Kontron X9DR3 User Manual
KISS 4U V2 EATX
KISS 4U V2 KTC 5520
KISS 4U V2 X9DR3
User's Guide (Version 1.02)
0-0096-6800
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1. Table of Contents KISS 4U V2 EATX – User's Guide (Version 1.02)
1. Table of Contents
1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 3
2. Introduction ........................................................................................................................................... 5
2.1. Symbols used in this Manual ..................................................................................................................... 6
3. Important Instructions............................................................................................................................. 7
3.1. Warranty Note ....................................................................................................................................... 7
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 7
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 7
4. General Safety Instructions for IT Equipment............................................................................................... 8
4.1. Operation of Laser Source Devices ............................................................................................................. 8
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 9
4.2.1. Grounding Methods.......................................................................................................................... 9
4.3. Instructions for the Lithium Battery........................................................................................................... 9
5. Electromagnetic Compatibility (Class A Device) ..........................................................................................10
5.1. Electromagnetic Compatibility (EU) ..........................................................................................................10
5.2. FCC Statement (USA).............................................................................................................................. 10
5.3. EMC Compliance (Canada) .......................................................................................................................10
6. Scope of Delivery ....................................................................................................................................11
6.1. Type Label and Product Identification ....................................................................................................... 11
7. Product Description ................................................................................................................................12
7.1. Front Side ............................................................................................................................................15
7.1.1. USB Interfaces ...............................................................................................................................16
7.1.2. Power Button................................................................................................................................. 17
7.1.3. LED Indicators with and without SYSID Button...................................................................................... 17
7.1.4. Front Access Panel ..........................................................................................................................20
7.1.5. Cover Fastening Screw on the Front Side .............................................................................................20
7.1.6. Fan Slide-in Module ........................................................................................................................20
7.1.7. Filter Mat and Filter Mat Holder .........................................................................................................20
7.1.8. Steel Mesh Guard (for IP52 Variant only) .............................................................................................20
7.2. Drive Bays............................................................................................................................................21
7.3. Rear Side .............................................................................................................................................22
7.3.1. Interfaces on the Rear Side...............................................................................................................23
7.3.2. Power Supply .................................................................................................................................24
7.3.3. Grounding Stud ..............................................................................................................................25
7.4. Side View .............................................................................................................................................26
8. Assembly, Disassembly............................................................................................................................27
8.1. Attaching the Rubber Feet ......................................................................................................................27
8.2. Cover ..................................................................................................................................................27
8.3. Fan Slide-in Module and Temperature Sensors ............................................................................................28
8.4. Accessing Internal Components ...............................................................................................................29
8.4.1. Installing/Removing the Expansion Cards ...........................................................................................29
8.5. Installation into a 19" Industrial Cabinet................................................................................................... 34
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1. Table of Contents KISS 4U V2 EATX – User's Guide (Version 1.02)
9. Starting Up............................................................................................................................................ 35
9.1. AC Power Connection ............................................................................................................................. 35
9.2. DC Power Connection............................................................................................................................. 36
9.3. Operating System and Hardware Component Drivers .................................................................................... 37
10. Maintenance and Prevention.................................................................................................................. 38
10.1. Cleaning the Filter Mat ......................................................................................................................... 38
10.1.1. Cleaning Steel Mesh Guard (for IP52 Protection Class only)................................................................... 40
10.2. Replacing the System Fans.................................................................................................................... 41
10.3. Replacing the Lithium Battery ............................................................................................................... 43
11. Slide Rails (Option) .............................................................................................................................. 44
12. Technical Data...................................................................................................................................... 45
12.1. Electrical Specifications ....................................................................................................................... 46
12.2. Mechanical Specifications..................................................................................................................... 46
12.3. Environmental Specifications ................................................................................................................ 46
12.4. CE Directives and Standards .................................................................................................................. 47
13. Standard Interfaces – Pin Assignments ................................................................................................... 48
13.1.1. Serial Interface (RS232) ................................................................................................................ 48
13.1.2. VGA Port ..................................................................................................................................... 48
13.1.3. USB Port ..................................................................................................................................... 49
13.1.4. PS/2 Keyboard Connector .............................................................................................................. 49
13.1.5. PS/2 Mouse Connector................................................................................................................... 49
14. Technical Support................................................................................................................................. 50
14.1. Returning Defective Merchandise ........................................................................................................... 50
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1. Table of Contents KISS 4U V2 EATX – User's Guide (Version 1.02)
1.1. Table of Figures
Fig. 1: Laser radiation warning label ................................................................................................................ 8
Fig. 2: Rackmount version with closed access panel........................................................................................... 12
Fig. 3: Tower version with closed access panel.................................................................................................. 12
Fig. 4: Desktop version with closed access panel ............................................................................................... 12
Fig. 5: Rackmount version with opened access panel (shown as KISS 4U V2 KTC5520) ............................................. 12
Fig. 6: Tower version with opened access panel (shown as KISS 4U V2 KTC5520) ..................................................... 12
Fig. 7: Desktop version with opened access panel (shown as KISS 4U V2 KTC5520) ..................................................12
Fig. 8: KISS 4U V2 EATX, opened, rackmount version ......................................................................................... 14
Fig. 9: Front side (rackmount version) with closed front access panel ................................................................... 15
Fig. 10: 19" handle bracket with fastening screws ............................................................................................ 15
Fig. 11: Front side (rackmount version) with opened access panel (shown as KISS 4U V2 KTC5520) ............................ 16
Fig. 12: Power button and USB ports on the front side ....................................................................................... 16
Fig. 13: LED indicators and SYSID button on the front side of the KISS 4U V2 KTC 5520 platform................................ 17
Fig. 14: LED indicators without SYSID LED and SYSID button on the front side of the KISS 4U V2 X9DR3F platform ........ 17
Fig. 15: Power and HDD LED on the front side................................................................................................... 18
Fig. 16: LAN2 and LAN1 LED on the front side................................................................................................... 18
Fig. 17: SYSID LED and SYSID button on the front side ....................................................................................... 18
Fig. 18: SYSF2 and SYSF1 LED ........................................................................................................................ 19
Fig. 19: SYSF2- und SYSF1-LED (KISS 4U V2 X9DR3F) ......................................................................................... 19
Fig. 20: Rear side of the KISS 4U V2 EATX platform (shown with KTC 5520 motherboard and AC wide range PSU) ........... 22
Fig. 21: Rear side of the KISS 4U V2 EATX platform (shown with X9DR3-F motherboard and AC wide range PSU) ............ 22
Fig. 22: Detail: 400W AC wide range PSU......................................................................................................... 24
Fig. 23: Detail: 650W AC wide range PSU ......................................................................................................... 24
Fig. 24: Detail: 500W AC redundant wide range PSU .......................................................................................... 24
Fig. 25: Detail: +24VDC PSU (400W) ............................................................................................................... 24
Fig. 26: Detail: -48VDC PSU (400W)................................................................................................................ 24
Fig. 27: Grounding stud marked with PE symbol................................................................................................ 25
Fig. 28: Unmarked grounding stud................................................................................................................. 25
Fig. 29: KISS 4U V2 EATX platform – side view................................................................................................... 26
Fig. 30: Inside of the cover with fixing brackets ................................................................................................ 27
Fig. 31: Side view of the fan slide-in module .................................................................................................... 28
Fig. 32: Side with connector of the fan slide-in module ...................................................................................... 28
Fig. 33: Loosening the knurled cover fastening screw on the front side (shown with KTC 5520 motherboard) ............... 30
Fig. 34: Loosening the knurled screw on the rear side (shown with KTC 5520 motherboard) ...................................... 30
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1. Table of Contents KISS 4U V2 EATX – User's Guide (Version 1.02)
Fig. 35: Sliding back the cover will pull out the cover centering and fixing brackets from the retaining brackets of the
chassis................................................................................................................................................31
Fig. 36: Removing the cover ..........................................................................................................................31
Fig. 37:Card hold down bracket for long expansion cards ....................................................................................31
Fig. 38: Card hold down bracket for long expansion cards ...................................................................................31
Fig. 39: Opened KISS 4U V2 EATX platform - removing the card hold down brackets..................................................32
Fig. 40: KISS 4U V2 EATX, rear side without PE marked grounding stud (shown as KISS 4U V2 KTC5520 with AC PSU) ......35
Fig. 41: Detail: Filter mat holder on the front side of the KISS 4U V2 EATX platform ..................................................38
Fig. 42: Detail: without filter mat at the front side .............................................................................................39
Fig. 43: Filter mat holder without filter mat......................................................................................................39
Fig. 44: Filter mat holder with filter mat ..........................................................................................................39
Fig. 45: Filter mat .......................................................................................................................................39
Fig. 46: IP52 - Filter mat holder with inserted steel mesh guard and filte rmat ........................................................40
Fig. 47: Steel mesh guard (for IP52 variant only) ..............................................................................................40
Fig. 48: Positioning of the steel mesh guard and of the filter mat in the filter mat holder(for IP52 variant only) ............40
Fig. 49: Detail: Fan slide-in module without filter mat holder ..............................................................................41
Fig. 50: Detail: Fan compartment (without fan slide-in module)...........................................................................41
Fig. 51: Attaching the inner part to a KISS 4U V2 EATX platform ...........................................................................44
Fig. 52: KISS 4U V2 EATX platform with slide rail in pulled-out position .................................................................44
Fig. 53: KISS 4U V2 EATX platform with slide rail in pushed-in position ..................................................................44
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2. Introduction KISS 4U V2 EATX – User's Guide (Version 1.02)
2. Introduction
Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical
alteration, particularly as a result of the constant upgrading of Kontron Europe products. The attached documentation
does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual
or any product characteristics set out in the manual. Kontron Europe does not accept any liability for any printing errors
or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or
that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these
errors or inaccuracies for this reason. Kontron Europe expressly informs the user that this manual only contains a general
description of technical processes and instructions which may not be applicable in every individual case. In cases of
doubt, please contact Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or
translations into a different language may only be made with the prior written consent of Kontron Europe. Kontron
Europe points out that the information contained in this manual is constantly being updated in line with the technical
alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical
status of the products by Kontron Europe at the time of printing.
© 2012 by Kontron Europe GmbH
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH
Site: Eching
Oskar-von-Miller-Str. 1
85386 Eching
Germany
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2. Introduction KISS 4U V2 EATX – User's Guide (Version 1.02)
2.1. Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the
corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning
notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KISS 4U V2 EATX – User's Guide (Version 1.02)
3. Important Instructions
This manual provides important information required for the proper operation of the KISS 4U V2 EATX platform!
This chapter contains instructions which must be observed when working with the KISS 4U V2 EATX platform.
3.1. Warranty Note
Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing
parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.
3.2. Exclusion of Accident Liability Obligation
Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included
document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label
on the device.
3.3. Liability Limitation / Exemption from the Warranty Obligation
In the event of damage to the device caused by failure to observe the supplied document “General Safety Instructions for
IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe shall not be
required to honor the warranty even during the warranty period and shall be exempted from the statutory accident
liability obligation.
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4. General Safety Instructions for IT Equipment KISS 4U V2 EATX – User's Guide (Version 1.02)
4. General Safety Instructions for IT Equipment
Please consider the instructions described in the supplied document “General Safety Instructions for IT
Equipment”.
Caution:
Energy hazards > 240 VA are present inside the chassis!
Activities such as system expansion with expansion cards, or maintanance have to be carried-out by
qualified personnel, aware of the associated dangers!
The installation instruction for the KISS 4U V2 EATX platform is the responsibility of the distributor.
When used as intended the KISS 4U V2 EATX platform is to operate only closed and locked.
Only when the cover is properly installed, secured with the knurled screws on the rear and the cover
fastening screw on the front, and the access panel is locked with the key, is ensured that the user doesn’t
have access to the internal parts of the KISS 4U V2 EATX platform, loaded with hazardous energy.
4.1. Operation of Laser Source Devices
Fig. 1: Laser radiation warning label
The optional DVD drives contain light-emitting diodes (classified in accordance with IEC 825-1:1993: LASER CLASS 1) and
therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this
radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting
Devices Act, REDR C 1370.
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4. General Safety Instructions for IT Equipment KISS 4U V2 EATX – User's Guide (Version 1.02)
4.2. Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging
and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.
4.2.1. Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
4.3. Instructions for the Lithium Battery
The installed server board is equipped with a Lithium battery. When replacing the lithium battery, please follow the
corresponding instructions in the section
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent
type recommended by the manufacturer. The lithium battery type must be UL recognized.
10.3 “Replacing the Lithium Battery”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the
local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for
dispose of batteries).
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5. Electromagnetic Compatibility (Class A Device) KISS 4U V2 EATX – User's Guide (Version 1.02)
5. Electromagnetic Compatibility (Class A Device)
5.1. Electromagnetic Compatibility (EU)
This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive
2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of
add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may
be required to take adequate measures.
5.2. FCC Statement (USA)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
5.3. EMC Compliance (Canada)
The method of compliance is self-declaration to Canadian standard ICES-003:
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
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6. Scope of Delivery KISS 4U V2 EATX – User's Guide (Version 1.02)
6. Scope of Delivery
KISS 4U V2 EATX platform (ordered system configuration)
Two keys for the front access panel lock
Rubber feet (self-adhesive)
1x AC power cable (for system configuration with AC PSU)
2x AC Power cable (for system configuration with AC redundant PSU)
General Safety Instruction for IT Equipment
Optional Parts
Slide Rails (PN: 1016-5807)
Rack Slide Rails Kit for KISS 1U and KISS 2U/4U V2 (PN: 1051-7200)
6.1. Type Label and Product Identification
The type label (product designation, serial number) and the inspection status label of your KISS 4U V2 EATX platform are
located on the right side of the device.
System Type Product Name Product Identifikation
KISS 4U V2 EATX KISS 4U V2 xxxxxxxx-y KISS 4U V2 EATX = system type
The “xxxxxxxxx” group is replaced by up to a max. 8-digit
combination of numbers, letter or space, and represents the
installed CPU board
The “y” is replaced by a single letter (A through Z) representing the
power supply installed into the system.
Note for power supplies (PSU):
A: corresponds to the systems with a 400W wide range AC power supply
B: corresponds to the systems with a 650W wide range AC power supply
C: corresponds to the systems with a 500W redundant wide range AC power supply
D: corresponds to the system configuration with a +24 VDC, 400W power supply
E: corresponds to the system configuration with a -48 VDC, 400W power supply
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7. Product Description KISS 4U V2 EATX – User's Guide (Version 1.02)
7. Product Description
The KISS 4U V2 EATX platform expands the Kontron KISS computer line. KISS 4U V2 EATX is a scalable 4U (19") platform,
equipped with a server motherboard (KTC 5520 or X9DR3-F), supporting various system configurations (refer to
“KISS 4U V2 EATX Systems - Configuration Guides” on our website). The flexible customer-specific hardware system
configuration and the robust construction with excellent mechanical stability of the KISS 4U V2 EATX platform offer the
superior qualities of a computer designed for operation in harsh industrial environment.
The KISS 4U V2 EATX platform is designed to be installed in 19" racks. It may be also delivered as tower- and desktop
version.
Versions of the KISS 4U V2 EATX platform:
Fig. 2: Rackmount version with
closed access panel
Fig. 3: Tower version with closed
access panel
Fig. 4: Desktop version with
closed access panel
Fig. 5: Rackmount version with
opened access panel
(shown as KISS 4U V2 KTC5520)
Fig. 6: Tower version with
opened access panel
(shown as KISS 4U V2 KTC5520)
Fig. 7: Desktop version with
opened access panel
(shown as KISS 4U V2 KTC5520)
The system can be equipped with up to four drive bays (depending on the system configuration):
L1 and L2: two 5.25" front accessible drive bays
L3: one 5.25" front accessible Slim drive bay
L4: one 2.5" or 3.5" internal drive bay for HDD.
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7. Product Description KISS 4U V2 EATX – User's Guide (Version 1.02)
The operating elements and LED indicators are located at the front side of the KISS 4U V2 EATX platform (refer to the
subsection
7.1.2 and 7.1.3).
Two USB ports are available on the front side of the system.
Three system fans are installed at the front side of the unit. These are attached to the system by means of a fan slide-in
module. The fan slide-in module simplifies the installation and removal of these components, even during operation.
The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This
filter mat may be replaced during operation.
The type label is attached to the right side of the device.
The system can be ordered with frontal IP52 Protection Class.
in vertical position (tower version).
If you operate the KISS 4U V2 EATX platform in vertical position, please observe that the system fans
(slide-in module) must be to the lower front and the drives to the upper front of the system.
When powering on the KISS 4U V2 EATX system, make sure that the air intake and exhaust openings are
not obstructed by objects.
The frontal IP52 protection class for the KISS 4U V2 EATX platform is ensured only with an additional
inserted steel mesh guard, and with closed front access panel.
The KISS 4U V2 EATX platform may only be operated in horizontal position (rack and desktop version) or
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7. Product Description KISS 4U V2 EATX – User's Guide (Version 1.02)
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91013
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15
16
17
18
8
7
6
5
1
2
Fig. 8: KISS 4U V2 EATX, opened, rackmount version
1 19" rack mountable bracket with handle (not
available for tower and desktop version)
2 Front access panel
3 Locking mechanism
4 Cover retaining plate on the front side
5 L1, L2 and L3: drives bays (stacked one above the
other into a drive cage)
6 Card hold down bracket (for long expansion
cards)
7 Card hold down bracket (for short expansion
cards)
8 Retaining bracket for the card hold down bracket
1
3 4
9 AC power supply unit
10 Grounding stud
11 External interfaces of the installed motherboard
12 Exhaust openings on the rear side
13 Slots for expansion cards
14 Server motherboard ( shown as KTC5520/EATX)
15 Fastening screws for the card hold down bracket (internal
accessible)
16 Card guides (for full-length cards)
17 Drive bracket for an internal 2.5" or 3.5" drive bay (L4)
18 Fan compartment
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