Revision History ............................................................. 0-6
For Your Safety.............................................................. 0-5
Special Handling and Unpacking Instructions 0-5
HV Safety Instructions 0-6
Two Years Warranty ...................................................... 0-7
Table of Contents........................................................... 0-8
Warning!
The first index (PCB layout 00) of VMOD-2 was designed for
improved noise immunity (via multi-layer shielding) and as such
have insufficient clearance around the piggybacks I/O pins and the
50-way external interface connectors pins to ensure the 2.5kV
breakdown isolation specified by certain piggybacks. Use index 01
or higher for such applications, or take additional measures to be
taken to ensure syste m/user safety.
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Page 0 - #Man. ID 03139, Rev. Index 0200
VAR Product Name
R
EVISION HISTOR
Y
Manual/Product Title:
VMOD-2/VMOD-2D
Manual ID Number:
03139
Rev.
Index
Brief Description of Changes
PCB Index
Date of
Issue
Revision History
0100Initial Issue0101Feb. 1992
0101Changes to Address Range in 2.40101July 1994
0200Standard Preface, New Numbering System0101Dec. 1997
Preface
This document contains proprietary information of
copied or transmitted by any means, passed to others, or stored in any retrieval system or
media, without the prior consent of
The information in this document is, to the best of our knowledge, entirely correct. However,
PEP Modular Computers
thereof, nor for any liability arising from the use or application of any circuit, product, or example shown in this document.
PEP Modular Computers reserve the right to change, modify, or improve this document or the
product described herein, as seen fit by
cannot accept liability for any inaccuracies, or the consequences
PEP Modular Computers
PEP Modular Computers
PEP Modular Computers
or its authorized agents.
without further notice.
. It may not be
12/10/97
Page 0 - #Man. ID 03139, Rev. Index 0200
VAR Product Name
Preface
For your safety
PEP
This
can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of correct operation of your new PEP product,
please take care of the following guidelines:
product is carefully designed for a long, fault-free life. However, its life expectancy
Before installing your new
power mains. This applies also to installing piggybacks.
In order to maintain
in any way. Changes or mo difications to the device, which are not explicitly approved by
PEP Modular Computers
Support as a special handling instruction, will voi d your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature re strictions must be taken into account.
In performing all necessary installation and application operations, please, follow only
the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please, re-pack it in the original way.
PEP’s
PEP
product into a system, please, always switch off your
product warranty, please, do not alter or modify this product
and described in this manual or received from
PEP
Technical
Special Handling and Unpacking Instructions
Electronic boards are sensitive to static electricity. Therefore, care must be taken during all
handling operations and inspections wi th this produ ct, in order to ensure pro duct integrit y at all
times.
Do not handle this product out of its protective enclosure while it is not being worked
with, or unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations.
Where safe work stations are not guaranteed, it is important for the user to be electri-
cally discharged before touching the product with his/her hands or tools. This is most
easily done by touching a metal part of your system housing.
Particularly, observe standard anti-static precautions when changing piggybacks, ROM
devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static
plastics or sponges. They can cause short circuits and damage the batteries or tracks
on the board.
12/10/97
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VAR Product Name
Safety Instructions for High Voltages
This chapter of the safety instructions appli e s to HV appli ances (> 60 V) only.
Preface
Your new
to ensure the reknown electrical safety requirements. However, serious electrical shock hazards exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable to avoid exposure to hazardous voltage.
All operations on this device have to be carried out by sufficiently skilled personnel only.
PEP
product was developed and tested carefully to provide all features necessary
12/10/97
Page 0 - #Man. ID 03139, Rev. Index 0200
VAR Product Name
Two Years Warranty
Preface
Preface
PEP Modular Computers
HARDWARE
be granted or implied by anyone on behalf of
expressed written consent of
PEP Modular Computers
manufacturing and material defects for a period of 24 consecutive months from the date of
purchase. This warranty is not transferable nor extendible to cover any other users or longterm storage of the product. It does not cover products which have been modified, altered or
repaired by any other party than
more, any product which has been, or is suspected of being damaged as a result of negligence, unproper use, incorrect handling, servicing or maintenance, or which has been
damaged as a result of excessive current/voltage or temperature, orwhich has had its serial
number(s), any other markings or parts thereof altered, defaced or removed will also be
excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in case of any claim, he may
return the product at the earliest possible convenience to the original place of purchase,
together with a copy of the original document of purchase, a full description of the application
the product is used on and a description of the defect. Pack the product in such a way as to
ensure safe transportation (see our safety instructions).
PEP
provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair,
refunding or replacement of any part, the ownership of the removed or replaced parts reverts
PEP Modular Computers
to
guarantee to cover the repaired or replaced items, will be transferred to cover the new or
repaired items. Any extensions to the original guarantee are considered gestures of goodwill,
and will be defined in the “Repair Report” issued by
WARRANTY
grants the original purchaser of
as described in the following. However, no other warranties that may
PEP
PEP Modular Computers
warrants their own products, excluding software, to be exempt of
PEP Modular Computers
, and the remaining part of the original guarantee, or any new
PEP
products a
are valid unless the consumer has the
.
or their authorized agents. Further-
PEP
with the repaired or replaced item.
TWO YEARS LIMITED
PEP Modular Computers
rectly from any warranty claim, other than the above specified repair, replacement or refunding. Particularly, all claims for damage to any system or process in which the product was
employed, or any loss incurred as a result of the produc t not functi oning at any given time, are
excluded. The extent of
original purchase price of the item for which the claim exist.
PEP Modular Computers
respect to its products, reliability, fitness, quality, marketability or ability to fulfil any particular
application or purpose. As a result, the products are sold “as is,” and the responsibility to
ensure their suitabilit y for an y given t ask r emain s of the purch aser. I n no eve nt wil l
ble for direct, indirect or consequential damages resulting from the use of our hardware or
software products, or documentation, even if PEP were advised of the possibility of such
claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no
make any modification or addition to the abovespecified terms, either verbally or in any other
form written or electronically trans mitted, without the company’s consent.
will not accept liability for any further claims resulting directly or indi-
PEP Modular Computers
issues no warranty or representation, either explicit or implicit, with
VMOD-2 is a "User Configurable" Industrial I/O module with the ability to fit any two (identical
or different) standard sized VMOD piggybacks. Each fitted piggyback shares half of the front
panel's 50-way connector allowing a flat-ribbon cable to be easily routed to either one or two
end devices. The VMOD-2 may not only be used with all existing (VMOD) piggybacks, but will
also accept the future generation of enhanced piggybacks, which may use the additional signal lines only provided on the VMOD-2.
Upgrade paths/Compatibility. The original VMOD is no longer available and if ordered will
automatically be replaced with the new VMOD-2. The VMOD-2 can be used as a direct
replacement for any application using an older style VMOD. Full electro-mechanical compatibility (and acceptance of the existing piggyback int erfaces) is guaranteed.
The VMOD-2 may be used as a direct replacement for an y existing VMOD and will accept the
fitted piggybacks from that existing VMOD without any modification. (See also special note
below)
A VMOD may be used in place of the new VMOD-2 with the loss of some new features, and
then only with piggybacks developed up to the end of 1990. Any enhanced piggybacks which
need additional signals from the VMOD-2 will not work on the old VMOD. To identify which
piggybacks are only suit able f or use on the VMOD-2 loo k for a f our digit o rder number suc h as
the PB-BIT has. i.e. 5230-11. Any and all piggybacks with three digit numbers 523-xx, will
function with both VMOD and VMOD-2 modules alike.
1.2 Ordering Information
Table 1-1: VMOD-2 Ordering Information
VMOD-2VMEbus industrial I/O interface module with
latching 50 pin front panel connector, but
without the additional on-board 50 pin
header.
VMOD-2VMEbus industrial I/O interface module with
the 50 pin flat ribbon on-board header only.
(the 50-pin front panel connector is omitted)
5230-0
5230-1
12/15/97
Special Note! Caution!
VMOD-2 boards with an index 00 offe r increased inter-board shielding by
using tight-routed ground and V cc planes in their multi-layer layout. This
will compromise the 2.5 kV breakdow n isolation offered by many VMODpiggybacks. If the 2.5 kV fault isolation is important for the application,
Page 1 - 2Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
AB#
PBx
PCB
PSU
please use a VMOD-2 with a board index of 01 upwards since this will
have an increased galvanic isolation gap around the 50-way external
interface and 26-way piggyback I/O pin areas.
Product Overview
1.3 Glossary of Terms
This is a brief description of some of the abbreviations used throughout this manual.
Table 1-2: Abbreviations
Address Block number (used in some tables in this
manual to signify a 256 byte wide address block chosen out of a maximu m permis sible 32 ad dresse s)
Piggyback (where x is the location "A" or "B")
Printed Circuit Board
Power Supply Unit
1.4 Hazards
The VMOD-2 can be fitted with one or two piggybacks carrying voltages classed as dangerous (i.e. over 50V dc). These are usually powered by external devices and therefore are not
powered subject to the status of the VMEbus systems power switch. This can result in a
VMOD/VMOD-2 being removed from a powered-down rack with an external device still connected and presenting its voltage to the solder-side of both the VMOD/VMOD-2 and the back
of the respective piggyback. A typical example is the PB-REL an eight relay SPST switching
module, which can in certain circumstances present an unsuspecting user with up to 175V dc
when pulling out (or installing) a VMOD-2 with the external powered interface leads connected. (For continued fault isolation to 2. 5 kV use a VMOD-2 of index 01 or higher).
12/15/97
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VMOD-2/VMOD-2D
Figure 1-1: VMOD-2 Hazard Example (PB-REL)
Product Overview
26-pin
ST 2
Connector
8 x SPDT
Relays
GAL &
Interface
Logic ICs
This end towards
front of VMOD
Caution!
enclosed area
carries your
externally
connected
voltages and
may present
shock hazar d
Caution!
When using Piggybacks w ith external interfaces or supplies carrying Voltages higher than 50V dc ensure that the solder pins on the rear side of
the PB-xxx and the VMOD to which it fits, are not acc essible (cannot be
accidently touched) during use. These pins can be under power all the
time the external interfaces are connected, when powered,
even when VMOD-2/VMEbus is no t powered!
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Page 1 - 4Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
VMOD-2
Specification
1.5 VMOD-2 Specifications
Table 1-3: VMOD-2 Specifications
External Interface50-way flat band cable connector (upper half and
VMEbus InterfaceA24:D8/16, A16:D8/16 Slave
VME Address RangeOccupies 256 Bytes or 8 KBytes, A1....A11 to each
Interrupt RequesterSingle-level , IRQ 1-7. Jumper selectable. Two
Product Overview
lower half used by respective piggyback position)
only accessible via the addition of VMOD/VMOD-2
piggyback (s) to the desired interface standard
piggyback. Base Address jumper selectable.
lines for interrupt request, one per Piggyback. Interrupt vector generated by piggybacks, or by jumper
settings on VMOD-2.
External Reset InputsPins 25 and 26 of front-panel connector may be
used to connect a NC (Normally clo sed) push- button reset switc h, or fo r the crea tion of an "Emergency-Stop" loop, or for automatic detection of
disconnection of interface. This facility may be disabled via jumper setting.
Power Requirements+5V DC (±5%), 140 mA, excluding additional piggy-
backs demands
Temperature Range
- Operating
- Storage
Operating Humidity5 - 95% (non-condensing)
Board SizeSingle-height Eurocar d 100 x 160 mm (4 x 61/4 ")
VMOD to Piggyback
Connectors (VME
side)
- 0° to +70°C (standard)
- -40° to +85°C (extended, subject to fitted piggy back/-s)
- -55° to +85°C
A triple-row (to/from VMOD's VME side) per pigg yback location. Providing Address, Data and necessary control line interfaces to selected PB type(s)
fitted.
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VMOD-2/VMOD-2D
VMOD-2
Specification
Table 1-3: VMOD-2 Specifications
Product Overview
VMOD to Piggyback
Connectors (User
side)
VMEbus Connecto rDIN 41612 style C, 96-p in
Front Panel Width4 TE (20.3 mm)(1 slot)
Front Panel Connec -
tor
Piggybacks General See respective piggyback's manual for exact speci-
Piggyback SizeWidth:48 mm(1 7/8 inches)
A double-row (to/from user I/O side) set of connectors per piggyback location. These connectors are
galvanically isolated for 2.5 kV (not on index 00
however) from the rest of the VMOD-2 circuits and
are selected to their respective function according
to actual piggyback(s) fitted.
50-pin male ribb on cable header with ret ain/ejec t
latches. Alternatively, no front connector, but a 50pin on-board header (without retain/eject latches
where interfaces are to be kept internal to rack/
equipment.
Held by either Two sets of twin row header pins, or
a triple-row and double-row set of headers, providing all necessary communication paths and a
mechanical mounting method.
- 0° to +70° C (standard)
- -40° to +85° (extended, for some piggybacks)
- typically -55° to +85°C
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VMOD-2/VMOD-2D
1.6 VMOD-2 Board Overview
Figure 1-2: VMOD-2 Board Overview
Product Overview
Loc al Rese t
Enable/Disable
Jum pe r (B20)
50-way front
panel connecto r
— or —
26-way, 2-row
pig gyback s oc ket
Pig gyback A
Up per Loc a ti on
on VM O D -2
Pig gyback B
Lower Location
on VM O D -2
50 -way on-
boar d h eade r
VM Ebu s interface
logic in S MD device s
30/45-wa y 2/3-row
pig gyback s oc ket
Jum pers
B01
B19
96-way VME bus
c onn ec tor (P1, J1)
The VMOD-2 is a simple low-cost product designed for maximum flexibility while keeping the
single-height, single-slot modular concept of the PepCard. To ensure user/system security
against fault conditions is maintained with and when using opto-isolated piggybacks, the
VMOD-2 has a large area of unpopulated board space under the front half of both piggyback
locations. This unused area is part of the VMOD-2's Galvanic isolation (see special note on
page 1-1) and no additional wiring should be routed to/from component s in the rear-most area
of the VMOD-2 and the component groups (connectors) at the front of the VMOD-2. A "localReset" logic line is however routed to the three-p in j umper near the 50- pin fr ont pane l conne ctor, but this follows distancing and opto-isolation rules to ensure that the galvanic capability of
the opto-isolated piggybacks is not compromised.
The VMOD-2 is shown above with both the 50-way front panel connector and the 50-way onboard header. It can only be ordered with one or the other. Further the VMOD-2 is shown with
the two piggyback locations occupied, which is how the majority of users employ their
VMOD's, but is delivered without any piggybacks, these items being added to the above illustration to help see where the connectors and piggybacks are to be found /used.
Each of the two piggybacks are fitted so their 26-way connector pins fit into the correspondi ng
26-way socket-holes provided for each piggyback location. The rear connectors pins will then
fit into the correct rows of the 30/45-way sockets regardless of whether the piggyback has a
30-pin or 15-pin connector.
All the jumpers, with the exception of B20 (local reset), are to be found at the back end of the
VMOD-2 in several small groups. Jumper B01 is an "L" shaped group of three-pins nearest
the top edge of the board, and the rest are consecutively numbered progressing down the
VMOD-2 until the last (Jumper B19) is reached nearest the bottom of the board. The function
12/15/97
Page 1 - 7Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
of these jumpers, and a detailed illustration of their locations and pin-numbering, are to be
found in chapter 3 of this manual.
The remaining components on this simple low-cost industrial base board are in CMOS SMD
logic and GALs to ensure reduced power consumption/thermal generation over it's predecessor.
Product Overview
1.7 Advantages and Features of the VMOD-2 PepCard
The VMOD-2 is an improved version of the original VMOD, which was designed with a major
objective in mind: to provide a low cost and easy to implement user configurable I/O interface
for industrial interface applications and/or space-savings in many different customer applications.
This result is a maximized choice of design flexibility. The VMOD-2 provides a very costeffective solution, with quick and easy implementat ion, and fu ll compatibil ity with the ex tensive
range of existing VMOD-piggybacks and the ability to accept the planed "enhanced" piggybacks of the second generation.
With the flexibility offered by the VMOD-2 and the exi sting range of indust rial I/O modules, you
are able to configure many complex and usually very intense interfaces, in a very quick and
compact way. This may be especially important when needing to add interfaces to an already
existing system, or where when using other products several additional slots or a larger rack/
sub-frames or additional power supplies/cooling, were needed/used with their financial overhead.
Now with the VMOD-2 you may replace several of these existing cards, or external interface
boxes, with a single VMOD-2, fitted with two piggybacks containing the desired interfaces,
and also offering the added feature of a local res et input.
1.7.1Features of the VMOD-2 Module
Features of the VMOD-2 are:
* Widest possible range of base address selection to allow up to thirty-two VMOD-2's to
be used in any one system. (Prev iou sly onl y eight origi nal VMOD's coul d be fi tt ed due to
their fixed base addresses).
* Each piggyback location now supports 11 address lines. (A1...A11 to each piggyback).
* Each piggyback location now has 8/16-bit Databus lines. (D0..D15 to each piggyback).
*Galvanic Isolation between each interface and to the VMOD-2's VMEbus circuitry
depending upon the piggybacks fitted.
*External Reset facility, can be used to cause "local-reset" of the VMOD-2's piggybacks.
* Two Individually configurable piggyback locations, with board ID byte for remote (soft-
ware) configuration identity checking.
* Compact size, VMOD-2 plus two piggybacks containing your chosen interface circuitry,
are all contained within standard single-height, single-slot PepCard dimensions. Choice
of interface connector options, so where needed the connection method can be kept
internal, i.e. via a 50-pin on-board connector.
* Easy maintenance (i.e. swap-and-test, reduce service down-time)
12/15/97
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VMOD-2/VMOD-2D
Hardware Features:
* Full electro/mechanical compatibility with the existing VMOD piggybacks and with the
very latest VMOD-2 enhanced piggybacks.
* All necessary VMEbus lines are made available to each of the piggybacks.
* 2.5 kV Galvanic VME to external isolation (not on index 00 boards), and PB to PB inter-
faces supporting opto-isolated piggybacks and the opto-isolated external "local" reset
input circuits.
* Extended temperature ver sions of bot h the VMOD-2 and many of the currentl y availab le
piggybacks, allowing combinations suitable for harsh industrial environments to be con-
figured.
Product Overview
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Page 1 - 9Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
1.8 Functional Block Diagram of the VMOD-2
Figure 1-3: Functional Block Diagram
50-way E xternal Interface(s)
Pi ns
25 & 26
Piggyback
F itte d
Acco rdin g
Type
Use r
I/O
To
Disable Jumper
In put Log ic &
Pins 27...50 for Upper Piggyback Pins 01...24 for Low er Piggyback
Extern a l Rese t
Product Overview
Piggyback
F itte d
Acco rdi ng
Type
Use r
I/O
To
Must be ord ered
an d fitted
UDTACK1
INTA1
CS1
INT 1
Local/PB
Control
Logic
(Lower Location)
Op ti on a l Ex tra
IDS 0 / ID S1
IAS
Control
Piggyback "B"
PB I. D . dat a
ID 0...15
IA 1...11
RESET
CLK
Address
Data
In terrupt Control
IRQ* Driver
Logic and
VMEbus
Local Reset
I/O Control
Logic
Must be ord ered
an d fitted
UDTACK0
INTA0
INT 0
CS0
Dec odi ng and
P iggyba ck Select
Address
(Upper Location)
Op ti on a l Ex tra
IDS 0 / ID S1
IAS
Piggyback "A"
ID 0...15
PB I. D . dat a
IA 1...11
RESET
CLK
Driver
Data Latch
Data
12/15/97
Including...
IACK*
DS1*
IRQ1*. . .7*
IA CKOUT*
LWORD*
IACKIN*
AM0...5
SYSRESET*
WRITE*
DS0*
AS*
Co ntro l
SYSCLK*
96-way VMEbus Interface Conne ctor
Ad d ress
Data
A24/A16: D16/D8
Sla ve VM Ebus
Interface
Page 1 - 10Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
Product Overview
1.9 Related Publications
For more information regarding the VMEbus, please refer to:
* The VMEbus Specification, Revision C.1.
For details regarding the VMOD-piggybacks (or VMOD-2-piggybacks) , please refer to the
respective products User's Manual.
1.10Piggyback Selection Assistance
As there are so many different types of piggyback available for the VMOD-2, and many offer
different options such as common ground or Vcc for their inputs, etc. the following selection
help chart has been provided. It may be used in conjunction with the piggyback overview table
on the next page. The prototyping piggyback is not shown in this figure.
All grey edged "coins" are decisions or group titles, all black edged coins are actual product
names and order numbers.
12/15/97
Page 1 - 11Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
Figure 1-4: Piggyback Selection Chart
PB-DAC
fo r 0 -10 V
523-11
PB-DAC
fo r 0 - 8 . 1 92 V
523-11/1
PB-DAC2
for 4-20 mA
523-17
PB-DAC2
for 0-20 mA
523-17/1
ADC for
Voltage
523-28
Product Overview
ADC for
Curren t
523-28/1
8 x SPDT
8 Re lays
PB -R EL
523-26
5V
PB-STP
523-22/ 1
12V
PB-STP
523-22/ 2
24V
PB-STP
523-22
PB- CI O 20ch.
Change of State
523-19
PB- CI O 18ch.
Change of State
523-19/1
PB-DIN
for 5V (TT L )
523-14
PB- D IN2
for 12V-60V dc
523-24
DAC for
Voltage
Stepper
Moto r
Control
Change of
Stat e
Digi tal In
D to A
Converter
Industr ial
Control and
Swit c hing
In put
Counter
input
DAC2 for
Curren t
VMOD-2 piggyback
location (one of t wo) for
which an appropriate
Piggyback is sought
Analog
Digital
Output
PB-DOUT
for 5 -80V dc
523-25
A to D
Converter
Communications
I/O
(Select Volt age)
5V dc (TTL)
PB-DIO
CVcc in/CG ou t
523-13/ 1
PB-DIO2
for Cmn
Vcc In
PB -B IT
at 12 MHz
523 0 -1 1
PB -S IO4
non-isolated
523-15
Select
common mo d e
24V dc
BITBUS™
Cont roller
Serial I/O
4 x RS232C
5 - 80V dc
PB-DIO3
for Cmn
Gnd In
PB -B IT
at 16.67 MHz
5230-11/1
PB -S IO4
opt o-is o late d
523-15/1
PB- D IO4
C.G in /OCCE
523-27
PB-CNT
for 5V inputs
523-12/ 1
PB-CNT
fo r 1 2 V in pu t s
523-12/ 2
PB-CNT
fo r 1 5 V in pu t s
523-12/ 3
PB-CNT
fo r 2 4 V in pu t s
523-12
PB- D IO2
for Cmn Gnd out
523-16
PB- D IO2
fo r C mn Vc c o u t
523-16/ 1
PB- D IO3
for Cmn Gnd out
523-23
PB- D IO3
fo r C mn Vc c o u t
523-23/ 1
1.10.1VMOD/VMOD-2 Piggybacks Overview
Your VMOD-2 can accept any two piggybacks from those listed in the following table. Some
of the piggybacks have several different versions to allow their precise adaptation to your target application. i.e. The PB-DIO2 is av ailabl e with i t's outpu ts in a common gr ound o r common
Vcc mode. The differences are sh own by ital ics, braces and bracket s showing what char acte r-
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Page 1 - 12Man. ID 03139, Rev. Index 0200
VMOD-2/VMOD-2D
PB-Name
Brief
Description
Ch. @ V In
Ch. @ V
Out
Order #
istic is different in each order number type. The body text (normal) applies to all versions of
that piggyback type.