Kubota CAGE 2500 Operator And Parts Manual
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Cold water pressure washer
CAGE 2500
Extra Duty Series Pressure Washer
DRAFT
28/08/13 - 17h15
Product Code 77700-03518
2500 psi
2.7
Impact
Force
gpm
lb
Manual product number: 77700-04934
Effective September 2013
Table of contents
Table of Contents
Introduction
Using the Operators Manual .................................................................... 3
Product Identification ............................................................................... 3
Product Serial number and Registration ................................................ 3
Safety
Description of Warning ............................................................................. 4
Description of Safety Symbols ................................................................ 4
Description of Hazard Warnings .............................................................. 4
Product labels/ Warning labels ............................................................... 5
Before you get started / Machine precautions ...................................... 6
Precautions Ventilation and Fire .............................................................. 7
Precautions High Pressure Stream / Slippery Surfaces ....................... 8
Precautions Protective Gear / Kick Back / Electrical Shock ................ 9
Precautions Hot Surfaces / Important Notices ................................... 10
Operating Instructions
Box Contents ........................................................................................... 11
Checklist ...................................................................................................12
Filling the Fuel Tanks ................................................................................12
Starting your Engine ................................................................................13
Cold Water Pressure Washing .................................................................14
Soap/Chemical injecter/ Stopping the machine ..................................15
Maintenence
Winterizing/ Motor & pump oil changes ...........................................16-17
Storage .....................................................................................................17
Periodic maintenance table ....................................................................18
Troubleshooting Charts
Engine ...................................................................................................... 19
Pump ..................................................................................................20-21
Pressure Regulator ............................................................................ 21-22
Soap injector ...........................................................................................23
Product specifications ...........................................................................24
Product Components
Parts and component diagrams with part numbers .................. 25 to 30
Limited Warranty Statement
Warranty Statement ................................................................................31
2
Introduction
Congratulations on the purchase of your new Kubota Extreme Duty Series cold water pressure washer.
This product has been carefully designed and manufactured to provide the highest level of quality, safety,
endurance and optimal performance. Each component has been thoroughly and diligently tested to ensure
precise peak performance.
READING this operator manual completely and thoroughly will help to avoid personal injury and/or damage
to your machine. This manual describes simple safety procedure requirements, installation, operating functions, maintenance and troubleshooting steps.
All operators, should read this operator’s manual before attempting to operate the machine. Please read
and pay attention to all safety recommendations contained in this manual and those labeled on the machine.
The contents in this manual are based on the latest product information available at the time of publication.
Kubota reserves the right to make changes to price, color, materials equipment, specifications or models at
any time without notice.
Product identification
Recording the product information.
Once you have uncrated your new pressure washer write down the product model and serial number in the
box below. This information is found on the product decal located on the motor mount plate. Refer to page 6
for decal location.
Add the complete dealer contact information and keep your operators manual for future reference.
If you need to contact an authorized servicing dealer refer to the customer
service line listed below for product or servicing information.
855-472-7282
Always provide product model, serial number and dealer information.
Product code : 77700-03518
Serial number :
Date of purchase :
Dealer name :
Dealer phone number :
3
Safety -Description of warnings
The «DANGER» symbol is used to outline a situation where danger is
DANGER
WARNING
CAUTION
Carefully read and follow the instructions or recommendations provided in each paragraph segment under
the headings of «DANGER» « WARNING» and « CAUTION». In each case the paragraphs provide important
information that should be to read.
It is recommended that after reading this information sheet , that a copy be kept as a future reference or for
other operators to read.
imminent and must be strictly avoided. Failure to comply could result in
serious damage to equipment personal injury or even death.
The« Warning» symbol describes the potential for danger or improper
set up and that should be avoided. Failure to comply could result in
serious damage to equipment, personal injury or even death.
The «Caution» symbol indicates the potential for a dangerous situation that can be avoided. Failure to take notice could result in potential
equipment damage and/ or minor to moderate personal injury. This
symbol can also outline.
Safety- Description of safety symbols
The « Prohibited » symbol signifies something « that should not be
PROHIBITED
done ». As a general indication the following symbol will be used in this
operator’s manual sheet to outline a prohibited action or procedure.
The « Mandatory » symbol signifies something « that must be done ».
MANDATORY
As a general indication the following symbol will be used in this operator’s manual to outline a mandatory action or procedure.
IMPORTANT
Indicates that machine or property damage could result if instructions
are not followed
Safety -Description of Hazard Warnings
FIRE
EXPLOSION
TOXIC FUMES
ELECTRIC SHOCK
FLYING OBJECTS
HOT SURFACE
HIGH PRESSURE
SLIPPERY
4
FALL
KICK BACK
5
Safety- Product labels / Warning labels
1
2
3
5
4
Part #: 77700-03518 Serial #: 25689
Model:
EXTRA DUTY SERIES
2500 PRESSURE WASHER
1
2
5
4
3
Safety - Before you get started/ Machine Precautions
WARNING
• Read and understand both the engine’s and the pressure
washer manuals before using it. Know how to operate all controls
and how to stop the unit. Lack of knowledge can lead to accidents.
• Use with CAUTION high pressure spray can cause serious
bodily injury.
• Always wear long-sleeve shirt, pants, closed-toed shoes and
appropriate personal protective equipment (gloves, goggles,
apron) when handling chemicals.
WARNING
DO NOT Run the pressure washer without the water source being
connected and flowing into the pump.
DO NOT leave the unit running longer than 3 minute without using
the spray gun – the pump will overheat.
DO NOT let the unit freeze
• Always check the level of the engine oil prior to starting the
washer.
• Do not modify or alter this product or any of its components
without first consulting.
• Check parts for excessive wear regularly. Replace worn parts
with genuine parts.
• Always make sure all components are properly installed and
securely fastened before operation.
• Always follow chemical manufacturer’s instructions before
injecting soap or chemical products.
6
Safety – Precautions Ventilation and Fire
WARNING
This product is designed to be used outdoors.
NEVER operate this unit in an enclosed area even if the windows
are open.
• Running engine gives off carbon monoxide, an odorless,
colorless, poison gas. Breathing carbon monoxide can cause
headache, fatigue, dizziness, vomiting, confusion, seizure ,nausea,
fainting or death.
• Certain chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting, or poisoning.
• Ensure exhaust gas from entering a confined area through
windows, doors, ventilation intakes, or other openings.
• Use a respirator or mask whenever there is a chance that vapor
may be inhaled.
• When using a mask- READ manufacturer instructions to ensure the
mask can provide optimal protection.
WARNING
Fuel and fuel vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
Before Adding or Draining Fuel
NEVER fill the engine fuel tank while the unit is running. Turn
pressure washer OFF and let cool for a more than 2 minute before
removing fuel cap. Loosen cap slowly to relieve pressure in tank.
NEVER operate near sparks, open flames, pilot lights, heat, and
other ignition sources.
DO NOT light a cigarette or smoke.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Refuel slowly to avoid spilling fuel. Allow
space for fuel expansion.
• DO NOT operate if fuel spills, wait until it evaporates before
starting engine.
Before Starting Equipment
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
Operating Equipment
• DO NOT tip engine or equipment at angle that causes fuel to spill.
• DO NOT spray flammable liquids.
Transporting or Repairing Equipment
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
Storing Fuel or Equipment with Fuel in Tank
• DO NOT store unit near furnaces, stoves, water heaters, clothes
dryers, or other appliances that have pilot light or other ignition
source which can create a sparks that can ignite fuel vapors.
7
Safety – Precautions High Pressure Stream/ Slippery Surfaces
WARNING
High velocity spray fluids can penetrate skin, causing serious
injury. In the event that an accident occurs and spray appears to have penetrated the skin SEEK EMERGENCY MEDICAL ATTENTION . DO NOT treat water penetration into the
skin as a simple cut. If cleaning and/or soaping agents are
being used, advise the physician of the exact type.
DO NOT allow CHILDREN or adolcescents to operate pressure
washer.
NEVER aim spray gun at people, animals, or plants. 7
• ALWAYS point spray gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind.
Replace worn o-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun
while system is pressurized.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order.
• ALWAYS be certain spray gun, nozzles and accessories are
correctly attached.
WARNING
Using a pressure washer can create puddles and slippery surfaces.
Kickback from spray gun can cause you to fall.
• The thrust from water travelling through the hose and nozzle can be
powerful enough to cause the operator to loose balance or footing.
• Avoid injury from potential kickback use both hands to firmly grasp
spray gun/ wand when using high pressure .
• Operate pressure washer from a stable surface.
• NEVER trigger the spray gun while on a ladder or roof
• DO NOT overreach or stand on an unstable surface.
• Ensure there is an adequate slope in the cleaning area to drain
excess water and reduce the possibility of a fall due to slippery
surfaces.
8
Safety – Precautions Protective Gear / Kick Back / Electrical Shock
WARNING
Risk of eye injury.
High pressure spray can propel loose stones or objects at
high velocity.
• Always wear safety goggles and protective clothing when using
this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing
adequate safety apparel, goggles, boots, gloves and work clothing .
• DO NOT substitute safety goggles for safety glasses.
WARNING
Starter cord kickback (rapid retraction) can result in bodily
injury.
Kickback will pull hand and arm toward engine faster than you
can let go. Broken bones, fractures, bruises, or sprains could
result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
• Always point the gun in a safe direction after each starting attempt,
where engine fails to run and squeeze spray gun trigger to release
high pressure.
• Firmly grasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
Unintentional sparking can result in fire or electric shock.
• NEVER direct the jet toward the machine or toward any electrical
power source ( fuse box, transformer, electrical outlet) or appliance.
• NEVER use in the rain or during a thunderstorm.
When Adjusting or Making Repairs to Your Pressure Washer
• Disconnect the spark plug wire from the spark plug and place the
wire where it cannot contact spark plug.
Testing for Engine Spark
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed
WARNING
9
Safety – Precautions Hot Surfaces / Important Notices
WARNING
Contact with muffler or motor components can result in serious
burns.
Exhaust heat/gases can ignite combustibles, structures or
damage fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of pressure
washer- including above the unit.
IMPORTANT
• If you have questions about intended use, ask dealer or contact the nearest
authorized servicing dealer.
• STAY ALERT when using a pressure washer.
• DO NOT operate when fatigued or under the influence of alcohol or drugs or
medications that make restrictions about operating equipment.
• FAILURE to follow warnings below can cause hazardous operating
conditions and will void all product warranties.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify alter or modify the equipment.
• NEVER operate units with broken or missing parts, or without protective housing
or protective covers.
• Before starting pressure washer in cold weather, check all parts of the equipment
to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use the unit Cage frame as the handles.
• Use frame to securely tie down the unit while transporting in all types of vehicles.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy
hose, loose or missing clamps, or damaged tank or cap. Correct all defects before
operating pressure washer.
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