Kubota B1220, B1620, B1820ACE, B1820 Assembly Instructions Manual

16 ASSEMBLY INSTRUCTIONS
CHECKING LIST FOR INSPECTION AFTER ASSEMBLY
CONTENTS
ASSEMBLY INSTRUCTIONS ..................................................................................... 1
TO THE DEALER..................................................................................................... 1
SAFETY ................................................................................................................... 1
UNPACKING AND CHECKING PARTS .................................................................. 2
The Accessories Packaged Together with Tractor...........................................................2
Contents of Accessory Case ............................................................................................3
Contents of Nylon Bag Attached with the Accessory Case .............................................. 5
ASSEMBLY.............................................................................................................. 5
Removing the Battery .......................................................................................................5
Mounting the Right and Left Fenders ............................................................................... 6
Installing the Lever Grip.................................................................................................... 6
Attaching the 3-Point Hitch Assembly...............................................................................6
Attaching the Fender Cover..............................................................................................7
Attaching the Tail Cover and Rear Fender Stay...............................................................7
Attaching the Tail Light and License Holder Stay.............................................................8
Attaching the Tail Light, Rear Fender Stay and the Turn Signal/Hazard Light.................9
Attaching the Front Combination Light ........................................................................... 10
Attaching the License Light and Trailer Electrical Outlet ................................................ 11
Attaching the Steering Wheel .........................................................................................11
Attaching the Seat .......................................................................................................... 12
Attaching the Check Plate .............................................................................................. 12
Attaching the PTO Cover................................................................................................12
Hoisting the Tractor ........................................................................................................13
Attaching the Front Tires ................................................................................................ 13
Attaching the Rear Tires................................................................................................. 14
Hooking up the Battery ...................................................................................................15
Attaching the Tool Box....................................................................................................15
ADJUSTING THE HEAD LIGHT ALIGNMENT ...................................................... 15
CHECKING LIST FOR INSPECTION AFTER ASSEMBLY................................... 16
1ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
TO THE DEALER
1. This manual contains procedures intended to assist the dealer in unpacking and assembling the product before delivering to the customer. The customer's purchase is based on confidence in both the product and your store. Observe the procedures in this manual to assemble and adjust equipment for your customer's safety and satisfaction. When fully assembled, check function of each part and feature.
2. The following safety alert symbol marks and indications are found throughout this manual in steps where particular attention is required so as to ensure your safety and to avoid product damage. Observe the instructions in these warnings where indicated.
SAFETY
To prevent accidents, read through the following items before starting work, and always regard safety when working. It is your responsibility to ensure your safety on the job.
1. Preparations (1) Select a work site which is level, has sufficient
space, and is not close to dangerous objects.
(2) Avoid poorly ventilated
rooms. Asphyxiation from exhaust fumes is always a possibility that accompanies running an engine.
(3) Working clothes which may
be pinched or caught in the equipment must not be worn. Loose clothing can cause serious injury or death.
(4) Always wear a mask and
protective goggles during work when dust or flying debris may be thrown by equipment.
2. Assembly and adjustments (1) Before assembling
equipment, read the assembly instructions for the product to become familiar with the equipment and procedures.
(2) Use only adequate and
required equipment, tools and instruments (e.g. torque wrench, battery hydrometer and etc.).
(3) Set the parking brake and
block wheels to prevent machine (or tractor) movement.
(4) Lower the attachment or
implement to the ground before assembling or adjusting equipment.
(5) Before working under
suspended or raised equipment, support the equipment or attachment and utilize the valve lock to prevent the machine from falling or moving out of place.
(6) Keep fire from cigarettes,
matches or other ignition sources away from fuel, oil, antifreeze and other flammable materials.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates that equipment or property damage could result if instructions are not followed.
Gives helpful information
ASSEMBLY INSTRUCTIONS2
3. After assembly check (1) Before operating or test driving the equipment,
read and understand the operator's manual.
(2) Once the equipment is fully
assembled, select a safe place for a test run. Prevent onlookers from approaching the equipment.
To avoid personal injury or death: A Do not start engine or
operate levers from anywhere other than the seat.
To avoid personal injury: A Do not bypass-start the
equipment. Short circuiting the starter terminal runs the risk that the equipment will start operating or moving unexpectedly.
UNPACKING AND CHECKING PARTS
BUnpacking Iron Crate
1. Cut off the vinyl ropes that secure the top of the ROPS to the iron crate.
2. Take the diagonal member out of the front of the iron crate.
3. Take the 4 pieces of bolts (M10-1.25) out of both side of the iron crate.
4. Tie up the iron crate with a nylon band and lift up with a hoist or fork lift. (Be careful not to damage the tractor.)
BThe Accessories Packaged Together with
Tractor
A : B1220 / B : B1620, B1820 / C : B1820ACE
A FRONT / REAR TIRES are not included in crate.
No. DESCRIPTION
UNIT
ABC 1 STEERING WHEEL 1 1 1 2 ACCESSORY CASE 1 1 1 3 FENDER L/R 1 1 1 4SEAT 1 - 1 5 TOOL BOX - - 1
3ASSEMBLY INSTRUCTIONS
BContents of Accessory Case
A : B1220 / B : B1620, B1820 / C : B1820ACE
No. DESCRIPTION
UNIT
No. DESCRIPTION
UNIT
ABC ABC
1
OPERATOR'S MANUAL 1 1 1 12 LICENSE PLATE HOLDER - 1 ­WARRANTY STATEMENT 1 1 1 13 LIGHT ASSY. (LICENSE) - 1 ­ASSEMBLY INSTRUCTIONS 1 1 1 14 STAY (TRAILER SOCKET) - 1 ­SLOW BLOW FUSE 1 1 1 15 LIGHT ASSY. (COMB. FRONT) - 2 ­STARTER KEY 2 2 2 16 STAY (FRONT WINKER) - 2 -
2 HUB ASSY. 2 2 2
17
GRIP (YELLOW 83) 1 1 1 3 COVER (FENDER TAIL) - 2 - GRIP (BLACK 83) 1 1 1 4 TAIL COVER ASSY. 2 - 2 GRIP (ORANGE 63) 1 2 2
5
LIGHT ASSY. (COMB. REAR RH) - 1 - LEVER GRIP (MAIN GEAR SHIFT) 1 1 1 LIGHT ASSY. (COMB. REAR LH) - 1 - 18 SEAT UPPER SUPPORT - 2 -
6
STAY (TAIL COVER RH) 1 - 1 19 LICENSE HOLDER STAY - 1 ­STAY (TAIL COVER LH) 1 - 1
20
SEAT STAY RH 1 - 1
7
STAY (TAIL LIGHT COVER RH) - 1 - SEAT STAY LH 1 - 1
STAY (TAIL LIGHT COVER LH) - 1 - 21 SEAT COVER, OPC 1 - ­8 COVER (PTO) 1 1 1 22 PLATE, CHECK 1 1 1 9 COVER (FENDER) 2 2 2 23 STAY (LICENSE LIGHT) - 1 -
10 PAD (STEERING) 1 1 1 24 LIGHT ASSY. (HAZARD) - - 2
11
REAR FENDER STAY RH 1 - 1 25 STAY (TOOL BOX) - - 1
REAR FENDER STAY LH 1 - 1 26 DRAWBAR PIN ASSY. - - 1
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