Kubota DMC 8028, DMC 8032, DMC 8036R, DMC 8536R Operator's Manual
DMC 8028-8032-8036R-
8536R
Operator’s manual
Translated from the original operator’s manual
Revision 02
Date printed 08.2015
Language EN-US
Machine number KT457127
Document number A132379640
Index 2015-09
Machine identification
In order for your dealer to assist you as efficiently as possible, you will need to provide some information about
your machine. Please enter the details here.
Designation
Operating width
Weight
Machine
number
Accessories
Address of
supplier
DMC 8028-8032-8036R-8536R
8028: 2,8 m (9’ 2”) // 8032: 3,2 m (10’ 6”),
8036-8536: 3,6 m (11’ 10’’)
8028: 1910 kg (4212 lbs) // 8032: 2061 kg (4544 lbs)
8036: 2247 kg (4955 lbs) // 8536: 2515 kg (5546 lbs)
Address of
manufacturer
Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK-5300 Kerteminde - Denmark
Tel. / fax: +45 65 19 19 00 / +45 65 19 19 99
web: www.kvernelandgroup.com
Copyright Kverneland Group Kerteminde AS, Denmark. Copying, reproduction in any form, translation, or use of excerpts or parts of this document
are not permitted without specif ic permission from Kvernel and. All rights reserved . The contents of this manual may be ch anged without prior
warning. Rights reserved for technical amendments and printing errors in this manual.
Table of contents
Preface ....................................................... 4
Target group for the Instruction Manual 4
The meaning of the symbols 5
Safety ......................................................... 7
For your own safety 7
Who can operate the machine? 13
Attachment 13
Load capacity 14
Transport on public roads 15
Use 16
Disconnection 18
Maintenance 19
Further safety instructions 21
Blank page ................................................ 22
About the machine ................................... 23
The machine's field of application 23
Machine characteristics 24
Synopsis 25
Technical data 27
Tractor requirements 33
Table of contents
For your own safety 101
General instructions 103
Lubrication 108
Service - check 114
Replacement 163
Extra equipment ........................................ 206
Spreading device 206
High skids 207
Rotor RPM 207
Weights 208
P.T.O. shaft 208
Hour counter 209
Chain for locking the lift arms 209
Attachment for tractor 209
Troubleshooting ........................................ 210
Electric and hydraulic system 210
Cutterbar 210
P.T.O. shaft 211
Warranty ..................................................... 212
Guidelines for warranty 212
Preparation ................................................ 34
Preparing the machine 34
Length of P.T.O. shaft 35
Assembly - attachment ............................ 43
Attachment of the tractor 44
P.T.O. shaft 49
Lighting equipment 50
Hydraulics 52
Connection 53
Initial startup of machine 54
Machine in the transport mode 61
Transport on public roads ....................... 65
Safety 65
Before traveling on public roads 65
Checking the machine 66
Traveling on public roads 66
Operation ................................................... 67
Safety 67
Before operating 68
Operation 69
Cleaning .................................................... 96
Before cleaning 96
Cleaning 97
After cleaning 97
Disposal ..................................................... 213
Metal parts 213
Rubber parts 213
Plastic 213
Hydraulic oil and lubricants 213
Electronic parts 213
EU Declaration of Conformity .................. 214
EU Directive 2006/42/EC 214
Notes .......................................................... 215
Technical information ............................... 216
Conversion table 216
Lubricants 216
Torque moment 217
Index ........................................................... 218
Parking and Storage ................................. 98
Before storage 98
Parking/disconnection of the machine 98
Storage 100
Maintenance .............................................. 101
3
Preface
Preface
Target group for the Instruction Manual
Minimum age
For your own safety
For the employer
\ NOTICE
Simplified illustrations to improve understanding
All of the illustrations of the machine in this instruction manual
show it without the guards or with the protective equipment open
to improve understanding.
Ensure that the safety instructions are complied with and the
instructions in the instruction manual are followed.
Failure to do so can endanger lives.
This manual is intended for trained farmers and others who are
qualified to work in agriculture and who are familiar with assembling
equipment.
Children under the age of 16 are not permitted to operate the machine .
Read this instruction manual thoroughly prior to assembly and use of
the machine. This will allow you to work under optimal conditions and
in safety.
Every employee must be trained in how to use this machinery at
regular intervals (at least once a year) in accordance with the
employer's insurance guidelines. Untrained or unauthorized persons
must not use this machine.
Instructions
Your dealer will assist you with the instructions on how to use and
maintain this machinery.
4
Preface
The meaning of the symbols
We have used different symbols to make the text clear . An explanation
follows:
• A dot symbol marks a list of instructions or information.
A triangle marks an action you must carry out.
→ An arro w re fe rs yo u to othe r par ts of the text.
We have also used pictograms to help you find relevant places in the
text.
Denotes tips or instructions on use.
Denotes information that requires particular atte ntio n.
A spanner indicates tips for assembling and settings.
This pictogram indicates that the tractor can be started.
This pictogram indicates that the tractor must be stopped, the
handbrake applied and the ignition key removed.
5
Preface
California Proposition 65
\ WARNING
Engine exhaust, some of its constituents, certain machine
components and fluids, contain or emit chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
\ SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used
throughout this manual and on labels on the machine itself to warn
of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the
instructions and safety regulations before you attempt to
assemble or use this unit.
\ DANGER:
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
\ WARNING:
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
\ CAUTION:
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
6
Safety
Safety
For your own safety
Get to know your equipment and its limitations. Read the entire
manual before attempting to start and operate the device.
This chapter includes general safety instructions. In addition, each
chapter in the instruction manual includes specific safety instructions
not set out here. The safety instructions must be followed
• For your own safety.
• For the safety of others.
• To ensure the safety of the machine.
When working with agricultural machinery, incorrect handling can
pose a number of dangers. Therefore, you should always be very
careful and never rush your work under pressure.
The operator must be receive regular training
Make sure that persons working with the machine are regularly
reminded of these safety instructions.
The safety instructions should be followed in accordance with local
statutes concerning agricultural machines.
7
Safety
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
VF16661510
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
WARNING
VF16661558
PRE-LOADED SPRING
SPRING MAY UNEXPECTEDLY EXPAND IN
CASE OF INCORRECT INSTALLATION.
TO AVOID SERIOUS INJURY:
SERVICE BY TRAINED PERSONNEL ONLY
DANGER
KEEP AWAY - ROTATING BLADES
TO AVOID SERIOUS INJURY OR DEATH
FROM BLADE CONTACT AND THROWN OBJECTS:
KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA.
KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION.
DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED.
Safety labels
80xx model
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OFF THE ENGINE
VF16661512
WARNING
VF16661500
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
56.968.000
On the machine, you will find labels relating to your safety. These
labels must not be removed. If the labels become illegible or det ached,
new labels can be ordered and affixed in the appropriate areas.
DANGER
KEEP AWAY - ROTATING BLADES
TO AVOID SERIOUS INJURY OR DEATH
FROM BLADE CONTACT AND THROWN OBJECTS:
KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA.
KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION.
DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED.
50030644
CAUTION
max
210 bar
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
56.968.000
CAUTION
1000
max
RPM
PTO SHAFT SPEED 1000 RPM
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 1000 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
VF16661516
SHAFT SPEED
50030644
VF16661744
DANGER
SHIELD MISSING
DO NOT OPERATE
56.969.000
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
50030645
VF16661496
8
85xx model
56.968.000
50030644
DANGER
ROTATING DRIVELINE
KEEP AWAY!
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
WARNING
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OFF THE ENGINE
VF16661512
VF16661500
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
56.968.000
DANGER
KEEP AWAY - ROTATING BLADES
TO AVOID SERIOUS INJURY OR DEATH
FROM BLADE CONTACT AND THROWN OBJECTS:
KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA.
KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION.
DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED.
50030644
WARNING
PRE-LOADED SPRING
SPRING MAY UNEXPECTEDLY EXPAND IN
CASE OF INCORRECT INSTALLATION.
TO AVOID SERIOUS INJURY:
SERVICE BY TRAINED PERSONNEL ONLY
Safety
VF16661558
CAUTION
max
210 bar
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
CAUTION
1000
max
RPM
PTO SHAFT SPEED 1000 RPM
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 1000 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
VF16661516
SHAFT SPEED
VF16661744
DANGER
KEEP AWAY - ROTATING BLADES
TO AVOID SERIOUS INJURY OR DEATH
FROM BLADE CONTACT AND THROWN OBJECTS:
KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA.
KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION.
DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED.
DANGER
SHIELD MISSING
DO NOT OPERATE
56.969.000
50030645
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
VF16661496
STOP MOVING
VF16661510
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
9
Safety
DANGER
KEEP AWAY - ROTATING BLADES
TO AVOID SERIOUS INJURY OR DEATH
FROM BLADE CONTACT AND THROWN OBJECTS:
KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA.
KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION.
DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED.
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
56.968.000
KEEP AWAY!
50030644
DANGER
SHIELD MISSING
DO NOT OPERATE
56.969.000
50030645
10
WARNING
VF16661744
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 1000 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
SHAFT SPEED
PTO SHAFT SPEED 1000 RPM
1000
RPM
max
CAUTION
PRE-LOADED SPRING
SPRING MAY UNEXPECTEDLY EXPAND IN
CASE OF INCORRECT INSTALLATION.
TO AVOID SERIOUS INJURY:
SERVICE BY TRAINED PERSONNEL ONLY
Safety
VF16661558
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
WARNING
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OFF THE ENGINE
VF16661510
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
VF16661500
VF16661496
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
CAUTION
max
210 bar
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
VF16661512
VF16661516
11
Safety
Indicators (amber)
Rear lights/brake lights (red)
SMV sign
2 x red reflectors
2 x amber reflectors
Yellow reflector
Yellow reflector
Lighting and
reflective devices USA
The machine is equipped with lighting and reflective devices as a
standard, which serve to ensure safety on the roads.
Lighting and reflective equipment shall be in good and sound condition
at all times. Lights and labels must not be removed from the machine.
Illegible or missing labels must be replaced. You can get new labels
as spare parts from your dealer.
Transport on public
roads
Reflector for slow moving vehicle – SMV
This triangular sign must be placed in the center of the back of the
tractor or machine; thus, it is always visible when the machine is in
being transported. This sign is required on machines moving at a
speed of less than 25 mph (40 km/h) on public roads.
This machine must be transported on public roads at speeds of less
than 40 km/h (25 mph) only.
→ »Speed when driving on public roads« page 66
12
Safety
r
95-015 fr
Who can operate the machine?
Attachment
This machine should only be operated by trained farmers and others
who are qualified to work in agriculture and who are familiar with
assembling equipment.
Untrained or unauthorized persons must not use this machine.
Correct attachment of the machine
The machine must be correctly attached according to the in structions.
The machine can become detached from the tractor if the att ach ment
is not done properly.
95-021 f
Incorrect attachment can lead to accidents.
When attaching the machine to the tractor you must therefore:
• Make sure that the tractor can not roll.
• Make sure that the tractor and the machine belong to the same
category.
• Never stand between the tractor and the machine during
attachment.
• Use the hydraulic three/point suspension slowly and carefully.
Paying full attention to the above mentioned points ensures your
safety and that of others.
Failure to follow the above instructions may result in serious injury.
P.T.O. shaft check
Refer to the manufacturer's servicing and maintenance instructions
with regard to the P.T.O shaft.
Make the electrical connection after attachment
When fitting the lighting device, the power supply to the tractor must
be turned off.
This will prevent short circuits and damage to the electric circuit.
There is a risk of burns and other serious injuries if the electrical
systems short circuit.
13
Safety
fr
95-006-2 fr
95-006-1 fr
95-006-3 fr
Only connect the hydraulics when the system is depressurized
Y ou should only co nnect the hydraulic hoses to the tractor's h ydraulics
when the hydraulic systems on both the tractor and the machine are
depressurized.
There is a risk that the machine will move accidentally.
Unintentional movement of the machine may result in serious injuries.
The hydraulic system should be checked regularly
All hoses and fittings should be checked regularly for visible damage.
Hydraulic hoses also wear without any visible damage.
Defective hydraulic hoses can cause injury or fire.
95-009
Color marking of the hydraulic connections
The hydraulic connections between the tractor and the machine must
be marked in different colors.
By marking the hydraulic connection s, you prevent the machine from
being incorrectly operated.
Incorrect operation or unintentional movement of the machine may
result in serious injuries.
Load capacity
kg
HP/kW
Compliance with total weight, axle pressure, carrying capacity of
the tires and minimum weight
Neither the tractor's total weight, axle pressure or th e carrying capacity
of the tires may be exceeded on front/mounted and rear- mounted
machines.
To ensure the maneuverability of the tractor, the load on the front axle
must be at least 20% of the tractor's weight.
Failure to do so can result in a loss of control and cause accidents.
Be careful when working around the P.T.O shaft
When working on the P.T.O. shaft, the tractor's P.T.O. outlet must be
disconnected, the tractor must be stopped and the ignition key
removed.
This prevents the P.T.O. shaft fr om suddenly beginning to rotate.
If the tractor and the P.T.O. shaft have not been connected in
accordance with the instructions, serious accidents causing injury to
limbs can occur.
Weight/power ratio between machine and tractor
The machine may only be connected to a tractor of the correct size
and power.
The tractor's size and P.T.O. outlet must correspond to the power
consumption of the machine and its weight.
Wrong weight/power ratio can result in damage to both machine and
tractor.
14
Safety
95-012 fr
fr
fr
Transport on public roads
Ensure that the machine meets the Road Traffic Act's requirements concerning its condition
When driving on public roads, the machine must comply with the Ro ad
Traffic Act's current requirements.
This ensures your safety and that of other road us er s.
Failure to meet the requirements can result in accidents.
Compliance with the Road Traf fic Act's current requirements includes,
for example:
• Installation of lights, warning and safety equipment.
• Compliance with permitted transport width, weight, axle pressure,
tire carrying capacity and total weight.
Carrying passengers on the machine is prohibited
It is dangerous and illegal to carry passengers on the machine.
The machine is not approved for personal transportation.
Transporting persons on the machine may result in serious injuries
and death.
Attached machines change the driving and braking abilities of
the tractor
Be aware of the changed driving and braking abilities when driving
with machines attached.
95-011
You should be especially aware of the machine's width and length
when driving around bends and turns.
Serious accidents and a loss of control may result if this is not taken
into account.
Adjust the speed according to the road conditions
Adjust driving speed according to the conditions on the road.
Poor road conditions and high speeds can lead to parts of the tractor
and machine being overloaded.
95-011
Driving too fast can lead to accidents and damage both the machine
and the tractor.
15
Safety
fr
95-031 fr
fr
fr
Use
The operator should receive careful instructions befo re using the
machine
The machine may be put to use only once the operator has received
thorough instructions; carefully read and understand this Instruction
95-002-1
Manual.
Thorough machine instruction allows safe usage.
Insufficient training may lead to incorrect usage of the machine and
accidents.
Check that the machine has no technical faults
Only use the machine if it has no technical faults.
This ensures that the machine is operating correctly and safely.
A machine with technical faults and defects can be dangerous.
Do not remove the protective guards
Check that all protective guards are in place before use.
This ensures that the machine will give maximum protection to the
operator.
95-093
If the safety guards are removed or not used, it may result in serious
injuries and accidents.
Check the tire pressure regularly
Check of the tire pressure in regular intervals..
This ensures the machine is being driven under optimum conditio ns
and prevents accidental banking on curves or corners.
95-011
Careening on bends and turns can lead to accidents.
Carrying passengers on the machine is prohibited
It is dangerous and illegal to carry passengers on the machine.
The machine is not approved for personal transportation.
Transporting persons on the machine may result in serious injuries
and death.
16
Safety
fr
95-006-1 fr
fr
95-031 fr
Check the surrounding area before starting to use the machine
Check the surrounding area before driving and using the machine.
This prevents persons and animals in the vicinity from being harmed.
If the surrounding area is not checked, it may result in serious injuries
to persons or animals.
Keep away from the machine
No unauthorized persons should be close to the machine during
operation.
This will ensure that no dangerous situations can arise.
Persons close to the machine during operation are at risk of being
severely injured.
Safety for children
Never assume that children will remain where you last saw them.
Be alert and shut your machine down if children is in the work area.
Never allow children to play on or operate the machine .
Checking bolts on moving parts
Check that all bolts on moving parts are corre ctly tightened.
Tightening parts prevents moving parts from jarring.
Parts which are not correctly tightened can work themselves loose
95-018
and damage the machine.
Maintain the rotational speed on the tractor's P.T.O. outlet
It is dangerous to connect a tractor with a P.T.O. of 1000 RPM to a
machine intended for a P.T.O. of 540 RPM.
The machine is not designed for this speed.
It can result in damage to the machine and be dangerous to any
persons in the vicinity.
Check the transmission oil level regularly
Check that the transmission is filled with oil and that the oil level is
correct.
A correct oil level ensures the transmission a long and trouble free
95-017
service life.
An incorrect oil level will damage the transmission.
Stop the machine immediately in case of malfunction
In case of malfunction, the machine should be stopped immediately.
A mechanical malfunction can endanger persons and animals in the
vicinity.
Malfunctioning machines can give rise to dangerous situations.
17
Safety
95-031 fr
Disconnection
Increased risk of injury when disconnecting
There is an increased risk of injury when disconnecting the machine
from the tractor.
Paying full attention to the aforementioned point ensures your safety
and that of others.
Failure to pay attention to the aforementioned point may result in
serious injuries.
Therefore, when disconnecting:
• Make sure that the tractor can not roll.
• Never stand between the tractor and the machine during
disconnection.
• Use the hydraulic three/point suspension slowly and carefully.
• Make sure that the machine is standing on a safe, level surface.
• When depressurizing the hydraulic system for both tractor and
machine, first disconnect the hydraulic hoses.
18
Safety
95-007 fr
fr
Maintenance
Comply with the service and maintenance intervals given in the
instructions
Comply with the intervals for service and maintenance as given in the
instructions.
By complying with the maintenance intervals, you ensure that the
machine will operate without malfunctions and provide maximum
protection for the environment.
An incorrectly maintained machine is a danger to the environment.
Always use original spare parts on the machine
Always use original spare parts.
Original spare parts should be used for safety reasons
The manufacturer assumes no warranty responsibili ty in cases where
non-original spare parts are used.
High risk when performing service and maintenance work
When performing service or maintenance work, there is a higher risk
of injury.
Paying full attention to the aforementioned point ensures your safety
and that of others.
Failure to pay attention to the aforementioned point may result in
serious injuries.
Therefore, when you perform maintenance work:
• Disconnect the P.T.O. shaft.
• Depressurize the hydraulic system.
• Stop or disconnect the tractor.
• Check that the machine is parked safely; support it if necessary.
• Do not use parts of the machine to climb onto it; the correct
climbing devices must be used.
• Make sure that the machine can not start rolling.
Disconnect the power source when working on the electrical
systems
Always disconnect the power source before you start working on the
electrical system.
This will prevent short circuits and damage to the electric circuit.
There is a risk of burns and other serious injuries if the electrical
systems short circuit.
Replacing the hydraulic hoses
Replace the hydraulic hoses at least once every 6 years.
Hydraulic hoses also wear without any visible damage.
Defective hydraulic hoses may cause serious injury.
95-009
19
Safety
fr
95-014 fr
Be careful when cleaning with high pressure cleaning equipment
Only use low-pressure cleaning equipment to clean bearings,
hydraulic hoses, plastic components, electrical control boxes and
electrical equipment.
Using low water pressure to clean will protect the sensitive equipment
on the machine.
Using high water pressure to clean could damage vital parts of the
machine.
Disconnect the battery, the motor control unit and the generator
before doing any welding
The tractor battery and alternator should be disconnected before
performing welding work on the machine.
This will protect the tractor alternator during welding work.
The tractor alternator could be d amaged or destroyed if the electric
connections are not disconnected before welding.
Tighten all fittings on moving parts
Check that bolts on moving parts are tightened after performing
maintenance work.
Tightening parts prevents moving parts from jarring.
95-018
Parts which are not correctly tightened can work loose and damage
the machine.
Do not alter the machine construction
The technical construction of the machine should not be altered and
machine maintenance should be performed.
A well maintained machine will offer maximum protection.
A poorly maintained machine will not offer proper protection and could
be dangerous.
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Safety
fr
95-013 fr
Further safety instructions
Follow the instructions when working on the machine
The machine safety instructions should always be followed.
This will protect you and others from injury.
Failure to follow the safety instructions may result in serious injuries.
In addition to the safety instructions, the following should be followed:
• Environmental legislation.
95-005
• The general technical, medical and road act regulations.
• Instructions in this instruction manual.
• Instructions for use, maintenance and service.
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About the machine
About the machine
The machine's field of application
Correct usage of the
machine
This chapter includes general information about your machine. In
addition, the following information is included:
• The machine's field of application.
• The machine characteristics.
• View of the machine.
• Technical data.
8028R - 8032R - 8036R - 8536R is a trailed mower conditioner
intended for the harvesting of commonly occurring grass and grain
crops. The instructions for use are given in the following chapters.
The machine can be used in fields for mowing the following crops:
• All types of grass
• All types of clover
• Whole crop
• Alfalfa
• Sorghum
Incorrect use of the
machine
The machine must not, under any circumstances, be used for the
following:
• Cutting grass in park facilities and lawns
• Cutting grass on the boulevard strips of public roads
• Harvesting corn
• Clearing forest floors or other densely wooded areas
Similar use is outside the intended applications of the machine.
The manufacturer is not liable for any damages caused by incorrect
usage of the machine. The user is wholly liable for the machine.
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About the machine
Machine characteristics
Description of the machine
8028R - 8032R - 8036R - 8536R is a trailed mower conditioner,
whereas:
• the 80xx model only operates o n th e right- hand side of the tractor .
• the 85xx model operates on both sides of the tractor.
The machine is towed behind the tractor via a drawbar which is
coupled to the tractor's lift arms or the drawbar tongue of the tractor.
The drawbar is connected to the main frame of the machine which
carries the whole machine on two (2) powerful wheels. The machine
can be set in either the transport mode or the working position using
the drawbar which is operated using the tractor's hydraulic system.
The machine's cutting unit is hydraulically connected to the main
frame of the machine and can be lowered using the tractor's hydraulic
system. The cutting unit is balanced using strong springs which
secure the machine's cutterbar, following the ground precisely and
cutting the crop uniformly.
The machine's cutting discs are equipped with durable, reversible
blades, which have a high capacity when used at a high speed of
rotation, even for difficult crops.
Even at high mowing speeds, the machine is able to mow the crop
cleanly and uniformly. For safety reasons, it is recommended that the
speed not exceed 9 mph (15 km/h).
The cutting unit is fitted with a powerful roller that provides effective
conditioning of the crop.
The cutting unit is fitted with a guard, which protects it against moving
objects. The guard, or parts o f the guard, must never be removed from
the machine and must always be kept in good condition.
Solid construction
Thanks to its solid construction and flexibility, the machine is both
strong and reliable.
Quick and easy lifting of the cutterbar when turning on the
headland
The machine's cutterbar is raised hydraulically without the use of tools
on the headland.
Your safety when using the machine
To make working with the machine as safe as possible, the machine
complies with EU regulations. The machine is CE labeled.
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Synopsis
Spring
Main frame
Main gear
Cutting unit
Guard
Drawbar
Support leg
P.T.O. shaft
Swivel hitch
Swivel gear
Hydraulic cylinder
80xx model
About the machine
25
About the machine
Hydraulic cylinder
Main gear
Center gear
Guard
Drawbar
Main frame
Support leg
P.T.O. shaft
Swivel hitch
Swivel gear
Cutting unit
Spring
85xx model
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Technical data
D
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Machine dimensions
80xx model
About the machine
27
About the machine
Dim. Unit 8028R 8032R 8036R
A mm (’-’’) 5200 (17’ 1’’) 5650 (18’ 6’’) 5650 (18’ 6’’)
B mm (’-’’) 5125 (16’ 10’’) 5600 (18’ 4’’) 5600 (18’ 4’’)
C mm (’-’’) 350 (1’ 2’’) 350 (1’ 2’’) 350 (1’ 2’’)
D mm (’-’’) 2700 (8’ 10’’) 3050 (10’) 3050 (10’)
E mm (’-’’) 1200 (3’ 11’’) 1400 (4’ 7’’) 1400 (4’ 7’’)
F mm (’-’’) 2800 (9’ 2’’) 3200 (10’ 6’’) 3600 (11’ 10’’)
G mm (’-’’) 2100 (6’ 10’’) 2400 (7’ 10’’) 2800 (9’ 2’’)
H mm (’-’’) 675 (2’ 2’’) 675 (2’ 2’’) 675 (2’ 2’’)
I mm (’-’’) 3450 (11’ 4’’) 3750 (12’ 4’’) 4150 (13’ 7’’)
J mm (’-’’) 1700 (5’ 7’’) 1700 (5’ 7’’) 1700 (5’ 7’’)
K mm (’-’’) 425 (1’ 5’’) 425 (1’ 5’’) 425 (1’ 5’’)
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85xx model
About the machine
D
C
A
B
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F
GH
I
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K
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About the machine
Dim. Unit 8536R
A mm (’-’’) 722 5 (2 3’ 8’’)
B mm (’-’’) 5900 ( 19’ 4’’)
C mm (’-’’) 350 (1’ 2’’)
D mm (’-’’) 6875 (22’ 7’’)
E mm (’-’’) 1650 (5’ 5’’)
F mm (’-’’) 3600 (11’ 10’’)
G mm (’-’’) 2800 (9’ 2’’)
H mm (’-’’) 675 (2’ 2’’)
I mm (’-’’) 4150 (13’ 7’’)
J mm (’-’’) 1700 (5’ 7’’)
K mm (’-’’) 425 (1’ 5’’)
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