Kontron X9SCM User Manual
KISS 2U V2
User's Guide (Version 1.00)
0-0096-6882
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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)
1. Table of Contents
1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 2
2. Introduction ........................................................................................................................................... 5
2.1. Symbols used in this Manual ..................................................................................................................... 6
3. Important Instructions............................................................................................................................. 7
3.1. Warranty Note ....................................................................................................................................... 7
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 7
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 7
4. Safety Instructions .................................................................................................................................. 8
4.1. Operation of Laser Source Devices ............................................................................................................. 8
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 9
4.2.1. Grounding Methods.......................................................................................................................... 9
4.3. Instructions for the Lithium Battery........................................................................................................... 9
5. Electromagnetic Compatibility (Class A Device) ..........................................................................................10
5.1. Electromagnetic Compatibility (EU) ..........................................................................................................10
5.2. FCC Statement (USA).............................................................................................................................. 10
5.3. EMC Compliance (Canada) .......................................................................................................................10
6. Scope of Delivery ....................................................................................................................................11
6.1. Type Label and Product Identification ....................................................................................................... 11
7. Product Description ................................................................................................................................12
7.1. Front Side ............................................................................................................................................14
7.1.1. Power Button................................................................................................................................. 15
7.1.2. LED Indicators................................................................................................................................16
7.1.3. Ports on the Front Side ....................................................................................................................16
7.1.4. Front Access Panel ..........................................................................................................................16
7.1.5. Cover fastening screw on the front side ...............................................................................................17
7.1.6. Filter Mat and Filter Mat Holder .........................................................................................................17
7.1.7. Fan Slide-in Module ........................................................................................................................17
7.1.8. Drive Bays .....................................................................................................................................17
7.2. Rear Side .............................................................................................................................................18
7.2.1. System Configurations with SBC Cards ................................................................................................18
7.2.2. System Configuration with Motherboard ............................................................................................. 20
7.2.3. System Configuration with Motherboard and Low Profile Cards ................................................................ 20
7.2.4. Power Supply Version and ON/OFF Switch of the PSU..............................................................................22
7.2.5. Grounding Stud ..............................................................................................................................23
7.2.6. Fan Slide-In Module and Temperature Sensor ....................................................................................... 23
7.3. Side View .............................................................................................................................................23
7.4. Installed Motherboard / SBC Card.............................................................................................................24
7.5. System Configurations with SBC ...............................................................................................................24
7.6. System Configuration with Motherboard ....................................................................................................25
7.6.1. Riser Card and/or Backplane and available Bays....................................................................................27
8. Installation and Removal.........................................................................................................................28
8.1. Attaching the Rubber Feet ......................................................................................................................28
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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)
8.2. Cover.................................................................................................................................................. 29
8.3. Accessing Internal Components............................................................................................................... 30
8.3.1. Installing /Removing Expansion Cards ............................................................................................... 30
8.4. Installation in a 19" Industrial Cabinet ..................................................................................................... 33
9. Starting Up............................................................................................................................................ 34
9.1. AC Power Connection ............................................................................................................................. 34
9.2. DC Power Connection............................................................................................................................. 35
9.2.1. Attaching the Ferrite Core................................................................................................................ 35
9.2.2. DC Power Cord Connection ............................................................................................................... 36
9.3. Operating System and Hardware Component Drivers .................................................................................... 36
10. Maintenance and Prevention.................................................................................................................. 37
10.1. Replacing System Fans ......................................................................................................................... 37
10.2. Cleaning the Filter Mat ......................................................................................................................... 39
10.3. Replacing the Lithium Battery ............................................................................................................... 41
11. Slide Rails (Option) .............................................................................................................................. 42
12. Technical Data...................................................................................................................................... 43
12.1. Electrical Specifications ....................................................................................................................... 44
12.2. Mechanical Specifications..................................................................................................................... 44
12.3. Environmental Specifications ................................................................................................................ 44
12.4. Directives and Standards ...................................................................................................................... 45
13. Standard Interfaces – Pin Assignments ................................................................................................... 46
13.1.1. Serial Interface (RS232) ................................................................................................................ 46
13.1.2. VGA Port ..................................................................................................................................... 46
13.1.3. USB Port ..................................................................................................................................... 47
13.1.4. PS/2 Keyboard Connector .............................................................................................................. 47
13.1.5. PS/2 Mouse Connector................................................................................................................... 47
14. Technical Support................................................................................................................................. 48
14.1. Returning Defective Merchandise ........................................................................................................... 48
1.1. Table of Figures
Fig. 1: Laser radiation warning label ................................................................................................................ 8
Fig. 2: Rackmount version with closed access panel ...........................................................................................12
Fig. 3: Desktop version with closed access panel ...............................................................................................12
Fig. 4: Rackmount version with opened access panel..........................................................................................12
Fig. 5: Desktop version with opened access panel ..............................................................................................12
Fig. 6: KISS 2U V2 platform ...........................................................................................................................13
Fig. 7: Front (rackmount version) with the front access panel closed.....................................................................14
Fig. 8: 19” bracket with fixing screws ...............................................................................................................14
Fig. 9: Front (rackmount version) with the front access panel open ......................................................................15
Fig. 10: Power button on the front .................................................................................................................15
Fig. 11: LED indicators .................................................................................................................................16
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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)
Fig. 12: USB ports on the front side................................................................................................................ 16
Fig. 13: Rear side of the KISS 2U V2 with an SBC card (shown with aPCI-760 and a redundant PSU)............................. 18
Fig. 14: Rear side of the KISS 2U V2 with an SBC card (shown with a PCI-761 and a redundant PSU)............................ 18
Fig. 15: External ports of PCI-760 SBC card ...................................................................................................... 19
Fig. 16: External ports of PCI-761 SBC card ...................................................................................................... 19
Fig. 17: Rear side of the KISS 2U V2 with a KTQ45/Flex (here with a wide range power supply)................................... 20
Fig. 18: Rear side of the KISS 2U V2 with a KTQ67/Flex (shown as a configuration for low profile expansion cards) ........ 20
Fig. 19: External ports of the KTQ45/Flex motherboard ...................................................................................... 21
Fig. 20: External ports of the KTQ67/Flex motherboard ...................................................................................... 21
Fig. 21: Detail: AC redundant Wide Rang PSU ................................................................................................... 22
Fig. 22: Detail: AC Wide Rang PSU .................................................................................................................. 22
Fig. 23: Detail: +24VDC PSU ......................................................................................................................... 22
Fig. 24: Detail: -48VDC PSU .......................................................................................................................... 22
Fig. 25: Grounding stud marked with PE symbol ............................................................................................... 23
Fig. 26: Unmarked grounding stud................................................................................................................. 23
Fig. 27: KISS 2U V2 - side view ...................................................................................................................... 23
Fig. 28: KISS 2U V2 Configuration with PCI 760-SBC (Single Board Computer) ........................................................ 24
Fig. 29: KISS 2U V2 - Configuration with KTQ45/Flex motherboard ....................................................................... 25
Fig. 30: KISS 2U V2 - Configuration with KTQ67/Flex motherboard (shown as a config. for low-profile expansion cards). 26
Fig. 31: Inside of the cover with fixing brackets ................................................................................................ 29
Fig. 32: Loosen the cover fastening knurled screw on the front side ..................................................................... 30
Fig. 33: Loosen the knurled screw on the rear side ............................................................................................ 30
Fig. 34: This movment allow you to remove the centring and fixing bracket of the cover from the retaining plate of the
chassis ............................................................................................................................................... 31
Fig. 35: Removing the cover ......................................................................................................................... 31
Fig. 36: Pulled-out card cage for configurations with SBC and motherboard, but not for configurations with motherboard
for low profile cards (shownas a KISS 2U V2 system configuration with SBC) .................................................... 31
Fig. 37: Opened ferite core with wires ............................................................................................................. 35
Fig. 38: Detail: removing the fan slide-in module.............................................................................................. 37
Fig. 39: Detail: Fan compartment (without fan slide-in module) .......................................................................... 37
Fig. 40: Fan slide-in module without filtermat holder ........................................................................................ 38
Fig. 41:Rear view of the fan slide-in module..................................................................................................... 38
Fig. 42: Fan slide-in module with mounted filter mat holder ............................................................................... 38
Fig. 43: Side view of the fan slide-in module .................................................................................................... 38
Fig. 44: Detail with filter mat holder on the fron side of the KISS 2U V2 platform..................................................... 39
Fig. 45: Detail without filter mat holder on the front side ................................................................................... 40
Fig. 46: Filter mat holder without filter mat ..................................................................................................... 40
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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)
Fig. 47: Filtermatholder with filter mat............................................................................................................40
Fig. 48: Filter mat .......................................................................................................................................40
Fig. 49: Attached inner part of the slide rail (shown left side view of the KISS 2U V2 system) .....................................42
Fig. 50: KISS 2U V2 platform with slide rail in pulled-out position ........................................................................42
Fig. 51: KISS 2U V2 platform with slide rail in pushed-in position .........................................................................42
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2. Introduction KISS 2U V2 – User's Guide (Version 1.00)
2. Introduction
Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical
alteration, particularly as a result of the constant upgrading of Kontron Europe products. The attached documentation
does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual
or any product characteristics set out in the manual. Kontron Europe does not accept any liability for any printing errors
or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or
that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these
errors or inaccuracies for this reason. Kontron Europe expressly informs the user that this manual only contains a general
description of technical processes and instructions which may not be applicable in every individual case. In cases of
doubt, please contact Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or
translations into a different language may only be made with the prior written consent of Kontron Europe. Kontron
Europe points out that the information contained in this manual is constantly being updated in line with the technical
alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical
status of the products by Kontron Europe at the time of printing.
© 2012 by Kontron Europe GmbH
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH
Site: Eching
Oskar-von-Miller-Str. 1
85386 Eching
Germany
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2. Introduction KISS 2U V2 – User's Guide (Version 1.00)
2.1. Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the
corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning
notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KISS 2U V2 – User's Guide (Version 1.00)
3. Important Instructions
This manual provides important information required for the proper operation of the KISS 2U V2 platform!
This chapter contains instructions which must be observed when working with the KISS 2U V2 platform.
3.1. Warranty Note
Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing
parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.
3.2. Exclusion of Accident Liability Obligation
Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included
document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label
on the device.
3.3. Liability Limitation / Exemption from the Warranty Obligation
In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for
IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe shall not be
required to honor the warranty even during the warranty period and shall be exempted from the statutory accident
liability obligation.
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4. Safety Instructions KISS 2U V2 – User's Guide (Version 1.00)
4. Safety Instructions
Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.
Caution:
Energy hazards > 240 VA are present inside the chassis!
Activities such as system expansion with expansion cards, or maintanance have to be carried-out by
qualified personnel familiar with the associated dangers!
The installation instructions for the
distributor.
When used as intended the KISS 2U V2 platform is to operate only closed and locked.
Only when the cover is properly installed, secured with the knurled screws on the rear and the cover
fastening screw on the front, and the access panel is locked with the key, it is ensured that the user
doesn’t have access to the internal parts of the KISS 2U V2 platform, loaded with hazardous energy.
KISS 2U V2 Platform is the responsibility of the
4.1. Operation of Laser Source Devices
Fig. 1: Laser radiation warning label
The optional CD ROM and DVD drives contain light-emitting diodes (classified in accordance with IEC 825-1:1993: LASER
CLASS 1) and therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this
radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting
Devices Act, REDR C 1370.
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4. Safety Instructions KISS 2U V2 – User's Guide (Version 1.00)
4.2. Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging
and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.
4.2.1. Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
4.3. Instructions for the Lithium Battery
The installed CPU board is equipped with a Lithium battery. When replacing the lithium battery, please follow the
corresponding instructions in the section
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent
type recommended by the manufacturer. The lithium battery type must be UL recognized.
10.3 “Replacing the Lithium Battery”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the
local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for
dispose of batteries).
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5. Electromagnetic Compatibility (Class A Device) KISS 2U V2 – User's Guide (Version 1.00)
5. Electromagnetic Compatibility (Class A Device)
5.1. Electromagnetic Compatibility (EU)
This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive
2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of
add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may
be required to take adequate measures.
5.2. FCC Statement (USA)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
5.3. EMC Compliance (Canada)
The method of compliance is self-declaration to Canadian standard ICES-003:
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
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6. Scope of Delivery KISS 2U V2 – User's Guide (Version 1.00)
6. Scope of Delivery
KISS 2U V2 platform (system configuration ordered)
2x key for the front access panel lock
1x Ferrite core (for DC system configuration)
1x AC power cable (for AC system configuration)
2x AC power cable (for AC system configuration with redundant PSU)
Rubber feet (self-adhesive)
Instruction for attaching the ferrite core
General Safety Instruction for IT Equipment
Optional Parts
Slide Rails (PN: 1016-5807)
Rack Slide Rails Kit for KISS 1U and KISS 2U/4U V2 (PN: 1051-7200)
6.1. Type Label and Product Identification
The type label (product designation, serial number) and the inspection status label of your KISS 2U V2 platform are
located on the right side of the device.
System Type Product Name Product Identifikation
KISS 2U V2 KISS 2U V2 xxxxxxxx-y KISS 2U V2 = System Type
The “xxxxxxxxx” group is replaced by up to a max. 8-digit combination of
numbers, letter or space, and represents the installed CPU board
The “y” is replaced by a single letter (A through Z) representing the power
supply installed into the system.
Note:
A: corresponds to the systems with a wide range AC power supply
B: corresponds to the systems with a redundant wide range AC power supply
C: corresponds to the system configuration with +24 VDC power supply
D: corresponds to the system configuration with -48 VDC power supply
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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)
7. Product Description
The KISS 2U V2 platform expands the Kontron KISS computer line. KISS 2U V2 is a scalable 2U (19") platform, equipped
with a motherboard or a SBC (Single Board Computer) board, supporting various system configurations
(refer to “KISS 2U V2 Systems - Configuration Guides” on our website). The flexible customer-specific hardware system
configuration and the robust construction with excellent mechanical stability of the KISS 2U V2 platform offer the
superior qualities of a computer designed for operation in harsh industrial environment.
The KISS 2U V2 platform is designed to be installed in 19" racks. It may be also installed as a desktop unit.
Versions of the KISS 2U V2 platform:
Fig. 2: Rackmount version with
closed access panel
Fig. 3: Desktop version with
closed access panel
Fig. 4: Rackmount version with
opened access panel
Fig. 5: Desktop version with
opened access panel
The system can be equipped with up to two drive bays (depending on the system configuration):
L1: one 5:25" front accessible drive bay
L2: one 3.5" internal drive bay or an front accessible slim drive
For customized versions and system configurations, please observe the corresponding “KISS 2U V2
System - Configuration Guides” for KISS 2U V2 on our web site
www.kontron.com.
The device can be fitted with an AC wide range, an AC redundant, a +24VDC or a -48VDC power supply (depending on the
system configuration ordered).
The controls of the KISS 2U V2 platform are located behind the front access panel and consist, as standard, of a power
button, a power and HDD LED.
Two system fans are installed at the front side of the unit. These are attached to the system by a fan slide-in module. The
fan slide-in module simplifies the installation and removal of these components, even during operation.
The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This
filter mat can be replaced during operation.
Depending on the integrated CPU board [motherboard or SBC (Single Board Computer)] your system can be expanded
with different expansion cards.
The type label is located on the right hand side of the device.
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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)
Fig. 6: KISS 2U V2 platform
The KISS 2U V2 platform may be operated in horizontal as well as in vertical position.
When powering on the KISS 2U V2 platform, make sure that the air intake and exhaust openings are not
obstructed by objects.
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