Kreg PRS1015 User Manual [en, es, fr]

Precision Router Table Fence
OWNER’S MANUAL
GUIDE D’UTILISATION • MANUAL DEL PROPIETARIO
Item# PRS1015 Article #PRS1015 Artículo No. PRS1015
Tools Required:
• #2 square driver bit (Included)
• Straight-slot screw driver
• #2 Phillips screw driver
16-in. Socket Wrench
• Combination square
• Tape measure
• Pencil
Outils nécessaires :
• Embout de tournevis carré n
• Tournevis à tête plate
• Tournevis cruciforme no 2
• Clé à douille de 7/16 po
• Équerre combinée
• Ruban à mesurer
• Crayon
Herramientas necesarias:
• Punta de destornillador cuadrada #2 de 3” de largo (incluida)
• Destornillador de punta recta
• Destornillador Phillips #2
• Llave de tuercas de 7/16 pulg
• Escuadra combinada
• Cinta métrica
• Lápiz
o
2 de 3 po (inclus)
NK8329 Version 2 - 3/2015
General Safety Instructions
WARNING When using electric tools, the basic safety precautions listed below should always be followed to reduce risk of re, electric shock,
!
and personal injury. Read all these instructions before attempting to operate this product. SAVE THESE INSTRUCTIONS.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Don’t use power tools in a dangerous environment. Don’t use power tools in damp or wet locations, or expose them to rain. c) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the fumes or dust. d) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. e) Make your workshop child proof. Use padlocks, master switches, or remove starter keys.
2) Electrical safety a) Ground electric tools. If the tool is equipped with a three-prong plug, it should only be plugged into a grounded three-hole electrical outlet. If the
proper outlet is not available, have one installed by a qualifi ed electrician. Never remove the third prong or modify the provided plug in any way. b) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. c) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
d) Use a proper extension cord and make sure it is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your power tool draws. An undersized cord causes a drop in line voltage resulting in loss of power and overheating. Table 1 on the following page shows the correct cord gauge to use depending on cord length and tool nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gauge number, the heavier the cord. e) When operating electric tools, avoid body contact with grounded or
earthed surfaces such as pipes, radiators, kitchen ranges, and refrigerators. Contact with a grounded surface increases the risk of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury. b) Always wear safety glasses. Everyday eyeglasses are not safety glasses. Safety glasses have specially constructed lenses, frames, and side shields. c) Use safety equipment. Use a face or dust mask when the cutting operation is dusty. Safety equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions reduces personal injuries. d) Avoid accidental starting. Make sure the switch is in the off-position before plugging in. Carrying power tools with your fi nger on the switch or plugging in power tools that have the switch on invites accidents. e) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. f) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. g) Secure workpieces. Use clamps or a vise to hold work when practical. This is safer than using your hand and it frees both hands to operate the tool. h) Never stand on the machine. Serious injury could occur if the tool tips or if the cutting tool is unintentionally contacted. i) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Roll up long sleeves to the elbow. Wear protective hair covering to contain long hair.
j) If devices are provided for the connection of dust extraction and
collection equipment, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Keep guards in place and in working order. b) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. c) Use the right tool. Don’t force a tool or attachment to do a job for which it was not designed. d) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. e) Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally. f) Never leave a tool running unattended. Turn power off. Don’t leave the tool until it comes to a complete stop. g) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool and these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. h) Maintain power tools. Check for misalignment or binding of moving parts, broken parts, and any other condition that may affect power tool operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools. i) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. j) Use the recommended speed for the cutting tool or accessory and
workpiece material.
k) Only use parts and accessories recommended by the manufacturer. Consult the owner’s manual for recommended accessories. Using improper accessories may cause personal injury. l) Use the power tool, accessories, and tool bits in accordance with
these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) Service a) Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This ensures that the safety of the power tool
is maintained.
6) Additional Safety Rules for the Precision Router Table Fence a) Read, understand, and follow your router manufacturer’s safety warnings and instructions.
b) Disconnect the router from power before making adjustments. Never adjust the fence, plate, reducing rings, or any part of the router or router table while the router is running. c) Wear gloves when handling router bits. Cutting edges are sharp. d) Keep hands away from the rotating bit when using the router table Always use the bit guard. Use push sticks, push blocks, and feather boards whenever possible, especially when routing narrow workpieces. e) Avoid awkward hand positions, where a sudden slip could cause contact with the rotating bit. Never overreach. f) Make sure the workpiece is clear of the bit and the bit comes to a
complete stop before adjusting the workpiece position.
g) Place the router table on a at surface to prevent tipping or sliding. Never stand on the router table.
General Safety Instructions
h) Avoid kickbacks. Kickbacks occur when the workpiece binds while being routed, causing it to twist, jump, and possibly become airborne. To
avoid kick-backs and potential injury, never trap a workpiece between the bit and the fence, use sharp bits, keep the machine aligned and maintained properly, and adequately support the workpiece. i) Feed the workpiece against (not with) the bit rotation. The bit can grab a workpiece fed with the rotation of the bit and cause your hand to contact the bit. j) Always support the workpiece with the fence or starter pin. Only use the starter pin with router bits that have a guide bearing. k) Always position the fence faces as close as possible to the bit. Turn the bit by hand to check for interference. Firmly tighten the fence-face T-knobs before routing. l) Always position the bit guard over the router bit and as close to the
workpiece surface as practical.
m) When routing along straight edges, always house the bit in the fence. Never insert a workpiece between the bit and the fence. n) Periodically check the tightness of fasteners and adjustment and locking knobs and the alignment of the fence. Loose fasteners and knobs and a misaligned fence may cause personal injury. o) This router table fence is designed for a speci c application. Do not modify and/or use it for any other application. If you have questions relative to the application of the fence, DO NOT use it until you have contacted Kreg Tool Company and have been advised accordingly.
WARNING This product contains one or more chemicals known to
!
the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
WARNING Dust created by sanding, sawing, grinding, drilling, and
!
other construction activities may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Examples of these chemicals are: a) Lead from lead-based paints b) Crystalline silica from bricks and cement and other masonry products c) Arsenic and chromium from chemically treated lumber Your risk from exposure to these chemicals depends on how often you do this type of work. To reduce your exposure, work in a well-ventilated area with approved safety equipment, such as a dust mask specifi cally designed to fi lter out microscopic particles.
Guidelines for extension cord use
Extension cords are only to be used for temporary purposes. They do not replace the need for installation of outlets and proper wiring where necessary.
In the shop and on construction sites:
1. Extension cords with an equipment grounding conductor must be used at all times.
2. Extension cords must be protected from damage, and not run through doorways or windows where the doors or windows may close, causing damage to the cord.
3. Extension cords should be a minimum of 16 AWG and be rated for the equipment in use.
4. Extension cords must be periodically inspected to ensure that the insulation and conductivity of the wires are not compromised.
5. Extension cords should not be run through water or allowed to have connections that may be exposed to accumulated water.
TABLE 1
Nameplate
Amperes
@120 V
0 -5 16 16 16 14 12 12
5.1 - 8 16 16 14 12 10 NR
8.1 -12 14 14 12 10 NR NR
12.1 - 16 12 12 NR NR NR NR
NR – Not Recommended
25’ 50’ 75' 100' 150' 200'
Extension Cord Length
Recommended Wire Gauge
Exploded View
16
17
28
31
32
29
30
19
24
18
21
26
20
25
27
12
5
8
22
3
7
6
15
14
23
33
13
2
35
1
34
38
36
37
Parts
Item# Description Kreg Part# Quantity
CLAMP BLOCK ASSEMBLY NK8300 1
1
Handle 1
2
Nylon set screws 2
3
Clamp block 1
4
Pin (not shown) 1 Glides 6
5
Lens cursor 1
6 7
Nylon machine screw 1
8
MOUNTING RAIL NK8320 1
HARDWARE PACK #1 NK8328 1
9
1" Coarse-thread screws 10
10
#2 square driver bit 1
11
8" SCALE RT10139 1 FENCE EXTRUSION NK8313 1
12
HARDWARE PACK #2 NK8342 1
13
¼" x .210”-long spacers 4 ¼" fl at washers 4
14
¼-20 x ⅝" hex-head machine screws 4
15
HARDWARE PACK #3 NK8337 1
¼-20 x 2 ½" Phillips panhead machine screw 1
16 17
Fence-lock handle 1
18
Fence-lock base 1
19
Fence-lock anchor 1 Lock nut 1
20
11
9
10
Item# Description Kreg Part# Quantity
21
Nylon set screws 2
22
VACUUM PORT NK8309 1
23
48" CENTER-READING TAPE RT10140 1
24
FENCE FACES NK8363 2 HARDWARE PACK #4 NK8350 1 ¼-20 x 1 ½" fl athead bolts 4
25
¼" brass fl at washers 4
26 27
T-knobs 4 BIT GUARD RT10133 1
28
HARDWARE PACK #5 NK8353 1
29
¼-20 x 1 ¼" T-bolts 2
30
Spacers 2
31
¼" brass fl at washers 2 T-knobs 2
32 33
JOINTING RODS RT10131 2 HARDWARE PACK #6 NK8361 1 ¼-20 x 1¾" T-slot bolt 1
34
Micro-adjuster base 1
35 36
1⁄4" brass fl at washer 1
37
T-knob 1
38
Micro-adjuster dial 1
Assembly
Attach the mounting rail
ATTENTION To mount this fence to the Kreg Precision Router
!
Table PRS1025, see Step 1. To mount the fence to other router tables, see Steps 2 and 3.
Hardware for this section is in HARDWARE PACK #1.
1
To mount the fence to the Kreg Precision Router Table PRS1025, raise the handle (1) to release the clamp-block assembly (Parts 1-7) from the mounting rail (8). Position the rail on the bottom of the table top at the right rear corner, aligning the holes in the rail with the holes in the table top. Fasten the rail with the screws (9).
This router-table fence is designed to be mounted on the Kreg
2
Precision Router Table Top PRS1025, which is 11⁄16" thick. For thinner tops, insert a 1¼"-wide, 17"-long shim of the appropriate thickness between the mounting rail (8) and the router table top to make up the difference. For thicker table tops, create a 1¼"-wide, 17"-long recess to reduce the rail-mounting area to 11⁄16" thick. Apply the shim or rout the recess on the bottom of the router table top at the rear right corner. Raise the handle (1) to release the clamp-block assembly (Parts 1-7) from the mounting rail (8). Position the rail on the bottom of the table top with the rear end of the rail and the rear edge of the table top fl ush. Using the holes in the rail as guides, drill pilot holes and fasten the rail to the top with the screws (9).
bottom
1
2
"
See
Step 3
at left
10
8
9
rear-edge
3
4
30
" To right hand edge
1" Diameter
For table tops other than the Kreg Precision Router Table Top
3
PRS1025, drill and rout the keyhole slot for the ¼-turn fence lock. The length of the slot should allow the face of the fence to be positioned 2½" in front of the center of the router-table insert plate.
Install the clamp block
Position the clamp block assembly on the mounting rail. Adjust the
1
nylon set screws (2) in the front of the clamp block (3) so they just graze the mounting rail. The clamp block should move easily but not wobble.
Installing the clamp block tape
Slide the 8" scale (11) into the clamp block slot. The rib centered
2
in the slot bows the scale, providing a friction fi t that keeps it in position. (See Indexing the fence under the section Using Y our Router Table Fence.)
13
32
"
3
2
11
Assembly
Add the fence extrusion
15
12
3
14
13
16
17
18
Hardware for this section is in HARDWARE PACK #2.
1
Place four spacers (13) over the mounting holes in the clamp block (3). Fasten the extrusion (12) to the clamp block with washers (14) and machine screws (15). Finger-tighten the screws.
Hardware for this section is in HARDWARE PACK #3.
2
Slip the machine screw (16) through the fence-lock handle (17) and fence-lock base (18). Drop the handle/base/machine screw assembly through the hole in the base fl ange of the fence extrusion (12) and the keyhole slot in the router table top. The fl at edge of the base stem faces the back of the fence and the handle points away from the back of the fence. Slide the fence-lock anchor (19) onto the machine screw from underneath the table with the anchor “fi ngers” in the table-top slot. Thread the lock nut (20) onto the machine screw. Make sure the nylon insert in the lock nut faces down. Lower the fence-lock anchor onto the lock nut, housing the nut in the tapered hexagonal recess in the anchor. Use a screw driver to draw the lock nut into the fence-lock anchor. Once the nut is fully seated in the anchor, it will not drop out.
12
20
19
ATTENTION When using the fence with a table top thinner than
!
11⁄16", carefully trim the ends of the anchor fi ngers so they don’t bottom out in the fence-lock base.
Position the fence-lock handle (17) pointing away from the fence
3
and angled 45 degrees to the left [viewed from the back of the fence]. This is the locked position for the handle. To adjust fence-lock tension, tighten the machine screw with a screw driver until the clamp is tight enough to hold the fence in place. Rotate the handle ¼-turn counterclockwise to release the fence.
WARNING Periodically check the fence lock to make sure it has
!
not loosened with use. Tighten the machine screw (16) as needed.
Thread two set screws (21) into the holes fl anking the ¼-turn
4
handle. You’ll use these screws to square the fence. (See the section Align and square the fence.)
21
Assembly
Insert the tabs at the bottom of the vacuum port (22) into the groove
5
in the base of the fence extrusion. Align the two interior pegs on the dust port with the inside edges of the router-bit cutout. Push down on the spring-lock tabs at the top of the port and snap them into the groove in the back of the extrusion.
Mark the center of the top edge of the fence extrusion. Position the
6
zero mark of the self-adhesive tape (23) at the mark and remove the protective backing as you adhere the tape to the extrusion. Trim the excess tape fl ush with each end of the extrusion.
22
Hardware for this section is in HARDWARE PACK #4.
7
Install the fence faces (24) with fl athead bolts (25) inserted through each fence face. Secure the machine screws at the back with brass fl at washers (26) and T-knobs (27).
23
24
25
26
27
32
31
30
29
28
Assembly
Hardware for this section is in HARDWARE PACK #5.
8
Assemble the bit guard (28) with T-bolts (29), spacers (30), brass
at washers (31), and T-knobs (32). Slide the T-bolt heads into the T-slot at the top front edge of the fence extrusion, center the guard on the router-bit cutout, and tighten the knobs.
To store the jointing rods (33), slide them into the round channel at
9
the back edge of the fence extrusion base fl ange. (See Jointing
under the section Using Your Router Table Fence.)
33
Align and square the fence
Using a combination square as a gauge, align the fence parallel to
1
the miter-gauge slot. Lock the clamp block and tighten the ¼-turn fence lock. Re-check the parallel alignment and then tighten the hex­head machine screws that secure the fence extrusion to the clamp block assembly. Release the fence, slide it back and forth on the mounting rail, and lock it in place. Verify the parallel adjustment.
Assembly
Industry standards allow a slight amount of end-to-end twist in
2
aluminum extrusions. To eliminate any twist, secure the fence with the clamp block and ¼-turn fence lock. Place a square against the fence face at the left end of the fence. Use the set screws (21) fl anking the ¼-turn handle to align the fence face with the square.
Install the micro-adjuster
Hardware for this section is in HARDWARE PACK #6.
1
Slide the T-slot bolt (34) through the base (35) and the washer (36). Thread on the T-knob (37). Insert this assembly into the dial (38).
2121
Slide the head of the T-slot bolt into the mounting rail slot from
2
the front end and tighten the knob. The micro-adjuster can be stored at the front of the mounting rail without interfering with router­table operation. (See Micro-Adjustment under the section Using Your
Router Table Fence.)
34
38
35
36
37
Using Your Router Table Fence
WARNING
Disconnect the router
!
from the power source before making any adjustments or changing accessories. Read, understand, and follow your router manufacturer’s safety warnings and instructions.
Indexing the fence
The 8" tape rule and clamp block lens cursor provide an easy way to index the fence to a router bit, allowing you to accurately rout a groove in two passes, rout a large profi le in progressive passes, or perform a two- step routing task and return the fence to the initial position.
Micro-Adjustment
The micro-adjuster will move the fence up to .025" in .005" increments. Start with the fence locked in position. Slide the adjuster against the end of the clamp block, turning the dial so the zero mark aligns with the bottom edge of the clamp block. Tighten the knob. When adjusting the fence away from the micro-adjuster, release the fence and turn the dial to the desired increment. The dial pushes the fence to the new position. Lock the fence. When adjusting the fence toward the micro-adjuster, turn the dial to the desired increment and tighten the knob. Unlock the fence, push it against the micro-adjuster, and re-lock the fence.
Bit rotation
Outfeed
Jointing rods inserted on outfeed side
Infeed
1
32"
1
16"
Jointing
offset
Jointing
Remove the jointing rods (33) stored in the fence extrusion. Loosen the outfeed fence face knobs. There are two shallow and two deep round channels in the fence extrusion behind the fence faces. For a 1⁄16" offset, slide the rods into the shallow recesses. For a 1⁄32" offset, slide the rods into the deep recesses. With the rods in place, tighten the outfeed fence­face knobs.
Install a straight bit in the router. Place a steel ruler against the outfeed fence face and position the fence so the bit just grazes the ruler.
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