Kubota 28131501 Operator's Manual

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RRR

PTO-X DRIVEN - GRASS

PECO

PECOPECO

PECO

MODEL YEAR:

2016-NEWER

COLLECTION SYSTEM

Model# 28131501

Z400 Kommander Pro

48”, 54” & 60” DECKS

OPERATOR’S MANUAL

ASSEMBLY OPERATION MAINTENANCE

MANUAL PART#: Q0514

FIRST RELEASE - MAY 2017

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GRASS COLLECTION SYSTEM

TABLE OF CONTENTS

SECTION PAGE

Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5 Introduction- - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 6 Preparation Of Mower - - - - - - - - - - - - - - - - - - - - - 6 Rear Mount Plate & Mount Arm Assy Installation - - - - 7 PTO Drive Assy - - - - - - - - - - - - - - - - - - - - - - - - 8-9 Drive Assembly and Belt Installation- - - - - - - - - - - - 10 Blower Cone Installation - - - - - - - - - - - - - - - - - - - 11 Boot Kit Installation- - - - - - - - - - - - - - - - - - - - - - - 12 Lower Mount Tube Installation - - - - - - - - - - - - - - - 13 Upper Frame Assy Installation - - - - - - - - - - - - - - - 13 Top Assy To Upper Frame Assy Installation - - - - - - - 14 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - - - - 14 Hinge Kit Assy Installation - - - - - - - - - - - - - - - - - - 15 Even Bag Fill Adjustment - - - - - - - - - - - - - - - - - - - 15 Length of Hose Adjustment - - - - - - - - - - - - - - - - - 16 Upper Hose Installation - - - - - - - - - - - - - - - - - - - - 16

SECTION PAGE

Lower Hose To Blower Cone Installation - - - - - - - - - 16 Lower Hose To Boot Installation - - - - - - - - - - - - - - 16 Bag Assy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17 Bag Assy Installation- - - - - - - - - - - - - - - - - - - - - - -17 Safety Interlock Wiring Harness Installation - - - - - 18-20 Impeller Blade Removal/Replacement - - - - - - - - - - 21 Weight Kit Installation - - - - - - - - - - - - - - - - - - - - - 22 Exploded Views & Parts List - - - - - - - - - - - - - - - 23-31 Overall Parts List - - - - - - - - - - - - - - - - - - - - - - - - 32 Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 33 III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 34 General Safety - - - - - - - - - - - - - - - - - - - - - - - - - 34 Operation & Tips On Mowing - - - - - - - - - - - - - - - - 34 Disengagement Of The PTO Assembly- - - - - - - - - - 34 Unloading The Collection System - - - - - - - - - - - - - 34 IV MAINTENANCE- - - - - - - - - - - - - - - - - - - - - - - - - - 34-35 Maintenance Checklist - - - - - - - - - - - - - - - - - - - - 35 Lubrication - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 35 Parts And Service Information- - - - - - - - - - - - - - - - 35 Torque Specifications - - - - - - - - - - - - - - - - - - - - - 36 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - 37

SAFETY

1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow

anyone who is not acquainted with the Safety Instructions to use your attachment.

2. Know the controls and how to stop them quickly. READ THE OPERATOR’S MANUAL!

3. Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction.

4. Be especially watchful of children and pets entering into the area while operating.

5. Keep your eyes and mind on your machine while mowing or operating your attachment. Don’t let others distract

you.

6. Do not attempt to operate your machine when not in the driver’s seat.

7. Always shut off blades and engine when emptying the container.

8. Stop machine, shut off deck attachment, set parking brake, shut off engine and remove ignition key before

removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

9. Mow across the face of slopes (not more than 10 degrees); never up and down the face.

10. It is recommended that the container be emptied when half full while operating on slopes. Start mowing on slopes

when the container is empty.

11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any foreign object.

12. Wear hearing protection.

13. Wear eye protection to prevent debris from getting into your eyes.

2017 (v1.0)

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SAFETY

WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or

the vacuum collector adapter are fastened securely in place.

WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower

blades and the blower impeller have stopped rotating.

WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER

STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.

WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and

NEVER UP and DOWN the face. NEVER attempt to mow excessively steep slopes, and use

caution when turning on any slope.

Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to safety precautions that

Should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in death or serious bodily injury.

Safety Signs

The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation which, if not

DANGER

White letters on RED

WARNING

Black letters on ORANGE

avoided, will result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

It may also be used to alert against unsafe practices.

CAUTION

Black letters on YELLOW

This signal word indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury.

It may also be used to alert against unsafe practices.

2017 (v1.0)

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PECO LIMITED WARRANTY FOR NEW PRODUCTS

A. WHAT IS UNDER WARRANTY?

PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations.

1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.

2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, before the expiration of the original warranty period, whichever is later.

3. COMMERCIAL USE: Products put to personal use around a single household or residence is considered 'Residential'; Products put to any business use (agricultural, commercial, or industrial) or used at multiple locations is considered 'Commercial.' Products designated as 'Commercial' are warrantied for 12 months from the date of delivery of the product to the original purchaser when used for in commercial applications. Products designated as 'Residential' are warrantied for 90 days from the date of delivery of the product to the original purchaser when in commercial applications.

B. SECURING WARRANTY ADJUSTMENTS

Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be returned to New PECO, Inc. at 10 Walden Drive, Arden, NC 28704 before any warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.

C. ITEMS NOT COVERED BY PECO WARRANTY

Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer.

D. UNAPPROVED ALTERATION OR MODIFICATION

All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in ways not approved by New PECO, Inc.

E. ACCIDENTS AND NORMAL MAINTENANCE

The warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.

F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER

Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises as to the quality of performance of its products other than those set forth herein. Except as described above, New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.

G. PRODUCTS USED FOR RENTAL OR LEASE PURPOSES ARE WARRANTIED FOR 45 DAYS

FROM DATE OF ORIGINAL SALE ONLY

H. REMEDIED EXCLUSIVE

The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or consequential damages.

1. NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way.

2017 (v1.0)

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Section I - INTRODUCTION AND DESCRIPTION

Introduction

We are pleased to have you as a PECO customer. Your collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. The manuals are provided to give you the necessary instructions to properly mount, operate and maintain the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual.

NOTE: All references made to right, left, front, rear, top or bottom are as viewed from the normal operator’s position on the mower.

Description

The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also used for picking up leaves in pre-season and post-season cleanup. The blower, mounted on the right side of the unit, uses a belt and gearbox system from the engine PTO shaft. Drive train protection comes through belt slippage. The blower draws grass clippings from the discharge area of the cutting deck back to the collection bags at the rear portion of the mower frame. The operator can engage the blower with a toggle switch mounted on the control panel to the right of the operator. Once the bags are full with clippings, they can be easily released for dumping.

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Section II - INSTALLATION FOR USE

PRESS

Preparation Of Mower

NOTE: The mower deck PTO belt must be removed from the electric clutch before continuing with the installation. Refer to your mower’s owner’s manual for instructions on PTO belt removal.

From the underside of the engine, disconnect the wiring harness attached to the electric clutch. Remove the bolt, washer and electric clutch from the mower. Refer to Figure A & B.

Figure A

Remove Bolt

Washer

Once the Engine Pulley Bushing is attached, align the Engine Pulley center cutout to the bottom of the Engine Pulley Bushing. Fasten the Engine Pulley Assembly using (1) Clamp Washer, (1) Lock Washer, and (1) Hex Bolt. Torque the bolt to 55 ft./lbs. The added Engine Pulley Assembly will power the collection system and should resemble Figure E when installed.

Figure D

Engine Pulley

Bushing

Pulley Bushing Number Located

Under Bushing

Engine Pulley

Figure B

Remove 7/16”-20 Bolt & Washers

Once the clutch is removed, install the Engine Pulley Bushing to the underside of the clutch as shown in Figure C. The Engine Pulley Bushing must be installed using an arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing damage may occur.

Figure C

Lock Washer

Hex Bolt

Figure E

Clamp Washer

Electric Clutch

Engine Pulley Bushing Installation

Engine Pulley Assembled Into Electric Clutch

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Rear Mount Plate & Mount Arm Assembly Installation

1 7

Item # Part # Desc. Qty.

1 B0992 Rear Mount Plate 1 2 A2127 Mount Arm Assy. 1 3 K1191 HHCS 3/8"-16 x 1" GR5 2 4 K2038 Ny-Flange Lock Nut 3/8"-16 8 5 K1182 Carriage Bolt 3/8"-16 x 1" 2 6 K1436 U-Bolt 3/8" x 2-1/4" x 1-3/4" 1 7 K0286 U-Bolt 3/8"-16 x 3-1/2" IW x 3-1/8" ID 1 8 Metric Bolt Existing Bolt 4

To install the Rear Mount Plate (Item #1), first remove (3) existing metric fasteners (Item #8) from the mower’s upper bumper tube as shown below. Once removed, align Rear Mount Plate to the mower’s upper bumper tube and loosely reattach the previously removed metric fasteners (Item #8). Next, fasten the lower portion of the Rear Mount Plate using (2) 3/8”-16 x 1” Carriage Bolts (Item #5) & (2) 3/8”-16 Ny-Flange Lock Nuts (Item #4) as shown below. Tighten all fasteners.

To install the Mount Arm Assembly (Item #2), first align holes to the right side of the Rear Mount Plate as shown and loosely fasten using (2) 3/8”-16 x 1” HHCS (Item #3) & (2) 3/8”-16 Ny-Flange Lock Nuts (Item #4). Next, loosely fasten the Mount Arm Assembly to the upper bumper tube using (1) 3/8”-16 U-Bolt (Item #6) & (2) 3/8”-16 NyFlange Lock Nuts (Item #4). Then, loosely fasten the Mount Arm Assembly to the lower bumper tube using (1) 3/8”16 U-Bolt (Item #7) & (2) 3/8”-16 Ny-Flange Lock Nuts (Item #4). Tighten all fasteners.

Upper Bumper Tube

Lower Bumper Tube

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PTO Drive Assembly

Item # Part # Desc. Qty.

1 K1010 1/4"-20 x 5/8" Carriage Bolt 2 2 K2014 1/4"-20 Ny-Flange Lock Nut 2

Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_01), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02).

First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014). Refer to Figure A. Leave Bolts Loose.

BELT GUARD ASSY. HOLES

Notice Marked Holes Below;

For This Installation, Use Holes

Marked With The Letter ‘P’

Figure A

Drive Assembly

Belt Guard

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PTO Drive Assembly (Continued)

(1) K1182 - 3/8”-16 x 1” Carriage Bolt

(1) K2038 - 3/8”-16 NyFlange Lock Nut

Figure C

(1) K1182 - 3/8”-16 x 1” Carriage Bolt

(1) K2038 - 3/8”16 NyFlange Lock Nut

Belt Guard

Item # Part # Desc. Qty.

1 K1182 Carriage Bolt 3/8"-16 x 1" 1 2 K2038 Ny-Flange Lock Nut 3/8"-16 2 3 K1191 HHCS 3/8"-16 x 1" GR5 1

Figure D

Figure B

Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A & B.)

Next, secure the Idler Mount Assembly P#(A2067_02) to the Belt Guard Assembly P#(A2069_02) using (2) 3/8”-16 x 1” Carriage Bolts P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure C & D. Tighten All Bolts.

Drive Assembly

Idler Mount Assembly

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Drive Assembly and Belt Installation

(Note: It is recommended that someone assist during this step.)

Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK79 Belt P#(M0313) between the Belt Guard and the Idler Mount Assembly. Place belt around the Engine Drive Pulley on the underside of the mower. While one person inserts a 1/2” drive tool (socket handle) into the Idler Mount Assembly and rotates lever arm clockwise, enough to relieve all tension from belt, place belt around the Drive Assembly Pulley. Once belt is in position, carefully release the tension to tighten belt.

Mount Arm Assembly

Lock Handle

Knob Plunger Pin

Drive Assembly

Belt Path

Engine Drive Pulley

Flat Idler Pulley

Drive Assembly Pulley

Insert Tool Here

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Blower Cone Installation

Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in Figure A.

Figure A

Thread (1) Jam Nut

Onto Each 5/16”-18 Bolt

Now partially thread (1) bolt into each of the two threaded bosses located on the Blower Housing. Place 8” Blower Cone P#(E6009) so the two tabs line up with the bolts and tighten completely as shown in Figure B.

Figure B

Blower

Cone Tab

Threaded

Boss

Once the (2) bolts are tight, tighten the Jam Nuts against the threaded boss as shown in Figure C.

Figure C

(1st) Tighten

Bolt

(2nd) Tighten

Jam Nut

Refer to Figure D for proper Blower Cone installation reference.

Figure D

Blower

Cone

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Item # Part # Desc. Qty.

1 E0031A Boot w/ Decal / Kubota 1 2 A1121 Boot Plate Assy. 1 3 A2118 Deck Plate Assy. 1 4 B0244 Boot Rod 1 5 K0099 Hair Pin Clip 3/32" 1 6 K1182 Carriage Bolt 3/8"-16 x 1" 2 7 K2038 Ny-Flange Lock Nut 3/8"-16 2

Boot Kit Installation

Step 1 - Loosen the mower’s grass deflector mounting fasteners and attach the Deck Plate Assembly (Item #3) underneath.

Step 2 - Secure the Boot Plate Assembly (Item #2) to the Aluminum Boot (Item #1) using (2) 3/8”-16 x 1” Carriage Bolts (Item #6) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #7). Insert the Carriage Bolts from the inside of the Boot so the threads are on the top of the Boot. This will prevent grass clippings from collecting on the threads. Leave the hardware loose until the boot plate has been attached to the mower deck.

Step 3 - Align Boot Plate Assembly Bushings to the Deck Plate Assembly Bushings.

Step 4- Insert Boot Rod (Item #4) through the Boot & Deck Plate Assembly Bushings.

Step 5 - Secure the Boot Rod using a Hair Pin Clip (Item #5).

Step 6 - With the Carriage Bolts (Item #6) & mower’s grass deflector mounting bolts still loose, adjust the position of the boot so that there is no gap between the mower deck and the boot.

Step 7 - Tighten all hardware at this time.

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Item # Part # Desc. Qty.

1 B0640 Lower Mount Tube / 29" 2 2 K1098 U-Bolt / 5/16"-18 x 2" x 2-1/2" 4 3 K0088 Hair Pin Clip 5/32" x 2-5/8" L 2 4 K0133 Clevis Pin 1/2" x 2-1/2" 2 5 K2516 Ny-Flange Lock Nut 5/16"-18 8 6 A2068 Upper Frame Assembly P3B Generic Gen 2 1

Lower Mount Tube Installation

Secure the (2) Lower Mount Tubes (Item #1) to the Rear Mount Plate using (2) 5/16”-18 U-Bolts (Item #2) and (4) 5/16”-18 Ny-Flange Lock Nuts (Item #5) PER TUBE. Refer to Figure A.

Upper Frame Assembly Installation

Position the Upper Frame Assembly (Item #6) above the Lower mount tubes as shown in Figure A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #4) and (2) Hair Pin Clips (Item #3).

Figure A

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Top Assembly To Upper Frame Assembly Installation

Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 Ny-Flange Locknuts P#(K2516). Leave the Ny-Flange Locknuts slightly loose to allow the Top Assembly to open and close easily.

Figure A

Pull Rubber Dust Guard Outward To Seal Against Upper Frame Back Edge

Pivot Holes

Top Assembly

5/16” x 2-1/2” HHCS

5/16” Ny-Flange Locknut

Upper Frame Assembly

Inlet Installation

Position the Top Assembly on its side with the Inlet Hole facing up. See Figure B. 1: Insert the Inlet from inside the Top Assembly, up through the Inlet Hole, until the Inlet Retaining Lip meets the Inlet Hole. 2: Position the Inlet as shown in Figure B, then pull the Inlet until a portion of the Inlet Retaining Lip protrudes from the Inlet hole. 3: Next, lift the Inlet as shown in Figure B until all of the Inlet Retaining Lip protrudes from the Inlet Hole. Once installed, the Inlet should pivot freely about the Inlet Hole.

Figure B

Inlet

Inlet Flange

Inlet Retaining Lip

Inlet Hole

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Hinge Kit Assembly Installation

Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 NyFlange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing. When opened, the top should rest in the Latch Plate Slot.

K0042

S0006

K1156

K2516

K0042

K0505

K0506

B0884

Even Bag Fill Adjustment

Flap can be adjusted Up/Down depending on mowing conditions. Adjust flap up to allow more dense material to reach left bag. Adjust flap down to allow less dense material to reach the right bag. Once adjusted properly, both bags should fill evenly, but may require further adjusting when mowing conditions change.

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Length Of Hose Adjustment

Snap

Fastener

The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit them on your machine. Remember that the hoses need to be long enough to allow for the opening and closing of the collection system as well as allowing ample clamping surface between each component.

Lower Hose To Blower Cone Installation

Slide a Hose Clamp P#(J0080) over both ends of the Lower Hose. Secure one end of the Lower Hose to the Blower Cone and fasten by tightening the Hose Clamp.

Upper Hose Installation

Slide a Hose Clamp P#(J0060) over one end of the 6” Upper Hose. Secure this end of the 6” Upper Hose to the Blower Outlet. See Figure below for details. Secure opposite end of the 6” Upper Hose to the Inlet. Make sure both ends are securely fastened by tightening the Hose Clamp and rotating the Inlet Snap Fastener towards the hose to lock in place.

Lower Hose To Boot Installation

Take the unattached end of the Lower Hose and secure it to the circular end of the Boot and fasten by tightening the Hose Clamp.

Tip: Before securing Hose Clamp fully, rotate Lower Hose counter-clockwise (away from yourself) approximately 1” to aid in retaining Boot to mower deck.

Inlet

Hose

Clamp

Upper

Hose

Blower

Outlet

Blower

Cone

Hose

Clamps

Boot

Lower

Hose

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Bag Assembly

First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side. Then, connect the Bag Ring Split Ends using (1) End Connector. Last, rotate the Bag Ring and the End Connector Assembly (1/2”) turn (180 degrees) to position the Connector opposite of the Bag Seam Opening. Note Final End Connector Location below in Figure A. Repeat for each Bag.

Figure A

End Connector

Mesh Panel

Bag Ring

Bag Ring Split Ends

Bag Seam Opening

Nylon Panel

Top Assembly

Draw-Latch

Upper Frame Assembly Rail

Bag

Bag Assembly Installation

Slide the Completed Bag Assembly into the Upper Frame Assembly Rails and close the Top Assembly. Fasten the DrawLatch on either side to hold the bagger closed.

Completed Bag Assembly

Note Final End Connector Location

Mesh Panel

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Safety Interlock Wiring Harness Installation

Follow the steps below to correctly install the Safety Interlock Wiring Harness to the mower.

Part # Description Quantity

P0275 Wiring Harness w/ PTO Switch 1 J0245 Zip-Tie 5 B1029 Switch Mount 1

Route Depicted Harness

Route Depicted HarnessRoute Depicted Harness

Male/Female Brake Switch

Male/Female Brake SwitchMale/Female Brake Switch

Connectors Through

Connectors ThroughConnectors Through

Hole Underneath Seat

Hole Underneath SeatHole Underneath Seat

Towards Mower Front

Towards Mower FrontTowards Mower Front

Proper Installation Of Safety Interlock Harness

Is Mandatory. Please Check That All Interlock

Points Work Correctly Once Installed.

Route Depicted Harness

Route Depicted HarnessRoute Depicted Harness

WARNING

To Prevent Serious Injury-

Disconnect Mower’sDisconnect Mower’s

Disconnect Mower’s

Brake Switch LocatedBrake Switch Located

Brake Switch Located

On Left Side Of MowerOn Left Side Of Mower

On Left Side Of Mower

PTO Switch Connector

PTO Switch ConnectorPTO Switch Connector

Through Same Hole

Through Same HoleThrough Same Hole

Towards Mower Front

Towards Mower FrontTowards Mower Front

Mount Switch Plate

Mount Switch PlateMount Switch Plate

Behind Mower’s

Behind Mower’sBehind Mower’s

Hydro Reservoir,

Hydro Reservoir,Hydro Reservoir,

Interconnect HarnessInterconnect Harness

Interconnect Harness

Brake Switch Connectors Brake Switch Connectors

Brake Switch Connectors

Then Connect PTO

Then Connect PTO Then Connect PTO

Switch & Harness

Switch & HarnessSwitch & Harness

PTO Switch

PTO SwitchPTO Switch

Connector

ConnectorConnector

Page 19

Safety Interlock Wiring Harness Installation (Continued)

6 7

Disconnect Mower’sDisconnect Mower’s

Disconnect Mower’s

Engine ConnectorEngine Connector

Engine Connector

Interconnect HarnessInterconnect Harness

Interconnect Harness

Engine Connectors Engine Connectors

Engine Connectors

8 9

Attach Harness Ground

Attach Harness GroundAttach Harness Ground

Terminal Underneath

Terminal UnderneathTerminal Underneath

Previously Removed

Previously RemovedPreviously Removed

Bolt Head

Bolt Head Bolt Head

Remove Bolt From TopRemove Bolt From Top

Remove Bolt From Top

Side Of Mower’s EngineSide Of Mower’s Engine

Side Of Mower’s Engine

BlockBlock

Block

10 11

Reattach GroundReattach Ground

Reattach Ground

Bolt To Mower’sBolt To Mower’s

Bolt To Mower’s

Engine Block Engine Block

Engine Block

Route Remaining

Route RemainingRoute Remaining

Harness Clutch

Harness ClutchHarness Clutch

Connector As Shown

Connector As ShownConnector As Shown

Towards Rear Of Mower

Towards Rear Of Mower Towards Rear Of Mower

Page 20

Safety Interlock Wiring Harness Installation (Continued)

12 13

Continue Routing

Continue RoutingContinue Routing

Continue Routing

Continue RoutingContinue Routing

Harness Clutch

Harness ClutchHarness Clutch

Connector Through

Connector ThroughConnector Through

Mower’s Chassis

Mower’s ChassisMower’s Chassis

As Shown

As ShownAs Shown

Harness Clutch

Harness ClutchHarness Clutch

Connector Towards

Connector TowardsConnector Towards

PTO Drive Clutch

PTO Drive ClutchPTO Drive Clutch

Connector

ConnectorConnector

Connect Harness Clutch

Connect Harness ClutchConnect Harness Clutch

Connector To PTO

Connector To PTOConnector To PTO

Drive Clutch Connector

Drive Clutch ConnectorDrive Clutch Connector

Zip-Tie Harness To

Zip-Tie Harness ToZip-Tie Harness To

Mower’s Rear Chassis

Mower’s Rear ChassisMower’s Rear Chassis

As Shown To Prevent

As Shown To PreventAs Shown To Prevent

Damage To Mower

Damage To MowerDamage To Mower

Zip-Tie Harness To

Zip-Tie Harness ToZip-Tie Harness To

Mower’s Harness

Mower’s HarnessMower’s Harness

As Shown To

As Shown ToAs Shown To

Prevent Damage To

Prevent Damage ToPrevent Damage To

Mower & Harness

Mower & HarnessMower & Harness

Zip-Tie Harness ToZip-Tie Harness To

Zip-Tie Harness To

Mower’s Rear ChassisMower’s Rear Chassis

Mower’s Rear Chassis

To Prevent Damage ToTo Prevent Damage To

To Prevent Damage To

& Harness

& Harness& Harness

Mower & Harness Mower & Harness

Mower & Harness

Page 21

Impeller Blade Removal/Replacement

To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5). Gradually thread each bolt evenly into the Taper-Lock Bushing, forcing the blade to break-away from the Taper-Lock Bushing. If the Impeller will not move, carefully hit the base of the Impeller, between each vein, with a hammer, then try again.

To Replace: Place Impeller Blade over the engine shaft. Slide the Taper-Lock Bushing (#5) on to the engine shaft and into the Impeller Blade, aligning the non-threaded holes of the Taper-Lock Bushing to the threaded holes of the Impeller Blade. Fasten by using (2) 1/4”-20 x 1” HHCS (#2), (1) Spacer Bushing (#4) (1) Taper-Lock Bushing Washer (#3), and (1) 5/16”-24 x 1” HHCS (#1). Torque to the proper specifications in the torque chart on the back of this manual. Next, rotate the Impeller Blade to ensure that the blade is clear of contact on all sides of the blower housing.

Page 22

Weight Kit Installation

4.4

4.1

4.3

4.2

Item # Part # Desc. Qty.

1 Y0025 28 lb. Suitcase Weight 2 2 B1014 Dual W eight Bracket / Base 1 3 B1015 Weight Bracket / Clamp 1 4 HB0687 Dua l Weight Kit Hardware Bag 1

4.1 K1472 HHCS 5/16"-18 x 3" GR5 4

4.2* K2516 Ny-Flange Lock Nut 5/16"-18 4

4.3 K1473 Clevis Pin 1/2" x 3" 2

Step 1 - Position (#2) Base Under Caster Tubing w/ Opening Towards Caster Fork.

Step 2 - Position (#3) Clamp On Top Of Caster Tubing w/ Opening Towards Caster Fork.

Step 3 - Align (4) Holes In (#3) Clamp To Holes In (#2) Base

Step 4 - Loosely Fasten (#3) Clamp To (#2) Base Using (4) (#4.1) 5/16"-18 x 3" Bolts & (4) (#4.2) 5/16"18 Ny-Flange Lock Nuts.

Step 5 - Position (#2 & #3) Assembly Along Caster Tubing To Prevent Interference From Caster Forks Or Any Other Objects. Tighten Fasteners In An 'X’ Pattern Until Assembly Is Firmly Clamped To Caster Tubing. Do Not Over tighten Resulting In Bending (#3) Clamp.

Step 6 - Insert (#1) Weight Into (#2) Base & Align Hole In Weight w/ Holes In (#2) Base.

Step 7 - Fasten (#1) Weight To (#2) Base Using (1) (#4.3) Clevis Pin & (1) (#4.4) Hair Pin Clip. Repeat For Additional Weights.

Page 23

Item # Part # Desc. Qty.

1 A2117 Mount Arm Sub-Assy. 1 2 J0009 Adjustable Handle 1/2"-13 x .59 Male 1 3 J0013 Nylon Flat W asher 1/2" x .750" OD Grade 6/6 2 4 J0020 Knob Plunger Pin 1/2"-13 1 5 K0027 Flat W asher 1/2" / .787 OD x .512 ID x .090 T 1

A2127 Mount Arm Assembly

Page 24

Torque Nut To 10 ft. lbs.

A2092 Idler Arm Assembly

Item # Part # Desc. Qty.

1 A2070_01 Idler Arm Weldment 1 2 K1467 Flat Washer M6 x 12mm OD 1 3 J0801 1/4"-28 Zirc Fitting 1

Item # Part # Desc. Qty.

1 B0958_02 Idler Mnt Pl 1 2 K2038 Ny-Flange Lock Nut 3/8"-16 2 3 K1463 Flat Washer .720 ID x 1.500 OD x .250 T 2 4 K1219 Jam Nut 3/8"-16 1 5 K1192 HHCS 3/8"-16 x 1-1/4" GR5 1 6 K0329 Nylock Nut 7/16"-14 GR8 1 7 M0003 Idler Pulley 1 8 K1462 HHCS 3/8"-16 x 1-3/4" GR8 1

9 K1464 Shoulder Bolt 7/16"-14 / Idler 1 10 J0024 Torsion Spring 1 11 A2092 Idler Arm Assy 1 12 B0974 Idler Base Plate 1

A2067_02 Idler Mount Assembly

Page 25

Item # Part # Desc. Qty.

1 M0002 Gearbox 1 2 K0428 HHCS 5/16"-24 x 1" GR8 1 3 K0043 Lock Washer 5/16" 1 4 N0002 Pillow Block Bearing 7/8" 1 5 K0035 Set Screw 5/16"-18 x 1/4" Cup Point 1 6 J0272 Woodruff Key #9 1 7 A2048 Clutch Flange Assy 1

A2058 Gearbox Sub-Assembly

Page 26

A2059_01 Clutch Sub-Assembly

Item # Part # Desc. Qty.

1 M0001 Electric Clutch 1 2 S0007 Clutch Shaft 1 3 K0278 Double Indented Washer 7/16" / 1.375 OD x .440 ID x .179 T 1 4 K0140 Lock Washer 7/16" / High-Collar Helical Spring 1 5 K0359 HHCS / 7/16"-20 x 4.00" w/ Patch 1 6 M0309 A-Section Pulley / 4.75 OD 1 7 S0221 Eng. Pulley Bushing #27 1 8 K0076 Key 1/4" x 3/4" Long 1

(Ogura 110 Ft-Lb Clutch/Brake)

Page 27

A2057_01 Drive Assembly Exploded Parts View

Item # Part # Desc. Qty.

1 K0048 Lock Washer 3/8" 4 2 K0343 HHCS 3/8"-16 x 7/8" GR8 4 3 A2059_01 Clutch Sub-Assy 1 4 A2058 Gearbox Sub-Assy 1

(See Page 26)

(See Page 25)

Page 28

A2060_01 Mounted Drive Assembly

Item # Part # Desc. Qty.

1 B0940 Spacer Plate 1 2 A2034 Drive Mnt Assy 1 3 K1191 HHCS 3/8"-16 x 1" GR5 2 4 K0048 Lock W asher 3/8" 2 5 K0055 Flat Washer 1/2" / 1.383 OD x .560 ID x .120 T 2 6 K0056 Lock W asher 1/2" 2 7 K1234 HHCS 1/2"-13 x 2" 2 8 A2057_01 Drive Assy 1

(See page 27)

Page 29

A2039_01 Base Drive Assembly

Item # Part # Desc. Qty.

1 B0938 Drive Guard 1 2 A2032 Drive Arm Assy 1 3 A2035_01 Housing Mnt Assy 1 4 B0942_01 Anti-Rotation Brkt 1 5 K1153 HHCS 5/16"-18 x 3/4" 4 6 K0043 Lock W asher 5/16" 8 7 K0353 HWHTCS 1/4"-20 x 1/2" 2 8 K1154 HHCS 5/16"-18 x 1" 4

9 K2516 Ny-Flange Lock Nut 5/16"-18 2 10 A2060_01 Mounted Drive Assy 1 11 P0271 Quick Connect Wire Harness 1 12 K1142 5/16"-18 x 3/4" Carraige Bolt 2 13 K0509 3/8"-16 x 1-1/4" GR8 HHCS 1 14 K1215 Flange Nut 3/8"-16 1 15 K2038 Ny-Flange Lock Nut 3/8"-16 1 16 K0343 HHCS 3/8"-16 x 1-1/8" GR8 1 17 K1477 Flat Washer / 3/8" / .406 ID x .812 OD x .125 Thk 1 18 K1476 Reverse Lock Nut / 3/8"-16 Grade C 1

Page 30

A2061_01 Drive Assembly / 4 Blade Impeller

Item # Part # Desc. Qty.

1 A0645 4-Blade Impeller Assy 1 2 K0284 Double Indented Washer 3/8" / 1.375 OD x .380 ID x .179 T 1 3 K1465 HHCS 5/16"-24 x 1-1/2" GR8 1 4 K1225 HHCS 1/4"-20 X 1" GR8 2 5 S0159 Spacer Bushing .938 OD x .325 ID x .375 T 1 6 K0044 I/T Tooth Lock Washer 5/16" 4 7 K1154 HHCS 5/16"-18 x 1" 4 8 A2039_01 Drive Assy / Base 1

9 S0157 Taperlock Bushing 7/8" 1 10 K0042 Flat Washer 5/16" / .875 OD x .380 ID x .075 T 2 11 E4052F Blower Hsg Front 1 12 E4052B Blower Hsg Back 1 13 K1125 HHCS 1/4"-20 X 1" GR2 7 14 K1126 Flange Nut 1/4"-20 7

Page 31

A1158 Top Assembly

Item # Part # Desc. Qty.

1 V0022 Pro 3 Bagger Top 1 2 C0069 Dust Guard Brace 1 3 K0114 Black Plastic Rivet 14 4 K1030 1/4"-20 x 1-1/4" Carriage Bolt 2 5 J4009 Short Rubber Strap w/ S-Hook 2 6 K0037 Flat Washer / 1/4" (.75 OD x .312 ID x .060 T) 2 7 K1128 1/4"-20 Nyloc Nut 2 8 C0026 Grass Deflector 1

9 K0062 Fender Washer / .230 ID x 1.500 OD / Zinc 4 10 V1120 Black Plastic Screen 1 11 V1118 Dust Guard 1 12 R1057 Decal / 2" x 4" Red Reflector 2 13 R1069 Decal / Warning - Turn Off Blower 1 14 R0022 Decal / Built In The USA / Lg 1 15 R1054 Decal / Important Check Hoses 1 16 R1051 Decal / Warning - Use Hearing Protection 1 17 B0676 Hinge Stop Pl. 1 18 K1265 Black Panel Retainer 3

Exploded Parts View

Page 32

Page 33

SAFETY DECALS

To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.

Part# R0022

Designed & Built

In The USA

PECOPECO

PECO

Part# R1070

PPP

PECO Logo

Part #: R2007

Danger - Never Use Hands

Part #: R1054

Important - Hose Wear

Part #: R1057 - (2)

Red Reflectors

Part #: R2008

Danger - Rotating Blades

Part #: R1069

Warning - Turn Off Blower

Part # R0024

Danger - Keep Hands

Clear

Part #: R1051

Warning - Hearing Protection

Part # R0025

Danger - Rotating

Blades

Page 34

SECTION III

OPERATING INSTRUCTIONS

General Safety

Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine.

Operation And Tips On Mowing

A. Perform BEFORE EACH USE the maintenance list referenced in Section IV.

B. Start mower.

C. With the mower at high idle speed, engage the mower deck.

D. While seated in the operator’s seat, move Bagger PTO switch to the on position. With the PTO assembly engaged, you can proceed to operate the control levers of the mower.

NOTE: If the collection system does not appear to be collecting the grass clippings, disengage the deck and PTO assembly, then, engage the parking brake and turn the mower off. Check upper and lower hoses for any clogs.

To obtain the maximum effectiveness from your collection system, the tips listed below should be followed:

* Watch your speed- Normal conditions will allow a speed of up to approximately 4 mph, but thick, heavy damp conditions will require reduced ground speed.

Disengagement Of The PTO Assembly

A. To disengage the PTO assembly, move Bagger PTO switch to the off position.

WARNING: The PTO assembly blades will continue to spin. DO NOT TOUCH the PTO assembly, pulleys, or the belt until the tractor is turned off. DO NOT adjust the belt tension until the mower is turned off. Refer to the Belt Installation section of the manual.

Unloading The Collection System

NOTE: To determine when the collection bags are full,

follow the following steps:

A. Stop the forward movement of the mower.

B. Disengage the mower deck.

C. Disengage the PTO assembly.

D. Engage the parking brake.

E. Once the parking brake has been engaged, then and

only then, walk behind the mower and check the collection bags by first unhooking the rubber strap with S-hook that secures the plastic top, then lift the plastic hood. Load in bags should not exceed the height of the installed bag.

F. To remove the bags from the frame, slide bags out

and turn bags over to deposit clippings.

* Mow with sharp blades- A sharp blade cuts cleaner.

* Wet grass and leaves will decrease effectiveness and will increase horsepower requirements.

* Mow at higher cutting heights- Remove and mulch no more than 2” of grass length with each mowing. (Experts recommend not cutting off more than 1/3 of the grass blade length at any given time.)

* Mow twice, at different height settings, (high, then low), if grass is extra tall.

* Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc.

G. Slide empty bags back onto the frame and secure

plastic top with the rubber strap with S-hook.

NOTE: Do not allow collection bags to become over-

filled as potential damage may occur to your equipment. Also, be sure to clean the hood screen as needed.

SECTION IV

MAINTENANCE

Maintenance Checklist

Before each use:

1. Check blades and spindles to be sure that no foreign objects, such as wire or steel strapping bands, are wrapped around them.

2. Inspect blades for wear. Replace if necessary. If it is necessary to sharpen the blades, remove the blades from the spindles before sharpening. DO NOT sharpen blades while still attached to the mower.

Page 35

3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields.

4. Perform lubrication per instructions.

5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation.

6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears.

Lubrication

Gearbox:

1. Every 20 hours of use: Check oil levels in gearbox.

2. First 60 hours of use: Change oil.

3. Every 100 hours of use: Change oil.

NOTE: Oil in gearbox should cover the gears. If not, drain the gearbox and fill using an 80W-90 gear oil. The gearbox ships with 6.0 oz. of oil, but we recommend replacing with a measured 5.5 oz. to fill the gearbox. DO NOT OVERFILL!

7. Check for wear or deterioration of the upper or lower hoses. If there are any portions of the hose that have been torn or worn through, replace immediately.

After Each Use:

1. Clean all debris from machine especially from the container, underneath the belt shields, and safety decals. Replace any missing or illegible decals.

2. Inspect the unit for worn or damaged components. Repair or replace before the next use. Any replacement component installed during repair shall include the component’s current safety decal specified by the manufacturers to be affixed to the component.

3. Under normal usage, the bag material is subject to deterioration and wear and should therefore be frequently checked for necessary replacement. Any replacement bag should be checked to ensure compliance with the original manufacturer’s recommendations or specifications.

4. Check belt for proper tension.

Blower Assembly: NOTE: The following is for older PTO models that contain a greaseable zerc fitting. Newer models

contain maintenance-free bearings and are without a greasable fitting. .

1. On initial use: Grease the fitting on the blower shaft.

2. Every 25 hours of use: Re-grease the grease fitting.

NOTE: Use only white lithium based grease for lubrication of the shaft on the blower assembly.

SECTION V - PARTS & SERVICE

Parts And Service Information

Collection system owners should record the name and telephone number of their Service Center. Your Service Center will be happy to supply replacement parts, accessories, and do any service or repairs to your collection system. If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below.

DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE

Unit Model Number:_______________________________________________ Unit Engine Size:__________________________________________________ Unit Serial Number:________________________________________________ Date of purchase:________/________/_________ Dealer/Distributor Name:__________________________________________ Address: _________________________________ State:_______ Zip:_______ Phone Number: ____________________________________________________

10 Walden Dr | Arden, North Carolina 28704

Phone: 1-800-438-5823 | 828-684-1234

New PECO, Inc.

Fax: 828-684-0858

Email: peco@lawnvac.com

Website: www.lawnvac.com

Page 36

Page 37

Problem

Possible Cause

Corrective Action

Abnormal Vibration

— Cutting blades are bent or unbalanced

— Loose blower pulley or pulley assembly

— Impeller blade out of balance

— Install new cutting blade

— Tighten the pulley

— Contact dealer to replace

Reduced collection system performance

— Low engine speed

— Plugged screen

— Loose belt

— Full collection bags

— Always operate collection

system at full throttle

— Remove debris, leaves, or

grass clippings from the screen

— Replace/tighten belt

— Empty the collection bags

Blower and hoses plugging too frequently

— Collection bags are too full

— Low engine speed

— Grass is too wet

— Grass is too long

— Ground speed is too fast

— Worn belt

— Loose belt

— Dump more frequently

— Always operate collection

system at full throttle

— Cut grass when it is dry

— Cut the grass several times

— Drive slower at full throttle

— Replace belt

— Adjust the pulley and tighten

belts

Debris blowout

— Collection bags are too full

— Plug/clog in the collection

system

— Ground speed is too fast

— Dump more frequently

— Clean the collection system

— Drive more slowly at full

throttle

Impeller doesn’t rotate freely

— Plug in the blower housing

— Worn impeller blade

— Shaft bearings bad/failing

— Clean the blower housing

— Contact dealer to replace

Troubleshooting

2017 (v1.0)

Collection System Performance

Page 38

PECO

PECOPECO

PECO

PECOPECO

PECO

New PECO, Inc.

10 Walden Dr | Arden, North Carolina 28704

Phone: 1-800-438-5823 | 828-684-1234

Fax: 828-684-0858

Email: peco@lawnvac.com

Website: www.lawnvac.com