Kubota L3301, L3901 Operators Manual

OPERATOR'S MANUAL
U.S.A. :KUBOTATRACTORCORPORATION
WesternDivision :
CentralDivision :
NorthernDivision :
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Philippines :KUBOTAPHILIPPINES,INC.
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3401
DelAmoBlvd.,Torrance,CA
Telephone:(
Telephone :(
Telephone :(
Telephone :(
Telephone :(
590014 Telephone:(
19-25 Telephone:(
ViaGrandi, Telephone:(
SenefelderStr. Telephone:(
DormerRoad,Thame,Oxfordshire,OX Telephone:(
AvenidaRecombaNo. Telephone:(
25-29 Telephone:(
No.
3
JalanSepadu25/ Seksyen Telephone:(
155
PanayAvenue,SouthTrianleHomes,
Telephone:(
16
,Fenpin㷅2ndRd,TaliaoShianKaohsiun㷅
Telephone:(
TowerAatEihtyEiht@KasablankaLantai JalanRayaCasablankaKav.88,Jakarta Telephone:(
101/19-24 Pathumthani Telephone:(
106-24 Telephone:(
Reus,Level Telephone:(
LotB­Telephone:(
310)370-3370
1175
S.GuildAvc.,Lodi,CA
209)334-9910
14855
FAABlvd.,FortWorth,TX
817)571-0900
6300
atOneKubotaWay,Groveport,OH
614)835-1100
1025
NorthbrookParkway,Suwanee,GA
770)995-8855
thAvenue,Markham,Ontario,L3S4K4,Canada
905)294-7477
,RueJulesVercruysse,Z.I.BP88,
33)1-3426-3434
2920068
PermasWay,Truanina,VIC
25,40400
Moo20,NavanakornIndustrialEstate,TambonKhlonnuen,AmphurKhlonluan㷅,
Monsan-Ri,Mankyun-Up,Kimje-City,Chonrapuk-Do,KOREA
3A2
-CN,MyPhuoc3IndustrialPark,BenCatDistrict,BinhDuonProvince,Vietnam
PeschieraBorrome(MI)Italy
39)02-51650377
3-563110
49)6106-873-0
44)1844-214500
34)91-508-6442
61)-3-9394-4400
60)3-736-1388
63)2-9201071
886)7-702-2333
62)-21-29568-720
12120
66)2-909-0300
82)-63-544-5822
2
Altius,OlympiaTechPark,No.1SIDCOIndustrialEstate,Guindy,Chennai
91)-44-4299-4237
84)-650-3577-507
Rodau/Nieder-Roden,Germany
5
,PolinoIndustriallaLauna,Leanes,
123
TamanPerindustrianAxis,
ShahAlam,SelanorDarulEhsanMalaysia
,THAILAND
90503
3029
KUBOTACorporation
AS. A. 3-3. -. K
,U.S.A.
95240
76155
43125
30024
95101
ArenteuilCedex,France
93
UN,U.K.
,Australia
1103
QuezonCity,Philippines
83107
,TaiwanR.O.C.
16
12870
Indonesia
28914
(Madrid)Spain
600032
,TN,India
English (U.S.A.) Code No. TC620-1971-1
MODELS
L3301 L3901
L 3 3 0 1
· L 3 9 0 1
1AGAPCAAP0010
PRINTED IN U.S.A.
KUBOTA Corporation 2013
©
READ AND SAVE THIS MANUAL
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
Diesel Fuel
Fuel-Level
Engine-Rotational Speed
Hourmeter/Elapsed Operating Hours
Engine Coolant-Temperature
Diesel Preheat/Glow Plugs (Low Temperature Start Aid)
Brake System
Clutch
Parking Brake
Engine Intake/Combustion Air-Filter
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Engine-Stop
Engine-Run
Starter Control
3-Point Lowering Speed Control
Remote Cylinder-Retract
Remote Cylinder-Extend
Steering Wheel-Tilt Control
Hazard Warning Lights
Master Lighting Switch
Position Lamps
Headlight-Low Beam
Headlight-High Beam
Audible Warning Device
4-Wheel Drive-On
4-Wheel Drive-Off
Fast
Slow
Creep
Read Operator's Manual
Tractor-Forward Movement-Overhead View of Machine
Power Take-Off Control-Off Position
Power Take-Off Control-On Position
Differential Lock
Position Control-Raised Position
Position Control-Lowered Position
Engine Warning
Emission Control
Draft Control-Shallow Position
Draft Control-Deep Position
Tractor-Rearward Movement-Overhead View of Machine
Engine Speed Control
Regeneration
DPF INHIBIT (Switch)
Parked Regeneration (Switch)
Parked Regeneration
Engine RPM Increase
CONTENTS
SAFE OPERATION ............................................................................................. -1
SERVICING OF TRACTOR......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
SPECIFICATION TABLE ......................................................................................... 3
TRAVELING SPEEDS ............................................................................................. 5
IMPLEMENT LIMITATIONS ........................................................................................ 6
INSTRUMENT PANEL AND CONTROLS................................................................... 8
PRE-OPERATION CHECK ....................................................................................... 12
DAILY CHECK ....................................................................................................... 12
OPERATING THE ENGINE....................................................................................... 13
EXHAUST AFTERTREATMENT DEVICES........................................................... 13
Diesel Particulate Filter (DPF) Muffler ............................................................................ 13
Handling Points............................................................................................................... 14
DPF Regeneration Process ............................................................................................ 14
Regeneration Operating Procedure................................................................................15
PM Warning Level and Required Procedures ................................................................ 16
Regeneration Operating Procedure................................................................................17
PM Warning Level and Required Procedures ................................................................ 18
Tips on Diesel Particulate Filter (DPF) Regeneration..................................................... 20
STARTING THE ENGINE...................................................................................... 20
COLD WEATHER STARTING ............................................................................... 24
Block Heater (if equipped) ..............................................................................................24
STOPPING THE ENGINE...................................................................................... 24
WARMING UP ....................................................................................................... 24
Warm-Up Transmission Oil in the Low Temperature Range .......................................... 24
JUMP STARTING .................................................................................................. 25
OPERATING THE TRACTOR ................................................................................... 26
OPERATING NEW TRACTOR .............................................................................. 26
Do not Operate the Tractor at Full Speed for the First 50 Hours....................................26
Changing Lubricating Oil for New Tractors.....................................................................26
BOARDING AND LEAVING THE TRACTOR ........................................................ 26
OPERATING FOLDABLE ROPS (if equipped)...................................................... 26
To Fold the ROPS .......................................................................................................... 26
To Raise the ROPS to Upright Position.......................................................................... 27
Adjustment of Foldable ROPS........................................................................................28
STARTING............................................................................................................. 28
Operator's Seat...............................................................................................................28
Seat Belt ......................................................................................................................... 29
Head Light / Turn Signal / Hazard Light Switch..............................................................29
Tractor Lights..................................................................................................................30
Brake Pedals (Right and Left)......................................................................................... 31
Clutch Pedal ...................................................................................................................32
Clutch Pedal [with Dual Clutch] ......................................................................................32
CONTENTS
Main Gear Shift Lever & Range Gear Shift Lever...........................................................33
Synchro-Shuttle Shift Lever ............................................................................................ 33
Front Wheel Drive Lever................................................................................................. 34
Hand Throttle Lever........................................................................................................34
Foot Throttle ...................................................................................................................34
Parking Brake ................................................................................................................. 35
Range Gear Shift Lever (L-M-H).....................................................................................36
Front Wheel Drive Lever................................................................................................. 37
Hand Throttle Lever........................................................................................................37
Parking Brake ................................................................................................................. 37
Speed Control Pedal.......................................................................................................38
Cruise Control Lever....................................................................................................... 38
STOPPING............................................................................................................. 40
Stopping..........................................................................................................................40
CHECK DURING DRIVING ................................................................................... 40
Immediately Stop the Engine if: ......................................................................................40
Easy Checker(TM).......................................................................................................... 40
Fuel Gauge ..................................................................................................................... 41
Coolant Temperature Gauge.......................................................................................... 41
Hourmeter/Tachometer................................................................................................... 41
PARKING............................................................................................................... 42
Parking............................................................................................................................ 42
OPERATING TECHNIQUES ................................................................................. 42
Differential Lock .............................................................................................................. 42
Operating the Tractor on a Road .................................................................................... 43
Operating on Slopes and Rough Terrain........................................................................43
Transport the Tractor Safely ........................................................................................... 43
Directions for Use of Power Steering.............................................................................. 43
PTO ........................................................................................................................... 44
PTO OPERATION.................................................................................................. 44
PTO Gear Shift Lever ..................................................................................................... 44
Stationary PTO ...............................................................................................................45
Live PTO Operation ........................................................................................................ 45
PTO Shaft Cover and Shaft Cap .................................................................................... 45
3-POINT HITCH & DRAWBAR.................................................................................. 46
3-POINT HITCH..................................................................................................... 47
Selecting the holes of Lower Links ................................................................................. 47
Selecting the top link mounting holes ............................................................................. 47
Drawbar ..........................................................................................................................47
Lifting Rod (Right)........................................................................................................... 47
Top Link ..........................................................................................................................47
Check Chains ................................................................................................................. 48
Lower link holder............................................................................................................. 48
DRAWBAR............................................................................................................. 48
Adjusting Drawbar Length ..............................................................................................48
HYDRAULIC UNIT..................................................................................................... 49
3-POINT HITCH CONTROL SYSTEM................................................................... 49
Position Control .............................................................................................................. 49
Float Control ...................................................................................................................49
3-point Hitch Lowering Speed.........................................................................................49
CONTENTS
AUXILIARY HYDRAULICS .................................................................................... 50
Hydraulic Block Type Outlet ........................................................................................... 50
Hydraulic Control Unit Use Reference Chart .................................................................. 51
TIRES, WHEELS AND BALLAST.............................................................................. 52
TIRES..................................................................................................................... 52
Inflation Pressure............................................................................................................ 52
Dual Tires ....................................................................................................................... 52
WHEEL ADJUSTMENT ......................................................................................... 52
Front Wheels .................................................................................................................. 52
Rear Wheels...................................................................................................................53
BALLAST ............................................................................................................... 54
Front Ballast.................................................................................................................... 54
Rear Ballast ....................................................................................................................55
Liquid Ballast in Rear Tires............................................................................................. 55
MAINTENANCE......................................................................................................... 56
SERVICE INTERVALS .......................................................................................... 56
LUBRICANTS, FUEL AND COOLANT .................................................................. 59
PERIODIC SERVICE................................................................................................. 61
HOW TO OPEN THE HOOD ................................................................................. 61
Hood ............................................................................................................................... 61
Side Cover ......................................................................................................................61
DAILY CHECK ....................................................................................................... 62
Walk Around Inspection..................................................................................................62
Checking and Refueling..................................................................................................62
Checking Water Separator ............................................................................................. 62
Checking Engine Oil Level.............................................................................................. 63
Checking Transmission Fluid Level ................................................................................ 63
Checking Coolant Level.................................................................................................. 64
Cleaning Evacuator Valve ..............................................................................................64
Cleaning Grill and Radiator Screen ................................................................................65
Checking DPF Muffler..................................................................................................... 65
Checking Brake Pedals and Clutch Pedal......................................................................66
Checking Gauges, Meter and Easy Checker(TM)..........................................................66
Checking Head Light, Turn Signal / Hazard Light etc.....................................................66
Checking Seat Belt and ROPS.......................................................................................66
Checking and Cleaning of Electrical Wiring and Battery Cables ....................................66
Checking Movable Parts ................................................................................................. 66
EVERY 50 HOURS................................................................................................ 67
Lubricating Grease Fittings.............................................................................................67
Checking Engine Start System ....................................................................................... 68
Checking Operator Presence Control ............................................................................. 69
Checking Wheel Bolt Torque .......................................................................................... 70
EVERY 100 HOURS.............................................................................................. 70
Cleaning Air Cleaner Element [Single Element Type] ....................................................70
Adjusting Fan Belt Tension............................................................................................. 71
Checking Fuel Line ......................................................................................................... 71
Checking Fuel Grommet ................................................................................................. 71
Adjusting Clutch Pedal....................................................................................................72
Adjusting Brake Pedal .................................................................................................... 73
Checking Battery Condition ............................................................................................ 73
CONTENTS
EVERY 200 HOURS.............................................................................................. 75
Replacing Transmission Oil Filter [HST Type] ................................................................ 75
Checking Radiator Hose and Clamp .............................................................................. 76
Checking Oil Cooler Line................................................................................................ 76
Checking Intake Air Line ................................................................................................. 76
Checking Oil Separator Hose .........................................................................................77
Checking Power Steering Line ....................................................................................... 77
Adjusting Toe-in.............................................................................................................. 77
EVERY 400 HOURS.............................................................................................. 78
Changing Engine Oil.......................................................................................................78
Replacing Engine Oil Filter ............................................................................................. 79
Changing Transmission Fluid / Replacing Hydraulic Oil Filter........................................ 80
Changing Front Axle Case Oil ........................................................................................81
Replacing Fuel Filter....................................................................................................... 82
Cleaning Water Separator ..............................................................................................82
Lubricating Grease Fitting [2WD Model].........................................................................83
EVERY 600 HOURS.............................................................................................. 83
Adjusting Front Axle Pivot............................................................................................... 83
EVERY 800 HOURS.............................................................................................. 83
Adjusting Engine Valve Clearance ................................................................................. 83
EVERY 1500 HOURS............................................................................................ 83
Cleaning Fuel Injector Nozzle Tip...................................................................................83
Replacing Oil Separator Element ...................................................................................83
Checking PCV (Positive Crankcase Ventilation) Valve .................................................. 83
Checking and Cleaning EGR Cooler ..............................................................................83
EVERY 3000 HOURS............................................................................................ 84
Checking Supply Pump ..................................................................................................84
Checking and Cleaning EGR System.............................................................................84
Cleaning DPF Muffler .....................................................................................................84
EVERY 1 YEAR ..................................................................................................... 84
Replacing Air Cleaner Element.......................................................................................84
Checking Exhaust Manifold ............................................................................................84
Checking DPF Differential Pressure Sensor Pipe ..........................................................84
Checking EGR Pipe........................................................................................................ 84
EVERY 2 YEARS................................................................................................... 84
Flushing Cooling System and Changing Coolant ...........................................................84
Anti-Freeze .....................................................................................................................85
Replacing Radiator Hose (Water pipes) ......................................................................... 86
Replacing Power Steering Hose..................................................................................... 86
Replacing Fuel Hose ...................................................................................................... 86
Replacing Fuel Grommet................................................................................................ 86
Replacing Oil Cooler Line ............................................................................................... 86
Replacing Intake Air Line................................................................................................ 86
Replacing Oil Separator Hose ........................................................................................86
Replacing DPF Differential Pressure Sensor Hose ........................................................ 86
SERVICE AS REQUIRED...................................................................................... 86
Bleeding Fuel System.....................................................................................................86
Draining Clutch Housing Water ...................................................................................... 87
Replacing Fuse...............................................................................................................87
Replacing Slow-Blow Fuses ........................................................................................... 88
Replacing Light Bulb....................................................................................................... 88
Replacing Head Lamp .................................................................................................... 88
CONTENTS
STORAGE ................................................................................................................. 89
TRACTOR STORAGE ........................................................................................... 89
REMOVING THE TRACTOR FROM STORAGE................................................... 89
TROUBLESHOOTING............................................................................................... 90
ENGINE TROUBLESHOOTING ............................................................................ 90
POWER TRAIN TROUBLE SHOOTING................................................................ 91
OPTIONS................................................................................................................... 92
APPENDICES............................................................................................................ 93
INDEX .................................................................................................................... 93
SAFE OPERATION
-1SAFE OPERATION
Careful operation is your best insurance against an accident.
Read and understand this manual carefully before operating the tractor.
All operators, no matter how much experience they may have, should read this and other related manuals before operating the tractor or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation.
1. BEFORE OPERATING THE TRACTOR
1. Know your equipment and its limitations. Read this entire manual before attempting to start and operate the tractor.
2. Pay special attention to the danger, warning and caution labels on the tractor.
3. Do not operate the tractor or any implement attached to it while under the influence of alcohol, medication, controlled substances or while fatigued.
4. Before allowing other people to use your tractor, explain how to operate and have them read this manual before operation.
5. Never wear loose, torn, or bulky clothing around tractor. It may catch on moving parts or controls, leading to the risk of an accident. Use additional safety items, e.g. hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.
6. Do not allow passengers to ride on any part of the tractor at anytime. The operator must remain in the tractor seat during operation.
7. Check brakes, clutch, linkage pins and other mechanical parts for improper adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
8. Keep your tractor clean. Dirt, grease, and trash build up may contribute to fires and lead to personal injury.
9. Use only implements meeting the specifications listed under "IMPLEMENT LIMITATIONS" in this manual or implements approved by KUBOTA.
10.Use proper weights on the front or rear of the tractor to reduce the risk of upsets. When using the front loader, put an implement or ballast on the 3-point hitch to improve stability. Follow the safe operating procedures specified in the implement or attachment manual.
11. The narrower the tread, the greater the risk of a tractor upset. For maximum stability, adjust the wheels to the widest practical tread width for your application. (See "TIRES, WHEELS AND BALLAST" section.)
(1) Rear wheels (A) Tread Width
12.Do not modify the tractor. Unauthorized modification may affect the function of the tractor, which may result in personal injury.
C CAB, ROPS
1. KUBOTA recommends the use of a CAB or Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the tractor be upset. Check for overhead clearance which may interfere with a CAB or ROPS.
2. Set parking brake and stop engine. Remove any obstruction that may prevent raising or folding of the ROPS. Do not allow any bystanders. Always perform function from a stable position at the rear of the tractor. Hold the top of the ROPS securely when raising or folding. Make sure all pins are installed and locked.
3. If the CAB or ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the tractor.
4. Never modify or repair any structural member of a CAB or ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure.
5. A damaged CAB or ROPS structure must be replaced, not repaired or revised.
6. If any structural member of the CAB or ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.
SAFE OPERATION-2
7. If the tractor is equipped with a foldable ROPS it may be temporarily folded down only when absolutely necessary for areas with height constraints. (There is no operator protection provided by the ROPS in the folded position. For operator safety the ROPS should be placed in the upright and locked position and the seat belt fastened for all other operations.)
8. Always use the seat belt if the tractor has a CAB or ROPS. Do not use the seat belt if a foldable ROPS is down or there is no ROPS. Check the seat belt regularly and replace if frayed or damaged.
3. Do not start engine by shorting across starter terminals or bypassing the safety start switch. Machine may start in gear and move if normal starting circuitry is bypassed.
4. Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.
5. Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Checking Engine Start System" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.) Do not operate unless they are functioning correctly.
C Working
1. Pull only from the drawbar. Never hitch to axle housing or any other point except drawbar; such arrangements will increase the risk of serious personal injury or death due to a tractor upset.
(1) ROPS (2) Seat belt
2. OPERATING THE TRACTOR
Operator safety is a priority. Safe operation, specifically with respect to overturning hazards, entails understanding the equipment and environmental conditions at the time of use. Some prohibited uses which can affect overturning hazards include traveling and turning with implements and loads carried too high etc. This manual sets forth some of the obvious risks, but the list is not, and cannot be, exhaustive. It is the operator's responsibility to be alert for any equipment or environmental condition that could compromise safe operation.
C Starting
1. Always sit in the operator's seat when starting engine or operating levers or controls. Adjust seat per instructions in the operating the tractor section. Never start engine while standing on the ground.
2. Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged, and that both the clutch and the Power Take-Off (PTO) are disengaged or "OFF". Fasten the seat belt if the tractor has a CAB or a foldable ROPS in the upright and locked position.
(1) Drawbar
2. For trailing PTO-driven implements, set the drawbar to the towing position.
3. Attach pulled or towed loads to the drawbar only.
4. Keep all shields and guards in place. Replace any that are missing or damaged.
5. Avoid sudden starts. To avoid upsets, slow down when turning, on uneven ground, and before stopping.
6. The tractor cannot turn with the differential locked and attempting to do so could be dangerous.
7. Do not operate near ditches, holes, embankments, or other ground surface features which may collapse under the tractor's weight. The risk of tractor upset is even higher when the ground is loose or wet. Tall grass can hide obstacles, walk the area first to be sure.
8. Watch where you are going at all times. Watch for and avoid obstacles. Be alert at row ends, near trees, and other obstructions.
9. When working in groups, always let the others know what you are going to do before you do it.
10.Never try to get on or off a moving tractor.
11.Always sit in the operator's seat when operating levers or controls.
12.Do not stand between tractor and implement or trailed vehicle unless parking brake is applied.
-3SAFE OPERATION
C Safety for children
Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.
1. Never assume that children will remain where you last saw them.
2. Keep children out of the work area and under the watchful eye of another responsible adult.
3. Be alert and shut your machine down if children enter the work area.
4. Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.
5. Never allow children to operate the machine even under adult supervision.
6. Never allow children to play on the machine or on the implement.
7. Use extra caution when backing up. Look behind and down to make sure area is clear before moving.
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution.
1. To avoid upsets, always back up steep slopes. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Stay off slopes too steep for safe operation.
2. Driving forward out of a ditch, mired condition or up a steep slope increases the risk of a tractor to be upset backward. Always back out of these situations. Extra caution is required with 4-wheel drive models because their increased traction can give the operator false confidence in the tractor's ability to climb slopes.
3. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direction or apply brake and make sudden motions of the steering wheel.
4. Avoid disengaging the clutch or changing gears speed when climbing or going down a slope. If on a slope disengaging the clutch or changing gears to neutral could cause loss of control.
5. Special attention should be made to the weight and location of implements and loads as such will affect the stability of the tractor.
6. To improve stability on slope, set widest wheel tread as shown in "TIRES, WHEELS AND BALLAST" section. Follow recommendations for proper ballasting.
[Manual Transmission Type]
[HST Type]
(1) Brake Pedal (LH) (2) Brake Pedal (RH) (3) Brake Pedal Lock
(A) Whenever travelling on the road
2. Check the front wheel engagement. The braking characteristics are different between 2 and 4-wheel drive. Be aware of the difference and use carefully.
3. Always slow the tractor down before turning. Turning at high speed may tip the tractor over.
C Driving the tractor on the road
1. Lock the 2 brake pedals together to help assure straight-line stops. Uneven braking at road speeds could cause the tractor to tip over.
SAFE OPERATION-4
4. Make sure that the Slow Moving Vehicle (SMV) sign is clean and visible. Use hazard lights and turn signals as required.
(1) SMV emblem (2) Bracket
5. Observe all local traffic and safety regulations.
6. Turn the headlights on. Dim them when meeting another vehicle.
7. Drive at speeds that allow you to maintain control at all times.
8. Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.
9. Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability. The risk is especially great when the tractor is traveling at road speeds.
10.Keep the ROPS in the "UP" position and wear the seat belt when driving the tractor on the road. Otherwise, you will not be protected in the event of a tractor roll-over.
11.Do not operate an implement while the tractor is on the road. Lock the 3-point hitch in the raised position.
12.When towing other equipment, use a safety chain and place an SMV emblem on it as well.
13.Set the implement lowering speed knob in the "LOCK" position to hold the implement in the raised position.
(1) 3-point hitch lowering speed knob (A) "FAST"
(B) "SLOW" (C) "LOCK"
3. PARKING THE TRACTOR
1. Disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine, remove the key from the ignition and lock the cab door (if equipped).
2. Make sure that the tractor has come to a complete stop before dismounting.
3. Avoid parking on steep slopes, if at all possible park on a firm and level surface; if not, park across a slope with chock the wheels. Failure to comply with this warning may allow the tractor to move and could cause injury or death.
(1) Safety chain
-5SAFE OPERATION
4. OPERATING THE PTO
1. Wait until all moving components have completely stopped before getting off the tractor, connecting, disconnecting, adjusting, cleaning, or servicing any PTO driven equipment.
2. Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use.
(1) PTO Shaft cover (2) PTO Shaft cap
3. Before installing or using PTO driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment.
4. When operating stationary PTO driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts. Never step over rotating parts.
(A) "NORMAL POSITION" (B) "RAISED POSITION"
5. USING 3-POINT HITCH
1. Use the 3-point hitch only with equipment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.
6. SERVICING THE TRACTOR
Before servicing the tractor, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the gear shift lever in neutral, stop the engine and remove the key.
1. Allow the tractor time to cool off before working on or near the engine, muffler, radiator, etc.
2. Do not remove radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the tractor has a coolant recovery tank, add coolant or water to the tank, not the radiator. (See "Checking Coolant Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
3. Always stop the engine before refueling. Avoid spills and overfilling.
4. Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. The battery presents an explosive hazard, because it gives off hydrogen and oxygen especially when recharging.
5. Before "jump starting" a dead battery, read and follow all of the instructions. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.)
6. Keep first aid kit and fire extinguisher handy at all times.
7. Disconnect the battery's ground cable before working on or near electric components.
8. To avoid the possibility of battery explosion, do not use or charge the refillable type battery if the fluid level is below the LOWER ( lower limit level ) mark. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
SAFE OPERATION-6
9. To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.
(1) Battery
10.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
11.Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual.
15.Escaping hydraulic fluid under pressure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before applying pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes, and hoses are free of damage.
16.Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks; use a piece of cardboard or wood. Use of safety goggles or other eye protection is also highly recommended. If injured by escaping fluid, see a medical doctor at once. This fluid will produce gangrene or severe allergic reaction.
12.Securely support the tractor when either changing wheels or adjusting the wheel tread width.
13.Make sure that wheel bolts have been tightened to the specified torque.
14.Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If it is necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
17.Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect nor attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system.
18.To avoid hazardous high voltage, turn the key switch to the OFF position if it is necessary to check to repair the computer, harness or connectors.
19.During Diesel Particulate Filter (hereinafter called DPF) regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
20.Keep the tractor away from people, animals or structures which may be susceptible to harm or damage from hot exhaust gases.
21.To prevent fires, keep the DPF muffler and its surroundings clear of anything flammable and keep clean at all times.
22.During regeneration, white exhaust gas may be visible. Do not allow regeneration in a non-ventilated space.
23.During regeneration, do not leave the tractor.
-7SAFE OPERATION
SAFE OPERATION-8
7. DANGER, WARNING AND CAUTION LABELS
-9SAFE OPERATION
SAFE OPERATION-10
8. CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
SERVICING OF TRACTOR
Your dealer is interested in your new tractor and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your tractor or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the tractor, CAB/ROPS and engine serial numbers. Locate the serial numbers now and record them in the space provided.
Type Serial No.
1SERVICING OF TRACTOR
Tractor
CAB / ROPS
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This tractor is warranted under the KUBOTA Limited Express Warranty, a copy of which may be obtained from your selling dealer. No warranty shall, however, apply if the tractor has not been handled according to the instruction given in the Operator's Manual even it is within the warranty period.
C Scrapping the tractor and its procedure
To put the tractor out of service, correctly follow the local rules and regulations of the country or territory where you scrap it. If you have questions, consult your local KUBOTA Dealer.
(1) Tractor identification plate
(1) Tractor serial number (2) Engine serial number
(1) ROPS identification plate (ROPS Serial No.)
SERVICING OF TRACTOR2
(1) Diesel particulate Filter (DPF) serial number
SPECIFICATIONS
SPECIFICATION TABLE
3SPECIFICATIONS
Model
PTO power* kW (HP) 20.7 (27.7) 19.5 (26.2) 23.9 (32.1) 22.8 (30.6)
Model D1803-CR-E4
Type Direct injection, Vertical, Water-Cooled 4 cycle diesel
Number of cylinders 3
Bore and stroke mm (in) 87 x 102.4 (3.4 x 4.0)
Total displacement L (cu.in.) 1.826 (111.4)
Engine
Capacities
Dimensions
Weight (with ROPS) kg (lbs.)
Traveling system
Engine gross power* kW (HP) 24.6 (33.0) 28.0 (37.5)
Engine net power* kW (HP) 23.4 (31.4) 27.1 (36.3)
Rated revolution rps (rpm) 45.0 (2700)
Low idling revolution rps (rpm) 15.0 (900)
Maximum torque
Battery [75D23R]12V. RC : 110 min, CCA : 580 A
Fuel tank
Engine crankcase (with filter)
Engine coolant
Transmission case
Overall length (without 3p)
Overall width (min.tread)
Overall height (with ROPS)
Overall height (Top of steering wheel)
Wheel base mm (in.) 1610 (63.3)
Min. ground clearance mm (in.) 345 (13.6) 340 (13.4) 345 (13.6) 340 (13.4)
Tread
Tires
Indust. (option)
Clutch Dry type Single stage Dry type Dual stage
Steering Integral type power steering
Transmission
Brake Wet disk type
Min. turning radius (with brake)
Front mm (in.) 1050 (41.3) 1095 (43.1) 1050 (41.3) 1095 (43.1)
Rear mm (in.) 1115 (43.8), 1195 (47.1), 1290 (50.8)
AG Front
AG Rear 11.2 - 24
Front N / A 27 x 8.50 - 15 N / A 27 x 8.50 - 15
Rear N / A 15 - 19.5R4 N / A 15 - 19.5R4
N-m
(ft-lbs.)
L
(U.S.gals.)
L
(U.S.qts.)
L
(U.S.qts.)
L
(U.S.gals.)
mm (in.) 2810 (110.6) 2740 (107.9) 2810 (110.6) 2740 (107.9)
mm (in.) 1400 (55.1)
mm (in.) 2330 (91.7)
mm (in.) 1475 (58.1)
m (feet) 2.4 (7.9) 2.5 (8.2) 2.4 (7.9) 2.5 (8.2)
Manual Transmission HST Manual Transmission HST
2WD 4WD 4WD 2WD 4WD 4WD
28.0 (7.4) 28.5 (7.5) 23.5 (6.2) 28.0 (7.4) 28.5 (7.5) 23.5 (6.2)
1160
(2557)
5.00 - 15
7.5 - 15
Gear shift,
8 forward
and 8 reverse
L3301 L3901
101.7 (75.0) 115.8 (85.4)
42.0 (11.0)
6.7 (7.1)
6.0 (6.3)
1240
(2734)
7 - 16
Hydrostatic
transmission,
3 range speed
1260
(2778)
1175
(2590)
5.00 - 15
7.5 - 15
and 8 reverse
1255
(2767)
Gear shift,
8 forward
1260
(2778)
7 - 16
Dry type
Single stage
Hydrostatic
transmission,
3 range speed
4 SPECIFICATIONS
L3301 L3901
23.9 (6.3)
14.5 (3.8)
16.2 (165) [2349]
Live-continuous running
Hydraulic unit
PTO
Model
Hydraulic control system Position control
Pump capacity (main)
Pump capacity (PS)
3 point hitch Category 1
Max. lift force
System pressure
Rear PTO
PTO / Engine speed rpm 540 / 2430 540 / 2580 540 / 2425 540 / 2580
At lift points kg (lbs.) 906 (1998)
24 in. behind lift points
PTO shaft size SAE 1-3 /8, 6-splines
Type
L / min
(gal / min)
L / min
(gal / min)
kg (lbs.) 651 (1435)
MPa
(kgf / cm )
[psi]
Manual Transmission HST Manual Transmission HST
2WD 4WD 4WD 2WD 4WD 4WD
Transmission driven
with overrunning
NOTE: *Manufacturer's estimate The company reserves the right to change the specifications without notice.
TRAVELING SPEEDS
[Manual Transmission Type] (At rated engine rpm)
Model L3301 / L3901
Tire size (Rear) 11.2-24
5SPECIFICATIONS
Forward
Reverse
Range gear
shift lever
Low
High
Low
High
Main gear shift
lever
11.7 1.1
22.2 1.4
33.8 2.3
45.6 3.5
16.6 4.1
28.5 5.3
3 14.4 8.9
4 21.2 13.2
11.7 1.1
22.2 1.4
33.8 2.3
45.6 3.4
16.5 4.1
28.5 5.3
3 14.3 8.9
km/h mph
4 21.1 13.1
The company reserves the right to change the specifications without notice.
[HST Type] (At rated engine rpm)
Model L3301 / L3901
Tire size (Rear) 11.2-24
Range shift lever km/h mph
L6.3 3.9
Forward
Reverse
The company reserves the right to change the specifications without notice.
M 10.9 6.8
H 22.7 14.1
L5.6 3.5
M9.9 6.1
H 20.5 12.7
6 IMPLEMENT LIMITATIONS
IMPLEMENT LIMITATIONS
The KUBOTA Tractor has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]
Tread (max. width) with farm tires
Front
Rear
2WD 4WD
Lower link end max. lifting
capacity W
L3301 L3901
L3301 L3901
Lower link end max. hydraulic lifting capacity ...........W
Implement weight .................The implement's weight which can be put on the lower link : W
Max. drawbar load ................W
Trailer loading weight ............The max. loading weight for trailer (without trailer's weight) : W
A Implement size may vary depending on soil operating conditions. A Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and do
not operate the combination tractor - machine or tractor - trailer unless all instructions have been followed.
A Forestry Application
Following hazards exist; (a) toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor; (b) penetrating objects in the operator’s enclosure, primarily in case a winch is mounted at the rear of the tractor. Optional equipments such as OPS (Operator Protective Structure), FOPS (Falling Object Protective Structure), etc. to deal with these hazards and other related hazards are not available for this tractor. Without such optional equipment use is limited to tractor specific applications like transport and stationary work.
1050 mm
(41.3 in.)
Implement weight W
and/or size
As in the following list
(Shown on the next page)
1095 mm
(43.1 in.)
1290 mm (50.8 in.) 900 kg (1985 lbs.)
Actual figures
Max. Drawbar Load W
330 kg (730 lbs.) 1000 kg (2200 lbs.)
Trailer loading weight W
Max. capacity
No. Implement Remarks L3301 L3901
7IMPLEMENT LIMITATIONS
1Trailer
Rotary-Cutter
2 Mower
3 Sprayer
4 Rotary Tiller Max. tilling width mm (in.) 1370 (54)
5 Bottom Plow Max. size 12 in. x 2, 16 in. x 1
6 Disk harrow : Pull type
7 Chisel Plow
8 Broad Caster
9 Manure Spreader Max. capacity kg (lbs.) 1000 (2200)
10 Cultivator
11 Front Blade
12 Rear Blade
13 Front-end Loader
14 Box Blade
15 Backhoe
16 Snow Blade
17 Snow Blower
Flail Mower
Sickle Bar
Rear mounted Max. tank capacity L (gals.) 300 (80)
Pull type Max. tank capacity L (gals.) 800 (210)
Max. load capacity kg(lbs.) 1000 (2200)
Max. drawbar load kg (lbs.) 330 (730)
Max. cutting width mm (in.) 1829 (72)
Max. weight kg (lbs.) 350 (770)
Max. cutting width mm (in.) 1270 (50)
Max. weight kg (lbs.) 350 (770)
Max. cutting width mm (in.) 1829 (72)
Max. weight kg (lbs.) 400 (880)
Max. harrowing width mm (in.) 1524 (60)
Max. weight kg (lbs.) 300 (660)
Max. width mm (in.) 1829 (72)
Max. weight kg (lbs.) 350 (770)
Max. tank capacity L (gals.) 200 (53)
Max. weight kg (lbs.) 100 (220)
Max. width mm (in.) 1524 (60)
Number of rows 1
Max. weight kg (lbs.) 250 (550)
Max. cutting width mm (in.) 1829 (72)
Max. oil pressure MPa (psi) 15.9 (2311)
Sub frame Necessary
Max. cutting width mm (in.) 1829 (72)
Max. oil pressure MPa (psi) 15.9 (2311)
Max lifting capacity kg (lbs.) 460 (1014)
Max. oil pressure MPa (psi) 15.9 (2311)
Sub frame Not necessary
Max. cutting width mm (in.) 1321 (52)
Max. weight kg (lbs.) 315 (694)
Max. digging depth mm (in.) 2288 (90)
Max. weight kg (lbs.) 420 (926)
Sub frame Necessary
Max. width mm (in.) 1524 (60)
Max. weight kg (lbs.) 300 (660)
Max. working width mm (in.) 1524 (60)
Max. weight kg (lbs.) 250 (550)
A Implement size may vary depending on soil operating conditions.
8 INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL AND CONTROLS
B Instrument Panel, Switches and Hand Controls
ILLUSTRATED CONTENTS
(1) DPF INHIBIT switch............................. 13
(2) Parked regeneration switch................. 13
(3) Head light switch.................................. 29
(4) Turn signal switch................................ 29
(5) Hazard light switch............................... 29
(6) Key switch............................................ 20
9INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS
(1) Electrical charge warning indicator ................... 40 (9) Parked regeneration indicator .......................... 13
(2) Engine oil pressure warning indicator ............... 40 (10) Engine warning indicator .................................. 40
(3) Glow plug indicator ........................................... 24 (11) Emission indicator ............................................ 40
(4) Parking brake warning indicator ....................... 20 (12) Fuel gauge ....................................................... 41
(5) Turn signal / hazard indicator ........................... 29 (13) Hourmeter ........................................................ 41
(6) Master system warning indicator ...................... 40 (14) Tachometer ......................................................41
(7) Regeneration indicator ..................................... 13 (15) Coolant temperature gauge ............................. 41
(8) Engine RPM increase indicator ........................ 13
10 INSTRUMENT PANEL AND CONTROLS
B Foot and Hand Controls
C Manual Transmission Type
ILLUSTRATED CONTENTS
(1) Parking brake lever.............................. 42
(2) Main gear shift lever............................. 33
(3) Clutch pedal......................................... 32,32
(4) PTO gear shift lever............................. 44
(5) 3-Point hitch lowering speed knob....... 49
(6) Front wheel drive lever [4WD Type]..... 34
(7) Synchro-shuttle shift lever.................... 33
(8) Range gear shift lever.......................... 33
(9) Seat belt............................................... 29
(10) Operator's seat.................................... 28
(11) Hand throttle lever................................ 34
(12) Brake pedal.......................................... 31,35
(13) Foot throttle.......................................... 34
(14) Position control lever............................ 49
(15) Differential lock pedal........................... 42
(16) Cup holder .......................................... -
(17) Tool box ............................................ -
C HST Type
11INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS
(1) Parking brake lever ............................. 42
(2) Clutch pedal ........................................ 32
(3) Front wheel drive lever ........................ 37
(4) Differential lock pedal .......................... 42
(5) Range gear shift lever ......................... 36
(6) Cruise control lever (if equipped) ......... 38
(7) Seat belt .............................................. 29
(8) Operator's seat ................................... 28
(9) Hand throttle lever ............................... 37
(10) Brake pedal ......................................... 31,37
(11) Speed control pedal ............................ 38
(12) Position control lever ........................... 49
(13) 3-Point hitch lowering speed knob ....... 49
(14) Cup holder .......................................... -
(15) PTO gear shift lever ............................ 44
(16) Tool box ............................................ -
12 PRE-OPERATION CHECK
PRE-OPERATION CHECK
DAILY CHECK
To prevent trouble from occurring, it is important to know the condition of the tractor well. Check it before starting.
To avoid personal injury: A Be sure to check and service the tractor on a
level surface with the engine shut off and the parking brake "ON" and implement lowered to the ground.
Check item
- Walk around inspection
- Check engine oil level
- Check transmission oil level
- Check coolant level
- Check water separator
- Clean grill and radiator screen
- Clean fuel cooler
- Clean oil cooler [HST model]
- Check DPF muffler
- Check air cleaner evacuator valve
(When used in a dusty place)
- Check brake and clutch pedal
- Check indicators, gauges and meter
- Check lights
- Check wire harness
- Check seat belt and ROPS
- Check movable parts
- Refuel (See "DAILY CHECK" in "PERIODIC SERVICE" section.)
- Care of danger, warning and caution labels (See "DANGER, WARNING AND CAUTION LABELS"
in "SAFE OPERATION" section.)
OPERATING THE ENGINE
EXHAUST AFTERTREATMENT DEVICES
To avoid personal injury: A Read "Safe Operation" in the front of this
manual.
A Read the danger, warning and caution labels
located on the tractor.
A To avoid the danger of exhaust fume
poisoning, do not operate the engine in a closed building without proper ventilation.
A Never start engine while standing on ground.
Start engine only from operator's seat.
A Make it a rule to set all shift levers to the
"NEUTRAL" positions and to place PTO lever in "OFF" position before starting the engine.
A Do not use starting fluid or ether. A To protect the battery and the starter, make sure that
the starter is not continuously turned for more than 10 seconds.
BDiesel Particulate Filter (DPF) Muffler
This tractor is equipped with an engine with a DPF (Diesel Particulate Filter) muffler which serves to reduce hydrocarbons, carbon monoxide and other toxic gases, all of which are contained in diesel engine emissions, to harmless carbon dioxide and water. The DPF also traps PM (particulate matter). Please handle exhaust aftertreatment devices correctly and in an environmentally responsible manner.
13OPERATING THE ENGINE
To avoid personal injury: A During Diesel Particulate Filter (DPF)
regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
A Keep tractor away from people, animals or
structures which may be susceptible to harm or damage from hot exhaust gases.
A During regeneration, white exhaust gases may
be visible. Do not allow regeneration in a non ventilated garage or confined area.
A During regeneration, do not leave the tractor.
(1) Diesel Particulate Filter (DPF)
OPERATING THE ENGINE14
BHandling Points
When a specific amount of PM (particulate matter) has accumulated in the DPF muffler, it is necessary to refresh the DPF muffler by burning the PM inside it. This burning off work is called "Regeneration". To extend operating time to reach this regeneration, and to avoid DPF muffler trouble, make sure to observe the following handling matters.
C Fuel
Be sure to use Ultra Low Sulfur Fuel (S15).
A Use of diesel fuel other than Ultra Low Sulfur Fuel
may adversely affect the engine and DPF performance. Use of fuels other than Ultra Low Sulfur Fuel (S15) may not meet regulations for your region.
C Engine oil
Use DPF-compatible oil (CJ-4) for the engine.
A If any engine oil other than CJ-4 is used, the DPF
may become clogged earlier than expected and the fuel economy may drop.
C Prohibition of unnecessary idling operation
Generally, the lower the engine speed, the lower the exhaust gas temperature is, so the PM contained in exhaust gas will not be burnt, and begins to accumulate. Therefore, don't idle unnecessarily.
C Regeneration
When there is "Regeneration" instruction sign by lamp or buzzer, immediately perform the required procedure for regeneration.
A Interrupting the regeneration cycle or continued
operation by ignoring the warning signs may cause DPF and engine damage.
BDPF Regeneration Process
DPF regeneration process can be performed by choosing from "Auto Regeneration" or "Regeneration inhibit" mode according to your job conditions. For jobs not affected by hot gases emitted during regeneration, the "Auto Regeneration" is advisable.
C Auto Regeneration Mode;
When starting the engine (switch operation is unnecessary), the "Auto Regeneration" mode is automatically activated. With the auto regeneration mode on, when a specific amount of PM has accumulated, and the regeneration conditions are satisfied (See the "Tips on Diesel Particulate Filter [DPF] Regeneration"), the DPF will be automatically regenerated whether the tractor is in motion or parked. By this way, work efficiency is improved. For details of auto regeneration, refer to "Operating Procedure for Auto Regeneration Mode" section.
C Regeneration Inhibit Mode;
After starting the engine, if the "DPF INHIBIT switch" is pressed to turn on the switch lamp, the "Regeneration inhibit" mode will be activated. With "Regeneration Inhibit" mode on, the PM which has accumulated inside the DPF will not be burnt, unless the operator performs the regeneration work manually. The "Regeneration Inhibit" mode is effective for work in poorly ventilated work spaces. For details of regeneration prohibition, refer to "Operating Procedure for Regeneration Inhibit Mode" section.
A If stop the engine once, the "Auto Regeneration" mode
will be activated.
Operating Procedure for Auto Regeneration Mode
15OPERATING THE ENGINE
(1) Parked regeneration switch (2) DPF INHIBIT switch
(3) Regeneration indicator (4) Parked regeneration indicator
(5) Engine RPM increase indicator (6) Engine warning indicator
BRegeneration Operating Procedure
Start the engine.
1.
(Make sure that the DPF INHIBIT switch lamp is "OFF".)
Switch lamp OFF: Auto Regeneration Mode activated. Switch lamp ON: Regeneration Inhibit Mode activated.
A When the engine is started, the "Auto Regeneration" mode is automatically activated. A "Regeneration Inhibit" mode is activated, when the DPF INHIBIT switch is pushed after the engine is started.
When the regeneration indicator starts flashing:
2.
A specific amount of PM has built up in the DPF. Continue to operate the tractor, and the regeneration process will begin automatically, make sure the working place is in a safe area as DPF and exhaust temperature will rise.
When the engine rpm increase indicator starts flashing:
3.
Keep on working and increase the engine rpm until the indicator turns "OFF".
A Even if the Auto Regeneration Mode is selected, DPF regeneration may not begin because system requirements have
not been satisfied.
A The engine rpm increase indicator is used as a guide to satisfy the regeneration conditions. If the engine load is too
heavy, the engine rpm increase indicator may continue to flash, even though regeneration system conditions are satisfied and regeneration may begin automatically. (See the "Tips on Diesel Particulate Filter [DPF] Regeneration")
16 OPERATING THE ENGINE
BPM Warning Level and Required Procedures
During Auto Regeneration Mode when the PM level has built up in the DPF, the regeneration cycle will begin automatically. If the regeneration cycle is interrupted or the regeneration conditions are not satisfied, the buzzer starts sounding and the indicator display changes in response to the PM level in order to prompt the operator to perform the required procedure listed below.
A Once the regeneration level has been reached, immediately perform the required procedure for regeneration.
Interrupting the regeneration cycle or continued operation by ignoring the warning signs may cause DPF and engine damage.
Auto Mode
DPF system status Required procedure
PM warning level:
Buzzer: Not sounding
1
The regeneration indicator starts flashing.
A specific amount of PM has accumulated in the DPF muffler. Continue to work the tractor to raise the DPF temperature.
PM warning level:
Buzzer: Sounding every 5 seconds
PM warning level:
Buzzer: Sounding every 3 seconds
PM warning level:
Buzzer: Sounding every 1 second Engine output: 50%
2-1
2-2
3
The RPM increase indicator starts flashing.
The regeneration indicator will stop flashing and remain "ON" constantly.
If the regeneration cycle was interrupted or conditions are not satisfied for regeneration then DPF system is now in Level 2.
The regeneration indicator starts flashing.
The RPM increase indicator starts flashing.
The parked regeneration indicator starts flashing.
If the regeneration fails in the warning level 2:
The engine warning indicator starts flashing.
The parked regeneration indicator starts flashing.
Continue the work and increase the engine rpm until the indicator turns "OFF".
The regeneration cycle begins and continues until cycle is complete then the indicator will turn "OFF".
Start the regeneration, referring to PM warning level: 1 above. Now the parked regeneration indicator starts flashing, and the parked regeneration can also be started. If the regeneration conditions are not met, perform the parked regeneration. A For the procedure, refer to "Operating
Procedure for Parked Regeneration".
Immediately discontinue working the tractor and begin the parked regeneration cycle process. A For the procedure, refer to "Operating
Procedure for Parked Regeneration". At this PM warning level, the Auto Regeneration Mode does not function. If the tractor is operated further, the regeneration cycle will be disabled.
PM warning level:
Buzzer: Sounding every 1 second Engine output: 50%
4
If the parked regeneration is interrupted or the tractor is continuously operated in the warning level 3:
The engine warning indicator remains constantly "ON".
Immediately move the tractor to a safe place and park it there and turn the engine "OFF". Contact your local KUBOTA Dealer. A At this level, never continue to operate
the tractor otherwise damage will result
to the DPF and engine.
Operating Procedure for Regeneration Inhibit Mode
17OPERATING THE ENGINE
(1) Parked regeneration switch (2) DPF INHIBIT switch
(3) Regeneration indicator (4) Parked regeneration indicator
(5) Engine RPM increase indicator (6) Engine warning indicator
BRegeneration Operating Procedure
Start the engine.
1.
Press the DPF INHIBIT switch , and the switch lamp illuminates.
2.
Switch lamp ON: Regeneration Inhibit Mode selected. Switch lamp OFF: Auto Regeneration Mode selected.
When the parked regeneration indicator starts flashing:
3.
A specific amount of PM has accumulated in the DPF muffler. Move the tractor to a safe place and activates the DPF muffler. Follow the "Operating Procedure for Parked Regeneration" procedure.
18 OPERATING THE ENGINE
BPM Warning Level and Required Procedures
In the Regeneration Inhibit Mode, the buzzer starts sounding and the indicator display changes in response to the PM level in order to prompt the operator to perform the required procedure listed below.
A Once the regeneration level has been reached, immediately perform the required procedure for regeneration.
Interrupting the regeneration cycle or continued operation by ignoring the warning signs may cause DPF and engine damage.
Regeneration Inhibit Mode
DPF system status Required procedure
PM warning level:
Buzzer: Not sounding
PM warning level:
Buzzer: Sounding every 5 seconds
PM warning level:
Buzzer: Sounding every 3 seconds
PM warning level:
Buzzer: Sounding every 1 second Engine output: 50%
1
2-1
2-2
3
The regeneration indicator starts flashing.
At PM warning levels range from 1 to 2-2, it is also possible to change DPF INHIBIT switch to auto regeneration mode then perform regeneration.
The regeneration indicator starts flashing.
The Parked regeneration indicator starts flashing.
If the parked regeneration cycle is interrupted or the tractor is continuously operated in the PM warning level 2:
The engine warning indicator starts flashing.
The parked regeneration indicator starts flashing
A specific level of PM has built up in the DPF muffler. Continue with the operation as it is.
Move the tractor to a safe area, then follow the "Operating Procedure for Parked Regeneration".
Immediately stop working the tractor, move the tractor to a safe area, then follow the "Operating Procedure for Parked Regeneration". If the tractor is operated further and the operator ignores the warning signs, then regeneration will be disabled.
PM warning level:
Buzzer: Sounding every 1 second Engine output: 50%
4
If the regeneration cycle is interrupted or the tractor is continuously operated ignoring the warning signs, in the PM warning level 3:
The engine warning indicator remains constantly "ON".
Immediately move the tractor to a safe place and place in park, turn "OFF" engine. Contact your local KUBOTA Dealer. A At this level never continue to operate
the tractor, otherwise damage may result to the DPF and engine.
Operating Procedure for Parked Regeneration
Park the tractor in a safe area away from buildings, people, and animals.
1.
Apply the parking brake.
2.
[HST Type]
3.
Set the speed control pedal to the neutral position.
[Manual Transmission Type]
Set the shuttle shift lever to the neutral position.
Turn "OFF" the PTO clutch control switch or lever.
4.
Return the engine rpm to the idle speed.
5.
Lower the implement to the ground.
6.
Turn steering wheel so front wheels are in the straight ahead position.
Press the DPF INHIBIT switch , and the switch lamp turns "OFF".
7.
When the regeneration conditions are satisfied (2 to 5 and 7 mentioned above),
8.
19OPERATING THE ENGINE
the parked regeneration switch lamp start flashing.
Press the parked regeneration switch to start the regeneration cycle.
9.
(The switch lamp will stop flashing and remain "ON" constantly during the cycle.)
The engine rpm will automatically rise, and the regeneration process will begin.
10.
Both indicators stay "ON" while regenerating the DPF.
11.
They turn "OFF" when the cycle is complete.
After the lamp turns "OFF", normal tractor work may resume.
12.
When driving in "Regeneration Inhibit" mode, press the DPF INHIBIT switch to turn on the switch lamp.
A During the regeneration cycle, do not touch the above levers, pedal and switches (in steps 2, 3, 4), nor change the
engine rpm other than an emergency stop. Otherwise, the regeneration will be interrupted.
A Never leave the tractor when parked regeneration process is activated. A If the parked regeneration cycle is interrupted, the engine rpm is fixed at the idling level for about 30 seconds. For this
period, keep the hand throttle lever and foot throttle pedal at the idle position. Do not move them. They will function again in 30 seconds.
OPERATING THE ENGINE20
BTips on Diesel Particulate Filter (DPF)
Regeneration
A Operation
The higher in speed or load the engine operates, the higher the exhaust temperature rises. As a result, particulate matter (PM) inside the DPF is consumed, therefore the regeneration process is required less frequently over time. The lower in speed or load the engine operates, the lower the exhaust temperature. Accordingly, less particulate matter (PM) inside the DPF is consumed, therefore more accumulation of PM will occur, which requires frequent regeneration, therefore avoid prolonged idling if possible.
A Necessary conditions for "Regeneration"
When conditions below are all satisfied, regeneration will start. However, if even one condition is deviated during the process, the regeneration will be interrupted. (1) The engine coolant temperature. (2) The DPF temperature. (3) The engine speed is 1200 rpm or higher.
A Usually it takes 15-20 minutes to complete the
regeneration cycle. Actual regeneration time may depend on ambient temperature, exhaust temperature and engine speed.
A It is recommended to do the regenerating while the
engine is warm.
STARTING THE ENGINE
1. Make sure the parking brake is set.
1. To set the parking brake; (1) Interlock the brake pedals. (2) Depress the brake pedals. (3) Latch the brake pedals with the parking brake
lever.
2. To release the parking brake, depress the brake pedals again.
(1) Parking brake lever (A) Interlock the brake pedals
(B) "DEPRESS" (C) "PUSH"
A Do not unnecessarily start and interrupt the
regeneration process. Otherwise, a small amount of fuel becomes mixed with the engine oil, which degrades the oil quality.
A While the DPF is being regenerated, the engine air
flow rate is automatically limited to keep up the exhaust temperature. Because of this the engine may sound differently, this is normal for this engine.
A Just after the regeneration has ended, the DPF muffler
remains hot. It is advisable to keep the engine running for about 5 minutes to allow cooling of the exhaust components.
A To prevent damage to the parking brake lever, make
sure that brake pedals are fully depressed before pushing the parking brake lever.
A The Parking brake indicator comes on while parking
brake is applied and goes off when it is released.
(1) Parking brake indicator
21OPERATING THE ENGINE
2. Make sure the fuel cock is in the open position.
(1) Fuel cock (A) "CLOSE"
(B) "OPEN"
3. Place the shift levers in "NEUTRAL" position.
3. Make sure the cruise control lever is in "NEUTRAL" position. Place the Speed control Pedal in "NEUTRAL" position. Place the range gear shift lever in "NEUTRAL" position.
[HST Type]
[Manual Transmission Type]
(1) Main gear shift lever (2) Synchro-shuttle shift lever
(F) "FORWARD" (N) "NEUTRAL POSITION" (R) "REVERSE"
(1) Cruise control lever (if equipped) (2) Speed control pedal (3) Range gear shift lever
A Depress the both brake pedals together, doing so the
cruise control lever automatically returns to the off position.
A When removing the foot from speed control pedal, the
pedal automatically returns to the neutral position.
(N) "NEUTRAL
POSITION" "NEUTRAL POSITION"
OPERATING THE ENGINE22
4. Place the PTO gear shift lever in "OFF" position.
5. Place the hydraulic control lever in
"LOWEST" position.
(1) Position control lever (A) "DOWN"
6. Set the throttle lever to about 1/2 way.
(1) PTO gear shift lever "ON"
"OFF"
(1) Hand throttle lever (2) Foot throttle [except HST Type]
"INCREASE" "DECREASE"
23OPERATING THE ENGINE
7. Insert the key into the key switch and turn it "ON".
"OFF" "ON"
C Check Easy Checker(TM) Lamps
1. When the key is turned "ON", indicators(1)(3) should come on. If trouble should occur at any location while the engine is running, the indicator corresponding to that location comes on.
2. Suppose that the engine coolant temperature is not high enough yet. Glow plug indicator(4) also comes on when the key is turned "ON" to preheat the engine and goes off automatically when preheat is completed. Illumination time of indicator varies according to the temperature of coolant.
3. The parking brake indicator(2) comes on while parking brake is applied and goes off when it is released.
"START"
A Some of the Easy Checker(TM) lamps may light up
depending on the positions of the levers and switches.
A Turn on the key, and some of the indicators stay on
about 1 second.
8. Fully depress the clutch pedal.
9. Turn the key to "START" position and release when the engine starts.
[Manual Transmission Type]
A Because of the safety devices, the engine will not start
except when the PTO gear shift lever is in the "OFF" position and the shuttle shift lever is in the "NEUTRAL" position.
[HST Type]
A Because of the safety devices, the engine will not start
except when the PTO gear shift lever is placed in the "OFF" position, speed control pedal is placed in the "NEUTRAL" position.
10. Check to see that all the lamps on the
Easy Checker(TM) are "OFF".
If the lamp is still on, immediately stop the engine and determine the cause.
(1) Electrical charge indicator (2) Parking brake indicator
A Daily checks with the Easy Checker(TM) only, are not
sufficient. Never fail to conduct daily checks carefully by referring to Daily Check. (See "DAILY CHECK" in "PERIODIC SERVICE" section.)
(3) Engine oil pressure indicator (4) Glow plug indicator
11. Release the clutch pedal.
OPERATING THE ENGINE24
COLD WEATHER STARTING
If the ambient temperature is below -5 (23 ) and the engine is very cold, follow the procedure below after taking the step 1 through 8 in the previous pages.
9. Turn the key to "ON" (glow plug) and keep it there until glow plug indicator goes off.
(1) Glow plug indicator
STOPPING THE ENGINE
1. After slowing the engine to idle, turn the key to "OFF".
2. Remove the key.
A If key does not stop the engine, consult your local
KUBOTA Dealer.
WARMING UP
To avoid personal injury: A Be sure to set the parking brake during warm-
up.
A Be sure to set all shift levers to the "NEUTRAL"
positions and to place PTO lever in "OFF" position during warm-up.
For 5 minutes after engine start-up, allow engine to warm up without applying any load, this is to allow oil to reach every engine part. If load should be applied to the engine without this warm-up period, trouble such as seizure, breakage or premature wear may develop.
10. Turn the key to the start position and the engine should start.
(If the engine fails to start after 10 seconds, turn off the key for 30 seconds. Then repeat steps (9) and (10). To protect the battery and the starter, make sure that the starter is not continuously turned for more than 10 seconds.)
BBlock Heater (if equipped)
A block heater is available as an option from your dealer. It will assist you in starting your tractor when the ambient temperature is below -20 (-4 ).
BWarm-Up Transmission Oil in the Low
Temperature Range
Hydraulic oil serves as transmission fluid. In cold weather, the oil may be cold with increased viscosity. This can cause delayed oil circulation or abnormally low hydraulic pressure for some time after engine start-up. This in turn can result in trouble in the hydraulic system. To prevent the above, observe the following instructions: Warm up the engine at about 50% of rated rpm according to the table below:
Ambient temperature Warm-up time requirement
Above 0 (32 ) At least 10 minutes
0 to -10 (32 to 14 ) 10 to 20 minutes
-10 to -20 (14 to -4 ) 20 to 30 minutes
Below -20 (-4 ) More than 30 minutes
A Do not operate the tractor under full load condition until
it is sufficiently warmed up.
JUMP STARTING
To avoid personal injury: A Battery gases can explode. Keep cigarettes,
sparks, and flames away from battery.
A If tractor battery is frozen, do not jump start
engine.
A Do not connect other end of negative (-) jumper
cable to negative (-) terminal of tractor battery.
When jump starting engine, follow the instructions below to safely start the engine.
1. Bring helper vehicle with a battery of the same voltage as disabled tractor within easy cable reach. "THE VEHICLES MUST NOT TOUCH".
2. Engage the parking brakes of both vehicles and put the shift levers in neutral. Shut both engines off.
3. Put on safety goggles and rubber gloves.
4. Ensure the vent caps are securely in place. (if equipped)
5. Cover vent holes with damp rags. Do not allow the rag to touch the battery terminals.
6. Attach the red clamp to the positive (red, (+) or pos.) terminal of the dead battery and clamp the other end of the same cable to the positive (red, (+) or pos.) terminal of the helper battery.
7. Clamp the other cable to the negative (black, (-) or neg.) terminal of the helper battery.
8. Clamp the other end to the engine block or frame of the disabled tractor as far from the dead battery as possible.
9. Start the helper vehicle and let its engine run for a few moments. Start the disabled tractor.
10.Disconnect the jumper cables in the exact reverse order of attachment. (Steps 8, 7 and 6).
11.Remove and discard the damp rags.
25OPERATING THE ENGINE
(1) Dead battery (2) Lay a damp rag over the vent caps (3) Jumper cables (4) Helper battery
A This machine has a 12 volt negative (-) ground starting
system.
A Use only same voltage for jump starting. A Use of a higher voltage source on tractor's electrical
system could result in severe damage to tractor's electrical system. Use only matching voltage source when "Jump starting" a low or dead battery condition.
A Do not operate the tractor with the battery cable
disconnected from the battery.
A Do not operate the tractor without the battery
mounted.
A Do not operate the tractor with the battery dead.
Charge the battery fully enough before operating the tractor. Otherwise the tractor might malfunction.
26 OPERATING THE TRACTOR
OPERATING THE TRACTOR
OPERATING NEW TRACTOR
How a new tractor is handled and maintained determines the life of the tractor. A new tractor just off the factory production line has been, of course, tested, but the various parts are not accustomed to each other, so care should be taken to operate the tractor for the first 50 hours at a slower speed and avoid excessive work or operation until the various parts become "broken-in". The manner in which the tractor is handled during the "breaking-in" period greatly affects the life of your tractor. Therefore, to obtain the maximum performance and the longest life of the tractor, it is very important to properly break-in your tractor. In handling a new tractor, the following precautions should be observed.
BDo not Operate the Tractor at Full Speed
for the First 50 Hours
A Do not start quickly nor apply the brakes suddenly. A In winter, operate the tractor after fully warming up the
engine.
A Do not run the engine at speeds faster than
necessary.
A On rough roads, slow down to suitable speeds.
Do not operate the tractor at fast speed.
The above precautions are not limited only to new tractors, but to all tractors. But it should be especially observed in the case of new tractors.
BChanging Lubricating Oil for New Tractors
The lubricating oil is especially important in the case of a new tractor. The various parts are not "broken-in" and are not accustomed to each other; small metal grit may develop during the operation of the tractor; and this may wear out or damage the parts. Therefore, care should be taken to change the lubricating oil a little earlier than would ordinarily be required. For further details of change interval hours. (See "MAINTENANCE" section.)
BOARDING AND LEAVING THE TRACTOR
1. Never try to get on or off a moving tractor or jump off the tractor to exit.
2. Face the tractor when getting into or out of the tractor. Do not use the controls as hand holds to prevent inadvertent machine movements.
3. Always keep steps and floor clean to avoid slippery conditions.
OPERATING FOLDABLE ROPS (if equipped)
To avoid personal injury: A When raising or folding the ROPS, apply
parking brake, stop the engine and remove the key. Always perform function from a stable position at the rear of tractor.
A Fold the ROPS down only when absolutely
necessary and fold it up and lock it again as soon as possible.
A Before proceeding to fold ROPS, check for any
possible interference with installed implements and attachments. If interference occurs, contact your KUBOTA Dealer.
BTo Fold the ROPS
1. Remove both set bolts.
(1) Set bolt
2. Fold the ROPS.
To avoid personal injury: A Hold the ROPS tightly with both hands and fold
the ROPS slowly and carefully.
27OPERATING THE TRACTOR
BTo Raise the ROPS to Upright Position
1. Remove both hair pin cotters and set bolts.
(1) Set bolt (2) Hair pin cotter
2. Raise ROPS to the upright position.
(1) ROPS
3. Align set bolt holes and insert both set bolts. Slightly tighten the set bolts and secure them with the hair pin cotters.
To avoid personal injury: A Make sure that both set bolts are properly
installed and secured with the hair pin cotters.
To avoid personal injury: A Raise the ROPS slowly and carefully.
3. Align set bolt holes, insert both set bolts. Slightly tighten the set bolts and secure them with the hair pin cotters.
To avoid personal injury: A Make sure that both set bolts are properly
installed as soon as the ROPS is in the upright position and secured with the hair pin cotters.
(1) Set bolt (2) Hair pin cotter
(1) Set bolt (2) Hair pin cotter
OPERATING THE TRACTOR28
BAdjustment of Foldable ROPS
A Adjust free fall of the ROPS upper frame regularly. A If you feel less friction in folding the ROPS, remove the
cotter pin (1), tighten the nut (2) until you feel the right friction in the movement and then replace the cotter pin.
(1) Travel adjust lever
(1) Cotter pin (2) Nut
STARTING
1. Adjusting the operator's position.
A The seat and suspension should be adjusted to
ensure that the controls are comfortably at hand for the operator, ensuring that the operator maintains a good posture and minimizes risks from whole body vibration.
BOperator's Seat
To avoid personal injury: A Make adjustments to the seat only while the
tractor is stopped.
A Make sure that the seat is completely secured
after each adjustment.
A Do not allow any person other than the
operator to ride on the tractor.
(1) Suspension adjust handle (A) To decrease tension
(B) To increase tension
C Travel adjustment
Pull up the travel adjust lever and slide the seat backward or forward, as required. The seat will lock in position when the lever is released.
C Suspension adjustment
Turn the suspension adjust handle to achieve the optimum suspension setting.
A After adjusting the operator's seat, be sure to check to
see that the seat is properly locked.
A Position the suspension adjust handle at the horizontal
position.
29OPERATING THE TRACTOR
BSeat Belt
To avoid personal injury: A Always use the seat belt when any ROPS or
CAB are installed.
A Do not use the seat belt if a foldable ROPS is
down or there is no ROPS.
Adjust the seat belt for proper fit and connect the buckle. This seat belt is auto-locking retractable type.
(1) Seat belt
2. Selecting light switch positions.
BHead Light / Turn Signal / Hazard Light
Switch
C Head Light Switch
Turn the light switch clockwise, and the following lights are activated on the switch position.
(A) OFF.... Head lights OFF.
(B) .... Head lights dimmed, low beam.
(C) .... Head lights ON, high beam.
C Hazard Light Switch
When hazard light switch is pushed, the hazard lights flash along with the indicator on the instrument panel. Press the hazard light switch again to turn off the light.
C Turn Signal with Hazard Light
1. To indicate a right turn with the hazard lights already flashing (hazard on), turn the knob clockwise.
2. To indicate a left turn with the hazard lights already flashing, turn the knob counterclockwise.
3. When the left or right turn signal is activated in combination with the hazard lights, the indicated turning light will flash and the other will stay on.
C Turn Signal without Hazard light
1. To indicate a right turn without hazard lights (hazard off), turn the knob clockwise.
2. To indicate a left turn without hazard lights, turn the knob counterclockwise.
3. When the left or right turn signal is activated without the hazard lights, the indicated turning light will flash and the other will be on.
OPERATING THE TRACTOR30
A Be sure to return switch to center position after turning.
(1) Turn signal light switch (2) Head light switch (3) Hazard light switch (4) Hazard / Turn signal indicator
BTractor Lights
(1) Head light (2) Turn signal / Hazard light (3) Rear turn signal / Hazard light (4) Tail light
(1) Head light switch (2) Turn signal light switch
(A) "OFF" (B) "ON (LOW)" (C) "ON (HIGH)"
31OPERATING THE TRACTOR
3. Checking the brake pedal.
BBrake Pedals (Right and Left)
To avoid personal injury: A Be sure to interlock the right and left pedals.
Applying only one rear wheel brake at high speeds could cause the tractor to swerve or roll-over.
A Be sure brake pedals have equal adjustment
when using locked together. Incorrect or unequal brake pedal adjustment can cause the tractor to swerve or roll-over.
To avoid personal injury: A Do not make sudden braking.
An accident may occur such as by heavy towed load shifting forward or loss of control.
A To avoid skidding and loss of steering control
when driving on icy, wet, or loose surfaces, make sure the tractor is correctly ballasted, operated at reduced speed, operated with front wheel drive engaged (if equipped).
A The braking characteristics are different
between 2 and 4-wheel drive. Be aware of the difference and use carefully.
4. Raise the implement. (See "HYDRAULIC UNIT" section.)
(1) Position control lever (A) "UP"
1. Before operating the tractor on the road or before applying the parking brake, be sure to interlock the right and left pedals as illustrated below.
2. Use individual brakes to assist in making sharp turns at slow speeds (Field Operation Only). Disengage the brake pedal lock and depress only one brake pedal.
3. Be sure brake pedals have equal adjustment when using locked together.
(1) Brake pedal lock (A) "LOCK"
(B) "RELEASE"
OPERATING THE TRACTOR32
5. Depress the clutch pedal.
BClutch Pedal
[L3301 Manual Transmission Type], [HST Type]
To avoid personal injury: A Sudden release of the clutch may cause the
tractor to lunge in an unexpected manner.
The clutch is disengaged when the clutch pedal is fully pressed down.
BClutch Pedal [with Dual Clutch]
[L3901 Manual Transmission Type]
To avoid personal injury: A Sudden release of the clutch may cause the
tractor to lunge in an unexpected manner.
The transmission clutch is disengaged when the clutch pedal is pressed down half-way (A). The PTO clutch remains engaged. Both transmission and PTO clutch are disengaged when the pedal is fully pressed down (B).
(1) Clutch pedal
To help prevent premature clutch wear:
A The clutch pedal must be quickly disengaged and be
slowly engaged.
A Avoid operating the tractor with your foot resting on the
clutch pedal.
A Select proper gear and engine speed depending on
the type of job.
(1) Clutch pedal
To help prevent premature clutch wear: A The clutch pedal must be quickly disengaged and
be slowly engaged.
A Avoid operating the tractor with your foot resting on
the clutch pedal.
A Select proper gear and engine speeds depending
on the type of job.
6. Selecting the Travel Speed.
[Manual Transmission Type]
33OPERATING THE TRACTOR
HST
MT
(1) Synchro-shuttle shift lever (2) Main gear shift lever (3) Range gear shift lever (4) Front wheel drive lever
(F) "FORWARD" (N) "NEUTRAL POSITION" (R) "REVERSE"
BMain Gear Shift Lever & Range Gear Shift
Lever
The main gear shift and the range gear shift can only be shifted when tractor is completely stopped and clutch is depressed.
A To change speeds, press the clutch pedal completely
down and stop the tractor before attempting to proceed with speed change.
"LOW" "HIGH"
BSynchro-Shuttle Shift Lever
Shift the shuttle shift lever forward to obtain forward speeds and shift back to obtain reverse speeds. When changing the shuttle shift lever, depress the clutch pedal and stop the tractor before shifting.
A The synchro-shuttle shift lever may be shifted while
the tractor is moving slowly and the clutch is depressed, but sudden gear shifting may cause transmission damage.
A When you stand up from the seat with the shuttle lever
at "FORWARD" or "BACKWARD", the engine will stop regardless of whether the tractor is moving or not. This is because the tractor is equipped with Operator Presence Control system (OPC).
OPERATING THE TRACTOR34
BFront Wheel Drive Lever
[4WD]
To avoid personal injury: A Do not engage the front wheel drive when
traveling at road speed.
A When driving on icy, wet, or loose surfaces,
make sure the tractor is correctly ballasted to avoid skidding and loss of steering control. Operate at reduced speed and engage front wheel drive.
A An accident may occur if the tractor is
suddenly braked, such as by heavy towed loads shifting forward or loss of control.
A The braking characteristics are different
between 2 and 4-wheel drive. Be aware of the difference and use carefully.
Use the lever to engage the front wheels with the tractor stopped. Shift the lever to "ON" to engage the front wheel drive.
C Front wheel drive is effective for the following
jobs:
1. When greater pulling force is needed, such as working in a wet field, when pulling a trailer, or when working with a front-end loader.
2. When working in sandy soil.
3. When working on a hard soil where a rotary tiller might push the tractor forward.
4. For increased braking at reduced speed.
7. Accelerate the engine.
BHand Throttle Lever
Pulling the throttle lever back decreases engine speed, and pushing it forward increases engine speed.
BFoot Throttle
Use the foot throttle when traveling on the road. Press down on it for higher speed. The foot throttle is interlocked with the hand throttle lever; when using the foot throttle, keep the hand throttle lever in low idling position.
(1) Front wheel drive lever (A) "ON"
(B) "OFF"
A Depress the clutch pedal before engaging the front
wheel drive lever.
A If the front wheel drive lever is difficult to set to OFF,
stop the tractor, turn the steering wheel and move the lever.
A Tires will wear quickly if front wheel drive is engaged
on paved roads.
(1) Hand throttle lever (2) Foot throttle
"INCREASE" "DECREASE"
8. Unlock the parking brake and slowly release the clutch.
35OPERATING THE TRACTOR
BParking Brake
To release the parking brake, depress the brake pedals again. When the parking brake is released, parking brake indicator in the Easy Checker(TM) goes off.
(1) Brake pedals
HST
MT
OPERATING THE TRACTOR36
6. Selecting the Travel Speed.
[HST Type]
(1) Front wheel drive lever (2) Range gear shift lever
(3) Cruise control lever (if equipped) (4) Speed control pedal
BRange Gear Shift Lever (L-M-H)
The range gear shift can only be shifted when the tractor is completely stopped and the speed control pedal is in the neutral position.
(1) Range gear shift lever (L-M-H) (H) "HIGH"
(M) "MIDDLE" (L) "LOW" (N) "NEUTRAL POSITION"
IMPORTANT:
To avoid transmission and shift linkage damage when shifting:
A Completely stop the tractor using the brake pedals. A Do not force the range gear shift lever. A If it is difficult to shift the lever into L, M, or H from
neutral position: On slopes be sure to set the parking brake before starting the procedure. (1) Slightly depress the speed control pedal to rotate
the gears inside of the transmission.
(2) Release the speed control pedal to the neutral
position.
(3) Depress the clutch pedal, wait for a moment and
then shift the lever.
37OPERATING THE TRACTOR
BFront Wheel Drive Lever
To avoid personal injury: A Do not engage the front wheel drive when
traveling at road speed.
A When driving on icy, wet or loose surfaces,
make sure the tractor is correctly ballasted to avoid skidding and loss of steering control. Operate at reduced speed and engage front wheel drive.
A An accident may occur if the tractor is
suddenly braked, such as by heavy towed loads shifting forward or loss of control.
A The braking characteristics are different
between 2 and 4-wheel drive. Be aware of the difference and use carefully.
Use the lever to engage the front wheels with the tractor stopped. Shift the lever to "ON" to engage the front wheel drive.
7. Accelerate the engine.
BHand Throttle Lever
Pulling the throttle lever back decreases engine speed, and pushing it forward increases engine speed.
(1) Hand throttle lever "INCREASE"
"DECREASE"
HST
MT
(1) Front wheel drive lever (A) "ON"
(B) "OFF"
A Depress the clutch pedal before engaging the front
wheel drive lever.
A If the front wheel drive lever is difficult to set to OFF,
stop the tractor, turn the steering wheel and move the lever.
A Tires will wear quickly if front wheel drive is engaged
on paved roads.
C Front wheel drive is effective for the following
jobs:
1. When greater pulling force is needed, such as working in a wet field, when pulling a trailer, or when working with a front-end loader.
2. When working in sandy soil.
3. When working on a hard soil where a rotary tiller might push the tractor forward.
4. For increased braking at reduced speed.
8. Unlock the parking brake and slowly release the clutch.
BParking Brake
To release the parking brake, depress the brake pedals again. When the parking brake is released, parking brake indicator in the Easy Checker(TM) goes off.
(1) Brake pedals
OPERATING THE TRACTOR38
9. Depress the Speed Control Pedal.
[HST Type]
BSpeed Control Pedal
To avoid personal injury: A Do not operate if tractor moves on level ground
with foot off of Speed Control Pedal.
A Consult your local KUBOTA Dealer.
Forward Pedal
Depress the speed control pedal with the toe of your right foot to move forward.
Reverse Pedal
Depress the speed control pedal with the heel of your right foot to move backward.
BCruise Control Lever
[if equipped]
To avoid personal injury: A Pull the cruise control lever completely to the
rear before starting the engine.
A Do not use the cruise control when driving on
the road.
A Be sure to connect both the left and the right
brakes to release the cruise control. The speed cruise control won't be released with single brake activation.
Cruise control is designed for tractor operating efficiency and operator comfort, This device will provide a constant forward operating speed by mechanically holding the cruise control lever at the selected position.
C To engage Cruise Control Device
1. The proper forward speed will be maintained if you apply the cruise control lever at any position.
2. To operate faster than the set speed, depress the speed control pedal further down in this condition. The set speed will be resumed if you release the pedal.
(1) Speed control Pedal (2) Stopper bolt
A To prevent serious damage to the HST, do not adjust
the stopper bolts.
A When you stand up from the seat with the speed
control pedal stepped on or the cruise control lever engaged (ON), the engine will stop regardless of whether the tractor is moving or not. This is because the tractor is equipped with Operator Presence Control system (OPC).
(A) "FORWARD" (B) "REVERSE"
C To disengage Cruise Control Device A Move the lever all the way back and then to
"NEUTRAL" position to release the cruise control.
A Depress both brake pedals.
A Cruise control will be disengaged automatically when
both brake pedals are depressed.
A The cruise control device does not disengage when
the individual right or left brake is applied.
A Cruise control device will not operate in reverse. A Preferably set the cruise control lever, while holding
down the speed control pedal. This makes the setting smoother.
A When releasing the cruise mode, be sure to return the
cruise control lever fully backward.
(1) Cruise control lever (A) "INCREASE"
(B) "DECREASE" (C) "NEUTRAL"
A When you stand up from the seat with the speed
control pedal stepped on or the cruise control lever engaged (ON), the engine will stop regardless of whether the tractor is moving or not. This is because the tractor is equipped with Operator Presence Control system (OPC).
39OPERATING THE TRACTOR
HST
MT
OPERATING THE TRACTOR40
STOPPING
BStopping
1. Slow down the engine.
2. Step on the clutch and brake pedal.
3. After the tractor has stopped, disengage the PTO, lower the implement to the ground, shift the transmission to neutral, release the clutch pedal, and set the parking brake.
CHECK DURING DRIVING
BImmediately Stop the Engine if:
A The engine suddenly slows down or accelerates, A Unusual noises are suddenly heard, A Exhaust fumes suddenly become very dark,
BEasy Checker(TM)
If the indicators in the Easy Checker(TM) come on during operation, immediately stop the engine, and find the cause as shown below. Never operate the tractor while Easy Checker(TM) lamp is on.
Engine warning
This indicator serves the following two functions. If the indicator lights up, pinpoint the cause and take a proper measure.
1. Error with the engine control system If during operation the water temperature gauge reads an acceptable level but the warning lamp in the Easy Checker(TM) comes on, stop the engine and get it restarted. If the error happens again, consult your local KUBOTA Dealer.
A If the warning indicator lights up, the following
phenomena may appear depending on the engine's trouble spot.
A The engine stops unexpectedly. A The engine fails to start or gets interrupted just
after start.
A The engine output is not enough. A The engine output is enough, but the warning
indicator stays on. If the engine output is not enough, immediately interrupt the operation and move the tractor to a safe place and stop the engine.
2. Engine overheat If the water temperature gauge reads an unusual level and the warning lamp in the Easy Checker(TM) comes on, the engine may have got overheated. Check the tractor by referring to "TROUBLESHOOTING" section.
(1) Easy checker(TM)
Engine oil pressure If the oil pressure in the engine goes below the prescribed level, the warning lamp in the Easy Checker(TM) will come on. If this should happen during operation, and it does not go off when the engine is accelerated to more than 1000 rpm, check level of engine oil.
(See "Checking Engine Oil Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
Electrical charge If the alternator is not charging the battery, the Easy Checker(TM) will come on. If this should happen during operation, check the electrical charging system or consult your local
KUBOTA Dealer.
Emission indicator If this indicator lights up, take the steps to lower the water temperature. This helps keep the emission clean.
Master system warning If trouble should occur at the engine, transmission or other control parts, the indicator flashes as a warning. If the trouble is not corrected by restarting the tractor, consult your local KUBOTA Dealer.
A For checking and servicing of your tractor, consult
your local KUBOTA Dealer for instructions.
BFuel Gauge
When the key switch is on, the fuel gauge indicates the fuel level. Be careful not to empty the fuel tank. Otherwise air may enter the fuel system. Should this happen, the system should be bled. (See "Bleeding Fuel System" in "SERVICE AS REQUIRED" in "PERIODIC SERVICE" section.)
(1) Fuel gauge (E) "EMPTY"
(F) "FULL"
41OPERATING THE TRACTOR
(1) Coolant temperature gauge (A) "RED ZONE"
BHourmeter/Tachometer
This meter gives readings for engine speed, PTO shaft speed and the hours the tractor has been operated.
1. The tachometer indicates the engine speed and the 540 PTO shaft speed location on the dial.
2. The hourmeter indicates in 5 digits the hours the tractor has been used; the last digit indicates 1/10 of an hour.
BCoolant Temperature Gauge
To avoid personal injury: A Do not remove radiator cap until coolant
temperature is well below its boiling point. Then loosen cap slightly to the stop to relieve any pressure before removing cap completely.
1. With the key switch at "ON", this gauge indicates the temperature of the coolant. "C" for "cold" and "H" for "hot".
2. If the indicator reaches the red zone position, engine coolant is overheated. Check the tractor by referring to "TROUBLESHOOTING" section.
(1) Engine revolution (2) Hours used
(A) PTO : 540rpm
OPERATING THE TRACTOR42
PARKING
BParking
To avoid personal injury: BEFORE DISMOUNTING TRACTOR A ALWAYS SET PARKING BRAKE AND LOWER
ALL IMPLEMENTS TO THE GROUND. Leaving transmission in gear with the engine stopped will not prevent tractor with HST transmission from rolling.
A STOP THE ENGINE AND REMOVE THE KEY.
1. When parking, be sure to set the parking brake. To set the parking brake; (1) Interlock the brake pedals. (2) Depress the brake pedals. (3) Latch the brake pedals with the parking brake
lever.
OPERATING TECHNIQUES
BDifferential Lock
To avoid personal injury due to loss of steering control: A Do not operate the tractor at high speed with
differential lock engaged.
A Do not attempt to turn with the differential lock
engaged.
A Be sure to release the differential lock before
making a turn in field conditions.
If one of the rear wheels should slip, step on the differential lock pedal. Both wheels will turn together, then reduce slippage. Differential lock is maintained only while the pedal is depressed.
[Manual Transmission Type]
(1) Parking brake lever (A) Interlock the brake pedals
(B) "DEPRESS" (C) "PUSH"
A To prevent damage to the parking brake lever, make
sure that brake pedals are fully depressed before pushing the parking brake lever.
2. Before getting off the tractor, disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine and remove the key.
3. If it is necessary to park on an incline, be sure to chock the wheels to prevent accidental rolling of the machine.
[HST Type]
(1) Differential lock pedal (A) Press to "ENGAGE"
(B) Release to "DISENGAGE"
43OPERATING THE TRACTOR
A When using the differential lock, always slow the
engine down.
A To prevent damage to power train, do not engage
differential lock when one wheel is spinning and the other is completely stopped.
A If the differential lock cannot be released, step lightly
on the brake pedals alternately.
BOperating the Tractor on a Road
To avoid personal injury: A To help assure straight line stops when driving
at transport speeds, lock the brake pedals together. Uneven braking at road speeds could cause the tractor to roll-over.
A When traveling on road with 3-point hitch
mounted implement attached, be sure to have sufficient front weight on the tractor to maintain steering ability.
Be sure SMV emblem and warning lamps are clean and visible. If towed or rear-mounted equipment obstructs these safety devices, install SMV emblem and warning lamps on equipment. Consult your local KUBOTA Dealer for further details.
BOperating on Slopes and Rough Terrain
To avoid personal injury: A Always back up when going up a steep slope.
Driving forward could cause the tractor to tip over backward. Stay off hills and slopes too steep for safe operation.
A Avoid changing gears when climbing or
descending a slope.
A If operating on a slope, never disengage the
clutch or shift levers to neutral. Doing so could cause loss of control.
A Do not drive the tractor close to the edges of
ditches or banks which may collapse under the weight of the tractor. Especially when the ground is loose or wet.
1. Be sure wheel tread is adjusted to provide maximum stability. (See "WHEEL ADJUSTMENT" in "TIRES, WHEELS AND BALLAST" section.)
2. Slow down for slopes, rough ground, or sharp turns, especially when transporting heavy, rear mounted equipment.
3. Before descending a slope, shift to a gear low enough to control speed without using brakes.
(1) SMV emblem (2) Bracket
BTransport the Tractor Safely
1. The tractor, if damaged, must be carried on a truck. Secure the tractor tightly with ropes.
2. Follow the instruction below when towing the tractor: Otherwise, the tractor’s powertrain may get damaged.
A Set the all shift levers to "NEUTRAL" position. A If possible, start engine and select 2WD, if creep
speed is fitted ensure that it is disengaged.
A Tow the tractor using its front hitch or drawbar. A Never tow faster than "10 km/h (6.2 mph)".
BDirections for Use of Power Steering
1. Power steering is activated only while the engine is running. Slow engine speeds make the steering a little heavier. While the engine is stopped, the tractor functions in the same manner as tractors without power steering.
2. When the steering wheel is turned all the way to the stop, the relief valve is activated. Do not hold the steering wheel in this position for a long period of time.
3. Avoid turning the steering wheel while the tractor is stopped, or tires may wear out sooner.
4. The power steering mechanism makes the steering easier. Be careful when driving on a road at high speeds.
44 PTO
PTO
PTO OPERATION
To avoid personal injury: A Disengage PTO, stop engine, and allow all
rotating components to come to a complete stop before connecting, disconnecting, adjusting, or cleaning any PTO driven equipment.
BPTO Gear Shift Lever
1. The tractor has a 540 rpm speed position.
2. PTO shifting needs clutch operation. Press the clutch pedal down completely to stop the tractor movement and any PTO driven equipment movement before shifting the PTO gear shift lever.
[Manual Transmission Type]
A To avoid shock loads to the PTO, reduce engine
speed when engaging the PTO, then open the throttle to the recommended speed:
A To avoid damage of transmission, before shifting the
PTO gear shift lever, fully disengage the main clutch.
A There is a PTO (540 rpm) indicated mark on the
tachometer board.
A Tractor engine will not start if PTO gear shift lever is in
the engaged "ON" position.
[HST Type]
(1)PTO gear shift lever "ON"
"OFF"
45PTO
BStationary PTO
To park the tractor and use the PTO system (for chipper or pump, for example), start the PTO system in the following steps.
1. Apply the parking brakes and place blocks at the tires.
2. Make sure the shift levers are at NEUTRAL, and start the engine.
3. Set the PTO gear shift lever to engage "ON".
4. Set the engine speed to provide recommended PTO speed.
5. Dismount the seat and tilt up quickly (engine will stop if there is a delay in tilting up the seat).
[Manual Transmission Type]
BLive PTO Operation
[with Dual Clutch]
1. Fully depressed the clutch pedal (1), and move the PTO gear shift lever to "ON" position and select the traveling speed.
2. Release the clutch pedal half-way (B) and the PTO will be engaged, but transmission clutch remains disengaged.
3. Release the clutch pedal (A) and start the tractor.
(1) Clutch pedal
[HST Type]
(1) Seat (2) PTO gear shift lever
"ON" "OFF"
A If the PTO system is engaged and you stand up from
the seat or the seat is not tilted forward, the engine stops automatically after standing up.
BPTO Shaft Cover and Shaft Cap
Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use. When connecting or disconnecting the joint to PTO shaft, raise up the PTO shaft cover.
(1) PTO shaft cover (2) PTO shaft cap
A The universal joint of the PTO drive shaft is technically
limited in its moving angle. Refer to the PTO Drive Shaft Instructions for proper use.
(A) "NORMAL POSITION" (B) "RAISED POSITION"
46 3-POINT HITCH & DRAWBAR
3-POINT HITCH & DRAWBAR
(1) Top link (2) Lifting rod (Left) (3) Check chains (4) Turn buckle (5) Lower link (6) Lifting rod (Right) (7) Lower link holder (8) Drawbar
3-POINT HITCH
1. Make preparations for attaching implement.
BSelecting the holes of Lower Links
There are 2 holes in the lower links. For most operations the lifting rods should be attached to the (B) hole.
473-POINT HITCH & DRAWBAR
2. Attaching and detaching implements
To avoid personal injury:
A Be sure to stop the engine. A Do not stand between tractor and implement
unless parking brake is applied.
A Before attaching or detaching implement,
locate the tractor and implement on a firm level surface.
A Whenever an implement or other attachment is
connected to the tractor 3-point hitch, check full range of operation for interference, binding or PTO separation.
BLifting Rod (Right)
Level a 3-point mounted implement from side to side by turning the adjusting handle to shorten or lengthen the adjustable lifting rod with the implement on the ground. After adjustment, tighten the lock nut securely.
(1) Lower link (2) Lifting rod
A The lifting rods may be attached to (A) for greater
lifting force.
holes: (A), (B)
BSelecting the top link mounting holes
Select the proper set of holes by referring to the "Hydraulic Control Unit Use Reference Chart" in "HYDRAULIC UNIT" section.
(1) Adjusting handle (2) Lock nut
BTop Link
1. Adjust the angle of the implement to the desired position by shortening or lengthening the top link. After adjustment, tighten the lock nut securely.
2. The proper length of the top link varies according to the type of implement being used.
BDrawbar
Remove the drawbar if a close mounted implement is attached.
3-POINT HITCH & DRAWBAR48
BCheck Chains
Adjust the turnbuckle to control horizontal sway of the implement. See "Hydraulic Control Unit Use Reference Chart" in "AUXILIARY HYDRAULICS" in "HYDRAULIC UNIT" section. After adjustment, retighten the lock nut.
(1) Turnbuckle (2) Lock nut
DRAWBAR
To avoid personal injury: A Never pull from the top link, the rear axle or any
point above the drawbar. Doing so could cause the tractor to tip over rearward causing personal injury or death.
BAdjusting Drawbar Length
When towing an implement, recommend use of (B) hole in drawbar. The drawbar load is referred to "IMPLEMENT LIMITATIONS" section.
BLower link holder
When operating the tractor without a 3-point hitch implement, it is necessary to lock the lower links to prevent them from hitting the tractor rear wheels.
(1) PTO shaft (2) Drawbar (3) Pivot pin
Holes : (A),(B)
HYDRAULIC UNIT
49HYDRAULIC UNIT
A Do not operate until the engine is warmed up. If
operation is attempted when the engine is still cold, the hydraulic system may be damaged.
A If noises are heard when implement is lifting after the
hydraulic control lever has been activated, the hydraulic mechanism is not adjusted properly. Unless corrected, the unit will be damaged. Contact your KUBOTA Dealer for adjustment.
3-POINT HITCH CONTROL SYSTEM
To avoid personal injury: A Before using the 3-point hitch controls, ensure
that no person or object is in the area of the implement or 3-point hitch. Do not stand on or near the implement or between the implement and tractor when operating the 3-point hitch controls.
BPosition Control
This will control the working depth of 3-point hitch mounted implement regardless of the amount of pull required.
B3-point Hitch Lowering Speed
To avoid personal injury: A Fast lowering speed may cause damage or
injury. Lowering speed of implement should be adjusted to 2 or more seconds.
The lowering speed of the 3-point hitch can be controlled by adjusting the 3-point hitch lowering speed knob.
(1) 3-point hitch lowering speed knob (A) "FAST"
(B) "SLOW" (C) "LOCK"
(1) Position control lever (A) "FLOAT"
(B) "DOWN" (C) "UP"
BFloat Control
Place the position control lever in the float position to make the lower links move freely along with the ground conditions.
HYDRAULIC UNIT50
AUXILIARY HYDRAULICS
BHydraulic Block Type Outlet
Hydraulic block type outlet is useful when adding hydraulically operated implement such as: front end loader, front blade, etc.
When implement is attached
1. Remove the block cover.
2. Route the implement inlet, outlet, and return hoses as shown in the illustration.
(1) Block cover (A) From gear pump
(B) To implement Max flow
25.7 L/min (6.8 gals./min) Max pressure
16.2 Mpa (165 kgf/cm , 2347 psi) (C) From implement(Outlet) (D) From implement(Tank port)
51HYDRAULIC UNIT
BHydraulic Control Unit Use Reference Chart
In order to handle the hydraulics properly, the operator must be familiar with the following. Though this information may not be applicable to all types of implements and soil conditions, it is useful for general conditions.
Implement
Soil condition
Light soil
Moldboard plow
Disc plow --- 2 or 3
Harrow (spike, springtooth, disc type)
Sub-soiler ...
Weeder, ridger...
Medium soil
Heavy soil
--- 2 or 3
Top link mounting holes
1 or 2
2 or 3
3
Gauge wheel
YES/NO Loose
YES
(1) Check chains
Remarks
Adjust the check chains so that the implement can move 5 to 6 cm (2.0 to 2.4 in.) laterally.
Check chains should be tight enough to prevent excessive implement movement when implement is in raised position.
Earthmover, digger, scraper, manure fork, rear
carrier.........
Mower (mid­and rear­mount type)
--- 3
YES/NO
NO
Tighten
With implements with gauge wheels, lower the position control lever all the way.
52 TIRES, WHEELS AND BALLAST
TIRES, WHEELS AND BALLAST
TIRES
To avoid personal injury: A Do not attempt to mount a tire on a rim. This
should be done by a qualified person with the proper equipment.
A Always maintain the correct tire pressure.
Do not inflate tires above the recommended pressure shown in the operator's manual.
A Do not use tires other than those approved by
KUBOTA.
BInflation Pressure
Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.
A Maintain the maximum pressure in front tires, if using
a front loader or when equipped with a full load of front weights.
Tire sizes Inflation Pressure
11.2-24, 4PR 100 kPa (1.0 kgf/cm , 14 psi)
Rear
13.6-16, 4PR 100 kPa (1.0 kgf/cm , 14 psi)
15-19.5, 6PR 210 kPa (2.1 kgf/cm , 30 psi)
5.00-15, 4PR 220 kPa (2.2 kgf/cm , 32 psi)
7-16, 6PR 180 kPa (1.8 kgf/cm , 26 psi)
Front
23 x 8.50-12, 4PR 160 kPa (1.6 kgf/cm , 23 psi)
25 x 8.50-14, 6PR 160 kPa (1.6 kgf/cm , 23 psi)
27 x 8.50-15, 6PR 210 kPa (2.1 kgf/cm , 30 psi)
WHEEL ADJUSTMENT
To avoid personal injury: A When working on slopes or when working with
trailer, set the wheel tread as wide as practical for maximum stability.
A Support tractor securely on stands before
removing a wheel.
A Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be accidentally lowered. If necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
A Never operate tractor with a loose rim, wheel,
or axle.
BFront Wheels
Front tread can not be adjusted.
A Do not turn front discs to obtain wider tread. A When re-fitting or adjusting a wheel, tighten the bolts
to the following torques then recheck after driving the tractor 200 m (200 yards) and 10 times of shuttle movement by 5 m (5 yards), and thereafter according to service interval. (See "MAINTENANCE" section.)
C 2WD Front Wheel
5-15 Farm 23 x 8.5-12 Turf
BDual Tires
Dual tires are not approved.
C 4WD Front Wheel
25 x
8.5-14 Turf
1105mm
(43.5in.)
Tire
Tread
7-16
Farm
1095mm (43.1in.)
A IND...for Industrial
To avoid personal injury: A Before jacking up the tractor, park it on a firm
and level ground and chock the rear wheels.
A Fix the front axle to keep it from swinging. A Select jacks that withstand the machine weight
and set them up as shown below.
27 x
8.5-15 IND
1115mm
(43.9in.)
53TIRES, WHEELS AND BALLAST
BRear Wheels
Rear tread width can be adjusted with the tires listed below. To change the tread width
1. Remove the wheel rim and / or disk mounting bolts.
2. Change the position of the rim and / or disk (right and left) to the desired position, and tighten the bolts.
A Always attach wheels as shown in the drawings. A If not attached as illustrated, transmission parts may
be damaged.
A When re-fitting or adjusting a wheel, tighten the bolts
to the following torques then recheck after driving the tractor 200 m (200 yards) and 10 times of shuttle movement by 5 m (5 yards), and thereafter according to service interval. (See "MAINTENANCE" section.)
(1) Jack points
(1) 137 N-m (14 kgf-m, 100 ft-lbs) (2) 215 N-m (22 kgf-m, 160 ft-lbs)
TIRES, WHEELS AND BALLAST54
15-19.5 Industry 13.6-16 Turf
11.2-24 Farm
1115mm (43.8in.)
1195mm (47.1in.)
1290mm
(50.8in.)
BALLAST
To avoid personal injury: A Additional ballast will be needed for
transporting heavy implements. When the implement is raised, drive slowly over rough ground, regardless of how much ballast is used.
A Do not fill the front wheels with liquid to
maintain steering control.
BFront Ballast
Add weights if needed for stability (2WD, 4WD models) and improve traction (4WD model). Heavy pulling and heavy rear mounted implements tend to lift front wheels. Add enough ballast to maintain steering control and prevent tip over. Remove weight when no longer needed.
C Front End Weights (option)
The front end weights can be attached to the bumper. See your implement operator's manual for required number of weights or consult your local KUBOTA Dealer to use.
To avoid personal injury: A Before jacking up the tractor, park it on a firm
and level ground and chock the front wheels.
A Fix the front axle to keep it from swinging. A Select a jack that withstands the machine
weight and set it up as shown below.
(1) Jack point
(1) Front end weights (2) Bumper
A Do not overload tires. A Add no more weight than indicated in chart.
A The front end weights can be attached to the bumper
(option on 4WD models - North America only).
Maximum weight
25 kg x 5 pieces
(275 lbs.)
55TIRES, WHEELS AND BALLAST
BRear Ballast
Add weight to rear wheels if needed to improve traction or for stability. The amount of rear ballast should be matched to job and the ballast should be removed when it is not needed. The weight should be added to the tractor in the form of liquid ballast, rear wheel weights or a combination of both.
C Rear Wheel Weights (option)
The rear wheel weights can be attached to the rear wheel. See your implement operator's manual for required number of weights or consult your local KUBOTA Dealer to use.
BLiquid Ballast in Rear Tires
Water and calcium chloride solution provides safe economical ballast. Used properly, it will not damage tires, tubes or rims. The addition of calcium chloride is recommended to prevent the water from freezing. Use of this method of weighting the wheels has the full approval of the tire companies. See your tire dealer for this service.
Liquid weight per tire (75 Percent filled)
Tire sizes 11.2 - 24 15 - 19.5
Slush free at -10 (14 ) Solid at -30 (-22 ) [Approx. 1 kg (2 lbs.) CaCl per 4 L (1 gal) of water]
Slush free at -24 (-11 ) Solid at -47 (-52 ) [Approx. 1.5 kg (3.5 lbs.) CaCl per 4 L (1 gal) of water]
Slush free at -47 (-52 ) Solid at -52 (-62 ) [Approx. 2.25 kg (5 lbs.) CaCl per 4 L (1 gal) of water]
105 kg
(230 lbs.)
110 kg
(240 lbs.)
115 kg
(253 lbs.)
140 kg
(309 lbs.)
150 kg
(331 lbs.)
160 kg
(353 lbs.)
(1) Rear wheel weights
A Do not overload tires. A Add no more weight than indicated in chart.
Maximum weight per wheel
28 kg x 3 Pieces
(185 lbs.)
A Do not fill tires with water or solution more than 75% of
full capacity (to the valve stem level at 12 o'clock position).
(1) Air (2) Water
(A) Correct-75% Air compresses like a cushion (B) Incorrect-100% Full Water can not be compressed
56 MAINTENANCE
MAINTENANCE
SERVICE INTERVALS
No. Items
Engine start
1
system
2 Wheel bolt torque Check
3 Greasing -
4 Battery condition Check
5 Fan belt Adjust
6 Brake Adjust
7 Clutch Adjust
8 Air cleaner element
9 Fuel line
10 Fuel grommet
Transmission oil
11
filter [HST]
12 Toe-in Adjust
Power steering oil
13
line [MT]
Oil cooler line
14
[HST]
Radiator hose and
15
clamp
16 Intake air line
Check
Clean
Replace
Check
Replace
Check
Replace
Replace
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Indication on hour meter
50 100 150 200 250 300 350 400 450 500 550 600 650 700
Interval
every 50 Hr
every 50 Hr
every 50 Hr
every
100 Hr
every
100 Hr
every
100 Hr
every
100 Hr
every
100 Hr
every
1 year
every
100 Hr
every
2 year
every
100 Hr
every
2 year
every
200 Hr
every
200 Hr
every
200 Hr
every
2 year
every
200 Hr
every
2 year
every
200 Hr
every
2 year
every
200 Hr
every
2 year
Ref.
page
68
70
67
73 *5
71
73
72
70 *1
@
84 *2
71
@
86 *4
71
@
86 *4
75
77
77
86 *4
76
86 *4
76
86
76
@
86 *3
57MAINTENANCE
No. Items
Check
17 Oil separator hose
Replace
18 Engine oil Change
19 Engine oil filter Replace
20 Water separator Clean
21 Fuel filter Replace
22 Hydraulic oil filter Replace
23 Transmission fluid Change
Front axle case oil
24
(4WD)
Greasing (2WD
25
front wheel hub)
26 Front axle pivot Adjust
Engine valve
27
clearance
Fuel injector nozzle
28
tip
Oil separator
29
element
PCV (Positive Crankcase
30
Ventilation) valve (Oil separator)
31 EGR cooler
32 EGR system
33 Supply pump Check
34 DPF muffler Clean
35 Exhaust manifold Check
DPF differential
36
pressure sensor pipe
37 EGR pipe Check
DPF differential
38
pressure sensor hose
39 Cooling system Flush
Change
-
Adjust
Clean
Replace
Check
Check Clean
Check Clean
Check
Replace
Indication on hour meter
50 100 150 200 250 300 350 400 450 500 550 600 650 700
Interval
every
200 Hr
every
2 year
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
600 Hr
every
800 Hr
every
1500 Hr
every
1500 Hr
every
1500 Hr
every
1500 Hr
every
3000 Hr
every
3000 Hr
every
3000 Hr
every
1 year
every
1 year
every
1 year
every
2 year
every
2 year
Ref.
page
77
86 *4
78
79
82
82 @
80
80
81
83
83
83 *4
83 *4 @
83 @
83 *4 @
83 *4 @
84 *4 @
84 *4
84 *4 @
84 *4
84 *4
84 *4
86 *4
84
58 MAINTENANCE
No. Items
40 Coolant Change
41 Fuel system Bleed
42 Clutch housing Drain 87
43 Fuse Replace 87
44 Light bulb Replace 88
50 100 150 200 250 300 350 400 450 500 550 600 650 700
Indication on hour meter
Interval
every
2 year
Service as required
Ref.
page
84
86
A The jobs indicated by must be done after the first 50 hours of operation. *1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. *2 Every year or every 6 times of cleaning. *3 Replace only if necessary. *4 Consult your local KUBOTA Dealer for this service.
*5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually. A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction. Please see Warranty Statement in detail.
LUBRICANTS, FUEL AND COOLANT
59MAINTENANCE
No. Locations
1Fuel
2 Coolant
Engine crankcase
3
(with filter)
Manual
Transmission,
2WD
Transmission
4
case
Front axle case
5
[4WD]
Greasing No. of greasing points Capacity Type of grease
Front wheel hub 2 [2WD only] A small amount Bearing grease
Knuckle shaft 2 [2WD only]
Front axle support 2 [4WD only]
Clutch pedal 1
Brake pedal 1
6
Pedal shaft 1
Battery terminals 2
Lift rod 2
Tie rod end 4 [4WD only]
Top link 2
Manual
Transmission,
4WD
HST, 4WD
L3301 L3901
Capacities
42.0 L
(11.0 U.S.gals.)
6.0 L
(6.3 U.S.qts.)
6.7 L
(7.1 U.S.qts.)
28.0 L (7.4 U.S. gals.)
28.5 L (7.5 U.S. gals.)
23.5 L (6.2 U.S. gals.)
4.5 L
(4.8 U.S.qts.)
Lubricants
No. 2-D S15 diesel fuel No. 1-D S15 diesel fuel if temperature is below -10 (14 )
Fresh clean soft water with anti-freeze
Engine oil : Refer to
next page
Above 25 (77 )
-10 to 25 (14 to 77 )
Below -10 (14 ) SAE10W-30
KUBOTA SUPER UDT-2 fluid
KUBOTA SUPER UDT-2 fluid or SAE
80 - SAE 90 gear oil
Until grease overflows.
CJ-4 (DPF type engine)
S A E 3 0 , S A E 1 0 W - 3 0 or 15W-40
S A E 2 0 , S A E 1 0 W - 3 0 or 15W-40
Multipurpose Grease
NLGI-1 (GC-LB)
NLGI-2 OR
The product name of KUBOTA genuine UDT fluid may be different from that in the Operator’s Manual depending on countries or territories. Consult your local KUBOTA Dealer for further details.
60 MAINTENANCE
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A Refer to the following table for the suitable API classification engine oil according to the engine type (with DPF
(Diesel Particulate Filter) type engines) and the fuel.
Fuel used
Ultra Low Sulfur Fuel [<0.0015% (15 ppm)]
C Fuel:
A Use the ultra low sulfur diesel fuel only [below 0.0015% (15 ppm)] for these engines. A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 (-4 ) or elevations above 1500 m (5000 ft).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended. A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
*KUBOTA Super UDT-2: For an enhanced ownership experience, we highly recommend Super UDT-2 to be used instead of standard hydraulic/transmission fluid. Super UDT-2 is a proprietary KUBOTA formulation that deliveries superior performance and protection in all operating conditions. Regular UDT is also permitted for use in this machine.
A Indicated capacities of water and oil are manufacturer's estimate.
Engine oil classification (API classification)
Oil class for engines with DPF
CJ-4
PERIODIC SERVICE
To avoid personal injury: A Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be accidentally lowered. If necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
HOW TO OPEN THE HOOD
To avoid personal injury from contact with moving parts; A Never open the hood or engine side cover while
the engine is running.
A Do not touch muffler or exhaust pipes while
they are hot; Severe burns could result.
A Hold the hood with other hand while unlocking
release lever.
BHood
To open the hood, hold the hood and pull the release lever and open the hood.
61PERIODIC SERVICE
A To close the hood, push the hood into position using
both hands.
BSide Cover
1. Remove the bolt from each of the side covers and detach the side covers.
2. To attach the side covers, insert the bottom pin of each of them, hook them on, and tighten their bolts.
(1) Release lever (2) Hood
(A) "PULL"
(1) Side cover (2) Bolt
PERIODIC SERVICE62
DAILY CHECK
For your own safety and maximum service life of the machine, make a thorough daily inspection before operating the machine to start the engine.
To avoid personal injury: Take the following precautions when checking the tractor.
A Park the machine on firm and level ground. A Set the parking brake. A Lower the implement to the ground. A All residual pressure of the hydraulic system
released.
A Stop the engine and remove the key.
BWalk Around Inspection
Look around and under the tractor for such items as loose bolts, trash build-up, oil or coolant leaks, broken or worn parts.
BChecking and Refueling
A Do not permit dirt or trash to get into the fuel system. A Be careful not to let the fuel tank become empty,
otherwise air will enter the fuel system, necessitating bleeding before next engine start.
A Be careful not to spill during refueling. If a spill should
occur, wipe it off at once, or it may cause a fire.
A To prevent condensation (water) accumulation in the
fuel tank, fill the tank before parking overnight.
BChecking Water Separator
1. As water is collected in the water separator, the red float is raised.
2. When the red float has reached the white line, close the fuel cock, loosen the retainer ring, take out the cup, and clean the cup. Be careful not to break the element.
3. Place the cup back into position. Bleed the fuel system. (See "SERVICE AS REQUIRED" in "PERIODIC SERVICE" section.)
To avoid personal injury:
A Do not smoke while refueling. A Be sure to stop the engine before refueling.
1. Turn the key switch to "ON", check the amount of fuel by fuel gauge.
2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in tank.
(1) Fuel tank cap
(1) Red float (2) Fuel cock (3) Retainer ring (4) Cup
A If water is drawn through to the fuel pump, extensive
damage will occur.
(A) "WHITE LINE"
Fuel tank capacity 42.0 L (11.0 U.S.gals.)
63PERIODIC SERVICE
BChecking Engine Oil Level
To avoid personal injury: A Be sure to stop the engine before checking the
oil level.
1. Park the machine on a flat surface.
2. Check engine oil before starting the engine or 5 minutes or more after the engine has stopped.
3. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level lies between the 2 notches. If the level is too low, add new oil to the prescribed level at the oil inlet. (See "LUBRICANTS" in "MAINTENANCE" section.)
A At times a small amount of fuel, which is used to
regenerate the DPF, may get mixed with the engine oil and the engine oil may increase in volume.
BChecking Transmission Fluid Level
1. Park the machine on a flat surface, lower the implement and shut off engine.
2. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level lies between the 2 notches. If the level is too low, add new oil to the prescribed level at the oil inlet. (See "LUBRICANTS" in "MAINTENANCE" section.)
(1) Oil inlet
(1) Dipstick (A) Oil level is acceptable within this range.
A When using an oil of different maker or viscosity from
the previous one, remove all of the old oil. Never mix two different types of oil.
A If oil level is low, do not run engine.
(1) Dipstick (A) Oil level is acceptable within this range.
PERIODIC SERVICE64
(1) Oil inlet (1) Recovery tank (A) "FULL"
(B) "LOW"
A If oil level is low, do not run engine.
BChecking Coolant Level
To avoid personal injury: A Do not remove radiator cap while coolant is
hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely.
1. Check to see that the coolant level is between the "FULL" and "LOW" marks of recovery tank.
2. When the coolant level drops due to evaporation, add soft water only up to the full level. In case of leakage, add anti-freeze and soft water in the specified mixing ratio up to the full level. (See "Flushing Cooling System and Changing Coolant" in "EVERY 2 YEARS" in "PERIODIC SERVICE" section.)
3. When the coolant level is lower than "LOW" mark of recovery tank, remove the radiator cap and check to see that the coolant level is just below the port. If level is low, add coolant.
A If the radiator cap has to be removed, follow the
caution above and securely retighten the cap.
A Use clean, fresh soft water and anti-freeze to fill the
radiator.
A If coolant should leak, consult your local KUBOTA
Dealer.
BCleaning Evacuator Valve
Open the evacuator valve to get rid of large particles of dust and dirt.
(1) Evacuator valve
BCleaning Grill and Radiator Screen
To avoid personal injury: A Be sure to stop the engine before removing the
screen.
A Before checking or cleaning the radiator
screen, stop the engine and wait long enough until it is cooled down.
1. Check front grill and side screens to be sure they are clean of debris.
2. Detach the screen with the fixed spring being held up and remove all foreign materials and clean the front of radiator completely.
65PERIODIC SERVICE
BChecking DPF Muffler
To avoid personal injury: A Before checking or cleaning the DPF muffler,
stop the engine and wait long enough until it is cooled down.
Check the DPF muffler and its surroundings for build-up of anything flammable. Otherwise a fire may result.
(1) Radiator screen (2) Fixed spring
(1) Oil cooler [HST Type] (2) Fuel cooler
(1) DPF muffler
(A) "HOLD UP" (B) "DETACH"
A Grill and screen must be clean from debris to prevent
engine from overheating and to allow good air intake for the air cleaner.
PERIODIC SERVICE66
BChecking Brake Pedals and Clutch Pedal
To avoid personal injury: A Be sure brake pedals have equal adjustment
when using locked together. Incorrect or unequal brake pedal adjustment can cause the tractor to swerve or roll-over.
1. Inspect the brake and clutch pedals for free travel, and smooth operation.
2. Adjust if incorrect measurement is found: (See "Adjusting Clutch Pedal" and "Adjusting Brake Pedal" in "EVERY 100 HOURS" in "PERIODIC SERVICE" section.)
BChecking Gauges, Meter and Easy
Checker(TM)
1. Inspect the instrument panel for broken gauge(s), meter(s) and Easy Checker(TM) lamps.
2. Replace if broken.
BChecking Head Light, Turn Signal / Hazard
Light etc.
1. Inspect the lights for broken bulbs and lenses.
2. Replace if broken.
BChecking and Cleaning of Electrical
Wiring and Battery Cables
To avoid personal injury: A A loosened terminal or connector, or damaged
wire may affect the performance of electrical components or cause short circuits. Leakage of electricity could result in a fire hazard, a dead battery or damage to electrical components.
A Replace damaged wires or connections
promptly.
A If a fuse blows soon after replacement, DO NOT
USE A LARGER THAN RECOMMENDED FUSE OR BYPASS THE FUSE SYSTEM.
A Many wiring connections are protected by
waterproof plugs, plug and unplug these connections carefully and make sure they are sealed correctly after assembly.
A Accumulation of dust, chaff and spilled fuel
deposits around the battery, electrical wiring, engine or exhaust system are fire hazards. CLEAN THESE AREAS BEFORE STARTING WORK. To avoid premature electrical malfunctions DO NOT APPLY high pressure water directly to battery, wiring, connectors, electrical components or instrument panel.
BChecking Seat Belt and ROPS
1. Always check condition of seat belt and ROPS attaching hardware before operating tractor.
2. Replace if damaged.
Inspect the following regularly:
1. Check wiring for chafed or cracked insulation.
2. Check wiring harness clamps. Replace if necessary.
3. Check connectors and terminals for looseness, contamination or overheated (discolored) connections.
4. Check instrument panel for correct operation of switches and gauges.
Consult your KUBOTA Dealer regarding maintenance, diagnosis and repair.
BChecking Movable Parts
If any of the movable parts, such as levers and pedals, is not smoothly moved because of rust or sticky material, do not attempt to force it into motion. In the above case, remove the rust or the sticky material, and apply oil or grease on the relevant spot. Otherwise, the machine may get damaged.
EVERY 50 HOURS
BLubricating Grease Fittings
Apply a small amount of multipurpose grease to the following points every 50 hours: If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.
67PERIODIC SERVICE
(1) Grease fitting (Pedal shaft)
(1) Grease fitting (Knuckle shaft)[RH, LH]
When apply grease to forward front axle support, remove the breather plug and apply grease until grease overflows from breather plug port. After greasing reinstall the breather plug.
(1) Grease fitting (Front axle support) (2) Breather plug
(1) Grease fitting (Top link) (2) Grease fitting (Lifting rod) [RH]
PERIODIC SERVICE68
BChecking Engine Start System
To avoid personal injury: A Do not allow anyone near the tractor while
testing.
A If the tractor does not pass the test, do not
operate the tractor.
C Preparation before testing.
1. Place all control levers in the "NEUTRAL" position.
2. Set the parking brake and stop the engine.
(1) Battery terminals
(1) Grease fitting (Tie-rod ends)
[Manual Transmission Type] C Test: Switch for the shuttle shift lever.
1. Sit on the operator's seat
2. Shift the shuttle shift lever to the forward or reverse position.
3. Depress the clutch pedal fully.
4. Disengage the PTO gear shift lever.
5. Turn the key to "START" position.
6. The engine must not crank.
7. If it cranks, consult your local KUBOTA Dealer for this service.
C Test : Switch for the PTO gear shift lever.
1. Sit on the operator's seat.
2. Engage the PTO gear shift lever.
3. Depress the clutch pedal fully.
4. Shift the shuttle shift lever to the neutral position.
5. Turn the key to "START" position.
6. The engine must not crank.
7. If it cranks, consult your local KUBOTA Dealer for this service.
(1) Clutch pedal (2) Shuttle shift lever (3) PTO gear shift lever
[HST Type] C Test: Switch for the speed control pedal.
1. Sit on the operator's seat.
2. Depress the speed control pedal to the desired direction.
3. Depress the clutch pedal fully.
4. Disengage the PTO gear shift lever.
5. Turn the key to "START" position.
6. The engine must not crank.
7. If it cranks, consult your local KUBOTA Dealer for this service.
C Test : Switch for the PTO gear shift lever.
1. Sit on the operator's seat.
2. Engage the PTO gear shift lever.
3. Depress the clutch pedal fully.
4. Place the speed control pedal in neutral position.
5. Turn the key to "START" position.
6. The engine must not crank.
7. If it cranks, consult your local KUBOTA Dealer for this service.
69PERIODIC SERVICE
BChecking Operator Presence Control
To avoid personal injury: A Do not allow anyone near the tractor while
testing.
A If the tractor does not pass the test, do not
operate the tractor.
C Preparation before testing.
1. Place all control levers in the "NEUTRAL" position.
2. Set the parking brake and stop the engine.
C Test : Switch for the operator's seat
1. Sit on the operator's seat.
2. Start the engine.
3. Engage the PTO gear shift lever.
4. Stand up. (Do not get off the machine.)
5. The engine must shut off after approximately 1 second.
6. If it does not stop, consult your local KUBOTA Dealer for this service.
(1) Speed control pedal (2) Clutch pedal (3) PTO gear shift lever
(1) PTO gear shift lever
PERIODIC SERVICE70
BChecking Wheel Bolt Torque
To avoid personal injury: A Never operate tractor with a loose rim, wheel,
or axle.
A Any time bolts and nuts are loosened, retighten
to specified torque.
A Check all bolts and nuts frequently and keep
them tight.
Check wheel bolts and nuts regularly especially when new. If they are loose, tighten them as follows.
EVERY 100 HOURS
BCleaning Air Cleaner Element [Single
Element Type]
1. Remove the element.
2. Clean the element: (1) When dry dust adheres to the element, blow
compressed air from the inside, turning the element. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm , 30 psi).
(2) When carbon or oil adheres to the element, soak
the element in detergent for 15 minutes then wash it several times in water, rinse with clean water and dry it naturally. After element is fully dried, inspect inside of the element with a light and check if it is damaged or not. (referring to the instructions on the label attached to the case.)
3. Replace air cleaner element: Once yearly or after every sixth cleaning, whichever comes first.
A Check to see if the evacuator valve is blocked with
dust.
(1) 137 N-m (14 kgf-m, 100 ft-lbs) (2) 215 N-m (22 kgf-m, 160 ft-lbs)
(1) Elements (2) Cover (3) Evacuator valve
A The air cleaner uses a dry element, never apply oil. A Do not run the engine with filter element removed. A Be sure to refit the cover with the arrow (on the
rear) upright. If the cover is improperly fitted, dust passed by the baffle and directly adheres to the element.
C Evacuator Valve
Open the evacuator valve once a week under ordinary conditions - or daily when used in a dusty place - to get rid of large particles of dust and dirt.
71PERIODIC SERVICE
BAdjusting Fan Belt Tension
To avoid personal injury: A Be sure to stop the engine before checking belt
tension.
Proper fan belt tension
1. Stop the engine and remove the key.
2. Apply moderate thumb pressure to belt between pulleys.
3. If tension is incorrect, loosen the alternator mounting bolts and, using a lever placed between the alternator and the engine block, pull the alternator out until the deflection of the belt falls within acceptable limits.
4. Replace fan belt if it is damaged.
A deflection is 7 to 9 mm (0.28 to 0.35 in.) when the belt is pressed (98 N [10 kgf, 22 lbs.]) in the middle of the span.
BChecking Fuel Line
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
(1) Fuel lines (2) Clamp bands
A If the fuel line is removed, be sure to properly bleed the
fuel system. (See "Bleeding Fuel System" in "SERVICE AS REQUIRED" in "PERIODIC SERVICE" section.)
(1) Bolt (A) Check the belt tension
(B) To tighten
BChecking Fuel Grommet
1. Check the grommets for cracks and fuel leak.
2. If any of such problems is found, replace the grommet(s) with new one(s).
(1) Fuel grommet
PERIODIC SERVICE72
BAdjusting Clutch Pedal
Proper clutch pedal free travel
C Adjusting procedure [with single clutch] [L3301 Manual Transmission Type], [HST Type]
1. Stop the engine and remove the key.
2. Slightly depress the clutch pedal and measure free travel at the top of pedal stroke.
3. If adjustment is needed, loosen the lock nut and turn the clutch rod to adjust the rod length within acceptable limits.
4. Retighten the lock nut.
20 to 30 mm (0.8 to 1.2 in.) on the pedal
C Adjusting procedure [with Dual Clutch] [L3901 Manual Transmission Type]
1. At first adjust clutch play, same as with single disc clutch.
2. Remove the cover located on the right side of flywheel housing case.
3. Loosen the lock nut, tighten the adjust bolt by using 7 mm (0.28 in.) spanner until head of the bolt contacts pressure plate slightly. Make 3/4 turn counterclockwise to give 0.9 to 1.0 mm (0.035 to 0.039 in.) clearance.
(1) Lock nut (2) Clutch rod
(1) Lock nut (2) Adjusting bolt
(A) 7 mm (0.28 in.) (B) 0.9 to 1.0 mm (0.035 to 0.039 in.)
4. Tighten the lock nut, holding the adjusting bolt.
5. Turn the flywheel to adjust the clearance of other adjusting bolts. (3 bolts)
6. Repeat step (3) and readjust free travel of clutch pedal if necessary.
73PERIODIC SERVICE
BAdjusting Brake Pedal
To avoid personal injury: A Stop the engine and chock the wheels before
checking brake pedal.
15 to 20 mm (0.6 to 0.8 in.) on
Proper brake pedal free travel
1. Release the parking brake.
2. Slightly depress the brake pedals and measure free travel at top of pedal stroke.
3. If adjustment is needed, loosen the lock nut and turn the brake rod to adjust the rod length within acceptable limits.
4. Retighten the lock nut.
the pedal
Keep the free travel in the right and left brake pedals equal.
BChecking Battery Condition
To avoid the possibility of battery explosion: For the refillable type battery, follow the instructions below. A Do not use or charge the refillable type battery
if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
To avoid personal injury: A Never remove the battery cap while the engine
is running.
A Keep electrolyte away from eyes, hands and
clothes. If you are spattered with it, wash it away completely with water immediately and get medical attention.
A Keep open sparks and flames away from the
battery at all times. Hydrogen gas mixed with oxygen becomes very explosive.
A Wear eye protection and rubber gloves when
working around battery.
(1) Lock nut (2) Brake rod
(A) "FREE TRAVEL"
The factory-installed battery is of non-refillable type. If the indicator turns white, do not charge the battery but replace it with new one.
Mishandling the battery shortens the service life and adds to maintenance costs. The original battery is maintenance free, but needs some servicing. If the battery is weak, the engine will be difficult to start and the lights will be dim. It is important to check the battery periodically.
PERIODIC SERVICE74
(1) Battery (2) Indicator
C How to read the indicator
Check the battery condition by reading the indicator.
State of indicator display
C Battery Charging
To avoid personal injury: A When the battery is being activated, hydrogen
and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery.
A When charging the battery, ensure the vent
caps are securely in place. (if equipped)
A When disconnecting the cable from the battery,
start with the negative terminal first. When connecting the cable to the battery, start with the positive terminal first.
A Never check battery charge by placing a metal
object across the posts. Use a voltmeter or hydrometer.
Green
Specific gravity of electrolyte and quality of electrolyte are both in good condition.
Black Needs charging battery.
White Needs replacing battery.
C Battery Cable Connections
1. Be sure to wire the battery cable as shown in the figure.
2. Tighten the terminal until the stopper comes in contact.
(1) Negative cable (2) Positive cable
(3) Terminal (4) Stopper
(1) Battery
1. To slow charge the battery, connect the battery positive terminal to the charger positive terminal and the negative to the negative, then recharge in the standard fashion.
2. A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time. When using a boost-charged battery, it is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery's service life.
3. The battery is charged if the indicator display turns green from black.
4. When exchanging an old battery for a new one, use battery of equal specification shown in table 1.
Table 1
Battery
Type
75D23R 12 110 580 6.5
Volts
(V)
Reserve capacity
(min)
CCA
(SAE)
(A)
Normal
Charging
Rate (A)
CCA : Cold Cranking Ampere
C Direction for Storage
1. When storing the tractor for long periods of time, remove the battery from tractor, adjust the electrolyte to the proper level and store in a dry place out of direct sunlight.
2. The battery self-discharges while it is stored. Recharge it once every 3 months in hot seasons and once every 6 months in cold seasons.
EVERY 200 HOURS
BReplacing Transmission Oil Filter [HST
Type]
To avoid personal injury: A Be sure to stop the engine before changing the
oil filter cartridge.
A Allow engine to cool down sufficiently, oil can
be hot and can burn.
1. Place the oil pan underneath the transmission oil filter and remove the filter. Do not remove the hydraulic oil filter. Otherwise, the oil comes out.
75PERIODIC SERVICE
(1) Transmission oil filter [HST Type]
2. Put a film of clean transmission oil on the rubber seal of the new filter.
3. Quickly tighten the filter until it contacts the mounting surface, then, with a filter wrench, tighten it an additional 1 turn only.
4. After the new filter has been replaced, fill the transmission oil up to the upper notch on the dipstick.
(1) Dipstick (2) Oil inlet
5. After running the engine for a few minutes, stop the engine and check the oil level again, add oil to the prescribed level.
6. Make sure that the transmission fluid doesn't leak past the seal on the filter.
A To prevent serious damage to the hydraulic system,
use only a KUBOTA genuine filter.
A Do not operate the tractor immediately after changing
the transmission fluid. Run the engine at medium speed for a few minutes to prevent damage to the transmission.
(A) Oil level is acceptable within this range.
PERIODIC SERVICE76
BChecking Radiator Hose and Clamp
Check to see if radiator hoses are properly fixed every 200 hours of operation or 6 months, whichever comes first.
1. If hose clamps are loose or water leaks, tighten bands securely.
2. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked.
Replace hoses and hose clamps every 2 years or earlier if checked and found that hoses are swollen, hardened or cracked.
4. Check that there are no dangers such as burns. Get rid of the causes of overheating according to the manual, see "TROUBLESHOOTING" section, and then, start again the engine.
BChecking Oil Cooler Line
[HST Type]
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
(1) Radiator hoses (2) Clamp bands
C Precaution at Overheating
Take the following actions in the event the coolant temperature is nearly or more than the boiling point, what is called "Overheating"
1. Park the tractor in a safe place and keep the engine unloaded idling.
2. Don't stop the engine suddenly, but stop it after about 5 minutes of unloaded idling.
3. Keep yourself well away from the machine for further 10 minutes or while the steam blows out.
(1) Oil cooler (2) Oil cooler line
BChecking Intake Air Line
1. Check to see that hoses and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
(1) Hose (2) Hose clamps
77PERIODIC SERVICE
BChecking Oil Separator Hose
1. Check to see that all hoses and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
(1) Oil separator hoses
BChecking Power Steering Line
[Manual Transmission Type]
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
BAdjusting Toe-in
Proper toe-in 2 to 8 mm (0.08 to 0.31 in.)
1. Park tractor on a flat place.
2. Turn steering wheel so front wheels are in the straight ahead position.
3. Lower the implement, lock the park brake and stop the engine.
4. Measure distance between tire beads at front of tire, at hub height.
5. Measure distance between tire beads at rear of tire, at hub height.
6. Front distance should be shorter than rear distance. If not, adjust tie rod length.
(1) Power steering pressure hoses
(A) Wheel - to - wheel distance at rear (B) Wheel - to - wheel distance at front (C) "FRONT"
PERIODIC SERVICE78
C Adjusting procedure
1. Loosen the lock nut and turn the turnbuckle to adjust the rod length until the proper toe-in measurement is obtained.
2. Retighten the lock nuts.
(1) Lock nuts (2) Turnbuckle (3) Tie rod
EVERY 400 HOURS
BChanging Engine Oil
To avoid personal injury: A Be sure to stop the engine before changing the
oil.
A Allow engine to cool down sufficiently, oil can
be hot and can burn.
1. To drain the used oil, remove the drain plug at the bottom of the engine and drain the oil completely into the oil pan. All the used oil can be drained out easily when the engine is still warm.
2. After draining reinstall the drain plug.
3. Fill with the new oil up to the upper notch on the dipstick. (See "LUBRICANTS" in "MAINTENANCE" section.)
Oil capacity with filter 6.7 L (7.1 U.S.qts.)
A Use DPF-compatible oil (CJ-4) for the engine.
(1) Lock nuts (2) Turnbuckle (3) Tie rod
(1) Oil inlet
(1) Dipstick (A) Oil level is acceptable within this range
(1) Drain plug
79PERIODIC SERVICE
BReplacing Engine Oil Filter
To avoid personal injury: A Be sure to stop the engine before changing the
oil filter cartridge.
A Allow engine to cool down sufficiently, oil can
be hot and can burn.
1. Remove the oil filter.
2. Put a film of clean engine oil on the rubber seal of the new filter.
3. Tighten the filter quickly until it contacts the mounting surface. Tighten filter by hand an additional 1/2 turn only.
4. After the new filter has been replaced, the engine oil normally decreases a little. Make sure that the engine oil does not leak through the seal and be sure to check the oil level on the dipstick. Then, replenish the engine oil up to the prescribed level.
(1) Engine oil filter
A To prevent serious damage to the engine, use only a
KUBOTA genuine filter.
PERIODIC SERVICE80
BChanging Transmission Fluid / Replacing
Hydraulic Oil Filter
C Cleaning Magnetic Filter
To avoid personal injury: A Be sure to stop the engine before changing the
oil filter cartridge.
A Allow engine to cool down sufficiently, oil can
be hot and can burn.
1. Remove the drain plugs at the bottom of the transmission case and drain the oil completely into the oil pan.
2. After draining reinstall the drain plugs.
(1) Drain plugs
3. Remove the oil filter.
4. Wipe off metal filings from the magnetic filter with a clean rag.
(1) Drain plugs
(1) Drain plugs
(1) Hydraulic oil filter (2) Magnetic filter (Wipe off metal filings)
5. Put a film of clean transmission oil on the rubber seal of the new filter.
6. Quickly tighten the filter until it contacts the mounting surface, then tighten it by hand an additional 1/2 turn only.
7. Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick. (See "LUBRICANTS" in "MAINTENANCE" section.)
8. After running the engine for a few minutes, stop the engine and check the oil level again, add oil to the prescribed level.
9. Make sure that the transmission fluid doesn't leak past the seal on the filter.
2WD 28.0 L (7.4 U.S.gals.)
4WD 28.5 L (7.5 U.S.gals.)
Oil capacity
Manual
Transmission
HST 4WD 23.5 L (6.2 U.S.gals.)
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