Kubota D1503-M-E, D1703-M-E, D1803-M-E, V2003-M-E, V2003-M-T-E Operator's Manual
...
CONTENTS
ENGLISH
SAFE OPERATION ................................................................................................. 1
SERVICING OF THE ENGINE .................................................................................... 1
NAMES OF PARTS ..................................................................................................... 2
PRE-OPERATION CHECK ......................................................................................... 3
BREAK-IN ................................................................................................................ 3
DAILY CHECK ......................................................................................................... 3
OPERATING THE ENGINE......................................................................................... 4
STARTING THE ENGINE(NORMAL) ...................................................................... 4
COLD WEATHER STARTING ................................................................................. 5
STOPPING THE ENGINE........................................................................................ 6
CHECKS DURING OPERATION............................................................................. 6
Radiator Cooling water(Coolant) ......................................................................................6
Oil pressure lamp..............................................................................................................6
Fuel...................................................................................................................................7
Color of exhaust................................................................................................................7
Immediately stop the engine if;.........................................................................................7
REVERSED ENGINE REVOLUTION AND REMEDIES.......................................... 7
How to tell when the engine starts running backwards.....................................................7
Remedies..........................................................................................................................7
MAINTENANCE........................................................................................................... 8
SERVICE INTERVALS ............................................................................................ 9
PERIODIC SERVICE................................................................................................. 11
FUEL ...................................................................................................................... 11
Fuel level check and refueling ........................................................................................11
Air bleeding the fuel system............................................................................................12
Checking the fuel pipes ..................................................................................................13
Cleaning the fuel filter pot...............................................................................................13
Fuel filter cartridge replacement ..................................................................................... 14
ENGINE OIL........................................................................................................... 14
Checking oil level and adding engine oil.........................................................................14
Changing engine oil........................................................................................................15
Replacing the oil filter cartridge ......................................................................................16
RADIATOR............................................................................................................. 17
Checking coolant level, adding coolant ..........................................................................17
Changing coolant............................................................................................................ 18
Remedies for quick decrease of coolant.........................................................................18
Checking radiator hoses and clamp ...............................................................................18
Precaution at overheating............................................................................................... 19
Cleaning radiator core(outside) ......................................................................................19
Anti-freeze ......................................................................................................................19
Radiator cement .............................................................................................................20
AIR CLEANER ....................................................................................................... 20
Evacuator valve ..............................................................................................................21
Dust indicator (optional).................................................................................................. 21
1ABK0000132.book 1 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
CONTENTS
ENGLISH
For the air cleaner with a dust cup (optional)..................................................................21
BATTERY............................................................................................................... 22
Battery charging..............................................................................................................22
Direction for long term storage .......................................................................................23
ELECTRIC WIRING ............................................................................................... 23
FAN BELT .............................................................................................................. 23
Adjusting Fan Belt Tension............................................................................................. 23
CARRIAGE AND STORAGE..................................................................................... 24
CARRIAGE ............................................................................................................ 24
STORAGE.............................................................................................................. 24
TROUBLESHOOTING............................................................................................... 25
SPECIFICATIONS..................................................................................................... 27
WIRING DIAGRAMS ................................................................................................. 28
1ABK0000132.book 2 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
ENGLISH
You are now the proud owner of a KUBOTA Engine. This engine is a
product of KUBOTA quality engineering and manufacturing. It is made
of fine materials and under a rigid quality control system. It will give
you long, satisfactory service. To obtain the best use of your engine,
please read this manual carefully. It will help you become familiar with
the operation of the engine and contains many helpful hints about
engine maintenance. It is KUBOTA's policy to utilize as quickly as
possible every advance in our research. The immediate use of new
techniques in the manufacture of products may cause some small
parts of this manual to be outdated. KUBOTA distributors and dealers
will have the most up-to-date information. Please do not hesitate to
consult with them.
FOREWORD
3
DANGER : Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious
injury.
3
WARNING : Indicates a potentially hazardous situation which,
if not avoided, COULD result in death or serious
injury.
3
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, MAY result in minor or moderate
injury.
IMPORTANT : Indicates that equipment or property damage
could result if instructions are not followed.
NOTE : Gives helpful information.
This symbol, the industry's "Safety Alert Symbol", is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.
3
SAFETY FIRST
ENGLISH
1SAFE OPERATION
ENGLISH
SAFE OPERATION
Careful operation is your best insurance against an accident. Read and understand this section carefully before
operating the engine. All operators, no matter how much experience they may have had, should read this and
other related manuals before operating the engine or any equipment attached to it. It is the owner's obligation to
instruct all operators in safe operation.
Be sure to observe the following for safe operation.
1. OBSERVE SAFETY INSTRUCTIONS
A Read and understand carefully this "OPERATOR'S MANUAL" and
"LABELS ON THE ENGINE" before attempting to start and operate the
engine.
A Learn how to operate and work safely. Know your equipments and its
limitations. Always keep the engine in good condition.
A Before allowing other people to use your engine, explain how to operate
and have them read this manual before operation.
A DO NOT modify the engine by yourself. UNAUTHORIZED
MODIFICATIONS to the engine may impair the function and/or safety
and affect engine life.
2. WEAR SAFETY CLOTHING
A DO NOT wear loose, torn or bulky clothing around the machine that may
catch on working controls and projections causing personal injury.
A Use additional safety items, e.g. hard hat, safety protection, gloves, etc.,
as appropriate or required.
A DO NOT operate machine or any equipment attached to it while under
alcohol, medication, or other drugs, or while fatigued.
A DO NOT wear radio or music headphones while operating engine.
1ABK0000132.book 1 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
SAFE OPERATION2
ENGLISH
3. CHECK BEFORE OPERATION & STARTING THE ENGINE
A Be sure to check the engine before operation. If something is wrong with
the engine, do not fail to repair it quickly.
A Keep all guards and shields in place before operating the engine.
Replace any that are damaged or missing.
A Check to see if there is a safe distance from the engine before starting.
A Always keep the engine at least 3 feet (1 meter) away from buildings and
other facilities.
A DO NOT allow children or livestock to approach the machine while the
engine is running.
A DO NOT start the engine by shorting across starter terminals. The
machine may start in gear and move.
4. KEEP AROUND THE ENGINE CLEAN
A Be sure to stop the engine before cleaning.
A Keep the engine clean and free of accumulated dirt, grease and trash to
avoid a fire. Store flammable fluids away from sparks and fire.
A DO NOT stop the engine without idling; Temperatures around the
engine rise suddenly. Keep the engine idling for over about 5 minutes
before stopping.
5. SAFE HANDLING OF FUEL AND LUBRICANTS -KEEP OFF FIRE-
A Always stop the engine before refueling or/and lubricating.
A DO NOT smoke or allow flames or sparks in your working area. Fuel is
extremely flammable and explosive under certain conditions.
A Refuel at a well ventilated and open place. When fuel and lubricants are
spilled, refuel after letting engine cool off.
A DO NOT mix gasoline or alcohol with diesel fuel. The mixture can cause
a fire.
1ABK0000132.book 2 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
3SAFE OPERATION
ENGLISH
6. EXHAUST GASES & FIRE PREVENTION
A Engine exhaust fumes can be very harmful if allowed to accumulate. Be
sure to run the engine in a well ventilated place and where there are no
people or livestock near the engine.
A The exhaust gas from the muffler is very hot. To prevent a fire, do not
expose dry grass, mowed grass, oil and any other combustible materials
to exhaust gas. Also, keep the engine and muffler clean all the time.
A To avoid a fire, be alert for leaks of flammables from hoses and lines. Be
sure to check for leaks from hoses or pipes, such as fuel and hydraulic
by following the maintenance check list.
A To avoid a fire, do not short across power cables and wires. Check to
see that all power cables and wirings are in good condition. Keep all
power connections clean. Bare wire or frayed insulation can cause a
dangerous electrical shock and personal injury.
7.
ESCAPING FLUID
A Relieve all pressure in the air, the oil and the cooling systems before any
lines, fittings or related items are removed or disconnected.
A Be alert for possible pressure when disconnecting any device from a
system that utilizes pressure. DO NOT check for pressure leaks with
your hand. High pressure oil or fuel can cause personal injury.
A Escaping hydraulic fluid under pressure has sufficient force to penetrate
skin causing serious personal injury.
A Fluid escaping from pinholes may be invisible. Use a piece of cardboard
or wood to search for suspected leaks: do not use hands and body. Use
safety goggles or other eye protection when checking for leaks.
A If injured by escaping fluid, see a medical doctor immediately. This fluid
can produce gangrene or severe allergic reaction.
1ABK0000132.book 3 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
SAFE OPERATION4
ENGLISH
8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION
A To avoid burns, be alert for hot components, e.g. muffler, muffler cover,
radiator, pipings, engine body, coolants, engine oil, etc. during operation
and just after the engine has been shut off.
A DO NOT remove the radiator cap while the engine is running or
immediately after stopping. Otherwise hot water will spout out from
radiator. Wait for more than ten minutes to cool the radiator, before
removing the cap.
A Make sure to shut the drain valve of coolant and oil to close pressure
cap, to fasten pipe band before operating. If those parts are taken off, or
loosen, it will result in serious personal injury.
A The battery presents an explosive hazard. When the battery is being
activated, hydrogen and oxygen gases are extremely explosive.
A DO NOT use or charge the battery if its fluid level stands below the
LOWER mark.
Otherwise, the component parts may deteriorate earlier than expected,
which may shorten the service life or cause an explosion. Immediately,
add distilled water until the fluid level is between the UPPER and
LOWER levels.
A Keep sparks and open flames away from the battery, especially when
charging the battery. DO NOT strike a match near the battery.
A DO NOT check battery charge by placing a metal object across the
terminals. Use a voltmeter or hydrometer.
A DO NOT charge battery if frozen. It can be explosive. When frozen,
warm the battery up more than 16 C (61 F).
9. HANDS AND BODY AWAY FROM THE ROTATING PARTS
A Be sure to stop the engine before checking or adjusting belt tension and
cooling fan.
A Keep your hands and body away from the rotating parts, such as cooling
fan, V-belt, fan drive V-belt, pulley or flywheel causing personal injury.
A DO NOT run the engine with installed safety guards detached. Install
safety guards securely during operation.
1ABK0000132.book 4 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
5SAFE OPERATION
ENGLISH
10. ANTI-FREEZE & DISPOSAL OF FLUIDS
A Anti-freeze contains poison. Wear rubber gloves to avoid personal
injury. In case of contact with skin, wash it off immediately.
A DO NOT mix different types of Anti-freeze. The mixture can produce
chemical reaction causing harmful substances. Use approved or
genuine KUBOTA Anti-freeze.
A Be mindful of the environment and the ecology. Before draining any
fluids, find out the correct way of disposing of them. Observe the
relevant environmental protection regulations when disposing of oil, fuel,
coolant, brake fluid, filters and batteries.
A When draining fluids from the engine, place some container underneath
the engine body.
A DO NOT pour waste onto the grounds, down a drain, or into any water
source.
11. CONDUCTING SAFETY CHECKS & MAINTENANCE
A When checking engine or servicing, place the engine on a wide and level
ground. DO NOT work on anything that is supported ONLY by lift jacks
or a hoist. Always use blocks or correct stands to support the engine
before servicing.
A Detach the battery from the engine before conducting service. Put a "DO
NOT OPERATE!" tag in the key switch to avoid accidental starting.
A To avoid sparks from an accidental short circuit always disconnect the
battery's ground cable (-) first and connect it last.
A Be sure to stop the engine and remove the key when conducting daily
and periodic maintenance, servicing and cleaning.
A Check or conduct maintenance after the engine, coolant, muffler, or
muffler cover have been cooled off completely.
A Always use the appropriate tools and jig-fixture in good condition when
performing any service work. Make sure you understand how to use
them before service.
A Use ONLY correct engine barring techniques for manually rotating the
engine. DO NOT attempt to rotate the engine by pulling or prying on the
cooling fan and V-belt. This practise can cause serious personal injury
or premature machine damage to the cooling fan.
A Replace fuel pipes and lubricant pipes with their hose clamps every 2
years or earlier whether they are damaged or not. They are made of
rubber and are aged gradually.
A When servicing is performed together by two or more persons, take care
to perform all work safely.
A Keep first aid kit and fire extinguisher handy at all times.
1ABK0000132.book 5 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
SAFE OPERATION6
ENGLISH
1. Keep warning and caution labels clean and free from obstructing material.
2. Clean warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer.
4. If a component with warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are)
attached in the same location(s) as the replaced component.
5. Mount new warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.
12. WARNING AND CAUTION LABELS
Part No.19077-8724-1 or 16667-8724-1
(55mm in diameter) (37mm in diameter)
Part No.TA040-4957-1
Stay clear of engine
fan and fan belt
13. CARE OF WARNING AND CAUTION LABELS
1ABK0000132.book 6 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
1SERVICING OF THE ENGINE
ENGLISH
SERVICING OF THE ENGINE
Your dealer is interested in your new engine and has the
desire to help you get the most value from it. After reading
this manual thoroughly, you will find that you can do some
of the regular maintenance yourself.
However, when in need of parts or major service, be sure
to see your KUBOTA dealer.
For service, contact the KUBOTA Dealership from which
you purchased your engine or your local KUBOTA dealer.
When in need of parts, be prepared to give your dealer the
engine serial number.
Locate the serial number now and record them in the
space provided.
Type Serial No.
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
(1) Engine serial number
1ABK0000132.book 1 ページ ２００４年２月１９日 木 曜日 午前１０時３０分
Loading...