Kubota F2880, F3680 Operator's Manual

Jodale Perry Corporation
P.O. Box 909 300 Route 100 Morden, Manitoba, Canada R6M 1A8 Ph: (204) 822-9100 Fax: (204) 822-9111 Email: jodale@mts.net
This manual must remain with the BOXER ROPS cab:
Serial #:__________________________________
If it is stolen, lost, or misplaced, contact Jodale Perry
for an immediate replacement prior to operating the tractor.
Kubota F2880,3680 BOXER ROPS Cab
Printed in Canada: 2006/06
1.0 Introduction
We at Jodale Perry are pleased that you have chosen a BOXER ROPS cab for your Kubota F-Series tractor. The BOXER cab has evolved through ideas and suggestions submitted to us by customers such as yourself.
We ask that you study this manual and adopt the practices outlined in it. We ask that for practices and operations not outlined in this manual, you follow the
instructions given in the operator’s manual supplied with the tractor. Before putting the tractor in service, become familiar with all the information described in both manuals.
Tractor in this manual is defined as the vehicle mounted with BOXER cab (i.e.
tractor, mower, etc.)
2.0 Safety
Carefully review the procedures given in this manual and the tractor operator’s manual with all operators annually. It is important that all operators be familiar with, and follow, safety precautions.
Operating instructions must be given to everyone using the tractor before operation and at least once yearly thereafter in compliance with OHSA Regulations 1928.57 (United States).
2.1 General Safety
2.1.1. Never let an unqualified or untrained driver operator operate the tractor.
2.1.8. Use steps and handholds when mounting and dismounting the tractor, or for servicing components too high to reach from the ground.
2.1.9. Do not use the cab fender as a step.
2.1.10. Fasten seat belt before starting the engine. If the tractor is not equipped with seat belts, purchase approved seat belts from the tractor manufacturer or Jodale Perry prior to operating the tractor.
2.1.11. Safety devices and shields are intended to protect operators from injury or death. Under no circumstances should they be disabled or removed.
2.2 Operating Safety
2.1.2. Keep a fire extunguisher, with ABC rating securely fastened in the cab. Maintain it and be familiar with its use.
2.1.3. Never carry passengers.
2.1.4. Never operator the tractor in a closed building. Provide adequate ventilation. Engine exhaust fumes are poisonous and can kill.
2.1.5. Always keep sleeves, jackets, or other clothing relatively tight, and belted. Loose clothing may catch in moving parts, and result in personal injury or death.
2.1.6. Provide a first-aid kit, securely attached in the cab for use in case of accident.
2.1.7. Never jump from the tractor. There is a danger of catching clothing on protruding parts.
2.2.1. Always operate the tractor controls while sitting in the operator’s seat.
2.2.2. Lock seat in position and buckle seat belt before operating the tractor. If the tractor is not equipped with seat belts, purchse approved seat belts from the tractor manufacturer or Jodale Perry prior to operating the tractor.
2.2.3. Avoid abrupt turns, starts, or stops, especially at high speeds.
2.2.4. Keep all shields in place when operating the tractor.
2.2.5. Do not operate the tractor when you are tired, sick, or impaired.
2.2.6. Never operate the tractor in confined areas; visibility nect to the tractor is reduced. Injury to bystanders, or damage to the cab or equipment may result.
2.3 Safe Operation in Rough Terrain
2.5 Safe Highway Operation
2.3.1. Drive the tractor slowwly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.
2.3.2. Always drive slowly over rough ground or obstructions. Drive at speeds slow enough to ensure your safety.
2.3.3. When driving out of a ditch, gully, or up a steep hillside, engage the clutch slowly. Avoid sharp uphill turns.
2.3.4. When descending steep grades, select a sufficiently low gear to maintain control with minimum braking.
2.3.5. Use caution when driving near the edge of a ditch or gully. It may cave in, causeing the tractor to roll over.
2.3.6. Be especially alert when operating near trees, slopes, and around obstructions.
2.4 Maintenance Safety
2.4.1. Ensure all hose connections are tight, and lines and hoses undamaged. Before disconnecting heater or air conditioner lines, relieve all pressure.
2.4.2. Remove mud, crop residue, chains, and tools from steps and operator’s platform. They may interfere with pedal operation or entry/exit from tractor.
2.4.3. When servicing components are too high to reach from the ground use steps and handholds. Do not use fenders or shields that are not designed as steps.
2.5.1. Before operating tractor on, or near, public roadways, check with authorities for local regulations.
2.5.2. Equip towed implements with slow moving vehicle (SMV) signs when traveling on public roads.
2.5.3. Install additional lights on implement rear to safeguard against rear end collisions.
2.5.4. Use hazard warning flashers as required by law when transporting or driven on public roads. If the tractor warning flashers were removed when mounting the cabm they must be replaced prior to operation on public roads.
2.5.5. Keep to the right, yielding right-of-way traffic, especially when pulling implements. Pull off the road and stop to allow motorists to pass. Drive on the road shoulder, if permitted by law.
2.5.6. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the tractor brakes at high speed.
2.5.7. Always drive slowly near curbs, approaches, or ditches.
2.5.8. Ensure headlights are aligned so they will not blind the operator’s of oncoming vehicles. If the tractor is not equipped with turn signals, and law requires them, install them prior to operating on or near public roads.
2.5.9. Use your turn signals, checking for traffic well in advance of turning. If the
tractor is not equipped with turn signals, and law requires them, install them prior to operating on or near public roads.
2.6 Safety decals
2.6.1. Keep decals clean. Remove dirt with a wet clean cloth when necessary.
2.6.2. Replace safety decals if destroyed, missing, painted over, or unreadable. IF the tractor safety decals are covered, or obscured when the cab is mounted, purchase replacement decals from the tractor manufacturer. Mount them in a readable location at, or near, their original location before operating the tractor.
2.7.5. Always operate the tractor from the operator’s seat.
2.7.6. Remove mud, crop residue, chains, and tools from steps and operator’s platform. They may interfere with pedal operation or entry/exit from the tractor.
2.7.7. Remove all loose chains, tools, and equipment from the cab. Failure to do so may cause injury or death in the event of a roll over.
2.7.8. Do not install the cab on a tractor model that the cab is not designated for (tractor designation is printed on the cab serial number plate). Installing the cab on a non-designated tractor may result in injury or death.
2.6.3. New BOXER cab decals and tractor decals are available from your tractor dealer.
2.7 ROPS Cab Safety
2.7.1. Install the ROPS in accordance with Jodale Perry mounting instructions. Failure to do so may affect the cab’s ability to withstand a roll over.
2.7.2. If the ROPS cab is subjected to alteration, structural damage, or invovled in an over turn accident, the entire structure must be replaced. Failure to do so may result in injury or death in the event of a roll over.
2.7.3. If the tractor is not equipped with seat belts, purchase approved seat belts from the tractor manufacturer prior to operating the tractor.
2.7.4. Always fasten seat belts prior to operating the tractor.
2.8 Emergency Exits
The typical BOXER cab has two exits which may be used in an emergency: left side door, and right escape window.
Right Escape Window Exit:
Lift the window latch arm and push the window out until the slot in the top surface of the latch arm is over the latch arm pin. Push the latch arm down and away from the pin. Now push the escape window to a full open position. Familiarize operators with the emergency escape window exit prior to operating the tractor.
The full open position of the escape window is for emergency exits only. Do not leave the escape window in the full open position for normal operation of the tractor. The escape window may swing back and break against the side window.
3.0 Operating Instructions
IMPORTANT
Centre position: Off High position: Washer* * if equipped with windshield washer
option only/momentary switch otherwise
The following section locates, identifies, and briefly describes the functions of all cab controls. All operators should familiarize themselves with control location and function prior to operating the tractor. Failure to do so may result in unsafe operation of the tractor and possible injury or death to operators and bystanders.
3.1 Left Switchplate Controls
The left switchplate is located on the headliner console left which directly faces the operator.
1. Front Worklight Switch (optional)
Rocker switch
4. Rear Wiper Switch (optional)
Rocker switch Low position: Low Centre position: Off High position: Washer* * if equipped with windshield washer
option only/momentary switch otherwise
5. Heater Switch (optional)
Rotating switch Set position: Off Heating position: As knobs turns
counter-clockwise, temperature rises
Low postion: Off High Position: On
2. Rear Worklight Switch (optional)
Rocker switch Low position: Off High position: On
3. Front Wiper Switch (standard)
Rocker switch Low position: Low
6. Fan Switch (optional)
Rotating switch Set position: Off First position: Low Second position: Medium Third position: High
7. Air Conditioner Switch (optional)
Rocker switch Set position: Off
First position: On
2. Louvers (optional)
8. Auxiliary Heater Pump (optional)
Push button switch In position: On Out position: Off
3.2 Right Switchplate Controls
The right switchplate is located on the headliner right side of the console which faces the operator at an angle
1. Hazard/Beacon Switch (optional)
Rocker switch Low position: Off
The louvers are located on the lower fascia of the headliner console. They are adjustable to direct air flow where required.
An air conditioner recirculation louvre is provided as a Maximum Cool option is so equipped.
High position: On
2. Turn Signal Lever (optional)
Left position: Left Right position: Right
3.3 Other Controls
1. Domelight (standard)
The domelight is located in the right rear corner of the headliner console. It is adjustable to direct light where required.
Rocker switch Low position: Off High position: On
4.0 Post-Mounting Instructions
Before starting a tractor equipped with a BOXER cab:
1. Clear the cab and tractor of all tools. Tools left in or around the cab and tractor can cause operator interference which could lead to bodily injury and/or damage to the machine.
2. Inspect the cab and tractor to ensure all bolts, screws, and heater connections are tight.
3. Ensure that all pedals, levers, and controls have adequate clearance for normal operation.
4. Ensure that all electrical components of both the cab and tractor operates normally.
Start the tractor and run standing at idle for a few minutes. Operate all pedals, levers, and controls checking for adequate cab clearance. Then run standing at PTO rpm speed for approximately five minutes and stop the tractor.
1. Inspect the heaters connections for leaks. Tighten as required.
2. Ensure that the water level in the tractor is to the required specification.
5.0 Trouble Shooting
In the following section, Jodale Perry has listed many of the problems, main causes, and practical solutions to the problems you may encounter. If you encounter a problem that is difficult to solve, contact your Jodale Perry dealer.
Problem Cause Solution
Poor air circulation Plugged air filter Clean or replace air filter
Too little heat Air lock in system Bleed air out of system
Poor motor circulation Install auxiliary pump
Poor wiper coverage Wipe angle too narrow Increase wipe angle on
motor
Wiper blade contacts Wipe angle too wide Decrease wiper angle on cab frame motor
6.0 Assembly
The following section consists of component breakdowns of the standard and optional parts contain in the Jodale Perry BOXER F-Series cab. For your convenience, part numbers have been assigned to those items, which may be ordered from Jodale Perry. If a required item doesn not have a part number associated with it, the part, with an associated part number, which contains that item must be ordered.
NOTE: Each figure is only a general depiction of a cab and its components, and may noy
appear exactly the same as the cab you have received.
Figure key: A/R -as required LF -linear foot SF -square foot TU -tube U -unit
Kubota F-Series
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
ROPS Cab Bracket/Fasteners/Loose Panels
100121 Cab Mount Fasteners Bolt, Flange, 1/2" x 3", Gr. 8, Yellow Dich. 4 1.000 U 100116 Cab Mount Fasteners Nut, Flange, 1/2", Gr. 8, Yellow Dich. 4 1.000 U 100450 Cab Mount Fasteners Washer, Steel, Flat, 9/16" x 2 1/2", Yellow Dich. 4 1.000 U 100449 Cab Mount Fasteners Washer, Rubber, Flat, 9/16" x 2 1/2" 4 1.000 U 100431 Striker Pin Washer Spacer Washer, 1/2", Gr. 8 4 1.000 U 100055 Cab Mount Fasteners Washer, Lock, 1/2" 4 1.000 U 100448 Cab Isolator Mount Isolator, Rubber, 9/16" x 2 1/2" 4 1.000 U 101630 Front Cab Bracket Weldment 1 1.000 U 101631 Rear Cab Bracket Weldment 1 1.000 U 100579 Front Bracket Fasteners Spacer, Buttite, 607-117 1 1.000 U 101632 Front Bracket Fasteners Bolt, Flange, M10 x 35mm, Gr. 8.8, YD 5 1.000 U 100020 Front Bracket Fasteners Nut, Flange, M10, Gr. 8.8, YD 6 1.000 U 101633 Front Bracket Fasteners Bolt, Flange, M10 x 50mm, Gr. 8.8, YD 1 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Windshield Assembly
100563 Windshield Glass Glass, Tempered, 5MM, Green Tint, Bent 1 1.000 U 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 15.675 LF 100382 Window Glass Bushing Bushing, Rubber, 5MM 4 1.000 U 100381 Window Glass Bushing Bushing, Rubber, 8MM 4 1.000 U 100383 Glass Fastener Bolt, Step, 1/4" x 1 1/4", Macro-black 4 1.000 U 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 4 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
100664 Left Door Assembly
1 100558 Door Glass Glass, Tempered, 5MM, Greylite Tint 1 1.000 U 2 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 13.475 LF 3 100382 Window Glass Bushing Bushing, Rubber, 5MM 5 1.000 U 4 100362 Boxer Door Glass Bushing Bushing, Rubber, 5MM, Inj-Molded, 3" Hole Centre 4 1.000 U 5 100003 Glass Fastener Bolt, Step, 1/4" x 1", Macro-black 2 1.000 U 6 100635 Glass Fastener Bolt, Step, 1/4" x 1 1/2", Macro-black 4 1.000 U 7 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 6 1.000 U 9 100565 Door Grab Bar Weldment Weldment 1 1.000 U
10 100566 Left Door Latch Weldment Weldment 1 1.000 U
100366 Gas Shock Stud Stud, 10mm 2 1.000 U
Kubota F-Series
11 100006 Door Latch Latch, Door, Interior, Left 1 1.000 U 12 100009 Door Push Button Handle
Handle, Exterior, Black
1 1.000 U 13 100011 Door Gasket Rubber, Injection Molded 1 1.000 U 14 100369 Push Button Hande Extension Bolt Bolt, Hex, 1/4" x 2 1/2" UNC, Plated 1 1.000 U 15 100007 Door Latch Fasteners
Bolt, Flange, M6 x 1.0 x 25MM, Yellow Dichrome
5 1.000 U 16 100008 Door Latch Fasteners Nut, Flange, M6, Yellow Dichrome 2 1.000 U 19 100005 Gas Shock Stud Fastener Nut, Serrated, Flange, 5/16", Yellow Dichrome 1 1.000 U 17 100368 Left Gas Shock Mount Plate Plate, 3/16" 1 1.000 U 18 100564 Door Hinge Support Weldment Weldment 1 1.000 U 20 100377 Left Door Hinge Weldment Hinge, Weldment 2 1.000 U
100026 Hinge Brass Flat Washer Washer, Brass 2 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Right Escape Window Assembly
1 100561 Escape Window Glass Glass, 5MM, Tinted, Tempered 1 1.000 U 2 100382 Window Glass Bushing Bushing, Rubber, 5MM 8 1.000 U 3 100362 Boxer Window Glass Bushing
Bushing, Rubber, 5MM, Injection-Molded, 3" Hole Centre
2 1.000 U
4 100003 Glass Fastener Bolt, Step, 1/4" x 1", Macro-black 2 1.000 U 5 100223 Glass Fastener Nut, Flange, Serrated, 1/4", Macro-black 6 1.000 U 6 100380 Glass Fastener Washer, Flat, 1/4"Wide, Yellow Dichrome 4 1.000 U 7 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb, 1/4" 1 10.908 LF 8 100385 Window Arm Bracket Sheet, 10GA 1 1.000 U
9 100017 Window Arm Handle, Window Arm, Right 1 1.000 U 10 100386 Window Latch Fastener Bolt, Carriage, 3/8" x 2 1/2", Yellow Dichrome 1 1.000 U 11 100018 Window Latch Fastener Nut, Serrated, Flange, 3/8", Yellow Dichrome 1 1.000 U 12 100019 Window Arm Pin Pin, Window Arm 1 1.000 U 13 100020 Window Latch Stud Fastener Nut, Flange, M10 x 1.5 1 1.000 U 14 100378 Right Door Hinge Weldment Hinge, Weldment 2 1.000 U 15 100026 Hinge Brass Flat Washer Washer, Brass 2 1.000 U 16 100383 Glass Fastener Bolt, Step, 1/4" x 1 1/4", Macro-black 4 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Left Side Window Assembly
1 100559 Side Glass Glass, Tempered, 5MM, Greylite Tint 1 1.000 U
2 100382 Window Glass Bushing Bushing, Rubber, 5MM 8 1.000 U
3 100003 Glass Fastener Bolt, Step, 1/4" x 1", Macro-black 4 1.000 U
4 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 4 1.000 U
Kubota F-Series
5 100380 Glass Fastener Washer, Flat, 1/4"Wide, Yellow Dichrome 2 1.000 U
6 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 9.167 LF
7 100376 Side Window Slide Bolt Bolt, Hex, 5/16" x 1 1/2", Yellow Dichrome 1 1.000 U
8 100374 Pin Slide Bolt Bolt, Carriage, 5/16" x 1", Yellow Dichrome 1 1.000 U
9 100033 Latch Bushing Bushing, Latch 2 1.000 U 10 100027 Window Latch Slider Latch, Left, Interior 1 1.000 U 11 100005 Window Latch Pin Nut Nut, Serrated, Flange, 5/16", Yellow Dichrome 2 1.000 U 12 100375 Side Window Arm Bracket Sheet, 10GA 1 1.000 U 13 100379 Side Window Hinge Weldment Hinge, Weldment 2 1.000 U 14 100026 Hinge Brass Flat Washer Washer, Brass 4 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Right Side Window Assembly
100559 Side Glass Glass, Tempered, 5MM, Greylite Tint 1 1.000 U 100382 Window Glass Bushing Bushing, Rubber, 5MM 8 1.000 U 100003 Glass Fastener Bolt, Step, 1/4" x 1", Macro-black 4 1.000 U 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 4 1.000 U 100380 Glass Fastener Washer, Flat, 1/4"Wide, Yellow Dichrome 2 1.000 U 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 9.167 LF 100376 Side Window Slide Bolt Bolt, Hex, 5/16" x 1 1/2", Yellow Dichrome 1 1.000 U 100374 Pin Slide Bolt Bolt, Carriage, 5/16" x 1", Yellow Dichrome 1 1.000 U 100033 Latch Bushing Bushing, Latch 2 1.000 U 100028 Window Latch Slider Latch, Right, Interior 1 1.000 U 100005 Window Latch Pin Nut Nut, Serrated, Flange, 5/16", Yellow Dichrome 2 1.000 U 100375 Side Window Arm Bracket Sheet, 10GA 1 1.000 U 100379 Side Window Hinge Weldment Hinge, Weldment 2 1.000 U 100026 Hinge Brass Flat Washer Washer, Brass 4 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Rear Window Assembly
1 100560 Upper Rear Glass Glass, Tempered, 5MM, Greylite Tint 1 1.000 U
2 100382 Window Glass Bushing Bushing, Rubber, 5MM 4 1.000 U
3 100381 Window Glass Bushing Bushing, Rubber, 8MM 4 1.000 U
4 100383 Glass Fastener Bolt, Step, 1/4" x 1 1/4", Macro-black 4 1.000 U
5 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 4 1.000 U
6 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 11.917 LF
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Kubota F-Series
Lower Right Window Assembly
1 100562 Lower Right Glass Glass, Tempered, 5MM, Greylite Tint 1 1.000 U
2 100382 Window Glass Bushing Bushing, Rubber, 5MM 4 1.000 U
3 100381 Window Glass Bushing Bushing, Rubber, 8MM 4 1.000 U
4 100383 Glass Fastener Bolt, Step, 1/4" x 1 1/4", Macro-black 4 1.000 U
5 100223 Glass Fastener Nut, Flange, 1/4", Macro-black 4 1.000 U
6 100358 Glass Weatherstrip Rubber, Clip-on, Double Bulb 1 8.250 LF
7 100441 Body Panel Fastener Screw, Button Head, 1/4" x 1", Macro-black 1 1.000 U
8 100443 Body Panel Fastener Screw, Pan Head, #8 x 3/4", Macro-black 3 1.000 U
100442 Body Panel Fastener Screw, Button Head, 1/4" x 1 1/4", Macro-black 1 1.000 U 100223 Body Panel Fastener Nut, Flange, 1/4", Macro-black 2 1.000 U
9 101634 Right Rear Body Panel Plastic, Luran-S, 0.188"W, Kubota Orange 1 1.000 U 10 101635 Right Side Body Panel Plastic, Luran-S, 0.188"W, Kubota Orange 1 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Left Side Figure
1 100365 Gas Shock Shock, 40LB 1 1.000 U
2 100367 Gas Shock End Clip Clip, Spring 2 1.000 U
3 101637 Left Rear Body Panel Plastic, Luran-S, 0.188"W, Kubota Orange 1 1.000 U
4 100441 Body Panel Fastener Screw, Button Head, 1/4" x 1", Macro-black 1 1.000 U
5 101636 Left Side Body Panel Plastic, Luran-S, 0.188"W, Kubota Orange 1 1.000 U
6 100567 DomeTag BOXER Logo Sticker, Logo, Large, White 1 1.000 U
7 100443 Body Panel Fastener Screw, Pan Head, #8 x 3/4", Macro-black 3 1.000 U
100442 Body Panel Fastener Screw, Button Head, 1/4" x 1 1/4", Macro-black 1 1.000 U
100223 Body Panel Fastener Nut, Flange, 1/4", Macro-black 2 1.000 U 8 100012 Striker Plate Plate, 3/16" 1 1.000 U 9 100431 Striker Pin Washer Spacer Washer, 1/2", Gr. 8 1 1.000 U
10 100013 Striker Pin Pin, Striker 1 1.000 U
100384 Striker Plate Fasteners Bolt, Flange, 1/4" x 1/2", Yellow Dichrome 2 1.000 U
11 100478 Lift Hole Plug Buttons Button, Plug, 3/8" Diam 2 1.000 U
100014 Striker Pin Nut Nut, Striker 1 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Headliner/Roof Assembly
1 100569 Headliner Plastic, Luran-S, Black, 0.220"W, Sand Finish 1 1.000 U 2 100570 Roof Plastic, Luran-S, 0.188"W, Kubota Orange 1 1.000 U 3 100457 Boxer Switchplate Sheet, 14GA 1 1.000 U
Kubota F-Series
4 100458 Boxer Stereo Plate Sheet, 14GA 1 1.000 U 5 100459 Boxer Switchplate Decal Decal, Lexan 1 1.000 U 6 100460 Boxer Stereo Plate Decal Decal, Lexan 1 1.000 U 7 100530 Headliner Weatherstrip O-Rubber, Clip-on, 180°, 1/4" Throat 1 20.167 LF
100568 DomeTag BOXER Logo Sticker, Logo, Small, White 1 1.000 U 8 100253 Fuse Block Ground Wire Fastener Nut, Hex, 10-24, Plated 1 1.000 U 9 100531 Front Wiper Motor Bracket Spacer Wood, Spacer 1 1.000 U
10 100481 Front Wiper Motor Assembled WWJ Motor, Drive Arm, Pivot Shaft, 1 1/4" 1 1.000 U 11 100490 Front Wiper Arm, Pantograph Arm, Pantograph, 22" 1 1.000 U 12 100491 Front Wiper Blade Blade, Wiper, 24" 1 1.000 U 13 100480 Front Wiper Switch Switch, Rocker, On/Off/Momentary 1 1.000 U 14 100532 Pantograph Mount Plate Mount, Pantograph 1 1.000 U 15 100477 Switchplate Fasteners Screw, Button Head, 10-24 x 3/4", Macro-black 4 1.000 U 16 100475 Switchplate Fasteners Nut, Panel, 10-24 4 1.000 U 15 100477 Stereo Plate Fasteners Screw, Button Head, 10-24 x 3/4", Macro-black 4 1.000 U 16 100475 Stereo Plate Fasteners Nut, Panel, 10-24 4 1.000 U 17 100482 Front Wiper Fastener Bolt, Hex, 1/4" x 2", UNF, Plated 2 1.000 U 18 100382 Window Glass Bushing Bushing, Rubber, 5MM 4 1.000 U 19 100479 Upper Roof Bolt Bolt, Flange, 1/4" x 1 1/2", Yellow Dichrome 4 1.000 U 20 100380 Roof Fastener Flat Washer Washer, Flat, 1/4"Wide, Yellow Dichrome 4 1.000 U 21 100489 Lower Roof Bolt Bolt, Carriage, 5/16" x 1 1/2", Yellow Dichrome 4 1.000 U 22 100042 Roof Fastener Nuts Nut, Extruded, Panel, 1/4" 4 1.000 U 23 100005 Roof Fastener Nuts Nut, Flange, Serrated, 5/16", Yellow Dichrome 4 1.000 U 24 100487 Front Roof Coupler Panel Sheet, 14GA 2 1.000 U 25 100488 Rear Roof Coupler Panel Sheet, 14GA 2 1.000 U 26 100453 Fuse Block Block, Fuse, 4-Port 2 1.000 U 27 100476 Fuse Block Access Panel Plastic, Luran-S, Black, 0.220"W, Sand Finish 1 1.000 U 28 100486 Fuse Block Access Panel Fasteners Screw, Nylon, Thumb, 10-24 2 1.000 U 16 100475 Fuse Block Nut Fastener Nut, Panel, 10-24 2 1.000 U
Boxer Options
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Outside Mirror Option
100438 Mirror Bracket Mount, Left Weldment 1 1.000 U
100223 Glass Fastener Nut, Flange, 1/4", Macro-black 2 1.000 U
100440 Outside Mirror Mirror, Convex 2 1.000 U
100439 Mirror Bracket Mount, Right Weldment 1 1.000 U
Inside Mirror Option
100409 Fan Housing Fasteners Screw, PH, #8 x 1", Macro-black 2 1.000 U
100213 Inside Mirror Mirror, Rear-View 1 1.000 U
Front Worklights Option
1 100731 Halogen Light Light, Halogen, Rectangular, Black 2 1.000 U 2 100116 Light Fastener Nut, Hex, 1/2", Gr. 8, Yellow Dichrome 2 1.000 U
Rear Worklight Option
1 100731 Halogen Light Light, Halogen, Rectangular, Black 1 1.000 U 2 100116 Light Fastener Nut, Hex, 1/2", Gr. 8, Yellow Dichrome 1 1.000 U
Directional Signals/Flashers Option
3 100492 Flasher Lights Flasher Light, Amber 4 1.000 U
Washer Option
100220 Wiper Washer Tank Tank, White, Pump 1 1.000 U
100217 Wiper Washer Hose Hose, Clear, 1/8"ID 1 1.000 A/R
Rear Wiper Option
4 100481 Rear Wiper Motor Assembled WWJ Motor, Drive Arm, Pivot Shaft, 1 1/4" 1 1.000 U 6 100535 Rear Wiper Arm, Pantograph Arm, Pantograph, 18" 1 1.000 U 7 100535 Rear Wiper Blade Blade, Wiper, 18" 1 1.000 U 8 100532 Pantograph Mount Plate Mount, Pantograph 1 1.000 U 9 100482 Rear Wiper Fastener Bolt, Hex, 1/4" x 2", UNF, Plated 2 1.000 U 5 100405 Louvres Louvre, Black, Round 3 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Fan/Heater Option
1 100816 Fan Motor Motor, 12V 1 1.000 U 2 100194 Heater Core Core, 33000 BTU 1 1.000 U 3 100818 Fan Reels Reel, Blower 2 1.000 U 4 100819 Heater Valve Valve, Water 1 1.000 U 5 100821 Fan Motor Housing - Set Plastic, Black, Set 1 1.000 U 6 100782 Air Filter Filter, Air, WIX 1 1.000 U
Boxer Options
7 100917 Heater Box Upper Plastic, ABS, 1/8"W 1 1.000 U 8 100918 Heater Box Lower Plastic, ABS, 1/8"W 1 1.000 U 9 100919 Heater Box Discharge Hood Plastic, ABS, 1/8"W 1 1.000 U
10 100820 Heater Actuator Cable, Rotary Contol, Bowden 1 1.000 U
100408 Heater Box Fasteners Screw, PH, #8 x 1/2", Macro-black 10 1.000 U
100409 Fan Housing Fasteners Screw, PH, #8 x 1", Macro-black 6 1.000 U
100441 Heater Box Fasteners Screw, Button-Head, 1/4" x 1" 2 1.000 U
100223 Heater Box Fasteners Nut, Flange, 1/4", Macro-black 2 1.000 U
Item # JDP Part # Assembly Sub-Assembly Description Material Description Qty. Size Unit
Switches/All Options
100901 Front Worklight Switch Switch, Rocker, On/Off 1 1.000 U
100901 Rear Worklight Switch Switch, Rocker, On/Off 1 1.000 U
100901 Hazard Switch Switch, Rocker, On/Off 1 1.000 U
100694 Flasher Switch Switch, Hobbs, Rotary 1 1.000 U
100890 Flasher Lever Lever, Black 1 1.000 U
100817 Heater Control Knobs Knob, Black 2 1.000 U
100158 Fan Switch Switch, Rotary, 3-Speed 1 1.000 U
100480 Rear Wiper Switch Switch, Rocker, On/Off/Momentary 1 1.000 U
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