Kubota F2690E, F2690, F3990 Operators Manual

OPERATOR'S MANUAL
MODELS F2690E
F2690
ENGLISH
1BDAIAYAP0010
F3990
K3615-6296-2
READ AND SAVE THIS MANUAL
ABBREVIATION LIST
ENGLISH
2WD
4WD
API
ASABE
ASTM
DIN
DT
fpm
GST
T/M
Hi-Lo
HST
m/s
PTO
RH/LH
F&R
ROPS
rpm
r/s
SAE
SMV
SPT
Definitions
2 Wheel Drive
4 Wheel Drive
American Petroleum Institute
American Society of Agricultural and Biological Engineers, USA
American Society for Testing and Materials, USA
Deutsches Institut für Normung, GERMANY
Dual Traction [4WD]
Feet Per Minute
Glide Shift Transmission
Transmission
High Speed-Low Speed
Hydrostatic Transmission
Meters Per Second
Power Take Off
Right-hand and left-hand sides are determined by facing in the direction of forward travel
Front and rear sides are determined by facing in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
Revolutions Per Second
Society of Automotive Engineers, USA
Slow Moving Vehicle
Semi-Permanent Type
California Proposition 65
WARNING
Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
The above ''IMPORTANT'' text for the spark arrester is applicable to Model F2690E, F2690 alone.
UNIVERSAL SYMBOLS
As a guide to the operation of your machine, various universal symbols have been utilized on the instruments panels and controls. The symbols are shown below with an indication of their meaning.
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Safety Alert Symbol
Diesel Fuel
Fuel-Level
Engine-Rotational Speed
Hourmeter/Elapsed Operating Hours
Engine Coolant-Temperature
Brake
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Engine-Stop
Engine-Run
Remote Cylinder-Retract
Remote Cylinder-Extend
Steering Wheel-Tilt Control
Head Lights OFF
Head Lights ON
Fast
Slow
Read Operator's Manual
Machine-Forward Movement-Overhead View of Machine
Machine-Rearward Movement-Overhead View of Machine
Engine Speed Control
Neutral
Diesel Preheat/Glow Plugs (Low Temperature Start Aid)
Starter Control
Power Take-Off Control-Off Position (Disengaged)
Power Take-Off Control-On Position (Engaged)
Differential Lock
Position Control-Raised Position
Position Control-Lowered Position
Engine Warning
Full Time 4WD This position provides 4WD machanically in any kind of the ground condition.
Dual-Acting Overrunning 4WD This position provides 4WD autmatically only when the ground speed dictate between front and rear wheels (forward and backward).
Regeneration
DPF INHIBIT (Switch)
Regeneration (Switch)
Parked Regeneration
Master System Warning
Constant RPM Management
FOREWORD
ENGLISH
You are now the proud owner of a KUBOTA FRONT MOWER. This machine is a product of KUBOTA's quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your machine, please read this manual carefully. It will help you become familiar with the operation of the machine and contains many helpful hints about machine maintenance. It is KUBOTA's policy to utilize, as quickly as possible, every advance in our research. The immediate use of new techniques in the manufacturing of products may cause some small parts of this manual to become outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult them.
3
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
3 3 3
IMPORTANT :
NOTE :
DANGER :
WARNING :
CAUTION :
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information.
SAFETY FIRST
MANUAL DEL OPERADOR
MODELOS
F2690E F2690 F3990
1BDAIAYAP0010
LEA Y CONSERVE ESTE MANUAL
ESPAÑOL
CONTENTS
SAFE OPERATION ............................................................................................ -1
SERVICING OF MACHINE ......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
IMPLEMENT LIMITATIONS ........................................................................................ 5
INSTRUMENT PANEL AND CONTROLS................................................................... 6
MOWER MOUNTING .................................................................................................. 7
MOUNTING THE MOWER ...................................................................................... 7
DISMOUNTING THE MOWER DECK ..................................................................... 8
MOWER TILT UP..................................................................................................... 8
How To Tilt Up..................................................................................................................8
How To Mount Another Implement...................................................................................8
PRE-OPERATION CHECK ......................................................................................... 9
DAILY CHECK ......................................................................................................... 9
OPERATING THE ENGINE....................................................................................... 10
EXHAUST AFTERTREATMENT DEVICES........................................................... 10
Diesel Oxidation Catalyst and Diesel Particulate Filter (DPF) Muffler............................10
Handling Points...............................................................................................................11
DPF Regeneration Process............................................................................................11
Auto Regeneration Operating Procedure .......................................................................12
PM Warning Level and Required Procedures ................................................................13
Regeneration Inhibit Mode Operating Procedure ...........................................................14
PM Warning Level and Required Procedures ................................................................15
Tips on DPF Regeneration ............................................................................................. 17
Handling at low temperature........................................................................................... 17
STARTING THE ENGINE ...................................................................................... 18
Key Switch......................................................................................................................20
Cold Weather Starting ....................................................................................................20
Block Heater (Option) .....................................................................................................20
STOPPING THE ENGINE...................................................................................... 21
WARMING UP ....................................................................................................... 21
Warm-up and Transmission Oil in the Low Temperature Range....................................21
Engine Stop Lever and Fuel Valve (Inside the Hood).....................................................21
JUMP STARTING .................................................................................................. 22
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OPERATING THE MACHINE.................................................................................... 23
OPERATING NEW MACHINE ............................................................................... 23
Changing Lubricating Oil for New Machines...................................................................23
Engine Break-in ..............................................................................................................23
Machine Break-in............................................................................................................23
OPERATING FOLDABLE ROPS ........................................................................... 24
To Fold the ROPS ..........................................................................................................24
To Raise the ROPS to Upright Position.......................................................................... 25
Adjustment of Foldable ROPS........................................................................................ 25
CONTENTS
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STARTING ............................................................................................................. 26
Operator's Seat...............................................................................................................26
Globe Box.......................................................................................................................26
Steering Wheel Tilt Lever ...............................................................................................27
Seat Belt .........................................................................................................................27
Head Light Switch........................................................................................................... 27
Lift Link Lowering Speed Control Knob .......................................................................... 28
Hydraulic Lift Lever.........................................................................................................28
High-Low Gear Shift Lever .............................................................................................29
4WD Lock Lever .............................................................................................................29
PTO Lever ......................................................................................................................30
Throttle Lever..................................................................................................................30
Parking Brake ................................................................................................................. 30
Speed Control Pedal....................................................................................................... 31
Differential Lock Pedal.................................................................................................... 31
STOPPING............................................................................................................. 31
Stopping..........................................................................................................................31
CHECK DURING DRIVING ................................................................................... 32
Immediately Stop the Engine if:......................................................................................32
Easy Checker (TM)......................................................................................................... 32
LCD MONITOR ...................................................................................................... 33
Fuel Gauge.....................................................................................................................33
Coolant Temperature Gauge..........................................................................................34
Hourmeter / Tachometer.................................................................................................34
Service Code Display .....................................................................................................35
Overheat Alarm............................................................................................................... 35
ELECTRONIC ENGINE CONTROL....................................................................... 35
Constant RPM Management Control.............................................................................. 35
PARKING............................................................................................................... 36
Parking............................................................................................................................36
TRANSPORTING................................................................................................... 36
Directions for Use of Power Steering..............................................................................36
TIRES, WHEELS AND BALLAST.............................................................................. 37
TIRES..................................................................................................................... 37
Inflation Pressure............................................................................................................37
WHEELS ................................................................................................................ 37
Front Wheels (Drive Wheels)..........................................................................................37
Rear Wheels (Steering Wheels) .....................................................................................38
BALLAST ............................................................................................................... 38
MAINTENANCE......................................................................................................... 39
SERVICE INTERVALS .......................................................................................... 39
PERIODIC SERVICE CHART LABEL ................................................................... 42
LUBRICANTS, FUEL AND COOLANT .................................................................. 43
PERIODIC SERVICE................................................................................................. 45
HOW TO OPEN THE HOOD ................................................................................. 45
DAILY CHECK ....................................................................................................... 46
Checking Seat Belt and ROPS.......................................................................................46
Checking Engine Oil Level.............................................................................................. 47
Checking Amount of Fuel and Refueling ........................................................................48
CONTENTS
Checking and Cleaning Radiator Screen and Bonnet Screen to Prevent Overheating.. 49
Checking Tire Pressure .................................................................................................. 50
Checking Transmission Fluid Level................................................................................51
Checking Coolant Level..................................................................................................51
Checking DPF Muffler.....................................................................................................52
Checking Movable Parts................................................................................................. 52
EVERY 50 HOURS ................................................................................................ 53
Checking Engine Start System.......................................................................................53
Checking OPC System ...................................................................................................54
Lubricating All Grease Fittings........................................................................................ 54
Oiling...............................................................................................................................56
Checking Wheel Bolt Torque..........................................................................................57
EVERY 100 HOURS .............................................................................................. 57
Checking Battery Condition ............................................................................................57
Cleaning Air Cleaner Element ........................................................................................59
Checking Fuel Filter........................................................................................................ 60
Checking and Adjusting Brake Pedal ............................................................................. 61
Checking Fan Drive Belt Tension ................................................................................... 62
EVERY 200 HOURS .............................................................................................. 62
Changing Engine Oil....................................................................................................... 62
Replacing Engine Oil Filter Cartridge ............................................................................. 63
Replacing Transmission Oil Filter Cartridge ...................................................................64
EVERY 400 HOURS .............................................................................................. 64
Changing Transmission Fluid ......................................................................................... 64
Cleaning Transmission Strainer......................................................................................65
Changing Rear Axle Differential Case Fluid [4WD] ........................................................66
Changing Rear Axle Gear Case Fluid [4WD] .................................................................66
Adjusting Rear Axle Pivot ...............................................................................................67
Replacing Fuel Filter.......................................................................................................67
EVERY 800 HOURS .............................................................................................. 67
Adjusting Engine Valve Clearance .................................................................................67
EVERY 1000 HOURS or EVERY 1 YEAR............................................................. 67
Replacing Air Cleaner Primary Element and Secondary Element.................................. 67
Checking Exhaust manifold ............................................................................................ 67
EVERY 1500 HOURS ............................................................................................ 67
Checking Fuel Injection Nozzle (Injection Pressure) ...................................................... 67
EVERY 2000 HOURS or EVERY 2 YEARS .......................................................... 68
Flush Cooling System and Changing Coolant................................................................ 68
Anti-freeze ......................................................................................................................69
EVERY 3000 HOURS ............................................................................................ 70
Checking Turbo Charger ................................................................................................70
Checking Injection Pump................................................................................................70
EVERY 1 YEAR ..................................................................................................... 70
Checking Radiator Hose and Clamp ..............................................................................70
Checking Hydraulic Hose ...............................................................................................71
Checking Fuel Lines .......................................................................................................71
Checking Intake Air Line................................................................................................. 72
Checking Engine Breather Hose ....................................................................................72
EVERY 4 YEARS................................................................................................... 72
Replacing Hydraulic Hose ..............................................................................................72
Replacing Fuel Lines ......................................................................................................72
Replacing Engine Breather Hose ...................................................................................72
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CONTENTS
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STORAGE ................................................................................................................. 76
TROUBLESHOOTING............................................................................................... 77
INDEX........................................................................................................................ 81
Replacing Radiator Hose................................................................................................72
Replacing Intake Air Line................................................................................................ 72
SERVICE AS REQUIRED...................................................................................... 73
Replacing Fuses.............................................................................................................73
Replacing Light Bulb.......................................................................................................74
Bleeding Fuel System..................................................................................................... 74
Adjusting Lift Springs (LH & RH) ....................................................................................75
ENGINE TROUBLESHOOTING ............................................................................ 77
POWER TRAIN TROUBLE SHOOTING................................................................ 78
BATTERY TROUBLESHOOTING ......................................................................... 79
MACHINE TROUBLESHOOTING ......................................................................... 80
-1SAFE OPERATION
SAFE OPERATION
Careful operation is your best insurance against an accident. Read and understand this section carefully before operation. All operators, no matter how experienced they may be, should read this and other related manuals before operation of the machine or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
1. BEFORE OPERATING
1. Know your equipment and its limitations. Read, understand and follow all instructions in this manual before attempting to start and operate the machine.
2. Pay special attention to the safety labels on the machine and mower.
3. KUBOTA recommends the use of a Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the machine be upset. The machine is equipped with a foldable ROPS, which may be temporarily folded down only when absolutely necessary for areas with height constraints. (There is no operator protection provided by the ROPS in the folded position. For operator safety the ROPS should be placed in the upright and locked position and the seat belt fastened for all other operations.) If the ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the machine. Never modify or repair a ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure. A damaged ROPS structure must be replaced, not repaired or revised. If any structural member of the ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.
(1) ROPS (2) Seat belt
4. Always use the seat belt when the ROPS is upright. Do not use the seat belt without a ROPS being upright. Check the seat belt regularly and replace if frayed or damaged.
5. The exhaust gas from the muffler is very hot. To prevent fire, do not expose dry grass, mowed grass, oil or any other combustible materials to exhaust gas. Use a spark arrester where required. Also keep the engine and muffler clean all the time. Replace the muffler if it has a fault.
6. Never wear loose, torn, or bulky clothing. It may catch on moving parts or controls, leading to the risk of accident. Safety boots or shoes, eye and hearing protection, gloves, dust mask, etc. are recommended.
7. Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention.
8. Carefully check the vicinity before operating machine or any implement attached to it. Clear the work area of objects (wires, rocks, etc.) that might be picked up and thrown. Check for overhead clearance which may interfere with a ROPS.
9. Do not operate machine or any implement attached to it while under the influence of alcohol, drugs, or other substances or while fatigued.
10.Check brakes, and other mechanical parts for faulty adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)
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SAFE OPERATION-2
11.Keep the machine and attachments in good operating condition and keep safety devices in place and in proper working condition.
12.Do not modify the machine. Unauthorized modification
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may affect the function of the machine, which may result in personal injury.
13.Keep all shields and guards in place. Replace all missing or damaged items for your safety.
14.Never allow any bystanders around or near machine during operation. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
15.Before allowing other people to use your machine, explain proper operation to them and have them read this manual before operation.
16.Never allow passengers or non-qualified operators on the machine at any time. You must operate the machine from the seat only.
17.In addition to the design and configuration of equipment, hazard control and accident prevention are dependent on the awareness, concern, and prudence of personnel involved in the operation, transport, maintenance of facilities.
18.Keep your machine clean. Dirt, grease, and trash accumulations may contribute to fires or lead to personal injury.
19.Use only attachments recommended by KUBOTA. Use proper ballast to front or rear of machine to reduce the risk of upsets. Follow the "Safe Operation" procedures, specified in the Equipment's Manual.
2. OPERATING
C Starting
1. Never start the engine or operate levers from anywhere other than the seat.
2. Before starting the engine make sure that all levers and speed control pedal are in neutral, the parking brake is engaged, and Power Take Off (PTO) is disengaged. Fasten the seat belt if the ROPS is upright.
3. Do not start the engine while tilting the deck.
4. Do not start the engine by shorting across starter terminals or by bypassing the safety start switch. The machine may start and move if normal starting circuitry is bypassed.
5. Do not operate or idle engine in a poorly ventilated area. Exhaust gas contains carbon monoxide, a colorless, odorless gas they can be poisonous if not properly ventilated.
C Working
1. Watch where you are going at all times. Watch for and avoid obstacles. Be alert near trees and other obstructions.
2. To avoid tip over, slow down when turning on uneven terrain or before stopping.
3. Park the machine on a firm, level surface.
4. Do not drive at high speeds or turn the machine when the differential is locked.
5. Know what is behind you before backing up. Look to the rear before and while backing up. Do not mow while in reverse unless absolutely necessary and make sure the area immediately behind you is clear of obstructions or holes and small children. Use extra caution when the machine is equipped with the grass catcher. Your view to the rear is restricted.
6. When working in groups, always let others know what you are doing ahead of time.
7. Do not drive the machine on streets or highways. Watch for traffic when you cross roads or operate near roads.
8. Be aware of the mower discharge direction and do not point it at anyone.
9. When using any attachments, never direct discharge material toward bystanders. Do not allow anyone near the attachments while in operation. Do not mow when bystanders are present in the mowing area.
10.To reduce fire hazards, keep the engine exhaust area free of debris.
11.Be sure rotating blades and engine are stopped and the key is removed before placing hands or feet near blades and cleaning blockages or unclogging chute.
12.Shut the engine off and wait for all movement to stop before unclogging the chute of the grass catcher. [if equipped]
13.Always inspect the mower and the grass catcher [if equipped] after striking any foreign object. This will insure that all mower and grass catcher parts are safe and secure and not damaged. Repair or replace any damaged parts before re­starting.
14.Operate during daylight or in bright artificial light.
15.Do not operate where machine could tip or slip. Do not operate near ditches, holes, embankments, or other terrain which may collapse under the machine's weight. The risk of machine tip-over is increased when the ground is loose or wet.
C Operation on slopes
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. A Do not lift the grass container on a slope. [if equipped]
DO
1. To avoid tip over, operate up and down slowly, not across. Stay off hills and slopes too steep for safe operation.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4. Follow KUBOTA's recommendations for wheel weights or counterweights to improve stability.
5. The weight of grass in the grass container may increase the possibility of tip over. [if equipped]
6. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.
7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
8. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tip-over or loss of control.
9. Use special caution when changing direction on slopes.
10.Shift "High - Low Gear Shift Lever" to the Low position when mowing or operating on slopes.
-3SAFE OPERATION
C Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn the machine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
5. Never allow children to operate the machine, even under adult supervision. Local regulation can restrict the age of the operator.
6. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
C Operators, age 60 years and above
Data indicates that operators, age 60 years and above, are involved in a large percentage of machine-related injuries. These operators should evaluate their ability to operate the machine safely enough to protect themselves and others from serious injury.
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DO NOT
1. Do not turn on slopes unless necessary and then turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly turn over if a wheel falls over the edge of a cliff or ditch, or if an edge caves in.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use the grass catcher on steep slopes. [if equipped]
6. Do not stop or start suddenly when going uphill or downhill.
7. Never "freewheel". Do not let the machine travel downhill with HST pedal at neutral position.
C Stopping
1. Make sure that the machine and all attachments have come to complete stop before dismounting.
2. Before dismounting, disengage the PTO, lower all implements, place all control levers in their neutral positions, apply parking brake, turn off the engine and remove the key.
3. Do not park the machine on a steep incline. Park on relatively flat areas.
3. USING THE PTO
1. Before installing or using PTO-driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment.
2. Wait until all moving components have completely stopped before connecting, disconnecting, adjusting, cleaning, or servicing any PTO-driven equipment.
3. Use the PTO with KUBOTA approved attachments. The speed of the PTO: F2690E, F2690 2545 rpm at 3000 engine rpm F3990 2583 rpm at 2500 engine rpm
SAFE OPERATION-4
4. USING THE LIFT LINK
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1. Use lift link only with authorized attachments designed for lift link usage.
2. When using a lift link mounted attachment, be sure to install the adequate counter ballast weight specified in the attachment's manual.
3. When moving the machine a long distance, set the implement lowering control in the "LOCK" position to hold the implement in the raised position.
4. Do not turn the knob quickly.
6. SERVICING
1. Before servicing the machine, park the machine on a firm, level surface, set the parking brake, stop the engine and remove the key.
2. Allow the machine to cool off before servicing the engine, muffler, etc.
3. Always stop the engine before refueling. Avoid spills and overfilling. Wipe up spilled fuel immediately.
(1) Fuel tank cap
(1) Lift link lowering speed control knob (A) "FAST": Turn counterclockwise slowly (B) "SLOW": Turn clockwise (C) "LOCK": Turn clockwise to the end
5. TRANSPORTING
1. Disengage power to attachment(s) when transporting or not in use.
2. Do not tow this machine. Use a suitable truck or trailer when transporting on public roads.
3. It is recommended that this machine not be used on public roads.
4. Use extra care when loading or unloading the machine into a trailer or truck.
5. Keep attachment(s) low when transporting.
6. Move very slowly when attachment is removed.
4. Use extra care in handling diesel fuel. (1) Use only an approved container. (2) Do not remove fuel cap or refuel with the engine
running. Allow engine to cool before refueling. Do not smoke while refueling or when standing near fuel.
(3) Do not refuel the machine indoors and always
clean up spilled fuel or oil.
(4) Do not store the machine or fuel container inside
where there is an open flame, such as a water heater.
5. Do not smoke when working around the battery. Keep all sparks and flames away from battery. The battery presents an explosion hazard because it gives off hydrogen and oxygen...especially when recharging.
6. Before "JUMP STARTING" a dead battery, read and follow all of the instructions to help protect the alternator from damage due to extreme load changes. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.) Batteries contain sulfuric acid and produce explosive gases. Follow the instructions below to prevent personal injury.
A Wear eye and skin protection. A Keep sparks and flame away. A Always have adequate ventilation while charging
or using the battery.
7. Keep first aid kit and fire extinguisher available at all times.
-5SAFE OPERATION
8. Disconnect the battery's negative (-) cable before working on or near electric components.
9. Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
10.To avoid sparks from an accidental short circuit, always disconnect the battery's negative (-) cable first and connect it last.
(1) Battery (2) Positive cable (+) (3) Negative cable (-)
15.Always maintain the correct tire inflation pressure. Do not inflate tires above the recommended pressure shown in the Operator's Manual.
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16.Securely support the machine when changing wheels.
17.Make sure that wheel bolts have been tightened to the specified torque.
18.Escaping hydraulic fluid under pressure has sufficient force to penetrate the skin causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, make sure all connections are tight and that lines, pipes, and hoses are not damaged.
11.Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the machine has a coolant recovery tank, add coolant there instead of the radiator.
12.Provide adequate support when changing wheels or the wheel.
13.Make sure that wheel nuts have been tightened to the specified torque.
14.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
SAFE OPERATION-6
19.Fluid escaping from pinholes may be invisible. Use a piece of cardboard or wood to search for suspected leaks: do not use hands. Use safety goggles or other
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eye protection. If injured by escaping fluid, see a medical doctor at once. Serious infection or reaction will result if proper medical treatment is not administered immediately. This fluid can produce gangrene or severe allergic reaction.
(1) Cardboard (2) Hydraulic line (3) Magnifying glass
20.Do not make adjustments or repairs with the engine running.
21.Keep machine free of grass, leaves, or other debris build-up.
22.Do not run a machine inside a closed area.
7. STORAGE
1. Keep the machine and fuel supply in a secure area and remove the key to prevent children or others from playing or tampering with them.
2. Do not store the machine in an area that may ignite fuel vapor. Allow the engine to cool before storing.
3. To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed building without adequate ventilation.
4. To reduce fire hazards, clean the machine thoroughly before storage. Dry grass and leaves around the engine and mufflers may ignite.
8. DANGER, WARNING AND CAUTION LABELS
-7SAFE OPERATION
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SAFE OPERATION-8
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-9SAFE OPERATION
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SAFE OPERATION-10
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-11SAFE OPERATION
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SAFE OPERATION-12
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9. CARE OF DANGER, WARNING AND CAUTION LABELS
-13SAFE OPERATION
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new parts, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
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SERVICING OF MACHINE
After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself. Your dealer is interested in helping you get the best performance from your new machine and wants to help you get the most value from it. When in need of parts or major service, be sure to see your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the serial number of the machine, ROPS and engine. Locate the serial numbers now and record them in the space provided.
Type Serial No.
Machine
Engine
ROPS
Date of Purchase
[F3990]
1SERVICING OF MACHINE
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Name of Dealer
(To be filled in by purchaser)
[F2690E, F2690]
(1) Machine serial No. (2) Engine serial No.
(1) Machine serial No. (2) Engine serial No.
[F2690E, F2690, F3990]
(1) ROPS serial No.
SERVICING OF MACHINE2
C Warranty
This machine is warranted under the Kubota Limited Express warranty, a copy of which may be obtained from
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your selling dealer. No warranty shall, however, apply if the machine has not been handled according to the instruction given in the Operator's Manual even it is within the warranty period.
C Scrapping the machine and its procedure
To put the machine out of service, correctly follow the local rules and regulations of the country or territory where you scrap it. If you have questions, consult your local KUBOTA Dealer.
SPECIFICATIONS
Model F2690E F2690 F3990
Model D1105 V1505T
Engine gross power (SAE) *1 kW (HP) 19 (25.5) 28.9 (39)
Type Indirect Injection. Vertical water - cooled, 4cycle diesel
Number of cylinders 3 4
Bore and stroke mm (in.) 78 x 78.4 (3.07 x 3.09)
Total displacement cm (cu.in.) 1123 (68.53) 1498 (91.41)
3SPECIFICATIONS
ENGLISH
Engine
Capacities
Rated revolution rpm 3000
Low idling revolution rpm 1300 to 1400
Fuel
Starter Electric starter with battery, glow plug, 12 V, 1.4 kW
Lubrication Forced lubrication by gear pump
Cooling Liquid with pressurized radiator
Battery 12 V, RC: 133 min, CCA: 582 A
Fuel tank L (U.S.gals.) 61 (16.1)
Engine crankcase (with filter) *3 L (U.S.qts.) 3.5 (3.7) 4.7 (5.0)
Engine coolant L (U.S.qts.) 4.6 (4.9) 3.7 (3.9)
Recovery tank L (U.S.qts.) 0.6 (0.6) 1.1 (1.1)
Transmission case L (U.S.qts.) 14 (14.8)
Rear axle differential case L (U.S.qts.) 1.5 (1.6)
Rear axle gear case L (U.S.qts.) 0.5 (0.5)
Overall length mm (in.) 2450 (96.5) 2510 (98.9)
Overall width mm (in.) 1240 (48.8) 1370 (53.9)
Diesel fuel No.1 (S-15) [below -10 (14 )] Diesel fuel No.2 (S-15)
[PTO ON] 2500
[PTO OFF] 2700
Without
Overall height
Dimensions
Wheelbase mm (in.) 1300 (51.2)
Min. ground clearance mm (in.) 185 (7.3)
Tread
Weight (W/O mower deck) kg (lbs.) 756 (1667) 770 (1698) 855 (1885)
ROPS
With ROPS
Front mm (in.) 975 (38.4) 1063 (41.9)
Rear mm (in.) 875 (34.4) 1020 (40.1)
mm (in.) 1350 (53.1)
mm (in.) 1985 (78.2)
SPECIFICATIONS4
Model F2690E F2690 F3990
ENGLISH
Traveling
system
Front
Tires
Rear
Low
Forward
High
Traveling speeds *2
Low
Reverse
High
Steering Power, hydrostatic
Transmission
Brake Wet disk type
Min. turning radius mm (in.) 750 (29.5) (Inside of Front Tire)
Front Bevel gear
Differential
Rear - Bevel gear
mph
(km/h)
mph
(km/h)
mph
(km/h)
mph
(km/h)
23 x 10.5 - 12
(4PR) Turf
16 x 6.5 - 8
(4PR) Turf
0 to 5.6 (0 to 9)
0 to 12.5 (0 to 20)
0 to 3.0 (0 to 4.8)
0 to 6.9 (0 to 11)
Main - hydrostatic transmission. High - Low gear shift
(2 forward, 2 reverse)
24 x 12 - 12
(4PR) Turf
18 x 9.5 - 8
(4PR) Turf
4WD system - Dual - Acting Overrunning 4WD
Revolution
PTO
(Specifications and design subject to change without notice)
NOTE:
*1 Manufacture's estimate *2 F2690E, F2690: At 3000 engine rpm F3990: [PTO ON] At 2500 engine rpm, [PTO OFF] At 2700 engine rpm *3 Oil amount when the oil level is at the center of the oil level gauge
Drive system
Clutch type Wet multi plates
PTO brake Wet single plate
(2545 rpm at 3000 engine rpm)
Shaft drive. KUBOTA 10 tooth
1 speed
involute spline
(2545 rpm)
1 speed
(2583 rpm at
2500 engine rpm)
Shaft drive.
KUBOTA 10 tooth
involute spline
(2583 rpm)
IMPLEMENT LIMITATIONS
The KUBOTA Machine has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use of implements which exceed the maximum loading weight listed below, or which are not recommended for use with the KUBOTA Machine may result in malfunctions or failures of the machine, damage to other property and injury to the operator or others. (Any malfunctions or failures of the machine resulting from use with improper implements are not covered by the warranty.)
Maximum loading weight Lift link end maximum
F2690E
F2690
F3990
Front axle Wf Rear axle Wr
900 kg (1984 lbs.) 600 kg (1323 lbs.) 260 kg (573 lbs.) 1500 kg (3307 lbs.)
loading weight
Wo
Maximum total weight
5IMPLEMENT LIMITATIONS
ENGLISH
[F3990]
B IMPORTANT
When you use outlet electric power with a cabin on, do not use with the engine revolution lower than 2000 rpm. Maximum allowance value 25(A) at engine revolution more than 2000 rpm.
6 INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL AND CONTROLS
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ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS
INSTRUMENT PANEL, SWITCHES and HAND CONTROLS
(1) Liquid crystal display................................................... 33 (26) Differential lock pedal........................................... 31
(2) Parked regeneration switch [F3990 only].................... 10 (27) Parking brake lever.............................................. 18
(3) DPF INHIBIT switch [F3990 only]................................ 10 (28) Globe box............................................................. 26
(4) Key switch.................................................................. 20 (29) Cup holder
(5) Throttle lever............................................................... 30 (30) 4WD lock lever (4WD only).................................. 29
(6) Head light switch......................................................... 27 (31) Seat belt............................................................... 27
(7) Steering wheel tilt lever............................................... 27 (32) Operator's seat..................................................... 26
(8) PTO clutch indicator................................................... 18 (33) Brake pedal.......................................................... 30
(9) Electrical charge warning indicator............................. 32 (34) Speed control pedal (HST pedal)......................... 31
(10) Parking brake warning indicator................................ 18 (35) High - Low gear shift lever..................................... 29
(11) Head light indicator................................................... 27 (36) Hydraulic lift lever................................................. 28
(12) Master system warning indicator............................... 32 (37) PTO lever............................................................. 30
(13) Glow plug indicator................................................... 18 (38) Lift link lowering speed control knob.................... 28
(14) Engine oil pressure warning indicator....................... 32 (39) Hood lock lever.................................................... 45
(15) Engine overheat warning indicator............................ 32 (40) Steering wheel
(16) 4WD indicator........................................................... 29
(17) Fuel level indicator.................................................... 18
(18) Engine warning indicator [F3990 only]...................... 10
(19) Regeneration indicator [F3990 only]......................... 10
(20) Parked regeneration indicator [F3990 only].............. 10
(21) Constant RPM management indicator [F3990 only].. 35
(22) Fuel gauge................................................................ 33
(23) Coolant temperature gauge...................................... 34
(24) Hourmeter................................................................ 34
(25) Tachometer.............................................................. 34
CONTROLS
MOWER MOUNTING
MOUNTING THE MOWER
To avoid serious injury: A Before mounting the mower deck, read and
understand the use of the lift link lowering speed control knob. (See "Lift Link Lowering Speed Control Knob" in "OPERATING THE MACHINE" section in the operator's manual of the machine.)
A Place the PTO lever in the "DISENGAGE"
position.
A Place the High-Low gear shift lever in the
"NEUTRAL" position.
A The mower links (left hand, right hand) are
spring-loaded. Have an assistant hold the arm in position when mounting the mower deck.
1. Move the mower deck under the mower links and place the hydraulic lift lever in the "DOWN" position.
2. Attach the front end of the mower links to the mower deck with clevis pins and set pins.
A For tilting up the mower, see "MOWER TILT UP"
section in the operator's manual of the mower.
(1) Lift rod (2) Lock pin (3) Mower link
6. Pull back the coupler of the universal joint. Push the universal joint onto the PTO shaft until the coupler locks. Slide the universal joint backward and forward to check that the universal joint is locked securely.
7MOWER MOUNTING
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(4) Gas spring (5) Tilt lever ("UNLOCKED" position) (6) Rue ring cotter
(1) Mower link (2) Set pin (3) Clevis pin
3. Start the engine, raise the mower deck, lock the lift link lowering speed control knob and shut off the engine.
4. Install the lift rods to the mower deck with lock pins and lower the mower deck on the ground.
[RCK72P-F39 / RCK72R-F36]
5. Attach the gas spring to the mower link with the clevis pin and the rue ring cotter.
A When operating the mower, make sure the tilt lever is
unlocked.
(1) Coupler (2) Universal joint
A Finally pull the universal joint to see if it is locked tight
in position.
After mounting the mower deck, adjust the lift link lowering speed. (See "CONTROLS" in "INSTRUMENT PANEL AND CONTROLS" section.)
MOWER MOUNTING8
DISMOUNTING THE MOWER DECK
For dismounting the mower deck, reverse the above procedures.
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To avoid serious injury: A The mower links (left hand, right hand) are
spring-loaded. Have an assistant hold the arm in position when mounting the mower deck.
MOWER TILT UP
To avoid serious injury: A Do not start the engine while tilting the mower
deck.
To avoid serious injury: A Be sure to tilt the mower on a level surface and
the parking brake ON.
A Place the PTO lever in the "DISENGAGE"
position.
A Place the High-Low gear shift lever in the
"NEUTRAL" position.
BHow To Tilt Up
For detailed procedure, refer to the mower operator's manual.
BHow To Mount Another Implement
For detailed procedure, refer to the implement instruction manual.
PRE-OPERATION CHECK
DAILY CHECK
To prevent trouble from occurring, it is important to know the condition of the machine well. Check it before starting.
To avoid serious injury: A Be sure to check and service the machine on a
level surface with the engine shut off and the parking brake "ON" and implement lowered to the ground.
Check item
- Walk around inspection
- Check engine oil level
- Check transmission oil level
- Check coolant level
- Clean air conditioner condenser screen
- Clean grill and radiator screen
- Check DPF muffler [F3990 only]
- Check air cleaner evacuator valve
(When used in a dusty place)
- Check brake pedal
- Check indicators, gauges and meter
- Check lights
- Check wire harness
- Check seat belt
- Check movable parts
- Refuel (See "DAILY CHECK" in "PERIODIC SERVICE"
section.)
- Care of danger, warning and caution labels (See "DANGER, WARNING AND CAUTION LABELS" in "SAFE OPERATION" section.)
9PRE-OPERATION CHECK
ENGLISH
10 OPERATING THE ENGINE
OPERATING THE ENGINE
ENGLISH
To avoid serious injury: A Read and understand "SAFE OPERATION" in
the front of this manual.
A Read and understand the danger, warning and
caution labels located on the machine.
A To avoid danger of exhaust fume poisoning, do
not operate the engine in a closed building without proper ventilation.
A Never start the engine while standing on the
ground. Start the engine only from the operator's seat.
A Make it a rule to set all shift levers to the
"NEUTRAL" positions and to place the PTO lever in "OFF" position before starting the engine.
BDiesel Oxidation Catalyst and Diesel
Particulate Filter (DPF) Muffler
The Diesel Oxidation Catalyst and Diesel Particular Filter (Hereinafter called DPF) serves to reduce hydrocarbons, carbon monoxide and other toxic gases, all of which are contained in diesel engine emissions, to harmless carbon dioxide and water. The DPF also traps Particulate Matter (PM). To meet the emission regulations in your country, the DPF is installed on your machine. Be sure to read this operator's manual before running in your machine. It is imperative for the machine owner and operator to handle the DPF in a safe and environmentally responsible manner.
A Do not use starting fluid or ether. A To protect the battery and the starter, make sure that
the starter is not continuously turned for more than 30 seconds.
EXHAUST AFTERTREATMENT DEVICES
[F3990 only]
To avoid serious injury: A During Diesel Particulate Filter (DPF)
regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.
A Keep machine away from people, animals or
structures which may be susceptible to harm or damage from hot exhaust gases.
A During regeneration, white exhaust gases may
be visible. Do not allow regeneration in a non ventilated garage or confined area.
A During regeneration, do not leave the machine.
(1) Diesel Particulate Filter (DPF)
A When the DPF has trapped a specific amount of
particulate matter (PM), the engine computer starts the process of regeneration or burning of soot collected by the filter. This burning process is called regeneration.
BHandling Points
When a specific amount of PM (particulate matter) has accumulated in the DPF muffler, it is necessary to refresh the DPF muffler by burning the PM inside it. This burning off work is called "Regeneration". To extend operating time to reach this regeneration, and to avoid DPF muffler trouble, make sure to observe the following handling matters.
C Fuel
Be sure to use Ultra Low Sulfur Fuel (S15).
A Use of diesel fuel other than Ultra Low Sulfur Fuel may
adversely affect the engine and DPF performance. Use of fuels other than Ultra Low Sulfur Fuel (S15) may not meet regulations for your region.
C Engine oil
Use DPF-compatible oil (CJ-4) for the engine.
11OPERATING THE ENGINE
BDPF Regeneration Process
DPF regeneration process can be performed by choosing from "Auto Regeneration" or "Regeneration inhibit" mode according to your job conditions. For jobs not affected by hot gases emitted during regeneration, the "Auto Regeneration" is advisable.
C Auto Regeneration Mode;
When starting the engine (switch operation is unnecessary), the "Auto Regeneration" mode is automatically activated. With the auto regeneration mode on, when a specific amount of PM has accumulated, and the regeneration conditions are satisfied (See the "Tips on Diesel Particulate Filter [DPF] Regeneration"), the DPF will be automatically regenerated whether the machine is in motion or parked. By this way, work efficiency is improved. For details of auto regeneration, refer to "Operating Procedure for Auto Regeneration Mode" section.
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A If any engine oil other than CJ-4 is used, the DPF may
become clogged earlier than expected and the fuel economy may drop.
C Prohibition of unnecessary short-time operation
At a start of the engine, much PM is generated. Avoid running the machine (turning on and off the engine) for a short period of time whenever possible. Otherwise, the PM gets easily accumulated.
C Regeneration
When there is "Regeneration" instruction sign by lamp or buzzer, immediately perform the required procedure for regeneration.
A Interrupting the regeneration cycle or continued
operation by ignoring the warning signs may cause DPF and engine damage.
A Operation with a clogged air cleaner can cause a
regeneration failure and DPF damage.
C Regeneration Inhibit Mode;
After starting the engine, if the "DPF INHIBIT switch" is pressed to turn on the switch lamp, the "Regeneration inhibit" mode will be activated. With "Regeneration Inhibit" mode on, the PM which has accumulated inside the DPF will not be burnt, unless the operator performs the regeneration work manually. The "Regeneration Inhibit" mode is effective for work in poorly ventilated work spaces. For details of regeneration prohibition, refer to "Operating Procedure for Regeneration Inhibit Mode" section.
A If you stop the engine once, the "Auto Regeneration"
mode will be activated.
12 OPERATING THE ENGINE
ENGLISH
Operating Procedure for Auto Regeneration Mode
(1) DPF INHIBIT switch (2) Parked regeneration switch
(3) Regeneration indicator (4) Engine warning indicator
(5) Parked regeneration indicator
BAuto Regeneration Operating Procedure
1. Start the engine. (Make sure that the DPF INHIBIT switch lamp is "OFF".)
Switch lamp OFF: Auto Regeneration Mode activated. Switch lamp ON: Regeneration Inhibit Mode activated.
A When the engine is started, the "Auto Regeneration" mode is automatically activated. A "Regeneration Inhibit" mode is activated, when the DPF INHIBIT switch is pushed after the engine is started.
2. When a specific amount of PM has built up in the DPF, the regeneration indicator turns "ON".
Continue to operate the machine, and the regeneration process will begin automatically, make sure you are working in a safe area as DPF and exhaust temperature will rise. When the regeneration cycle has completed, the regeneration indicator turns "OFF".
IMPORTANT:
A When ambient temperature is so low or when working with such extraordinary use of electricity that the
regeneration conditions are not satisfied, the regeneration indicator starts flashing.
If the regeneration indicator turns "ON" for a while and then starts flashing, keep on working and rev up the engine to the maximum rpm so that the regeneration indicator stops flashing and remains "ON".
13OPERATING THE ENGINE
BPM Warning Level and Required Procedures
During Auto Regeneration Mode when the PM level has built up in the DPF, the regeneration cycle will begin automatically. If the regeneration cycle is interrupted or the regeneration conditions are not satisfied, the buzzer starts sounding and the indicator display changes in response to the PM level in order to prompt the operator to perform the required procedure listed below.
A Once PM warning level has been reached, immediately perform the required procedure for regeneration.
Interrupting the regeneration cycle or continued operation by ignoring the warning signs may cause DPF and engine damage.
A If the regeneration cycle is interrupted several times, parked regeneration will be required.
Auto Mode
DPF system status Required procedure
PM warning level: 1
Buzzer: Not sounding
The regeneration indicator turns "ON". A specific amount of PM has accumulated
in the DPF muffler. Continue to work the machine to raise the DPF temperature.
The regeneration cycle begins until cycle is complete then the indicator will turn "OFF".
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PM warning level: 2-1
Buzzer: Sounding every 5 seconds
PM warning level: 2-2
Buzzer: Sounding every 3 seconds
PM warning level: 3
Buzzer: Sounding every 1 second Engine output: 50%
PM warning level: 4
Buzzer: Sounding every 1 second Engine output: 50%
If the regeneration cycle was interrupted or conditions are not satisfied for regeneration then DPF system in now in level 2:
The regeneration indicator turns "ON". Start the regeneration, referring to "PM
warning level: 1" above. Now the parked regeneration indicator starts flashing, and the parked regeneration can also be started. If the regeneration conditions are not met, perform the parked regeneration. A For the procedure, refer to "Operating
Procedure for Parked Regeneration".
If the regeneration fails in the warning level 2:
The Engine warning indicator starts flashing.
The parked regeneration indicator starts flashing.
If the parked regeneration is interrupted or the machine is continuously operated in the warning level 3:
The Engine warning indicator remains constantly "ON".
Immediately discontinue working the machine and begin the parked regeneration cycle process. A For the procedure, refer to "Operating
Procedure for Parked Regeneration". At this PM warning level, the Auto Regeneration Mode does not function. If the machine is operated further, the regeneration cycle will be disabled.
Immediately move the machine to a safe place and park it there and turn the engine "OFF". Contact your local KUBOTA Dealer. A At this level, never continue to operate
the machine, otherwise damage may
result to the DPF and engine.
14 OPERATING THE ENGINE
IMPORTANT:
A When the regeneration interval becomes shorter, parked regeneration will be required as followed.
ENGLISH
1. If it takes shorter than 4 hours or so for the regeneration indicator to go out and light up again.
2.
3. Immediately discontinue working the machine and begin the parked regeneration cycle process.
D For the procedure, refer to "Operating Procedure for Parked Regeneration".
Parked regeneration indicator starts flashing. D Buzzer: Sounding every 5 seconds.
Operating Procedure for Regeneration Inhibit Mode
(1) DPF INHIBIT switch (2) Parked regeneration switch
(3) Regeneration indicator (4) Engine warning indicator
(5) Parked regeneration indicator
BRegeneration Inhibit Mode Operating Procedure
1. Start the engine.
2. Press the DPF INHIBIT switch , and the switch lamp illuminates.
Switch lamp ON: Regeneration Inhibit Mode selected. Switch lamp OFF: Auto Regeneration Mode selected.
3. When the parked regeneration indicator starts flashing:
A specific amount of PM has accumulated in the DPF muffler. Move the machine to a safe place and activates the DPF muffler. Follow the "Operating Procedure for Parked Regeneration" procedure.
15OPERATING THE ENGINE
BPM Warning Level and Required Procedures
In the Regeneration Inhibit Mode, the buzzer starts sounding and the indicator display changes in response to the PM level in order to prompt the operator to perform the required procedure listed below.
A Once PM warning level has been reached, immediately perform the required procedure for regeneration.
Interrupting the regeneration cycle or continued operation by ignoring the warning signs may cause DPF and engine damage.
Regeneration Inhibit Mode
DPF system status Required procedure
PM warning level: 1 The regeneration indicator starts flashing. A specific level of PM has built up in the
Buzzer: Not sounding
At PM warning levels range from 1 to 2-2, it is also possible to change DPF INHIBIT switch to auto regeneration mode then perform regeneration.
PM warning level: 2-1 The regeneration indicator starts flashing.
Buzzer: Sounding every 5 seconds
PM warning level: 2-2 The Parked regeneration indicator starts
Buzzer: Sounding every 3 seconds
flashing.
DPF muffler. Continue with the operation as it is.
Move the machine to a safe area, then follow the "Operating Procedure for Parked Regeneration".
ENGLISH
PM warning level: 3 If the parked regeneration cycle is interrupted or the machine is continuously operated in the PM
warning level 2:
Buzzer: Sounding every 1 second Engine output: 50%
PM warning level: 4
Buzzer: Sounding every 1 second Engine output: 50%
If the regeneration cycle is interrupted or the machine is continuously operated ignoring the warning signs, in the PM warning level 3:
The Engine warning indicator starts flashing.
The parked regeneration indicator starts flashing.
The Engine warning indicator remains constantly "ON".
Immediately stop working the machine, move the machine to a safe area, then follow the "Operating Procedure for Parked Regeneration". If the machine is operated further and the operator ignores the warning signs, then regeneration will be disabled.
Immediately move the machine to a safe place and park it there and turn the engine "OFF". Contact your local KUBOTA Dealer. A At this level, never continue to operate
the machine, otherwise damage may result to the DPF and engine.
16 OPERATING THE ENGINE
IMPORTANT:
A When the regeneration interval becomes shorter, parked regeneration will be required as followed.
ENGLISH
1. If it takes shorter than 4 hours or so for the regeneration indicator to go out and light up again.
2.
3. Immediately discontinue working the machine and begin the parked regeneration cycle process.
D For the procedure, refer to "Operating Procedure for Parked Regeneration".
Parked regeneration indicator starts flashing. D Buzzer: Sounding every 5 seconds.
Operating Procedure for Parked Regeneration
1. Park the machine in a safe area away from buildings, people, and animals.
2. Set the speed control pedal to "NEUTRAL" position.
3. Set the parking brake.
4. Set the PTO lever to "OFF" position.
5. Lower the implement to the ground.
6. Turn steering wheel so front wheels are in the straight ahead position.
7. Return the engine rpm to the idle speed.
8. Press the DPF INHIBIT switch , and the switch lamp turns "OFF".
9. When the regeneration conditions are satisfied (from 2 to 4 and 7, 8), the parked regeneration switch lamp start flashing.
10. Press the parked regeneration switch to start the regeneration cycle.
(The switch lamp will stop flashing and remain "ON" constantly during the cycle.)
11. The engine rpm will automatically rise, and the regeneration process will begin.
A For a while after the start of regeneration, the engine runs at high speed for warming it up and regeneration of electricity.
12. Both indicators stay "ON" while regenerating the DPF.
They turn "OFF" when the cycle is complete.
13. After the lamp turns "OFF", normal machine work may resume. When driving in "Regeneration Inhibit" mode, press the DPF INHIBIT switch to turn on the switch lamp.
A During the regeneration cycle, do not touch the above levers, and switches (in steps 2, 3, 4), nor change the engine
rpm other than an emergency stop. Otherwise, the regeneration will be interrupted.
A Never leave the machine when parked regeneration process is activated. A If the parked regeneration cycle is interrupted, the engine rpm is fixed at the idling level for about 30 seconds. For this
period, keep the hand throttle lever at the idle position. Do not move it. It will function again in 30 seconds.
BTips on DPF Regeneration
A Necessary conditions for "Regeneration"
If even one condition is deviated, after starting regeneration, the regeneration will be interrupted. (1) The engine coolant temperature (2) The DPF temperature (3) The battery voltage during regeneration
A Usually it takes 25-35 minutes to complete the
regeneration cycle. Actual regeneration time may depend on ambient temperature, exhaust temperature and engine speed.
A It is recommended to do the regenerating while the
engine is warm and at high revolution.
A Do not unnecessarily start and interrupt the
regeneration process. Otherwise, a small amount of fuel becomes smoke.
A Just after the regeneration has ended, the DPF muffler
remains hot. It is advisable to keep the engine running for about 5 minutes to allow cooling of the exhaust components.
A During the regeneration, make sure the fuel gauge
lamp stays on.
A When the engine warning indicator turns "ON"
frequently in regeneration, consult your local KUBOTA Dealer.
17OPERATING THE ENGINE
BHandling at low temperature
ENGLISH
(1) Shutter plate (2) Vent
(1) In case of operating machine in winter freezing
condition, shutter plate to prevent over-cooling must be equipped. (Shutter plate is standard for Canada) Please observe the following points regarding opening and closing of the shutter a. Close vent ONLY during Winter use and keep it opened for other seasons. b. If the shutter is left closed in warm conditions, the coolant temperature will increase and the overheat alarm will sound. Be sure to check the shutter has been opened.
(2) In case of use below -4 (-20 ) ambient
temperature, please be sure to observe the following points for reliable activation of DPF system: a. Complete the mandatory daily checks, paying special attention to ensure the air cleaner element is clean and free of dust or obstruction b. Warm up with low idling for 10 to 15 minutes. c. While operating, use the machine at FULL throttle. d. When stopping the machine, ensure you park on a level surface to prevent water (that may turn to ice) accumulating in air hoses
(3) It is not recommended to operate the unit below -
31 (-35 ) ambient temperature.
OPERATING THE ENGINE18
STARTING THE ENGINE
1. Sit on the operator's seat.
ENGLISH
2. Apply the parking brake.
To apply the parking brake:
Depress the brake pedal firmly and hold in position. Pull and hold the parking brake lever, and release the brake pedal.
To release the parking brake:
Depress the brake pedal and release slowly.
3. Make sure that the PTO lever is in the "DISENGAGED" position.
(1) PTO lever : "ENGAGED"
: "DISENGAGED"
4. Make sure that the speed control pedal is in the "NEUTRAL" position.
(1) Brake pedal (2) Parking brake lever
(1) Parking brake warning indicator
A It is recommended that the operator practice engaging
and disengaging the parking brake on a flat surface without the engine running before operating the machine for the first time.
(A) "PARKING"
(1) Speed control pedal (A) "FORWARD"
(B) "REVERSE"
5. Make sure that the hydraulic lift lever is in the "NEUTRAL" position.
(1) Hydraulic lift lever : "DOWN"
: "NEUTRAL" : "UP"
19OPERATING THE ENGINE
C Check Easy Checker(TM) Lamps:
1. When the key is turned "ON", lamps (3) (4) should come on. If trouble should occur at any location while the engine is running, the indicator lamp corresponding to problem will turn "ON".
2. Suppose that the engine coolant temperature is not high enough yet. The glow plug indicator (4) also turns "ON" when the key is turned "ON" to preheat the engine and goes off automatically when preheat is completed. Illumination time of indicator varies according to the temperature of coolant.
3. The PTO clutch indicator (1) comes on while PTO lever is engaged "ON" and goes off when disengaged.
4. If the fuel level indicator (5) lights up, when fuel level is very low, therefore add fuel and the light will turn "OFF".
5. If the parking brake warning indicator (6) does not illuminate, make sure the parking brake is set.
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6. Set the throttle lever 1/2 way forward.
(1) Throttle lever : "FAST"
: "SLOW"
7. Insert the key into the key switch and turn clockwise 1 notch. Make sure the easy checker lights are "ON".
(1) PTO clutch indicator (2) Electrical charge warning indicator (3) Engine oil pressure warning indicator (4) Glow plug indicator (5) Fuel level indicator (6) Parking brake warning indicator (7) Key switch
OPERATING THE ENGINE20
A Some of the Easy Checker(TM) lamps may illuminate
or start flashing depending on the positions of the
ENGLISH
levers and switches.
A Daily checks with the Easy Checker(TM) only, are not
sufficient. Never fail to conduct daily checks carefully by referring to Daily Check. (See "DAILY CHECK" in "PERIODIC SERVICE" section.)
BKey Switch
9. Turn the key switch to the "START" position and release the key to the "ON" position when the engine starts.
A Because of the safety devices, the engine may not be
started except when the PTO clutch is disengaged, the brake pedal is fully depressed and the operator sits in the seat.
BCold Weather Starting
When the ambient temperature is below -5 (23 ) and the engine is very cold. (If the engine fails to start after 10 seconds, turn off the key for 30 seconds. Then repeat steps 8 and 9. To protect the battery and the starter, make sure that the starter is not continuously turned for more than 30 seconds.)
: "OFF" (Engine - Stop) : "ON" (Engine - Run)
A Do not turn the key switch to the "START" position
while the engine is running.
A When the temperature is below 0 (32 ), run the
engine at medium speed to warm up the lubricant of the engine and the transmission for at least 10 minutes. If the machine is operated before the lubricant is warm enough, the machine life will be shortened.
A Do not operate the machine under full load until it is
sufficiently warmed.
A Do not use starting fluid or ether. A When the ambient temperature is less than -15
(5 ), remove the battery from the machine and store it somewhere warm until the next operation.
: "PREHEAT" (Preheat) : "START" (Engine - Start)
8. Turn the key switch to the "PREHEAT" position clockwise, and hold it for about 5 seconds. For the appropriate preheating time, refer to the table below:
BBlock Heater (Option)
A block heater is available as an option from your local dealer. It will assist you in starting your machine when the ambient temperature is below -15 (5 ).
10. Check to see that all the lamps on the Easy Checker(TM) are "OFF".
If the lamp is still on, immediately stop the engine and determine the cause.
11. Warm the engine by running at medium speed.
Temperature Preheating Time
Over 0 (32 ) 5 sec.
Below 0 (32 ) 10 sec.
21OPERATING THE ENGINE
STOPPING THE ENGINE
1. Set the parking brake.
2. After slowing the engine to idle, turn the key switch to the "OFF" position.
3. Remove the key.
4. Do not leave the key switch "ON" (key in the "ON" position) as the battery will discharge when the engine is not running.
WARMING UP
To avoid serious injury: A Be sure to apply the parking brake during
warm-up.
For 5 minutes after engine start-up, allow engine to warm up without applying any load. This is to allow oil to reach every part of the engine. If load should be applied to the engine without this warm-up period, problems may develop such as seizure, breakage or premature wear.
BWarm-up and Transmission Oil in the Low
Temperature Range
Hydraulic oil serves as transmission oil and power steering fluid. In cold weather, the oil may be cold with increased viscosity. This can cause delayed oil circulation or abnormally low hydraulic pressure for some time after engine start-up. This in turn creates problems with the hydraulic system or may damage the hydraulic clutch. To prevent the above, observe the following instructions: Warm up the engine at about 50% of rated rpm according to the table below:
Atmospheric temperature
Higher than 0 (32 ) Approx. 5 minutes
-10 to 0 (14 to 32 ) 5 to 10 minutes
Warm-up time
requirement Higher
BEngine Stop Lever and Fuel Valve (Inside
the Hood)
The engine stops when the key switch is turned "OFF". If the engine does not stop, make sure the speed control pedal is in the "NEUTRAL" position, the PTO lever is "OFF", the mower lowered to the ground and apply the parking brake, then carefully get off the machine. Then for F2690E, F2690 open the hood and pull engine stop lever (Red mark) and hold it until the engine stops. For F3990, close the fuel valve, and wait for the engine to stop away from the machine a few minutes until the fuel of the hose is used up. Then contact your local KUBOTA Dealer immediately.
To avoid serious injury: A Do not operate the machine until the engine
stop system is repaired.
[F2690E, F2690]
(1) Engine stop lever
[F3990]
ENGLISH
-20 to -10 (-4 to 14 ) 10 to 15 minutes
Below -20 (-4 ) More than 15 minutes
A Do not operate unless the engine is well warmed up. If
operation is attempted while the engine is still cold, the hydraulic mechanism will not function properly and its service life will be shortened.
A If noises are heard after the hydraulic control lever has
been activated and the implement is lifting, the hydraulic mechanism is not adjusted properly. Unless corrected, the unit will be damaged. Contact your local KUBOTA Dealer for adjustment.
(1) Fuel valve (A) "OFF" (STOP, CLOSE)
(B) "ON" (RUN, OPEN)
OPERATING THE ENGINE22
JUMP STARTING
ENGLISH
To avoid serious injury: A Keep cigarettes, sparks, and flames away from
battery.
A If machine battery is frozen, do not jump start
engine.
A Do not connect other end of negative (-) jumper
cable to negative (-) terminal of machine battery.
When jump starting the engine, follow the instructions below to safely start the engine.
1. Bring helper vehicle with a battery of the same voltage as the disabled machine within easy cable reach. "THE VEHICLES MUST NOT TOUCH".
2. Apply the parking brakes of both vehicles and put the shift levers in neutral. Shut the engine off.
3. Put on safety goggles and rubber gloves.
4. Ensure the vent caps are securely in place. (if equipped)
5. Attach the red clamp to the positive (red, (+) or pos.) terminal of the dead battery and clamp the other end of the same cable to the positive (red, (+) or pos.) terminal of the helper battery.
6. Clamp the other cable to the negative (black, (-) or neg.) terminal of the helper battery.
7. Clamp the other end to the engine block or frame of the disabled machine as far from the dead battery as possible.
8. Start the helper vehicle and let its engine run for a few moments. Start the disabled machine.
9. Disconnect the jumper cables in the exact reverse order of attachment. (Steps 7, 6 and 5).
(1) Dead battery (2) Jumper cables (3) Frame (4) Helper battery
Connect cables in numerical order. Disconnect in reverse order after use.
A This machine has a 12 volt negative (-) ground starting
system.
A Use only same voltage for jump starting. A Use of a higher voltage source on machine could
result in severe damage to machine electrical system. Use only matching voltage source when "Jump starting" a low or dead battery condition.
OPERATING THE MACHINE
23OPERATING THE MACHINE
ENGLISH
OPERATING NEW MACHINE
How a new machine is operated and maintained will determine the life of the machine. A new machine just off the factory production line has been tested, but the various parts are not accustomed to each other, so care should be taken to operate the machine for the first 50 hours at a slower speed and avoid excessive work or operation until the various parts become "broken-in." The manner in which the machine is handled during the "breaking-in" period greatly affects the life of your machine. Therefore, to obtain the maximum performance and the longest life of the machine, it is very important to properly break-in your machine. In handling a new machine, the following precautions should be observed.
BChanging Lubricating Oil for New
Machines
The lubricating oil is especially important in the case of a new machine. The various parts are not "broken-in" and are not accustomed to each other; small metal grit may develop during the operation of the machine; and this may wear out or damage the parts. Therefore, care should be taken to change the lubricating oil a little earlier than would ordinarily be required. For further details of change interval hours, see "SERVICE INTERVALS" in "MAINTENANCE" section.
BEngine Break-in
After the first 50 hours of operation, change the engine oil and filter. (See "EVERY 200 HOURS" in "PERIODIC SERVICE" section.)
BMachine Break-in
After the first 400 hours of operation, change the transmission fluid. After the first 50 hours of operation, change the oil filter cartridge. (See "EVERY 400 HOURS" in "PERIODIC SERVICE" section.)
To avoid serious injury: A Do not allow any person other than the driver to
ride on the machine.
A Do not drive the machine close to the edges of
ditches or banks which may collapse under the weight of the machine, especially when the ground is loose or wet.
A Slow down before turning. A To avoid tip over, operate up and down slopes,
not across. Avoid sudden starts and stops on slopes. Slow down, and use extra caution when changing direction on a slope. Do not use the machine on steep incline. Park the machine on a firm, level surface.
A Watch where you are going at all times. Watch
for and avoid obstacles. Be alert at curbs, near trees, and other obstructions and hidden hazards.
A Do not drive a machine on streets or highways.
Watch for traffic when you cross roads or operate near roads.
A Look to the rear before and when backing.
Make sure the area immediately behind you is clear of obstructions, holes and small children. Use extra caution when a machine is equipped with Grass Catcher.
OPERATING THE MACHINE24
OPERATING FOLDABLE ROPS
ENGLISH
To avoid serious injury or death: A Always use the seat belt when the ROPS is
installed.
A Do not use the seat belt if a foldable ROPS is
down or there is no ROPS.
To avoid serious injury: A When raising or folding the ROPS, apply
parking brake, stop the engine and remove the key. Always perform function from a stable position from the rear of the machine.
A Fold the ROPS down only when absolutely
necessary and fold it up and lock it again as soon as possible.
A Before proceeding to fold the ROPS, check for
any possible interference with installed implements and attachments. If interference occurs, contact your local KUBOTA Dealer.
3. Fold the ROPS.
To avoid serious injury: A Hold the ROPS tightly with both hands and fold
the ROPS slowly and carefully.
(1) ROPS
4. Align lock pin holes and insert both lock pins and secure them with the hair pins.
BTo Fold the ROPS
1. Unscrew the knob bolts 1 to 2 turns.
2. Remove both lock pins.
(1) Lock pin (2) Hair pin (3) Knob bolt
To avoid serious injury: A Make sure that both lock pins are properly
installed and secured with the hair pins.
(1) Lock pin (2) Hair pin
25OPERATING THE MACHINE
BTo Raise the ROPS to Upright Position
1. Remove both hair pins and lock pins.
(1) Lock pin (2) Hair pin
2. Raise ROPS to the upright position.
To avoid serious injury: A Hold the ROPS tightly with both hands and
raise the ROPS slowly and carefully.
BAdjustment of Foldable ROPS
A Adjust free fall of the ROPS upper frame regularly. A If you feel less friction when folding the ROPS, tighten
the nut (1) until you feel the right friction in the movement.
(1) Nut
ENGLISH
3. Align lock pin holes, insert both lock pins and secure them with the hair pins.
4. Tighten the knob bolts slightly.
To avoid serious injury: A Make sure that both lock pins are properly
installed as soon as the ROPS is in the upright position and secured with the hair pins.
(1) Lock pin (2) Hair pin (3) Knob bolt
OPERATING THE MACHINE26
STARTING
1. Adjust the operator's position and
ENGLISH
apply the seat belt.
BOperator's Seat
To avoid serious injury: A Make adjustments to the seat only while the
machine is stopped.
A Make sure that the seat is completely secured
after each adjustment.
A Do not allow any person other than the driver to
ride on the machine.
C Travel adjustment
Unlock the travel adjust lever and slide the seat backward or forward, as required. The seat will lock in position when the lever is released.
To avoid serious injury: A Use extra caution when unlocking the travel
adjust lever because the seat might slide forward by itself.
C Suspension adjustment
Turn the suspension adjust knob to achieve the optimum suspension setting.
C Lumbar support adjustment
Turn the lumbar support adjust knob to the desired position.
C Backrest tilt adjustment
Turn the backrest tilt adjust knob to the desired angle.
C Arm rest
Arm rest may be set at upright position if desired.
(1) Travel adjust lever (2) Suspension adjust knob (3) Indicator of suspension (4) Backrest tilt adjust knob
(5) Lumbar support adjust knob (6) Arm rest (7) Arm rest angle adjust knob
C Arm rest angle adjustment
Turn the arm rest angle adjust knob to the desired angle.
A After adjusting the operator's seat, be sure to check
and see that the seat is properly locked.
BGlobe Box
(1) Globe box
27OPERATING THE MACHINE
BSteering Wheel Tilt Lever
By pulling the steering wheel tilt lever upward, the lock is released and the steering wheel can be adjusted to a desired tilt angle from the choice of 4 settings.
(1) Steering wheel tilt lever
BSeat Belt
2. Selecting Light Switch Positions
ENGLISH
BHead Light Switch
Turning the light switch clockwise illuminates the headlight.
To avoid serious injury or death: A Always use the seat belt when the ROPS is
installed.
A Do not use the seat belt if a foldable ROPS is
down or there is no ROPS.
Adjust the seat belt for proper fit and connect to the buckle. The seat belt is an auto-locking retractable type.
(1) ROPS (2) Seat belt
.......................Head light OFF
.....................Head light ON
3. Start the engine. See "OPERATING THE ENGINE" section.
OPERATING THE MACHINE28
4. Raising the implement
ENGLISH
BLift Link Lowering Speed Control Knob
To avoid serious injury: A Fast lowering speed may cause damage or
injury. Lowering speed of the implement should be adjusted to 2 or more seconds.
The lowering speed of the lift link can be controlled by adjusting the lift link lowering speed control knob.
BHydraulic Lift Lever
The hydraulic lift lever is used to raise and lower the implement used with the machine (ex. Mower). To lower the implement, push the lever FORWARD. To raise it, pull the lever BACKWARD.
(1) Hydraulic lift lever : "DOWN"
: "NEUTRAL" : "UP"
(1) Lift link lowering speed control knob (A) "FAST": Turn counterclockwise slowly (B) "SLOW": Turn clockwise (C) "LOCK": Turn clockwise to the end
C How to adjust the Lowering Speed
1. Park the machine on a level surface and apply the parking brake.
2. Move the PTO lever in the "DISENGAGE" position.
3. Move the High-Low gear shift lever in the "NEUTRAL" position.
4. Start the engine and raise the implement fully.
5. Turn the lift link lowering speed knob clockwise to the "LOCK" position.
6. Stop the engine and move the Hydraulic lift lever in the "DOWN" position.
7. Turn the knob counterclockwise slowly to adjust the lowering speed.
A Before adjustment, never check near or under the
implement.
A Turn the knob slowly and carefully to avoid sudden fall
of the implement.
A Do not operate until the engine is warmed up. If
operation is attempted when the engine is still cold, the hydraulic system may be damaged.
A Do not operate at slow Engine rpm. Move the throttle
lever above 1/2.
A If noises are heard when implement is lifting after the
hydraulic lift lever has been activated, the hydraulic mechanism is not adjusted properly. Contact your local KUBOTA Dealer for adjustment.
29OPERATING THE MACHINE
5. Selecting the Travel Speed
BHigh-Low Gear Shift Lever
To avoid serious injury or death: A Shift "High-Low Gear Shift Lever" to the Low
position before mowing or operating on slopes.
High-Low gear shift lever moves in the form of an "I" in 3 stages, "LOW", "NEUTRAL" and "HIGH". By using the speed control pedal and high-low gear shift lever, additional speeds can be obtained.
A To shift high-low gear shift lever, stop the machine
before attempting to proceed with speed change.
B4WD Lock Lever
ENGLISH
To avoid serious injury or death: A Do not change the 4WD lock lever to the Dual-
Acting Overrunning 4WD position on slopes. Set it Full time 4WD position on slopes. Do not change the 4WD lock lever to the Full time 4WD position when turning or transporting.
1. Change the lever to the Dual-Acting Overrunning 4WD position so that you can turn smoothly without damaging the lawn.
(1) High-Low gear shift lever : "HIGH"
: "NEUTRAL" : "LOW"
(1) 4WD lock lever (2) 4WD indicator
A Do not steer the rear wheel sharply when the 4WD
lock lever is in the "Full Time 4WD" position.
A When the 4WD lock lever is in the "Dual-Acting
Overrunning 4WD" position, the 4WD indicator goes off. When the 4WD lock lever is in the "Full time 4WD" position, the 4WD indicator comes on.
: Full time 4WD : Dual-Acting Overrunning
4WD
OPERATING THE MACHINE30
BPTO Lever
To drive the PTO, move the PTO lever to the "ENGAGED"
ENGLISH
position.
(1) PTO lever : "ENGAGED"
: "DISENGAGED"
1. If you get off the seat while the PTO is running, the engine will stop automatically. (Seat safety control)
2. Before starting the engine, pull the PTO lever to the "DISENGAGE" position. If it is at the "ENGAGED" position, the engine will not start.
6. Accelerating the Engine
BThrottle Lever
Pulling the throttle lever backward decreases the engine speed and pushing it forward increases the engine speed.
(1) Throttle lever : "FAST"
: "SLOW"
7. Unlocking the Parking Brake
A These safety features are built-in.
BParking Brake
To release the parking brake, depress the brake pedal again.
(1) Brake pedal
31OPERATING THE MACHINE
8. Depressing the Speed Control Pedal
BSpeed Control Pedal
To avoid serious injury: A Do not operate if the machine moves on a level
ground with foot off Speed Control Pedal.
"FORWARD" Depress the speed control pedal with the toe of your right foot to move forward.
"REVERSE" Depress the speed control pedal with the heel of your right foot to move in reverse.
Depress the speed control pedal a little and you can drive slowly. To increase travel-speed, depress the speed control pedal more until the desired speed is reached.
"ENGINE SPEED" When the PTO lever is in the "ENGAGED" position, engine speed is 2500 rpm by Constant RPM Management Control. When the PTO lever is in the "DISENGAGED" position, engine speed is 2700 rpm. See "ELECTRONIC ENGINE CONTROL" in "OPERATING THE MACHINE" section.
BDifferential Lock Pedal
ENGLISH
To avoid serious injury: A Do not drive at high speed or turn the machine
when the differential is locked. Release the lock before making such a turn.
If 1 of the front wheels should slip, step on the differential lock pedal. Then both wheels will turn together, reducing slippage. The differential lock is applied only when the pedal is being depressed.
A If the "Differential Lock" will not release when the pedal
is released, alternately step the speed control pedal forward and backward slightly.
A Do not apply the differential lock pedal when traveling
at high speed, or damage to the transmission may result.
A When the parking brake is applied, the speed control
pedal is locked in the "NEUTRAL" position.
(1) Speed control pedal (A) "FORWARD"
(B) "REVERSE"
(1) Differential lock pedal (A) "ENGAGE"
(B) "DISENGAGE"
STOPPING
BStopping
1. Release the speed control pedal and depress the brake pedal to stop the machine.
2. Slow the engine down.
3. Shift PTO lever to the "DISENGAGE" position.
4. Lower all attachments, and place all control levers in their "NEUTRAL" positions.
5. Apply the parking brake, turn off the engine and remove the key from the switch.
OPERATING THE MACHINE32
CHECK DURING DRIVING
BImmediately Stop the Engine if:
ENGLISH
A The engine suddenly slows down or accelerates. A Unusual noises suddenly occur. A Exhaust fumes suddenly become discolored.
While driving, make the following checks to see that all the parts are functioning normally.
(1) Easy Checker(TM)
BEasy Checker (TM)
If the warning lamps of the Easy Checker(TM) come on during operation, immediately stop the engine, and find the cause as shown below. Never operate the machine while Easy Checker(TM) lamp is on.
Engine warning [F3990 only] If the regeneration of the DPF has a problem, the warning lamp in the Easy Checker(TM) will come on. (See "PM Warning Level and required Procedures" section.)
Engine overheat If the water temperature gauge reads an unusual level and the warning lamp in the Easy Checker(TM) comes on, the engine may be overheated. Check the machine by referring to "TROUBLESHOOTING" section.
Engine oil pressure If the oil pressure in the engine goes below the prescribed level, the warning lamp in the Easy Checker (TM) will come on. If this should happen during operation, and it does not go off when the engine is accelerated to more than 1000 rpm, check level of engine oil. (See "Checking Engine Oil Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
Fuel level If the fuel in the tank goes below the prescribed level, the warning lamp in the Easy Checker(TM) will come on. If this should happen during operation, refuel as soon as possible. (See "Checking Amount of Fuel and Refueling" in "DAILY CHECK" in "PERIODIC SERVICE" section.)
(1) Easy Checker (TM)
A When the fuel warning lamp lights up, refuel the tank
as soon as possible. If the machine runs out of fuel and stalls, the engine and its components may be damaged.
Electrical charge If the alternator is not charging the battery, the warning lamp in the Easy Checker (TM) will come on. If this should happen during operation, check the electrical charging system or consult your local KUBOTA Dealer.
Master system warning If trouble should occur at the engine, transmission or other control parts, the indicator flashes as a warning. If the trouble is not corrected by restarting the machine, consult your local KUBOTA Dealer.
Glow plug Indicator (Pre-heating Indicator) When the key switch is in the "PREHEAT" position, the glow plug indicator illuminates.
33OPERATING THE MACHINE
LCD MONITOR
ENGLISH
A For checking and servicing of your machine, consult
your local KUBOTA Dealer for instructions.
(1) LCD monitor
BFuel Gauge
When the key switch is on, the fuel gauge indicates the fuel level. Be careful not to empty the fuel tank. Otherwise air may enter the fuel system. Should this happen, the system should be bled. (See "Bleeding Fuel System" in "SERVICE AS REQUIRED" in "PERIODIC SERVICE" section.)
(1) Fuel gauge (A) "EMPTY"
(B) "FULL"
OPERATING THE MACHINE34
BCoolant Temperature Gauge
ENGLISH
To avoid serious injury: A Do not remove radiator cap until coolant
temperature is well below its boiling point. Then loosen the cap slightly to relieve any pressure before removing the cap completely.
1. With the key switch "ON", this gauge indicates the temperature of the coolant. "C" for "cold" and "H" for "hot".
2. If the indicator reaches the "H" position (red zone), engine coolant is overheated. Check the machine by referring to "TROUBLESHOOTING" section.
BHourmeter / Tachometer
This meter gives readings for engine speed and the hours the machine has been operated.
1. The tachometer indicates the engine speed.
2. The hourmeter indicates in 5 digits the hours the machine has been used; the last digit indicates 1/10 of an hour.
(1) Engine revolution (2) Hours used
(1) Coolant temperature gauge
35OPERATING THE MACHINE
BService Code Display
The key switch is on, and if the service code (" " or " ") shown in the figure below is displayed on the liquid crystal display, the servicing tasks corresponding to the indication on hour meter (displayed at 10 seconds after that) should be carried out on the machine. See "SERVICE INTERVALS" in "MAINTENANCE" section.
ELECTRONIC ENGINE CONTROL
[F3990 only]
ENGLISH
BConstant RPM Management Control
Constant RPM Management can be turned "ON" or "OFF" by moving the PTO lever. Moving the PTO lever to the "ENGAGED" position turns the control "ON" and moving the PTO lever to the "DISENGAGED" position turns it "OFF".
C When constant RPM management is "ON"
Fluctuations in the engine speed due to load fluctuations are reduced and the travel speed and PTO speed are kept nearly constant, allowing stable work. When constant RPM management is "ON", the constant RPM management indicator light up.
C When constant RPM management is "OFF"
As in a conventional engine, the engine speed increases or decreases according to changes in the load. The operator judges the size of the load from the engine speed and engine sound, and can adjust the travel speed or cutting height to prevent overload on the machine.
(1) Service code (2) Hours used
(A) At 10 seconds after the service code has displayed.
BOverheat Alarm
If the temperature of the coolant rises to overheat temperature, the overheat alarm whistles. Check the machine by referring to "TROUBLE SHOOTING" section.
(1) Constant RPM management indicator (2) PTO clutch indicator
A In a mechanically-controlled engine, the engine speed
changes according to increases and decreases in the load. When the constant RPM management in this machine with its electronically controlled engine is turned "ON", the engine speed will be kept nearly constant in response to a certain level of load fluctuations. This improves the accuracy of work without the need for troublesome manipulation of the travel speed and hand throttle lever.
A There is a limit to the range within which a constant
speed can be maintained. If a load exceeding the engine performance is applied, the engine speed will drop.
OPERATING THE MACHINE36
A The purpose of constant RPM management is not to
increase the engine power.
ENGLISH
PARKING
BParking
To avoid serious injury: Before leaving the operator's position:
A Apply parking brake. A Lower all implements to the ground. A Shut off the engine. A Remove the key.
1. When parking, be sure to set the parking brake.
To apply the parking brake;
Depress the brake pedal firmly and hold it in position. Pull and hold parking brake lever, and release the brake pedal.
2. Before getting off the machine, disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine and remove the key.
3. If it is necessary to park on an incline, be sure to chock the wheels to prevent accidental rolling of the machine.
TRANSPORTING
1. Do not tow this machine a long distance, or damage to the transmission may result.
2. Transport the machine on a trailer.
A Fasten the machine to the trailer. A Prevent the hood from opening by the wind by
securing the hood adequately. If necessary, load the machine backward or use the stable strap.
BDirections for Use of Power Steering
1. Power steering is activated only while the engine is running. Slow engine speeds make the steering a little heavier. While the engine is stopped, the machine functions in the same manner as machines without power steering.
2. When the steering wheel is turned all the way to the stop, the relief valve is activated. Do not hold the steering wheel in this position for a long period of time.
3. Avoid turning the steering wheel while the machine is stopped, or tires may wear out sooner.
4. The power steering mechanism makes the steering easier. Be careful when driving on a road at high speeds.
(1) Chocks
TIRES, WHEELS AND BALLAST
TIRES
To avoid serious injury: A Do not attempt to mount a tire on a rim. This
should be done by a qualified person with the proper equipment.
A Always maintain the correct tire pressure.
Do not inflate tires above the recommended pressure shown in the Operator's Manual.
A Do not use tires other than those approved by
KUBOTA.
(1) Ground (A) "INSUFFICIENT"
(B) "NORMAL" (C) "EXCESSIVE"
To avoid serious injury: Never operate the machine with a loose rim, wheel, or axle. A Whenever bolts are loosened, retighten to
specified torque.
A Check all bolts frequently and keep them
tightened.
WHEELS
A Follow the same checking procedure when the
machine is first used.
37TIRES, WHEELS AND BALLAST
ENGLISH
BInflation Pressure
Though the inflation pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.
Recommended
Front
Rear
F2690E
F2690 F3990
F2690E
F2690 F3990
Tire sizes
23 x 10.5 - 12,
4PR
24 x 12 - 12,
4PR
16 x 6.5 - 8,
4PR
18 x 9.5 - 8,
4PR
Inflation Max.
Pressure
140 kPa
(1.4 kgf/cm ,
20 psi)
190 kPa
(1.9 kgf/cm ,
28 psi)
250 kPa
(2.5 kgf/cm ,
36 psi)
BFront Wheels (Drive Wheels)
TIRES, WHEELS AND BALLAST38
Wheels with beveled or tapered holes: Use the tapered side of the lug nut.
ENGLISH
BALLAST
BRear Wheels (Steering Wheels)
To avoid serious injury: A Additional ballast will be needed for operating
heavy attachments. When the attachment is raised, drive slowly over the rough ground, regardless of how much ballast is used.
Add ballast to the rear end if needed for stability. Heavy front mounted attachments tend to lift rear wheels. Add enough ballast to maintain steering control and prevent tipover. The Attachment's Manual shows how much rear ballast is required for your application. Rear ballast is available from your local KUBOTA Dealer.
MAINTENANCE
SERVICE INTERVALS
The following servicing tasks should be carried out on the machine at the stated running-time intervals.
No. Items
1 Engine start system Check
2 OPC system Check
3Greasing -
4 Wheel bolt torque Check
5 Oiling -
6 Battery condition Check
Clean
7 Air cleaner element
Replace
8 Fan belt Adjust
9 Brake pedal Adjust
Check
10 Fuel filter element
Replace
11 Engine oil Change
12 Engine oil filter Replace
13 Transmission oil filter Replace
14 Transmission fluid Change
15 Transmission strainer Clean
Rear axle differential case
16
fluid
Rear axle gear case
17
(RH & LH) fluid
18 Rear axle pivot Adjust
19 Engine valve clearance Adjust
Fuel injection nozzle
20
(injection pressure)
Change
Change
Check
50 100 150 200 250 300 350 400 450 500 550 600
Indication on hour meter (Hr)
Interval
every 50 Hr
every 50 Hr
every 50 Hr
every 50 Hr
every 50 Hr
every
100 Hr
every
100 Hr
every
1000 Hr
or 1 year
every
100 Hr
every
100 Hr
every
100 Hr
every
400 Hr
every
200 Hr
every
200 Hr
every
200 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
400 Hr
every
800 Hr
every
1500 Hr
39MAINTENANCE
ENGLISH
Ref.
page
53
54
54
57
56
57 *7
59 *2
@
67 *5
62 *3
61
60
@
67 *3
62 *1
63 *1
64 *1
64
65
66
66
67
67 *3
67 *3 @
40 MAINTENANCE
No. Items
ENGLISH
Exhaust manifold
21
[F3990 only]
22 Radiator Clean
23 Coolant Change
Turbo charger
24
[F3990 only]
25 Injection pump Check
26 Radiator hose and clamp
27 Hydraulic hose
28 Fuel line
29 Intake air line
30 Engine breather hose
31 Fuel system Bleed
32 Fuse Replace 73
33 Light bulb Replace 74
34 Lift spring Adjust 75
Check
Check
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Indication on hour meter (Hr)
50 100 150 200 250 300 350 400 450 500 550 600
Interval
every
1000 Hr
or 1 year
every
2000 Hr
or
2 years
every
2000 Hr
or
2 years
every
3000 Hr
every
3000 Hr
every
1 year
every
4 years
every
1 year
every
4 years
every
1 year
every
4 years
every
1 year
every
4 years
every
1 year
every
4 years
Service
as
Required
Ref.
page
67 *3 @
68 *6
68 *6 @
70 *3 @
70 *3 @
70 *4
72 *3
71 *4
72 *3
71 *4
@
72 *3
72 *4
@
72
72 *4
72 *3
74
A The jobs indicated by must be done initially.
*1 The initial 50 hours should not be a replacement cycle. *2 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. Operation with a clogged air cleaner can cause a regeneration failure and DPF damage. *3 Consult your local KUBOTA Dealer for this service. *4 Replace if any deterioration (crack, hardening, scar, or deformation) or damage occurred. *5 Every 1000 hours or every 1 year whichever comes faster. *6 Every 2000 hours or every 2 years whichever comes faster. *7 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.
41MAINTENANCE
A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA non-
road emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction. Please see the Warranty Statement in detail.
ENGLISH
MAINTENANCE42
PERIODIC SERVICE CHART LABEL
[F2690E, F2690] [F3990]
ENGLISH
(1) Part No. K3615-4761-4 (ENGLISH) (2) Part No. K3615-4751-3 (SPANISH)
LUBRICANTS, FUEL AND COOLANT
43MAINTENANCE
Place
Lubricants
F2690E F2690 F3990
No.2-D S15 diesel fuel
Capacities
Fuel 61 L (16.1 U.S.gals)
No.1-D S15 diesel fuel if temperature is
below -10 (14 )
Coolant 4.6 L (4.9 U.S.qts.)
3.7 L
(3.9 U.S.qts.)
Fresh clean water with anti-freeze
Recovery tank 0.6 L (0.6 U.S.qts.)
1.1 L
(1.1 U.S.qts.)
Engine oil: Refer to next page
SAE30, SAE10W-30 or 15W-40
SAE20, SAE10W-30 or 15W-40
Engine crankcase
3.5 L
(3.7 U.S.qts.)*1
4.7 L
(5.0 U.S.qts.)*1
Above 25 (77 )
-10 to 25 (14 to 77 )
Below -10 (14 ) SAE10W-30
Transmission case 14 L (14.8 U.S.qts.) KUBOTA SUPER UDT-2 fluid*2
Rear axle Differential case
Rear axle gear case (RH & LH)
1.5 L (1.6 U.S.qts.) KUBOTA SUPER UDT-2 fluid*2 or
SAE80 - SAE90 gear oil
0.5 L (0.5 U.S.qts.)
ENGLISH
Note *1 Oil amount when the oil level is at the upper level of the oil level gauge.
*2 The product name of KUBOTA genuine UDT fluid may be different from that in the Operator's Manual depending on countries or territories. Consult your local KUBOTA Dealer for further detail.
No. of greasing points
Greasing**
Capacity Type of grease
F2690E F2690 F3990
Speed control pedal shaft 1 1 1 Until grease
Lift link boss (RH & LH) 2 2 2
overflows
Multipurpose EP2 Grease
(NLGI Grade No. 2)
Differential lock pedal boss 1 1 1
Universal joint 1 1 1
Rear wheel drive shaft (F & R for 4WD)
Knuckle arm (RH & LH for 4WD)
King pin (RH & LH for 2WD)
--- 2 2
--- 2 2
2 --- ---
Seat adjuster 2 2 2 Moderate amount Oil
HST neutral shaft 1 1 1
Cable (Throttle) 1 1 1
Note ** See "Lubricating All Grease Fittings" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section for details.
A To prevent serious damage to hydraulic systems, use only KUBOTA genuine fluid or its equivalent.
44 MAINTENANCE
C Engine Oil:
ENGLISH
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A Refer to the following table for the suitable API classification engine oil according to the engine type
(with DPF or non-DPF (Diesel Particulate Filter) type engines) and the fuel.
A The CJ-4 engine oil is intended for DPF (Diesel Particulate Filter) type engine.
Fuel used
Engine oil classification (API classification)
Oil class of engines except DPF
[F2690E, F2690]
Oil class of engines with DPF
[F3990]
Ultra Low Sulfur Fuel [<0.0015% (15 ppm)]
C Fuel:
A Use the ultra low sulfur diesel fuel only [below 0.0015% (15 ppm)] for these engines. A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 (-4 ) or elevations above 1500 m (5000 ft).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended. A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
*KUBOTA Super UDT-2: For an enhanced ownership experience, we highly recommend Super UDT-2 to be used instead of standard hydraulic/transmission fluid. Super UDT-2 is a proprietary KUBOTA formulation that delivers superior performance and protection in all operating conditions. Regular UDT is also permitted for use in this machine.
A Indicated capacities of water and oil are manufacturer's estimate.
CF, CF-4, CG-4, CH-4 or CI-4 CJ-4
PERIODIC SERVICE
[F3990]
To avoid serious injury: A Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be accidentally lowered. If necessary to work under the machine or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
HOW TO OPEN THE HOOD
45PERIODIC SERVICE
ENGLISH
To avoid serious injury from contact with moving parts: A Never open the hood while the engine is
running.
A Do not touch muffler or exhaust pipes while
they are hot; Severe burns could result.
C How to Open the Hood
[F2690E, F2690]
(1) Hood lock lever (2) Hood
(A) Pull the lever (B) Open the hood
(1) Hood lock lever (2) Hood
To open:
1. Pull the lever.
2. Open the hood.
To close:
1. Close the hood.
2. Check the hood is locked.
(A) Pull the lever (B) Open the hood
PERIODIC SERVICE46
DAILY CHECK
To prevent trouble from occurring, it is important to know the condition of the machine. Check it before starting.
ENGLISH
To avoid serious injury: A Be sure to check and service the machine on a
level surface with the engine shut off, the key removed and the parking brake securely set.
No. Check item
Walking around the machine
Tire pressure, wear and
1
damage
2 Oil and water leak ---
3 Engine oil level 47
4 Transmission fluid level 51
Coolant level in the
5
recovery tank
Damage to machine
6
body, tightness of all bolts and nuts
Radiator screen
7
Bonnet screen
Ref.
Page
37, 50
51
---
49
No. Check item
Others 1
Check the areas where previous trouble was experienced.
Ref.
Page
---
BChecking Seat Belt and ROPS
1. Always check condition of the seat belt and ROPS attaching hardware before operating the machine.
2. Replace anything that is frayed or damaged.
(1) ROPS (2) Seat belt
While sitting in the operator's seat
Turning the key switch "ON"
Starting the engine
8 Brake pedal 61
9 Fuel level 48
10 Air cleaner 59
11 DPF Muffler [F3990 only] 52
Speed control pedal
1
Brake pedal
2 Parking brake ---
Performance of the easy
1
checker light
Color of the exhaust
1
fumes
Safety start switch and seat safety control. If either of these do not
2
operate properly, contact your local KUBOTA Dealer immediately.
Check for abnormal
3
noise and vibration.
---
32
---
53, 54
---
BChecking Engine Oil Level
To avoid serious injury: A Always stop the engine and remove the key
before checking oil.
1. Check engine oil before starting and 5 minutes or more after the engine has stopped.
2. Wipe dipstick area clean.
3. To check the oil level, remove the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level is between the 2 notches.
4. Add new oil to the prescribed level at the oil port if necessary. There are 2 engine oil ports in F3990, therefore you can select the easy port to use.
[F2690E, F2690]
47PERIODIC SERVICE
[F3990]
ENGLISH
(1) Engine oil port (2) Oil level dipstick
(F) "UPPER LEVEL" (L) "LOWER LEVEL"
(1) Engine oil port (2) Oil level dipstick
(F) "UPPER LEVEL" (L) "LOWER LEVEL"
5. When using a different brand or viscosity oil from the previous one, remove all of the old oil and oil filter. Never mix 2 different types of oil.
6. Use the proper Engine Oil SAE according to the ambient temperatures. (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)
PERIODIC SERVICE48
BChecking Amount of Fuel and Refueling
ENGLISH
To avoid serious injury: A Handle fuel carefully. If the engine is running,
do not fill the fuel tank. If engine is hot, let engine cool several minutes before adding fuel. Do not smoke while filling the fuel tank or servicing the fuel system. Fill fuel tank only to bottom of filler neck.
A Be sure to use Ultra Low Sulfur Fuel (S15). A Do not permit dirt or trash to get into the fuel system. A Be careful not to let the fuel tank become empty,
otherwise air will enter the fuel system, this will require bleeding before next engine start.
A If the engine runs out of fuel and stalls, the engine
components may be damaged.
A Be careful not to spill during refueling. If a spill should
occur, wipe it off at once, or it may cause a fire.
A To prevent condensation (water) accumulation in the
fuel tank, fill the tank before parking overnight.
Check the fuel level. Take care that the fuel tank does not become empty.
Fuel tank capacity 61 L (16.1 U.S.gals.)
A Use Diesel Fuel Only
1. Use No.2 diesel fuel.
2. Use No.1 diesel fuel if the temperature is below -10 (14 ).
3. Always use a strainer when refueling to prevent fuel injection pump contamination.
(1) Fuel port
BChecking and Cleaning Radiator Screen
and Bonnet Screen to Prevent Overheating
To avoid serious injury: A Be sure to stop the engine and remove the key
before cleaning.
A The air intake area must be clear of debris to prevent
the engine from overheating.
Daily or after every 5 hours of operation, check to be sure the radiator screen and the bonnet screen are clean. Dirt or chaff on the radiator screen or bonnet screen decrease cooling performance.
1. Remove the radiator screen and the bonnet screen, and remove all foreign material.
2. Remove the dust from between the fins and the tube.
3. Tighten the fan drive belt as necessary. For this, refer to "EVERY 100 HOURS" in "PERIODIC SERVICE" section.
4. If the scale forms in the tube, clean with the scale inhibitor or its equivalent.
5. Each time the bonnet screen is covered with grass during operation, rub it off the screen with the hand. Check the radiator screen from time to time if grass accumulates.
49PERIODIC SERVICE
[F3990]
ENGLISH
(1) Radiator screen
[F2690E, F2690]
[F2690E, F2690]
(1) Radiator screen
(1) Bonnet screen
[F3990]
(1) Bonnet screen
PERIODIC SERVICE50
BChecking Tire Pressure
ENGLISH
To avoid serious injury: A Do not attempt to mount a tire on a rim. This
should be done by a qualified person with the proper equipment.
A Always maintain the correct tire pressure.
Do not inflate tires above the recommended pressure shown in the Operator's Manual.
A Never operate machine with a loose rim, wheel,
or axle. Whenever bolts are loosened, retighten to specified torque. Check all bolts frequently and keep them tightened.
C Inflation Pressure
Though the inflation pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.
(1) Ground (A) "INSUFFICIENT"
(B) "NORMAL" (C) "EXCESSIVE"
Front
Rear
F2690E
F2690 F3990
F2690E
F2690 F3990
Tire sizes
23 x 10.5 - 12,
4PR
24 x 12 - 12,
4PR
16 x 6.5 - 8,
4PR
18 x 9.5 - 8,
4PR
Recommended
Inflation Max.
Pressure
140 kPa
(1.4 kgf/cm ,
20 psi)
190 kPa
(1.9 kgf/cm ,
28 psi)
250 kPa
(2.5 kgf/cm ,
36 psi)
BChecking Transmission Fluid Level
1. Park the machine on a flat surface, lower the implement to the ground, shut off the engine and remove the key.
2. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level lies between the 2 notches. If the level is too low, add new oil to the prescribed level at the oil inlet. (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)
51PERIODIC SERVICE
[F2690E, F2690]
ENGLISH
(1) Oil level dipstick (2) Oil inlet
(A) Oil level is acceptable within this range.
A If oil level is low, do not run the engine.
BChecking Coolant Level
To avoid serious injury: A Do not remove the radiator cap when the
engine is hot. Loosen cap slightly, to the stop, to relieve any excess pressure before removing cap completely.
Check the coolant level daily both the radiator and the recovery tank before starting engine.
1. Remove the radiator cap and check to see that the coolant level is just below the fill port.
2. Check to see that the coolant level is between the "FULL" and "LOW" marks of recovery tank.
3. When the coolant level drops due to evaporation, add water only up to just below the fill port of the radiator and the full level of the recovery tank. In case of leakage, add anti-freeze and water in the specified mixing ratio up to the full level. (See "Flush Cooling System and Changing Coolant" in "EVERY 2000 HOURS or EVERY 2 YEARS" in "PERIODIC SERVICE" section.)
(1) Radiator cap (2) Over flow pipe (3) Recovery tank cap (4) Recovery tank
[F3990]
(1) Radiator cap (2) Over flow pipe (3) Recovery tank cap (4) Recovery tank
(A) "FULL" (B) "LOW"
(A) "FULL" (B) "LOW"
PERIODIC SERVICE52
A If the radiator cap has to be removed, follow the
caution above and securely retighten the cap.
A Use clean, distilled water and anti-freeze to fill the
ENGLISH
radiator and the recovery tank.
A If water should leak, consult your local KUBOTA
Dealer.
BChecking DPF Muffler
[F3990 only]
To avoid serious injury: A Before checking or cleaning the DPF muffler,
stop the engine and wait long enough until it is cooled down.
Check the DPF muffler and its surroundings for build-up of anything flammable. Otherwise a fire may result.
BChecking Movable Parts
If any of the movable parts, such as levers and pedals, is not smoothly moved because of rust or anything sticky, do not attempt to force it into motion. In the above case, remove the rust or the sticky object, and apply oil or grease on the relevant spot. Otherwise, the machine may get damaged.
(1) DPF muffler
EVERY 50 HOURS
BChecking Engine Start System
The Engine Start System in your machine are designed to protect you while operating. Please check these Engine Start System periodically. It is recommended to check the Engine Start System before daily operation.
To avoid serious injury: A Do not allow anyone near the machine while
testing.
A If the machine does not pass one of the
following tests, do not operate the machine. See your local KUBOTA Dealer.
A Sit on operator's seat for all tests except for
Test1.
A Check the following tests before operating the
machine.
53PERIODIC SERVICE
ENGLISH
(1) Brake pedal (2) PTO lever (3) Key switch (4) Throttle lever
Test 1: Switch for the operator's seat
1. Do not sit on the operator's seat.
2. Depress the brake pedal fully.
3. Shift the PTO lever to the "DISENGAGE" position.
4. Turn the key switch to the "START" position.
5. The engine must not crank.
Test 2: Switch for the brake pedal
1. Sit on the operator's seat.
2. Do not depress the brake pedal.
3. Shift the PTO lever to the "DISENGAGE" position.
4. Turn the key switch to the "START" position.
5. The engine must not crank.
Test 3: Switch for the PTO lever
1. Sit on the operator's seat.
2. Depress the brake pedal fully.
3. Shift the PTO lever to the "ENGAGE" position.
4. Turn the key switch to the "START" position.
5. The engine must not crank.
PERIODIC SERVICE54
BChecking OPC System
The OPC (Operator Presence Control) system in your
ENGLISH
machine are designed to protect you while operating. Please check these OPC system periodically. It is recommended to check the OPC system before daily operation.
To avoid serious injury: A Do not allow anyone near the machine while
testing.
A If the machine does not pass one of the
following tests, do not operate the machine. See your local KUBOTA Dealer.
A Check the following tests before operating the
machine.
Test 1:
1. Start the engine.
2. Shift the PTO lever to the "DISENGAGE" position.
3. Release the brake pedal.
4. Stand up. (DO NOT GET OFF THE MACHINE.)
5. The engine must shut off.
Test 2:
1. Start the engine.
2. Shift the PTO lever to the "ENGAGE" position.
3. Release the brake pedal.
4. Stand up. (DO NOT GET OFF THE MACHINE.)
5. The engine must shut off.
(1) Brake pedal (2) PTO lever (3) Key switch (4) Throttle lever
BLubricating All Grease Fittings
To avoid serious injury: A Be sure to stop the engine and remove the key
before greasing.
Grease the following location.
Test 3:
1. Start the engine.
2. Depress the brake pedal fully and lock the parking brake.
3. Shift the PTO lever to the "ENGAGE" position.
4. Stand up. (DO NOT GET OFF THE MACHINE.)
5. The engine must shut off.
(1) Speed control pedal shaft
55PERIODIC SERVICE
ENGLISH
(1) Lift link boss (RH & LH)
(1) Differential lock pedal boss
(1) Rear wheel drive shaft (4WD) (Rear side)
(1) Rear wheel drive shaft (4WD) (Front side)
(1) Universal joint (A) Frame
A Apply grease to the indicated points of the universal
joint that is inside of the frame.
(1) Knuckle arm (Left)
PERIODIC SERVICE56
ENGLISH
(1) Knuckle arm (Right)
BOiling
To avoid serious injury: A Be sure to stop the engine and remove the key
before oiling.
Oil the following locations.
(1) King pin (LH, RH)
(1) Seat adjuster
[F2690E, F2690]
(1) Throttle cable
57PERIODIC SERVICE
BChecking Wheel Bolt Torque
To avoid serious injury: A Never operate machine with a loose rim, wheel,
or axle.
A Any time bolts and nuts are loosened, retighten
to specified torque.
A Check all bolts and nuts frequently and keep
them tight.
Check wheel bolts and nuts regularly especially when new. If they are loose, tighten them as follows.
EVERY 100 HOURS
BChecking Battery Condition
ENGLISH
To avoid the possibility of battery explosion: For the refillable type battery, follow the instructions below. A Do not use or charge the refillable type battery
if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which may shorten the battery's service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
To avoid serious injury or death: A When the battery is being activated, hydrogen
and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery.
(1) Nut: 48.1 to 55.9 N-m (4.9 to 5.7 kgf-m, 35.5 to 41.2 lbf-ft) (2) Nut: 69.0 to 73.0 N-m (7.0 to 7.4 kgf-m, 50.9 to 53.8 lbf-ft)
To avoid serious injury: A Batteries, battery posts, terminals and related
accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
A Never remove the battery cap while the engine
is running.
A Keep electrolyte away from eyes, hands and
clothes. If you come in contact with the electrolyte, wash it away completely with water immediately and get medical attention.
A Keep open sparks and flames away from the
battery at all times. Hydrogen gas mixed with oxygen becomes very explosive.
A Wear eye protection and rubber gloves when
working around battery.
The factory-installed battery is of non-refillable type. If the battery is weak, charge the battery or replace it with new one.
PERIODIC SERVICE58
Mishandling the battery shortens the service life and adds to maintenance costs. The original battery is maintenance free, but needs some
ENGLISH
servicing. If the battery is weak, the engine will be difficult to start and the lights will be dim. It is important to check the battery periodically.
(1) Battery (2) Indicator
C How to read the indicator
Check the battery condition by reading the indicator.
State of indicator display
Green
Specific gravity of electrolyte and quality of electrolyte are both in good condition.
1. To slow charge the battery, connect the battery positive terminal to the charger positive terminal and the negative to the negative, then recharge in the standard fashion.
2. A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time. When using a boost-charged battery, it is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery's service life.
3. The battery is charged if the indicator display turns green from black.
4. When exchanging an old battery for a new one, use battery of equal specification shown in table 1.
[TABLE 1]
Battery
Type
80D26R 12 55 133 582 5.5
Volts
(V)
Capacity
5 H.R (Ah)
Reserve
at
Capacity
(min)
Cold
Cranking
Amps
Normal
Charging
Rate (A)
C Direction for Storage
1. When storing the machine for a long period, remove the battery from machine, adjust the electrolyte to the proper level and store in a dry place out of direct sunlight.
2. The battery self-discharges while it is stored. Recharge it once every 3 months in hot seasons and once every 6 months in cold seasons.
Black Needs charging battery.
White Needs replacing battery.
C Battery Charging
To avoid serious injury or death: A When the battery is being activated, hydrogen
and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery.
To avoid serious injury: A When charging the battery, ensure the vent
caps are securely in place. (if equipped)
A When disconnecting the cable from the battery,
start with the negative terminal first. When connecting the cable to the battery, start with the positive terminal first.
A Never check battery charge by placing a metal
object across the posts. Use a voltmeter or hydrometer.
59PERIODIC SERVICE
BCleaning Air Cleaner Element
1. Remove the element.
2. Clean the element: (1) When dry dust adheres to the element, blow
compressed air from the inside turning the element. Pressure of compressed air must be under 205kPa (2.1kgf/cm , 30psi).
(2) When carbon or oil adheres to the element, soak
the element in detergent for 15 minutes, and then wash it several times in water, rinse with clean water and dry it naturally.
(3) After element is fully dried, inspect the inside of
the element with a light and check if it is damaged or not. (referring to the instructions on the label attached to the case.)
3. Replace the air cleaner element every 1000 hours or every 1 year whichever comes faster.
[F2690E, F2690]
A The air cleaner uses a dry element. Never apply oil. A Do not run the engine with the filter element removed. A Be sure to refit the dust cup with the arrow (on the
rear) upright. If the dust cup is improperly fitted, dust passes by the baffle and directly adheres to the element.
ENGLISH
(1) Cover (2) Element (3) Evacuator valve
[F3990]
(1) Cover (2) Primary element (3) Secondary element (4) Evacuator valve
PERIODIC SERVICE60
BChecking Fuel Filter
ENGLISH
To avoid serious injury: A Be sure to stop the engine and remove the key
when attempting to make the following checks and changes.
A Never fail to check the fuel lines periodically.
The fuel lines are subject to wear and aging. Fuel may leak out onto the running engine, causing a fire.
1. The fuel line is made of rubber and ages regardless of service period.
2. If the fuel line and clamps are found to be damaged or deteriorated, replace them.
3. Check fuel filter, if it is clogged by debris or contaminated with water, replace it.
A When the fuel line is disconnected for maintenance or
repair, close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering. In addition, particular care must be taken not to admit dust and dirt into the fuel pump. Entrance of even a small amount dust or dirt cause premature wear and malfunction of the fuel pump and injector components.
[F3990]
(1) Fuel valve (2) Fuel filter (3) Fuel line (4) Hose clamp
[F2690E, F2690, F3990]
[F2690E, F2690]
(1) Hose clamp (2) Fuel filter (3) Fuel line
(1) Fuel pump (2) Fuel filter (3) Fuel line (4) Hose clamp
[F2690E, F2690, F3990]
(1) Fuel line (2) Hose clamp
BChecking and Adjusting Brake Pedal
To avoid serious injury:
A Park the machine on a firm and level surface. A Stop the engine and chock the wheels before
checking the brake pedal.
61PERIODIC SERVICE
ENGLISH
Proper brake pedal free travel
A If the turn assist brake device is attached, adjust the
brake pedal. (See Instruction manual for Turn Assist Brake Pedals.)
A If the speed set device is attached, remove the speed
set release rod before adjusting, and replace it after adjusting. (See Instruction manual for Cruise Control.)
1. Release the parking brake.
2. Slightly depress the brake pedal and measure free travel at the top of pedal stroke.
3. If adjustment is needed, loosen the lock nut and turn the turnbuckle to adjust the rod length within acceptable limits.
4. Retighten the lock nut.
20 to 40mm (0.8 to 1.6 in.) on the pedal
(1) Lock nut (2) Turnbuckle
(1) Brake pedal (S ) Free travel
PERIODIC SERVICE62
BChecking Fan Drive Belt Tension
ENGLISH
To avoid serious injury: A When making adjustments, park the machine
on a level surface, apply the parking brake, stop the engine and remove the key.
Proper fan belt tension
1. Stop the engine and remove the key.
2. Apply moderate thumb pressure to the belt between pulleys.
3. If tension is incorrect, loosen the alternator mounting bolts and, using a lever placed between the alternator and the engine block, pull the alternator out until the deflection of the belt falls within the acceptable limits.
4. Replace the fan belt if it is damaged.
Moderate belt tension: The belt should deflect approx. 10 mm (0.4 in.) when the center of the belt is depressed with finger pressure of 98N (10 kgf, 22 lbf).
A deflection between 9 to 11 mm (0.35 to 0.43 in.) when the belt is pressed in the middle of the span.
EVERY 200 HOURS
BChanging Engine Oil
To avoid serious injury: A Be sure to stop the engine and remove the key
before changing the oil.
A Allow engine to cool down sufficiently; oil can
be hot and may cause burns.
Oil capacity
with filter
1. To drain the used oil, remove the drain plug at the bottom of the engine and drain the oil completely into the oil pan. All the used oil can be drained out easily when the engine is still warm.
2. After draining reinstall the drain plug.
3. Fill with the new oil up to the center on the dipstick, between the upper and lower notch. (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)
[F2690E, F2690]
F2690E, F2690 3.5 L (3.7 U.S.qts.)
F3990 4.7 L (5.0 U.S.qts.)
(1) Cap (2) Tension bolt (3) Alternator (4) Adjusting bolt
A When replacing the fan drive belt, be careful not to
catch it on the cap under the water pump.
(A) 10 mm (0.4 in.)
(1) Drain plug
63PERIODIC SERVICE
[F3990]
(1) Drain plug
BReplacing Engine Oil Filter Cartridge
To avoid serious injury: A Be sure to stop the engine and remove the key
before changing the oil and the oil filter cartridge.
A Allow engine to cool down sufficiently; oil can
be hot and may cause burns.
[F3990]
ENGLISH
(1) Engine oil filter cartridge
A To prevent serious damage to the engine, use only a
genuine KUBOTA filter.
1. Remove the oil filter.
2. Put a film of engine oil on the rubber seal of the new filter.
3. Tighten the filter quickly until it contacts the mounting surface.
4. Tighten the filter by hand an additional 1/2 turn only.
5. After the new filter is replaced, the engine oil normally decreases a little. Check that the engine oil does not leak through the seal and be sure to check the oil level on the dipstick.
6. Then, replenish the engine oil up to the prescribed level.
[F2690E, F2690]
(1) Engine oil filter cartridge
PERIODIC SERVICE64
BReplacing Transmission Oil Filter
ENGLISH
Cartridge
To avoid serious injury: A Be sure to stop the engine and remove the key
before changing the oil filter cartridge.
A Allow transmission case to cool down
sufficiently; oil can be hot and may cause burns.
1. The oil filter cartridge must be changed every 200 service hours.
A When using the auxiliary hydraulics, replace the filter
cartridge after initial 50 service hours of operation.
EVERY 400 HOURS
BChanging Transmission Fluid
To avoid serious injury: A Be sure to stop the engine and remove the key
before changing or checking the oil.
A Allow transmission case to cool down
sufficiently; oil can be hot and may cause burns.
The fluid in the transmission case is also used for the hydrostatic drive system.
1. To drain oil, remove the drain plug at the bottom of the transmission case and drain oil completely into the oil pan.
2. After draining, reinstall the drain plug.
3. Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick. (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)
4. After running the engine for a few minutes, stop it and check the oil level again; add oil to the prescribed level.
(1) Oil filter cartridge
(1) Oil filter cartridge (A) Screw
2. Remove the oil filter cartridge by using the filter wrench.
3. Apply a slight coat of oil onto the cartridge gasket.
4. To install the new cartridge, screw it in by hand. Over tightening may cause deformation of the rubber gasket.
5. After the new cartridge is replaced, the transmission fluid level normally decreases a little. Add fluid if necessary.
6. Check for oil leaks around the filter gasket.
Oil capacity 14 L (14.8 U.S.qts.)
(1) Oil level dipstick (2) Oil inlet
(A) Oil level is acceptable within this range.
A To prevent serious damage to a hydraulic system,
replace a highly efficient, 10 m filter. Use only a genuine KUBOTA filter.
(1) Drain plug (LH) (2) Drain plugs (Both sides)
A Do not operate the machine immediately after
changing the transmission fluid.
A Run the engine at medium speed for a few minutes to
prevent damage to the transmission.
65PERIODIC SERVICE
BCleaning Transmission Strainer
When changing the transmission fluid, remove and clean completely the oil strainers with kerosene. Be careful not to damage the strainer parts when installing.
(1) Strainer
ENGLISH
(1) Strainer (2) O ring (3) Suction pipe
A The fine filings in the oil could injure the component
parts of the hydraulic system, it has been precision build to withstand high pressure that the suction line end is provided within an oil strainer.
PERIODIC SERVICE66
BChanging Rear Axle Differential Case
ENGLISH
Fluid [4WD]
(See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.) Remove the drain and filling port plug. After draining, replace the drain plug and fill with new oil.
Oil capacity 1.5 L (1.6 U.S.qts.)
BChanging Rear Axle Gear Case Fluid
[4WD]
(RIGHT AND LEFT) (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)
1. To check the oil level, remove the check plug (bolt).
A Place the mower on a level surface.
Loosen the check plug. Oil should be visible through the opening. If the oil level is too low or high, adjust it.
2. To change gear oil, remove the drain and filling port plug with the hex head wrench to drain the used oil. After draining, replace the drain plug and fill with new oil.
Oil capacity 0.5 L (0.5 U.S.qts.)
(1) Filling plug with dipstick (2) Drain plug
(A) Oil level is acceptable within the range.
(1) Filling and checking port plug (2) Drain plug (3) Hex head wrench
67PERIODIC SERVICE
BAdjusting Rear Axle Pivot
If the rear axle pivot pin adjustment is not correct, rear wheel vibration can occur causing vibration in the steering wheel.
C Adjusting procedure
Loosen the lock nut, tighten adjusting screw all the way, and then loosen the screw by 1/6 turn. Retighten the lock nut.
(1) Adjusting screw (2) Lock nut
EVERY 800 HOURS
BAdjusting Engine Valve Clearance
Consult your local KUBOTA Dealer for this service.
ENGLISH
EVERY 1000 HOURS or EVERY 1 YEAR
BReplacing Air Cleaner Primary Element
and Secondary Element
(See "Cleaning Air Cleaner Element" in "EVERY 100 HOURS" in "PERIODIC SERVICE" section.)
A To prevent serious damage to the engine, use only a
KUBOTA genuine filter.
BChecking Exhaust manifold
[F3990 only]
Consult your local KUBOTA Dealer for this service.
EVERY 1500 HOURS
BChecking Fuel Injection Nozzle (Injection
Pressure)
Consult your local KUBOTA Dealer for this service.
BReplacing Fuel Filter
Change fuel filter every 400 hours. This should be done by your local KUBOTA Dealer.
PERIODIC SERVICE68
EVERY 2000 HOURS or EVERY 2 YEARS
Be sure to do the following service once every 2000 hours or every 2 years whichever comes faster.
ENGLISH
BFlush Cooling System and Changing
Coolant
To avoid serious injury: A Do not remove the radiator cap when the
engine is hot. Then loosen cap slightly to the stop to relieve any excess pressure before removing cap completely.
1. Stop the engine and let it cool down.
2. To drain the coolant, remove the drain plug, and then the radiator cap. The radiator cap must be removed to completely drain the coolant.
[F2690E, F2690]
6. After flushing, fill with clean water and anti-freeze until the coolant level is just below the fill port on the radiator. Install the radiator cap securely.
7. Fill with coolant up to the "FULL" mark on the recovery tank.
8. Start and operate the engine for a few minutes.
9. Stop the engine and let it cool down.
10.Check coolant level of recovery tank and add coolant if necessary.
[F2690E, F2690]
Coolant capacity 4.6 L (4.9 U.S.qts.)
Recovery tank capacity 0.6 L (0.6 U.S.qts.)
[F3990]
Coolant capacity 3.7 L (3.9 U.S.qts.)
Recovery tank capacity 1.1 L (1.1 U.S.qts.)
[F2690E, F2690]
(1) Drain plug
[F3990]
(1) Drain plug
3. After all coolant is drained, install the drain plug.
4. Fill with clean water and cooling system cleaner.
5. Follow directions of the cleaner instruction.
(1) Clamp (2) Recovery tank (3) Recovery tank cap
(A) "FULL" (B) "LOW"
[F3990]
(1) Clamp (2) Recovery tank (3) Recovery tank cap
A Do not start engine without coolant. A Use clean, distilled water and anti-freeze to fill the
radiator and recovery tank.
A When mixing the anti-freeze with water, the anti-freeze
mixing ratio is 50%.
A Securely tighten radiator cap. If the cap is loose or
improperly fitted, water may leak out and the engine could overheat.
(A) "FULL" (B) "LOW"
69PERIODIC SERVICE
BAnti-freeze
ENGLISH
To avoid serious injury: A When using anti-freeze, put on some protection
such as rubber gloves. (Anti-freeze contains poison.)
A If it is swallowed, seek immediate medical help.
Do NOT make a person throw up unless told to do so by poison control or a health care professional. Use standard first aid and CPR for signs of shock or cardiac arrest. Call your local Poison Control Center or your local emergency number for further assistance.
A When anti-freeze comes in contact with the
skin or clothing, wash it off immediately.
A Do not mix different types of Anti-freeze.
The mixture can produce chemical reaction causing harmful substances.
A Anti-freeze is extremely flammable and
explosive under certain conditions. Keep fire and children away from anti-freeze.
A When draining fluids from the engine, place
some container underneath the engine body.
A Do not pour waste onto the grounds, down a
drain, or into any water source.
A Also, observe the relevant environmental
protection regulations when disposing of anti­freeze.
Always use a 50/50 mix of long-life coolant and clean soft water in KUBOTA engines. Consult your local KUBOTA dealer concerning coolant for extreme conditions.
1. Long-life coolant (hereafter LLC) comes in several types. Use ethylene glycol (EG) type for this engine.
2. Before employing LLC-mixed cooling water, fill the radiator with fresh water and empty it again. Repeat this procedure 2 or 3 times to clean up the inside.
3. Mixing the LLC Premix 50% LLC with 50% clean soft water. When mixing, stir it up well, and then fill into the radiator.
4. The procedure for the mixing of water and anti-freeze differs according to the make of the anti-freeze and the ambient temperature. Refer to SAE J1034 standard, more specifically also to SAE J814c.
A When mixing the anti-freeze with water, the anti-freeze
mixing ratio is 50%.
Vol%
Anti-freeze
50 -37 (-34) 108 (226)
Freezing Point Boiling Point *
() ()
PERIODIC SERVICE70
* At 1.013X10 Pa (760mmHg) pressure (atmospheric).
A higher boiling point is obtained by using a radiator
ENGLISH
pressure cap which permits the development of pressure within the cooling system.
5. Adding the LLC (1) Add only water if the mixture reduces in amount
by evaporation.
(2) If there is a mixture leak, add the LLC of the
same manufacturer and type in the mixing ratio 50%. *Never add any long-life coolant of different manufacturer. (Different brands may have different additive components, and the engine may fail to perform as specified.)
6. When the LLC is mixed, do not employ any radiator cleaning agent. The LLC contains anti-corrosive agent. If mixed with the cleaning agent, sludge may build up, adversely affecting the engine parts.
7. Kubota's genuine long-life coolant has a service life of 2 years. Be sure to change the coolant every 2000 hours or every 2 years whichever comes faster.
A The above data represent industry standards that
necessitate a minimum glycol content in the concentrated anti-freeze.
EVERY 1 YEAR
BChecking Radiator Hose and Clamp
1. If hose clamps are loose or water leaks, tighten clamps securely.
2. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked.
[F2690E, F2690]
(1) Radiator core (2) Radiator hose
[F3990]
EVERY 3000 HOURS
BChecking Turbo Charger
[F3990 only]
Consult your local KUBOTA Dealer for this service.
BChecking Injection Pump
Consult your local KUBOTA Dealer for this service.
(1) Radiator core (2) Radiator hose
BChecking Hydraulic Hose
To avoid serious injury: A Be sure to stop the engine and remove the key
before checking and replacing hydraulic hose.
A Allow transmission case to cool down
sufficiently; oil can be hot and may cause burns.
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
71PERIODIC SERVICE
[F3990]
ENGLISH
(1) Power steering hoses (2) Pump hoses
BChecking Fuel Lines
(See "Checking Fuel Filter" in "EVERY 100 HOURS" in "PERIODIC SERVICE" section.)
(1) Power steering hoses
[F2690E, F2690]
(1) Power steering hoses (2) Pump hoses
PERIODIC SERVICE72
BChecking Intake Air Line
1. Check to see that hoses and hose clamps are tight and
ENGLISH
not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
[F2690E, F2690]
(1) Hose (2) Clamp
[F3990]
EVERY 4 YEARS
BReplacing Hydraulic Hose
Replace hoses and hose clamps if you checked and found that hoses are swollen, hardened or cracked.
Consult your local KUBOTA Dealer for this service.
BReplacing Fuel Lines
Consult your local KUBOTA Dealer for this service.
BReplacing Engine Breather Hose
Consult your local KUBOTA Dealer for this service.
BReplacing Radiator Hose
Replace hoses and clamp bands if you checked and found that hoses are swollen, hardened or cracked.
Consult your local KUBOTA Dealer for this service.
BReplacing Intake Air Line
(See "Checking Intake Air Line" in "EVERY 1 YEAR" in "PERIODIC SERVICE" section.)
(1) Hose (2) Clamp (3) Hose (air blower)
BChecking Engine Breather Hose
Consult your local KUBOTA Dealer for this service.
73PERIODIC SERVICE
SERVICE AS REQUIRED
BReplacing Fuses
The machine electrical system is protected from potential damage by fuses. A blown fuse indicates that there is an overload or short somewhere in the electrical system. If any of the fuses should blow, replace with a new one of the same capacity.
A Before replacing a blown fuse, determine why the fuse
blew and make any necessary repairs. Failure to follow this procedure may result in serious damage to the machine electrical system. Refer to the "TROUBLESHOOTING" section of this manual or your local KUBOTA Dealer for specific information dealing with electrical problems. If any of them should blow, replace with a new one of the same capacity. Do not use a fuse that is rated for a different capacity.
[F2690E, F2690]
FUSE
No.
[F3990]
CAPACITY
(A)
5ACC
10 Head lights, Fuel pump
15 Work light
Slow blow fuse50Check circuit against wrong
Protected circuit
battery connection
ENGLISH
(1) Fuse box (2) Slow blow fuse box
[F3990] Fuse box
(A) Fuse (F) Front
PERIODIC SERVICE74
[F3990] Slow blow fuse box
ENGLISH
BReplacing Light Bulb
1. Head light Take the bulb out of the light body and replace with a new one.
2. Other lights Detach the lens and replace the bulb.
Light Capacity
Headlight 55 W
FUSE
No.
(F) Front
CAPACITY
(A)
5
5 Relay (Starter)
20 Relay (Auxiliary)
10 Relay (Reformulated glow)
5 Meter (Battery)
10
5 Engine run (ACC)
10
10 Rack position sensor
Protected circuit
Relay (Glow)
Meter (Glow)
Relay (Horn)
Lamp switch
Alternator
Fuel pump
Solenoid bulb
BBleeding Fuel System
Air must be removed:
1. When the fuel filter or lines are removed.
2. When tank is completely empty.
3. After the machine has not been used for a long period of time.
C Bleeding procedure is as follows:
1. Fill the fuel tank with fuel.
2. Start the engine and run for about 30 seconds, and then stop the engine.
3. Open the bleed screw. When bubbles disappear from fuel coming out of the plug, tighten the bleed screw.
5
5, 10, 20 Spare
- Fuse puller
Slow blow fuse
40
Slow blow fuse
40
Slow blow fuse
60
Control system
Diag tool
(1) Bleeding screw
Key switch
Alternator
Battery
BAdjusting Lift Springs (LH & RH)
In order to help improve traction, adjust the lift springs according to the chart below.
RCK72P-F39, RCK72R-F36,
RCK60P-F39, RCK60R-F36
RH L = 50 mm (2.0 in.)
LH L = 70 mm (2.8 in.)
75PERIODIC SERVICE
ENGLISH
(L) RIGHT HAND: 50mm (2.0 in.) LEFT HAND: 70mm (2.8 in.)
76 STORAGE
STORAGE
ENGLISH
To avoid serious injury: A To reduce fire hazards, allow the engine and
exhaust system to cool before storing the machine in an enclosed space or near combustible materials.
A To avoid the danger of exhaust fume
poisoning, do not operate the engine in a closed building without proper ventilation.
A Do not clean the machine with engine running. A To avoid fire hazards, do not leave grass and
leaves in the mower and the grass catcher. (if equipped)
A When storing, remove the key from the key
switch to avoid operation by unauthorized persons.
When the machine will not be operated for over 2 months, clean the machine and perform the following operations before storage.
1. Repair parts as necessary.
2. Check bolts and nuts and tighten as necessary.
3. Apply grease or engine oil to parts most likely to rust.
4. Inflate the tires to a little above the standard pressure levels. (Approximately 110%)
5. Lower the mower to the ground.
6. Remove the battery from the machine, recharge it, adjust the electrolyte to the proper level, and store in a cool dry place. The battery discharges over time even while in storage. Recharge it once a month in hot seasons and once every 2 months in cold seasons.
7. Drain fuel tank, fuel lines.
8. Store the machine where it is dry and sheltered from rain. Cover the machine with a tarpaulin.
9. Moisture content in most grasses can damage the mower and grass catcher (if equipped) if these components are not properly cleaned after use. Make sure the mower and the grass catcher are clean and completely empty before storage.
10.Jack the machine up and place blocks under the front and rear axles so that all 4 tires are off the ground. Keep the tires out of direct sunlight and extreme heat.
REMOVING THE MOWER FROM STORAGE
1. Check the tire air pressure and inflate the tires if they are low.
2. Jack the machine up and remove the support blocks.
3. Install the battery. Before installing the battery, make sure it is fully charged.
4. Check the fan belt tension.
5. Check all fluid levels (engine oil, transmission / hydraulic oil, engine coolant and any attached implements).
6. Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the machine outside.
7. Once outside, park the machine and let the engine idle for at least 5 minutes.
8. Shut the engine off and walk around machine and make a visual inspection looking for evidence of oil water leaks.
9. With the engine fully warmed up, release the parking brake and test the brakes for proper adjustment as you move forward. Adjust the brakes as necessary.
A When washing the machine, be sure to stop the
engine. Allow sufficient time for the engine to cool before washing.
A Cover the machine after the muffler and the engine
have cooled down.
TROUBLESHOOTING
ENGINE TROUBLESHOOTING
If something is wrong with the engine, refer to the table below for the cause and its corrective measure.
Trouble Cause Countermeasure
A No fuel flow A Check the fuel tank and the fuel filter.
Replace the filter if necessary.
A Air or water is in the fuel system. A Check to see if the fuel line coupler bolt and nut are
tight.
A Bleed the fuel system.
(See "Bleeding Fuel System" as required in
Engine is difficult to start or won't start.
A In winter, oil viscosity increases, and
engine revolution is slow.
"PERIODIC SERVICE" section.)
A Use oils of different viscosities, depending on
ambient temperatures.
A Use the engine block heater. (Optional)
77TROUBLESHOOTING
ENGLISH
Insufficient engine power
Engine stops suddenly.
Black
Exhaust fumes are colored.
Engine overheats.
Blue white
A Battery becomes weak and the engine
does not turn over quick enough.
A Insufficient or dirty fuel A The air cleaner is clogged.
A Insufficient fuel A Refuel.
A Fuel quality is poor. A Too much oil A The air cleaner is clogged.
A The inside of exhaust muffler is damp
from fuel.
A Injection nozzle trouble A Fuel quality is poor.
A Engine overloaded A Shift to lower gear or reduce load.
A Low coolant level A Fill cooling system to the correct level;
A Loose or damaged fan belt A Adjust or replace fan belt.
A Dirty radiator screen or bonnet screen A Remove all trash.
A Clean battery cables & terminals. A Charge the battery. A In cold weather, always remove the battery from the
engine, charge and store it indoors. Install it on the machine only when the machine is going to be used.
A Check the fuel system. A Clean or replace the element.
A Bleed the fuel system if necessary.
A Change the fuel and fuel filter. A Check the proper amount of oil. A Clean or replace the element.
A Heat the muffler by applying load to the engine. A Check the injection nozzle. A Change the fuel and fuel filter.
check the radiator and hoses for loose connections or leaks.
A Coolant flow route corroded A Flush cooling system.
If you have any questions, contact your local KUBOTA Dealer.
Trouble Operator's action
Engine not overheated, but engine warning indicator on.
Engine warning indicator is turned on repeatedly.
If you have any questions, consult your local KUBOTA Dealer.
Stop the engine and get it restarted. If the engine fails to restart or the indicator stays on, immediately contact your local KUBOTA dealer.
Immediately contact your local KUBOTA dealer.
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