111
STORAGE ............................................................................................................... 112
TRACTOR STORAGE ......................................................................................... 112
REMOVING THE TRACTOR FROM STORAGE................................................. 112
CONTENTS
TROUBLESHOOTING............................................................................................. 113
ENGINE TROUBLESHOOTING .......................................................................... 113
POWER TRAIN TROUBLE SHOOTING.............................................................. 115
OPTIONS................................................................................................................. 116
APPENDICES.......................................................................................................... 117
INDEX .................................................................................................................. 117
SAFE OPERATION
-1SAFE OPERATION
Careful operation is your best insurance against an accident.
Read and understand this manual carefully before operating the tractor.
All operators, no matter how much experience they may have, should read this and other related manuals before operating the tractor or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation.
1. BEFORE OPERATING THE TRACTOR
1. Know your equipment and its limitations. Read this entire manual before attempting to start and operate the tractor.
2. Pay special attention to the danger, warning and caution labels on the tractor.
3. Do not operate the tractor or any implement attached to it while under the influence of alcohol, medication, controlled substances or while fatigued.
4. Before allowing other people to use your tractor, explain how to operate and have them read this manual before operation.
5. Never wear loose, torn, or bulky clothing around tractor. It may catch on moving parts or controls, leading to the risk of an accident. Use additional safety items, e.g. hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.
6. Do not allow passengers to ride on any part of the tractor at anytime. The operator must remain in the tractor seat during operation.
7. Check brakes, clutch, linkage pins and other mechanical parts for improper adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
8. Keep your tractor clean. Dirt, grease, and trash build up may contribute to fires and lead to personal injury.
9. Use only implements meeting the specifications listed under "IMPLEMENT LIMITATIONS" in this manual or implements approved by KUBOTA.
10.Use proper weights on the front or rear of the tractor to reduce the risk of upsets. When using the front loader, put an implement or ballast on the 3-point hitch to improve stability. Follow the safe operating procedures specified in the implement or attachment manual.
11. The narrower the tread, the greater the risk of a tractor upset. For maximum stability, adjust the wheels to the widest practical tread width for your application. (See "TIRES, WHEELS AND BALLAST" section.)
(1) Rear wheels (A) Tread Width
12.Do not modify the tractor. Unauthorized modification may affect the function of the tractor, which may result in personal injury.
C CAB, ROPS
1. KUBOTA recommends the use of a CAB or Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the tractor be upset. Check for overhead clearance which may interfere with a CAB or ROPS.
2. Set parking brake and stop engine. Remove any obstruction that may prevent raising or folding of the ROPS. Do not allow any bystanders. Always perform function from a stable position at the rear of the tractor. Hold the top of the ROPS securely when raising or folding. Make sure all pins are installed and locked.
3. If the CAB or ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the tractor.
4. Never modify or repair any structural member of a CAB or ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure.
5. A damaged CAB or ROPS structure must be replaced, not repaired or revised.
6. If any structural member of the CAB or ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.
SAFE OPERATION-2
7. If the tractor is equipped with a foldable ROPS it may be temporarily folded down only when absolutely necessary for areas with height constraints. (There is no operator protection provided by the ROPS in the folded position. For operator safety the ROPS should be placed in the upright and locked position and the seat belt fastened for all other operations.)
8. Always use the seat belt if the tractor has a CAB or ROPS. Do not use the seat belt if a foldable ROPS is down or there is no ROPS. Check the seat belt regularly and replace if frayed or damaged.
3. Do not start engine by shorting across starter terminals or bypassing the safety start switch. Machine may start in gear and move if normal starting circuitry is bypassed.
4. Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.
5. Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Checking Engine Start System" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.) Do not operate unless they are functioning correctly.
C Working
1. Pull only from the drawbar. Never hitch to axle housing or any other point except drawbar; such arrangements will increase the risk of serious personal injury or death due to a tractor upset.
(1) ROPS (2) Seat belt
2. OPERATING THE TRACTOR
Operator safety is a priority. Safe operation, specifically with respect to overturning hazards, entails understanding the equipment and environmental conditions at the time of use. Some prohibited uses which can affect overturning hazards include traveling and turning with implements and loads carried too high etc. This manual sets forth some of the obvious risks, but the list is not, and cannot be, exhaustive. It is the operator's responsibility to be alert for any equipment or environmental condition that could compromise safe operation.
C Starting
1. Always sit in the operator's seat when starting engine or operating levers or controls. Adjust seat per instructions in the operating the tractor section. Never start engine while standing on the ground.
2. Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged, and that both the clutch and the Power Take-Off (PTO) are disengaged or "OFF". Fasten the seat belt if the tractor has a CAB, a fixed ROPS or a foldable ROPS in the upright and locked position.
(1) Drawbar
2. For trailing PTO-driven implements, set the drawbar to the towing position.
3. Attach pulled or towed loads to the drawbar only.
4. Keep all shields and guards in place. Replace any that are missing or damaged.
5. Avoid sudden starts. To avoid upsets, slow down when turning, on uneven ground, and before stopping.
6. The tractor cannot turn with the differential locked and attempting to do so could be dangerous.
7. Do not operate near ditches, holes, embankments, or other ground surface features which may collapse under the tractor's weight. The risk of tractor upset is even higher when the ground is loose or wet. Tall grass can hide obstacles, walk the area first to be sure.
8. Watch where you are going at all times. Watch for and avoid obstacles. Be alert at row ends, near trees, and other obstructions.
9. When working in groups, always let the others know what you are going to do before you do it.
10.Never try to get on or off a moving tractor.
11.Always sit in the operator's seat when operating levers or controls.
-3SAFE OPERATION
12.Do not stand between tractor and implement or trailed vehicle unless parking brake is applied.
C Safety for children
Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.
1. Never assume that children will remain where you last saw them.
2. Keep children out of the work area and under the watchful eye of another responsible adult.
3. Be alert and shut your machine down if children enter the work area.
4. Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.
5. Never allow children to operate the machine even under adult supervision.
6. Never allow children to play on the machine or on the implement.
7. Use extra caution when backing up. Look behind and down to make sure area is clear before moving.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution.
1. To avoid upsets, always back up steep slopes. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Stay off slopes too steep for safe operation.
2. Driving forward out of a ditch, mired condition or up a steep slope increases the risk of a tractor to be upset backward. Always back out of these situations. Extra caution is required with 4-wheel drive models because their increased traction can give the operator false confidence in the tractor's ability to climb slopes.
3. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direction or apply brake and make sudden motions of the steering wheel.
4. Avoid disengaging the clutch or changing gears speed when climbing or going down a slope. If on a slope disengaging the clutch or changing gears to neutral could cause loss of control.
5. Special attention should be made to the weight and location of implements and loads as such will affect the stability of the tractor.
6. To improve stability on slope, set widest wheel tread as shown in "TIRES, WHEELS AND BALLAST" section. Follow recommendations for proper ballasting.
7. To avoid free wheeling:
A Do not shift the shuttle lever while on a slope. A Stop completely by using the brake and by
depressing the clutch pedal, then shift the shuttle lever.
A Start off after selecting shuttle direction, by
releasing the clutch pedal.
C Driving the tractor on the road
1. Lock the 2 brake pedals together to help assure straight-line stops. Uneven braking at road speeds could cause the tractor to tip over.
(1) Brake Pedal (LH) (2) Brake Pedal (RH) (3) Brake Pedal Lock
(A) Whenever travelling on the road
2. Check the front wheel engagement. The braking characteristics are different between 2 and 4-wheel drive. Be aware of the difference and use carefully.
3. Always slow the tractor down before turning. Turning at high speed may tip the tractor over.
4. Make sure that the Slow Moving Vehicle (SMV) sign is clean and visible. Use hazard lights and turn signals as required.
(1) SMV emblem (2) Bracket
5. Observe all local traffic and safety regulations.
6. Turn the headlights on. Dim them when meeting another vehicle.
7. Drive at speeds that allow you to maintain control at all times.
8. Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.
SAFE OPERATION-4
9. Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability. The risk is especially great when the tractor is traveling at road speeds.
10.Keep the ROPS in the "UP" position and wear the seat belt when driving the tractor on the road. Otherwise, you will not be protected in the event of a tractor roll-over.
11.Do not operate an implement while the tractor is on the road. Lock the 3-point hitch in the raised position.
12.Do not ride or stand on the step during operation. Riding or standing there could result in being crushed under the rear tire due to slippage or the step fracturing or displacing due to unintended loading.
(1) Step
13.When towing other equipment, use a safety chain and place an SMV emblem on it as well.
14.Set the implement lowering speed knob in the "LOCK" position to hold the implement in the raised position.
(1) 3-point hitch lowering speed knob (A) "FAST"
(B) "SLOW" (C) "LOCK"
3. PARKING THE TRACTOR
1. Disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine, remove the key from the ignition and lock the cab door (if equipped). Leaving transmission in gear with the engine stopped will not prevent tractor from rolling.
2. Make sure that the tractor has come to a complete stop before dismounting.
3. Avoid parking on steep slopes, if at all possible park on a firm and level surface; if not, park across a slope and chock the wheels. Failure to comply with this warning may allow the tractor to move and could cause injury or death.
(1) Safety chain
-5SAFE OPERATION
4. OPERATING THE PTO
1. Wait until all moving components have completely stopped before getting off the tractor, connecting, disconnecting, adjusting, cleaning, or servicing any PTO driven equipment.
2. Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use.
(1) PTO Shaft cover (2) PTO Shaft cap
(A) "NORMAL POSITION" (B) "RAISED POSITION"
5. USING 3-POINT HITCH
1. Use the 3-point hitch only with equipment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.
3. To avoid injury from separation: Do not extend lift rod beyond the groove on the threaded rod.
(1) Groove
3. Before installing or using PTO driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment. To prevent PTO driven equipment from improper or unsafe use, select the lower speed (540rpm) unless the higher one is specifically recommended as safe by the equipment manufacturer.
4. When operating stationary PTO driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts. Never step over rotating parts.
6. SERVICING THE TRACTOR
Before servicing the tractor, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the gear shift lever in neutral, stop the engine and remove the key.
1. Allow the tractor time to cool off before working on or near the engine, muffler, radiator, etc.
2. Do not remove radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the tractor has a coolant recovery tank, add coolant or water to the tank, not the radiator. (See "Checking Coolant Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
3. Always stop the engine before refueling. Avoid spills and overfilling.
4. Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. The battery presents an explosive hazard, because it gives off hydrogen and oxygen especially when recharging.
5. Before "jump starting" a dead battery, read and follow all of the instructions. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.)
6. Keep first aid kit and fire extinguisher handy at all times.
SAFE OPERATION-6
7. Disconnect the battery's ground cable before working on or near electric components.
8. To avoid the possibility of battery explosion, do not use or charge the refillable type battery if the fluid level is below the LOWER ( lower limit level ) mark. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
9. To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.
(1) Battery
10.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
11.Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual.
15.Escaping hydraulic fluid under pressure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before applying pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes, and hoses are free of damage.
16.Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks; use a piece of cardboard or wood. Use of safety goggles or other eye protection is also highly recommended. If injured by escaping fluid, see a medical doctor at once. This fluid will produce gangrene or severe allergic reaction.
12.Securely support the tractor when either changing wheels or adjusting the wheel tread width.
13.Make sure that wheel bolts have been tightened to the specified torque.
14.Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If it is necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
17.Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect nor attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system.
18.To avoid hazardous high voltage, turn the key switch to the OFF position if it is necessary to check to repair the computer, harness or connectors.
19.During Diesel Particulate Filter (hereinafter called DPF) regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
20.Keep the tractor away from people, animals or structures which may be susceptible to harm or damage from hot exhaust gases.
21.To prevent fires, keep the DPF/SCR muffler and its surroundings clear of anything flammable and keep clean at all times. [Selective Catalytic Reduction (hereinafter called SCR)]
22.During regeneration, white exhaust gas may be visible. Do not allow regeneration in a non-ventilated space.
23.During regeneration, do not leave the tractor.
-7SAFE OPERATION
SAFE OPERATION-8
7. DANGER, WARNING AND CAUTION LABELS
-9SAFE OPERATION
SAFE OPERATION-10
-11SAFE OPERATION
SAFE OPERATION-12
8. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
SERVICING OF TRACTOR
Your dealer is interested in your new tractor and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your tractor or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the tractor, CAB/ROPS and engine serial numbers. Locate the serial numbers now and record them in the space provided.
Type Serial No.
1SERVICING OF TRACTOR
Tractor
CAB / ROPS
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This tractor is warranted under the KUBOTA Limited Express Warranty, a copy of which may be obtained from your selling dealer. No warranty shall, however, apply if the tractor has not been handled according to the instruction given in the Operator's Manual even it is within the warranty period.
C Scrapping the tractor and its procedure
To put the tractor out of service, correctly follow the local rules and regulations of the country or territory where you scrap it. If you have questions, consult your local KUBOTA Dealer.
(1) Tractor identification plate
(1) Tractor serial number
(1) Engine serial number
SERVICING OF TRACTOR2
(1) ROPS identification plate (ROPS Serial No.)
(1) Diesel Particulate Filter (DPF) serial number (2) Selective Catalytic Reduction (SCR) muffler serial number
SPECIFICATIONS
SPECIFICATION TABLE
3SPECIFICATIONS
Engine
Model
Model V3800-TIEF4
Type
Number of cylinders 4
Total displacement cm (cu.in.) 3769 (230)
Bore and stroke mm (in.) 100 x 120 (3.9 x 4.7)
Rated revolution rpm 2400
Low idling revolution rpm 800 to 850
Rated Engine HP (97/68/EC)
Net power *1 kW (HP) 63.8 (85.5) 74.6 (100)
PTO power *1 (factory observed)
Maximum torque
Battery capacity 12V, RC: 160 min, CCA 900A
kW (HP) 69.0 (92.5) 78.8 (105.6)
kW (HP) 56.7 (76) 66.4 (89)
N-m (ft-lbs) /
rpm
2WD 4WD 2WD 4WD
4 cylinder in-line, Common Rail System, direct injection with inter
M5-091 M5-111
cooler
325 (240) / 1500 357 (263) / 1500
Fuel tank capacity L (U.S.gals.) 105 (27.7)
Engine oil capacity L (U.S.qts.) 10.7 (11.3)
Coolant capacity L (U.S.qts.) 10.0 (11)
DEF/AdBlue® capacity
Overall length mm (in.) 3975 (156.5) 3960 (156) 3975 (156.5) 3960 (156)
Overall width (minimum tread)
Overall height mm (in.) 2510 (99) (ROPS) 2535 (100) (ROPS)
Wheel base mm (in.) 2285 (90) 2250 (88.6) 2285 (90) 2250 (88.6)
Dimensions
Front mm (in.)
Tread
Rear mm (in.)
Minimum ground clearance
Weight kg (lbs.) 2600 (5732) 2790 (6151) 2660 (5865) 2850 (6283)
L (U.S.gals.) 12.3 (3.2)
mm (in.) 1960 (77) 1990 (78) 1990 (78) 2010 (79)
1440 to 2040 (56.7 to 80.3)
mm (in.) 425 (16.7) (Drawbar bracket) 450 (17.7) (Drawbar bracket)
1580
(62.2)
1520 to 1920 (59.8 to 75.6)
1440 to 2040 (56.7 to 80.3)
1580
(62.2)
4 SPECIFICATIONS
Traveling system
Hydraulic unit
Model
Standard tire size
Clutch Multiple wet disc
Steering Hydraulic Power Steering
Braking system Hydraulic wet disc
Differential Bevel gears with differential lock (Rear)
Hydraulic control system Position, draft (top link sensing) & mix control
Pump capacity
3-point hitch Category 2
Max. lifting force
Front tires 7.5-18 11.2-24 7.5-18 12.4-24
Rear tires *2 16.9-30 16.9-30 18.4-30 18.4-30
L (U.S.gals.) /
min
At lifting points *3
24 in. behind lifting point *3
kg (lbs.)
kg (lbs.)
2WD 4WD 2WD 4WD
M5-091 M5-111
59.4 (15.7)
3200 (7055),
3900 (8600) with Hydraulic High Capacity Lift Cylinders
(F12/R12 model: standard, F8/R8 model: option)
2100 (4630),
3300 (7275) with Hydraulic High Capacity Lift Cylinders
(F12/R12 model: standard, F8/R8 model: option)
Remote hydraulic control 1 standard (2nd, 3rd & flow control valve optional)
System pressure
Traction system Swinging drawbar, adjustable in direction
Direction of turning Clockwise, viewed from tractor rear
Live PTO
PTO
The company reserves the right to change the specifications without notice. NOTE: *1 Manufacturer's estimate
(Indepen­dent)
*2 Cast iron disks available for wheels. *3 At lower link end with links horizontal.
PTO/ Engine speed
MPa
(kgf/cm )
rpm
F8/R8 model: 6 spline: 540 / 2205
F12/R12model: 6 spline: 540 / 2035
540E / 1519
20.2 (206)
TRAVELING SPEEDS
5SPECIFICATIONS
(At rated engine rpm)
Shuttle
shift lever
Model
Tire size (Rear) 18.4-30
Range gear
shift lever
CREEP (option)
L
H
CREEP (option)
L
H
Main gear
shift lever
1 0.35 0.22 0.36 0.23
2 0.54 0.34 0.49 0.31
3 0.78 0.49 0.64 0.40
4 1.11 0.69 0.82 0.51
5 --- --- 1.01 0.63
6 --- --- 1.45 0.91
1 2.5 1.5 2.5 1.5
2 3.7 2.3 3.4 2.1
3 5.4 3.4 4.3 2.7
4 7.7 4.8 5.6 3.5
5 --- --- 6.9 4.3
6 --- --- 9.9 6.2
1 9.5 5.9 10.8 6.8
2 14.4 9.0 14.8 9.3
3 20.7 13.0 19.1 11.9
4 29.7 18.6 24.7 15.4
5 --- --- 30.5 19.0
6 --- --- 37.8 23.6
1 0.35 0.22 0.36 0.22
2 0.53 0.33 0.49 0.31
3 0.77 0.48 0.63 0.40
4 1.10 0.69 0.82 0.51
5 --- --- 1.01 0.63
6 --- --- 1.44 0.90
1 2.4 1.5 2.4 1.5
2 3.7 2.3 3.3 2.1
3 5.3 3.3 4.3 2.7
4 7.7 4.8 5.6 3.5
5 --- --- 6.9 4.3
6 --- --- 9.8 6.1
1 9.4 5.9 10.8 6.7
2 14.3 8.9 14.7 9.2
3 20.6 12.9 19.0 11.9
4 29.5 18.4 24.5 15.3
5 --- --- 30.3 18.9
6 --- --- 37.6 23.5
F8 / R8 model F12 / R12 model
km/h mph km/h mph
M5-091, M5-111
The company reserves the right to change the specifications without notice
6 IMPLEMENT LIMITATIONS
IMPLEMENT LIMITATIONS
The KUBOTA Tractor has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]
Tread (max. width)
Lower link end max.
lifting capacity: W 0
Hydraulic high capacity lift cylinder equipped: 3900 kg (8600 lbs.) non-equipped: 3200 kg (7055 lbs.)
M5-091 M5-111
Front
2WD 4WD
2040 mm
(80.3 in.)
1620 mm
(63.8 in.)
Rear
1920 mm (75.6 in.)
Implement weight: W 1 Max. drawbar Load: W 2
M5-091 M5-111
Lower link end max, hydraulic lifting capacity.......................................W 0
Implement weight.............................................The implement's weight which can be put on the lower link: W 1
Max. drawbar load............................................W 2
Trailer loading weight.......................................The max. loading weight for trailer (without trailer's weight): W 3
A Implement size may vary depending on soil operating conditions. A Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and do
not operate the combination tractor - machine or tractor - trailer unless all instructions have been followed
A Forestry Application
Following hazards exist; (a) toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor; (b) penetrating objects in the operator’s enclosure, primarily in case a winch is mounted at the rear of the tractor. Optional equipments such as OPS (Operator Protective Structure), FOPS (Falling Object Protective Structure), etc. to deal with these hazards and other related hazards are not available for this tractor. Without such optional equipment use is limited to tractor specific applications like transport and stationary work.
As in the following list
(Shown on the next page)
1500 kg
(3300 lbs.)
Trailer loading weight: W 3
2WD 4WD
6000 kg
(13200 lbs.)
7000 kg
(15400 lbs.)
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