Kubota b21 Service Manual

Page 1

Instructions for Parts Books

The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers.
Definition of column headings on part number pages:
REF.No à The number refering to the part on the picture page of the parts book.
Part No. à The number assigned to this part at the time of printing the parts book.
Description à Discription of part.
Q'ty à Quanity of part used on that page.
>= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown.
I/C à Interchangeability of part shown.
ßßàà The part shown will work for the older and later serial number.
# The part shown is not interchangable with the other serial number.
ß new for old à old for new
Remarks à Notes about this particulart part. Sometimes this may say except [FR] or [CA]
Note about Country Codes:
The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances.
Symbol Country A United States of America CA Canada FR France GR Greece PO Portugal AU Australia
If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.
Page 2
PUMP/MOTOR SYSTEM
SPEED CHANGE
TRANSMISSION
|ALL PRODUCT INDEX
B21
STEERING
ELECTRICAL SYSTEM
FUEL SYSTEM
REAR TIRE
REAR AXLE
BRAKE
CLUTCH
FRONT TIRE
TOP LINK/TOP LINK BRACKET/PTO PROTECTOR
FRONT AXLE
HOOD/BONNET
ENGINE
COOLING WATER SYSTEM
LABELS
ACCESSORIES AND SERVICE PARTS
OPTION
Ref. B21 Page 11014
Page 3
Item Part No. Description Book
ENGINE 010001 CRANKCASE 100K0813
01000101 CRANKCASE 100K0813 010002 OIL PAN 100K0813 010003 CYLINDER HEAD 100K0813 010004 GEAR CASE 100K0813 010005 HEAD COVER 100K0813 01000501 HEAD COVER 100K0813 010006 OIL FILTER 100K0813 010100 MAIN BEARING CASE 100K0813 010101 CAMSHAFT AND IDLE GEAR
SHAFT 010102 PISTON AND CRANKSHAFT 100K0813 010103 FLYWHEEL 100K0813 010105 FUEL CAMSHAFT AND
GOVERNOR SHAFT 01020001 IDLE APPARATUS 100K0813 01020002 IDLE APPARATUS 100K0813 010202 INJECTION PUMP 100K0813 01020401 GOVERNOR 100K0813 01020402 GOVERNOR 100K0813 01020403 GOVERNOR 100K0813 010205 SPEED CONTROL PLATE 100K0813 010206 NOZZLE HOLDER AND GLOW
PLUG 01020601 NOZZLE HOLDER AND GLOW
PLUG 010207 NOZZLE HOLDER [COMPONENT
PARTS] 01020701 NOZZLE HOLDER [COMPONENT
PARTS] 010301 FUEL PUMP(MECHANICAL) 100K0813 010500 WATER FLANGE AND
THERMOSTAT 010501 WATER PUMP 100K0813 010600 VALVE AND ROCKER ARM 100K0813 010601 INLET MANIFOLD 100K0813 01060101 INLET MANIFOLD 100K0813 010602 EXHAUST MANIFOLD 100K0813 010603 AIR CLEANER 100K0813 010605 MUFFLER 100K0813 010900 UPPER GASKET KIT 100K0813 01090001 UPPER GASKET KIT 100K0813 010901 LOWER GASKET KIT 100K0813 01090101 LOWER GASKET KIT 100K0813 01A001 ACCELERATOR LEVER 100K0813
FUEL SYSTEM 01A101 FUEL TANK 100K0813
01A11001 FUEL PIPE 100K0813 01A11002 FUEL PIPE 100K0813 01A130 FUEL FILTER [COMPONENT
PARTS]
COOLING WATER SYSTEM 01A401 FAN 100K0813
01A410 WATER PIPE 100K0813 01A42001 RADIATOR [EXCEPT [AU]] 100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
Ref. B21 Page 11014
Page 4
Item Part No. Description Book
COOLING WATER SYSTEM 01A42002 RADIATOR [AU] 100K0813 ELECTRICAL SYSTEM 01A510 STOP SOLENOID 100K0813
01A515 ALTERNATOR 100K0813 01A520 ALTERNATOR [COMPONENT
PARTS] 01A525 STARTER 100K0813 01A530 STARTER [COMPONENT PARTS] 100K0813 01A535 BATTERY 100K0813 01B101 SWITCH 100K0813 01B115 PANEL BOARD 100K0813 01B120 PANEL BOARD [COMPONENT
PARTS] 01B301 HEAD LIGHT 100K0813 01B302 HAZARD LIGHT 100K0813 01B304 TAIL LIGHT 100K0813 01B30401 TAIL LIGHT 100K0813 01B310 WINKER LAMP 100K0813 01B501 ELECTRICAL WIRING 100K0813
CLUTCH 01C101 CLUTCH 100K0813
01C110 CLUTCH ROD 100K0813 01C301 CLUTCH PEDAL 100K0813 01C401 CLUTCH HOUSING 100K0813 01C415 CENTER FRAME 100K0813
TRANSMISSION 01C420 TRANSMISSION CASE 100K0813
01C425 DIFFERENTIAL GEAR CASE 100K0813 01C427 REAR AXLE CASE 100K0813 01D001 CLUTCH SHAFT 100K0813 01D005 PROPELLER SHAFT 100K0813 01D010 HST 100K0813 01D01501 HST [COMPONENT PARTS] 100K0813 01D01502 HST [COMPONENT PARTS] 100K0813 01D01503 HST [COMPONENT PARTS] 100K0813 01D103 FRONT SHAFT 100K0813 01D105 2ND SHAFT/3RD SHAFT/4TH
SHAFT 01D135 PTO SHAFT 100K0813 01D140 REAR DIFFERENTIAL 100K0813 01D143 FRONT WHEEL PROPELLER
SHAFT
SPEED CHANGE 01D217 RANGE GEAR SHIFT FORK 100K0813 REAR AXLE 01D301 REAR AXLE 100K0813 BRAKE 01E001 BRAKE 100K0813
01E015 PARKING BRAKE LEVER 100K0813
SPEED CHANGE 01F107 NEUTRAL HOLDER LINK 100K0813
01F108 SPEED CONTROL PEDAL 100K0813 01F110 RANGE GEAR SHIFT LEVER 100K0813 01F111 RANGE GEAR SHIFT ROD 100K0813 01F113 FRONT WHEEL DRIVE LEVER 100K0813 01F125 PTO GEAR SHIFT LEVER 100K0813
PUMP/MOTOR SYSTEM 01F143 HYDRAULIC CONTROL LEVER 100K0813
01F167 HYDRAULIC CHANGE ROD 100K0813
BRAKE 01F201 BRAKE PEDAL 100K0813 REAR AXLE 01F205 DIFFERENTIAL LOCK PEDAL 100K0813
100K0813
100K0813
100K0813
100K0813
Ref. B21 Page 11014
Page 5
Item Part No. Description Book
FRONT AXLE 01G101 FRONT AXLE FRAME 100K0813
01G105 FRONT AXLE CASE 100K0813 01G115 FRONT DIFFERENTIAL 100K0813 01G123 BEVEL GEAR CASE 100K0813 01G130 FRONT AXLE 100K0813 01G135 FRONT DRIVE SHAFT 100K0813
STEERING 01H003 DRAG LINK 100K0813
01H005 TIE ROD 100K0813 01H101 STEERING HANDLE 100K0813
PUMP/MOTOR SYSTEM 01J101 HYDRAULIC PUMP(PS) 100K0813 STEERING 01J10501 HYDRAULIC PUMP(PS)
[COMPONENT PARTS]
PUMP/MOTOR SYSTEM 01J10502 HYDRAULIC PUMP(PS)
[COMPONENT PARTS] 01J120 HYDRAULIC PUMP 100K0813 01J125 HYDRAULIC PUMP
[COMPONENT PARTS] 01J150 OIL TANK 100K0813 01J201 HYDRAULIC OIL LINE(SUCTION) 100K0813 01J203 FLOW DIVIDER VALVE
[COMPONENT PARTS] 01J210 HYDRAULIC OIL
LINE(DELIVERY) 01J215 HYDRAULIC OIL
LINE(STEERING) 01J216 HYDRAULIC OIL
LINE(BACKHOE) 01J235 HYDRAULIC OIL LINE(HST) 100K0813 01J240 HYDRAULIC OIL LINE(OIL
COOLER) 01J245 HYDRAULIC OIL LINE(F/M) 100K0813 01J301 HYDRAULIC CYLINDER 100K0813 01J405 CONTROL VALVE 100K0813 01J410 CONTROL VALVE
[COMPONENT PARTS] 01J460 HYDRAULIC OUTLET 100K0813 01J461 HYDRAULIC OUTLET
[COMPONENT PARTS]
TOP LINK/TOP LINK BRACKET/PTO PROTECTOR 01K101 3-POINT LINKAGE 2(LIFT ROD) 100K0813
01K115 HITCH/LOWER LINK 100K0813 01K120 3-POINT LINKAGE 1(TOP LINK) 100K0813 01L12501 PTO PROTECTOR [EXCEPT
[AU]] 01L12502 PTO PROTECTOR [AU] 100K0813
HOOD/BONNET 01M10501 BONNET [EXCEPT [AU]] 100K0813
01M10502 BONNET [AU] 100K0813 01M11301 PANEL COVER/SHUTTER
PLATE [EXCEPT [AU]] 01M11302 PANEL COVER/SHUTTER
PLATE [AU] 01M21301 FENDER LH [EXCEPT [AU]] 100K0813 01M21302 FENDER LH [AU] 100K0813 01M21401 FENDER RH [EXCEPT [AU]] 100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
100K0813
Ref. B21 Page 11014
Page 6
Item Part No. Description Book
HOOD/BONNET 01M21402 FENDER RH [AU] 100K0813
01M220 SEAT 100K0813 01M221 SEAT TURN TABLE 100K0813 01M222 BASE SEAT TURN TABLE 100K0813 01M223 SEAT ADJUSTER 100K0813 01M225 STEP 100K0813 01M230 MAIN FLAME 100K0813 01M32001 ROPS/FOPS 100K0813 01M32002 ROPS/FOPS 100K0813 01M501 SMV EMBLEM(BRACKET) 100K0813
FRONT TIRE 01R10101 FRONT WHEEL(23*8.50-14R4) 100K0813
01R10102 FRONT WHEEL(24*8.50-14) 100K0813
REAR TIRE 01R11001 REAR WHEEL(12.4-16R4) 100K0813
01R11002 REAR WHEEL(12.4-16) 100K0813 01R11003 REAR WHEEL(13.6-16) 100K0813
LABELS 01S10101 LABEL [A] [CA] [ENGLISH] 100K0813
01S10102 LABEL [A] [CA] [FRENCH] 100K0813 01S10103 LABEL [AU] 100K0813
ACCESSORIES AND SERVICE PARTS 01T105 ACCESSORIES AND SERVICE
PARTS
OPTION 01U80501 WORKING LIGHT KIT [OPTION] 100K0813
01U80502 WORKING LIGHT KIT [OPTION] 100K0813 01U807 WIRE HARNESS KIT [OPTION]
[AU] 01U890 DRAWBER KIT [OPTION] 100K0813
100K0813
100K0813
Ref. B21 Page 11014
Page 7

CRANKCASE

190
200 210
170
180
165
130
080
150
130
080
100
120
020
160
220
140
216
215
120
110
030
090
010
020 110
060
050
040
230
070
060060
Reference:010001 Page:1
Page 8
CRANKCASE
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb)
010 16234-01015 COMP.CRANKCASE 1 <=YD1625 32.28 71.016 010 16234-01017 COMP.CRANKCASE 1 >=YE0001 0 0 010 16234-01018 COMP.CRANKCASE 1 >=YL0001 0 0 010 16234-01019 COMP.CRANKCASE 1 >=1G0001 0 0 010 16234-01020 COMP.CRANKCASE 1 >=2E0004 32 70.4 010 16234-01022 COMP.CRANKCASE 1 >=3L0007 33 72.6 020 15451-96270 CAP SEALING 4 0.001 0.0022 030 15221-03490 CAP SEALING 1 0.02 0.044 040 15261-96010 PLUG 3 0.002 0.0044 050 16683-96020 PLUG 1 0.07 0.154 060 16241-96010 PLUG 3 0.007 0.0154 070 15521-96020 PLUG 2 0.003 0.0066 080 17391-96160 PLUG EXPANSION 3 0.003 0.0066 090 16271-96160 PLUG EXPANSION 1 0.025 0.055 100 05012-00508 PIN STRAIGHT 2 0.001 0.0022 100 16225-94510 PIN STRAIGHT 2 0 0 100 05012-00508 PIN STRAIGHT 2 0.001 0.0022 110 05012-00814 PIN STRAIGHT 2 0.006 0.0132 110 16221-94530 PIN STRAIGHT 2 0.006 0.0132 110 05012-00814 PIN STRAIGHT 2 0.006 0.0132 120 05012-00610 PIN STRAIGHT 2 0.003 0.0066 120 16221-94520 PIN STRAIGHT 2 0.005 0.011 130 15231-33960 PIN PIPE 2 0.001 0.0022 140 16241-33650 PIN PIPE 1 0.002 0.0044 150 16241-96262 PLUG 1 0.007 0.0154 160 16261-56280 PIN START SPRING 1 0.004 0.0088 165 16251-24060 COMP SHAFT IDLE 1 0.18 0.396 170 16251-24260 SHAFT IDLE GEAR 1 NOT SALE 0.18 0.396 180 15521-93610 SCREW SET 1 0.002 0.0044 190 16271-55350 BUSH GOVERNOR GEAR 1 0.06 0.132 200 15221-33610 PLUG 1 0.009 0.0198 210 15021-33660 GASKET 1 0.001 0.0022 215 01754-50610 BOLT FLANGE 1 >=3L0007 0.006 0.0132 216 15601-96650 GASKET 1 >=3L0007 0.001 0.0022 220 15221-33700 O RING 1 0.001 0.0022 230 15321-73340 PIPE WATER RETURN 1 0.016 0.0352
Reference:010001 Page:1
Page 9

CRANKCASE

190
200 210
170
180
165
130
080
150
130
080
100
020
120
140
160
060 060
120
110
030
090
010
020
110
060
050
040
220
070
Reference:01000101 Page:2
Page 10
CRANKCASE
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 1G045-01010 COMP.CRANKCASE 1 0 0 020 15451-96270 CAP SEALING 4 0.001 0.0022 030 15221-03490 CAP SEALING 1 0.02 0.044 040 15261-96010 PLUG 3 0.002 0.0044 050 16683-96020 PLUG 1 0.07 0.154 060 16241-96010 PLUG 3 0.007 0.0154 070 15521-96020 PLUG 2 0.003 0.0066 080 17391-96160 PLUG EXPANSION 3 0.003 0.0066 090 16271-96160 PLUG EXPANSION 1 0.025 0.055 100 05012-00508 PIN STRAIGHT 2 0.001 0.0022 110 05012-00814 PIN STRAIGHT 2 0.006 0.0132 120 16221-94520 PIN STRAIGHT 2 0.005 0.011 130 15231-33960 PIN PIPE 2 0.001 0.0022 140 16241-33650 PIN PIPE 1 0.002 0.0044 150 16241-96262 PLUG 1 0.007 0.0154 160 16261-56280 PIN START SPRING 1 0.004 0.0088 165 16251-24060 COMP SHAFT IDLE 1 0.18 0.396 170 16251-24260 SHAFT IDLE GEAR 1 NOT SALE 0.18 0.396 180 15521-93610 SCREW SET 1 0.002 0.0044 190 16271-55350 BUSH GOVERNOR GEAR 1 0.06 0.132 200 15221-33610 PLUG 1 0.009 0.0198 210 15021-33660 GASKET 1 0.001 0.0022 220 15321-73340 PIPE WATER RETURN 1 0.016 0.0352
Reference:01000101 Page:2
Page 11
100

OIL PAN

080 060
070
090
010
030
050 040
Reference:010002 Page:3
Page 12
OIL PAN
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 6C040-58920 COMP.OIL PAN 1 1.2 2.64 020 99999-99999 BLANK 0 0 0 030 01023-50612 BOLT 22 0.005 0.011 030 16221-91120 BOLT 22 0.005 0.011 040 15221-33750 PLUG 1 0.032 0.0704 040 16326-33750 PLUG DRAIN 1 0.025 0.055 050 15109-33660 GASKET 1 0.001 0.0022 050 6C090-58960 GASKET 1 0.002 0.0044 060 16261-32113 FILTER OIL 1 <=XG9803 0 0 060 16261-32114 FILTER OIL 1 >=XJ0001 0.21 0.462 070 01123-60816 BOLT 1 0.01 0.022 080 04811-00160 O RING 1 <=WH4333 0 0 080 04814-00160 O RING 1 >=WJ0001 0.001 0.0022 090 16224-36410 GAUGE OIL 1 0.057 0.1254 100 1G513-36550 PLUG OIL GAUGE 1 >=5A0001 0 0
Weight
(lb)
Reference:010002 Page:3
Page 13

CYLINDER HEAD

070
090
030
080
100
060
050
020
010
040
110
080
010
020
Reference:010003 Page:4
Page 14
CYLINDER HEAD
120
Reference:010003 Page:4
Page 15
CYLINDER HEAD
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15221-01750 HOOK ENGINE 2 0.04 0.088 020 01123-60814 BOLT 2 0.01 0.022 030 16027-03040 COMP.CYLINDER HEAD 1 <=4Z9999 8.72 19.184 030 1G042-03040 COMP.CYLINDER HEAD 1 >=5A0001 0 0 040 15321-96260 CAP SEALING 1 0.001 0.0022 050 15261-03370 CAP SEALING 2 0.005 0.011 060 16241-13540 GUIDE INLET VALVE 3 0.02 0.044 060 16261-13540 GUIDE INLET VALVE 3 0.02 0.044 070 16241-13560 GUIDE EXHAUST VALVE 3 0.01 0.022 070 16261-13560 GUIDE EXHAUST VALVE 3 0.019 0.0418 080 15261-96010 PLUG 2 0.002 0.0044 090 16241-03450 BOLT CYLINDER HEAD 12 0.07 0.154 100 16216-03450 BOLT CYLINDER HEAD 2 0.07 0.154 110 16231-03310 GASKET CYLINDER HEAD 1 <=4Z9999 0.07 0.154 110 1G040-03310 GASKET CYLINDER HEAD 1 >=5A0001 0.15 0.33 120 52200-41160 CLAMP CORD 1 <=4Z9999 0.01 0.022
Weight
(lb)
Reference:010003 Page:4
Page 16
010

GEAR CASE

170
110
260
180
240
190
250
230
120
150
200
020
160
130
140
020
100
090
085
080
050
070
060
025
030
040
Reference:010004 Page:5
Page 17
GEAR CASE
210
220
290
280
300
Reference:010004 Page:5
Page 18
GEAR CASE
NOTE:ORDER BY REF.No.010 and Fig.No.0501 REF.No.010,060 NEW PARTS.
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb)
010 16251-04020 COMP.CASE GEAR 1 <=1U7903 NOT SALE SEE NOTE 2.5 5.5 010 16251-04027 COMP.CASE GEAR 1 >=1W0001 0 0 010 16252-04020 COMP.CASE GEAR 1 2.5 5.5 010 16252-04022 COMP.CASE GEAR 1 >=5G0013 0 0 020 16241-96020 PLUG 2 0.015 0.033 025 15521-96020 PLUG 1 >=XG0001 0.003 0.0066 030 04011-50180 WASHER PLAIN 1 0.012 0.0264 040 15241-32290 JOINT PIPE 1 0.053 0.1166 050 16241-36950 SPRING 1 0.015 0.033 060 16241-36930 SEAT VALVE 1 0.032 0.0704 070 07715-00201 BALL 1 0.008 0.0176 080 16241-35070 ASSY ROTOR OIL PUMP 1 0.27 0.594 085 16251-35130 COVER OIL PUMP 1 0.09 0.198 090 03017-50620 SCREW CR-REC-BD-HD 5 0.005 0.011 100 05012-00410 PIN STRAIGHT 2 0.001 0.0022 110 16264-04130 GASKET GEAR CASE 1 0.01 0.022 120 01023-50645 BOLT 3 0.01 0.022 130 01023-60650 BOLT 4 0.015 0.033 140 01023-50655 BOLT 4 0.012 0.0264 150 01023-50665 BOLT 1 0.015 0.033 160 16241-91040 BOLT 1 0.015 0.033 170 01513-50645 BOLT STUD 1 0.011 0.0242 170 16245-91530 STUD 1 0.01 0.022 180 02056-50060 NUT 1 0.002 0.0044 190 04512-60060 WASHER SPRING 1 0.001 0.0022 200 16241-04212 SEAL OIL 1 0.012 0.0264 210 04811-06100 O RING 2 <=WH4333 0 0 210 04814-06100 RING 2 >=WJ0001 0.003 0.0066 210 04814-06100 RING 2 <=1S7639 0.003 0.0066 220 04811-00150 O RING 2 <=WH4333 0 0 220 04814-00150 RING 2 >=WJ0001 0.001 0.0022 220 04814-00150 RING 2 <=1S7639 0.001 0.0022 230 01513-50616 BOLT STUD 2 0.004 0.0088 230 16245-91540 STUD 2 0.005 0.011 240 58417-25950 ASSY GEAR CASE H/M 1 0.29 0.638 250 16264-88130 GASKET H/METER UNIT 1 0.002 0.0044 260 01023-50618 BOLT 1 <=124821 0.006 0.0132 260 01023-50618 BOLT 2 >=124822 0.006 0.0132 270 99999-99999 BLANK 0 0 0 280 15221-88210 STUD 1 <=124821 0.005 0.011 290 02056-50060 NUT 1 <=124821 0.002 0.0044 300 04512-60060 WASHER SPRING 1 <=124821 0.001 0.0022
Reference:010004 Page:5
Page 19
080
110

HEAD COVER

090 100
010
020
120
030
140
130
050
060
040
070
Reference:010005 Page:6
Page 20
HEAD COVER
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-14503 ASSY COVER CYL.HEAD 1 0.78 1.716 020 16261-14520 GASKET HEAD COVER 1 0.01 0.022 030 16241-05550 JOINT BREATHER PIPE 1 0.02 0.044 040 16241-05140 PLATE B/THER ELEMENT 1 0.005 0.011 050 16241-05150 PLATE B/THER ELEMENT 1 0.01 0.022 060 16241-05670 ELEMENT BREATHER 1 0.01 0.022 070 16241-05370 OIL SHIELD BREATHER 1 0.01 0.022 080 03024-50510 SCREW WITH WASHER 2 0.002 0.0044 090 15952-92330 NUT 3 0.01 0.022 100 15951-96660 GASKET 3 0.001 0.0022 110 15852-33140 PLUG OIL FILLER 1 0.038 0.0836 110 E9151-33140 PLUG OIL FILLER 1 0.017 0.0374 120 04811-50300 O RING 1 <=WH4333 0 0 120 04814-50300 O RING 1 >=WJ0001 0.001 0.0022 130 16271-05510 PIPE BREATHER 1 0.06 0.132 140 16241-33510 BAND PIPE 1 0.005 0.011 140 6A100-59220 CLAMP HOSE 1 0.005 0.011
Reference:010005 Page:6
Page 21

HEAD COVER

140
010
030
100
110
120
130
070
040
050
060
080
090
020
Reference:01000501 Page:7
Page 22
HEAD COVER
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 1G032-14503 ASSY COVER CYL.HEAD 1 <=5F0181 0 0 010 1G032-14504 ASSY COVER CYL.HEAD 1 >=5G0013 0.79 1.738 020 1G032-05370 SHIELD BREATHER 1 0.03 0.066 030 16261-14520 GASKET HEAD COVER 1 0.01 0.022 040 1G911-05203 COMP.VALVE BREATHER 1 0.01 0.022 050 1G801-05120 COVER BREATHER 1 0.035 0.077 060 03054-50510 SCREW PAN-HEAD 1 0.003 0.0066 070 17331-73342 PIPE WATER RETURN 1 0.01 0.022 080 15952-92330 NUT 3 0.01 0.022 090 15951-96660 GASKET 3 0.001 0.0022 100 E9151-33140 PLUG OIL FILLER 1 0.017 0.0374 110 04814-50300 O RING 1 0.001 0.0022 120 1G032-05510 TUBE BREATHER 1 0.017 0.0374 130 09318-88150 BAND HOSE 1 0.004 0.0088 140 16259-05580 CLAMP HOSE 1 0.03 0.066
Reference:01000501 Page:7
Page 23

OIL FILTER

010
Reference:010006 Page:8
Page 24
OIL FILTER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 15241-32090 ASSY CARTRIDGE OIL 1 0.35 0.77
Weight
(lb)
Reference:010006 Page:8
Page 25
010

MAIN BEARING CASE

060
030
020
080
070
050
040
090
130
100
120
110
110
Reference:010100 Page:9
Page 26
MAIN BEARING CASE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16241-04092 ASSY CASE MAIN BRG. 1 1.13 2.486 020 16241-04540 BOLT BEARING CASE 2 0.02 0.044 030 16264-04360 GASKET BRG.CASE 1 0.002 0.0044 040 16241-04813 COVER BEARING CASE 1 0.22 0.484 050 16271-04460 SEAL OIL 1 0.04 0.088 060 16264-04820 GASKET 1 0.008 0.0176 070 01023-50625 BOLT 8 0.007 0.0154 080 01023-50620 BOLT 9 0.006 0.0132 090 16261-04040 ASSY CASE MAIN BRG. 1 0.9 1.98 100 16241-04540 BOLT BEARING CASE 2 0.02 0.044 110 16241-04560 BOLT BEARING CASE 2 0.03 0.066 120 16261-04050 ASSY CASE MAIN BRG. 1 1.11 2.442 130 16241-04540 BOLT BEARING CASE 2 0.02 0.044
Weight
(lb)
Reference:010100 Page:9
Page 27
190
180
110
120

CAMSHAFT AND IDLE GEAR SHAFT

020
040
200
050
070
060
080
030
010
150
140
170
160
130
100
090
Reference:010101 Page:10
Page 28
CAMSHAFT AND IDLE GEAR SHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16261-15550 TAPPET 6 0.035 0.077 020 16241-15110 PUSH ROD 6 0.03 0.066 030 16261-16910 ASSY CAMSHAFT 1 <=4J8648 1.7 3.74 030 16261-16013 ASSY CAMSHAFT 1 >=4L0001 NOT SALE 1.7 3.74 040 15521-93610 SCREW SET 1 0.002 0.0044 050 16241-16510 GEAR CAM 1 0.45 0.99 060 05712-00518 KEY FEATHER 1 0.003 0.0066 070 16241-16270 STOPPER CAMSHAFT 1 0.04 0.088 080 01023-50614 BOLT 2 <=2D0119 0.005 0.011 080 01023-50616 BOLT 2 >=2E0004 0.005 0.011 090 16243-24010 COMP GEAR IDLE 1 0.6 1.32 100 16251-24980 BUSH IDLE GEAR 1 0.035 0.077 110 16251-24020 COMP GEAR IDLE 1 1.6 3.52 120 16251-24320 CIR CLIP INTERNAL 1 0.01 0.022 130 16251-24360 COLLAR IDLE GEAR 1 0.012 0.0264 140 15741-24370 COLLAR IDLE GEAR 1 0.015 0.033 150 15741-24320 CIR CLIP IDLE GEAR 1 0.01 0.022 160 16251-24250 SHAFT IDLE GEAR 1 0.36 0.792 170 01023-50616 BOLT 3 0.005 0.011 180 16251-24350 BEARING TAPER-ROLLER 1 0.21 0.462 190 02410-00040 NUT BEARING 1 0.019 0.0418 200 16251-92210 NUT LOCK 1 0.01 0.022
Weight
(lb)
Reference:010101 Page:10
Page 29

PISTON AND CRANKSHAFT

150
040
050
030
060
080
070
140
040
010
160
020
120
220 230
130
170
110
090
110
200
200
210
190
210
180
Reference:010102 Page:11
Page 30
PISTON AND CRANKSHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16050-21110 PISTON 3 STD 0.4 0.88 010 16050-21910 PISTON 3 +0.5mm 0.4 0.88 020 16271-21050 ASSY PISTON RING 3 STD 0.05 0.11 020 16271-21090 ASSY PISTON RING 3 +0.5mm 0.15 0.33 030 16241-21310 PIN PISTON 3 0.135 0.297 040 16241-21330 CIR CLIP PISTON PIN 6 0.002 0.0044 050 16241-22012 ASSY ROD
CONNECTING
060 16241-21980 BUSH PISTON PIN 3 <=3M1525 0 0 060 16241-21982 BUSH PISTON PIN 3 >=3N0001 0.03 0.066 070 16241-22140 ROD BOLT 6 0 0 070 16241-22142 BOLT CONNECTING
ROD 080 16241-22310 METAL CRANKPIN 3 STD SET 0.038 0.0836 080 16241-22970 METAL CRANKPIN 3 -0.2mm SET 0.08 0.176 080 16241-22980 METAL CRANKPIN 3 -0.4mm SET 0.1 0.22 090 16231-23013 COMP.CRANKSHAFT 1 8.5 18.7 100 99999-99999 BLANK 0 0 0 110 07715-00401 BALL 3 0.001 0.0022 120 16241-24110 GEAR CRANK 1 0.15 0.33 130 16271-95230 KEY 1 0.005 0.011 140 16241-35630 GEAR OIL PUMP DRIVE 1 0.102 0.2244 150 16271-23250 COLLAR CRANKSHAFT 1 0.055 0.121 160 04811-10280 O RING 1 <=WH4333 0.001 0.0022 160 04814-10280 RING 1 >=WJ0001 0.001 0.0022 170 16241-23470 METAL CRANKSHAFT 1 STD 0.06 0.132 170 16241-23910 METAL CRANKSHAFT 1 -0.2mm 0.03 0.066 170 16241-23920 METAL CRANKSHAFT 1 -0.4mm 0.068 0.1496 180 16241-23480 METAL CRANKSHAFT 2 STD SET 0.05 0.11 180 16241-23930 METAL CRANKSHAFT 2 -0.2mm SET 0.1 0.22 180 16241-23940 METAL CRANKSHAFT 2 -0.4mm SET 0.05 0.11 190 16241-23490 METAL CRANKSHAFT 1 STD SET 0 0 190 16292-23490 METAL CRANKSHAFT 1 STD SET 0.07 0.154 190 16241-23860 METAL CRANKSHAFT 1 -0.2mm SET 0.1 0.22 190 16292-23860 METAL CRANKSHAFT 1 -0.2mm SET 0.05 0.11 190 16241-23870 METAL CRANKSHAFT 1 -0.4mm SET 0.068 0.1496 190 16292-23870 METAL CRANKSHAFT 1 -0.4mm SET 0.05 0.11 200 15521-23530 METAL SIDE 2 STD 0.01 0.022 200 15521-23950 METAL SIDE 2 +0.2mm 0.01 0.022 200 15521-23960 METAL SIDE 2 +0.4mm 0.01 0.022 210 19202-23540 METAL SIDE 2 STD 0.01 0.022 210 19202-23970 METAL SIDE 2 +0.2mm 0.01 0.022 210 19202-23980 METAL SIDE 2 +0.4mm 0.01 0.022 220 07916-26840 KIT RING PISTON 3 STD 0 0 220 07916-26842 KIT RING PISTON 3 <=4Z9999 STD 0 0 220 1G040-21772 KIT PISTON 3 >=5A0001 STD 0.6 1.32 220 07916-26850 KIT RING PISTON 3 +0.5mm 0 0 220 07916-26852 KIT RING PISTON 3 <=4Z9999 +0.5mm 0 0 220 1G040-21790 KIT PISTON 3 >=5A0001 +0.5mm 0.6 1.32 230 07916-28240 KIT METAL ENGINE 1 <=4Z9999 STD 0.1 0.22 230 1G069-23753 KIT METAL ENGINE 1 >=5A0001 STD 0.32 0.704
Reference:010102 Page:11
3 0.545 1.199
6 0.024 0.0528
Weight
(lb)
Page 31
PISTON AND CRANKSHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
230 07916-28760 KIT METAL ENGINE 1 <=4Z9999 -0.2mm/+0.2mm 0.34 0.748 230 1G069-23764 KIT METAL ENGINE 1 >=5A0001 -0.2mm/+0.2mm 0.324 0.7128 230 07916-28770 KIT METAL ENGINE 1 <=4Z9999 -0.4mm/+0.4mm NOT
SALE
230 1G069-23774 KIT METAL ENGINE 1 >=5A0001 -0.4mm/+0.4mm 0.346 0.7612
0 0
Weight
(lb)
Reference:010102 Page:11
Page 32

FLYWHEEL

040
070
030
020
010
060
050
Reference:010103 Page:12
Page 33
FLYWHEEL
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 16261-25014 COMP.FLYWHEEL 1 <=XZ0500 0 0 010 16261-25015 COMP.FLYWHEEL 1 >=YA0001 17.2 37.84 020 16261-63820 GEAR RING 1 <=XZ0500 0 0 020 16261-63822 GEAR RING 1 >=YA0001 0.79 1.738 030 66621-14120 BEARING DRY 1 0.006 0.0132 040 16271-25160 BOLT FLYWHEEL 6 0.036 0.0792 050 6C040-58912 PLATE REAR END 1 3.64 8.008 060 15261-91190 BOLT 8 0.03 0.066 070 16221-94530 PIN STRAIGHT 1 0.006 0.0132 070 05012-00814 PIN STRAIGHT 1 0.006 0.0132
Weight
(lb)
Reference:010103 Page:12
Page 34
045
070

FUEL CAMSHAFT AND GOVERNOR SHAFT

020
010
080
030
090
100
210
200
060
040
050
130
120
140
150
150
170
160
180
160
190
220
110
Reference:010105 Page:13
Page 35
FUEL CAMSHAFT AND GOVERNOR SHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16020-16170 CAMSHAFT FUEL 1 0.38 0.836 020 08103-06202 BEARING BALL 1 0.05 0.11 020 16261-97300 BEARING BALL 1 0.044 0.0968 030 08153-06204 BEARING BALL 1 0.11 0.242 040 16241-51113 CAM FUEL 1 0.196 0.4312 045 16241-51190 WASHER 1 0.029 0.0638 050 01023-50618 BOLT 3 0.006 0.0132 060 16241-92330 NUT 1 0.035 0.077 070 16272-51150 GEAR INJECTION PUMP 1 <=4Z9999 0.49 1.078 070 1G065-51150 GEAR INJECTION PUMP 1 >=5A0001 0.49 1.078 080 16241-95230 KEY WOODRUFF 1 0.001 0.0022 090 16241-16320 STOPPER FUEL.C/SHAFT 1 0.04 0.088 100 01023-50612 BOLT 2 <=2D0119 0.005 0.011 100 01023-50616 BOLT 2 >=2E0004 0.005 0.011 110 16261-55013 ASSY SHAFT GOVERNOR 1 1.1 2.42 120 16241-55392 HOLDER GOVERNOR GEAR 1 0.34 0.748 130 16271-55320 GEAR GOVERNOR 1 0.145 0.319 140 16241-55270 HOLDER GOV.WEIGHT 1 0.085 0.187 150 16271-55060 COMP.WEIGHT GOVERNOR 2 0.067 0.1474 160 16241-55260 SHAFT GOV. WEIGHT 2 0.013 0.0286 170 19484-55440 ROLLER 2 0.005 0.011 180 16241-55450 SLEEVE GOVERNOR 1 0.04 0.088 190 16241-55463 WASHER THRUST 1 0.005 0.011 200 08101-06304 BEARING BALL 1 0.146 0.3212 200 16261-97320 BEARING BALL 1 0.14 0.308 210 16271-55410 CIR CLIP GOV.SHAFT 1 0.005 0.011 220 16241-55554 SCREW SET 1 0.007 0.0154
Weight
(lb)
Reference:010105 Page:13
Page 36

IDLE APPARATUS

110
090
070
100
080
060
040
100
050
030
050
020
010
Reference:01020001 Page:14
Page 37
IDLE APPARATUS
S.No.;<=4F9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16271-54090 ASSY APPARATUS IDLE 1 0.029 0.0638 020 16241-54102 ASSY BOLT ADJUSTING 1 0.008 0.0176 030 15841-92020 NUT 1 0.004 0.0088 040 15841-92330 NUT 1 0.006 0.0132 050 15601-96650 GASKET 2 0.001 0.0022 060 16221-54420 CAP 1 0.001 0.0022 070 16241-54120 BOLT ADJUSTING 1 0.005 0.011 080 15841-92020 NUT 1 0.004 0.0088 090 15852-92330 NUT 1 0.005 0.011 100 15601-96650 GASKET 2 0.001 0.0022 110 16221-54420 CAP 1 0.001 0.0022
Reference:01020001 Page:14
Page 38

IDLE APPARATUS

090
070
100
080
060
040
110
050
030
020
050
010
Reference:01020002 Page:15
Page 39
IDLE APPARATUS
S.No.;>=4G0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16271-54093 APPARATUS IDLING 1 0.029 0.0638 020 16241-54103 ASSY BOLT ADJUSTMENT 1 0.008 0.0176 030 15841-92020 NUT 1 0.004 0.0088 040 15852-92330 NUT 1 0.005 0.011 050 15601-96650 GASKET 2 0.001 0.0022 060 16221-54420 CAP 1 0.001 0.0022 070 16241-54122 BOLT ADJUSTING 1 0.005 0.011 080 1G031-54210 NUT LOCK 1 0.003 0.0066 090 15852-92330 NUT 1 0.005 0.011 100 15601-96650 GASKET 1 0.001 0.0022 110 1G021-96650 GASKET 1 0.001 0.0022
Reference:01020002 Page:15
Page 40
080

INJECTION PUMP

040
090
070
060
070
090
010
050
110
100
030
020
Reference:010202 Page:16
Page 41
INJECTION PUMP
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16271-95690 JOINT EYE 1 0.046 0.1012 020 16032-51010 ASSY PUMP INJECTION 1 1 2.2 030 16006-52092 SHIM INJECTION PUMP 1 0.20mm 0.004 0.0088 030 16006-52112 SHIM INJECTION PUMP 1 0.25mm 0.004 0.0088 030 16006-52122 SHIM INJECTION PUMP 1 0.30mm 0.006 0.0132 040 01311-10620 BOLT HEX-SOC-HD 2 0.012 0.0264 050 15841-91500 STUD 2 0.02 0.044 060 15841-92320 NUT 2 0.01 0.022 070 04512-60060 WASHER SPRING 4 0.001 0.0022 080 16271-51320 SCREW HOLLOW 1 0.031 0.0682 090 15841-96650 GASKET 2 0.001 0.0022 100 16030-96010 PLUG 1 0.008 0.0176 110 15861-96650 GASKET 1 0.001 0.0022
Weight
(lb)
Reference:010202 Page:16
Page 42

GOVERNOR

150
130
140
160
020
030
120
110
010
080
070
170
090
040
Reference:01020401 Page:17
Page 43
GOVERNOR
S.No.;<=XZ0500
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-56480 SPRING START 1 0.002 0.0044 020 16271-56412 SPRING GOVERNOR 1 <=WJ9533 0 0 020 16271-56413 SPRING GOVERNOR 1 >=XL0001 0.02 0.044 020 16271-56414 SPRING GOVERNOR 1 >=XG0001 0.022 0.0484 030 16271-56420 SPRING GOVERNOR 1 0.005 0.011 040 16262-56054 ASSY LEVER FORK 1 <=WX2480 0 0 040 16262-56056 ASSY LEVER FORK 1 >=WY0001 0 0 050 99999-99999 BLANK 0 0 0 060 99999-99999 BLANK 0 0 0 070 16271-56132 LEVER FORK 1 <=WA0618 0 0 070 16222-56130 LEVER FORK 1 >=WC0001 0 0 080 16241-56153 SHAFT FORK LEVER 1 0.04 0.088 090 16241-94010 WASHER PLAIN 1 0.002 0.0044 100 99999-99999 BLANK 0 0 0 110 16241-56330 BEARING MINIATURIZE 1 0.007 0.0154 120 04612-00090 RING SNAP 1 0.001 0.0022 130 16241-56250 COVER FORK LEV.SHAFT 1 0.013 0.0286 140 16299-56260 GASKET 1 0.002 0.0044 150 01023-50614 BOLT 2 0.005 0.011 160 16241-56210 COLLAR 1 0.008 0.0176 170 16241-56340 BEARING MINIATURIZE 1 0.007 0.0154
Reference:01020401 Page:17
Page 44

GOVERNOR

150
130
140
160
120
110
080
070
090
020
010
030
050
040
170
Reference:01020402 Page:18
Page 45
GOVERNOR
040
Reference:01020402 Page:18
Page 46
GOVERNOR
S.No.;YA0001 to 3Y9499
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-56480 SPRING START 1 0.002 0.0044 020 16271-56414 SPRING GOVERNOR 1 0.022 0.0484 030 16271-56420 SPRING GOVERNOR 1 0.005 0.011 040 16216-56054 ASSY LEVER FORK 1 <=2F0161 0 0 040 16216-56055 ASSY LEVER FORK 1 >=2G0008 0.25 0.55 050 16216-56044 COMP.LEVER FORK 1 0 0 060 99999-99999 BLANK 0 0 0 070 16271-56132 LEVER FORK 1 <=WA0618 0 0 070 16222-56130 LEVER FORK 1 >=WC0001 0 0 080 16241-56153 SHAFT FORK LEVER 1 0.04 0.088 090 16241-94010 WASHER PLAIN 1 0.002 0.0044 100 99999-99999 BLANK 0 0 0 110 16241-56330 BEARING MINIATURIZE 1 0.007 0.0154 120 04612-00090 RING SNAP 1 0.001 0.0022 130 16241-56250 COVER FORK LEV.SHAFT 1 0.013 0.0286 140 16299-56260 GASKET 1 0.002 0.0044 150 01023-50614 BOLT 2 0.005 0.011 160 16241-56210 COLLAR 1 0.008 0.0176 170 16241-56340 BEARING MINIATURIZE 1 0.007 0.0154
Reference:01020402 Page:18
Page 47

GOVERNOR

100
080
030
090
040
020
110
010
070
060
025
050
120
Reference:01020403 Page:19
Page 48
GOVERNOR
S.No.;>=4A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-56480 SPRING START 1 0.002 0.0044 020 16271-56414 SPRING GOVERNOR 1 0.022 0.0484 025 16271-56420 SPRING GOVERNOR 1 0.005 0.011 030 16216-56010 ASSY LEVER FORK 1 0.25 0.55 040 1G032-56130 LEVER FORK 1 0.08 0.176 050 1G032-56150 SHAFT FORK LEVER 1 0.007 0.0154 060 1G032-56470 SHAFT FORK LEVER 1 0.04 0.088 070 16241-56330 BEARING MINIATURIZE 1 0.007 0.0154 080 16241-56250 COVER FORK LEV.SHAFT 1 0.013 0.0286 090 16299-56260 GASKET 1 0.002 0.0044 100 01023-50614 BOLT 2 0.005 0.011 110 16241-56210 COLLAR 1 0.008 0.0176 120 16241-56340 BEARING MINIATURIZE 1 0.007 0.0154
Reference:01020403 Page:19
Page 49
020

SPEED CONTROL PLATE

060
050
070
090
050
070
060
030
100
180
190
140
010
030
040
160
170
150
080
130
110
120
Reference:010205 Page:20
Page 50
SPEED CONTROL PLATE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16231-57016 ASSY PLATE CONTROL 1 0.34 0.748 020 16205-57150 LEVER SPEED CONTROL 1 0.033 0.0726 030 16205-57160 LEVER SPEED CONTROL 2 0.03 0.066 040 04814-00100 O RING 1 0.001 0.0022 050 05411-00420 PIN SPRING 2 0.001 0.0022 060 05411-02520 PIN SPRING 2 0.001 0.0022 070 01023-50612 BOLT 2 0.005 0.011 080 16205-56020 COMP.LEVER GOVERNOR 1 0.02 0.044 090 16234-57720 LEVER ENGINE STOP 1 0.03 0.066 100 19202-96750 O RING 1 <=WH4333 0.001 0.0022 100 04814-10070 O RING 1 >=WJ0001 0.001 0.0022 110 16205-57510 SPRING RETURN 1 0.002 0.0044 120 16205-57740 COMP.LEVER STOP 1 0.046 0.1012 130 16264-57210 GASKET 1 0.002 0.0044 140 01023-50616 BOLT 1 0.005 0.011 150 01513-50616 BOLT STUD 2 0.004 0.0088 150 16245-91540 STUD 2 0.005 0.011 160 02056-50060 NUT 2 0.002 0.0044 170 04512-60060 WASHER SPRING 2 0.001 0.0022 180 01053-50618 BOLT 1 0.006 0.0132 190 15601-96650 GASKET 1 0.001 0.0022
Weight
(lb)
Reference:010205 Page:20
Page 51
120
110
070
080

NOZZLE HOLDER AND GLOW PLUG

090
035
010
040
150
140
040
150
150
130
100
020 030
050
060
040
060
050
060
050
130
130
Reference:010206 Page:21
Page 52
NOZZLE HOLDER AND GLOW PLUG
160
160
160
Reference:010206 Page:21
Page 53
NOZZLE HOLDER AND GLOW PLUG
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-42502 ASSY PIPE OVER FLOW 1 0.04 0.088 020 15841-51360 SCREW AIR BREEDER 1 0.008 0.0176 030 15601-96650 GASKET 1 0.001 0.0022 035 16032-53900 KIT HOLDER NOZZLE 3 0.16 0.352 040 16032-53000 ASSY HOLDER NOZZLE 3 0.14 0.308 050 15841-53622 GASKET 3 0.002 0.0044 060 19077-53650 SEAL HEAT 3 0.005 0.011 070 16231-53712 PIPE INJECTION 1 0.12 0.264 080 16231-53722 PIPE INJECTION 1 0.12 0.264 090 16231-53732 PIPE INJECTION 1 0.12 0.264 100 15841-53850 CLAMP PIPE 2 0.01 0.022 110 15841-53860 CLAMP PIPE 2 0.009 0.0198 120 03024-50520 SCREW WITH WASHER 2 0.004 0.0088 130 16851-65510 GLOW PLUG 3 0 0 130 16851-65512 GLOW PLUG 3 0.01 0.022 140 16261-65560 CORD GLOW PLUG 1 0.01 0.022 150 02761-50040 NUT FLANGE 3 0.002 0.0044 160 04013-60040 WASHER PLAIN 3 <=XS9983 0.002 0.0044
Reference:010206 Page:21
Page 54
120
110
070
080

NOZZLE HOLDER AND GLOW PLUG

090
035
010
150
150
140
150
130
100
020 030
050
060
060
050
060
050
130
130
Reference:01020601 Page:22
Page 55
NOZZLE HOLDER AND GLOW PLUG
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-42502 ASSY PIPE OVER FLOW 1 0.04 0.088 020 15841-51360 SCREW AIR BREEDER 1 0.008 0.0176 030 15601-96650 GASKET 1 0.001 0.0022 035 1G065-53900 KIT HOLDER NOZZLE 3 0.151 0.3322 040 99999-99999 BLANK 0 0 0 050 15841-53622 GASKET 3 0.002 0.0044 060 19077-53650 SEAL HEAT 3 0.005 0.011 070 16231-53712 PIPE INJECTION 1 0.12 0.264 080 16231-53722 PIPE INJECTION 1 0.12 0.264 090 16231-53732 PIPE INJECTION 1 0.12 0.264 100 15841-53850 CLAMP PIPE 2 0.01 0.022 110 15841-53860 CLAMP PIPE 2 0.009 0.0198 120 03024-50520 SCREW WITH WASHER 2 0.004 0.0088 130 16851-65512 GLOW PLUG 3 0.01 0.022 140 16261-65560 CORD GLOW PLUG 1 0.01 0.022 150 02761-50040 NUT FLANGE 3 0.002 0.0044
Reference:01020601 Page:22
Page 56

NOZZLE HOLDER [COMPONENT PARTS]

020
080
100
110
110
110
030 040
060
050
090
070
010
005
120 130
Reference:010207 Page:23
Page 57
NOZZLE HOLDER [COMPONENT PARTS]
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 005 16032-53900 KIT HOLDER NOZZLE 3 0.16 0.352 010 16032-53000 ASSY HOLDER NOZZLE 3 0.14 0.308 020 16032-92030 NUT 3 0.007 0.0154 030 16032-53230 WASHER ADJUSTING 3 0.001 0.0022 040 16032-53170 SPRING NOZZLE 3 0.007 0.0154 050 16032-53350 SPACER DISTANCE 3 0.02 0.044 060 16032-53160 PUSH ROD 3 0.001 0.0022 070 16032-53280 NUT NOZZLE 3 0.037 0.0814 080 16032-94040 WASHER PLAIN 3 0.002 0.0044 090 16032-53610 PIECE NOZZLE 3 0.021 0.0462 100 16032-98100 ASSY WASHER ADJUST 3 OPTION 0.016 0.0352 110 16032-98500 WASHER ADJUSTING 3 0.10mm 0.001 0.0022 110 16032-98510 WASHER ADJUSTING 3 0.20mm 0.001 0.0022 110 16032-98520 WASHER ADJUSTING 3 0.30mm 0.001 0.0022 110 16032-98530 WASHER ADJUSTING 3 0.40mm 0.001 0.0022 110 16032-98540 WASHER ADJUSTING 3 0.50mm 0.001 0.0022 110 16032-98550 WASHER ADJUSTING 3 0.52mm 0.001 0.0022 110 16032-98560 WASHER ADJUSTING 3 0.54mm 0.001 0.0022 110 16032-98570 WASHER ADJUSTING 3 0.56mm 0.001 0.0022 110 16032-98580 WASHER ADJUSTING 3 0.58mm 0.001 0.0022 110 16032-98590 WASHER ADJUSTING 3 0.80mm 0.001 0.0022 120 15841-53622 GASKET 3 0.002 0.0044 130 19077-53650 SEAL HEAT 3 0.005 0.011
Reference:010207 Page:23
Page 58

NOZZLE HOLDER [COMPONENT PARTS]

020
080
030
110
040
010
100
060 050
090
070
120
130
Reference:01020701 Page:24
Page 59
NOZZLE HOLDER [COMPONENT PARTS]
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 1G065-53900 KIT HOLDER NOZZLE 3 0.151 0.3322 020 16032-92030 NUT 3 0.007 0.0154 030 16032-53230 WASHER ADJUSTING 3 0.001 0.0022 040 16032-53170 SPRING NOZZLE 3 0.007 0.0154 050 16032-53350 SPACER DISTANCE 3 0.02 0.044 060 16032-53160 PUSH ROD 3 0.001 0.0022 070 16032-53280 NUT NOZZLE 3 0.037 0.0814 080 16032-94040 WASHER PLAIN 3 0.002 0.0044 090 16032-53610 PIECE NOZZLE 3 0.021 0.0462 100 16032-98100 ASSY WASHER ADJUST 3 OPTION 0.016 0.0352 110 16032-98500 WASHER ADJUSTING 3 0.10mm 0.001 0.0022 110 16032-98510 WASHER ADJUSTING 3 0.20mm 0.001 0.0022 110 16032-98520 WASHER ADJUSTING 3 0.30mm 0.001 0.0022 110 16032-98530 WASHER ADJUSTING 3 0.40mm 0.001 0.0022 110 16032-98540 WASHER ADJUSTING 3 0.50mm 0.001 0.0022 110 16032-98550 WASHER ADJUSTING 3 0.52mm 0.001 0.0022 110 16032-98560 WASHER ADJUSTING 3 0.54mm 0.001 0.0022 110 16032-98570 WASHER ADJUSTING 3 0.56mm 0.001 0.0022 110 16032-98580 WASHER ADJUSTING 3 0.58mm 0.001 0.0022 110 16032-98590 WASHER ADJUSTING 3 0.80mm 0.001 0.0022 120 15841-53622 GASKET 3 0.002 0.0044 130 19077-53650 SEAL HEAT 3 0.005 0.011
Reference:01020701 Page:24
Page 60
010

FUEL PUMP(MECHANICAL)

030
040
020
Reference:010301 Page:25
Page 61
FUEL PUMP(MECHANICAL)
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16241-52032 ASSY PUMP FUEL 1 0.13 0.286 020 16264-52140 GASKET FUEL PUMP 1 0.001 0.0022 030 02056-50060 NUT 2 0.002 0.0044 040 04512-60060 WASHER SPRING 2 0.001 0.0022
Weight
(lb)
Reference:010301 Page:25
Page 62

WATER FLANGE AND THERMOSTAT

110
090
060
070
070
020
010
120
130
050
040
130
100
080
120
030
Reference:010500 Page:26
Page 63
WATER FLANGE AND THERMOSTAT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16219-72700 COMP FLANGE WATER 1 <=110326 0.255 0.561 010 16203-72700 COMP FLANGE WATER 1 >=110327 0.25 0.55 020 16241-73370 PIPE WATER RETURN 1 0.007 0.0154 030 16264-72920 GASKET WATER FLANGE 1 0.001 0.0022 040 01023-50616 BOLT 3 0.005 0.011 050 01023-50655 BOLT 1 0.012 0.0264 060 16241-73350 PIPE WATER RETURN 1 0.015 0.033 070 16241-73360 BAND PIPE 2 0.003 0.0066 080 15321-73014 ASSY THERMOSTAT 1 0.07 0.154 090 16243-73260 COVER THERMOSTAT 1 0.182 0.4004 100 16851-73270 GASKET 1 <=110326 0.003 0.0066 100 15313-73270 GASKET THERMOSTAT 1 >=110327 0 0 100 16221-73270 GASKET THERMOSTAT 1 >=WY0001 0.01 0.022 110 01023-50632 BOLT 2 0.01 0.022 120 06311-55030 PLUG 2 >=110327 0.05 0.11 130 16261-96710 GASKET 2 >=110327 0.002 0.0044
Weight
(lb)
Reference:010500 Page:26
Page 64

WATER PUMP

040
030
090
020
010
050
070
060
080
Reference:010501 Page:27
Page 65
WATER PUMP
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16251-73032 ASSY PUMP WATER 1 <=1U7903 0.9 1.98 010 16251-73034 ASSY PUMP WATER 1 >=1W0001 0.8 1.76 020 16259-73550 BEARING 1 <=1U7903 0 0 020 16259-73552 BEARING 1 >=1W0001 0.21 0.462 030 15481-73050 ASSY SEAL MECHANICAL 1 <=1U7903 0.02 0.044 030 1G642-73050 ASSY SEAL MECHANICAL 1 >=1W0001 0.03 0.066 040 16251-73510 IMPELLER WATER PUMP 1 <=1U7903 0.075 0.165 040 16259-73512 IMPELLER WATER PUMP 1 >=1W0001 0.09 0.198 050 16241-73340 PIPE WATER RETURN 1 0.006 0.0132 060 16261-73430 GASKET WATER PUMP 1 >=10001 0.001 0.0022 060 16251-73430 GASKET WATER PUMP 1 <=1U7903 0.005 0.011 060 16239-73430 GASKET WATER PUMP 1 >=1W0001 0.007 0.0154 070 01023-50630 BOLT 4 0.008 0.0176 080 01023-50685 BOLT 2 0.018 0.0396 090 16259-73520 FLANGE WATER PUMP 1 0.15 0.33
Weight
(lb)
Reference:010501 Page:27
Page 66

VALVE AND ROCKER ARM

130
090
200 210
120
160
100
110
160
160
180
210
140
170
200
100
160
080
070 050
040
030
060
010
020
140
010
200
210
190
020
130
090
120
160
100
160
020
010
Reference:010600 Page:28
Page 67
VALVE AND ROCKER ARM
080
090
090
150
110
Reference:010600 Page:28
Page 68
VALVE AND ROCKER ARM
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16241-13110 VALVE INLET 3 0.005 0.011 020 16241-13120 VALVE EXHAUST 3 0.045 0.099 030 16271-13240 SPRING VALVE 6 0.015 0.033 040 16241-13330 RETAINER VALVE
SP.
040 16261-13330 RETAINER SPRING 6 0.016 0.0352 050 15261-13360 COLLET VALVE
SPRING
060 16241-13150 SEAL VALVE STEM 6 <=116859 0 0 060 1C010-13150 SEAL VALVE STEM 6 >=116860 0.002 0.0044 070 16241-13280 CAP VALVE 6 0.005 0.011 080 16261-14050 ASSY SHAFT
R-ARM
080 16261-14264 SHAFT ROCKER
ARM
090 03410-50606 SCREW SET 2 <=WD2666 0.001 0.0022 090 01023-50610 BOLT 2 >=WE0001 0.005 0.011 100 16241-14350 BRACKET ROCKER
ARM
110 15261-14420 SCREW
SET.ROCKER ARM
110 05411-00428 PIN SPRING 1 >=WE0001 0.002 0.0044 120 16241-14430 WASHER
R-ARM.SHAFT
130 16241-14440 WASHER
R-ARM.SHAFT
130 15841-94022 WASHER PLAIN 2 >=XE0001 0.005 0.011 140 16241-14310 SPRING ROCKER
ARM
150 04612-00120 CIR CLIP
EXTERNAL
160 16241-14030 ASSY ROCKER
ARM
160 16241-14032 ASSY ROCKER
ARM
170 16241-14230 SCREW
ADJUSTING 180 16241-14240 NUT 6 0.004 0.0088 190 16241-14410 STUD 3 0.022 0.0484 200 15261-92010 NUT 3 0.005 0.011 210 15261-94010 WASHER PLAIN 3 0.002 0.0044
6 0 0
6 SET 0.001 0.0022
1 <=WD2666 REPLASED NEW PARTS
AND REF.090.110.130
1 >=WE0001 0.16 0.352
3 0.04 0.088
1 <=WD2666 0.002 0.0044
2 0.002 0.0044
2 <=WD2666 0.002 0.0044
2 0.004 0.0088
2 <=WD2666 0.001 0.0022
6 <=89029 0.06 0.132
6 >=89030 0.052 0.1144
6 0.008 0.0176
0.17 0.374
Weight
(lb)
Reference:010600 Page:28
Page 69

INLET MANIFOLD

050
040
030
010
020
060
030
Reference:010601 Page:29
Page 70
INLET MANIFOLD
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 16261-11770 ASSY MANIFOLD INLET 1 0.3 0.66 020 16261-11822 GASKET IN-MANIFOLD 1 0.01 0.022 030 01023-50618 BOLT 3 0.006 0.0132 040 01023-50630 BOLT 1 0.008 0.0176 050 01023-60650 BOLT 2 0.015 0.033 060 15272-67590 CLAMP CORD 1 0.004 0.0088
Reference:010601 Page:29
Page 71

INLET MANIFOLD

020
010
060
050
040
070
030
040
Reference:01060101 Page:30
Page 72
INLET MANIFOLD
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 17407-11770 ASSY MANIFOLD INLET 1 0.3 0.66 020 16241-05550 JOINT BREATHER PIPE 1 0.02 0.044 030 16261-11822 GASKET IN-MANIFOLD 1 0.01 0.022 040 01023-50618 BOLT 3 0.006 0.0132 050 01023-50630 BOLT 1 0.008 0.0176 060 01023-60650 BOLT 2 0.015 0.033 070 15272-67590 CLAMP CORD 1 0.004 0.0088
Reference:01060101 Page:30
Page 73

EXHAUST MANIFOLD

040
030
050
020
010
Reference:010602 Page:31
Page 74
EXHAUST MANIFOLD
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 16265-12312 MANIFOLD EXHAUST 1 1.35 2.97 020 16261-12350 GASKET EX-MANIFOLD 1 0.019 0.0418 030 16241-91490 STUD 6 0.005 0.011 040 16271-92010 NUT 6 0.005 0.011 050 01513-50822 STUD 4 0.01 0.022
Weight
(lb)
Reference:010602 Page:31
Page 75
010

AIR CLEANER

150
090
070
080
100
145
140
110
040
060
020
030
050
160
170
170
130
120
Reference:010603 Page:32
Page 76
AIR CLEANER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 32721-58202 ASSY CLEANER AIR 1 <=50614 0 0 010 32721-58203 ASSY CLEANER AIR 1 >=50615 0.67 1.474 020 32721-58210 ASSY CASE 1 <=50614 0 0 020 32721-58212 ASSY CASE 1 >=50615 0.2 0.44 030 32721-58220 CASE AIR CLEANER 1 0.2 0.44 040 6A100-82530 GASKET 1 0.03 0.066 050 67980-82530 ELBOW AIR CLEANER 1 0.037 0.0814 060 32721-58280 LABEL CAUTION 1 <=50614 ENGLISH 0 0 060 32721-58282 LABEL CAUTION 1 >=50615 ENGLISH FRENCH 0.001 0.0022 070 6A100-82550 ASSY COVER A/C 1 0.179 0.3938 080 6A100-82570 SPRING 2 0.005 0.011 090 67980-82580 VALVE UNLOADER 1 0.011 0.0242 100 6C060-99410 ASSY ELEMENT 1 0.3 0.66 110 32721-58242 ELEMENT INNER 1 0.1 0.22 120 32721-58230 BRACKET AIR CLEANER 1 0.45 0.99 130 02131-50100 NUT 2 0.01 0.022 130 02783-50100 NUT FLANGE 2 0.01 0.022 140 32721-99160 ASSY HOSE INLET 1 2.6 5.72 145 32751-49580 LABEL FAN BELT 1 0.001 0.0022 150 15261-11720 BAND PIPE 1 0.03 0.066 160 6C040-58260 HOSE INLET 1 0.27 0.594 170 67955-58260 BAND AIR CLEANER 2 0.028 0.0616
Weight
(lb)
Reference:010603 Page:32
Page 77

MUFFLER

060
070
050
010
020
040
030
070
080
090
100
Reference:010605 Page:33
Page 78
MUFFLER
040
040
Reference:010605 Page:33
Page 79
MUFFLER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 32721-97000 MUFFLER 1 0 0 020 02121-50080 NUT 4 0.01 0.022 030 15263-12370 GASKET MUFFLER NA 1 0.015 0.033 040 32721-58420 PIPE EXHAUST 1 <=50427 0 0 040 32721-58424 PIPE EXHAUST 1 >=50428 0 0 040 32721-58425 PIPE EXHAUST 1 >=51614 0.53 1.166 050 15221-12433 CLAMP MUFFLER PIPE 1 0.05 0.11 060 01153-50865 BOLT 1 0.025 0.055 070 04013-60080 WASHER PLAIN 2 0.002 0.0044 080 04512-60080 WASHER SPRING 1 0.002 0.0044 090 02114-50080 NUT 1 0.005 0.011 100 01125-60820 BOLT 1 0.015 0.033
Weight
(lb)
Reference:010605 Page:33
Page 80
090

UPPER GASKET KIT

120
100
110
140
050
130 135
080
160
010
030
020
040
060
070
150
Reference:010900 Page:34
Page 81
UPPER GASKET KIT
010
Reference:010900 Page:34
Page 82
UPPER GASKET KIT
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb)
010 07916-27786 KIT GASKET UPPER 1 0.25 0.55 010 07916-27787 KIT GASKET UPPER 1 0.24 0.528 020 04811-50300 O RING 2 <=WH4333 0 0 020 04814-50300 O RING 2 >=WJ0001 0.001 0.0022 030 15221-33700 O RING 1 0.001 0.0022 040 15601-96650 GASKET 1 0.001 0.0022 050 16851-73270 GASKET 1 <=110326 0.003 0.0066 050 15313-73270 GASKET THERMOSTAT 1 >=110327 0 0 050 16221-73270 GASKET THERMOSTAT 1 >=WY0001 0.01 0.022 060 15841-53622 GASKET 3 0.002 0.0044 070 15951-96660 GASKET 3 0.001 0.0022 080 16241-13150 SEAL VALVE STEM 6 0 0 080 1C010-13150 SEAL VALVE STEM 6 0.002 0.0044 090 16231-03310 GASKET CYLINDER HEAD 1 0.07 0.154 100 16261-11822 GASKET IN-MANIFOLD 1 0.01 0.022 110 16261-12350 GASKET EX-MANIFOLD 1 0.019 0.0418 120 16261-14520 GASKET HEAD COVER 1 0.01 0.022 130 15263-12370 GASKET MUFFLER NA 1 0.015 0.033 135 15313-12370 GASKET NA 1 OUT OF USE 0.008 0.0176 140 16264-72920 GASKET WATER FLANGE 1 0.001 0.0022 150 16261-96710 GASKET 1 0.002 0.0044 160 19077-53650 SEAL HEAT 3 0.005 0.011
Reference:010900 Page:34
Page 83
020

UPPER GASKET KIT

080
010
030
040
060
070
110
100
050
090
Reference:01090001 Page:35
Page 84
UPPER GASKET KIT
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 1G041-99350 KIT GASKET UPPER 1 0.316 0.6952 020 1G040-03310 GASKET CYLINDER HEAD 1 0.15 0.33 030 16261-14520 GASKET HEAD COVER 1 0.01 0.022 040 16261-11822 GASKET IN-MANIFOLD 1 0.01 0.022 050 15263-12370 GASKET MUFFLER NA 1 0.015 0.033 060 16261-12350 GASKET EX-MANIFOLD 1 0.019 0.0418 070 16264-72920 GASKET WATER FLANGE 1 0.001 0.0022 080 16221-73270 GASKET THERMOSTAT 1 0.01 0.022 090 04814-50300 O RING 1 0.001 0.0022 100 15951-96660 GASKET 3 0.001 0.0022 110 1C010-13150 SEAL VALVE STEM 6 0.002 0.0044
Reference:01090001 Page:35
Page 85

LOWER GASKET KIT

010
210
130
160
270
200
220
070
140
190
080 280
020
100
090 290
060
230
120
180
170
240 260
150
110 115
Reference:010901 Page:36
Page 86
LOWER GASKET KIT
S.No.;<=4Z9999
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 07916-27796 LOWER GASKET KIT 1 0 0 010 07916-27797 LOWER GASKET KIT 1 0.26 0.572 020 04811-00100 O RING 1 0 0 020 04814-00100 O RING 1 0.001 0.0022 030 04811-00150 O RING 2 <=WH4333 0 0 030 04814-00150 O RING 2 >=WJ0001 0.001 0.0022 030 04814-00150 O RING 2 <=1S7639 0.001 0.0022 040 04811-06100 O RING 2 <=WH4333 0 0 040 04814-06100 O RING 2 >=WJ0001 0.003 0.0066 050 04811-00160 O RING 1 <=WH4333 0 0 050 04814-00160 O RING 1 >=WJ0001 0.001 0.0022 060 04811-10280 O RING 1 <=WH4333 0.001 0.0022 060 04814-10280 O RING 1 >=WJ0001 0.001 0.0022 070 04811-10460 O RING 1 0.002 0.0044 080 15021-33660 GASKET 1 0.001 0.0022 090 15109-33660 GASKET 1 0.001 0.0022 090 6C090-58960 GASKET 1 0.002 0.0044 100 04814-00090 O RING 1 OUT OF USE 0.001 0.0022 110 16241-04460 SEAL OIL 1 OUT OF USE 0.02 0.044 115 16271-04460 SEAL OIL 1 0.04 0.088 120 15601-96650 GASKET 5 0.001 0.0022 130 16264-52140 GASKET FUEL PUMP 1 0.001 0.0022 140 16264-04130 GASKET GEAR CASE 1 0.01 0.022 150 16241-04212 SEAL OIL 1 0.012 0.0264 160 16264-04360 GASKET BRG.CASE 1 0.002 0.0044 170 16264-04820 GASKET BRG.CASE 1 0.008 0.0176 180 16299-56260 GASKET 1 0.002 0.0044 190 16264-57210 GASKET 1 0.002 0.0044 200 16264-88130 GASKET H/METER UNIT 1 0.002 0.0044 210 16299-60150 GASKET 1 OUT OF USE 0.003 0.0066 220 16261-73430 GASKET WATER PUMP 1 <=10001 0.001 0.0022 220 16251-73430 GASKET WATER PUMP 1 >=95970 0.005 0.011 220 16239-73430 GASKET WATER PUMP 1 >=1W0001 0.007 0.0154 230 19202-96750 O RING 1 <=WH4333 0.001 0.0022 230 04814-10070 O RING 1 >=WJ0001 0.001 0.0022 240 04724-00100 GASKET 1 OUT OF USE 0.001 0.0022 250 1G031-96650 GASKET 1 OUT OF USE 0 0 260 04714-00200 GASKET 1 OUT OF USE 0.002 0.0044 270 16299-83110 GASKET PUMP COVER NA 1 OUT OF USE 0.005 0.011 280 15841-96650 GASKET 1 0.001 0.0022 290 15861-96650 GASKET 2 0.001 0.0022
Reference:010901 Page:36
Page 87

LOWER GASKET KIT

010
050
030
080
070
020
060
090
040
100 110 120
130
140
Reference:01090101 Page:37
Page 88
LOWER GASKET KIT
S.No.;>=5A0001
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 1G062-99360 KIT GASKET LOWER 1 0.182 0.4004 020 16264-04130 GASKET GEAR CASE 1 0.01 0.022 030 16264-04360 GASKET BRG.CASE 1 0.002 0.0044 040 16264-04820 GASKET BRG.CASE 1 0.008 0.0176 050 16264-52140 GASKET FUEL PUMP 1 0.001 0.0022 060 16264-57210 GASKET 1 0.002 0.0044 070 16239-73430 GASKET WATER PUMP 1 0.007 0.0154 080 16264-88130 GASKET H/METER UNIT 1 0.002 0.0044 090 16299-56260 GASKET 1 0.002 0.0044 100 15601-96650 GASKET 5 0.001 0.0022 110 6C090-58960 GASKET 1 0.002 0.0044 120 15841-53622 GASKET 1 0.002 0.0044 130 16241-04212 SEAL OIL 1 0.012 0.0264 140 16271-04460 SEAL OIL 1 0.04 0.088
Reference:01090101 Page:37
Page 89
180
190

ACCELERATOR LEVER

220
210
220
230
270
280
260
200
250
260
080
150
040
140
070
030
240
170
010
020
160
050
060
130
120
110
100
090
140
150
070
080
Reference:01A001 Page:38
Page 90
ACCELERATOR LEVER
080
060
070
Reference:01A001 Page:38
Page 91
ACCELERATOR LEVER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 32721-43260 ASSY LEVER ACCEL.ROD 1 <=50192 0 0 010 32721-43262 ASSY LEVER ACCEL.ROD 1 >=50193 0.13 0.286 020 08511-01220 BUSH 1 0.004 0.0088 030 04011-50120 WASHER PLAIN 1 0.005 0.011 040 05511-50320 PIN SPLIT 1 0.002 0.0044 050 32721-43290 SPRING ACCEL. 1 0.012 0.0264 060 32721-43240 ROD ACCEL. 1 <=60970 0 0 060 32721-43243 ROD ACCEL. 1 >=60971 0.17 0.374 060 32721-43245 ROD ACCEL. 1 >=63105 0.17 0.374 070 04012-50060 WASHER PLAIN 2 0.001 0.0022 080 05511-50218 PIN SPLIT 2 0.001 0.0022 090 32721-43280 ASSY LEVER ACCEL.ROD 1 0.152 0.3344 100 08511-01625 BUSH 1 0.01 0.022 110 04011-60160 WASHER PLAIN 1 0.01 0.022 120 05511-50325 PIN SPLIT 1 0.002 0.0044 130 32721-43250 ROD ACCEL. 1 0.052 0.1144 140 04012-50060 WASHER PLAIN 2 0.001 0.0022 150 05511-50218 PIN SPLIT 2 0.001 0.0022 160 32721-43200 ASSY LEVER ACCEL. 1 0.505 1.111 170 08511-01220 BUSH 1 0.004 0.0088 180 TA040-24490 GRIP LEVER 1 0.033 0.0726 190 6C040-42760 CUSHION 1 0.003 0.0066 200 32721-43270 ROD RELEASE 1 0.094 0.2068 210 6C040-43280 CONNECTOR 1 0.008 0.0176 220 02014-50060 NUT 2 0.002 0.0044 230 05525-50800 PIN SNAP 1 0.001 0.0022 240 05511-50218 PIN SPLIT 1 0.001 0.0022 250 67800-44720 SPRING 2 0.005 0.011 260 04015-60120 WASHER PLAIN 2 0.022 0.0484 270 02172-50120 NUT 1 0.01 0.022 280 02174-50120 NUT 1 0.01 0.022
Weight
(lb)
Reference:01A001 Page:38
Page 92

FUEL TANK

071
030
060 070
072 073
020
050
045
080
040
090
010
Reference:01A101 Page:39
Page 93
FUEL TANK
040
010
070
Reference:01A101 Page:39
Page 94
FUEL TANK
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 6C040-54705 ASSY TANK FUEL 1 <=53011 NOT SALE 0 0 010 6C040-54706 ASSY TANK FUEL 1 >=53012 NOT SALE 0 0 010 6C040-54707 ASSY TANK FUEL 1 >=60149 NOT SALE 0 0 010 6C040-54709 ASSY TANK FUEL 1 >=60971 4 8.8 020 6C040-54740 TRAY FUEL 1 0.86 1.892 030 6C040-54760 PIPE 1 0 0 030 6C120-54760 PIPE 1 0.09 0.198 040 6C040-54750 GAUGE FUEL 1 <=60148 0 0 040 6C040-54752 GAUGE FUEL 1 >=60149 0.14 0.308 045 6A320-85812 GASKET GAUGE 1 0.005 0.011 050 03024-50514 SCREW WITH WASHER 5 0.003 0.0066 060 6C040-54780 CLAMP 1 <=60654 0.005 0.011 060 09318-88185 CLAMP HOSE 1 >=60655 0.004 0.0088 070 6A100-54910 ASSY CAP FUEL 1 0.105 0.231 071 6A100-54920 CAP FUEL 1 0.041 0.0902 072 6A100-54942 SPACER 1 0.001 0.0022 073 6A100-54952 GASKET 1 0.02 0.044 080 01127-50820 BOLT 4 <=63584 0.02 0.044 080 01125-50825 BOLT 4 >=63585 0.018 0.0396 090 6C040-54790 SPONGE 1 0.392 0.8624
Weight
(lb)
Reference:01A101 Page:39
Page 95

FUEL PIPE

120
140
130
150
220
240
230
260
240
260
250
210
140
020
090
180
100 110
110
070
190
200
050
210
180
170
160
070
080
060
040
030
010
Reference:01A11001 Page:40
Page 96
FUEL PIPE
S.No.;<=60970
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 15751-43010 ASSY FILTER FUEL 1 0.41 0.902 020 01123-50865 BOLT 1 0.028 0.0616 030 6C040-58310 STAY FUEL FILTER 1 0.18 0.396 040 01125-60820 BOLT 1 0.015 0.033 050 6C040-54810 ASSY TUBE FUEL 1 0.048 0.1056 060 09661-70300 TUBE FUEL 1 0.04 0.088 070 14911-42750 CLIP PIPE 2 0.002 0.0044 080 67111-58320 SPRING PIPE PROTECT. 1 0.02 0.044 090 6C040-54850 ASSY PIPE AIR VENT 1 0.024 0.0528 100 09661-40440 TUBE FUEL 1 0.025 0.055 110 14971-42750 CLIP PIPE 2 0.001 0.0022 120 6C040-59410 ASSY TUBE FUEL 1 0.058 0.1276 130 09661-70380 TUBE FUEL 1 0.04 0.088 140 14911-42750 CLIP PIPE 2 0.002 0.0044 150 76611-53370 SPRING PIPE PROTECT. 1 0.01 0.022 160 6C040-59440 ASSY PIPE AIR VENT 1 0.022 0.0484 170 09661-40400 TUBE FUEL 1 0.02 0.044 180 14971-42750 CLIP PIPE 2 0.001 0.0022 190 6C040-59450 ASSY PIPE OVER FLOW 1 0.017 0.0374 200 09661-40300 TUBE FUEL 1 0.016 0.0352 210 14971-42750 CLIP PIPE 2 0.001 0.0022 220 16032-42010 ASSY TUBE FUEL 1 0.012 0.0264 230 09661-80075 TUBE FUEL 1 0.01 0.022 240 16241-42750 CLIP PIPE 2 0 0 250 15841-42500 ASSY PIPE OVER FLOW 1 0.015 0.033 260 14971-42750 CLIP PIPE 2 0.001 0.0022
Reference:01A11001 Page:40
Page 97

FUEL PIPE

290
300
230 240
260 250
140
120 130
150
190
210
200
220
230
210
280
270
290
260
140
020
090
180
100 110
110
070
050
010
180
170
160
070
080
060
040
030
Reference:01A11002 Page:41
Page 98
300
FUEL PIPE
Reference:01A11002 Page:41
Page 99
FUEL PIPE
S.No.;>=60971
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
Weight
(lb) 010 15751-43010 ASSY FILTER FUEL 1 0.41 0.902 020 01123-50865 BOLT 1 0.028 0.0616 030 6C040-58310 STAY FUEL FILTER 1 0.18 0.396 040 01125-60820 BOLT 1 0.015 0.033 050 6C040-54810 ASSY TUBE FUEL 1 0.048 0.1056 060 09661-70300 TUBE FUEL 1 0.04 0.088 070 14911-42750 CLIP PIPE 2 0.002 0.0044 080 67111-58320 SPRING PIPE PROTECT. 1 0.02 0.044 090 6C040-54850 ASSY PIPE AIR VENT 1 0.024 0.0528 100 09661-40440 TUBE FUEL 1 0.025 0.055 110 14971-42750 CLIP PIPE 2 0.001 0.0022 120 6C040-59410 ASSY TUBE FUEL 1 0.058 0.1276 130 09661-70380 TUBE FUEL 1 0.04 0.088 140 14911-42750 CLIP PIPE 2 0.002 0.0044 150 76611-53370 SPRING PIPE PROTECT. 1 0.01 0.022 160 6C040-59450 ASSY PIPE OVER FLOW 1 0.017 0.0374 170 09661-40300 TUBE FUEL 1 0.016 0.0352 180 14971-42750 CLIP PIPE 2 0.001 0.0022 190 16032-42010 ASSY TUBE FUEL 1 0.012 0.0264 200 09661-80075 TUBE FUEL 1 0.01 0.022 210 14911-42750 CLIP PIPE 2 0.002 0.0044 220 17208-42500 ASSY PIPE OVER FLOW 1 0.007 0.0154 230 14971-42750 CLIP PIPE 2 0.001 0.0022 240 16282-42020 ASSY PIPE OVER FLOW 1 0.01 0.022 250 09661-40040 TUBE FUEL 1 0.005 0.011 260 14971-42750 CLIP PIPE 2 0.001 0.0022 270 17208-42030 ASSY PIPE OVER FLOW 1 0.006 0.0132 280 09661-40100 TUBE FUEL 1 0.006 0.0132 290 14971-42750 CLIP PIPE 2 0.001 0.0022 300 K3511-58390 JOINT T-PIPE 1 <=63172 0.001 0.0022 300 1C020-42360 JOINT T-PIPE 1 >=63173 0.002 0.0044 300 1G065-42360 JOINT T-PIPE 1 >=63962 0 0
Reference:01A11002 Page:41
Page 100
110

FUEL FILTER [COMPONENT PARTS]

050
020
010
120
100
130
040
060
030
080
070
090
Reference:01A130 Page:42
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