Kubota GR1600-II, GR2100-II Operator's Manual

OPERATORÕS MANUAL
KUBOTA RIDING MOWER
MANUEL DE LÕUTILISATEUR
BEDIENUNGSANLEITUNG
KUBOTA AUFSITZMAHER
ENGLISHFRANÇAISDEUTSCH
Code No. Node code. Code Nr.
K1254-7121-3
MODELS
GR1600-II
MODELES
GR2100-II
MODELLE
G R
1 6 0 0
- II
¥
G R
2 1 0 0
- II
1BDAHAGAP0360
PRINTED IN U.S.A. IMPRIME AU U.S.A. DRUCK : U.S.A.
OPERATOR’S MANUAL
RIDING MOWER
MODELS GR1600-II GR2100-II
ENGLISH
1BDAHAGAP0360
ENGLISH
ABBREVIATION LIST
Abbreviations
Definitions
API
PTO
PT
rpm
SAE
American Petroleum Institute
Power Take Off
Permanent Type (=Ethylene glycol anti-freeze)
Revolutions Per Minute
Society of Automotive Engineers
UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
3
Diesel Fuel
R
Brake
Parking Brake
Headlight
99
9
99
Headlight-ON
ff
f Headlight-OFF
ff
Fast
j
Engine-Stop
c
Preheat
Engine-Run
v
Starter Control
Power Take-Off Clutch Control-Off Position
i
Power Take-Off Clutch Control-On Position
u
Cutting Height
Mower-Lowered position
Mower-Raised position
Slow
k
Engine Speed Control
Battery
g
Oil Pressure
l
Coolant Temperature
z
Grass Container-Unlock
Lever Pulled
Grass Container Dump
Grass Container-Lock
Full of Grass Container
FOREWORD
You are now the proud owner of a KUBOTA RIDING MOWER. This machine is a product of KUBOTA’s quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your riding mower, please read this manual carefully. It will help you become familiar with the operation of the machine and contains many helpful hints about riding mower maintenance. It is KUBOTA’s policy to utilize, as quickly as possible, every advance in our research. The immediate use of new techniques in the manufacturing of products may cause some small parts of this manual to be outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult them.
ENGLISH
3
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
3 3 3
IMPORTANT : Indicates that equipment or property damage could result
DANGER : Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
if instructions are not followed.
SAFETY FIRST
NOTE : Gives helpful information.
TONDEUSE AUTOPORTEE
MODELES GR1600-II
GR2100-II
FRANÇAIS
1BDAHAGAP0360
ABREVIATIONS
Abréviations
API
PDF
PT
tr/min
SAE
Institut américain du pétrole
Prise de force
Type permanent (=antigel au glycol éthylène)
Tours par minute
Société des ingénieurs automobiles
Définitions
FRANÇAIS
SYMBOLES UNIVERSELS
Employés comme guide lors de lutilisation de votre tondeuse, des symboles universels variés ont été apposés sur les contrôles et les instruments. Ces symboles et leur significations sont montrés ci-dessous.
Eclairage
99
9
Symbole d’alerte à la sécurité
3
Carburant diesel
R
Frein
99
Phares allumés
f Phares éteints
Frein de stationnement
Arrêt du moteur
c
Préchauffage
Moteur en marche
v
Commande de démarrage
Embrayage de la prise de force-Position
i
”DESENGAGEE”
Embrayage de la prise de force-Position
u
“ENGAGEE”
Hauteur De Coupe
Tondeuse position “ABAISSEE”
Tondeuse position “RELEVEE”
Rapide
j
Lente
k
Commande de régime du moteur
Batterie
g
Pression d’huile
l
Température du liquide de refroidissement
z
Collecteur d'herbe - Déverrouillage
Levier tiré
Déversement du collecteur d'herbe
Collecteur d'herbe - Verrouillage
Collecteur d'herbe plein
AVANT-PROPOS
Vous êtes maintenant l’heureux propriétaire d’une TONDEUSE AUTOPORTEE KUBOTA. Cette machine est le produit de l’étude et de la fabrication de haute qualité KUBOTA. Elle est fabriquée avec les meilleurs matériaux et sous un système de contrôle qualité très rigoureux, et vous donnera de longues années de service satisfaisant. Pour tirer le meilleur parti de votre tondeuse autoportée KUBOTA, lisez attentivement ce manuel. Il vous aidera à vous familiariser avec son fonctionnement et vous y trouverez de nombreux conseils sur l’entretien de la machine. Chez KUBOTA, nous avons pour principe d’appliquer, aussi tôt que possible, tous les progrès réalisés grâce à notre recherche. La mise en œuvre immédiate de nouvelles techniques dans la fabrication de certains produits pourra faire que de petites parties de ce manuel soient périmées. Les distributeurs et concessionnaires KUBOTA disposeront cependant des informations les plus récentes. N’hésitez pas à les consulter.
FRANÇAIS
3
Ce symbole est celui utilisé dans l’industrie pour indiquer un danger. Il est utilisé pour attirer votre attention sur des éléments ou des opérations qui pourraient être dangereux pour vous-mêmes ou d’autres utilisateurs de cette machine. Lisez donc attentivement les consignes qu’il signale. Il est essentiel que vous lisiez les instructions et les réglementations de sécurité avant d’entreprendre l’assemblage ou l’utilisation de cette machine.
3
3
3
DANGER : Indique une situation éminemment dangereuse,
AVERTISSEMENT : Indique une situation potentiellement dangereuse,
ATTENTION : Indique une situation potentiellement dangereuse,
SYMBOLE DE DANGER
des blessures graves ou la mort peuvent survenir si cette situation n’est pas évitée.
des blessures graves ou la mort peuvent survenir si cette situation n’est pas évitée.
des blessures mineures ou graves peuvent survenir si cette situation n’est pas évitée.
IMPORTANT : Si les instructions se sont pas suivies des dommages
à l’équipement ou à la propriété peuvent survenir.
NOTE : Donne des informations pertinentes.
AUFSITZMAHER
MODELLE GR1600-II
GR2100-II
DEUTSCH
1BDAHAGAP0360
LISTE DER ABKÜRZUNGEN
Abkürzungen
API
PTO
PT
U/min
SAE
American Petroleum Institute Zapfwelle Ganzjahrestyp
(Athylen-Glykol Frostschutz) Umdrehungen per Minute Society of Automotive Engineers
Beschreibung
ALLGEMEINE SYMBOLE
Um Ihnen die Bedienung Ihres Traktors zu erleichtern wurden Instrumente und Bedienungselemente mit einer Reihe von Symbolen versehen. Diese Symbole sind nachfolgend mit ihren entsprechenden Beschreibungen aufgeführt.
DEUTSCH
Sicherheits Warnsymbol
3
Diesel Kraftstoff
R
Scheinwerfer
99
9
99
Scheinwerfer EIN
Bremse
Parkbremse
Motorstoppleuchte
c
Vorglühen
Motorlaufkontrolleuchte
v
Anlasserkontrolleuchte
Zapfwellen-Kontrolleuchte AUS
i
Zapfwellen-Kontrolleuchte EIN
u
Schnitthöhe
Mähdeck ABSENKEN
Mähdeck ANHEBEN
ff
f Scheinwerfer AUS
ff
Schnell
j
Langsam
k
Gashebel
Batterie
g
Öldruck
l
Kühlflüssigkeitstemperatur
z
Grasauffangbehälter - Öffnen
Angezogener Hebel
Grasauffangbehälter - Kippen
Grasauffangbehälter - Schließen
Voller Grasauffangbehälter
VORWORT
Nun sind Sie der stolze Besitzer eines KUBOTA ZERO TURN-MÄHERS. Dieser Mäher ist ein Produkt der KUBOTA-Qualitätstechnik und -fertigung. Er ist aus hochwertigen Materialien und unter einem strengen Qualitätssicherungssystem gefertigt worden. Er wird lhnen einen langen und befriedigenden Betrieb ermöglichen. Zur optimalen Nutzung des Mähers lesen Sie bitte diese Bedienungsanleitung sorgfältig durch. Sie hilft lhnen, sich mit der Bedienung des Mähers vertraut zu machen, und enthält viele hilfreiche Hinweise zur Wartung des Mähers. Es ist ein Grundsatz von KUBOTA, jede lnnovation aus unserer Forschung so schnell wie möglich zu nutzen. Der sofortige Einsatz neuer Herstellungstechniken kann dazu führen, daß ein geringer Teil dieser Bedienungsanleitung nicht mehr aktuell ist. KUBOTA­Händler besitzen die aktuellsten lnformationen, daher sollten Sie nicht zögern, sich an sie zu wenden.
ENGLISH
FRANÇAIS
3
Dieses Sicherheits Warnsymbol finden Sie vor jedem speziellen Sicherheits Hinweis innerhalb dieses Handbuches und auf den speziellen Maschinenaufklebern, die vor Verletzungen durch Bedie nungsfehler und Unachtsamkeiten warnen. Beachten Sie diese Hinweise besonders sorgfältig. Lesen Sie diese Anweisungen und Sicherheitsvorschriften vor Zusammenbau und Inbetriebnahme Ihres Gerätes aufmerksam durch.
3
3
3
DIE SICHERHEIT IST OBERSTES GESETZ
GEFAHR : Dieses Zeichen weist auf die Möglichkeit einer äußerst
gefährlichen Situation hin die zu einem schweren Unfall führen kann, wenn sie nicht vermieden wird.
WARNUNG : Dieses Zeichen warnt davor, keine gefährlichen
Situationen einzugehen, die zu schweren Unfällen führen können.
ACHTUNG : Dieses Zeichen macht Sie darauf aufmerksam, daß es
durch unaufmerksames Verhalten zu Unfällen kommen kann.
DEUTSCH
WICHTIG : Dieses Zeichen macht Sie darauf aufmerksam, die
entsprechenden Hinweise der Anleitung zu beachten, damit es nicht zu Beschädigungen von Traktor und Anbaugeräten kommen kann.
HINWEIS : Hinter diesem Zeichen finden Sie wichtige Informationen.
Maker: Fabricant: Hersteller:
Authorized Representative: Représentatif légal: Bevollmächtigter Vertreter:
EC-DECLARATION OF CONFORMITY
DECLARATION CE DE CONFORMITE
EG-KONFORMITÄTSERKLÄRUNG
KUBOTA
Kubota Technical Center Europe
19 a 25 rue Jules Vercruysse
95101 Argenteuil
France
Model: Modèle: Modell:
Lawn mower: Tondeuse à gazon: Mähwerk:
Serial No.: N˚ de série: Serien-Nr.:
Lawn mower
combination
GR1600-II RCK42 GR2100-II RCK48
Notified Body: Organisme notifié: Benannte Stelle:
This machine complies with the essential health and safety requirements relating to design and construction of machinery, according to EC directive 98/37/EC and conform to the directive 2000/ 14/EC (ANNEX VI) and also complied with the electromagnetic compatibility according to EC directive 89/336/EEC.
Cette machine est conforme aux exigences essentielles de sécurité et de santé selon la Directive EC 98/37/CE et de la Directive EC 2000/14/CE (ANNEX VI) et satisfait aussi à la compatibilité électromagnétique de la directive EC 89/336/CEE.
Entwurf und Konstruktion dieser Machine entsprechen den erforderlichen, grundlegenden Sicherheits- und Gesundheitsanforderungen der Richtlinien 98/37/EG, 2000/14/EG (ANNEX VI) und 89/336/EWG.
Engine
Type
3300 2470107Z482 3100 3220122D782
Kubota Corporation keeps technical documentation.
64, Ishizu-Kitamachi, Sakai-City, Osaka, Japan 590-0823
Société Nationale de Certification
GR1600-II GR2100-II
RCK42 RCK48
20001~
Measured
RPM
sound power
level dB(A)
100 100 105 105
et d’Homologation
11, route de Luxembourg
L-5230 Sandweiler
Guaranteed
sound power
level dB(A)
Cutting
width cm
Blade
speed
rpm
23 January 2006
Takashi Yoshii President
KUBOTA Manufacturing of America Corporation Industrial Park North, 2715 Ramsey Road, Gainesville, GA, 30501 U.S.A.
CONTENTS
SAFE OPERATION ................................................................................................. 1
SERVICING OF RIDING MOWER .............................................................................. 1
SPECIFICATIONS....................................................................................................... 2
IMPLEMENT LIMITATIONS ........................................................................................ 4
INSTRUMENT PANEL AND CONTROLS................................................................... 6
MOWER MOUNTING .................................................................................................. 7
ATTACHING THE MOWER ..................................................................................... 7
Mounting the Mower Deck................................................................................................7
ADJUSTING THE PARALLEL LINKAGE............................................................... 10
ADJUSTING THE MOWER DECK (SIDE TO SIDE) ............................................. 10
ADJUSTING THE MOWER LIFT STOPPER......................................................... 11
DISMOUNTING THE MOWER DECK ................................................................... 11
GRASS CATCHER MOUNTING ............................................................................... 12
ATTACHING THE GRASS CATCHER .................................................................. 12
Mounting the Container ..................................................................................................12
ENGLISH
OPERATING THE ENGINE....................................................................................... 14
STARTING THE ENGINE ...................................................................................... 14
Key Switch......................................................................................................................15
Cold Weather Starting ....................................................................................................16
Block Heater (Option) .....................................................................................................16
STOPPING THE ENGINE...................................................................................... 16
WARMING UP ....................................................................................................... 16
Warm-up and Transmission Oil in the Low Temperature Range....................................16
JUMP STARTING .................................................................................................. 17
OPERATING THE MACHINE.................................................................................... 18
OPERATING NEW MACHINE ............................................................................... 18
Changing Lubricating Oil for New Machines...................................................................18
Engine Break-in ..............................................................................................................18
Machine Break-in............................................................................................................ 18
STARTING ............................................................................................................. 19
Seat ................................................................................................................................ 19
Head Light Switch........................................................................................................... 19
Mower Lift Lever .............................................................................................................20
Hydraulic Lift Lever.........................................................................................................20
Throttle Lever..................................................................................................................21
Parking Brake .................................................................................................................21
Speed Control Pedal.......................................................................................................21
STOPPING............................................................................................................. 22
Stopping.......................................................................................................................... 22
CHECK DURING DRIVING ................................................................................... 22
Immediately Stop the Engine if:......................................................................................22
Easy Checker(TM).......................................................................................................... 22
CONTENTS
ENGLISH
OPERATING THE MOWER ...................................................................................... 27
OPERATING THE GRASS CATCHER ..................................................................... 31
Engine Overheating Precautions....................................................................................22
Fuel Gauge.....................................................................................................................23
Hourmeter.......................................................................................................................23
PARKING ............................................................................................................... 24
Parking............................................................................................................................ 24
TRANSPORTING................................................................................................... 24
Directions for Use of Power Steering..............................................................................24
Glide Steer......................................................................................................................25
Hitch Plate ...................................................................................................................... 25
MAKING THE MOST OF YOUR MOWER............................................................. 27
ADJUSTING CUTTING HEIGHT ........................................................................... 27
Cutting Height Control Dial .............................................................................................27
OPERATING THE MOWER................................................................................... 30
Starting ........................................................................................................................... 30
PTO Lever ......................................................................................................................30
OPERATING PERFORMANCE ............................................................................. 31
EMPTYING THE GRASS CATCHER .................................................................... 32
GRASS CONTAINER NET MATERIAL ................................................................. 33
Checking.........................................................................................................................33
Replacing........................................................................................................................34
FRONT QUICK CLEAN LEVER............................................................................. 35
CLEANING ................................................................................................................ 36
CLEANING WITH WATER..................................................................................... 36
CLEANING THE GRASS CATCHING CONTAINER ............................................. 36
CLEANING THE MOWING SYSTEM .................................................................... 36
CLEANING THE MOWING SYSTEM USING HOSE............................................. 36
TIRE AND WHEELS.................................................................................................. 37
TIRES..................................................................................................................... 37
Inflation Pressure............................................................................................................37
WHEELS ................................................................................................................ 38
MAINTENANCE......................................................................................................... 39
SERVICE INTERVALS .......................................................................................... 39
LUBRICANTS ........................................................................................................ 41
PERIODIC SERVICE................................................................................................. 43
HOW TO OPEN THE HOOD ................................................................................. 43
DAILY CHECK ....................................................................................................... 43
Checking Engine Oil Level..............................................................................................44
Checking Amount of Fuel and Refueling ........................................................................45
Checking and Cleaning Radiator and Screen to Prevent Overheating...........................46
Checking Tire Pressure ..................................................................................................46
Checking Transmission Fluid Level................................................................................47
Checking Coolant Level.................................................................................................. 47
Greasing ......................................................................................................................... 48
EVERY 50 HOURS ................................................................................................ 49
Safety Devices................................................................................................................49
CONTENTS
Checking Safety Devices................................................................................................ 49
Cleaning Air Cleaner Element ........................................................................................50
Checking Gear Box Oil Level.......................................................................................... 50
Greasing ......................................................................................................................... 51
Oiling...............................................................................................................................52
Checking Battery Condition ............................................................................................55
Battery Charging.............................................................................................................55
EVERY 100 HOURS .............................................................................................. 56
Changing Engine Oil....................................................................................................... 56
Checking Fuel Lines and Fuel Filter ...............................................................................57
Checking Brake ..............................................................................................................58
Checking Fan Drive Belt Tension ...................................................................................58
EVERY 150 HOURS .............................................................................................. 59
Changing Gear Box Oil...................................................................................................59
EVERY 200 HOURS .............................................................................................. 59
Replacing Engine Oil Filter Cartridge .............................................................................59
Changing Transmission Fluid .........................................................................................60
Replacing Transmission Oil Filter Cartridge ...................................................................61
Checking Radiator Hose and Clamp .............................................................................. 62
Changing Front Axle Case Oil ........................................................................................62
Checking Hydraulic Hose ...............................................................................................63
Adjusting Front Axle Pivot...............................................................................................64
Checking Intake Air Line................................................................................................. 64
EVERY 400 HOURS .............................................................................................. 64
Replacing Fuel Filter....................................................................................................... 64
EVERY 1500 HOURS ............................................................................................ 64
Checking Fuel Injection Nozzle (Injection Pressure) ......................................................64
EVERY 3000 HOURS ............................................................................................ 64
Checking Injection Pump................................................................................................64
EVERY 1 YEAR ..................................................................................................... 64
Replacing Air Cleaner Element.......................................................................................64
Flush Cooling System and Changing Coolant................................................................ 64
Anti-freeze ...................................................................................................................... 65
EVERY 2 YEARS................................................................................................... 66
Replacing Hydraulic Hose ..............................................................................................66
Replacing Fuel Lines ......................................................................................................66
Replacing Radiator Hose................................................................................................66
Replacing Mower Gear Box Oil-Seal..............................................................................66
Replacing Intake Air Line................................................................................................ 66
SERVICE AS REQUIRED...................................................................................... 66
Replacing Fuses.............................................................................................................66
Replacing bulbs ..............................................................................................................67
Checking and Replacing Blade.......................................................................................67
Mower Belt Replacement................................................................................................69
Bleeding Fuel System..................................................................................................... 71
ENGLISH
ADJUSTMENT........................................................................................................... 72
GENERAL TORQUE SPECIFICATION ................................................................. 72
TIGHTENING TORQUE CHART ........................................................................... 73
STORAGE ................................................................................................................. 74
TROUBLESHOOTING............................................................................................... 75
CONTENTS
ENGLISH
OPTION ..................................................................................................................... 79
ENGINE TROUBLESHOOTING ............................................................................ 75
BATTERY TROUBLESHOOTING ......................................................................... 75
MACHINE TROUBLESHOOTING ......................................................................... 76
MOWER TROUBLESHOOTING............................................................................ 77
GRASS CATCHER TROUBLESHOOTING ........................................................... 78
SAFE OPERATION
Careful operation is your best insurance against an accident. Read and understand this section carefully before operation. All operators, no matter how experienced they may be, should read this and other related manuals before operation of the machine or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
15.Carefully check the area to be mowed and clear any
1. BEFORE OPERATING
1. Know your equipment and its limitations. Read, understand and follow all instructions in this manual before attempting to start and operate the machine.
2. Know the controls and how to stop quickly.
3. Pay special attention to the safety labels on the machine and mower.
4. The exhaust gas from the muffler is very hot. To prevent fire, do not expose dry grass, mowed grass, oil or any other combustible materials to exhaust gas. Use a spark arrester where required. Also keep the engine and muffler clean all the time. Replace the muffler if it has a fault.
5. Never wear loose, torn, or bulky clothing. It may catch on moving parts or controls, leading to the risk of accident. Safety boots or shoes, eye and hearing protection, gloves, dust mask, etc. are recommended.
6. While mowing, always wear substantial foot wear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
7. Do not operate machine or any implement attached to it while under the influence of alcohol, drugs, or other substances or while fatigued.
8. Check brakes, and other mechanical parts for faulty adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
9. Keep the machine and attachments in good operating condition and keep safety devices in place and in proper working condition.
10.This machine is equipped with many safety devices. Do not attempt to remove or alter them.
11.Keep all shields and guards in place. Replace all missing or damaged items for your safety.
12.Never allow any bystanders around or near machine during operation. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
13.Before allowing other people to use your machine, explain proper operation to them and have them read this manual before operation.
14.Never allow passengers or non-qualified operators on the machine at any time. You must operate the machine from the seat only.
objects such as rocks, bottles, cans, toys, etc., that may damage the mower, the grass catcher or cause personal injury.
16.Keep your machine clean. Dirt, grease, and trash accumulations contribute to fires or lead to personal injury.
17.Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. Check the mower blade mounting bolts for proper tightness at frequent intervals. On multi-bladed mowers, take care as rotating one blade can cause other blades to rotate.
18.Use only attachments recommended by KUBOTA. Use proper ballast to front or rear of machine to reduce the risk of upsets. Follow the "Safe Operation" procedures, specified in the Equipment's Manual.
19.Follow the maintenance recommendations. See "MAINTENANCE " section.
20.It is recommended that your machine be thoroughly inspected at least once a year by an authorized KUBOTA Dealer.
2. OPERATING
C Starting
1. Never start engine or operate levers from anywhere other than the seat.
2. Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged, and that both the mower clutch and the Power Take-Off (PTO) are disengaged.
3. Do not start engine by shorting across starter terminals or by by-passing the safety start switch. The machine may start and move if normal starting circuitry is bypassed.
4. Do not operate or idle engine in a poorly ventilated area. Exhaust contains poisonous carbon monoxide, a colorless and odorless gas.
C Working
1. Watch where you are going at all times. Watch for and avoid obstacles. Be alert near trees and other obstructions.
2. When working in groups, always let others know what you are doing ahead of time.
1SAFE OPERATION
ENGLISH
SAFE OPERATION2
3. Never try to get on or off a moving machine.
4. When using any attachments, never direct discharge material toward bystanders. Do not allow anyone near
ENGLISH
the attachments while in operation. Do not mow when bystanders are present in the mowing area.
5. To reduce fire hazards, keep the engine exhaust area free of grass or leaves.
6. Slow down before turning.
7. Turn off blades when not mowing.
8. Mow only in daylight.
9. Be sure rotating blades and engine are stopped and the key is removed before placing hands or feet near blades and cleaning blockages or unclogging chute.
10.Shut the engine off and wait for all movement to stop before unclogging chute.
11.Know what is behind you and disengage power to mower before backing up. Do not mow while in reverse unless absolutely necessary and only after observation of the entire area behind the mower.
12.When mowing for the first time, cut the grass higher than desired. This will uncover any unseen object that may damage the mower or grass catcher.
13.Always inspect the mower and grass catcher after striking any foreign object. This will insure that all mower and grass catcher parts are safe and secure and not damaged. Repair or replace any damaged parts before re­starting.
14.Use only attachment recommended in this manual. Use proper ballast to front or rear of machine to reduce the risk of upsets. Follow the "SAFE OPERATION" procedures specified in the manuals included with the equipment.
15.Do not operate the mower without either the grass container or the guard in place. Be aware of the mower discharge direction and do not point it at anyone.
16.Watch for traffic when operating near or crossing roadways.
17.Stop the blades rotating before crossing surface other than grass.
18.Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove the key before dismounting.
19.Be extremely alert for all other traffic when operating the mower and grass catcher near public roads or highways.
20.Do not operate where machine could tip or slip. Do not operate near ditches, holes, embankments, or other terrain which may collapse under the machine's weight. The risk of machine tip-over is increased when the ground is loose or wet.
21.Raise and dump collected leaves or grass clippings ONLY while sitting on the operator's seat.
22.Empty the grass container ONLY from a firm and level surface, with the mower stopped, and the unit stationary. Dumping the grass container on soft or uneven ground, or while moving, could cause the unit to tip over, causing serious injury and extensive equipment damage.
23.Make sure the dumping area is clear of all bystanders and pets, before emptying grass clippings or leaves from the grass container.
24.If the machine starts to vibrate abnormally, disengage the drive to the attachments, stop the engine and remove the key. Then check the machine immediately.
C Pulling loads
Use extra care when pulling loads to reduce the risk of serious personal injury or death due to a machine tip-over. a) Pull only from the hitch. Never attach loads to the axle housing or any other point above hitch. b) Limit loads to those you can safely control. c) Do not turn sharply. d) Use care when backing. e) Use front ballast or wheel weights when suggested in this Operator's Manual.
C Operation on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. The control of a ride-on machine sliding on a slope will not be regained by the application of the brake. A Do not lift the grass container on a slope.
DO
1. Mow up and down slopes, not across, to avoid machine tip-over. Stay off hills and slopes too steep for safe operation.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4. Use slow speed.
3SAFE OPERATION
5. Follow KUBOTA's recommendations for wheel weights or counterweights to improve stability.
6. The weight of grass in the grass container may increase the possibility of tip over.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.
8. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
9. If the machine stops going uphill, disengage PTO and back slowly down.
10.Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tip-over or loss of control.
11.Use special caution when changing direction on slopes.
DO NOT
1. Do not turn on slopes unless necessary and then turn slowly and gradually downhill, if possible.
2. Do not use the machine on slopes of more than 11 .
3. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly turn over if a wheel falls over the edge of a cliff or ditch, or if an edge caves in.
4. Do not mow on wet grass. Reduced traction could cause sliding.
5. Do not try to stabilize the machine by putting your foot on the ground.
6. Do not stop or start suddenly when going uphill or downhill.
7. Never "freewheel". Do not let the machine travel downhill with HST pedal at neutral position.
8. Do not modify or alter the riding mower.
C Operators, age 60 years and above
Data indicates that operators, age 60 years and above, are involved in a large percentage of machine-related injuries. These operators should evaluate their ability to operate the machine safely enough to protect themselves and others from serious injury.
C Stopping
1. Make sure that the machine has come to a complete stop before dismounting.
2. Before dismounting, disengage the PTO, lower all implements, place all control levers in their neutral positions, apply parking brake, turn off the engine and remove the key.
3. Do not park the machine on a steep incline. Park on relatively flat areas.
3. USING THE PTO
1. Before installing or using PTO-driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment.
2. Wait until all moving components have completely stopped before connecting, disconnecting, adjusting, cleaning, or servicing any PTO-driven equipment.
3. Use the PTO with KUBOTA approved attachments.
4. USING THE LIFT LINK
1. Use lift link only with authorized attachments designed for lift link usage.
ENGLISH
C Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn the machine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
5. Never allow children to operate the machine, even under adult supervision. Local regulation can restrict the age of the operator.
6. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
5. TRANSPORTING
1. Disengage power to attachment(s) when transporting or not in use.
2. Do not tow this machine. Use a suitable truck or trailer when transporting on public roads.
3. It is recommended that this machine not be used on public roads.
4. Use extra care when loading or unloading the machine into a trailer or truck.
6. SERVICING
1. Before servicing the machine, park the machine on a firm, level surface, set the parking brake, stop the engine and remove the key.
2. Securely support machine or any machine elements with stands or suitable blocking before working underneath. For your safety do not rely or hydraulically supported devices, they may leak down, suddenly drop or be accidently lowered.
SAFE OPERATION4
3. To avoid injury, do not adjust, unclog or service the mower or grass catcher with the engine running. Make sure rotating blades are stopped before dismounting
ENGLISH
the riding mower.
4. Disengage power to attachment(s), stop the engine and remove the key before making any repairs or adjustments.
5. Allow the machine to cool off before servicing the engine, muffler, etc.
6. Keep your riding mower clean. Dirt and grass build-up can cause fires and may lead to serious personal injury. Periodically wash the grass container to insure the safety signs can be read. Replace all safety signs that are damaged, lost or have otherwise become illegible. If a part to be replaced has a sign on it, obtain a new safety sign from your KUBOTA Dealer and install it in the same place as on the removed part.
7. Use extra care in handling diesel fuels. They are flammable. (1) Use only an approved container.
(2) Do not remove fuel cap or refuel with the engine
running. Allow engine to cool before refueling. Do not smoke while refueling or when standing near fuel.
(3) Do not refuel the machine indoors and always
clean up spilled fuel or oil.
(4) Do not store the machine or fuel container inside
where there is an open flame, such as in a water heater.
(5) If the fuel tank has to be drained, this should be
done outdoors.
(6) Replace all fuel tanks and container caps
securely
8. Do not change the engine governor setting or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
9. Never run a machine inside a closed area.
10.Mower blades are sharp and can cut your hands. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
11.Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. On multi-bladed mowers, take care as rotating one blade can cause other blades to rotate.
12.Do not smoke when working around the battery. Keep all sparks and flames away from battery. The battery presents an explosion hazard because it gives off hydrogen and oxygen...especially when recharging.
13.Before "JUMP STARTING" a dead battery, read and follow all of the instructions to help protect the alternator from damage due to extreme load changes. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.) Batteries contain sulfuric acid and produce explosive gases. Follow the instructions below to prevent personal injury.
A Wear eye and skin protection. A Keep sparks and flame away. A Always have adequate ventilation while charging
or using the battery.
14.Keep first aid kit and fire extinguisher available at all times.
15.Disconnect the battery's negative (-) cable before working on or near electric components.
16.Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
17.To avoid sparks from an accidental short circuit, always disconnect the battery's negative (-) cable first and connect it last.
(1) Battery (2) Positive cable (+) (3) Negative cable (-)
18.Make sure cir-clips, nuts and spring lock washers are properly secured on the front and rear wheels, respectively.
19.Never tamper with safety devices. Check their proper operation regularly.
20.Check brake operation frequently. Adjust and service as required.
21.Properly dispose of used lubricants, filters, batteries, and other such components.
22.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
5SAFE OPERATION
23.Always maintain the correct tire inflation pressure. Do not inflate tires above the recommended pressure shown in the Operator's Manual.
24.Securely support the machine when changing wheels.
25.Make sure that wheel bolts have been tightened to the specified torque.
26.Escaping hydraulic fluid under pressure has sufficient force to penetrate the skin causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, make sure all connections are tight and that lines, pipes, and hoses are not damaged.
27.Fluid escaping from pinholes may be invisible. Use a piece of cardboard or wood to search for suspected leaks: do not use hands. Use safety goggles or other eye protection. If injured by escaping fluid, see a medical doctor at once. Serious infection or reaction will result if proper medical treatment is not administered immediately. This fluid can produce gangrene or severe allergic reaction.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
28.Waste products such as used oil, fuel, hydraulic fluid, and batteries, can harm the environment, people, pets and wildlife. Please dispose of properly.
29.Do not use beverage containers for waste fluids or other products. Someone, particularly children, may drink them by mistake.
30.See your local Recycling Center or KUBOTA Dealer to learn how to recycle or get rid of waste products. A A Material Safety Data Sheet (MSDS) provides
specific details on chemical products; physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product upon request.
ENGLISH
SAFE OPERATION6
7. STORAGE
ENGLISH
1. Keep the machine and supply of fuel in locked storage and remove the key to prevent children or others from playing or tampering with them.
2. When machine is to be stored for a long time, disconnect battery cables or remove the battery. Always remove the negative (-) cable first and reinstall the negative (-) cable last.
3. Do not store the machine with fuel in the tank inside a building where fumes may ignite. Allow the engine to cool before storing.
4. To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed building without adequate ventilation.
5. To reduce fire hazards, clean the machine thoroughly before storage. Dry grass and leaves around the engine and mufflers may ignite.
6. Moisture content in most grasses can damage the mower and grass catcher if these components are not properly cleaned after use. Also, dry grass and leaves left in the container can be a fire hazard. Always make sure the container and the duct are clean and completely empty before storage.
8. DANGER, WARNING AND CAUTION LABELS
7SAFE OPERATION
ENGLISH
SAFE OPERATION8
ENGLISH
9SAFE OPERATION
ENGLISH
SAFE OPERATION10
9. CARE OF DANGER, WARNING AND CAUTION LABELS
ENGLISH
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new parts, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
SERVICING OF RIDING MOWER
After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. Your dealer is interested in helping you get the best performance from your new machine and wants to help you get the most value from it. When in need of parts or major service, be sure to see your KUBOTA Dealer. When in need of parts, be prepared to give your dealer the machine, engine and mower serial numbers. Locate the serial numbers now and record them in the space provided.
Type Serial No.
Machine
Engine
[RCK42]
1SERVICING OF RIDING MOWER
ENGLISH
Mower
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
(1) Machine serial No. (2) Engine serial No.
(1) Mower serial No.
[RCK48]
(1) Mower serial No.
2 SPECIFICATIONS
SPECIFICATIONS
ENGLISH
Model Z482-E2-GX D782-E2-GX
Type Liquid-cooled diesel
Total displacement 479 778
Gross power kW 10.0 15.6
No. of cylinders 2 3
Engine
Starter Electric starter with battery
Battery 51R (12V, 450CCA)
Model GR1600-II GR2100-II
Capacity
Machine
Fuel
Preheating system Super glow
Engine stop Key stop
Fuel tank L 18
Engine oil L 1.2 2.8
Radiator coolant L 1.9 2.1
Hydrostatic transmission oil L 2.8 3.3
PTO Shaft drive
PTO clutch Mechanical Wet Multi Discs
PTO brake Wet Multi Discs
Front 15 x 6.00 - 6 16 x 7.50 - 8
Tires
Rear 20 x 10.0 - 8 23 x 10.50 - 12
Steering type Manual
Brake Internal expanding brake
Travel speed control Foot pedal
Transmission Hydrostatic
Diesel fuel No.1 (below -10 ) Diesel fuel No.2 (above -10 )
Full hydraulic power
steering (Glide steer)
Dimensions
Traveling speeds
Forward km/h 0 to 10
Reverse km/h 0 to 5
Overall length (with Grass Catcher) mm 2710 2880
Overall width mm 1110 1280
Overall height mm 1190 1230
Wheel base mm 1280
Front mm 750 825
Tread
Rear mm 800
Weight (without Mower and Grass Catcher) kg 310 360
Model RCK42GR-II RCK48GR-II
3SPECIFICATIONS
Cutting width mm 1067 1219
Cutting height mm 25 to 102
Adjustment of cutting height Dial gauge
Mounting method Quick joint, Parallel linkage
Mower
Grass
catcher
Note: The company reserves the right to change the specifications without notice.
Weight (Approx.) kg 75 80
Total length mm 965 914
Dimensions
Discharge direction Rear
Gear box oil L 0.33 0.4
Container Capacity L 370 450
Weight (Approx.) kg 40 50
Total width mm 1110 1270
Total height mm 295 305
Model GCK370GR-II GCK450GR-II
ENGLISH
Loading...
+ 76 hidden pages