Kubota Dl 105-BG2-SAE-1, Dl 105-BG2-SAE-2 Service Manual

KUBOTA

Dl 105-BG2-SAE-1

MODEL

Dl 105-BG2-SAE-2

DIESEL ENGINE

97898-64290

JUN.

2004

arts List is for the followin

rts, check with this arts List to confirm the part num

2.

When making repairs, refer to the illustrations in this

3.

This Parts List is subject to change without notice.

3

Fig. No.

a

Specifications (for sister models)

..................

.......

Represents No. corresponding to each group name. The types and destinations of sister models are indicated. These indications are

Components

@

Point

@

(9

@

3

.......................

REF. No.

Model name

S. No. (serial No.)

Engine Serial No.

.....................

.........

................

.........

..

The components of an assembly are identified by a bracket of dotted lines. Indicates that the parts is not sold independently. The assembly (Ref.No.050) containing the part needs to be ordered. Reference numbers are assigned to parts in the illustration.The code number of a part in the illustration can be identified by referring to the same reference number in the parts list. The name of the basic model is indicated in this column. Other applicable models

C,D

@.

E,F

J,K L,M N,P

G,H

Q,R S,T

U,V

W,X

Y,Z

are indicated on the "REMARKS" column Indicates a group of serial numbers to which a design change is applied.

Old Serial No.

...

654321

New Serial No.

Y

A 4321

f

t

I

L5th digit

6 digits all in numerals.

-LOW~~

Alphabetical letter

Month

4 digits in numerals

...

Alphabetical letter (Month of manufacture).

A,B

123456789101112

lii\

<",

IP

,.

".

.........................

(interchangeability) Example-1

Example-2

Example-3

REMARKS 1

@

REMARKS

Fig. No. (virtual

..................

images'

.............

.........

2

1

Alphabetical letter or numerals W X

+

indicates that a new part can replace an old part, but not vice versa.

15800-0000-2 is amlicable to the first serial number and above.

#

indicates that the new and old parts are not interchangeable.

15800-1000-2 is a~~licable to S. No. 15001

-

indicates that the new and old parts are interchangeable. Both 15800-2000-0 and

7

ISEBXWJO-U

In this column, enter other applicable model names, dimensions and other special

items. The following symbols and abbreviations are used throughout this book.

M*

12.W-15

cu.m m3 cu.mm mm3 D Diameter L Length The following expressions are used in NOTE for each group.

Machines' serial numbers are indicated as follows.

(=I5000

)=I5001

14000 to 15000 For some models, the above expressions may also be used REMARKS 1

Indicates the numbers of figures for the parts that are shown in virtual images. A figure number with XX means that there are two or more figures depending on the sister models.

....

a

are

apphcame

...

I

Ire size sq.m

... ...

.....

Serial number below 15000.

.....

Serial number above 15001.

Serial number 14000 to 15000.

.....

ID

thefratsem nmser

....

Y

and above.

m'

sq.mm mm'

1 2 1 3

....

4

5 6 7 8 9 A B

ana

asove.

....

1 C 1

@.

CONTENTS

[Dl

105.BG2.SAE.1,

0001 CRANKCASE 0002 OIL PAN

0003 0004 0005

0006 OIL FILTER 0007

0100 0101 CAMSHAFT 0102 PISTON

0103 0105 FUEL CAMSHAFT

0180 IDLE APPARATUS 0201 STOP SOLENOID 0202 INJECTION PUMP

0204 0205 TEED

0206 0300

0301

0403 ALTERNATOR (COMPONENT PARTS)

U4U4

0405 STARTER (COMPONENT PARTS) 0406

nm

0501 0502

050301 WATER PIPE 050302 WATER PIPE

ru;n

0600 0601 INLET MANIFOLD 35

0602 EXHAUST MANIFOLD 0603 0604 INLET PIPE 0605 MUFFLER

0800 0801 STARTER SWITCH

0803 PULLEY SHAFT (STUB SHAFT) [OPTION] 0804 ENGINE STAND [OPTION]

080801 ACCESSORIES 080802 ACCESSORIES 0809

CYLINDER GEAR HEAD

DIPSTICK

MAIN

FLYWHEEL

GOVERNOR

V

NOZZLE HOLDER

FUEL FUEL

NL-

n

Sl AKl tK

OIL SWITCH WATER FLAlGMFtD THEWTAT 28

WATER

RAD

l

A

rm

VALVE

AIR

GLOW LAMP

LABEL

Dl

105-BG2-SAE-21

.................................................

...................................................

HEAD

.............................................

CASE

.................................................

COVER

................................................

AND

GUIDE

BEARING CASE

AND

IDLE GEAR SHAFT

AND

CRANKSHAFT

........................................

.........................................

..............................

....................................

.................................................

AND

GOVERNOR SHAFT

.........................

...........................................

............................................

...........................................

.................................................

C-opKBoIL

PLATE

AND

GLOW PLUG

......................................

..............................

.........................

FILTER PUMP

..............................................

(MECHANICAL)

PLULLEY

...................................

....................................

.............................

..................................................

................................

AND

PLUG

......................................

..............................

PUMP

...............................................

.................................................

ATOR

...............................................

......................................................

AND

ROCKER

ARM

.....................................

...........................................

.........................................

CLEANER

..............................................

...............................................

..................................................

AND

TIMER

......................................

...........................................

........................

....................................

AND

SERVICE PARTS

AND

SERVICE PARTS

AND

OPERATOR'S MANUAL

............................

..............................

1 2

3 4 5

6 7

8 9

10 12

13 14 15 16

17

I

V

19

21 22

L

v

2 4 26

27 29

31 32

34 36

37 38 39 40 41 42 43 44 45 46

OLD

A:DI 105-BG2-SAE-1 B:DI 105-BG2-SAE-2

REF.NO~

PART No.

PART NAME

COMP.CKANKCASt

...................................................................................................................................................

COMP.CRANKCASE

...................................................................................................................................................

COMk'.CHANKCASt

...................................................................................................................................................

COMP.CRANKCASE

...................................................................................................................................................

COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE

...................................................................................................................................................

COMP.CRANKCASE CAP,SEALING

...................................................................................................................................................

CAP,SEALING

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG PLUG

...................................................................................................................................................

PLUG,EXPANSION

...................................................................................................................................................

PLUG,EXPANSION

...................................................................................................................................................

PIN,STRAIGHT

...................................................................................................................................................

PIN,STRAIGHT PIN,STRAIGHT

...................................................................................................................................................

PIN,STRAIGHT

...................................................................................................................................................

PIN,PIPE

...........................................................................................................................................

PIN,PIPE PLUG PIN,START SPRING

...................................................................................................................................................

PLUG BUSH.GOVERNOR GEAR

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG

A

I

<=429999

1

>=5A0001 >=6J0001

I

1

>=9J0001

1

>=9Y0001

4 1

3

1

3

2

3

1 2

2

<=fiv9999

2

>=fiwoo01

2 2

1 1 1 1 1

<=9xz999 1

1

>=9Y0001

Interchangeable; # not Interchangeable; t new for old; + old for new

B

<=4z9999

1

>=MOOOI

1

>=6J0001

1

>=9J0001

1

>=Wl

4

1

3

1

3

2

3

1

2

<=6v9999

2

>=+~WOOI

2 2

1 1 1 1 1

<=9vz999

1

>=9W001

f

t

=/=

# #

#

I.C.

REMARKS

OLD

REF NO^

PART No. PART NAME

.............................................................

0

.............................................................

ASSY

.............................................................

BOLT,

.............................................................

GASKET

RING

COCK.UHArN

FLANGE

I

A

I

1

B

I

I.C.

..........................................

#

..........................................

#

1

..........................................

#

REMARKS

Interchangeable; # not Interchangeable; t new for old; + old for new

OLD

REV.

PART

JUN.

24

'

08

I I I I I

H

Interchangeable: # not interchangeable: t new for old: + old for new

2

OLD

REV. DEC.

PART

25

'

08

EF.No.

1 129

PART No. PART NAME

10 1G063-0331-0

1x21

-

g7g

ICOMP.

CYLINDER HEAD

GASKET, CYLINDER HEAD

-

0

n'

TV

/P

bln

. .

A

<=6K9999 1 <=6K9999 1

JOOl

1 1

>=4G0001 >=4G0001

1 1

<=Kt

9999

,

B

1

>=61 0001

<=Kt3999

A : Dl 105-BG2-SAE-1 B: Dl 105-BG2-SAE-2

I.

C.

REMARKS

+,

#

I I

I

H

Interchangeable: f not ~nterchangeable: +new for old: +old for new

I I I

3

REV. NOV. 30 ' 07

0004

GEAR

#NOTE : ORDER BY REF. NO. 01 0 (1 6239-0402-2)

CASE

AND 140 (1 6264-041 3-2) [SET]

OLD PART

n'

TV

/P

hln

.

-

..

<=5D9999 >=5:0001 >=sdoool

>=7W0001

-

-C=1X999%

f

not

.

B

I

5 1 1 1 1 1 1

1

1 5 1

3

4 2 1 2

1 1 1

1 1 1 2 2

2

EF.No.

PART No.

PART NAME

A

U1U

16259 - U4U2

01 0

16239-0402-0

01 0

16239-0402-2

020

16241 -9602-0

030

15241 -3229-0

040

16241 -3695-0

050

16241 -3693-0

060

[

0771 5-00201

16259-3288-2

070

16159

080 090

04814-50600

100

04814-001 50

1 10

16241 -3507-0

120

16259-351 3-2

130

16241 -931 2-0

140

16264-041 3-0

150

01 023-50645

160

01 023-60650

1 70

01 023-50655

15841 -9104-0

180 190

16241 -9104-0

200

16259-91 04-0

21 0

16245-91 53-0

220

02056-50060

220

02751-50060

230

0451 2-60060

.---..-------------.-------------_-----------------------I:zvZ999--..-~C=2w9x.-------------------------.

240

16241 -0421 -2

250

0481 4-061 00

.---..-------------.--------------------------------------I:U(9999--..--C=1X999x.--------------------------.

260

0481 4-001 50

.

- - -

..

-

- - - - - -

270

16245-91 54-0

-

3190 -0

- -

-

O

CtW. CASt, GtAR COMP. CASE, GEAR COMP. CASE, GEAR PLUG JOINT, PI PE

l

NG

SPR

SEAT,

VALVE

[BALL

COVER BOLT

0

RING

0

RING

ASSY ROTOR, OIL PUMP

0

I

COVER,

L PUMP SCREW, CSK-HD GASKET, GEAR CASE BOLT BOLT BOLT BOLT BOLT BOLT STUD NUT NUT, FLANGE WASHER, SPRl NG SEAL, 0 I L Rl NG

Rl NG

-

- - - - - - -

- -

-

-.

STUD

- -

- - - - -

- - - - - - - - - - - - - - - - - - - - - - - -

- -

H

I

<=5D9999

1

>=5E0001

I

>=5G0001

5

1 1

-

1 1 1 1

1

5

1

3

4 2

1

2

1 1 1

1

>=7W0001

1

1 2 2

- -

I~U19999-

2

Interchangeable:

4

A : Dl

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

#SEE

NOTE

REMARKS

*

+

- - - -

# #

t

#

-

- - -

-

.

interchangeable:

- - - - - - -

- -

- - - - - - - - - - -

t

new for o Id: + o Id for new

-

-.

REV. NOV. 30 ' 07

0004

GEAR

CASE

#NOTE : ORDER

BY

REF. NO. 01 0 (1 6239-0402-2)

AND 140 (1 6264-041 3-2) [SET]

OLD PART

RF.

No.

1

>LOG 01 L

ILLtR

'LUG,OIL FILLER

1

RING

>OVER, GEAR CASE

PART NAME

A

I I

<=2K0898 <=2K0898

1

>=2L0001 >=2:0001

I I

1 1

- - - - -

B

I.C.

*

REMARKS

-

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

REV. APR.

25

'

06

0005

HEAD

COVER

EF.No.

PART

No.

=

PART NAME

\SSY

COVtK

.

CYL

.

HtAD

iLEMENT, BREATHER

)I

L

si

I

ELD,

BREATHER

EREW, W I TH WASHER

.------------------------------------

IUT

.------------------------------------

iASKET 'LUG.OIL FILLER

A

I I

I

--

-

---------

I I

1

-

- - -

1

2 2

3 3

---------

3 3

1

I.C.

B

I

1 1

----------------------------.

1

REMARKS

-

--

-

--

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

5

REV.

JUN.

24

'

08

EF.No.

uiu

16211

010

16271-3209-3

01 0

HH160-3209-3

PART

-

3m

No.

CARTRIDG~

-

2

on

CARTRIDGE OIL Fl LTER CARTR l DGE 0 I L F l LTER

16282-005-10

PART NAME

LIL~~H

A

I

<=6H9999

1

>=6J0001

I

B

I

<=6H9999

1

>=6J0001

I

I I

A : Dl

105-BG2-SAE-1 B: Dl 105-BG2-SAE-2

I.

C.

REMARKS

t#

Interchangeable:

H

6

~nterchangeable:

f

not

+new for old: +old for new

REV. APR.

25

'

06

0007

DIPSTICK AND GUIDE

RF.

No.

PART

No.

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

7

REV.

SEPT.

29

'

06

0100

MAINBEARINGCASE

RF.

No.

REV. SEPT.

29 ' 06

0100

MAIN BEARING CASE

EF.No.

PART

No.

=

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

OLD

A:DI

105-BG2-SAE-I B:DI 105-BG2-SAE-2

REF.No.

010

....................................................................................................................................................................................

01 0

....................................................................................................................................................................................

020

....................................................................................................................................................................................

020

....................................................................................................................................................................................

030 030 040 040 050

....................................................................................................................................................................................

060 070

....................................................................................................................................................................................

080

....................................................................................................................................................................................

090

....................................................................................................................................................................................

090

....................................................................................................................................................................................

100 100

....................................................................................................................................................................................

110

....................................................................................................................................................................................

120

....................................................................................................................................................................................

130

....................................................................................................................................................................................

140 150

....................................................................................................................................................................................

PART No.

16261 - 1555 - 0 1G673-1555-0

-1

51 1-0 51 1-4 691 -0 691 -2

16241 16241 16261 16261 15521 -9361 -0 0771 5-00401

-1

16241

651 -0 0571 2-0051 8 16241-1 627-0 01023-5061 6 16271-2401-0

IAPP~I

TAPPET PUSH HOD PUSH ROD ASSY CAMSHAFT ASSY CAMSHAFT SCREW,SET BALL GEAR,CAM KEY,FEATHER STOPPER,CAMSHAFT BOLT COMP GEAR,IDLE

PART NAME

16271-2401-20-

16271-2498-0 16271-2498-2 16241-2436-0 16241-2437-0 16241 -2432-0 16241 -2425-0 01023-5061 6

BUSH,IDLE GEAR BUSH,IDLE GEAR COLLAR,IDLE GEAR COLLAR,IDLE GEAR CIR CLIP, IDLE GEAR SHAFT,IDLE GEAR BOLT

A

v

<=6F9999

6

>=6G0001 <=9vz999

b

6

>=9W0001

1

<=9RZ999

1

>=9S0001 <=9RZ999 1

1

>=9S0001

1 1 1

2

1

<=BVZ999

1 1

<=BVZ999

1

>=BWOOOl

1 1 1 1

3

B

v

<=6F9999

6

>=6G0001 <=9vz999

b

6

>=9W001

1

<=9RZ999

1

>=9SOOOl

1

<=gu999

1

>=9SOOOl

1 1 1

2

1

<=BVZ999

1

<=BVZ999

1

>=8W001

1

1 1

1

3

..

I.C.

REMARKS

# # # # # #

....................................................................................................................................................................................

e

Interchangeable;

9

#

not Interchangeable;

t

new for old;

+

old for new

RFV.OCT

76

'09

01

PISTON ANn CRANKSHAFT

OLD

100

REF.NO~

PART No.

PART NAME

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

ANT\

I/,S

A B

I.C.

REMARKS

..........................................

BALL GEAR,CRANK

e

Interchangeable; # not Interchangeable; t new for old; + old for new

10