Kontron X9SCM User Manual

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KISS 2U V2

User's Guide (Version 1.00)

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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)

1. Table of Contents

1. Table of Contents ..................................................................................................................................... 1

1.1. Table of Figures...................................................................................................................................... 2

2. Introduction ........................................................................................................................................... 5

2.1. Symbols used in this Manual ..................................................................................................................... 6

3. Important Instructions............................................................................................................................. 7

3.1. Warranty Note ....................................................................................................................................... 7

3.2. Exclusion of Accident Liability Obligation.................................................................................................... 7

3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 7

4. Safety Instructions .................................................................................................................................. 8

4.1. Operation of Laser Source Devices ............................................................................................................. 8

4.2. Electrostatic Discharge (ESD) ................................................................................................................... 9

4.2.1. Grounding Methods.......................................................................................................................... 9

4.3. Instructions for the Lithium Battery........................................................................................................... 9

5. Electromagnetic Compatibility (Class A Device) ..........................................................................................10

5.1. Electromagnetic Compatibility (EU) ..........................................................................................................10

5.2. FCC Statement (USA).............................................................................................................................. 10

5.3. EMC Compliance (Canada) .......................................................................................................................10

6. Scope of Delivery ....................................................................................................................................11

6.1. Type Label and Product Identification ....................................................................................................... 11

7. Product Description ................................................................................................................................12

7.1. Front Side ............................................................................................................................................14

7.1.1. Power Button................................................................................................................................. 15

7.1.2. LED Indicators................................................................................................................................16

7.1.3. Ports on the Front Side ....................................................................................................................16

7.1.4. Front Access Panel ..........................................................................................................................16

7.1.5. Cover fastening screw on the front side ...............................................................................................17

7.1.6. Filter Mat and Filter Mat Holder .........................................................................................................17

7.1.7. Fan Slide-in Module ........................................................................................................................17

7.1.8. Drive Bays .....................................................................................................................................17

7.2. Rear Side .............................................................................................................................................18

7.2.1. System Configurations with SBC Cards ................................................................................................18

7.2.2. System Configuration with Motherboard ............................................................................................. 20

7.2.3. System Configuration with Motherboard and Low Profile Cards ................................................................ 20

7.2.4. Power Supply Version and ON/OFF Switch of the PSU..............................................................................22

7.2.5. Grounding Stud ..............................................................................................................................23

7.2.6. Fan Slide-In Module and Temperature Sensor ....................................................................................... 23

7.3. Side View .............................................................................................................................................23

7.4. Installed Motherboard / SBC Card.............................................................................................................24

7.5. System Configurations with SBC ...............................................................................................................24

7.6. System Configuration with Motherboard ....................................................................................................25

7.6.1. Riser Card and/or Backplane and available Bays....................................................................................27

8. Installation and Removal.........................................................................................................................28

8.1. Attaching the Rubber Feet ......................................................................................................................28

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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)

8.2. Cover.................................................................................................................................................. 29

8.3. Accessing Internal Components............................................................................................................... 30

8.3.1. Installing /Removing Expansion Cards ............................................................................................... 30

8.4. Installation in a 19" Industrial Cabinet ..................................................................................................... 33

9. Starting Up............................................................................................................................................ 34

9.1. AC Power Connection ............................................................................................................................. 34

9.2. DC Power Connection............................................................................................................................. 35

9.2.1. Attaching the Ferrite Core................................................................................................................ 35

9.2.2. DC Power Cord Connection ............................................................................................................... 36

9.3. Operating System and Hardware Component Drivers .................................................................................... 36

10. Maintenance and Prevention.................................................................................................................. 37

10.1. Replacing System Fans ......................................................................................................................... 37

10.2. Cleaning the Filter Mat ......................................................................................................................... 39

10.3. Replacing the Lithium Battery ............................................................................................................... 41

11. Slide Rails (Option) .............................................................................................................................. 42

12. Technical Data...................................................................................................................................... 43

12.1. Electrical Specifications ....................................................................................................................... 44

12.2. Mechanical Specifications..................................................................................................................... 44

12.3. Environmental Specifications ................................................................................................................ 44

12.4. Directives and Standards ...................................................................................................................... 45

13. Standard Interfaces – Pin Assignments ................................................................................................... 46

13.1.1. Serial Interface (RS232) ................................................................................................................ 46

13.1.2. VGA Port ..................................................................................................................................... 46

13.1.3. USB Port ..................................................................................................................................... 47

13.1.4. PS/2 Keyboard Connector .............................................................................................................. 47

13.1.5. PS/2 Mouse Connector................................................................................................................... 47

14. Technical Support................................................................................................................................. 48

14.1. Returning Defective Merchandise ........................................................................................................... 48

1.1. Table of Figures

Fig. 1: Laser radiation warning label ................................................................................................................ 8

Fig. 2: Rackmount version with closed access panel ...........................................................................................12

Fig. 3: Desktop version with closed access panel ...............................................................................................12

Fig. 4: Rackmount version with opened access panel..........................................................................................12

Fig. 5: Desktop version with opened access panel ..............................................................................................12

Fig. 6: KISS 2U V2 platform ...........................................................................................................................13

Fig. 7: Front (rackmount version) with the front access panel closed.....................................................................14

Fig. 8: 19” bracket with fixing screws ...............................................................................................................14

Fig. 9: Front (rackmount version) with the front access panel open ......................................................................15

Fig. 10: Power button on the front .................................................................................................................15

Fig. 11: LED indicators .................................................................................................................................16

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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)

Fig. 12: USB ports on the front side................................................................................................................ 16

Fig. 13: Rear side of the KISS 2U V2 with an SBC card (shown with aPCI-760 and a redundant PSU)............................. 18

Fig. 14: Rear side of the KISS 2U V2 with an SBC card (shown with a PCI-761 and a redundant PSU)............................ 18

Fig. 15: External ports of PCI-760 SBC card ...................................................................................................... 19

Fig. 16: External ports of PCI-761 SBC card ...................................................................................................... 19

Fig. 17: Rear side of the KISS 2U V2 with a KTQ45/Flex (here with a wide range power supply)................................... 20

Fig. 18: Rear side of the KISS 2U V2 with a KTQ67/Flex (shown as a configuration for low profile expansion cards) ........ 20

Fig. 19: External ports of the KTQ45/Flex motherboard ...................................................................................... 21

Fig. 20: External ports of the KTQ67/Flex motherboard ...................................................................................... 21

Fig. 21: Detail: AC redundant Wide Rang PSU ................................................................................................... 22

Fig. 22: Detail: AC Wide Rang PSU .................................................................................................................. 22

Fig. 23: Detail: +24VDC PSU ......................................................................................................................... 22

Fig. 24: Detail: -48VDC PSU .......................................................................................................................... 22

Fig. 25: Grounding stud marked with PE symbol ............................................................................................... 23

Fig. 26: Unmarked grounding stud................................................................................................................. 23

Fig. 27: KISS 2U V2 - side view ...................................................................................................................... 23

Fig. 28: KISS 2U V2 Configuration with PCI 760-SBC (Single Board Computer) ........................................................ 24

Fig. 29: KISS 2U V2 - Configuration with KTQ45/Flex motherboard ....................................................................... 25

Fig. 30: KISS 2U V2 - Configuration with KTQ67/Flex motherboard (shown as a config. for low-profile expansion cards). 26

Fig. 31: Inside of the cover with fixing brackets ................................................................................................ 29

Fig. 32: Loosen the cover fastening knurled screw on the front side ..................................................................... 30

Fig. 33: Loosen the knurled screw on the rear side ............................................................................................ 30

Fig. 34: This movment allow you to remove the centring and fixing bracket of the cover from the retaining plate of the

chassis ............................................................................................................................................... 31

Fig. 35: Removing the cover ......................................................................................................................... 31

Fig. 36: Pulled-out card cage for configurations with SBC and motherboard, but not for configurations with motherboard

for low profile cards (shownas a KISS 2U V2 system configuration with SBC) .................................................... 31

Fig. 37: Opened ferite core with wires ............................................................................................................. 35

Fig. 38: Detail: removing the fan slide-in module.............................................................................................. 37

Fig. 39: Detail: Fan compartment (without fan slide-in module) .......................................................................... 37

Fig. 40: Fan slide-in module without filtermat holder ........................................................................................ 38

Fig. 41:Rear view of the fan slide-in module..................................................................................................... 38

Fig. 42: Fan slide-in module with mounted filter mat holder ............................................................................... 38

Fig. 43: Side view of the fan slide-in module .................................................................................................... 38

Fig. 44: Detail with filter mat holder on the fron side of the KISS 2U V2 platform..................................................... 39

Fig. 45: Detail without filter mat holder on the front side ................................................................................... 40

Fig. 46: Filter mat holder without filter mat ..................................................................................................... 40

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1. Table of Contents KISS 2U V2 – User's Guide (Version 1.00)

Fig. 47: Filtermatholder with filter mat............................................................................................................40

Fig. 48: Filter mat .......................................................................................................................................40

Fig. 49: Attached inner part of the slide rail (shown left side view of the KISS 2U V2 system) .....................................42

Fig. 50: KISS 2U V2 platform with slide rail in pulled-out position ........................................................................42

Fig. 51: KISS 2U V2 platform with slide rail in pushed-in position .........................................................................42

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2. Introduction KISS 2U V2 – User's Guide (Version 1.00)

2. Introduction

Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe products. The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason. Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron Europe.

This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe. Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing.

Printing and duplication, even of sections, is only permissible with the express approval of

Kontron Europe GmbH Site: Eching Oskar-von-Miller-Str. 1

85386 Eching

Germany

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2. Introduction KISS 2U V2 – User's Guide (Version 1.00)

2.1. Symbols used in this Manual

Symbol Meaning

This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.

This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.

This symbol indicates general information about the product and the user manual.

This symbol indicates detail information about the specific product configuration.

This symbol precedes helpful hints and tips for daily use.

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3. Important Instructions KISS 2U V2 – User's Guide (Version 1.00)

3. Important Instructions

This manual provides important information required for the proper operation of the KISS 2U V2 platform!

This chapter contains instructions which must be observed when working with the KISS 2U V2 platform.

3.1. Warranty Note

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.

3.2. Exclusion of Accident Liability Obligation

Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.3. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.

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4. Safety Instructions KISS 2U V2 – User's Guide (Version 1.00)

4. Safety Instructions

Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.

Caution: Energy hazards > 240 VA are present inside the chassis! Activities such as system expansion with expansion cards, or maintanance have to be carried-out by qualified personnel familiar with the associated dangers!

The installation instructions for the distributor.

When used as intended the KISS 2U V2 platform is to operate only closed and locked.

Only when the cover is properly installed, secured with the knurled screws on the rear and the cover fastening screw on the front, and the access panel is locked with the key, it is ensured that the user doesn’t have access to the internal parts of the KISS 2U V2 platform, loaded with hazardous energy.

KISS 2U V2 Platform is the responsibility of the

4.1. Operation of Laser Source Devices

Fig. 1: Laser radiation warning label

The optional CD ROM and DVD drives contain light-emitting diodes (classified in accordance with IEC 825-1:1993: LASER CLASS 1) and therefore must not be opened.

If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this radiation.

The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting Devices Act, REDR C 1370.

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4. Safety Instructions KISS 2U V2 – User's Guide (Version 1.00)

4.2. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:

1. Transport boards in static-safe containers such as boxes or bags.

2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.

3. Always be properly grounded when touching a sensitive board, component, or assembly.

4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.2.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:

1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as

properly grounded tools and equipment.

2. Use anti-static mats, heel straps, or air ionizes to give added protection.

3. Always handle electrostatic sensitive components by their edge or by their casing.

4. Avoid contact with pins, leads, or circuitry.

5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.

6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.

7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.

8. Always place drives and boards PCB-assembly-side down on the foam.

4.3. Instructions for the Lithium Battery

The installed CPU board is equipped with a Lithium battery. When replacing the lithium battery, please follow the corresponding instructions in the section

Caution

Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL recognized.

10.3 “Replacing the Lithium Battery”.

Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries).

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5. Electromagnetic Compatibility (Class A Device) KISS 2U V2 – User's Guide (Version 1.00)

5. Electromagnetic Compatibility (Class A Device)

5.1. Electromagnetic Compatibility (EU)

This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.

Warning!

This is a class A product. In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

5.3. EMC Compliance (Canada)

The method of compliance is self-declaration to Canadian standard ICES-003:

(English): This Class A digital apparatus complies with the Canadian ICES-003.

(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.

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6. Scope of Delivery KISS 2U V2 – User's Guide (Version 1.00)

6. Scope of Delivery

 KISS 2U V2 platform (system configuration ordered)  2x key for the front access panel lock  1x Ferrite core (for DC system configuration)  1x AC power cable (for AC system configuration)  2x AC power cable (for AC system configuration with redundant PSU)  Rubber feet (self-adhesive)  Instruction for attaching the ferrite core  General Safety Instruction for IT Equipment

Optional Parts

 Slide Rails (PN: 1016-5807)  Rack Slide Rails Kit for KISS 1U and KISS 2U/4U V2 (PN: 1051-7200)

6.1. Type Label and Product Identification

The type label (product designation, serial number) and the inspection status label of your KISS 2U V2 platform are located on the right side of the device.

System Type Product Name Product Identifikation

KISS 2U V2 KISS 2U V2 xxxxxxxx-y KISS 2U V2 = System Type

The “xxxxxxxxx” group is replaced by up to a max. 8-digit combination of numbers, letter or space, and represents the installed CPU board

The “y” is replaced by a single letter (A through Z) representing the power supply installed into the system.

Note:

A: corresponds to the systems with a wide range AC power supply

B: corresponds to the systems with a redundant wide range AC power supply

C: corresponds to the system configuration with +24 VDC power supply

D: corresponds to the system configuration with -48 VDC power supply

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7. Product Description

The KISS 2U V2 platform expands the Kontron KISS computer line. KISS 2U V2 is a scalable 2U (19") platform, equipped with a motherboard or a SBC (Single Board Computer) board, supporting various system configurations (refer to “KISS 2U V2 Systems - Configuration Guides” on our website). The flexible customer-specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 2U V2 platform offer the superior qualities of a computer designed for operation in harsh industrial environment.

The KISS 2U V2 platform is designed to be installed in 19" racks. It may be also installed as a desktop unit.

Versions of the KISS 2U V2 platform:

Fig. 2: Rackmount version with

closed access panel

Fig. 3: Desktop version with

closed access panel

Fig. 4: Rackmount version with

opened access panel

Fig. 5: Desktop version with

opened access panel

The system can be equipped with up to two drive bays (depending on the system configuration):

 L1: one 5:25" front accessible drive bay  L2: one 3.5" internal drive bay or an front accessible slim drive

For customized versions and system configurations, please observe the corresponding “KISS 2U V2 System - Configuration Guides” for KISS 2U V2 on our web site

www.kontron.com.

The device can be fitted with an AC wide range, an AC redundant, a +24VDC or a -48VDC power supply (depending on the system configuration ordered).

The controls of the KISS 2U V2 platform are located behind the front access panel and consist, as standard, of a power button, a power and HDD LED.

Two system fans are installed at the front side of the unit. These are attached to the system by a fan slide-in module. The fan slide-in module simplifies the installation and removal of these components, even during operation.

The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This filter mat can be replaced during operation.

Depending on the integrated CPU board [motherboard or SBC (Single Board Computer)] your system can be expanded with different expansion cards.

The type label is located on the right hand side of the device.

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

Fig. 6: KISS 2U V2 platform

The KISS 2U V2 platform may be operated in horizontal as well as in vertical position.

When powering on the KISS 2U V2 platform, make sure that the air intake and exhaust openings are not obstructed by objects.

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.1. Front Side

The KISS 2U V2 platform is available as a rackmount version.

5 5

Fig. 7: Front (rackmount version) with the front access panel closed

1 19" bracket with handle 2 Light diffusors for HDD and power LEDs

You can easily convert your system to a desktop version. Unscrew the left and right hand 19" brackets from the device. To attach the rubber feet (included), please follow the instructions in the section

2 3

3 4

3 Ventilation grille on the front access panel 4 Front access panel with a locking mechanism 5 Plastic washer

8.1 “Attaching the Rubber Feet”.

Fig. 8: 19” bracket with fixing screws

1 KISS 2U V2 platform chassis 2 19" bracket with handle 3 Holes for rack mounting 4 Handle 5 Screws for attaching the 19“ bracket

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

The Power button, the USB ports and the integrated 5.25" drive are located on the front side ( platform, behind the front access panel.

1 13 2 4 6 8

2 7

12 101351113

Fig. 9: Front (rackmount version) with the front access panel open

1 Bump stop for the front access panel 2 Fan slide-in module with knurled screws 3 Filter mat holder with fixing screw

8 L1: 1x 5.25" externally accessible drive bay

(shown with 1x 3.5" removable HDD)

9 L2: 1x internal 3.5" drive bay or 1x external

accessible slim drive

4 Slot for the locking mechanism

10 2x USB (2.0) ports

5 Indicators (power and HDD LED)

11 Locking mechanism

6 Cover fastening screw on the front side

12 Front access panel with ventilation grille

7 Power button

13 Holders for the front access panel

Fig. 9) of the KISS 2U V2

7.1.1. Power Button

Fig. 10: Power button on the front

Warning!

Turning the power off using the power button (refer to KISS 2U V2 platform from the AC/DC power source. For system configuration with: AC wide range PSU: Please observe that the ON/OFF switch of this PSU (see the KISS 2U V2 from the AC power source. Even you turn off the system using the power button ( pos. 7), and the ON/OFF switch of this PSU, there is still a standby-voltage of 5 VSb on the motherboard or SBC (refer also to the hint in the subsection AC wide range and AC redundant PSU: The unit is completely disconnected from the mains, only when the power cord is disconnected either from the mains or the unit. Therefore, the power cord and its connectors must always remain easily accessible. +24VDC-bzw. -48VDC-Netzteil: The ON/OFF switch of the DC power supplies ( not disconnect the KISS 2U V2 platform from the DC power source.

The power button (refer to Fig. 10, and Fig. 9, pos. 7) is located at the front side of the platform, behind the front access panel and allows to power ON/OFF the system. Please observe the settings option for “Restore on AC Power Loss” in the BIOS Setup. Setting options: Power On/Power Off/Last State.

Fig. 9, pos. 7) does not disconnect the

Fig. 27) does not disconnect

Fig. 9,

7.2.4).

Fig. 23 and Fig. 24) does

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.1.2. LED Indicators

The LED indicators (refer to

Fig. 9, pos. 5 and Fig. 11) of the KISS 2U V2 are located at the front of the device, behind the

front access panel.

1 2

Fig. 11: LED indicators

Power LED (green)

This LED ( Requirement:

Fig. 11. pos. 1) is green when the system is switched on using the Power On/Off button.

The system must be connected to the corresponding power source, using the power cable. The power supply ON/OFF switch (if available), on the rear of the system must be set to “ON“.

HDD LED

This LED (

Fig. 11. pos. 2) is orange when the hard disk is accessed.

(orange)

Do not press the eject button, while the drive LED is lit or flashing.

7.1.3. Ports on the Front Side

7.1.3.1. USB Ports

1 Power LED (green) 2 HDD LED (orange)

KISS 2U V2 is equipped with two USB (2.0) ports on the front (

Fig. 9, pos. 10 and Fig. 12). You can connect various USB

devices to these two USB 2.0 interface connectors.

Fig. 12: USB ports on the front side

7.1.4. Front Access Panel

The securing lock mechanism (

Fig. 7, pos. 4) located at the access panel allows you, if required, to protect your system from unauthorized use. When the access panel is locked, the cover of the KISS 2U V2 system can not be removed, and the drives, filter mat holder and power button are not accessible.

If USB devices are connected to the USB ports on the front of the device, the front access panel can not be closed and locked.

The key should be kept somewhere where it is not accessible to unauthorized persons.

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.1.5. Cover fastening screw on the front side

The cover fastening screw (

Fig. 9, pos. 6) secures the cover to the chassis on the front side.

To remove the cover of the KISS 2U V2 platform, the following knurled screws have to be loosened:

 The cover fastening screw (  The knurled screws (

Fig. 9, pos. 6) on the front side

Fig. 13/ Fig. 15 pos. 3 and Fig. 19, pos. 6) on the rear side.

The chassis of the KISS 2U V2 platform is properly closed only if the cover is attached and the above mentioned screws are fastened.

7.1.6. Filter Mat and Filter Mat Holder

The filter mat and the filter mat holder ( pos. 3). The filter mat holder is fastened to the fan slide-in module ( The filter mat is inserted in the filter mat holder ( section

10.2 “Cleaning the Filter Mat”).

Fig. 9, pos. 3) are located behind the air grilles of the front access door (Fig. 7,

Fig. 46, pos. 4) by a knurled screw (Fig. 46, pos. 5).

Fig. 42). This filter mat protects your system against dust and dirt (see

7.1.7. Fan Slide-in Module

The two system fans are integrated in a user-friendly, replaceable fan slide-in module (hot-swap) (see subsection 7.2.6

Fan Slide-In Module and Temperature Sensor”). The fan slide-in module (Fig. 9, pos. 2) can be replaced during operation

“ (see section

10.1 “Replacing System Fans”).

7.1.8. Drive Bays

Depending on the ordered system configuration, your KISS 2U V2 can be equipped with up to two drive bays (see (Fig. 9, pos. 8 and 9; configuration with an internal HDD):

Drive Bay Description (refer to Fig. 9)

 one externally accessible 5.25" drive bay (shown with 1x 3.5" removable HDD installed)  one internal 3.5" drive bay for a SATA HDD (shown with an internal, not externally accessible

HDD installed)

 a front accessible 5.25" slim-line drive bay

 a CF Reader

For KISS 2U V2 system configurations with a disk subsystem KISS DA 235CF, the drive bays L1 and L2 are occupied by this subsystem with removable HDDs.

For customer-specific versions and system configurations, please refer to the corresponding “KISS 2U V2 Systems - Configuration Guides” on our website

www.kontron.com.

The KISS Hot Swap disk subsystems allow replacing of the SATA HDDs during operation.

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7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2. Rear Side

On the rear side, depending on the ordered KISS 2U V2 platform configuration, are available the external interfaces of the integrated motherboard or SBC card, the additional interfaces, the power supply unit and the air exhaust openings.

The order or the number of the KISS 2U V2 platform interfaces can be different depending on the

7.2.1. System Configurations with SBC Cards

device configuration.

5 6

Legend for

2 87

Fig. 13: Rear side of the KISS 2U V2 with an SBC card (shown with aPCI-760 and a redundant PSU)

Fig. 13 and Fig. 14:

1 AC inlet connector 2 Fans of the redundant PSU 3 Rear side of the cover with captive knurled

screws

4 Card cage (for SBC and expansion cards) with

fixing screws

5 6

5 Air exhaust openings 6 Free slots for expansion cards 7 Onboard interfaces routed to the rear side 8 Interfaces of the SBC card

[PCI-760 (

9 Ground stud

Fig. 13) / PCI-761 (Fig. 14)]

2 87

Fig. 14: Rear side of the KISS 2U V2 with an SBC card (shown with a PCI-761 and a redundant PSU)

18 www.kontron.com

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2.1.1. External Ports of the SBC Cards

A detailed ports description can be found in the manual for the PCI-760 or PCI-761 SBC board. You can download the corresponding manual from our web site

www.kontron.com by selecting the product.

1 3

Fig. 15: External ports of PCI-760 SBC card

Legend for Fig. 15 and Fig. 17:

1 PCI-760/PCI-761 slot bracket 2 VGA port

Fig. 16: External ports of PCI-761 SBC card

3 2x USB (2.0) ports 4 2x LAN ports with integrated LEDs

www.kontron.com 19

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2.2. System Configuration with Motherboard

6 6

1 2 3

5 4 12 10

Fig. 17: Rear side of the KISS 2U V2 with a KTQ45/Flex (here with a wide range power supply)

1 AC inlet connector 2 On/Off power switch of the PSU 3 Fan of the Power Supply Unit (PSU) 4 Card cage (for motherboard and expansion cards)

with fixing screws

5 External interfaces of the KTQ45/Flex

motherboard

6 Rear side of the cover with captive knurled screws

7 Slot brackets for expansion cards 8 Cut-outs for optional (customer-specific)

interfaces routed to the rear (9-pin D-SUB type)

9 Additional serial port (RS232) 10 Air exhaust openings 11 Ground stud 12 Mechanical slot

7.2.3. System Configuration with Motherboard and Low Profile Cards

1 2 3

Fig. 18: Rear side of the KISS 2U V2 with a KTQ67/Flex (shown as a configuration for low profile expansion cards)

1 AC inlet connector 2 On/Off power switch of the PSU

(only for wide rage PSU)

3 Fan of the Power Supply Unit (PSU) 4 Card cage (for motherboard and

expansion cards) with fixing screws

5 External interfaces of the

6 Rear side of the cover with captive knurled screws 7 Slot brackets for expansion cards 8 Cut-outs for optional (customer-specific) interfaces

routed to the rear (9-pin D-SUB type)

9 Additional serial ports (RS232) 10 Air exhaust openings 11 Ground stud

KTQ67/Flex motherboard

20 www.kontron.com

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2.3.1. External Interfaces of the KTQ45/Flex Motherboard

A detailed ports description can be found in the manual of the installed motherboard. You can download the corresponding manual from our web site

www.kontron.com by selecting the product.

2 1 3

7 6

Fig. 19: External ports of the KTQ45/Flex motherboard

1 PS/2 mouse port (green) 2 Serial port (RS232) 3 2x Ethernet ports (RJ45),

(10/100/1000 Mbps)

7.2.3.2. External Interfaces of the KTQ67/Flex Motherboard

A detailed ports description can be found in the manual of the installed motherboard. You can download the corresponding manual from our web site

4 Audio connectors (6.1) 5 6x USB(2.0) ports 6 VGA port 7 PS/2 keyboard port (purple)

www.kontron.com by selecting the product.

6 2

Fig. 20: External ports of the KTQ67/Flex motherboard

1 Serial port (RS232) 2 6x USB (2.0) ports 3 3x Ethernetport (RJ45),

4 VGA port 5 Audio connectors (6.1) 6 Display Port (DP)

(10/100/1000Mbps)

www.kontron.com 21

ON/O

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2.3.3. Additional Ports

Depending on the installed CPU card (motherboard or SBC), your system cam be equipped with on-board interfaces (e.g. serial interface) routed to the rear panel (refer to

Fig. 14, pos. 7 and Fig. 17, pos. 9). These ports allow you to connect

different peripherals.

Information and technical data can be found in the corresponding board manual of the installed motherboard or SBC card. You can download the relevant board manual for your system configuration from our web site at

www.kontron.com by selecting the product name.

Refer also to the “KISS 2U V2 Systems - Configuration Guides” on our web site.

7.2.4. Power Supply Version and ON/OFF Switch of the PSU

The power supply is located on the rear side of the KISS 2U V2 platform. On request, the KISS 2U V2 platform can optionally be equipped with either an AC wide range or an AC redundant wide range, a +24VDC or a -48VDC power supply unit. The respective power supply version and the corresponding nominal voltage range can be found on the type label on the right side of the system.

FF switch

Fig. 21: Detail: AC redundant Wide Rang PSU Fig. 22: Detail:

AC Wide Rang PSU

Fig. 23: Detail:

+24VDC PSU

Fig. 24: Detail:

-48VDC PSU

After attaching the cables to the terminals of the DC power supplies, always operate the KISS 2U V2 systems with the protective cover available.

Please observe that the ON/OFF switch of the AC wide range PSU (Fig. 22) does not disconnect the KISS 2U V2 platform from the main power source. Even you turn off the system using the power button

Fig. 9, pos. 7) or the ON/OFF switch of this PSU, there is still a standby-voltage of 5 VSb on the

( motherboard or SBC.

Hint for the ON/OFF switch of the AC Wide Range PSU (

Fig. 22) for KISS 2U V2 PCI760-A only: This switch is factory-set to “ON” and secured in this position by a bracket. Don’t switch OFF the PSU ON/OFF switch (

Fig. 22) during operation. Please observe the hint on the

attached label. Don’t remove this label.

22 www.kontron.com

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.2.5. Grounding Stud

The grounding stud is located on the rear side of the KISS 2U V2 platform (see

The KISS 2U V2 systems with grounding studs marked with a PE symbol ( by establishing a large-area contact between the grounding stud and an appropriate grounding connection point.

Fig. 25: Grounding stud marked with PE symbol Fig. 26: Unmarked grounding stud

7.2.6. Fan Slide-In Module and Temperature Sensor

The three system fans are securely installed in a user-friendly, interchangeable fan-slide-in module (Hot-Swap). The fan slide-in module is mounted in the fan compartment on the front of the device. The systems fans are temperature-controlled via the temperature sensors which are built in the system. Thus sufficient airflow is ensured for an optimal, active cooling of the system.

Fig. 13, pos. 9 and Fig. 14, pos. 11).

Fig. 25

) have to be grounded

The operation of the KISS 2U V2 platform is permitted only with a functional fan slide-in module (refer

Replacing System Fans” section).

to the “

Defective components may be replaced only by Kontron original spare parts.

 part number of the fan slide-in module: 1050-8442

7.3. Side View

On the left and right sides of the device, there are six M4 threaded screw holes, for installing the KISS 2U V2 platform in a 19" industrial cabinet using slide rails [not included; refer also to the chapter

Fig. 27: KISS 2U V2 - side view

1 Side view of the KISS 2U V2 platform 2 3x two M3 threaded screw holes used for

mounting of card holder

3 Fastening screws for the card holder (the

position can be different ; see pos. 2)

4 4x M4 threaded screw holes (on both sides)

11 “Slide Rails (Option)”.]

2 1 2 3

www.kontron.com 23

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.4. Installed Motherboard / SBC Card

Depending on the KISS 2U V2 platform configuration ordered, your system may be equipped with a motherboard or an SBC card (Single Board Computer).

For KISS 2U V2 versions and system configurations, please refer to the corresponding “KISS 2U V2 Systems - Configuration Guides” on our website More information and technical data can be found in the corresponding board manual (motherboard or SBC, depending on the system configuration ordered). You can download the manual from our web site at

www.kontron.com by selecting the product.

www.kontron.com .

7.5. System Configurations with SBC

Fig. 28: KISS 2U V2 Configuration with PCI 760-SBC (Single Board Computer)

1 Cover retaining plate on the front side 2 L1 and L2: drives bays (stacked one above the

other into a drive cage)

3 Retaining bracket for the butterfly-backplane (not

provided at system configuration with low profile cards)

4 Power Supply Unit (PSU) 5 Card holder 6 Butterfly-backplane for SBC cards 7 Centring latches for the cover at the rear side

8 Cover retaining plates on the rear side 9 Card hold down bracket (adjustable for long or

short expansion cards; see

10 SBC card 11 Fastening screws for the card cage (expansion

cards)

12 Fans (of the fan slide-in-module) 13 Fan slide-in-module with two fans

Fig. 27, pos. 3)

24 www.kontron.com

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.6. System Configuration with Motherboard

Fig. 29: KISS 2U V2 - Configuration with KTQ45/Flex motherboard

1 Cover retaining plate on the front side 2 L1 and L2: drives bays (stacked one above the

other into a drive cage)

3 Retaining bracket for the butterfly-backplane (not

provided at system configuration with low profile cards)

4 Power Supply Unit (PSU) 5 Retaining bracket for the riser card (not provided

at system configuration with low profile cards)

6 Riser card for expansion cards

7 Centring latches for the cover at the rear side 8 Cover retaining plate on the rear side 9 Card hold down bracket (adjustable for long or

short expansion cards; see

10 Motherboard 11 Cage for motherboard and expansion cards 12 Fans (of the fan slide-in-module) 13 Fan slide-in-module with two fans

Fig. 27, pos. 3)

www.kontron.com 25

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

Fig. 30: KISS 2U V2 - Configuration with KTQ67/Flex motherboard (shown as a config. for low-profile expansion cards)

1 Cover retaining plate on the front side 2 L1 and L2: drives bays (stacked one above the

other into a drive cage)

3 Power Supply Unit (PSU) 4 Cover retaining plates on the rear side 5 Centring latches for the cover at the rear side

6 Fastening screws for the slot brackets or expansion

card slot brackets

7 Card hold down bracket (adjustable for long or short

expansion cards; see

Fig. 27, pos. 3)

8 Motherboard 9 Fans (of the fan slide-in-module) 10 Fan slide-in-module with two fans

26 www.kontron.com

7. Product Description KISS 2U V2 – User's Guide (Version 1.00)

7.6.1. Riser Card and/or Backplane and available Bays

Depending on the KISS 2U V2 hardware configuration ordered, you can expand your system with full size and/or half size or low-profile additional cards.

System Installed Board Riser Card /Backplane Available Slots for Exoansion Cards

Riser card 1 2x PCI, 32 Bit @ 33 MHz, full size

KISS-2U V2

Riser card 2

Desktop Motherboard

Server Motherboard without riser card 4x PCIe x8 (for low-profile cards only)

SBC

Riser card 3

without riser card 1x PCIe x4 (for low-profile cards only)

Backplane 1 1x PCIe x16 (2. Side)

Backplane 2

1x PCI, 32 Bit @ 33 MHz, full size

1x PCIe x16, full size

1x PCIe x16 full size

1x PCIe x4 full size

1x PCIe x16 (for low-profile cards only)

2x PCI, 32 Bit @ 33 MHz, (for low-profile cards only)

3x PCI, 32 Bit @33 MHz (1. side)

1x PCIe x4 (2. Side)

2x PCIe x4 (1. Side)

1x PCIe x4 (2. Side)

1x PCIe x16 (2. Side)

1x PCIe x8 (2. Side)

www.kontron.com 27

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

8. Installation and Removal

8.1. Attaching the Rubber Feet

If the system is to be used as a desktop version, the rubber feet supplied with the device can be attached to it.

To attach the rubber feet, proceed as follows:

Ensure that all components are securely installed and that the device cover has been screwed on tightly.

1. Turn the device upside down on a table or desk.

2. Remove the protective film from the rubber feet.

3. Stick the four rubber feet to the underside of the device.

Before attaching the rubber feet, ensure that your system is switched off and disconnected from the main power source.

28 www.kontron.com

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

8.2. Cover

The cover will be fixed to the chassis using two fixing brackets at the front side of the cover (Fig. 31, pos.3 and pos. 4), two fixing brackets with captive knurled screws at the rear side of the cover (

Fig. 9, pos. 6) at the front side of the KISS 2U V2 platform.

(

When inserting the cover, make sure that:

Fig. 31, pos.7) and the cover fastening screw

 At the front side: the fixing brackets (

the chassis (

 At the rear side: the centring latches and the cover retaining plates (

and 5) are properly inserted into the fixing bracket and centring slots of the cover (

The centering bracket ( side.The fixing brackets with knurled screws (

Fig. 28, Fig. 29 and Fig. 30 pos. 1).

Fig. 31, pos. 3) and the front cover fastening screw Fig. 9, pos. 6) secure the cover on the front

Fig. 31, pos. 4) are inserted properly into the corresponding retaining bracket of

Fig. 28, Fig. 29, pos. 7 and 8, and Fig. 30 pos. 4

Fig. 31, pos. 7) secure the cover on the rear side.

Fig. 31, pos.5 and 6).

Fig. 31: Inside of the cover with fixing brackets

1 Inside of the cover 2 Front part of the cover 3 Angled centering bracket with tapped hole

(on the front side)

In order to close the KISS 2U V2 platform chassis, ensure that the cover is properly reinstalled and secured with following screws:

 the cover fastening screw (  the knurled screws (

Fig. 9, pos. 6) and Fig. 32) on the front side

Fig. 13, pos. 3, Fig. 17, pos. 6 and Fig. 33) on the rear side

4 Fixing bracket (on the front side) 5 Fixing bracket (on the rear side) 6 Centring slots on the cover 7 Fixing brackets with knurled screws

www.kontron.com 29

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

8.3. Accessing Internal Components

This section contains important information that you must read before accessing the internal components. You must follow these procedures properly when handling any boards (refer also to the subsection Backplane and available Bays

8.3.1. Installing /Removing Expansion Cards

Please consider following instruction when you install (or remove) expansion cards.

When you install (or remove) expansion cards please consider the corresponding safety instruction of the included “General Safety Instruction for IT Equipment”.

The installation and removal of expansion cards have to be carried-out only by qualified specialist personnel in accordance with the description in this manual.

Before removing the device cover, ensure that your system is switched off and disconnected from the mains power supply.

Please refer to the ESD safety procedures for handling assemblies with static sensitive devices. Failure to take heed of this warning instruction can result in damage to the device.

”.

7.6.1 “Riser Card and/or

8.3.1.1. Installing /Removing Expansion Cards into KISS 2U V2 with SBC/Motherboard (not Low-Profile Cards)

To install or remove an expansion card proceed as follows:

1. Turn your system off and disconnect it from the main power source.

2. Loosen the knurled screws, which secure the cover on the front of the system.

Please read information provided by the manufacturer of any expansion cards before installing them or removing them from your system.

In order to remove the cover, unscrew the following knurled screws:

 the cover fastening screw (  the knurled screws (

Fig. 32: Loosen the cover fastening knurled screw on the front side

Fig. 9, pos. 6 and Fig. 32) at the front side

Fig. 13, pos. 3, Fig. 17, pos. 6 and Fig. 33) at the rear side

Fig. 33: Loosen the knurled screw on the rear side

30 www.kontron.com

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

3. Pull the cover out a little bit (

from the retaining plate of the chassis (see latches and the cover retaining plates ( bracket and centring slots of the cover (

Fig. 34) to release the cover centering and fixing brackets (Fig. 31, pos.3 and pos. 4)

Fig. 28, Fig. 29, pos. 1) on the front side. At the same time the centring

Fig. 28, Fig. 29, pos. 7 and 8) on the rear side will be removed from the fixing

Fig. 31, pos.5 and 6).

Fig. 34: This movment allow you to remove the centring and fixing bracket of the cover from the retaining plate of the chassis

4. Lift the cover up (on the rear edge) and remove it (Fig. 35).

Fig. 35: Removing the cover

The motherboard with the corresponding riser card (not in configuration for low-profile cards), respectively the SBC card with the corresponding butterfly-backplane are mounted on a card cage. The card cage must be pulled-out a little bit from the chassis, in order to have access to the fastening screws of the slot bracket or expansion card slot bracket (

Fig. 36).

5. For KISS 2U V2 systems with SBC, unscrew the three screws (

and Fig. 14, pos. 4). Retain the screws for later use.

Fig. 28, pos. 11) and the four screws on the rear side (Fig.

6. For KISS 2U V2 systems with motherboard (not in configuration for low-profile cards), unscrew the four screws

Fig. 29, pos. 11) and the four screws on the rear side (Fig. 17, pos. 4). Retain the screws for later use.

(

7. Lift the card cage a little upwards, and slide it a little bit out.

Fig. 36: Pulled-out card cage for configurations with SBC and motherboard, but not for configurations with motherboard for low profile

cards (shownas a KISS 2U V2 system configuration with SBC)

8. Close the device and secure the cover with the knurled screws.

9. Insert/remove the expansion card/s in respectively out from the expansion slot/s of the motherboard, the riser card

or butterfly backplanes and fix them, or the slot bracket/s to the rear of the card cage (see details of

Fig. 36).

10. Close the system and secure the cover with the knurled screws as described in the section

8.2 “Cover”.

www.kontron.com 31

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

For KISS 2U V2 system configuration with motherboard for low-profile expansion cards, is not necessary the card cage to remove when installing the expansion cards.

8.3.1.2. Installing /Removing Low-Profile Expansion Cards into 2U V2 with Motherboard

To install or remove low profile expansion card in system configuration with motherboard proceed as follows:

1. Open the system as described in the subsection

2. Unscrew the fastening screws of the slot bracket or card slot bracket (

8.3.1.1 (step 1-4).

Fig. 30, pos. 6). Retain the screws for later use.

3. Insert/remove the expansion card/s in respectively out from the expansion slot/s of the motherboard and fix them, or

the slot bracket/s to the rear of the card cage .

4. Close the system and secure the cover with the knurled screws as described in the section

8.2 “Cover”.

32 www.kontron.com

8. Installation and Removal KISS 2U V2 – User's Guide (Version 1.00)

8.4. Installation in a 19" Industrial Cabinet

Expansion card installation should be performed before installing the KISS 2U V2-system into a 19" industrial cabinet.

Please consider the instructions described in the section

Before closing the industrial cabinet, you must connect your peripherals to the corresponding system ports.

Caution: Energy hazards > 240 VA are present inside the chassis!

8.3 “Accessing Internal Components”.

www.kontron.com.

www.kontron.com by selecting the product.

The system has to be mounted and installed only by a qualified service person for this area familiar with the associated dangers.

In order to setting-up, installing / removing the KISS 2U V2 system into/from a 19" industrial cabinet, please observe the instructions described in this user’s guide.

Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.

7.2.4 “

Please consider the hints included in the subsection the PSU

The KISS 2U V2 should be installed in a 19" industrial cabinet using slide rails (PN: 1016-5807). Use for

mounting the “Rack Slide Rails Kit for KISS 1U and 2U/4U” (PN: 1051-7200).

Ensure that air flow around the device is adequate when installing the KISS 2U V2.

The openings for air intake and exhaust on the device must not be obstructed by objects.

Leave at least 5 cm (approx. 2") of free space to the 19" industrial cabinet in front and behind the KISS 2U V2, to prevent the device from possibly overheating.

The 19" industrial cabinet must stand firmly in place. You can improve its stability by placing the

components into it from the bottom up. Heavy components should be placed down below.

If further stabilization is necessary, then bolt the 19" industrial cabinet to the floor or anchor it on the wall.

The voltage feeds must not be overloaded.

”.

Power Supply Version and ON/OFF Switch of

Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label.

The type label is located on right side of the unit.

www.kontron.com 33

9. Starting Up KISS 2U V2 – User's Guide (Version 1.00)

9. Starting Up

Please consider the Hints included in the chapter

When used as intended the KISS 2U V2 platform is to operate only closed and locked.

The rated voltage of the mains (AC/DC) must agree with the voltage value on the type label.

4 “Safety Instructions”.

9.1. AC Power Connection

The AC mains input socket is located on the rear side of the KISS 2U V2.

Hint for system configuration with AC Wide Range PSU!

Please observe that the ON/OFF switch of the AC wide range PSU ( KISS 2U V2 platform from the main power source.

Even you turn off the system using the power button ( PSU, there is still a standby-voltage of 5 VSb on the motherboard or SBC. The unit is completely disconnected from the mains, only when the power cord is disconnected either from the mains or the unit.

Therefore, the power cord and its connectors must always remain easily accessible.

Please observe the settings option for “Restore on AC Power Loss” in the BIOS Setup. Setting options: Power On/Power Off/Last State.

Hint fort he ON/OFF switch of the AC wide range PSU ( This switch is factory-set to “ON” and secured in this position by a bracket. Don’t switch OFF the PSU ON/OFF switch ( attached label. Don’t remove this label.

Fig. 22) during operation. Please observe the hint on the

Fig. 22

) does not disconnect the

Fig. 9, pos. 7) or the ON/OFF switch (Fig. 22

Fig. 22) for the KISS 2U V2 PCI760-A:

) of this

To connect the power cable, proceed as follows:

1. The KISS 2U V2 systems with grounding studs marked with a PE symbol (

large-area contact between the grounding stud and an appropriate grounding connection point (refer to the subsection

2. Connect the AC power cord to the AC input connector.

3. Connect the other end of the AC power cord to a corresponding mains outlet.

34 www.kontron.com

7.2.5 “Grounding Stud”, Fig. 25 and Fig. 26).

Use a power cord suitable for the mains power supply in your country.

Make sure that the mains power supply (power outlet) is properly grounded and that the power cord is in perfect condition without any visible damage. An ungrounded power supply is not permissible.

Fig. 25) have to be grounded by establishing a

9. Starting Up KISS 2U V2 – User's Guide (Version 1.00)

9.2. DC Power Connection

The DC version of the KISS 2U V2 platform is equipped with a +24V or-48V power supply (with a 2-pin terminal block and an ON/OFF power switch)

It must be ensured that the platform can be powered ON and OFF via an easy accessible two pole isolating switch and an overload protection. These should be incorporated in the building installation wiring. The unit is only completely disconnected from the DC power source, when:

 it is switched OFF via the ON/OFF switch of the DC PSU

 the DC power cord is disconnected either from the power source or the unit. Therefore, the DC power

cord and its connectors must always remain easily accessible.

DC power source to the KISS 2U V2 system.

9.2.1. Attaching the Ferrite Core

Before you connect the KISS 2U V2 with DC Power Supply Unit (PSU) to a DC power source, you have to attach the ferrite core (7427113, manufacturer: Würth Elektronik) to the wires that are used for the

Please ensure that during the DC connection procedure, there is no power flowing from the external

power connection:

 2x 2x wires with a minimum cross section of 2.5 mm

 2x wires with a minimum cross section of 1.5 mm

for the -48VDC PSU

for the +24VDC PSU

Only with the attached ferrite core are ensured the requirements of EMC standards (for emission and immunity). Do not close the ferrite core before you have attached it to the power wires!

To attach the ferrite core, proceed as follows:

1. Open the ferrite core as much as possible.

2. Put the two wires together.

3. Lay the wires into the middle channel of the one half of the ferrite core, at 5-8 cm (2-3 in) to one end of the wires. Run

the wires lengthwise, one time around the ferrite core (see figure below), so that the wires are running out at the other end of the ferrite core.

4. Fold the two halves of the ferrite core, without closing the ferrite case completely.

5. Check the location of the wires in the channel of the ferrite core. If the winding loop is too large, you have to reduce

it, by pulling the end of the longer wires.

6. Close the ferrite core completely until the clamp snaps in place.

Wires to

DC power source

5-8 cm [2-3 in] to

power terminals of the

KISS 2U V2 system

Fig. 37: Opened ferite core with wires

Opened ferrite core

www.kontron.com 35

9. Starting Up KISS 2U V2 – User's Guide (Version 1.00)

9.2.2. DC Power Cord Connection

DC power source to the KISS 2U V2 system.

Please ensure that during the DC connection procedure, there is no power flowing from the external

1. Prepare two isolated wires (minimum cross section of 2.5 mm

for the -48VDC PSU) with attached ferrite core (refer to the subsection 9.2.1 “Attaching the Ferrite Core”),

for the +24VDC PSU and minimum cross section of 1.5

according to the connectors of the screw terminal.

2. Loosen the two cross-head screws of the screw terminal so that you can insert the stripped ends of the wires. Pay

attention to the polarity of the wires.

3. Fasten the cross-head screws firmly.

4. Cover the connectors of the screw terminal with the protective cover available.

After attaching the cables to the terminals of the DC PSU (+24VDC or -48VDC) always operate the DC versions of KISS 2U V2 systems with the protective cover provided.

5. Prepare the other ends of the wires according to the terminal of the DC power source.

6. Connect the wires prepared to the DC power source. Pay attention to the polarity of the connectors. The DC power

source has to be switched off.

7. Switch on the DC power source.

9.3. Operating System and Hardware Component Drivers

Your computer can optionally be supplied with or without pre-installed operating system. If you have ordered your KISS 2U V2 with pre-installed operating system, all drivers are installed, corresponding to the ordered computer configuration (optional hardware components). Your computer is fully functional when you turn it on for the first time. If you have ordered your KISS 2U V2 without pre-installed operating system, you have to install the operating system and the corresponding drivers for the ordered computer configuration (optional hardware components).

The needed drivers can be downloaded from the web page

Consider the manufacturer specifications of the operating system and the integrated hardware components.

www.kontron.com by selecting the product.

36 www.kontron.com

10. Maintenance and Prevention KISS 2U V2 – User's Guide (Version 1.00)

10. Maintenance and Prevention

Kontron Europe systems only require minimal maintenance and care to keep them operating correctly.

 Occasionally wipe the system with a soft dry cloth.  Remove persistent dirt by use of a soft, slightly damp cloth (only use a mild detergent).  Clean the air filter mat regularly (refer to the section

10.1. Replacing System Fans

The operation of the KISS 2U V2 platform is permitted only with a functional fan slide-in module. Defective components may be replaced only by Kontron original spare parts.

 part number of the fan slide-in module: 1050-8442

Important instructions! The fan slide-in module is changeable while the system is powered-up. This maintenance may only be carried out by qualified personnel familiar with the associated dangers.

10.2 “Cleaning the Filter Mat”).

To replace the fan slide-in module, proceed as follows:

1. Remove the air filter mat as described in the section

10.2 “Cleaning the Filter Mat” (step 1 to 3) and put it aside for

later use.

2. Loosen the two knurled screws of the fan slide-in module (

3. Pull the fan slide-in module out to disconnect it from the internal fan control socket (

Fig. 38, pos. 1)

Fig. 39, pos. 3).

4. Lift the slide-in module upwards in the arrow direction to remove it from the fan compartment (see

3 4

Fig. 38: Detail: removing the fan slide-in module Fig. 39: Detail: Fan compartment (without fan slide-in module)

Legend for

1 Fan slide-in module with two knurled screws

Fig. 38 and Fig. 39:

3 Socket for fan power supply and control

Fig. 39).

2 Threaded holes (chassis frame) for securing the fan

4 Fan compartment

slide-in module

www.kontron.com 37

10. Maintenance and Prevention KISS 2U V2 – User's Guide (Version 1.00)

Fig. 40: Fan slide-in module without filtermat holder Fig. 41:Rear view of the fan slide-in module

Fig. 42: Fan slide-in module with mounted filter mat holder Fig. 43: Side view of the fan slide-in module

Legend for

Fig. 40 and Fig. 41:

1 Fan slide-in module with two knurled screws 3 Socket for fan power supply and control 2 Bolt with tapped hole for mounting the filter mat

holder

4 2x fans (temperature controlled

independently from each other)

5. Replace the fan slide-in module with a new functional module.

6. Insert the retained filter mat holder (with filter mat) to the front side of the fan slide-in module as described in the

section

7. Slide the fan slide-in module with mounted filter mat holder (

8. Push the fan slide-in module into the fan compartment until the fan control connector (

inserted into the socket (

9. Fasten the knurled screws of the fan slide-in module (

10.2 “Cleaning the Filter Mat” (step 7 and step 8).

Fig. 42) into the fan compartment (Fig. 39, pos. 4).

Fig. 41, pos. 2) is firmly

Fig. 39, pos. 3).

Fig. 38, pos. 1)

38 www.kontron.com

10. Maintenance and Prevention KISS 2U V2 – User's Guide (Version 1.00)

10.2. Cleaning the Filter Mat

The filter mat is inserted in the filter mat holder at the front side of the fan slide-in module (Fig. 44, pos. 4). The soiling of the filter mat is caused by the pollution of the operating environment. A heavily soiled filter mat can cause excessive heating of the device. For this reason we recommend to clean the filter mat as often as necessary. The filter mat can be replaced during operation of the system.

Fig. 44: Detail with filter mat holder on the fron side of the KISS 2U V2 platform

To replace the filter mat, proceed as follows:

1. Open the front access panel (

2. Loosen the knurled screw that secures the filter mat holder to the fan slide-in module (

3. Pull the filter mat holder out from the positioning holes (Fig. 45, pos. 3) in the direction marked with the arrow

4. Remove the dirty filter mat.

5. Clean the filter mat as follows:

1 2 3 54

1 Front side of the KISS 2U V2 platform 2 Filter mat 3 Filter mat holder with knurled screw 4 Front access panel 5 Fan slide-in module

Fig. 44, pos. 4).

Fig. 44, pos. 3 and

Fig. 46, pos. 5).

(

Fig. 44) and lift it off.

 Rinse in water (up to approx. 40°C/104°F; you may add a mild commercial detergent).  It is also possible to beat it, suction clean it or blast it with warm compressed air.  If the filter is soiled with greasy dust, you should rinse it with warm water with degreaser added. Do not clean the

air filter mat with a piercing jet of water or wring it out.

6. After cleaning and drying the filter pad, place it in the filter mad holder (see

7. Reattach the filter mat holder to the front side of the fan slide-in module by inserting the positioning latches

(

Fig. 46, pos. 6) into the positioning holes (Fig. 45, pos. 3).

8. Fasten the filter mat holder by tightening the knurled screw (

Fig. 45, pos. 1) at the fan slide-in module.

(

Defective components may only be replaced by Kontron original spare parts.

Air filter mat: part number: 1050-8374.

Fig. 46, pos. 1) to the bolt with tapped hole

Fig. 47).

www.kontron.com 39

10. Maintenance and Prevention KISS 2U V2 – User's Guide (Version 1.00)

Fig. 45: Detail without filter mat holder on the front side Fig. 46: Filter mat holder without filter mat

Fig. 47: Filtermatholder with filter mat Fig. 48: Filter mat

4 5

Legende für

Fig. 45 und Fig. 46:

1 Fan slide-in module with bolt with tapped hole 2 Air intake openings at the front side of the fan slide-

in module

3 Positioning holes for the filter mat holder

4 Filter mat holder 5 Knurled screw of the filter mat holder 6 Positioning latches of the filter mat holder

40 www.kontron.com

10. Maintenance and Prevention KISS 2U V2 – User's Guide (Version 1.00)

10.3. Replacing the Lithium Battery

The motherboard or SBC card for your system is equipped with a lithium battery. To replace the lithium battery, proceed as follows:

1. Open the device, as described in the subsection

2. If you have added expansion cards to your system, first remove the expansion cards and all corresponding connecting

cables, to gain access to the lithium battery.

3. Remove the lithium battery from the holder by pulling the ejector spring outwards.

4. Place a new lithium battery in the battery holder.

5. Pay attention to the polarity of the battery.

6. The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by

Kontron Europe.

7. Reinstall the removed expansion cards and re-attach the connecting cables.

8. Close the device, as described in the subsection

8.3.1 “Installing /Removing Expansion Cards” chapter (steps 1-4).

8.3.1 “Installing /Removing Expansion Cards” chapter (step 10).

www.kontron.com 41

11. Slide Rails (Option) KISS 2U V2 – User's Guide (Version 1.00)

11. Slide Rails (Option)

Kontron provides slide rails for installing the KISS 2U V2 in a 19" industrial cabinet. These slide rails can be ordered separately.

The KISS 2U V2 systems should be installed into a 19" industrial cabinet with slide rails (PN: 1016-

5807). Use therefore the rack slide rails mounting kit for KISS 1U and KISS 2U/4U V2 systems (PN: 1051-7200).

3 4

Fig. 49: Attached inner part of the slide rail (shown left side view of the KISS 2U V2 system)

Fig. 50: KISS 2U V2 platform with slide rail in pulled-out position

Fig. 51: KISS 2U V2 platform with slide rail in pushed-in position

Legend for: Fig. 49, Fig. 50 and Fig. 51:

1 Side view of the KISS 2U V2 2 6x M4x6 Philips screw

(on each side)

3 Inner part of the slide rail

4 Locking lever 5 Slide rail in pulled-out position 6 Slide rail in pushed-in position

Please ensure that only the screws provided (M4x6) are used to attach the slide rails to the KISS 2U V2.

42 www.kontron.com

12. Technical Data KISS 2U V2 – User's Guide (Version 1.00)

12. Technical Data

KISS 2U V2-xxxxxxxx-y

Installed CPU Card

Controls and Indicators (at the front side)

Operating Elements (at the rear side)

Indicators (at the rear side)

Interfaces (at the front side)

Interfaces (at the rear side)

Drive Bays

* Refer to „KISS 2U V2 System - Configuration Guide“

Power button Power LED (green) HDD LED (orange)

1x ON/OFF switch of the PSU: for system configuration with +24VDC or -48VDC PSU

1x N/OFF switch of the PSU: for system configuration with AC wide range PSU (doesn’t disconnect the unit from the mains)

2x Power LED (green) of the redundant PSU

1x Alarm LED (red) of the redundant PSU

2x USB (2.0)

I/O of the installed CPU card (motherboard/SBC)

* refer to the manual of the installed CPU card (motherboard/SBC)

Up to two drive bays

* optionally equipped (depending on the system configuration ordered (refer to „KISS 2U V2 System - Configuration Guides“)

Free Expansion Slots

Lithium Batterie

Equipped Power Supply Unit

Rated Voltage Range

KISS 2U V2 = System type

The “xxxxxxxxx” group is replaced by up to a max. 8-digit combination of numbers, letter or space, and represents the installed CPU board

The “y” is replaced by a single letter (A through Z) representing the power supply installed into the system.

The corresponding “KISS 2U V2 System - Configuration Guides” and the manual of the installed CPU card can be downloaded from our web site at

* optionally equipped (depending on the system configuration ordered (refer to „KISS 2U V2 System - Configuration Guides“)

* refer to the manual of the installed CPU card (motherboard/SBC)

• AC Wide Range 100-240V or

• AC redundant Wide Range 100-240V or

• +24 VDC or

• -48VDC

See type label

www.kontron.com by selecting the product name.

www.kontron.com 43

12. Technical Data KISS 2U V2 – User's Guide (Version 1.00)

12.1. Electrical Specifications

The corresponding electrical specifications of your KISS 2U V2 platform can be found on the type label.

12.2. Mechanical Specifications

Dimensions KISS 2U V2 (Standard Version)

Height

Width

Depth

Weight (without packaging)

Chassis

2U (88 mm) (3.5”)

Front: 19”; Chassis: 430 mm (16.9")

Chassis: 472.3 mm (18.6")

Aprox. 10.00 kg (22.046 lbs.)

Chassis, black (RAL 7021)

Front access panel: blue (RAL 5017)

12.3. Environmental Specifications

Thermal Management

Operating Temperature / Relative Humidity

Storage / Transport Temperature / Relative Humidity

2x system fan (temperature-controlled) PSU fan CPU fan

0 … +50 °C @5-95 % not condensing [at +55 °C (131 °F) at 10% POH per month]

(32 .. 122 °F @5-95 % not condensing [+55 °C (131 °F) at 10% POH per month]

-20 … +70 °C @ 5-95 % not condensing (-4 … 158 °F @ 5-95 %) not condensing

Max. Operation Altitude

Max. Storage / Transport Altitude

Operating Shock

Storage / Transit Shock

Operating Vibration

Storage / Transit Vibration

Acoustic Noise

44 www.kontron.com

2,000 m (6,560 ft)

10,000 m (32,810 ft)

15 G, 11 ms, half sine

30 G., 11 ms, half sine

10 – 500 Hz, 1.0 G

10 – 500 Hz, 2.0 G

< 35 dB(A) (at 1 m in front of the system, full load) ∼ 40 dB(A) for systems with Intel® Quad Core™ processor or redundant PSU

12. Technical Data KISS 2U V2 – User's Guide (Version 1.00)

12.4. Directives and Standards

CE Directive

Elektrical Safety

Electromagnetic Compatibility (EMC)

CE Marking

Elektrical Safety Harmonized Standards

EUROPE

U.S.A. / CANADA

EMC Harmonized Standards

U.S.A.

General Product Safety Directive (GPSD) 2001/95/EC

Low Voltage Directive (LVD) 2006/95/EC

EMC Directive 2004/108/EC

CE Directive 93/68/EEC

Information technology equipment - Safety - Part 1: General requirements EN 60950-1: 2006

to meet UL60950-1:2007 / CSA C22.2- No. 60950-1-7:2007

Generic emission standard for industrial environments (Emission): EN 61000-6-4:2007

Generic standards - Immunity for industrial environments (Immunity): EN 61000-6-2:2005

FCC 47 CFR Part 15, Class A

CANADA

ICES-003, Class A

www.kontron.com 45

13. Standard Interfaces – Pin Assignments KISS 2U V2 – User's Guide (Version 1.00)

13. Standard Interfaces – Pin Assignments

Low-active signals are indicated by a minus sign.

13.1.1. Serial Interface (RS232)

Pin Signal Name 9-pin D-SUB Connector (male)

1 DCD (Data Carrier Detect)

2 RXD (Receive Data)

3 TXD (Transmit Data)

4 DTR (Data Terminal Ready)

5 GND (Signal Ground)

6 DSR (Data Set Ready)

7 RTS (Request to Send)

8 CTS (Clear to Send)

9 RI (Ring Indicator)

13.1.2. VGA Port

Pin Signal Name 15-pin D-SUB Connector (female)

1 Analog red output

2 Analog green output

3 Analog blue output

4 N.C.

5-8 GND

9 +5 V (DDC)

10 GND

11 N.C.

12 SDA (DDC)

13 TTL HSync

14 TTL VSync

15 SCL (DDC)

46 www.kontron.com

13. Standard Interfaces – Pin Assignments KISS 2U V2 – User's Guide (Version 1.00)

13.1.3. USB Port

Pin Signal Name 4-pin USB Connector

Type A Version 2.0

1 VCC

2 Data-

3 Data+

4 GND

13.1.4. PS/2 Keyboard Connector

Pin Signal Name 6-pin Mini-DIN Connector

1 Keyboard Data

2 N.C.

3 GND

4 +5 V

5 Keyboard Clock

6 V.C.

13.1.5. PS/2 Mouse Connector

Pin Signal Name 6-pin Mini-DIN Connector

1 Mouse Data

2 N.C.

3 GND

4 +5 V

5 Mouse Clock

6 N.C.

www.kontron.com 47

14. Technical Support KISS 2U V2 – User's Guide (Version 1.00)

14. Technical Support

For technical support, please contact our Technical Support department:

Tel: +49 (0) 8165/77 112 e-mail: Web:

Make sure you have the following information on hand when you call:

• the unit part id number (PN),

• the serial number (SN) of the unit; the serial number can be found on the type label, placed on the right side of the

system.

Be ready to explain the nature of your problem to the service technician.

If you have questions about Kontron Europe or our products and services, you can reach us by the above-mentioned telephone number and on e-mail address or at:

support-keu@kontron.com http://www.kontron.com/support

www.kontron.com .

14.1. Returning Defective Merchandise

Please follow these steps before you return any merchandise to Kontron Europe:

1. Download the corresponding form for returning a device with an RMA No. [RMA (Return of Material Authorization)]

from our website an RMA No. e-mail:

2. Ensure that you have received an RMA number from Kontron Customer Services before returning any device. Write this

number clearly on the outside of the package.

3. Describe the fault that has occurred.

4. Please provide the name and telephone number of a person we can contact to obtain more information, where

necessary. Where possible, please enclose all the necessary customs documents and invoices.

5. When returning a device:

• Pack it securely in its original box.

• Enclose a copy of the RMA form with the consignment.

Corporate Offices

www.kontron.com / Support /.RMA Information; contact our Customer Service department to obtain

service@kontron.com

Europe, Middle East & Africa

Oskar-von-Miller-Str. 1 85386 Eching/Munich Germany Tel.: +49 (0)8165/ 77 777 Fax: +49 (0)8165/ 77 219

info@kontron.com

North America

14118 Stowe Drive Poway, CA 92064-7147 USA Tel.: +1 888 294 4558 Fax: +1 858 677 0898

info@us.kontron.com

Asia Pacific

17 Building,Block #1,ABP. 188 Southern West 4th Ring Beijing 100070, P.R.China Tel.: + 86 10 63751188 Fax: + 86 10 83682438

info@kontron.cn

48 www.kontron.com

Kontron X9SCM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Table of Contents

1.1. Table of Figures

2. Introduction

2.1. Symbols used in this Manual

3. Important Instructions

3.1. Warranty Note

3.2. Exclusion of Accident Liability Obligation

3.3. Liability Limitation / Exemption from the Warranty Obligation

4. Safety Instructions

4.1. Operation of Laser Source Devices

4.2. Electrostatic Discharge (ESD)

4.2.1. Grounding Methods

4.3. Instructions for the Lithium Battery

5. Electromagnetic Compatibility (Class A Device)

5.1. Electromagnetic Compatibility (EU)

5.2. FCC Statement (USA)

5.3. EMC Compliance (Canada)

6. Scope of Delivery

6.1. Type Label and Product Identification

7. Product Description

7.1. Front Side

7.1.2. LED Indicators

7.1.3. Ports on the Front Side

7.1.4. Front Access Panel

7.1.5. Cover fastening screw on the front side

7.1.6. Filter Mat and Filter Mat Holder

7.1.7. Fan Slide-in Module

7.1.8. Drive Bays

7.2. Rear Side

7.2.1. System Configurations with SBC Cards

7.2.2. System Configuration with Motherboard

7.2.3. System Configuration with Motherboard and Low Profile Cards

7.2.4. Power Supply Version and ON/OFF Switch of the PSU

7.2.5. Grounding Stud

7.2.6. Fan Slide-In Module and Temperature Sensor

7.3. Side View

7.4. Installed Motherboard / SBC Card

7.5. System Configurations with SBC

7.6. System Configuration with Motherboard

7.6.1. Riser Card and/or Backplane and available Bays

8. Installation and Removal

8.1. Attaching the Rubber Feet

8.2. Cover

8.3. Accessing Internal Components

8.3.1. Installing /Removing Expansion Cards

8.4. Installation in a 19" Industrial Cabinet

9. Starting Up

9.1. AC Power Connection

9.2. DC Power Connection

9.2.1. Attaching the Ferrite Core

9.2.2. DC Power Cord Connection

9.3. Operating System and Hardware Component Drivers

10. Maintenance and Prevention

10.1. Replacing System Fans

10.2. Cleaning the Filter Mat

10.3. Replacing the Lithium Battery

11. Slide Rails (Option)

12. Technical Data

12.1. Electrical Specifications

12.2. Mechanical Specifications

12.3. Environmental Specifications

12.4. Directives and Standards

13. Standard Interfaces – Pin Assignments

13.1.1. Serial Interface (RS232)

13.1.2. VGA Port

13.1.3. USB Port

13.1.4. PS/2 Keyboard Connector

13.1.5. PS/2 Mouse Connector

14. Technical Support

14.1. Returning Defective Merchandise