Kubota Dl 105-BG2-SAE-1, Dl 105-BG2-SAE-2 Service Manual

KUBOTA

Dl 105-BG2-SAE-1

MODEL

Dl 105-BG2-SAE-2

DIESEL ENGINE

97898-64290

JUN.

2004

arts List is for the followin

rts, check with this arts List to confirm the part num

2.

When making repairs, refer to the illustrations in this

3.

This Parts List is subject to change without notice.

3

Fig. No.

a

Specifications (for sister models)

..................

.......

Represents No. corresponding to each group name. The types and destinations of sister models are indicated. These indications are

Components

@

Point

@

(9

@

3

.......................

REF. No.

Model name

S. No. (serial No.)

Engine Serial No.

.....................

.........

................

.........

..

The components of an assembly are identified by a bracket of dotted lines. Indicates that the parts is not sold independently. The assembly (Ref.No.050) containing the part needs to be ordered. Reference numbers are assigned to parts in the illustration.The code number of a part in the illustration can be identified by referring to the same reference number in the parts list. The name of the basic model is indicated in this column. Other applicable models

C,D

@.

E,F

J,K L,M N,P

G,H

Q,R S,T

U,V

W,X

Y,Z

are indicated on the "REMARKS" column Indicates a group of serial numbers to which a design change is applied.

Old Serial No.

...

654321

New Serial No.

Y

A 4321

f

t

I

L5th digit

6 digits all in numerals.

-LOW~~

Alphabetical letter

Month

4 digits in numerals

...

Alphabetical letter (Month of manufacture).

A,B

123456789101112

lii\

<",

IP

,.

".

.........................

(interchangeability) Example-1

Example-2

Example-3

REMARKS 1

@

REMARKS

Fig. No. (virtual

..................

images'

.............

.........

2

1

Alphabetical letter or numerals W X

+

indicates that a new part can replace an old part, but not vice versa.

15800-0000-2 is amlicable to the first serial number and above.

#

indicates that the new and old parts are not interchangeable.

15800-1000-2 is a~~licable to S. No. 15001

-

indicates that the new and old parts are interchangeable. Both 15800-2000-0 and

7

ISEBXWJO-U

In this column, enter other applicable model names, dimensions and other special

items. The following symbols and abbreviations are used throughout this book.

M*

12.W-15

cu.m m3 cu.mm mm3 D Diameter L Length The following expressions are used in NOTE for each group.

Machines' serial numbers are indicated as follows.

(=I5000

)=I5001

14000 to 15000 For some models, the above expressions may also be used REMARKS 1

Indicates the numbers of figures for the parts that are shown in virtual images. A figure number with XX means that there are two or more figures depending on the sister models.

....

a

are

apphcame

...

I

Ire size sq.m

... ...

.....

Serial number below 15000.

.....

Serial number above 15001.

Serial number 14000 to 15000.

.....

ID

thefratsem nmser

....

Y

and above.

m'

sq.mm mm'

1 2 1 3

....

4

5 6 7 8 9 A B

ana

asove.

....

1 C 1

@.

CONTENTS

[Dl

105.BG2.SAE.1,

0001 CRANKCASE 0002 OIL PAN

0003 0004 0005

0006 OIL FILTER 0007

0100 0101 CAMSHAFT 0102 PISTON

0103 0105 FUEL CAMSHAFT

0180 IDLE APPARATUS 0201 STOP SOLENOID 0202 INJECTION PUMP

0204 0205 TEED

0206 0300

0301

0403 ALTERNATOR (COMPONENT PARTS)

U4U4

0405 STARTER (COMPONENT PARTS) 0406

nm

0501 0502

050301 WATER PIPE 050302 WATER PIPE

ru;n

0600 0601 INLET MANIFOLD 35

0602 EXHAUST MANIFOLD 0603 0604 INLET PIPE 0605 MUFFLER

0800 0801 STARTER SWITCH

0803 PULLEY SHAFT (STUB SHAFT) [OPTION] 0804 ENGINE STAND [OPTION]

080801 ACCESSORIES 080802 ACCESSORIES 0809

CYLINDER GEAR HEAD

DIPSTICK

MAIN

FLYWHEEL

GOVERNOR

V

NOZZLE HOLDER

FUEL FUEL

NL-

n

Sl AKl tK

OIL SWITCH WATER FLAlGMFtD THEWTAT 28

WATER

RAD

l

A

rm

VALVE

AIR

GLOW LAMP

LABEL

Dl

105-BG2-SAE-21

.................................................

...................................................

HEAD

.............................................

CASE

.................................................

COVER

................................................

AND

GUIDE

BEARING CASE

AND

IDLE GEAR SHAFT

AND

CRANKSHAFT

........................................

.........................................

..............................

....................................

.................................................

AND

GOVERNOR SHAFT

.........................

...........................................

............................................

...........................................

.................................................

C-opKBoIL

PLATE

AND

GLOW PLUG

......................................

..............................

.........................

FILTER PUMP

..............................................

(MECHANICAL)

PLULLEY

...................................

....................................

.............................

..................................................

................................

AND

PLUG

......................................

..............................

PUMP

...............................................

.................................................

ATOR

...............................................

......................................................

AND

ROCKER

ARM

.....................................

...........................................

.........................................

CLEANER

..............................................

...............................................

..................................................

AND

TIMER

......................................

...........................................

........................

....................................

AND

SERVICE PARTS

AND

SERVICE PARTS

AND

OPERATOR'S MANUAL

............................

..............................

1 2

3 4 5

6 7

8 9

10 12

13 14 15 16

17

I

V

19

21 22

L

v

2 4 26

27 29

31 32

34 36

37 38 39 40 41 42 43 44 45 46

OLD

A:DI 105-BG2-SAE-1 B:DI 105-BG2-SAE-2

REF.NO~

PART No.

PART NAME

COMP.CKANKCASt

...................................................................................................................................................

COMP.CRANKCASE

...................................................................................................................................................

COMk'.CHANKCASt

...................................................................................................................................................

COMP.CRANKCASE

...................................................................................................................................................

COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE COMP.CRANKCASE

...................................................................................................................................................

COMP.CRANKCASE CAP,SEALING

...................................................................................................................................................

CAP,SEALING

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG PLUG

...................................................................................................................................................

PLUG,EXPANSION

...................................................................................................................................................

PLUG,EXPANSION

...................................................................................................................................................

PIN,STRAIGHT

...................................................................................................................................................

PIN,STRAIGHT PIN,STRAIGHT

...................................................................................................................................................

PIN,STRAIGHT

...................................................................................................................................................

PIN,PIPE

...........................................................................................................................................

PIN,PIPE PLUG PIN,START SPRING

...................................................................................................................................................

PLUG BUSH.GOVERNOR GEAR

...................................................................................................................................................

PLUG

...................................................................................................................................................

PLUG

A

I

<=429999

1

>=5A0001 >=6J0001

I

1

>=9J0001

1

>=9Y0001

4 1

3

1

3

2

3

1 2

2

<=fiv9999

2

>=fiwoo01

2 2

1 1 1 1 1

<=9xz999 1

1

>=9Y0001

Interchangeable; # not Interchangeable; t new for old; + old for new

B

<=4z9999

1

>=MOOOI

1

>=6J0001

1

>=9J0001

1

>=Wl

4

1

3

1

3

2

3

1

2

<=6v9999

2

>=+~WOOI

2 2

1 1 1 1 1

<=9vz999

1

>=9W001

f

t

=/=

# #

#

I.C.

REMARKS

OLD

REF NO^

PART No. PART NAME

.............................................................

0

.............................................................

ASSY

.............................................................

BOLT,

.............................................................

GASKET

RING

COCK.UHArN

FLANGE

I

A

I

1

B

I

I.C.

..........................................

#

..........................................

#

1

..........................................

#

REMARKS

Interchangeable; # not Interchangeable; t new for old; + old for new

OLD

REV.

PART

JUN.

24

'

08

I I I I I

H

Interchangeable: # not interchangeable: t new for old: + old for new

2

OLD

REV. DEC.

PART

25

'

08

EF.No.

1 129

PART No. PART NAME

10 1G063-0331-0

1x21

-

g7g

ICOMP.

CYLINDER HEAD

GASKET, CYLINDER HEAD

-

0

n'

TV

/P

bln

. .

A

<=6K9999 1 <=6K9999 1

JOOl

1 1

>=4G0001 >=4G0001

1 1

<=Kt

9999

,

B

1

>=61 0001

<=Kt3999

A : Dl 105-BG2-SAE-1 B: Dl 105-BG2-SAE-2

I.

C.

REMARKS

+,

#

I I

I

H

Interchangeable: f not ~nterchangeable: +new for old: +old for new

I I I

3

REV. NOV. 30 ' 07

0004

GEAR

#NOTE : ORDER BY REF. NO. 01 0 (1 6239-0402-2)

CASE

AND 140 (1 6264-041 3-2) [SET]

OLD PART

n'

TV

/P

hln

.

-

..

<=5D9999 >=5:0001 >=sdoool

>=7W0001

-

-C=1X999%

f

not

.

B

I

5 1 1 1 1 1 1

1

1 5 1

3

4 2 1 2

1 1 1

1 1 1 2 2

2

EF.No.

PART No.

PART NAME

A

U1U

16259 - U4U2

01 0

16239-0402-0

01 0

16239-0402-2

020

16241 -9602-0

030

15241 -3229-0

040

16241 -3695-0

050

16241 -3693-0

060

[

0771 5-00201

16259-3288-2

070

16159

080 090

04814-50600

100

04814-001 50

1 10

16241 -3507-0

120

16259-351 3-2

130

16241 -931 2-0

140

16264-041 3-0

150

01 023-50645

160

01 023-60650

1 70

01 023-50655

15841 -9104-0

180 190

16241 -9104-0

200

16259-91 04-0

21 0

16245-91 53-0

220

02056-50060

220

02751-50060

230

0451 2-60060

.---..-------------.-------------_-----------------------I:zvZ999--..-~C=2w9x.-------------------------.

240

16241 -0421 -2

250

0481 4-061 00

.---..-------------.--------------------------------------I:U(9999--..--C=1X999x.--------------------------.

260

0481 4-001 50

.

- - -

..

-

- - - - - -

270

16245-91 54-0

-

3190 -0

- -

-

O

CtW. CASt, GtAR COMP. CASE, GEAR COMP. CASE, GEAR PLUG JOINT, PI PE

l

NG

SPR

SEAT,

VALVE

[BALL

COVER BOLT

0

RING

0

RING

ASSY ROTOR, OIL PUMP

0

I

COVER,

L PUMP SCREW, CSK-HD GASKET, GEAR CASE BOLT BOLT BOLT BOLT BOLT BOLT STUD NUT NUT, FLANGE WASHER, SPRl NG SEAL, 0 I L Rl NG

Rl NG

-

- - - - - - -

- -

-

-.

STUD

- -

- - - - -

- - - - - - - - - - - - - - - - - - - - - - - -

- -

H

I

<=5D9999

1

>=5E0001

I

>=5G0001

5

1 1

-

1 1 1 1

1

5

1

3

4 2

1

2

1 1 1

1

>=7W0001

1

1 2 2

- -

I~U19999-

2

Interchangeable:

4

A : Dl

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

#SEE

NOTE

REMARKS

*

+

- - - -

# #

t

#

-

- - -

-

.

interchangeable:

- - - - - - -

- -

- - - - - - - - - - -

t

new for o Id: + o Id for new

-

-.

REV. NOV. 30 ' 07

0004

GEAR

CASE

#NOTE : ORDER

BY

REF. NO. 01 0 (1 6239-0402-2)

AND 140 (1 6264-041 3-2) [SET]

OLD PART

RF.

No.

1

>LOG 01 L

ILLtR

'LUG,OIL FILLER

1

RING

>OVER, GEAR CASE

PART NAME

A

I I

<=2K0898 <=2K0898

1

>=2L0001 >=2:0001

I I

1 1

- - - - -

B

I.C.

*

REMARKS

-

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

REV. APR.

25

'

06

0005

HEAD

COVER

EF.No.

PART

No.

=

PART NAME

\SSY

COVtK

.

CYL

.

HtAD

iLEMENT, BREATHER

)I

L

si

I

ELD,

BREATHER

EREW, W I TH WASHER

.------------------------------------

IUT

.------------------------------------

iASKET 'LUG.OIL FILLER

A

I I

I

--

-

---------

I I

1

-

- - -

1

2 2

3 3

---------

3 3

1

I.C.

B

I

1 1

----------------------------.

1

REMARKS

-

--

-

--

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

5

REV.

JUN.

24

'

08

EF.No.

uiu

16211

010

16271-3209-3

01 0

HH160-3209-3

PART

-

3m

No.

CARTRIDG~

-

2

on

CARTRIDGE OIL Fl LTER CARTR l DGE 0 I L F l LTER

16282-005-10

PART NAME

LIL~~H

A

I

<=6H9999

1

>=6J0001

I

B

I

<=6H9999

1

>=6J0001

I

I I

A : Dl

105-BG2-SAE-1 B: Dl 105-BG2-SAE-2

I.

C.

REMARKS

t#

Interchangeable:

H

6

~nterchangeable:

f

not

+new for old: +old for new

REV. APR.

25

'

06

0007

DIPSTICK AND GUIDE

RF.

No.

PART

No.

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

7

REV.

SEPT.

29

'

06

0100

MAINBEARINGCASE

RF.

No.

REV. SEPT.

29 ' 06

0100

MAIN BEARING CASE

EF.No.

PART

No.

=

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

OLD

A:DI

105-BG2-SAE-I B:DI 105-BG2-SAE-2

REF.No.

010

....................................................................................................................................................................................

01 0

....................................................................................................................................................................................

020

....................................................................................................................................................................................

020

....................................................................................................................................................................................

030 030 040 040 050

....................................................................................................................................................................................

060 070

....................................................................................................................................................................................

080

....................................................................................................................................................................................

090

....................................................................................................................................................................................

090

....................................................................................................................................................................................

100 100

....................................................................................................................................................................................

110

....................................................................................................................................................................................

120

....................................................................................................................................................................................

130

....................................................................................................................................................................................

140 150

....................................................................................................................................................................................

PART No.

16261 - 1555 - 0 1G673-1555-0

-1

51 1-0 51 1-4 691 -0 691 -2

16241 16241 16261 16261 15521 -9361 -0 0771 5-00401

-1

16241

651 -0 0571 2-0051 8 16241-1 627-0 01023-5061 6 16271-2401-0

IAPP~I

TAPPET PUSH HOD PUSH ROD ASSY CAMSHAFT ASSY CAMSHAFT SCREW,SET BALL GEAR,CAM KEY,FEATHER STOPPER,CAMSHAFT BOLT COMP GEAR,IDLE

PART NAME

16271-2401-20-

16271-2498-0 16271-2498-2 16241-2436-0 16241-2437-0 16241 -2432-0 16241 -2425-0 01023-5061 6

BUSH,IDLE GEAR BUSH,IDLE GEAR COLLAR,IDLE GEAR COLLAR,IDLE GEAR CIR CLIP, IDLE GEAR SHAFT,IDLE GEAR BOLT

A

v

<=6F9999

6

>=6G0001 <=9vz999

b

6

>=9W0001

1

<=9RZ999

1

>=9S0001 <=9RZ999 1

1

>=9S0001

1 1 1

2

1

<=BVZ999

1 1

<=BVZ999

1

>=BWOOOl

1 1 1 1

3

B

v

<=6F9999

6

>=6G0001 <=9vz999

b

6

>=9W001

1

<=9RZ999

1

>=9SOOOl

1

<=gu999

1

>=9SOOOl

1 1 1

2

1

<=BVZ999

1

<=BVZ999

1

>=8W001

1

1 1

1

3

..

I.C.

REMARKS

# # # # # #

....................................................................................................................................................................................

e

Interchangeable;

9

#

not Interchangeable;

t

new for old;

+

old for new

RFV.OCT

76

'09

01

PISTON ANn CRANKSHAFT

OLD

100

REF.NO~

PART No.

PART NAME

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

ANT\

I/,S

A B

I.C.

REMARKS

..........................................

BALL GEAR,CRANK

e

Interchangeable; # not Interchangeable; t new for old; + old for new

10

RFV.OCT

76

'09

01

PISTON ANn CRANKSHAFT

OLD

100

REF.NO~

PART No.

PART NAME

Mt

lAL,CKANKSHAk

...................................................................................................................................................

METAL,CRANKSHAFT

...................................................................................................................................................

Mt I AL,CHANKSHAF

...................................................................................................................................................

BLANK

...................................................................................................................................................

BLANK METAL,SIDE METAL.SIDE METAL,SIDE METAL,SIDE

...................................................................................................................................................

METAL,SIDE METAL,SIDE

...................................................................................................................................................

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

A B

I.C.

I

1

I

2 2 2 2

2 2

I

1

I

I I I

2 2

I

2 2

STD

-0 zomm

-0 4omm

STD

1+020mm

+o 4omm

STD

+o zomm +o 4omm

REMARKS

...................................................................................................................................................

............................................................ ----------------

...................................................................................................................................................

e

Interchangeable; # not Interchangeable; t new for old; + old for new

11

----------------

----

.........................................

OLD

PART

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

EF.No.

(NU

16WJ - 25U1

01 0

16680-2501 -0

020

16261 -6382-2

030

16241 -251 6-0

040

16683-0461 -0

050

15261 -91 19-0

060

31 220-1 41 7-0

070

[

01 123-60814

080

0401 3-60080

PART

No.

-

!I

Co.kLYWHttL COMP. FLYWHEEL GEAR, R I NG BOLT, FLYWHEEL HOUSING, FLYWHEEL BOLT COVER

[BOLT

WASHER, PLAIN

PART NAME

A

I

<=4P0496 >=4doooi

I

6

1

8

1 1 1

B

I

<=4P0496 >=4doooi

I

6 1

8

1 1 1

I.C.

--

----------------------------.

REMARKS

.a

Interchangeable:

12

.*'

not interchangeable:

new for o Id:

-

a

o Id for new

RFV.OCT

76

'09

01

FUFI CAMSHAFT ANn GOVFRNOR SHAFT

OLD

REF.NO~

PART

No.

...................................................................................................................................................

BOLT

...................................................................................................................................................

ASSY SHAFT-GOVERNOR

...................................................................................................................................................

SHAFT,GOVERNOR HOLDER,GOVERNOR GEAR

...................................................................................................................................................

GEAR,GOVERNOR

...................................................................................................................................................

COLLAR,GOV.WEIGHT

...................................................................................................................................................

COMP.WEIGHT,GOVERNOR

...................................................................................................................................................

WASHER BEARING

...................................................................................................................................................

WASHER,GOVERNOR MI.

...................................................................................................................................................

SHAFT,GOV. WEIGHT

...................................................................................................................................................

SLEEVE,GOVERNOR BEARING,BALL CIR-CLIP,GOV.SHAFT

...................................................................................................................................................

SCREW,SET

...................................................................................................................................................

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

2

1 1

1

2

2 4 2

1 1 1

1

2

1 1

1

2

4

2

1 1 1

1

e

Interchangeable; # not Interchangeable; t new for old; + old for new

13

01

80

l

DLE

APPARATUS

REV. JAN.

I

OLD

PART

25

'

07

RF.

-

m

No.

PART No.

76259

-

54UY

\PPARAmS,

-

3

NIL

rM

\SSY BOLT, ADJUSTMENT IUT IUT iASKET :AP

I--

IUT IUT

PART NAME

- - -

n'

TV

/P

hln

.

A B

I I

1

I I

1

2 2

1

-

1 1 1

.

1.C.

1

1 1 1 1

REMARKS

- - - -

-

H

Interchangeable: f not interchangeable: + new for o Id: + o Id for new

REV. JAN.

25

'

07

0201

STOP SOLENOID

I

OLD

PART

RF.

No.

PART

No.

11454 - 6UU1

-

0

-

3OLT, HEX-SOC-HD 3OLT VASHER, SPR

PART NAME REMARKS

l

NG

2 2

<=6Z9999 <=6Z9999

2 2

>=7A0001 >=7A0001 <=6z9999 2 <=6z9999

2

- - - - -

#

'

#

-

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

REV. NOV. 30 ' 07

0202

INJECTION

PUMP

OLD

PART

EF.No.

U1O

16241

020

16032-4201 -0

030

09661-80075

040

1 491 1 -4275-0

050

16030-5101 -0

060

1G700-5220-0

060

16006-5209-2

[

16006-521 1-2

060

16006-521 2-2

070

16700

070

01 31 1-1 0620

080

16871 -9106-0

080

.

- -

-

- - -

090

15841 -91 50-0

100

15841 -9232-0

1 10

0451 2-60060

1 10

0451 2-60060

120

16030-51 32-0 15841 -9665-0

130

15841 -51 35-0

140

15841 -9666-0

150 160

16030-9601 -0

170

15861 -9665-0

PART No.

-

9569 - O

-

5716 -0

- - - - -

JC)FlT,tYt ASSY TUBE, FUEL TUBE, FUEL CL

I

P, P I PE ASSY PUMP, SHIM,

SHIM,

[SHIM,

SHIM,

l

NJECTl ON

l

NJECT l ON PUMP

INJECT

I

INJECT I ON PUMP

l

NJECT l ON PUMP SHIM, INJECTION PUMP BOLT, HEX-SOC-HD BOLT, HEX-SOC-HD

- - -

-~

- - -

- - - - - -

- - - - - - - - - - - - - - -

STUD NUT WASHER, SPRl NG WASHER, SPRl NG BOLT, JOINT GASKET SCREW GASKET PLUG GASKET

PART NAME

ON

PUMP

- - - - - -

- -

- - - - - -

-

_

-

<=7zz999

-

>:BA_0001-

<=7zz999 >=&A0001

A

2

2 2

2 4 2

2

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

REMARKS

B

I

1

I

1 1 1 1 1 1

- -

1

1 1 1 1

-

.

-

I

1

I

2

1 1 1 1 1 1

2

<=7zz999

->_=BA_000_1-

2 4

<=7zz999

2

->3iAO001L 1

2

1 1 1 1

D

175mm

o

20hm

----------------------------.

o

250mm

0 30hm

#O

350mn

#

t#

- - -

- - - - - - - - -

-

..

#

- - - -

-

-~

-

- - - -

- -

- - -

- -

-

- -

- - - - - - - - -

- -

- - - - - - - - - -

-

-.

-

Interchangeable:

H

16

f

not

interchangeable:

t

new for o Id: + o Id for

new

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

REF.No.

010

16265 - 5648 - 0

....................................................................................................................................................................................

19094-5641-0

020

....................................................................................................................................................................................

030

16683-5605-5

....................................................................................................................................................................................

040

16683-5604-5

....................................................................................................................................................................................

050 060

PART No.

----

PART NAME

SI-'KING,S

IAK

I

SPRING,GOVERNOR

ASSY

LtVtH,kOHK COMP.LEVER,FORK BLANK BLANK

A

I

1

I

1

I.C.

B

I

1

I

1

# #

REMARKS

e

Interchangeable; # not Interchangeable; t new for old; + old for new

17

REV.

NOV. 30 ' 07

0205

SPEED CONTROL PLATE

OLD

PART

I I

FF.10.

PART

No.

PART NAME

1

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

REMARKS

I

meable: t new

for o

Id:

+

new

o

Id

for

REV. APR. 25 ' 06

0206

NOZZLE HOLDER AND GLOW PLUG

EF.No.

010 020 030 040 045 050 055 060 070 080 090

100 110 120 130 140 150 160 170

PART No.

16261 - 4250 15841 -51 36-0 15601 -9665-0 15841 -4250-0 15841 -4252-0 14971 -4275-0 16032-5390-0

[

16032-5300-0 15841 -5362-2 19077 16271-5371-2 16271-5372-2 16271-5373-2 15841 -5385-0 15841 -5386-0

03024-50520

16851-6551-2 16261 -6556-0

02761 -50040

-

5365 -0

-

2

ASSY PI Pt,

OVtR

SCREW, AIR BLEEDER GASKET ASSY PI PE, OVER FLOW PI PE, FUEL OVER FLOW CL

I

P, PI PE

KIT

HOLDER,

NOZZLE

[ASSY

HOLDER, NOZZLE GASKET SEAL, HEAT PIPE, INJECTION PIPE, INJECTION PIPE, INJECTION CLAMP, PI PE CLAMP, PI PE

W l TH WASHER

SCREW, GLOW PLUG CORD, GLOW PLUG NUT, FLANGE

PART NAME

kLOW

- -

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

A

I

1

I

1 1

2

-

3 3 3 3

1 1

1

2 2 2

3

1

3

B

I

1

I

1 1

2

-

3 3 3 3

1 1

1

2 2 2

3

1

3

#OPT

I

ON

----------------------------.

REMARKS

- - - -

-

Interchangeable:

H

19

f

not interchangeable:

t

new for o Id: + o Id for

new

0207

NOZZLE HOLDER (COMPONENT PARTS)

EF.No.

PART No.

020 16032-9203-0 030 16032-5323-0 040 16032-531 7-0 050

16032-5335-0

060

16032-5316-0

070

16032-5328-0

080

16032-9404-0

090

16032-5361 -0

1

10 16032-9851 -0

1

10 16032-9852-0

1

10 16032-9853-0

1

10

16032-9854-0

1

10

16032-9855-0

1

10 16032-9856-0

1

10 16032-9857-0

1

10 16032-9858-0

1

10 16032-9859-0

-

PART NAME

NUT WASHER, ADJUST I NG SPRING, NOZZLE SPACER, DISTANCE PUSH ROD

- - - - - -

NUT, NOZZLE WASHER, PLAIN PI ECE, NOZZLE

WASHER, ADJUST I NG WASHER, ADJUST I NG WASHER, ADJUST I NG WASHER, ADJUST I NG

I

WASHER, ADJUST

NG WASHER, ADJUST I NG WASHER, ADJUST I NG WASHER, ADJUST I NG WASHER, ADJUST I NG

n'

TV

/P

bln

. .

A

3 3 3 3

3 3 3

- -

-

3 3

3 3 3 3 3 3 3 3 3 3 3 3

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

REMARKS

B

3 3 3 3 3

3 3

0 20mn 0 30mn 0 40mn 0 50mn

0

52mn 0 54mn 0 56mn 0 58mn 0 80mn

- - - -

-

H

Interchangeable; + not interchangeable; t new for old;

20

+

old

for new

REV. JUL.

25

'

07

0300

FUEL FILTER

RF.

-

m

No.

PART

No.

PART NAME

\SSY

1

I Ll

tH,

1UtL iLEMENT, Fl LTER \SSY COVER, FILTER 3LANK JOINT, PIPE JOINT, PIPE

'LUG,FILTERBREATHER-

RING IIARK, FORM IOLDER, FUEL F 3OLT

l

LTER

- -

A

I

1

I

1 1

-

1 1 1 1

2

1.C.

B

#

# #

# # # # #

REMARKS

- - - -

-

Interchangeable:

H

21

interchangeable:

f

not

t

new for o Id: + o Id for new

OLD

REV.

PART

JUN.

24

'

08

A : Dl 105-BG2-SAE-1 B: Dl 105-BG2-SAE-2

H

Interchangeable: f not ~nterchangeable: +new for old: +old for new

22

REV. NOV. 30 ' 07

0402

ALTERNATOR AND PULLEY

OLD

PART

EF.No.

U1U

16731 - 64U1

020

16241 -6442-0

020

16241 -6442-2

030

01 127-50830

040

01 173-51085

050

0401 1-501 00

060

0451 2-601 00

070

r

01 023-5061 6

080

16616

090

16241 -7425-0

100

16261 -7428-0

1 10

16241-9102-0

120

1491 1-9701-2

130

.---

130

1G062-9701-0

140

19883-6583-0

150

19872-6584-0

160

19872-6588-0

1 70

19237-6591 -0

180

19268-6578-0

190

68271 -6592-0

200

68271 -6591 -0

21 0

19268-6593-0

220

19268-6587-0

230

16259-6583-0

PART No.

----

-

1386 -0

-

---- ---

ASSY

-

2

ALltKFJAmR

STAY, DYNAMO STAY, DYNAMO BOLT BOLT WASHER, PLAIN

WASHER,

SPRING

[BLANK

BOLT COVER, BELT PULLEY, FAN PULLEY, FAN DR BOLT, FAN DRIVE V BELT

---------

BELT, FAN ASSY COUPLER CONNECTOR CONNECTOR TERM

l

NAL ASSY TERM1 NAL SLEEVE TERMINAL

l

NAL

TERM SLEEVE ASSY COUPLER, LOCK

PART NAME

-

l

VE

-----

-------

---

----_

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

A

I

1

<=6M9999

I

>=6N0001

1 1

- -

_

---

_

1

-

1

1 1

1

1 1 1

_--

<=_7IZ399-.

>=~GOOOI 1

1 1 1

7

1 1 1 1 1 1

<=6M9999 >=6&001

-

--C==2FZ999--

>=~GOOOI 1

B

I

1

1 1 1 1

1 1

1

1 1 1

1 1 1 7 1 1 1 1 1 1

I.C.

12v

~OA

----------------------------.

#

---- - ---- ----

#

REMARKS

- - - -

- ---

-

---

-.

Interchangeable:

H

23

f

not t interchangeable:

+

new for o Id: + o Id for new

0403

ALTERNATOR (COMPONENT PARTS)

EF.No.

U1U 020 030 040 050 060 070 080 090

100 1 10 120 130 140 150 160 1 70 180

190 200 21 0 220 230 240 250 260 270 280

PART No.

16731 - 64U1 15881 -641 1-0 15881 -9201 -0 15881 -641 5-0

66436-6404-0

15881 -6480-0 16652-6477-0

[

15881 -6481 -0 16231 -6402-0 15881 15881 -9301 -0 15881 -6426-0 16652-6478-0 16231 -6406-0 16231 -6423-0 16231 -6485-0 16241 -6490-0 16652-6431 -0 15881 -6409-0 1 5881 -6433-0 15881 -9302-0 15881 -9303-0 15881 -9304-0 15881-9104-0 15881 -9202-0 15881-9105-0 141 82-9203-0 1 K531-6460-0

-

6471 -0

-

2

ALltKFJAmR

ASSY PULLEY, DYNAMO NUT COLLAR ROTOR COVER, BEAR

BEAR

[WASHER,

I

ING~BALL

THRUST FRAME, DRIVE END PLATE, RETAINER SCREW, ROUND HEAD BOLT, THROUGH BEAR

I

NG, BALL FRAME, END COVER, END ASSY RECTl

F l ER BUSH, INSULATION HOLDER, BRUSH BRUSH SPR

I

NG, BRUSH SCREW, ROUND HEAD SCREW, ROUND HEAD SCREW, ROUND HEAD BOLT NUT BOLT NUT ASSY REGULATOR

NG

- -

PART NAME

- -

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

A

I

1

I

1 1 1

-

1 1 1 1

4 2

1

1 1 1 1 1

2 2 2

6

1

3

2 2

1 1

B

I

1

I

1 1 1

-

1

----------------------------.

1 1 1

4 2

1

1 1 1 1 1

2 2 2

6

1

3

2 2

1 1

REMARKS

- - - -

-

Interchangeable;

H

24

+

not interchangeable;

t

new for old;

+

old

for

new

0404

STARTER

OLD

PART

EF.No.

PART

No.

I

U1O

31560

-

6301 - O

01 0 6A320-5921-0 020 01 123-50825

PART NAME REMARKS

ASSY STARltH ASSY STARTER BOLT

A

I I

<=4P0496 <=4P0496

1

>=~QOOOI >=4dOO01

2 2

B

I.C.

i

12V 1 2kW 12~ 1

O~W

.a

Interchangeable:

.*'

not interchangeable: new for o Id:

-

a

o Id for new

04050

1

STARTER (COMPONENT PARTS)

S. No. ;A:>=400001 ;B:>=4Q0001

EF.No.

PART No.

I

020 6A100-3116-0 030 14958-6338-0 040 6A100-3117-0 050

K3511-8143-0

060

67980-31 18-0

070

6A100-3119-0

080

K3511-8145-0

121 82-6329-0

090

14958

-

100 1 10 120 130 140 150 160

----------------------------------------------------------------------------------------------------------

.---

6353 -0

K3511-8146-0

14958-6326-0 14958-6327-0 14958-6305-0 121 81 -6308-0 14958-631 7-0

-------------

190 14958-9401 -0

14958-9402-0

200

14958-9403-0

21 0 220 14958-9404-0 230 1661 1-9202-0 240 14278-9201 -0 250

1 1460-6332-0

260

13801 -941 0-0

ASSY YOKE, STARTER ASSY HOLDER ASSY ARMATURE ASSY CLUTCH, STARTER ASSY HOUSING, STARTER BEARING ASSY FRAME COVER ASSY BEARING ASSY SHAFT, STARTER GEAR GEAR LEVER ASSY SW

I

TCH, MAGNET I C

RING, SNAP

...............................................

WASHER, PLAIN WASHER, PLAIN WASHER, PLAIN PLATE NUT, HEXAGON NUT BOLT, THROUGH WASHER, SPRING

PART NAME

A B

1

I I

1 1 1 1 1 1 1 1

3

1

1 1 1

1 1

2 2

2

1

---------

1

1 1 1 1 1 1 1 1

3

1

1 1 1

1 1

2

1

I.C.

----------------------------.

REMARKS

.a

Interchangeable:

26-1

.*'

not interchangeable: new for o Id:

-

a

o Id for new

0405

STARTER (COMPONENT PARTS)

S. No. ;A: <=4P0496 ;B: <=4P0496

EF.No.

U1O

31560

020

37560-6308-0

030

1 1460-6307-0

040

1 1460-6350-0

050

1 1460-6353-0

060

16285-6304-0

065

16271 -631 4-0

070

16285-6303-0

080

1661 1-6302-0

085

16171

090

16285-6320-0

100

1 1470-6338-0

1 10

1 1460-6339-0

120

1 1460-6327-0

130

1 1460-631 1-0

140

1921 2-631 0-0

150

19212-9713-0 1 1460-631 2-0

160

1 1460-9331 -0

1 70

1551 1-9666-0

180 190

1551 1-6376-0

200

16285-6357-0

21 0

16285-9201 -0

220

37560-6346-0

230

1 1460-6332-0

240

1661 1-9202-0

250

1661 1-6366-0

260

1661 2-631 0-0

PART No.

-

6301

-

9805 -0

-

O

ASSY STARltH YOKE ARMATURE BEAR

l

NG

BEAR

l

NG ASSY CLUTCH PIN

I

ON, BEVEL ASSY HOUS ASSY SW

l

NG

I

TCH, MAGNET I C ASSY COVER ASSY FRAME, END ASSY HOLDER, BRUSH SPRING, BRUSH GEAR RETA

l

NER ROLLER BALL SPR

l

NG

BOLT

0

RING ASSY BOLT PIPE, DRAIN NUT, HEXAGON COVER BOLT, THROUGH NUT, HEXAGON CORD, STOP SOLENOI BAND, COVER

PART NAME

D

A

4

5

2 2 2

2

A : Dl

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

I.C.

REMARKS

B

I

1

I

1 1 1 1 1 1 1 1 1

1 1

1 1 1

I

1

I

1 1 1 1 1 1 1 1 1

4

1 1

5

1 1

2 2 2

1 1 1

2

1 1 1

.a

Interchangeable:

26

interchangeable:

.*'

not

new for o Id:

-

a

o Id for new

0406

OIL SWITCH

AND

PLUG

EF.No.

PART

I

No.

WITGR,

On

'LUG

.------------------------------------

--

-

--

.------------------------------------

PART NAME

-

REMARKS

-

--

-

--

A

I

1

--

-

I.C.

B

I

1

Interchangeable;

H

27

interchangeable;

+

not

t

new for old;

+

old

for new

REV. JAN.

25

'

07

0500

WATER FLANGE AND THERMOSTAT

RF.

-

m

No.

PART

16613

No.

-

12lU

-

0

Gt. WAl 'I PE, WATER RETURN 'LUG 'LUG iASKET, WATER FLANGE 3OLT

- - - - - - -

3OLT )I PE, WATER RETURN 3AND. PI PE

PART NAME

tK

A

I I

I

<=6V9999 <=6V9999 >=6W0001 >=6W0001

I I I

1 1

2 2

1 1

3 3

-

- - - - -

1 1 1 1

2 2

B

I.C.

#

'

REMARKS

-

H

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

28

REV. JUN.

1 ' 07

0501

WATER

PUMP

OLD

050

PART

1

RF.

-

m

No.

PART

76259

-

No.

13(rJ

-

2

\SSY PIJRIP, !A \SSY PUMP, WATER 'LANGE, WATER PUMP 3EAR I NG 3EAR I NG \SSY SEAL, MECHAN I CAL

- - - - - - -

\SSY SEAL, MECHAN I CAL IMPELLER, WATER PUMP IMPELLER, WATER PUMP

)I

PE, WATER RETURN

iASKET. WATER PUMP

PART NAME

l

tR

n'

TV

/P

hln

.

A

I I

<=1 U7903 <=1 U7903

1

>=1 WOO01 >=liOOOl

I I

1 1

<=1 U7903 <=1 U7903

1 1

>=1 WOO01 >=1w0001

1 1

<=I U7903 <=1 U7903

-

1 1

>=1

WOO01 >=lwoool

(=I

1179nq 1 i=l

>=I

woo01 1 >=lwoool 1

1 1

1

B

- - - - -

117~

1

1.C.

+

f

*

REMARKS

# #

#

# #

# # # #

-

#

Interchangeable: f not interchangeable: t new for o Id: + o Id for new

29

0502

RAD

I

ATOR

EF.No.

U1O 020 025 030 040 050 060 070 080 090

100 110 120 130 140 150 160 170 180

190 200 21 0 220 230 240 250 260

PART No.

16613 - /XI6 15272-7202-0 19077-8724-0 1661 3-7233-0 15231-731 1-0 15231 -9669-0 15596-7271-0 19426-8788-0 151 08-7238-0 151 11 151 11-721 8-0 15111-7219-0

0551 5-61000

16683-721 3-0 1661 6-721 4-0 19428-721 6-0

1661 6-721 5-0 01 123-50822 01 123-50830

1941 6-7225-0 0401 5-60060 01 023-5061 2 EG552-7412-0 01 053-5061 4 02056-50060 0451 2-60060 0401 4-50060

-

7770 -0

-

O

ASSY RADIATOR ASSY CAP LABEL, CAUTION SHROUD, FAN COCK, DRAIN GASKET

-OVER

LABEL, I NSTRUCT I ON BOLT WASHER CUSH ION CUSHION PIN, SNAP SUPPORT, RADIATOR SUPPORT, RADIATOR STAY, RADIATOR STAY, RADIATOR BOLT BOLT NET, RADI ATOR WASHER, PLAIN BOLT COVER, FAN BOLT NUT WASHER, SPRl NG WASHER, PLAIN

PART NAME

- -

A : Dl

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

A

I

1

I

1 1 1

-

1 1

2

4

2 2

2

1 1

2

1

2 2

1

6

1

4

4 4

8

I.C.

B

REMARKS

- - - -

-

Interchangeable;

H

30

+

not

interchangeable;

t

new for old;

+

old

for new

05030

1

WATER P l

PE

EF.No.

PART

No.

=

>IPt

WltK

'I PE, WATER

.------------------------------------

:LAMP 'I PE, WATER 'I PE, WATER :LAMP, HOSE

--

-

--

.------------------------------------

PART NAME

-

A

I

1

2

1 1

--

-

4

-

1.C.

B

-

REMARKS

-

--

-

--

Interchangeable;

H

31

interchangeable;

+

not

t

new for old;

+

old

for new

050302

WATER P l

PE

RF.

No.

PART

No.

'I

PE, WATER

:LAMP

PART NAME

A

B

1

2

I.C.

REMARKS

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

0504

FAN

EF.No.

PART

I

No.

PART NAME

A

B

I.C.

REMARKS

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

REV. SEPT.

29

'

06

0600

VALVE

AND

ROCKER

ARM

EF.No.

U1O 01 0 020 020 030 040 050 060 070 080 090

100 110 120 130 140

PART No.

16241 - 131 1

16241 -1 31 1-5

16241 -1 31 2-0

16241 -1 31 2-6

16271 -1 324-0

16261-1 333-0

15261-1 336-0

1 C010-1315-0

16241 -1 328-0

16161 01 023-5061 0

16241 -1 435-0 0541 1-00428

16241 -1 443-0

15841 -9402-2

16241 -1 431 -0

150

16241-1 403-2

160

16241 -1 423-0

170

16241 -1 424-0

180

16241 -1 441 -0

190

15261 -9201 -0

200

15261-9401-0

210

-

1476 -4

----

-

O

VALVt, IFILtl VALVE, INLET VALVE, EXHAUST VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING

-COLL~~,

VALVE SEAL, VALVE STEM CAP, VALVE SHAFT, ROCKER ARM BOLT BRACKET, ROCKER ARM PIN, SPRING WASHER, R-ARM. SHAFT WASHER, PLAIN SPRING, ROCKER ARM BLANK ASSY ROCKER ARM SCREW, ADJUST NUT STUD NUT WASHER, PLAIN

PART NAME

SPRING

I

NG

A : Dl

105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

A

3

<=689999

3

>=GG0001

3

<=689999

3

>=GG0001

6

--

-

6

-

6 6 6

1

2 3

1

2 2 2

6

6 6 3

3 3

<=689999 >=GC30001 <=689999 >=d0001

-

B

I.C.

3

6 6 G 6 6 1

2 3

1

2 2 2

6 6 6

3

3 3

#

#ORDER

#*

#ORDER

#*

SET

BY

-

*(SET)

REMARKS

-

--

-

--

Interchangeable:

H

34

interchangeable:

#

not

t

new for o Id: + o Id for new

0601

INLET

MAN

l

FOLD

EF.No.

PART

I

No.

0602

EXHAUST

MAN

l

FOLD

RF.

No.

H

Interchangeable; + not interchangeable; t new for old; + old for new

36

0603

AIR CLEANER

EF.No.

PART

No.

I

. -.

040

15741 -9262-0

050

15741 -9443-0

060

15741-1 147-0 070 16271 -8745-0 080 1661 6-1 135-0 090 01 123-50835

15000 - 3693 -0

100

1

10

15000-3692-0

120 01 123-50835 130 1661 6-1 157-0 140 01 1 23-6081 4 150

01 1 23-6081 6

160

01 123-50820

-

PART NAME REMARKS

-

BOLT, WING ASSY GASKET VALVE

--

-

--

-

LABEL, A/C ELEMENT CAP, AIR CLEANER BOLT BAND, A I R CLEANER CUSH l ON BOLT STAY, A I R CLEANER BOLT BOLT BOLT

A B

I.C.

1 1

--

-

1

-

1 1 1 1 1

1

2

1 1

- -

-

--

-

--

H

Interchangeable; + not interchangeable; t new for old;

37

+

old

for new

0604

INLET PIPE

RF.

No.

PART

No.

PART NAME

A

B

I.C.

REMARKS

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

0605

MUFFLER

EF.No.

U1O

PART No.

15442 - 121 1

-

O

020 15221-1241-3 030 15221 -1 243-3 040 01 053-50860

0401 3-60080

050

0451 2-60080

060

021 14-50080

070 080 19427-1 267-0 090 19427-1 268-0

05177 - 50617

100

05511-51612

110 120 0401 2-50060 130 01 053-50620 140 02056-50060

0451 2-60060

150

1 5263-1 237-0

1 60 170 01 123-50822

170

PART NAME

MUHLtR PIPE,MUFFLER CLAMP, MUFFLER PI PE BOLT WASHER, PLAIN WASHER, SPRl NG

-----

-NUT

CAP, MUFFLER BAND, MUFFLER CAP PIN, JOINT PIN,SPLIT WASHER, PLAIN BOLT NUT WASHER, SPRl NG GASKET, MUFFLER NA BOLT

16614-036-10

I I

I I I

A : Dl 105-BG2-SAE-1 B : Dl 105-BG2-SAE-2

A

I

1

I

1

2

--

-

1

-

1 1 1 1 1 1

1

1 1

1

4

-

I.C.

B

-

REMARKS

-

--

-

--

H

Interchangeable; + not interchangeable; t new for old;

39

+

old

for new

0800

GLOW LAMP AND

TIMER

RF.

No.

PART

No.

PART NAME

A

- - - - -

I.C.

B

REMARKS

-

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

0801

STARTER SWITCH

EF.No.

PART

I

No.

PART NAME

;W

I

TGH, STARTER

.------------------------------------

(EY,

START

.ABEL, STARTER SW l TCH

--

-

--

-

.------------------------------------

I.C.

REMARKS

A B

1

2

1

--

-

- - -

-

--

-

--

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

0803

PULLEY SHAFT (STUB SHAFT) [OPT I ON]

RF.

No.

PART

No.

)HA1

I,

3OLT

mRLtY

PART NAME

A

I I

4 4

-

B

1.C.

REMARKS

- - - -

-

H

Interchangeable; + not

42

interchangeable;

t

new for old;

+

old

for new

0804

ENG l NE STAND [OPT I ON]

EF.No.

PART

I

No.

;TAM),

tNGINt

TAND, ENG l NE

.------------------------------------

3OLT

PART NAME

A

L

2 2 2 2

B

9

I.C.

REMARKS

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

08080

1

ACCESSOR

l

ES

AND

SERV l CE PARTS

RF.

No.

PART NAME

.ABEL, RADIATOR KI T .ABEL .ABEL, STARTER SW l TCH

A B

I.C.

1

I

1

- - - - -

REMARKS

-

H

Interchangeable; + not interchangeable; t new for old;

+

old

for new

080802

ACCESSOR

l

ES

AND

SERV l CE PARTS

EF.No.

PART

I

No.

I

ARFl ANl7 OPFRATOR'S MANUAI

RFV.OCT

76

'09

REF.NO~

PART

No.

...................................................................................................................................................

.....................

A:DI 105-BG2-SAE-I B:DI 105-BG2-SAE-2

.........................................

...................................................................................................................................................

e

Interchangeable; # not Interchangeable; t new for old; + old for new

46

NUMER l CAL l NDEX

PART No. PAGE

REF.

No. PART No. PAGE REF. No. PART No. PAGE REF. No. PART No. PAGE REF. No.

NUMER l CAL l NDEX

PART No. PAGE

REF.

No. PART No. PAGE REF. No. PART No. PAGE REF. No. PART No. PAGE REF. No.

NUMER l CAL l NDEX

PART No. PAGE

REF.

No. PART No. PAGE REF. No. PART No. PAGE REF. No. PART No. PAGE REF. No.

THE BRSlC AECESSITIES GlRAT

"Technology for the Needs of Tomorrow" is the ambition of

new products for agr~culture, industry, construction, and many

U~LI

ar

PRINTED

in

JAPAN

Kubota Dl 105-BG2-SAE-1, Dl 105-BG2-SAE-2 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual