Kubota M100GX, M110GX, M126GX, M135GX Operator's Manual

English (Australia) Code No. 3Y206-9971-1
M100GX·M110GX M126GX·M135GX
MODELS
OPERATOR'S MANUAL
M 1 0 0 G X
· M 1 1 0 G X
· M 1 2 6 G X
· M 1 3 5 G X
©
KUBOTA Corporation 2012
PRINTED IN JAPAN
READ AND SAVE THIS MANUAL
KUBOTA Corporation is ···
Since its inception in 1890, KUBOTA Corporation has grown to rank as one of the major firms in Japan.
To achieve this status, the company has through the years diversified the range of its products and services to a remarkable extent. Nineteen plants and 16,000 employees produce over 1,000 different items, large and small.
All these products and all the services which accompany them, however, are unified by one central commitment. KUBOTA makes products which, taken on a national scale, are basic necessities. Products which are indispensable. Products which are intended to help individuals and nations fulfill the potential inherent in their environment. KUBOTA is the Basic Necessities Giant.
This potential includes water supply, food from the soil and from the sea, industrial development, architecture and construction, and transportation.
Thousands of people depend on KUBOTA's know-how, technology, experience and customer service. You too can depend on KUBOTA.
M100GX/M110GX/M126GX/M135GX
AQ . L . 1 - 1 . 2 . AK
Abbreviations Definitions
ABBREVIATION LIST
Two Wheel Drive
Four Wheel Drive
American Petroleum Institute
American Society of Agricultural and Biological Engineers, USA
American Society for Testing and Materials, USA
Deutsches Institut für Normung, GERMANY
Dual Traction [4WD]
Feet Per Minute
Glide Shift Transmission
High Speed-Low Speed
Hydrostatic Transmission
Meters Per Second
Power Take Off
Right-hand and left-hand sides are determined by facing in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
Revolutions Per Second
Society of Automotive Engineers, USA
Slow Moving Vehicle
2WD
4WD
API
ASABE
ASTM
DIN
DT
fpm
GST
Hi-Lo
HST
m/s
PTO
RH/LH
ROPS
rpm
r/s
SAE
SMV
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
Engine Warning
Diesel Fuel
Engine-Rotational Speed
Hourmeter/Elapsed Operating Hours
Engine Coolant­Temperature
Diesel Preheat/Glow Plugs(Low Temperature Start Aid)
Parking Brake
Engine Oil-Pressure
Turn Signal
Electrical Power­accessories
Engine-Run
Engine-Start
Engine-Stop
Power Take-Off Clutch Control-Off (Disengaged) Position
Position Control-Raised Position
Position Control-Lowered Position
3-Point Lifting / Lowering
Lift Arm Height
Draft Control
Remote Cylinder-Retract
Remote Cylinder-Extend
Remote Cylinder-Float
Hazard Warning Lights
Headlight-Low Beam
Headlight-High Beam
Four-Wheel Drive-On
Fast
Slow
Creep
Windshield Wiper
Windshield Wiper Intermittent
Side Window Defroster
Empty
Full
PTO 540 rpm
PTO 1000 rpm
Engine Intake/Combustion Air-Filter
Battery Charging Condition
Rev-limiter Control
Constant RPM Management
Front Suspension
Regeneration
Auto Regeneration (Switch)
Regeneration (Switch)
Parked Regeneration
Engine RPM Increase
Master System Warning
Beacon Light
Power Take-Off Clutch Control-On (Engaged) Position
Bi-Speed turn
Differential Lock, Front
Differential Lock, Rear
Auto-Mode
Windshield Washer
Audible Warning Device
Lock
Rear Window Defroster
Steering Wheel-Tilt Control
Steering Wheel-Telescope Control
FOREWORD
You are now the proud owner of a KUBOTA Tractor. This tractor is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your tractor, please read this manual carefully. It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance. It is KUBOTA's policy to utilize as quickly as possible every advance in our research. The immediate use of new techniques in the manufacture of products may cause some small parts of this manual to be outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult with them.
3
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
3 3 3
IMPORTANT :
NOTE :
DANGER :
WARNING :
CAUTION :
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information.
SAFETY FIRST
CONTENTS
SAFE OPERATION ............................................................................................ -1
SERVICING OF TRACTOR......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
SPECIFICATION TABLE ......................................................................................... 3
TRAVELING SPEEDS ............................................................................................. 5
IMPLEMENT LIMITATIONS ........................................................................................ 6
INSTRUMENT PANEL AND CONTROLS................................................................... 8
PRE-OPERATION CHECK ....................................................................................... 13
DAILY CHECK ....................................................................................................... 13
OPERATING THE ENGINE....................................................................................... 14
EXHAUST AFTERTREATMENT DEVICES........................................................... 14
Diesel Oxidation Catalyst and Diesel Particulate Filter (DPF) Muffler............................14
Handling Points...............................................................................................................15
DPF Regeneration Process............................................................................................15
Regeneration Operating Procedure................................................................................17
PM Warning Level and Required Procedures ................................................................18
Regeneration Operating Procedure................................................................................19
PM Warning Level and Required Procedures ................................................................20
Tips on DPF Regeneration .............................................................................................21
STARTING THE ENGINE ...................................................................................... 21
COLD WEATHER STARTING ............................................................................... 26
Block Heater (if equipped) ..............................................................................................26
STOPPING THE ENGINE...................................................................................... 26
WARMING UP ....................................................................................................... 26
Warm-up and Transmission Oil at Low Temperature Range ......................................... 26
JUMP STARTING .................................................................................................. 27
OPERATING THE TRACTOR ................................................................................... 28
OPERATING NEW TRACTOR .............................................................................. 28
Do not Operate the Tractor at Full Speed for the First 50 Hours.................................... 28
Changing Lubricating Oil for New Tractors..................................................................... 28
BOARDING AND LEAVING THE TRACTOR ........................................................ 28
STARTING ............................................................................................................. 28
Operator's Seat...............................................................................................................28
Seat Belt .........................................................................................................................30
Instructional Seat............................................................................................................30
Steering Adjustment .......................................................................................................31
Extendable Mirror ...........................................................................................................31
Light Switch ....................................................................................................................31
Turn Signal / Hazard Light Switch ..................................................................................31
With Trailer Connector.................................................................................................... 32
Horn Button.....................................................................................................................32
Work Light Switch (Front) ...............................................................................................32
Work Light Switch (Rear)................................................................................................ 32
CONTENTS
Brake Pedals (Right and Left).........................................................................................33
Clutch Pedal ...................................................................................................................34
Power Shift / Range Shift Lever (PS. Lever) ..................................................................35
DHC switch.....................................................................................................................36
Shuttle Lever...................................................................................................................37
Creep Lever (if equipped)...............................................................................................37
4WD / Bi-speed Turn Switch [4WD model]..................................................................... 38
Hand Throttle Lever........................................................................................................39
Foot Throttle ...................................................................................................................39
Rev-limiter Control Dial................................................................................................... 39
Parking Brake Lever ....................................................................................................... 39
STOPPING............................................................................................................. 39
Stopping.......................................................................................................................... 39
CHECK DURING DRIVING ................................................................................... 39
Immediately Stop the Engine if:......................................................................................39
Easy Checker(TM).......................................................................................................... 40
Fuel Gauge.....................................................................................................................41
Coolant Temperature Gauge..........................................................................................41
Tachometer.....................................................................................................................41
Hour / Trip Monitor.......................................................................................................... 41
SIDE DIGITAL DISPLAY........................................................................................ 42
Initial Setting ...................................................................................................................42
Factory-set Screen Display.............................................................................................44
ELECTRONIC ENGINE CONTROL....................................................................... 47
Rev-limiter Control Setting.............................................................................................. 47
RPM Dual Memory Setting .............................................................................................47
Constant RPM Management Control.............................................................................. 50
AUTO MODE ......................................................................................................... 51
Outline ............................................................................................................................51
Operation........................................................................................................................53
Work Speed Display .......................................................................................................54
Changing the Field Speed ..............................................................................................55
Sensitivity Adjustment.....................................................................................................56
Changing the Auto-Mode Setting....................................................................................56
FRONT SUSPENSION .......................................................................................... 59
Outline ............................................................................................................................59
Suspension Switch .........................................................................................................59
Ride Condition Damper Switch....................................................................................... 61
Manual Control Mode .....................................................................................................61
PARKING ............................................................................................................... 62
Parking............................................................................................................................ 62
OPERATING TECHNIQUES ................................................................................. 62
Differential Lock..............................................................................................................62
Rear Wheel Differential Lock Pedal................................................................................63
Front Wheel Differential Lock Switch..............................................................................63
Operating the Tractor on a Road....................................................................................64
Operating on Slopes and Rough Terrain........................................................................64
Transport the Tractor Safely...........................................................................................64
Directions for Use of Power Steering..............................................................................64
Trailer Electrical Outlet ...................................................................................................65
PTO ........................................................................................................................... 66
CONTENTS
PTO OPERATION.................................................................................................. 66
PTO Clutch Control Switch.............................................................................................66
PTO Gear Shift Lever ..................................................................................................... 67
PTO Gear Shift Lever ..................................................................................................... 68
PTO Shaft Cover and Shaft Cap ....................................................................................68
THREE-POINT HITCH & DRAWBAR........................................................................ 69
3-POINT HITCH ..................................................................................................... 70
Selecting the holes of Lower Links ................................................................................. 70
Adjusting Lateral Float....................................................................................................70
Selecting the Top Link Mounting Holes .......................................................................... 70
Drawbar ..........................................................................................................................70
Remote Hitch UP / DOWN Switch..................................................................................71
Lifting Rod (Left) .............................................................................................................71
Lifting Rod (Right)........................................................................................................... 71
Top Link..........................................................................................................................72
Telescopic Stabilizers.....................................................................................................72
Quick Hitch (Hook type).................................................................................................. 72
DRAWBAR............................................................................................................. 74
Adjusting Drawbar Length ..............................................................................................74
Swing Drawbar ...............................................................................................................74
HYDRAULIC UNIT..................................................................................................... 75
3-POINT HITCH CONTROL SYSTEM................................................................... 75
Terminology....................................................................................................................75
Mode Selector Switch.....................................................................................................76
Position Control Mode ....................................................................................................76
Mixed Draft Control Mode............................................................................................... 77
Float Control ...................................................................................................................77
Bottom Limit Control Dial................................................................................................78
Lift Arm Top Limit Adjustment Dial .................................................................................78
3-Point Hitch Lowering Speed Adjustment Dial..............................................................78
3-Point Hitch Lowering Lock Lever.................................................................................78
3-P. Quick Raise / Lower Switch ....................................................................................79
3-Point Hitch's Position Lock ..........................................................................................80
REMOTE HYDRAULIC CONTROL SYSTEM........................................................ 80
Remote Control Valve.....................................................................................................80
Remote Control Valve Lever...........................................................................................80
Remote Control Valve Coupler Connecting and Disconnecting .....................................81
Adjusting the flow rate ....................................................................................................81
Remote Couplers Spillage Collector............................................................................... 82
Hydraulic Control Unit Use Reference Chart..................................................................83
TIRES, WHEELS AND BALLAST.............................................................................. 84
TIRES..................................................................................................................... 84
Inflation Pressure............................................................................................................84
Dual Tires ....................................................................................................................... 84
WHEEL ADJUSTMENT ......................................................................................... 85
Front Wheels (with four wheel drive) .............................................................................. 85
Adjusting Front Wheel Turning Stopper Bolt ..................................................................86
Rear Wheels...................................................................................................................87
BALLAST ............................................................................................................... 88
Front Ballast....................................................................................................................88
CONTENTS
Rear Ballast ....................................................................................................................89
CAB OPERATION ..................................................................................................... 90
DOOR AND WINDOW........................................................................................... 90
Locking and Unlocking the Door..................................................................................... 90
Opening the Door ...........................................................................................................90
Rear Window ..................................................................................................................90
Sun Roof.........................................................................................................................91
Emergency Exit...............................................................................................................91
DOME LIGHT......................................................................................................... 91
Dome Light .....................................................................................................................91
WIPER ................................................................................................................... 91
Front Wiper / Washer Switch..........................................................................................91
Rear Wiper / Washer Switch...........................................................................................92
Using the Wipers in Cold Season...................................................................................92
AIR CONDITIONER ............................................................................................... 92
Airflow.............................................................................................................................92
Air Control Vent ..............................................................................................................93
Control Panel..................................................................................................................93
Operation........................................................................................................................94
INSTALLING THE IMPLEMENT CONTROL BOX................................................. 96
ELECTRICAL OUTLET.......................................................................................... 96
Electrical Outlet...............................................................................................................96
BEACON LIGHT .................................................................................................... 97
Beacon Light Switch .......................................................................................................97
MAINTENANCE......................................................................................................... 98
SERVICE INTERVALS .......................................................................................... 98
LUBRICANTS, FUEL AND COOLANT ................................................................ 102
PERIODIC SERVICE............................................................................................... 104
HOW TO OPEN THE HOOD ............................................................................... 104
Hood .............................................................................................................................104
Side Cover....................................................................................................................104
DAILY CHECK ..................................................................................................... 104
Walk Around Inspection................................................................................................ 105
Checking and Refueling................................................................................................105
Checking Water Separator ...........................................................................................105
Checking Engine Oil Level............................................................................................106
Checking Transmission Fluid Level..............................................................................106
Checking Coolant Level................................................................................................ 106
Cleaning Evacuator Valve ............................................................................................107
Cleaning Grill, Radiator and Screen .............................................................................107
Checking DPF Muffler...................................................................................................109
Checking Brake Pedal .................................................................................................. 109
Checking Gauges, Meter and Easy Checker(TM) ........................................................ 109
Checking Head Light, Turn Signal / Hazard Light etc................................................... 109
Checking Seat Belt .......................................................................................................109
Checking Movable Parts............................................................................................... 109
EVERY 50 HOURS .............................................................................................. 110
Checking Engine Start System.....................................................................................110
Checking Wheel Bolt Torque........................................................................................111
Checking Tie-rod Dust Cover .......................................................................................111
CONTENTS
EVERY 100 HOURS ............................................................................................ 111
Lubricating Grease Fittings........................................................................................... 111
Cleaning Air Cleaner Primary Element ......................................................................... 113
Adjusting Fan Belt Tension........................................................................................... 114
Checking Fuel Line.......................................................................................................114
Adjusting Brake Pedal ..................................................................................................115
Adjusting Parking Brake Lever .....................................................................................115
Checking Battery Condition ..........................................................................................116
EVERY 200 HOURS ............................................................................................ 117
Checking Radiator Hose and Clamp ............................................................................117
Checking Oil Cooler Line..............................................................................................119
Checking Intake Air Line............................................................................................... 119
Checking Power Steering Line .....................................................................................119
Adjusting Toe-in............................................................................................................ 120
Draining Fuel Tank Water............................................................................................. 120
Cleaning Inner Air Filter................................................................................................121
Cleaning Fresh Air Filter...............................................................................................121
Adjusting Air-Conditioner Belt Tension.........................................................................122
EVERY 300 HOURS ............................................................................................ 122
Replacing Hydraulic Oil Filter .......................................................................................122
EVERY 400 HOURS ............................................................................................ 123
Changing Engine Oil..................................................................................................... 123
Replacing Engine Oil Filter ...........................................................................................124
Checking Fan / Air-conditioner Belt Tension ................................................................ 124
Cleaning Pre-Fuel Filter................................................................................................ 126
Replacing Fuel Filter..................................................................................................... 126
Cleaning Water Separator ............................................................................................126
Cleaning Fuel Solenoid Pump Element........................................................................127
EVERY 600 HOURS ............................................................................................ 128
Changing Transmission Fluid ....................................................................................... 128
Changing Front Differential Case Oil............................................................................129
Changing Front Axle Gear Case Oil ............................................................................. 129
Adjusting Front Axle Pivot.............................................................................................130
Adjusting King-pin Pivot................................................................................................ 130
EVERY 800 HOURS ............................................................................................ 130
Replacing Fuel Filter..................................................................................................... 130
Adjusting Engine Valve Clearance ...............................................................................130
EVERY 1500 HOURS .......................................................................................... 130
Cleaning Fuel Injector Nozzle Tip................................................................................. 130
Checking and Cleaning EGR Cooler ............................................................................ 130
Checking Accumulator.................................................................................................. 130
EVERY 3000 HOURS .......................................................................................... 130
Checking Turbocharger ................................................................................................ 130
Checking Supply Pump ................................................................................................130
Checking Intake Air Heater........................................................................................... 131
Checking and Cleaning EGR System........................................................................... 131
Cleaning DPF Muffler ...................................................................................................131
EVERY 1 YEAR ................................................................................................... 131
Replacing Air Cleaner Primary Element and Secondary Element................................ 131
Checking Air-Conditioner Pipe and Hose ..................................................................... 131
Checking CAB Isolation Cushion.................................................................................. 131
Checking Exhaust Manifold ..........................................................................................131
CONTENTS
Checking DPF Differential Pressure Sensor Pipe ........................................................ 131
Checking EGR Pipe...................................................................................................... 131
EVERY 2 YEARS................................................................................................. 131
Flushing Cooling System and Changing Coolant .........................................................131
Anti-Freeze ...................................................................................................................132
Replacing Radiator Hose (Water pipes) ....................................................................... 133
Replacing Power Steering Hose................................................................................... 133
Replacing Fuel Hose ....................................................................................................133
Replacing Oil Cooler Line.............................................................................................133
Replacing Intake Air Line.............................................................................................. 133
Replacing DPF Differential Pressure Sensor Hose ...................................................... 133
Replacing Boost Sensor Hose...................................................................................... 133
Replacing Parking Brake Cable.................................................................................... 133
Replacing Brake Hose..................................................................................................133
Replacing Clutch Hose .................................................................................................133
Replacing Differential Lock Hose..................................................................................133
Replacing Master Cylinder Kit ......................................................................................134
Replacing Equalizer Kit.................................................................................................134
Replacing Brake Seal 1 and 2 ......................................................................................134
Replacing Lift Cylinder Hose ........................................................................................134
Replacing Air Conditioner Hose....................................................................................134
Replacing Suspension Hose.........................................................................................134
SERVICE AS REQUIRED.................................................................................... 134
Bleeding Fuel System................................................................................................... 134
Bleeding Brake System ................................................................................................135
Draining Clutch Housing Water ....................................................................................135
Replacing Fuse.............................................................................................................135
Replacing Slow-Blow Fuses ......................................................................................... 137
Replacing Light Bulb.....................................................................................................138
Replacing Head Lamp ..................................................................................................138
Lubricating Points ......................................................................................................... 138
Adding Washer Liquid...................................................................................................139
Checking the Amount of Refrigerant (gas) ...................................................................139
STORAGE ............................................................................................................... 140
TRACTOR STORAGE ......................................................................................... 140
REMOVING THE TRACTOR FROM STORAGE................................................. 140
TROUBLESHOOTING............................................................................................. 141
ENGINE TROUBLESHOOTING .......................................................................... 141
POWER SHIFT/RANGE SHIFT TROUBLE SHOOTING..................................... 143
OPTIONS................................................................................................................. 145
APPENDICES.......................................................................................................... 146
SIDE DIGITAL DISPLAY...................................................................................... 146
Changing the Information Displayed.............................................................................146
Information Displayed and its Handling ........................................................................ 147
Displaying and Using the Work History ........................................................................150
Measuring the Distance................................................................................................152
Changing the Units and Dates...................................................................................... 152
INDEX .................................................................................................................. 154
SAFE OPERATION
-1SAFE OPERATION
Careful operation is your best insurance against an accident.
Read and understand this manual carefully before operating the tractor.
All operators, no matter how much experience they may have, should read this and other related manuals before operating the tractor or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation.
1. BEFORE OPERATING THE TRACTOR
1. Know your equipment and its limitations. Read this entire manual before attempting to start and operate the tractor.
2. Pay special attention to the danger, warning and caution labels on the tractor.
3. Do not operate tractor or any implement attached to it while under the influence of alcohol, medication, controlled substances or while fatigued.
4. Before allowing other people to use your tractor, explain how to operate and have them read this manual before operation.
5. Never wear loose, torn, or bulky clothing around tractor. It may catch on moving parts or controls, leading to the risk of an accident. Use additional safety items, e.g. hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.
6. Do not allow passengers to ride on any part of the tractor at anytime. The operator must remain in the tractor seat during operation.
7. Check brakes, clutch, linkage pins and other mechanical parts for improper adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
8. Keep your tractor clean. Dirt, grease, and trash build up may contribute to fires and lead to personal injury.
9. Use only implements meeting the specifications listed under "IMPLEMENT LIMITATIONS" in this manual or implements approved by KUBOTA.
10.Use proper weights on the front or rear of the tractor to reduce the risk of upsets. When using the front loader, put an implement or ballast on the 3-point hitch to improve stability. Follow the safe operating procedures specified in the implement or attachment manual.
11. The narrower the tread, the greater the risk of a tractor upset. For maximum stability, adjust the wheels to the widest practical tread width for your application. (See "TIRES, WHEELS AND BALLAST" section.)
(1) Rear wheels (A) Tread Width
12.Do not modify the tractor. Unauthorized modification may affect the function of the tractor, which may result in personal injury.
C CAB, ROPS
1. KUBOTA recommends the use of a CAB or Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the tractor be upset. Check for overhead clearance which may interfere with a CAB or ROPS.
2. If the CAB or ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the tractor.
3. Never modify or repair any structural member of a CAB or ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure.
4. A damaged CAB or ROPS structure must be replaced, not repaired or revised.
5. If any structural member of the CAB or ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.
6. Always use the seat belt if the tractor has a CAB or ROPS. Do not use the seat belt if there is no CAB or ROPS. Check the seat belt regularly and replace if frayed or damaged.
SAFE OPERATION-2
(1) CAB (2) Seat belt
C Working
1. Pull only from the drawbar. Never hitch to axle housing or any other point except drawbar; such arrangements will increase the risk of serious personal injury or death due to a tractor upset.
2. OPERATING THE TRACTOR
Operator safety is a priority. Safe operation, specifically with respect to overturning hazards, entails understanding the equipment and environmental conditions at the time of use. Some prohibited uses which can affect overturning hazards include traveling and turning with implements and loads carried too high etc. This manual sets forth some of the obvious risks, but the list is not, and cannot be, exhaustive. It is the operator's responsibility to be alert for any equipment or environmental condition that could compromise safe operation.
C Starting
1. Always sit in the operator's seat when starting engine or operating levers or controls. Adjust seat per instructions in the operating the tractor section. Never start engine while standing on the ground.
2. Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged, and that both the clutch and the Power Take-Off (PTO) are disengaged or "OFF". Fasten the seat belt if the tractor has a CAB, a fixed ROPS or a foldable ROPS in the upright and locked position.
3. Do not start engine by shorting across starter terminals or bypassing the safety start switch. Machine may start in gear and move if normal starting circuitry is bypassed.
4. Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.
5. Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Checking Engine Start System" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.) Do not operate unless they are functioning correctly.
(1) Drawbar
2. For trailing PTO-driven implements, set the drawbar to the towing position.
3. Attach pulled or towed loads to the drawbar only.
4. Keep all shields and guards in place. Replace any that are missing or damaged.
5. Avoid sudden starts. To avoid upsets, slow down when turning, on uneven ground, and before stopping.
6. The tractor cannot turn with the rear wheel or 4-wheel differential locked and attempting to do so could be dangerous.
7. Do not operate near ditches, holes, embankments, or other ground surface features which may collapse under the tractor's weight. The risk of tractor upset is even higher when the ground is loose or wet. Tall grass can hide obstacles, walk the area first to be sure.
8. Watch where you are going at all times. Watch for and avoid obstacles. Be alert at row ends, near trees, and other obstructions.
9. When working in groups, always let the others know what you are going to do before you do it.
10.Never try to get on or off a moving tractor.
11.Always sit in the operator's seat when operating levers or controls.
12.Do not use "Bi-speed Turn" at high speed.
13."Bi-Speed Turn" enables short and fast turns, therefore, become familiar with its performance before operating in close or confined areas.
14.Do not stand between tractor and implement or trailed vehicle unless parking brake is applied.
C Instructional seat (if equipped)
1. Instructional seat is provided only for training and instructing operators or diagnosing machine problems.
2. It is not intended to carry children nor any other person for any other purpose.
3. Always wear your seat belt and stabilize your body by holding the handrail on the CAB frame.
-3SAFE OPERATION
4. Use caution to avoid the risks of obstructing operator's view, falling from the machine and interfering with controls.
C Safety for children
Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.
1. Never assume that children will remain where you last saw them.
2. Keep children out of the work area and under the watchful eye of another responsible adult.
3. Be alert and shut your machine down if children enter the work area.
4. Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.
5. Never allow children to operate the machine even under adult supervision.
6. Never allow children to play on the machine or on the implement.
7. Use extra caution when backing up. Look behind and down to make sure area is clear before moving.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution.
1. To avoid upsets, always back up steep slopes. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Stay off slopes too steep for safe operation.
2. Driving forward out of a ditch, mired condition or up a steep slope increases the risk of a tractor to be upset backward. Always back out of these situations. Extra caution is required with four-wheel drive models because their increased traction can give the operator false confidence in the tractor's ability to climb slopes.
3. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direction or apply brake and make sudden motions of the steering wheel.
4. Avoid disengaging the clutch or changing gears speed when climbing or going down a slope. If on a slope disengaging the clutch or changing gears to neutral could cause loss of control.
5. Special attention should be made to the weight and location of implements and loads as such will affect the stability of the tractor.
6. To improve stability on slope, set widest wheel tread as shown in "TIRES, WHEELS AND BALLAST" section. Follow recommendations for proper ballasting.
7. To avoid free wheeling:
A Do not shift the shuttle lever while on a slope. A Stop completely by using the brake and by
depressing the clutch pedal, then shift the shuttle lever.
A Start off after selecting shuttle direction, by
releasing the clutch pedal.
C Driving the tractor on the road
1. Lock the two brake pedals together to help assure straight-line stops. Uneven braking at road speeds could cause the tractor to tip over.
(1) Brake Pedal (LH) (2) Brake Pedal (RH) (3) Brake Pedal Lock
(A) Whenever travelling on the road
2. Check the front wheel engagement. The braking characteristics are different between two and four wheel drive. Be aware of the difference and use carefully.
3. Always slow the tractor down before turning. Turning at high speed may tip the tractor over.
4. Observe all local traffic and safety regulations. Use the registration plate as required.
(1) Registration plate
5. Turn the headlights on. Dim them when meeting another vehicle.
6. Drive at speeds that allow you to maintain control at all times.
7. Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.
SAFE OPERATION-4
8. Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability. The risk is especially great when the tractor is traveling at road speeds.
9. Do not operate an implement while the tractor is on the road. Lock the 3-point hitch in the raised position.
10.Set the implement lowering control in the "LOCK" position to hold the implement in the raised position.
(1) 3-point hitch lowering lock lever (A) "LOCK"
(B) "UNLOCK"
3. PARKING THE TRACTOR
1. Disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine, remove the key from the ignition and lock the cab door (if equipped). Leaving transmission in gear with the engine stopped will not prevent tractor from rolling.
2. Make sure that the tractor has come to a complete stop before dismounting.
3. Avoid parking on steep slopes, if at all possible park on a firm and level surface; if not, park across a slope with chock the wheels. Failure to comply with this warning may allow the tractor to move and could cause injury or death.
2. Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use.
(1) PTO Shaft cover (2) PTO Shaft cap
(A) "NORMAL POSITION" (B) "RAISED POSITION"
3. Before installing or using PTO driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment. To prevent PTO driven equipment from improper or unsafe use, select the lower speed (540rpm) unless the higher one is specifically recommended as safe by the equipment manufacture.
4. When operating stationary PTO driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts. Never step over rotating parts.
5. USING 3-POINT HITCH
1. Use the 3-point hitch only with equipment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.
4. OPERATING THE PTO
1. Wait until all moving components have completely stopped before getting off the tractor, connecting, disconnecting, adjusting, cleaning, or servicing any PTO driven equipment.
-5SAFE OPERATION
3. To avoid injury from separation: Do not extend lift rod beyond the groove on the threaded rod.
(1) Groove
4. Use [UP-DOWN] switch or lever only on farm fields. For all other application, use hydraulic lever to move attachment.
6. SERVICING THE TRACTOR
8. To avoid the possibility of battery explosion, do not use or charge the refillable type battery if the fluid level is below the LOWER ( lower limit level ) mark. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
9. To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.
(1) Battery
Before servicing the tractor, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the gear shift lever in neutral, stop the engine and remove the key.
1. Allow the tractor time to cool off before working on or near the engine, muffler, radiator, etc.
2. Do not remove radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the tractor has a coolant recovery tank, add coolant or water to the tank, not the radiator. (See "Checking Coolant Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
3. Always stop the engine before refueling. Avoid spills and overfilling.
4. Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. The battery presents an explosive hazard, because it gives off hydrogen and oxygen especially when recharging.
5. Before "jump starting" a dead battery, read and follow all of the instructions. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.)
6. Keep first aid kit and fire extinguisher handy at all times.
7. Disconnect the battery's ground cable before working on or near electric components.
(1) Battery
10.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
SAFE OPERATION-6
11.Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual.
12.Securely support the tractor when either changing wheels or adjusting the wheel tread width.
13.Make sure that wheel bolts have been tightened to the specified torque.
14.Disconnect the battery's ground cable and stop the engine to avoid the possibility of the machine runaway due to 4WD braking system during testing, service or repair with only rear wheels off the ground.
15.Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If it is necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
16.Escaping hydraulic fluid under pressure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before applying pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes, and hoses are free of damage.
17.Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks; use a piece of cardboard or wood. Use of safety goggles or other eye protection is also highly recommended. If injured by escaping fluid, see a medical doctor at once. This fluid will produce gangrene or severe allergic reaction.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
18.Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect nor attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system.
19.To avoid hazardous high voltage, turn the key switch to the OFF position if it is necessary to check to repair the computer, harness or connectors.
20.During Diesel Particulate Filter (hereinafter called DPF) regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
21.Keep tractor away from people, animals or structures which may be susceptible to harm or damage from hot exhaust gases.
22.To prevent fires, keep the DPF muffler and its surroundings clear of anything flammable and keep clean at all times.
23.During regeneration, white exhaust gas may be visible. Do not allow regeneration in a non-ventilated space.
24.During regeneration, do not leave the tractor.
25.Before servicing a tractor equipped with the front suspension, be sure to lower the machine to the lowest position.
26.The front suspension hydraulic circuit is still under high pressure after the engine has stopped. Do not disconnect the pipes and/or hoses because you may get injured by high-pressure oil. If pipes and/or hoses are found worn or damaged, consult your local KUBOTA Dealer for this service.
7. DANGER, WARNING AND CAUTION LABELS
-7SAFE OPERATION
SAFE OPERATION-8
-9SAFE OPERATION
SAFE OPERATION-10
-11SAFE OPERATION
SAFE OPERATION-12
8. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
SERVICING OF TRACTOR
Your dealer is interested in your new tractor and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your tractor or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the tractor, CAB/ROPS and engine serial numbers. Locate the serial numbers now and record them in the space provided.
Type Serial No.
1SERVICING OF TRACTOR
Tractor
CAB / ROPS
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This tractor is warranted under the KUBOTA Limited Express Warranty, a copy of which may be obtained from your selling dealer. No warranty shall, however, apply if the tractor has not been handled according to the instruction given in the Operator's Manual even it is within the warranty period.
C Scrapping the tractor and its procedure
To put the tractor out of service, correctly follow the local rules and regulations of the country or territory where you scrap it. If you have questions, consult your local KUBOTA Dealer.
(1) Tractor identification plate (2) Tractor serial number
(1) Engine serial number
(1) Engine serial number
SERVICING OF TRACTOR2
(1) CAB identification plate (CAB Serial No.)
(1) Diesel particulate Filter (DPF) serial number
SPECIFICATIONS
SPECIFICATION TABLE
3SPECIFICATIONS
Engine
Model
Model V3800-TI-CRS V6108-TI-CRS
Type
Number of cylinders 4
Total displacement cm 3769 6124
Bore and stroke mm 100 x 120 118 x 140
Rated revolution rpm 2600 2200
Low idling revolution rpm 800 to 850
Net power *1 kW (HP) 74.6 (100) 81.7 (109.5) 93.2 (125) 100.7 (135)
PTO power *1 (factory observed)
Battery capacity
Fuel tank capacity L 190
Engine oil capacity L 10.5 14.6
Coolant capacity L 9.6 14.6
kW (HP) /
rpm
M100GX M110GX M126GX M135GX
4WD
Common rail system, Direct Injection, with turbocharger,
water-cooled 4 cycle diesel
64.1 (86) / 2600
12V, 100Ah at 20hours,
900CCA
71.6 (96) / 2600
80.6 (108) / 2200
12V, 160Ah at 20hours,
1090CCA
88.0 (118) / 2200
Overall length mm 4245 4400 4400 <4390>
Overall width (minimum tread)
Overall height mm 2810 2885
Dimensions
Weight kg 4100 4640 4640 <4840>
Traveling system
Wheel base mm 2435 2690 2690 <2680>
Tread
Crop clearance mm 560 590 615
Standard tire size
Clutch Multiple wet disc, Electronic Hydraulically operated
Steering Hydrostatic Power Steering
Braking system Hydraulically operated wet disk
Differential Bevel gears with differential lock (Front, Rear)
Front mm 1430/1530 1555/1655 1620 to 1740
Rear mm 1530 to 2035 1590 to 2085
Front tires 340/85R24 420/70R24
Rear tires 480/70R34 520/70R38
mm 2100 2130
4 SPECIFICATIONS
Hydraulic unit
PTO
Model
Hydraulic control system Electronic draft control
Pump capacity L/min 70.9 77.2
Three point hitch Category 2
At lifting
Max. lifting force
Remote hydraulic control 2 standard (3rd & 4th valve optional)
System pressure
Traction system Swinging drawbar, adjustable in direction
Live PTO (Indepen­dent)
points
24 in.
behind
lifting
point *2
Direction of turning Clockwise, viewed from tractor rear
PTO/ Engine speed
kg
kg 4300 4900
MPa
(kgf/cm )
rpm
M100GX M110GX M126GX M135GX
4WD
5000 At lower link end with links
horizontal
6 splines:
540 / 2405
1000 / 2529
6100 At lower link end with links
horizontal
19.6 (200)
6 splines:
540 / 1994
1000 / 2050
The company reserves the right to change the specifications without notice. NOTE: *1 Manufacturer's estimate
*2 Top link mounting: upper hole < >: Front suspension type
TRAVELING SPEEDS
Model M100GX, M110GX M126GX, M135GX
Tire size (Rear) 480/70R34 520/70R38
Range Speed (km/h) Speed (km/h)
1 0.19 0.20
2 0.23 0.24
3 0.28 0.29
C
L
M
H
4 0.36 0.36
5 0.40 0.41
6 0.49 0.50
7 0.59 0.61
8 0.74 0.74
1 0.80 0.84
2 0.98 1.02
3 1.20 1.24
4 1.50 1.51
5 1.67 1.74
6 2.05 2.12
7 2.49 2.57
8 3.13 3.13
1 3.40 3.55
2 4.17 4.31
3 5.08 5.24
4 6.37 6.38
5 7.08 7.39
6 8.67 8.97
7 10.57 10.89
8 13.26 13.28
1 9.4 9.8
2 11.5 11.9
3 14.0 14.5
4 17.6 17.6
5 19.6 20.4
6 23.9 24.8
7 29.2 30.1
8 * 36.6 36.7
5SPECIFICATIONS
(At rated engine rpm)
The company reserves the right to change the specifications without notice. * At maximum engine rpm.
6 IMPLEMENT LIMITATIONS
IMPLEMENT LIMITATIONS
The KUBOTA Tractor has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]
Tread (max. width)
Front Rear
M100GX 1530 mm
M110GX 1655 mm
M126GX M135GX
Implement weight W 1
As in the following list
(Shown on the next page)
Lower link end max,
hydraulic lifting capacity................. W 0
Implement weight...........................The implement's weight which can be put on the lower link: W 1
Max. drawbar load..........................W 2
Trailer loading weight......................The max. loading weight for trailer (without trailer's weight): W 3
1740 mm 2085 mm 6100 kg
and / or size
2035 mm
Actual figures
Max. Drawbar Load W 2
1500 kg (3300 lbs.)
Operating condition
IMPORTANT A Tractor with front spacer
option is not approved for use with front loader.
Lower link end max. lifting
Trailer loading weight W 3
Max. capacity
7000 kg (15400 lbs.)
8000 kg (17600 lbs.)
capacity W 0
5000 kg
A Implement size may vary depending on soil operating conditions. A Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and do
not operate the combination tractor - machine or tractor - trailer unless all instructions have been followed
A Forestry Application
Following hazards exist; (a) toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor; (b) penetrating objects in the operator’s enclosure, primarily in case a winch is mounted at the rear of the tractor. Optional equipments such as OPS (Operator Protective Structure), FOPS (Falling Object Protective Structure), etc. to deal with these hazards and other related hazards are not available for this tractor. Without such optional equipment use is limited to tractor specific applications like transport and stationary work.
7IMPLEMENT LIMITATIONS
No. Implement Remarks
1Slurry Tank
2 Trailer
Rotary-Cutter
3Mower
4 Sprayer
5 Rotary Tiller
6 Bottom Plow
Disk
7
harrow
8Disc Plow
9 Sub Soiler
10 Cultivator
11 Front Blade *1,*2
12 Rear Blade
13 Front Loader *1,*2
14 Box Blade
15 Back Hoe *2
16 Snow Blade
Flail Mower (Heavy)
S i c k l e B a r M a x . C u t t i n g W i d t h m m 3 0 5 0 3 0 5 0
3P Type
Drawbar Type Max. Harrowing Width mm 4570 4570
Max. Tank Capacity L 5000 6000
Max. Load Capacity kg 6000 7000
Max. Load Capacity kg 7000 8000
Max. Drawbar Load kg 1500 1500
Max. Cutting Width mm 3200 3200
Max. Weight kg 800 800
M a x . C u t t i n g W i d t h m m 4 2 6 7 4 2 6 7
Max. Weight kg 1360 1360
Mid L 1000 1200
Max. Tank­Capacity
Max. Tilling Width mm 2700 2700
Max. Weight kg 1200 1200
Max. Size
Max. Weight kg 3P Type 1100 1100
Max. Size 24 in. x 30 24 in. x 30
M a x . H a r r o w i n g W i d t h m m 3 6 0 0 3 6 0 0
Max. Weight kg 1000 1000
Max. Size 30 in. x 4 30 in. x 4
Max. Weight kg 1000 1000
Numbers of Cultivating Tines 3 3
Cultivating Depth mm 600 600
Max. Width mm 5490 5490
Number of Rows 6 6
Max. Weight kg 1000 1000
Max. Cutting Width mm 2600 2600
Max. Oil Pressure MPa 18.1 18.1
Max. Cutting Width mm 2600 2600
Max. Oil Pressure MPa 18.1 18.1
Max. Lifting Capacity (Bucket pivot pin, max. height) *3
Max. Oil Pressure MPa 20.5 20.5
Max. Cutting Width mm 2430 2430
Max. Weight kg 800 800
Max. Digging Depth mm 3050 3050
Max. Weight kg 1200 1200
Max. Width mm 2600 2600
Max. Weight kg 800 800
Rear 3P L 1200 1400
Drawbar L 5500 6000
M100GX, M110GX M126GX, M135GX
4WD 4WD
14 in. x 5 18 in. x 4 20 in. x 3
kg 1950 2210
22 in. x 2 24 in. x 1
14 in. x 6 18 in. x 5 20 in. x 4
22 in. x 2 24 in. x 1
A Implement size may vary depending on soil operating conditions. *1 Must remove front weight with this implement. *2 Need subframe. *3 The value contains the weight of KUBOTA standard bucket.
8 INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL AND CONTROLS
B Instrument Panel, Switches and Hand Controls
ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS
(1) Parked regeneration switch ................................... 14 (11) Instrument panel .................................................. 39
(2) Auto regeneration switch ....................................... 14 (12) Front wheel differential lock switch ....................... 63
(3) Display switch (Hour, Trip) ..................................... 41 (13) 4WD / Bi-speed turn switch .................................. 38
(4) Engine RPM dual memory A/B indicator switch ..... 47 (14) Hazard light switch ............................................... 31
(5) Front wiper / washer switch .................................... 91 (15) Turn signal / Head light switch .............................. 31, 31
(6) Rear wiper / washer switch .................................... 92 (16) Horn button .......................................................... 32
(7) Shuttle lever ........................................................... 37 (17) Key switch ........................................................... ---
(8) Steering wheel telescope lever .............................. 31 (18) Foot throttle ......................................................... 39
(9) Steering wheel tilt lever ........................................ 31 (19) Brake pedal ......................................................... 33
(10) Clutch pedal ......................................................... 34
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