Kubota B2420 Assembly Instructions Manual

CONTENTS
ASSEMBLY INSTRUCTIONS ..................................................................................... 1
TO THE DEALER..................................................................................................... 1
SAFETY ................................................................................................................... 1
UNPACKING AND CHECKING PARTS .................................................................. 2
Unpacking Iron Crate........................................................................................................ 2
The Accessories Packaged Together with Tractor...........................................................2
Contents of Accessory Case ............................................................................................3
ASSEMBLY.............................................................................................................. 5
Removing the Battery .......................................................................................................5
Unpacking the 3-Point Link...............................................................................................5
Mounting the Right and Left Fenders ............................................................................... 5
Installing the Lever Grip.................................................................................................... 6
Attaching the ROPS.......................................................................................................... 6
Attaching the 3-Point Hitch Assembly...............................................................................6
Attaching the Tail Light .....................................................................................................7
Attaching the ROPS Cover...............................................................................................8
Attaching the Front Combination Light and Rearview Mirror............................................8
Attaching the License Light and Trailer Electrical Outlet .................................................. 9
Mounting the Front Hitch ................................................................................................10
Attaching the Steering Wheel .........................................................................................11
Attaching the Seat .......................................................................................................... 11
Attaching the PTO Cover................................................................................................13
Hoisting the Tractor ........................................................................................................13
Attaching the Front Tires ................................................................................................ 14
Attaching the Rear Tires................................................................................................. 14
Hooking Up the Battery...................................................................................................15
CHECKING THE HYDRAULIC CONTROL LEVER PERFORMANCE.................. 16
CHECKING LIST FOR INSPECTION AFTER ASSEMBLY................................... 17
ASSEMBLY INSTRUCTIONS
1ASSEMBLY INSTRUCTIONS
TO THE DEALER
1. This manual contains procedures intended to assist the dealer in unpacking and assembling the product before delivering to the customer. The customer's purchase is based on confidence in both the product and your store. Observe the procedures in this manual to assemble and adjust equipment for your customer's safety and satisfaction. When fully assembled, check function of each part and feature.
2. The following safety alert symbol marks and indications are found throughout this manual in steps where particular attention is required so as to ensure your safety and to avoid product damage. Observe the instructions in these warnings where indicated.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information
SAFETY
To prevent accidents, read through the following items before starting work, and always regard safety when working. It is your responsibility to ensure your safety on the job.
1. Preparations (1) Select a work site which is level, has sufficient
space, and is not close to dangerous objects.
(2) Avoid poorly ventilated
rooms. Asphyxiation from exhaust fumes is always a possibility that accompanies running an engine.
(3) Working clothes which may
be pinched or caught in the equipment must not be worn. Loose clothing can cause serious injury or death.
(4) Always wear a mask and
protective goggles during work when dust or flying debris may be thrown by equipment.
2. Assembly and adjustments (1) Before assembling
equipment, read the assembly instructions for the product to become familiar with the equipment and procedures.
(2) Use only adequate and
required equipment, tools and instruments (e.g. torque wrench, battery hydrometer and etc.).
(3) Set the parking brake and
block wheels to prevent machine (or tractor) movement.
(4) Lower the attachment or
implement to the ground before assembling or adjusting equipment.
(5) Before working under
suspended or raised equipment, support the equipment or attachment and utilize the valve lock to prevent the machine from falling or moving out of place.
(6) Keep fire from cigarettes,
matches or other ignition sources away from fuel, oil, antifreeze and other flammable materials.
ASSEMBLY INSTRUCTIONS2
3. After assembly check (1) Before operating or test driving the equipment,
read and understand the operator's manual.
(2) Once the equipment is fully
assembled, select a safe place for a test run. Prevent onlookers from approaching the equipment.
To avoid personal injury or death: A Do not start engine or
operate levers from anywhere other than the seat.
No. DESCRIPTION UNIT
1 BOLT (M8 x 20) for FENDER 2
To avoid personal injury: A Do not bypass-start the
equipment. Short circuiting the starter terminal runs the risk that the equipment will start operating or moving unexpectedly.
UNPACKING AND CHECKING PARTS
BUnpacking Iron Crate
1. Cut off the vinyl ropes that secure the top of the ROPS to the iron crate.
2. Take the 4 pieces of bolts (M10 x 1.25) out of both side of the iron crate.
3. Tie up the iron crate with a nylon band and lift up with a hoist or fork lift. (Be careful not to damage the tractor.)
BThe Accessories Packaged Together with
Tractor
ROPS parts (4) to (8) are not shown below, so see the parts list of ROPS instruction manual.
A : Rear mount type ROPS / B : Mid mount type ROPS
UNIT
No. DESCRIPTION
AB
1 STEERING WHEEL 1 1
2 ACCESSORY CASE 1 1
3 FENDER (LH, RH) 1 1
4 CENTER FRAME (UPPER) - 1
5 CENTER FRAME (LH, RH) - 2
6 CENTER FRAME (LOWER) - 1
7 REAR FRAME (UPPER) 1 1
8 REAR FRAME (LH, RH) 2 2
A Fender (LH and RH) mounting bolts (1) will be used
again. Handle them with care.
A FRONT / REAR TIRES and SEAT are not included in
crate.
BContents of Accessory Case
3ASSEMBLY INSTRUCTIONS
A : Rear mount type ROPS / B : Mid mount type ROPS
No. DESCRIPTION
OPERATOR'S MANUAL 1 1 14 PAD (STEERING) 1 1 WARRANTY STATEMENT 1 1 ASSEMBLY INSTRUCTIONS 1 1 GRIP (YELLOW 63) 1 1
1
FILTER WRENCH 1 1 GRIP (BLACK 63) 1 1 SLOW BLOW FUSE (50A) 1 1 GRIP (ORANGE 63) 1 1
STARTER KEY 2 2 LEVER GRIP (MAIN GEAR SHIFT) 1 1 2 CLUTCH SPACER 1 1 16 HOLDER (TOP LINK) 1 1 3 COVER (FENDER TAIL) 2 2 17 HITCH (FRONT) 1 1
LIGHT ASSY. (COMB. REAR RH) 1 1 18 PIN ASSY. (FRONT HITCH) 1 1 4
LIGHT ASSY. (COMB. REAR LH) 1 1 19 REARVIEW MIRROR 1 1
STAY (TAIL COVER RH) 1 1 20 STAY (REARVIEW MIRROR) 1 1 5
STAY (TAIL COVER LH) 1 1 21 SEAT UPPER SUPPORT 2 2 6 LIGHT ASSY. (COMB. FRONT) 2 2
STAY (FRONT WINKER RH) 1 1 COVER (ROPS LH) 1 1 7
STAY (FRONT WINKER LH) 1 1 23 HUB, WHEEL ASSY. 2 2 8 COVER (PTO) 1 1 24 CORD CLAMP 2 2 9 LICENSE LIGHT HOLDER 1 1 25 CORD BAND 1 1
10 LICENSE HOLDER STAY 1 1 26 CORD BAND 2 2 11 STAY (TRAILER SOCKET) 1 1 27 SET PIN 2 2 12 LIGHT ASSY. (LICENSE) 1 1 28 DRAWBAR PIN ASSY. 1 1 13 STAY (LICENSE LIGHT) 1 1
UNIT
AB AB
No. DESCRIPTION
GRIP (ORANGE 83) 1 1
15
COVER (ROPS RH) 1 1
22
UNIT
4 ASSEMBLY INSTRUCTIONS
A Bolt, Nut and Tool
A : Rear mount type ROPS / B : Mid mount type ROPS
No. DESCRIPTION
FRONT TIRE ACCESSORIES
NUT (M12) 12 12 NUT (9/16-18UNF) - 4
26
SPRING WASHER (M12) 12 12 SET, BOLT ROPS - 2
PLAIN WASHER (M12) 12 12 HEX. BOLT (M16 x 80) - 2
HUB ACCESSORIES PLAIN, WASHER (M16) - 2 BOLT (M16 x 95) 2 2 LOCKING, NUT (M16) - 2 COTTER (2) 2 2 SEMS, BOLT (M14 x 30) - 4 COTTER (1) 2 2 SEMS, BOLT (M12 x 35) - 4 SPRING WASHER (M16) 2 2 SEMS, BOLT (M12 x 45) - 4 NUT (M16) 2 2 HEX. BOLT (M12 x 35) - 8
26
WHEEL TUBE PIN 2 2 SPRING LOCK, WASHER (M12) - 8 SPRING PIN 2 2 HEX. NUT (M12) - 8 NUT (M14) 12 12 PTO COVER ACCESSORIES SPRING WASHER (M14) 12 12 26 BOLT (M8 x 25) 4 4 PLAIN WASHER (M14) 12 12 LICENSE PLATE ACCESSORIES
SEAT ACCESSORIES
BOLT (M8 x 20) 5 5 NUT (M8) 1 1
26
BOLT (M8 x 30) 4 4 PAN HEAD SCREW (M5 x 16) 2 2
TAIL COVER STAY ACCESSORIES FLANGE NUT (M5) 2 2
26 BOLT (M8 x 20) 2 2 PAN HEAD SCREW (M5 x 10) 2 2
FRONT WINKER ACCESSORIES PAN HEAD SCREW (M5 x 30) 3 3
26 BOLT (M8 x 25) 4 4 SPRING WASHER (M5) 5 5
REAR ROPS ACCESSORIES NUT (M5) 5 5 BOLT (M12 x 35) 10 - FENDER ACCESSORIES PLATE, CONNECTOR 1 ­SET, BOLT ROPS 2 - BOLT (M8 x 30) 2 2
26
HEX. BOLT 2 - COLLAR (CUSHION) 2 2 LOCKING, NUT 2 - NUT (M8) 2 2 BOLT (3/8-24UNF x 1) 4 - FRONT HITCH ACCESSORIES SPRING, WASHER (9/16-18UNF) 4 -
MID ROPS ACCESSORIES NUT (M12) 4 4
BOLT (M12 x 35) - 10 REARVIEW MIRROR ACCESSORIES
26
BOLT (9/16-18UNF x 3-1/4) - 4 26 FLANGE BOLT (M6 x 25 BLACK) 4 4 PLAIN, WASHER (M14) - 4
UNIT
AB AB
No. DESCRIPTION
SPRING, WASHER (9/16) - 4
26
BOLT (M8 x 20) 3 3
26
RUBBER CUSHION 2 2
26
BOLT (M12 x 35) 4 4
26
UNIT
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