Kontron TRACe-B304-TR, TRACe-G304-TR, TRACe-B302-TR, TRACe-B314-TR, TRACe-V304-TR User Manual
...
u USER'S MANUAL
TRACe-TR Family
SD.DT.G45-7e - February 2017
TRACe-TR Family User's Manual - SD.DT.G45-7e
u
TRACe-TR Family User's Manual
Disclaimer
Kontron would like to point out that the information contained in this manual may be subject to alteration, particularly as
a result of the constant upgrading of Kontron products. This document does not entail any guarantee on the part of Kontron
with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron
assumes no responsibility or liability for the use of the described product(s), conveys no license or title under any patent,
copyright or mask work rights to these products and makes no representations or warranties that these products are free
from patent, copyright or mask work right infringement unless otherwise specified. Applications that are described in this
manual are for illustration purposes only. Kontron makes no representation or warranty that such application will be sui
table for the specified use without further testing or modification. Kontron expressly informs the user that this manual
only contains a general description of processes and instructions which may not be applicable in every individual case. In
cases of doubt, please contact Kontron.
This manual is protected by copyright. All rights are reserved by Kontron. No part of this document may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form
or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission
of Kontron. Kontron points out that the information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron to the products and thus this manual only reflects the technical
status of the products by Kontron at the time of publishing.
Brand and product names are trademarks or registered trademarks of their respective owners.
© 2016 by Kontron AG
Lise-Meitner-Str. 3-5
86156 Augsburg
Germany
www.kontron.com
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TRACe-TR Family User's Manual - SD.DT.G45-7e
REVISION HISTORY
PUBLICATION TITLE: TRACe-TR Family User's Manual
DOC. ID: SD.DT.G45-7e
Revision Brief Description of Changes Date of Issue
7e
6e
5e
4e
3e
2e
1e
0e
New TRACe models added: TRACE-G304-TR-A, TRACe B302-TR
Updated section:
- 2.4.1: DC IN: External PSU M12 Connector, Male, 4 Pin, A coded.
The document has been reworked.
The previous sections regarding Linux and Windows are now described in sepa
rate documents:
- Linux Fedora 23 BSP for TRACe-TR Family - SD.DT.G60
- Windows 7 and WES7 SP1 64-bit BSP - SD.DT.G58
The chapter 7 - Known Limitations is now a separate document:
- TRACe-TR Family Hardware Release Notes - SD.DT.G64
Updated sections:
- 2.2 System Identification
- 2.3 System Specification - Dimensions
Updated sections:
- 5.3 BIOS
- 5.4.6.4 Low Level Tools
- 5.5.5.2 Watchdog Management
- 7.3 Item Detailed Description
New Appendix B: Non Volatile Method for SATA selection
Updated sections:
- 1.2.2 Ordering Information
- 1.5 Block Diagrams
- 1.7 Power Supply Specification
- 3.2 Installing
- 5/ Reference Information
- 7/ Known Limitations
Detailed descripion of the TRACe-B304-TR, TRACe-M304-TR, TRACe-G304-TR
and TRACe-V304-TR models
Section 2.10 “Linux” updated
Initial Issue
02-2017
12-2016
09-2016
04-2016
04-2016
11-2015
05-2015
04-2015
Customer Support
Find Kontron contacts by visiting: http://www.kontron.com/support.
Customer Service
As a trusted technology innovator and global solutions provider, Kontron extends its embedded market strengths into a
services portfolio allowing companies to break the barriers of traditional product lifecycles. Proven product expertise cou
pled with collaborative and highly-experienced support enables Kontron to provide exceptional peace of mind to build and
maintain successful products.
For more details on Kontron’s service offerings such as: enhanced repair services, extended warranty, Kontron training
academy, and more visit http://www.kontron.com/support-and-services/services.
Customer Comments
If you have any difficulties using this manual, discover an error, or just want to provide some feedback, contact Kontron
support. Detail any errors you find. We will correct the errors or problems as soon as possible and post the revised manual
on our website.
www.kontron.com // ii
SYMBOLS
The following symbols may be used in this manual:
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTICE indicates a property damage message.
Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or
parts of them. Failure to observe the precautions indicated and/or prescribed by the law may
endanger your life/health and/or result in damage to your material. Please refer also to the
"High-Voltage Safety Instructions" portion below in this section.
TRACe-TR Family User's Manual - SD.DT.G45-7e
ESD Sensitive Device!
This symbol and title inform that the electronic boards and their components are sensitive to
static electricity. Care must therefore be taken during all handling operations and inspections of
this product in order to ensure product integrity at all times.
Laser!
This symbol inform of the risk of exposure to laser beam from an electrical device. Eye protec
tion per manufacturer notice shall review before servicing.
HOT Surface!
Do NOT touch! Allow to cool before servicing.
This symbol indicates general information about the product and the user manual.
This symbol also indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
This symbol indicates that product must be connected to earth ground prior making any other
connections to the equipment.
This symbol Indicates on the rating plate that the equipment is suitable for direct current only (24
VDC-110 VDC nominal). Identify relevant terminals
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TRACe-TR Family User's Manual - SD.DT.G45-7e
The CE marking certifies that the product complies with the essential requirements of the Directive:
4 2011/65/UE of the European Parliament and of the Council of 8 June 2011 on the restriction of
the use of certain hazardous substances in electrical and electronic equipment
4 2014/35/UE of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of Member States relating to electrical equipment designed for use
within certain voltage limits.
4 2014/30/UE of the European Parliament and of the Council of 26 February 2014 on the
approximation of the laws of the Member States relating to electromagnetic compatibility
FOR YOUR SAFETY
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance
with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your
product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of
your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following
guidelines.
High Voltage Safety Instructions
As a precaution, in case of danger, the power connector is the product’s main disconnect device and must be easily
accessible.
Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system always ensure that your
mains power is switched off. This applies also to the installation of piggybacks. Serious electrical
shock hazards can exist during all installation, repair and maintenance operations with this
product. Therefore, always unplug the power cable and any other cables which provide external
voltages before performing work.
Earth ground connection to vehicle’s chassis or a central grounding point shall remain connected.
The earth ground cable shall be the last disconnected or the first connected during operations of
cabling.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be
taken during all handling operations and inspections of this product, in order to ensure product
integrity at all times
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise
protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not
guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or
tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper
settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive
surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive
circuits on the board.
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TRACe-TR Family User's Manual - SD.DT.G45-7e
GENERAL INSTRUCTIONS ON USAGE
In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or
modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from
Kontron’s Technical Support as a special
This device should only be installed in or connected to systems that fulfill all necessary
environmental requirements. This applies also to the operational temperature range of the specific board version, which
must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the
present manual.
handling instruction, will void your warranty.
technical and specific
Keep all the original packaging material for future storage or warranty shipments. If it is
board, please re-pack it as nearly as possible in the manner in which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special handling and unpacking
instruction.
Only TRACE-B304-TR variant of the TRACE-x304 TR family is supposed to be opened by qualified integrators
for customization, following Kontron recommendations described in the specific “TRACe B304-TR
Customization Guide - SD.DT.G46”. Then, any modifications performed on the unit render the guarantee void.
Each shield end of power cable shall be connected to external ground (same as chassis ground). Automatically done on
M12 connector side. Shall be done by user for the other cable’s end.
The length of the power cable must not exceed 3 meters.
necessary to store or ship the
ENVIRONMENTAL PROTECTION STATEMENT
This product has been manufactured to satisfy environmental protection requirements where possible. Many of the com
ponents used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state,
or local laws or regulations.
Environmental protection is a high priority with Kontron.
Kontron follows the DEEE/WEEE directive.
You are encouraged to return our products for proper disposal.
The Waste Electrical and Electronic Equipment (WEEE) Directive aims to:
4 reduce waste arising from electrical and electronic equipment (EEE)
4 make producers of EEE responsible for the environmental impact of their products, especially when they become
waste
4 encourage separate collection and subsequent treatment, reuse, recovery, recycling and sound environmental
disposal of EEE
4 improve the environmental performance of all those involved during the lifecycle of EEE
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TRACe-TR Family User's Manual - SD.DT.G45-7e
Table Of Contents
1 / Introduction 1..............................................................................
1.1 Manual Overview 2..........................................................................
1.1.1 Objective 2.................................................................................
1.1.2 Audience 2.................................................................................
1.1.3 Scope 2....................................................................................
1.1.4 Structure 2.................................................................................
1.2 TRACe-TR Family Overview 3..................................................................
1.2.1 Main Features 3.............................................................................
1.2.2 Ordering Information 3.......................................................................
1.2.3 Introducing Operational Side Views 6...........................................................
1.2.3.1 TRACe B304-TR Operational Side View 6........................................................
1.2.3.2 TRACe B314-TR Operational Side View 6........................................................
1.2.3.3 TRACe B302-TR Operational Side View 7........................................................
1.2.3.4 TRACe G304-TR / TRACe G304-TR-A Operational Side View 7......................................
1.2.3.5 TRACe M304-TR Operational Side View 8.......................................................
1.2.3.6 TRACe V304-TR Operational Side View 8........................................................
1.2.4 Introducing Maintenance Side Views and Specific Rear Panels 9....................................
1.2.4.1 TRACe-TR Family Maintenance Side View 9......................................................
1.2.4.2 TRACe B304-TR, TRACe B302-TR Specific Rear Panel 9............................................
1.2.4.3 TRACe G304-TR / TRACe G304-TR-A Specific Rear Panel 10........................................
1.2.4.4 TRACe M304-TR Specific Rear Panel 10..........................................................
1.2.4.5 TRACe V304-TR Specific Rear Panel 10..........................................................
1.2.5 TRACe-TR Family Product Breakdown Structure 11................................................
1.3 Hardware Components 12.....................................................................
1.4 Software Components 12......................................................................
1.5 Block Diagrams 13............................................................................
1.5.1 TRACe B304-TR Simplified Block Diagram 13.....................................................
1.5.2 TRACe B302-TR Simplified Block Diagram 14.....................................................
1.5.3 TRACe B314-TR Simplified Block Diagram 15......................................................
1.5.4 TRACe G304-TR Simplified Block Diagram 16.....................................................
1.5.5 TRACe G304-TR-A Simplified Block Diagram 17...................................................
1.5.6 TRACe M304-TR Simplified Block Diagram 18.....................................................
1.5.7 TRACe V304-TR Simplified Block Diagram 19
1.6 Environmental Specifications 20................................................................
1.6.1 TRACe-TR Family Environmental Specifications 20................................................
1.6.2 Operating and Storage Conditions 20............................................................
1.6.3 Additional Certifications for TRACe G304-TR: 21..................................................
1.6.4 Additional Certifications for TRACe G304-TR-A: 22................................................
1.7 MTBF 24....................................................................................
1.8 Power Supply Specifications 25.................................................................
.....................................................
2 / Getting Started with TRACe-TR Family 26.......................................................
2.1 Receipt of the Equipment 26...................................................................
2.1.1 Checking the Packages 26......................................................................
2.1.2 Unpacking 26................................................................................
2.2 System Identification 27.......................................................................
2.2.1 TRACe-TR Family System Identification 27.......................................................
2.2.2 TRACe G304-TR FCC Identification 28............................................................
2.2.3 TRACe G304-TR-A FCC Identification 28..........................................................
2.3 System Specification 29.......................................................................
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TRACe-TR Family User's Manual - SD.DT.G45-7e
2.4 Operational Side: I/O Connectors Pinout 32.......................................................
2.4.1 DC IN: External PSU M12 Connector, Male, 4 Pin, A coded. 32.........................................
2.4.2 LAN B, LAN C: Ethernet M12 Connectors, Female, 8 Pin, X coded. 34...................................
2.4.3 COM B, COM C: Serial SUBD9 Connectors, Male, 9 Pin. 35............................................
2.4.4 GPIO: SUBD25 Connector, Female, 25 Pin. 36......................................................
2.4.5 Audio: SUBD9 Connector, Female, 9 Pin. 37.......................................................
2.5 Maintenance Side: I/Os Connector Pinout 38......................................................
2.5.1 COM A: RJ-12 Connector 38.....................................................................
2.5.2 LAN A Gigabit Ethernet Port 39.................................................................
2.5.3 USB B: USB 3.0 Connector 40...................................................................
2.5.4 USB A: USB 2.0 Connector 41...................................................................
2.5.5 SIM CARDS: SIM Connectors 42.................................................................
2.5.6 DP: DisplayPort Connector 43..................................................................
2.6 Specific I/Os 44..............................................................................
2.6.1 USB C: M12 Connector Female, 5 Pin, A coded. 44..................................................
2.6.2 X1, X2: SUBD9 Connectors, 9 Pin (X1: Male, X2: Female) 45...........................................
2.6.3 A4, A5, A6 Connectors (“OPT” Plate on Operational Side) 46.........................................
2.6.4 A1, A2, A3 Connectors (Maintenance Side) 46......................................................
2.7 Optional Cables Kits 47........................................................................
2.7.1 TRACE-KIT-CAB-EVAL 47......................................................................
2.7.2 TRACE-KITSATA-2 47..........................................................................
2.7.3 TRACE-STARTERKIT-1 47.......................................................................
2.8 Plug and Play with TRACe-TR Family 48..........................................................
2.8.1 Plug 48.....................................................................................
2.8.2 Play 50......................................................................................
2.9 Device Management 52........................................................................
2.9.1 Power status LED 52..........................................................................
2.9.2 Status and User LEDs 53.......................................................................
2.9.2.1 Status User LEDS 53..........................................................................
2.9.2.2 Ethernet status LEDs 54.......................................................................
2.9.3 Computer Reset 55...........................................................................
2.10 Health Management Unit Use Cases 56..........................................................
2.10.1 In-Band Health Management 57................................................................
2.10.2 Out-Of-Band Health Management 58
............................................................
2.11 Linux 59.....................................................................................
2.12 Windows 59.................................................................................
3 / Deploying TRACe-TR 60.......................................................................
3.1 Mechanical Structure 60.......................................................................
3.2 Installing 61.................................................................................
3.2.1 Mounting Pre-requisites 61....................................................................
3.2.2 Physical Mounting 61.........................................................................
3.2.3 Physical Orientation 62........................................................................
3.2.4 Horizontal Mount 62..........................................................................
3.2.5 Vertical Mount 62............................................................................
3.2.6 Thermal Conditions 63........................................................................
3.2.7 Cabling 64...................................................................................
3.2.8 Grounding Point Cabling 65....................................................................
3.2.9 Grounding Concept of Power Supply Cable. 66....................................................
3.3 Servicing (Preventive maintenance) / Troubleshooting 67..........................................
4 / Updating TRACe 68...........................................................................
4.1 BIOS 68.....................................................................................
4.1.1 BIOS Version 68..............................................................................
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TRACe-TR Family User's Manual - SD.DT.G45-7e
4.1.2 Update BIOS from UEFI Shell using USB device 68.................................................
4.1.3 Record BIOS image ROM and setting from UEFI Shell using USB device 70.............................
4.1.4 BIOS Setting 71...............................................................................
4.1.4.1 Linux (default) 71.............................................................................
4.1.4.2 Windows 71.................................................................................
4.1.5 Recommendations 71.........................................................................
4.1.6 BIOS Known Restrictions 72....................................................................
4.2 CPLD 73.....................................................................................
4.2.1 cPLD Update 73..............................................................................
4.2.2 Default cPLD settings 73......................................................................
4.3 HMU Firmware Update 73.....................................................................
4.4 Linux Operating System 73.....................................................................
5 / Reference Information 74.....................................................................
5.1 CPLD 75.....................................................................................
5.2 Healh Management Unit 75....................................................................
5.2.1 Overview 76.................................................................................
5.2.2 Basic Commands 76..........................................................................
5.2.2.1 Inventory 76.................................................................................
5.2.2.2 Supervision 77...............................................................................
5.2.2.3 Control Management 78.......................................................................
5.2.2.4 Alarm Management 78........................................................................
5.3 Linux 78.....................................................................................
5.4 Windows (BSP) 78............................................................................
5.5 TRACe G304-TR, TRACe M304-TR, TRACe V304-TR Specificities 78..................................
5.5.1 TRACe-V304-TR 79...........................................................................
5.5.2 TRACe-M304-TR 79..........................................................................
5.5.3 TRACe-G304-TR 79...........................................................................
5.5.4 TRACe G304-TR-A 80.........................................................................
6 / Getting Help 81..............................................................................
6.1 Get CPLD Version 81..........................................................................
Appendix A - Associated Documentation 82..............................................................
Appendix B - Non-Volatile Method for SATA Selection 83..................................................
Appendix C - List of Acronyms 85.......................................................................
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TRACe-TR Family User's Manual - SD.DT.G45-7e
List Of Figures
Figure 1: TRACe-TR Family Overview 1..................................................................
Figure 2: TRACe B304-TR Front View 6..................................................................
Figure 3: TRACe B314-TR Front View 6...................................................................
Figure 4: TRACe B302-TR Front View 7..................................................................
Figure 5: TRACe G304-TR / TRACe G304-TR-A Front View 7.................................................
Figure 6: TRACe M304-TR Front View 8..................................................................
Figure 7: TRACe V304-TR Front View 8...................................................................
Figure 8: TRACe-TR Family Common Rear View 9..........................................................
Figure 9: TRACe B304-TR Rear Panel 9..................................................................
Figure 10: TRACe G304-TR / TRACe G304-TR-A Rear Panel 10................................................
Figure 11: TRACe M304-TR Rear Panel 10..................................................................
Figure 12: TRACe V304-TR Rear Panel 10..................................................................
Figure 13: TRACe B304-TR/B314-TR/B302-TR/G304-TR/G304-TR-A/M304-TR Product Breakdown Structure (without
Figure 14: TRACe B304-TR Simplified Block Diagram 13.....................................................
Figure 15: TRACe B302-TR Simplified Block Diagram 14.....................................................
Figure 16: TRACe B314-TR Simplified Block Diagram 15......................................................
Figure 17: TRACe G304-TR Simplified Block Diagram 16.....................................................
Figure 18: TRACe G304-TR-A Simplified Block Diagram 17...................................................
Figure 19: TRACe M304-TR Simplified Block Diagram 18.....................................................
Figure 20: TRACe V304-TR Simplified Block Diagram 19.....................................................
Figure 21: Identification Label Location 27.................................................................
Figure 22: TRACe B304-TR, TRACe B314-TR, TRACe B302-TR, TRACe G304-TR, TRACe M304-TR Dimensions 30.....
Figure 23: TRACe V304-TR Dimensions 31.................................................................
Figure 24: DC IN Connector 32...........................................................................
Figure 25: Ignition Implementation 33....................................................................
Figure 26: LAN B, LAN C Connectors 34...................................................................
Figure 27: COM B, COM C Connectors 35
Figure 28: GPIO Connector 36...........................................................................
Figure 29: Audio Connector 37...........................................................................
Figure 30: COM A Connector 38..........................................................................
Figure 31: LAN A Gigabit Ethernet Connector 39............................................................
Figure 32: USB 3.0 Connector 40.........................................................................
Figure 33: USB 2.0 Connector 41.........................................................................
Figure 34: SIM Connectors 42...........................................................................
Figure 35: DisplayPort Connector 43.....................................................................
Figure 36: USB C Connector 44..........................................................................
Figure 37: X1, X2 Connectors 45..........................................................................
Figure 38: A4, A5, A6 Connectors 46......................................................................
Figure 39: A1, A2, A3 Connectors 46......................................................................
Figure 40: Connecting TRACe-TR Family 48...............................................................
Figure 41: Power On LED 52.............................................................................
Figure 42: Status LEDs 53...............................................................................
Figure 43: Computer Reset 55...........................................................................
optional board) 11............................................................................
...................................................................
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TRACe-TR Family User's Manual - SD.DT.G45-7e
Figure 44: TRACe Block Diagram 56......................................................................
Figure 45: In-Band Health Management 57................................................................
Figure 46: Out-Of-Band Health Management 58...........................................................
Figure 47: Physical Mounting 61.........................................................................
Figure 48: Horizontal Mount 62..........................................................................
Figure 49: Vertical Mount 62............................................................................
Figure 50: Assembly of the Grounding Point Connection 65..................................................
Figure 51: TRACe-TR Grounding 66.......................................................................
Figure 52: TRACe-TR Family Block Diagram 74.............................................................
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TRACe-TR Family User's Manual - SD.DT.G45-7e
List Of Tables
Table 1: TRACe-TR Family Order Codes 3.................................................................
Table 2: Collocated Configuration Specifications 23.........................................................
Table 3: Maximum Conducted Power 24..................................................................
Table 4: Technical Specifications of the TRACe-TR Family 29.................................................
Table 5: DC IN Pin Configuration 32.......................................................................
Table 6: LAN B, LAN C Connectors Pin Configuration 34......................................................
Table 7: COM B, COM C Connectors Pin Configuration 35.....................................................
Table 8: GPIO Connector Pin Configuration 36..............................................................
Table 9: Audio Connector Pin Configuration 37.............................................................
Table 10: COM A Connector Pin Configuration 38...........................................................
Table 11: Gigabit Ethernet Connector Pin Assignment 39.....................................................
Table 12: USB 3.0 Connector Pin Assignment 40............................................................
Table 13: USB 2.0 Connector Pin Assignment 41............................................................
Table 14: SIM Connector Pin Assignment 42...............................................................
Table 15: DisplayPort Connector Pin Assignment 43.........................................................
Table 16: USB C Connector Pin Configuration 44............................................................
Table 17: X1, X2 SUBD9 Connectors Pin Configuration 45.....................................................
Table 18: LTE/UMTS/GNSS Configuration 46...............................................................
Table 19: Wi-Fi Configuration 46.........................................................................
Table 20: Status User LEDs Description 53................................................................
Table 21: Ethernet LEDs Status Definition 54...............................................................
Table 22: TRACe-TR Grounding 65........................................................................
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1 / Introduction
TRACe-TR Family User's Manual - SD.DT.G45.7e
Kontron TRACe-TR Family is an EN50155 compliant
(*)
fanless Operational Computer designed to ensure stable ope
ration in harsh environments. The "B" version is specifically designed to ease customization thanks to Mini-PCIe slots
and multiple configuration extentions to help integrators meet application-specific requirements. The TRACe-TR Family
is based on a COM Express© CPU module featuring Intel® Atom E3845 Bay Trail (quad core @ 1.91 GHz).
Kontron COMe Intel® Atom E3845 Bay Trail CPU: http://www.kontron.com/products/computeronmodules/com-exp
ress/com-express-mini/come-mbt10/specification
Kontron TRACe-TR Family website page: http://www.kontron.com/products/systems-and-platforms/transportation-
systems-and-platforms/trace---intelligent-transportation-computer/
Figure 1: TRACe-TR Family Overview
Non-contractual photographs
(*)
Conformal coating of internal components is optional.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
1.1 Manual Overview
1.1.1 Objective
This guide provides general information, hardware instructions, operating instructions and functional description of the
TRACe-TR Family systems. The onboard programming, onboard firmware and other software (e.g. drivers and BSPs) are
described in detail in separate guides (see section Appendix A "Associated Documentation" page82).
This hardware technical documentation reflects the most recent version of the product. Functional changes that differ
from previous version of the document are identified by a vertical bar in the margin.
1.1.2 Audience
This manual is written to cover, as far as possible the range of people who will handle or use the TRACe-TR system,
from unpackers/inspectors, through system managers and installation technicians to hardware and software
engineers. Most chapters assume a certain amount of knowledge on the subjects of single board computer architec
ture, interfaces, peripherals, system, cabling, grounding and communications.
1.1.3 Scope
This manual describes all variants of the TRACe-TR Family.
1.1.4 Structure
This manual is structured in a way that will reflect the sequence of operations from receipt of the system up to getting
it working. Each topic is covered in a separate chapter and each chapter begins with brief introduction that tells you
what the chapter contains. In this way, you can skip any chapters that are not applicable or with which you are already
familiar.
The chapters are:
4 1 - Introduction (this chapter)
4 2 - Getting Started with TRACe-TR Family
4 3 - Deploying TRACe-TR
4 4 - Updating TRACe
4 5 - Reference Information
4 6 - Getting Help
4 Appendix A - Associated Documentation
4 Appendix B - Non-Volatile Method for SATA Selection
4 Appendix C - List of Abbreviations
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1.2 TRACe-TR Family Overview
1.2.1 Main Features
TRACe-TR Family User's Manual - SD.DT.G45.7e
Kontron TRACe-TR is an EN50155 compliant
(*)
fanless operational computer. The "B" version is specifically designed to
ease customization thanks to MiniPCIe slots and multiple configuration extensions to help integrators meet
application-specific requirements. The TRACe-TR Family is based on a COM Express© CPU module featuring intel®
Atom E3845 Bay Trail (quad core @ 1.91 GHz). The TRACe-TR Family is designed to ensure stable operation in harsh
environments.
The Kontron TRACe-TR features a wide range power supply (from 24 VDC to 110 VDC). Its front plate is dedicated to the
operational connectors (Ethernet, serial ports, audio, digital inputs and outputs) whereas the rear plate hosts
maintenance connectors (DisplayPort, USB, serial, Ethernet). On this plate, a reserved area with 3 pre-holes allows the
routing of Mini PCI-Express cards I/O signals (GSM/GPRS/3G/LTE/4G, GPS, Wi-Fi, Bluetooth).
Kontron TRACe-TR extensible and modular design allows custom configuration. On operational front plate, an option
plate is available for additional interfaces (MVB, CAN Layer2, CAN Open, Profibus…). TRACe-TR has been designed to
support a comprehensive health management capability, thanks to sensors and a microcontroller for system health
monitoring. The integrated Health Management Unit (HMU) monitors boards and inbox ambient temperature, voltages,
current and even manages Vital Product Data (P/N, S/N, E.C. Level,…) of main components.
Health Management by Kontron covers all the vital resources of the TRACe-TR Family to report, log, and transmit any
out of specs parameters and/or any failures at power-on and during operations of TRACe-TR Family.
(*)
Conformal coating of internal components is optional.
1.2.2 Ordering Information
Table 1: TRACe-TR Family Order Codes
ARTICLE ORDER CODE DESCRIPTION
TRACE-B302-TR TRACE-B302-TR
TRACe B304-TR TRACE-B304-TR
TRACe B314-TR TRACE-B314-TR
TRACe G304-TR TRACE-G304-TR
(1060-1310)
(1057-0042)
(1057-2114)
(1058-7232)
EN50155 compliant
Intel® Atom E3825 Bay Trail (dual core @ 1.33 GHz) COMe CPU, 2 GB DDR3, OS less, 3
mPCIe slots, Reduced operational I/Os: 2x GbE and DC IN on M12 connectors, Railway
certified Wide range PSU 24VDC-110VDC / EN50155 Class TX (-40° to 70° C/ 10 min
@ +85° C), IP50 horizontal position (desktop), IP51 vertical position (wall mount) with
optional cover plate TRACE-KITMT-1-V01 (to be purchased separately)
(*)
Conformal coating of internal components is optional.
EN50155 compliant
E3845 Bay Trail (quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC
soldered SLC Flash, OS less, 3 mPCIe slots, Railway certified Wide range PSU
24VDC-110VDC / EN50155 Class TX (-40° to 70° C/ 10 min @ +85° C), IP50 horizontal
position (desktop), IP51 vertical position (wall mount) with optional cover plate
TRACE-KITMT-1-V01 (to be purchased separately)
(*)
Conformal coating of internal components is optional.
EN50155 compliant
E3845 Bay Trail (quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC
soldered SLC Flash, OS less, 3 mPCIe slots, Railway certified Wide range PSU
24VDC-110VDC / EN50155 Class TX (-40° to 70° C/ 10 min @ +85° C), IP54 from all
directions (included Maintenance Cover Plate) / Additional USB 2.0 on M12 connector
(front).
(*)
Conformal coating of internal components is optional.
EN50155 compliant
Bay Trail (quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC soldered
SLC Flash, Wi-Fi 802.11 a/b/g/n 3T3R up to 450 Mbps, 3G/4G/GNSS (EMEA /
Australia variant), 128 GB SSD MLC I-TEMP, Railway certified wide range PSU
24VDC-110VDC / EN50155 Class TX (-40° to 70° C / 10 min @ 85°C), IP50 horizontal
position (desktop), IP51 vertical position (wall mount) with optional cover plate
TRACE-KITMT-1-V01 (to be purchased separately)
(*)
Conformal coating of internal components is optional.
(*)
fanless Operational Computer (Generic Baseline, entry level),
(*)
fanless Operational Computer (Generic Baseline), Intel® Atom
(*)
fanless Operational Computer (Generic Baseline), Intel® Atom
(*)
fanless Gateway for EMEA and Australia, Intel® Atom E3845
www.kontron.com // 3
TRACe G304-TR-A TRACE-G304-TR-A
TRACe M304-TR TRACE-M304-TR
TRACe V304-TR TRACE-V304-TR
Cables TRACE-KIT-CAB-EVAL
Cover Plate TRACE-KITMT-1-V01
Customized OPT
Plate
LTE Kit TRACE-KITLTE
PCIe Disk On
Module
I/O Caps TRACE-KITCAPS-1
PSU Assembly TRACE-PSUASSY
(1059-5373)
(1058-7251)
(1058-7262)
(1057-2113)
TRACE-KITSATA-1
(1058-7248)
TRACE-KITSATA-2
(1059-9176)
TRACE-STARTER-KIT-1
(1058-7260)
(1059-5269)
:TRACE-COVOPT-4-V01
(1058-7215)
TRACE-COVOPT-5-V01
(1058-7216)
(1059-8614)
TRACE-KITLTE-A
(1059-8615)
TRACE-IDOM64GB
(1059-9357)
(1059-8611)
(1058-7259)
TRACe-TR Family User's Manual - SD.DT.G45.7e
DESCRIPTIONORDER CODEARTICLE
EN50155 compliant
(quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC soldered SLC
Flash, Wi-Fi 802.11 a/b/g/n 3T3R up to 450 Mbps, 3G/4G/GNSS (Americas variant),
128 GB SSD MLC I-TEMP, Railway certified wide range PSU 24VDC-110VDC / EN50155
Class TX (-40° to 70° C / 10 min @ 85°C), IP50 horizontal position (desktop), IP51
vertical position (wall mount) with optional cover plate TRACE-KITMT-1-V01 (to be
purchased separately)
(*)
Conformal coating of internal components is optional.
EN50155 compliant
(quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC soldered SLC
Flash, MVB Class 1: Process Data + Bus Administrator, Wi-Fi 802.11 a/b/g/n 2T2R up
to 300 Mbps,128 GB SSD MLC I-TEMP, Railway certified Wide range PSU
24VDC-110VDC, EN50155 Class TX (-40° to 70° C / 10 min @ 85°C), IP50 horizontal
position (desktop), IP51 vertical position (wall mount) with optional cover plate
TRACE-KITMT-1-V01 (to be purchased separately)
(*)
Conformal coating of internal components is optional.
EN50155 compliant
Trail (quad core @ 1.91 GHz) COMe CPU, 2 GB DDR3 with ECC, 8 GB eMMC soldered
Flash, Wi-Fi 2T2R up to 300 Mbps , 2x removable disks tray for 2.5’’ SATA disks,
Railway certified Wide range PSU 24VDC-110VDC / EN50155 Class TX (-40° to 70° C/
10 min @ +85° C), IP50 horizontal position (desktop), IP51 vertical position (wall
mount) with optional cover plate TRACE-KITMT-1-V01 (to be purchased separately)
(*)
Conformal coating of internal components is optional.
Set of Cables for TRACe-TR Family evaluation, consisting of:
1x Cable ASSY: Power (M12-A coded to free end),
1x Ethernet (M12-X coded to RJ-45),
1x Serial (RJ-12 to dual DB9)
Set of SATA cables to install one 2,5'' SSD on TRACe-TR Family, consisting of:
1xSATA Power cable,
1x SATA Data cable,
4x screws and spacers
Set of SATA cables to install one 2,5'' SSD on TRACe-TR Family (NEW KIT USED FOR EC
lvl 3xxxx = Rev 1100000004 or Rev 0200000004 ..) consisting of:
1xSATA Power cable,
1x SATA Data cable,
4x screws
Complete set of cables / accessories for TRACe evaluation, consisting of :
1x AC/DC converter cable assembly for DC IN ,
1x USB Key Fedora TRACe Live Image ,
1x M12 to RJ-45 Ethernet Cable,
1x DisplayPort to VGA adapter,
1x Serial cable (RJ-12 to dual DB9: CPU_A, CPU_B): 1x KIT-2X-RJ12DB9,
3x Wi-Fi antennas Dual Band 2,4 GHz-5 GHz ,
2x 3G/LTE antennas 5 dBi,
1x GPS antenna
Cover plate for connectors on Maintenance side: Dust & Water protection (IP50 or
IP54 depending on TRACe variant)
«OPT» plate with 3x holes for SMA connectors (ex : Wi-Fi, LTE, GPS…)
«OPT» plate with 2x holes for SUBD9 connectors (ex : MVB, dual CAN, …)
Kit 3G/4G (EMEA / Australia Variant) including:
Industrial Grade (-40 to 85°C) 4G/LTE Mini PCIe card featuring LTE , DC-HSPA+,
HSPA+, HSDPA, HSUPA, WCDMA, GSM, GPRS, EDGE, and GNSS connectivity,
3x u.FL to SMA pigtails,
2x M2.5 screws
Kit 3G/4G (Americas Variant) including:
Industrial Grade (-40 to 85°C) LTE Mini PCI Express card featuring LTE, DC-HSPA+,
HSPA+, HSDPA, HSUPA, WCDMA, GSM, GPRS, CDMA, EDGE, and GNSS connectivity,
3x u.FL to SMA pigtails,
2x M2.5 screws
64 GB MLCIndustrial Grade Flash based Mini PCI Express Disk on Module 1ME3 for
TRACe
Set of Caps (M12 & SUBD) to protect unused TRACe Operational I/Os against Dust &
Water
TRACe PSU cable Assembly for DC IN: 100-240 VAC adapter to 24 VDC wired cable
with M12 connector. FOR LAB USES
(*)
fanless Gateway for Americas, Intel® Atom E3845 Bay Trail
(*)
fanless Management Computer, Intel® Atom E3845 Bay Trail
(*)
fanless Network Video Recorder (NVR), Intel® Atom E3845 Bay
www.kontron.com // 4
SATA Disk TRACE-IMSSD128GB
Wi-Fi Kit TRACE-KITWIFIN2X2
(1058-7235)
TRACE-IMSSD512GB
(1058-7237)
TRACE-IMSSD1TB
(1058-7236)
(1059-8612)
TRACE-KITWIFIN3X3
(1059-8613)
TRACe-TR Family User's Manual - SD.DT.G45.7e
DESCRIPTIONORDER CODEARTICLE
128 GB 2.5" SATA SSD 3MG2-P (MLC, High IOPS, Industrial, W/T Grade, -40° to +85°C)
for TRACe
512 GB 2.5" SATA SSD 3MG2-P (MLC, High IOPS, Industrial, W/T Grade, -40° to +85°C)
for TRACe
1 TB 2.5" SATA SSD 3MG2-P (MLC, High IOPS, Industrial, W/T Grade, -40° to +85°C) for
TRACe
Wi-Fi Kit 2T2R includin :
Industrial Grade (-40 to +85°C) Wi-Fi Mini PCI Express card 802.11a/b/g/n 2T2R (2x2)
MIMO (up to 300 Mbps),
2x u.FL to RPSMA pigtails,
2x M2.5 screws
Wi-Fi Kit 3T3R including:
Industrial Grade (-40 to 85°C) Wi-Fi Mini PCI Express card 802.11 a/b/g/n 3T3R (3x3)
MIMO (up to 450 Mbps),
3x u.FL to RPSMA pigtails,
2x M2.5 screws
www.kontron.com // 5
1.2.3 Introducing Operational Side Views
1.2.3.1 TRACe B304-TR Operational Side View
Figure 2: TRACe B304-TR Front View
Customizable
Plate
TRACe-TR Family User's Manual - SD.DT.G45.7e
231
4
1 Wide Range 24V-110V DC Power Supply input
2 Serial lines RS232/RS422/RS485
3 Audio: Stereo Line In, Stereo Line Out
4 Gigabit Ethernet ports
1.2.3.2 TRACe B314-TR Operational Side View
Figure 3: TRACe B314-TR Front View
Customizable
Plate
657
5 GPIO: 4x inputs, 4x outputs
6 Power status LED
7 Mechanical Ground
1238
45 67
1 Wide Range 24V-110V DC Power Supply input
2 Serial lines RS232/RS422/RS485
3 Audio: Stereo Line In, Stereo Line Out
4 Gigabit Ethernet ports
www.kontron.com // 6
5 GPIO: 4x inputs, 4x outputs
6 Power status LED
7 Mechanical Ground
8 USB Connector
1.2.3.3 TRACe B302-TR Operational Side View
Figure 4: TRACe B302-TR Front View
Customizable
Plate
TRACe-TR Family User's Manual - SD.DT.G45.7e
1
4
1 Wide Range 24V-110V DC Power Supply input
2 Mechanical Ground
3 Power status LED
4 Gigabit Ethernet ports
1.2.3.4 TRACe G304-TR / TRACe G304-TR-A Operational Side View
Figure 5: TRACe G304-TR / TRACe G304-TR-A Front View
Customizable
Plate
8
9
10
4
3
567
3
2
12
1 Wide Range 24V-110V DC Power Supply input
2 Serial lines RS232/RS422/RS485
3 Audio: Stereo Line In, Stereo Line Out
4 Gigabit Ethernet ports
5 GPIO: 4x inputs, 4x outputs
www.kontron.com // 7
6 Power status LED
7 Mechanical Ground
8 A4 LTE/UMTS Main
9 A5 GNSS
10 A6 LTE/UMTS Aux (MIMO / Diversity)
1.2.3.5 TRACe M304-TR Operational Side View
Figure 6: TRACe M304-TR Front View
TRACe-TR Family User's Manual - SD.DT.G45.7e
Customizable
Plate
8
45 67
1 Wide Range 24V-110V DC Power Supply input
2 Serial lines RS232/RS422/RS485
3 Audio: Stereo Line In, Stereo Line Out
4 Gigabit Ethernet ports
1.2.3.6 TRACe V304-TR Operational Side View
Figure 7: TRACe V304-TR Front View
3
5 GPIO: 4x inputs, 4x outputs
6 Power status LED
7 Mechanical Ground
8 MVB on EMD physical layer interface
12
Customizable
Plate
8
1 Wide Range 24V-110V DC Power Supply input
2 Serial lines RS232/RS422/RS485
3 Audio: Stereo Line In, Stereo Line Out
4 Gigabit Ethernet ports
4
5 GPIO: 4x inputs, 4x outputs
6 Power status LED
7 Mechanical Ground
8 2.5" Drive Bay
5
23
1
6
7
www.kontron.com // 8
TRACe-TR Family User's Manual - SD.DT.G45.7e
1.2.4 Introducing Maintenance Side Views and Specific Rear Panels
1.2.4.1 TRACe-TR Family Maintenance Side View
Figure 8: TRACe-TR Family Common Rear View
1
2
34 5 6 78
1 Reset Switch
2 Status and User LEDs: L1 ... L5
3 USB 2.0
4 Processor first serial line and HMU serial line
(RJ-12)
The connector 4 is an RJ-12 connector on which two serial lines are available (processor + HMU).
You can get the compatible cable by purchasing our Cable Kit: TRACE-KIT-CAB-EVAL. You can plug
an RJ-11 cable in this RJ-12 connector to get the processor serial line (TX,RX,GND). If you use an
RJ-12 cable, make sure your cabling does not handle the pins allocated to the HMU serial line as
flow control signals for the processor serial line to prevent conflitcts with the HMU.
If the HMU serial line is not needed and a custom RJ-12 cable is used, it is recommended to leave
the HMU serial line pins unconnected.
5 DisplayPort
6 2x SIM Card Sockets
7 1x USB 3.0 / USB2 port [BIOS configurable]
8 Gigabit Ethernet Port
1.2.4.2 TRACe B304-TR, TRACe B302-TR Specific Rear Panel
Figure 9: TRACe B304-TR Rear Panel
Free Slot
for SMA
Connectors
www.kontron.com // 9
TRACe-TR Family User's Manual - SD.DT.G45.7e
1.2.4.3 TRACe G304-TR / TRACe G304-TR-A Specific Rear Panel
Figure 10: TRACe G304-TR / TRACe G304-TR-A Rear Panel
1 A1 Wi-Fi Main CH0
2 A2 Wi-Fi Aux CH1
3 A3 Wi-Fi Aux CH2
1.2.4.4 TRACe M304-TR Specific Rear Panel
1
2
3
Figure 11: TRACe M304-TR Rear Panel
1 A1 Wi-Fi Main CH0
2 A2 Wi-Fi Aux CH1
1.2.4.5 TRACe V304-TR Specific Rear Panel
Figure 12: TRACe V304-TR Rear Panel
1
2
1
2
1 A1 Wi-Fi Main CH0
2 A2 Wi-Fi Aux CH1
www.kontron.com // 10
TRACe-TR Family User's Manual - SD.DT.G45.7e
1.2.5 TRACe-TR Family Product Breakdown Structure
Figure 13: TRACe B304-TR/B314-TR/B302-TR/G304-TR/G304-TR-A/M304-TR Product Breakdown Structure (without
optional board)
CHASSIS
(Mechanic s)
EN 50155 PSU
(Power Supply Unit Board)
GATHER RAIL
(Carrier Board)
MINI COM EXPRESS
(CPU Board)
I/O BOARD
(Customizable Board)
www.kontron.com // 11
TRACe-TR Family User's Manual - SD.DT.G45.7e
1.3 Hardware Components
The TRACe-TR Family includes the following hardware sub-assemblies and optional modules:
4 System controller electronics with the following internal features :
4 3x mini-PCI Express slots with the following interface compatibility (see section 1.5 - Block Diagrams)
4 MiniPCIE#0 slot:
Accepts only full size (F2 type only) MiniPCI-Express cards
Available interface : PCIe and USB2.0
Can be connected to SIM A or SIM B
4 MiniPCIE#1 slot:
Accepts only full size (F1 and F2 types) of MiniPCI-Express cards.
Available interfaces: PCIe, USB2.0 and SATA II (shared with internal SATA port #1)
Can be connected to SIM B only
4 MiniPCIE#2 slot:
Accepts only full size (F1 and F2 types) of MiniPCI-Express cards.
Available interface: PCIe.
Preferred slot for MVB Mini PCI Express Card.
PCIe bus is shared with Gigabit Ethernet Controller, therefore throughput may be reduced
4 2x SATA II connections, one is shared with miniPCIE slot #1 for mSATA module (can be configured with TRACe
BSP)
4 Aluminium Housing
4 IP50 from all directions for TRACe-x30x-TR with optional cover plate on Maintenance side (TRACE-KITMT-1-V01)
4 IP54 for TRACe-B314-TR with included cover plate on Maintenance side (TRACE-KITMT-1-V01)
4 Optional modules:
4 Wi-Fi 802.11 a/b/g/n 2T2R (2x2 MIMO) PCIe Mini Card module including external antennas RP-SMA connectors
(used in TRACe V304-TR and TRACe M304-TR)
4 Wi-Fi 802.11 a/b/g/n 3T3R (3x3 MIMO) PCIe Mini Card module including external antennas RP-SMA connectors
(used in TRACe G304-TR / TRACe G304-TR-A)
4 LTE / GNSS PCIe Mini Card module including external antennas SMA connectors (TRACe G304-TR / TRACe
G304-TR-A)
4 MVB PCIe Mini Card module, Process Data with Bus Administrator on EMD interface (TRACe-M304-TR)
Please refer to section 5.5 “TRACe G-M-V 304-TR Specificities” page 78 for more details.
1.4 Software Components
The TRACe-TR Family includes the following software elements:
4 Board Support Package for the system controller electronics
4 uEFI BIOS
4 Linux or Windows 7 Operating System
www.kontron.com // 12
1.5 Block Diagrams
1.5.1 TRACe B304-TR Simplified Block Diagram
Figure 14: TRACe B304-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
LAN C
LAN B
Audio
COM C
COM B
Processor Intel At om
MiniPCIe #2
MiniPCIe #2
Chip Set
mCOM e
WDG
MiniPCIe #1
MiniPCIe #1
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MiniPCIe #0
JTAG
LVDS Disp. Board
IO Disp. Board
Power
CPLD
HMU
RTC
B30 4- TR
USIM
USIM
USIM #0
USI M #1
RST
LAN A
USB A
USB B
DP
COM A
[OPT]
[OPT]
Custo mizable plate
(SMA, Video, MVB)
Display DP
Opt ion al Cab les
SATA #0
Opt ion al Cab les
SATA #1
www.kontron.com // 13
1.5.2 TRACe B302-TR Simplified Block Diagram
Figure 15: TRACe B302-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
LAN C
LAN B
Custo mizable plate
(SMA, Video, MVB)
[OPT]
Processor Intel At om
34006-2000-13-2
MiniPCIe #2
MiniPCIe #2
Chip Set
WDG
Optional Cables
mCOM e
MiniPCIe #1
MiniPCIe #1
Soldered
RAM
Soldered
Flash
MiniPCIe #0
MiniPCIe #0
JTAG
LVDS Disp. Board
IO Disp. Board
Display DP
Power
CPLD
HMU
RTC
B30 2- TR
USIM
USIM #0
USIM
USI M #1
RST
LAN A
USB A
USB B
DP
COM A
SATA #0
SATA #1
Optional Cables
[OPT]
www.kontron.com // 14
1.5.3 TRACe B314-TR Simplified Block Diagram
Figure 16: TRACe B314-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
USB C
LAN C
LAN B
Audio
COM C
COM B
Processor Intel At om
MiniPCIe #2
MiniPCIe #2
Chip Set
mCOM e
WDG
MiniPCIe #1
MiniPCIe #1
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MiniPCIe #0
JTAG
LVDS Disp. Board
IO Disp. Board
Power
CPLD
HMU
RTC
B31 4- TR
USIM
USIM
USIM #0
USIM #1
RST
LAN A
USB A
USB B
DP
COM A
[OPT ]
[OPT ]
Customizable plate
(SMA, Video, MVB)
Display DP
Optional Cables
SATA #0
Optional Cables
SATA #1
www.kontron.com // 15
1.5.4 TRACe G304-TR Simplified Block Diagram
Figure 17: TRACe G304-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
LAN C
LAN B
Audio
COM C
COM B
mCOM e
Processor Intel At om
Chip Set
WDG
MiniPCIe #2 MiniPCIe #1
MODWPEA-127NI
MiniPCIe #1
(WiF i)
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MC7304
(4G)
JTAG
LVDS Disp. Board
IO Disp. Board
Power
CPLD
HMU
RTC
G304-TR
USIM
USIM
USIM #0
USIM #1
RST
LAN A
USB A
USB B
DP
COM A
RP SMA
(A1,A2, A3)
SMA
(A4,A5 & A6)
SATA #0
SATA #1
POWER/SAT A
CABLES
Display DP
SSD #0
www.kontron.com // 16
1.5.5 TRACe G304-TR-A Simplified Block Diagram
Figure 18: TRACe G304-TR-A Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
LAN C
LAN B
Audio
COM C
COM B
mCOM e
Processor Intel Atom
Chip Set
WDG
MiniPCIe #2 MiniPCIe #1
MODWPEA-127N I
MiniPCIe #1
(WiF i)
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MC7354
(4G)
JTAG
LVDS Disp. Board
IO Disp. Board
Power
CPLD
HMU
RTC
G304-TR-A
USIM
USIM
USIM #0
USI M #1
RST
LAN A
USB A
USB B
DP
COM A
RP SMA
(A1,A2, A3)
SMA
(A4,A5 & A6)
SATA #0
SATA #1
POWER/SAT A
CABLES
Display DP
SSD #0
www.kontron.com // 17
1.5.6 TRACe M304-TR Simplified Block Diagram
Figure 19: TRACe M304-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
LAN C
LAN B
Audio
COM C
COM B
mCOM e
Processor Intel At om
Chip Set
WDG
MiniPCIe #2 MiniPCIe #1
D017M-PB-T-I3-
YUNC
(MVB)
MODWPEA- 252NI
(WiFi)
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MiniPCIe #0
JTAG
LVDS Disp. Board
IO Disp. Board
Power
CPLD
HMU
RTC
M304-TR
USIM
USIM
USIM #0
USIM #1
RST
LAN A
USB A
USB B
DP
COM A
RP SMA
(A1,A2)
MVB
(X1, X2)
SATA #0
SATA #1
POWER/SAT A
CABLES
Display DP
SSD #0
www.kontron.com // 18
1.5.7 TRACe V304-TR Simplified Block Diagram
Figure 20: TRACe V304-TR Simplified Block Diagram
PSU
EN50155
TRACe-TR Family User's Manual - SD.DT.G45.7e
DC IN
Shield
GPIO
LAN C
LAN B
Audio
COM C
COM B
Custo mizable plate
(SMA, Video, MVB)
[OPT]
Processor Intel At om
MiniPCIe #2
MODWPEA-252NI
(WiF i)
Chip Set
mCOM e
WDG
MiniPCIe #1
MiniPCIe #1
Optional Cables
Sold ered
RAM
Sold ered
Flash
MiniPCIe #0
MiniPCIe #0
JTAG
LVDS Disp. Board
IO Disp. Board
Display DP
Power
CPLD
HMU
RTC
V304- TR
USIM
USIM
USIM #0
USIM #1
RST
LAN A
USB A
USB B
DP
COM A
Sata Board
POWER/SATA
CABLES
POWER/SATA
CABLES
SATA #0
RP SMA
(A1,A2)
SATA #1
SSD #0
SSD #1
Removable SSD Disk
www.kontron.com // 19
1.6 Environmental Specifications
1.6.1 TRACe-TR Family Environmental Specifications
TRACe-TR Family User's Manual - SD.DT.G45.7e
4 ITE Safety Europe
4 EN 60950-1: 2006 +A1: 2010 +A2: 2013
+ A11: 2009 +A12: 2011
4 Safety Europe Directive
4 Railway Safety / Supply Voltage
4 EN 50155: 2007
4 Railway EN50155 Class S2,
10 ms hold-up time
4 Thermal Operating
4 EN 50155
4 NF EN 60068-2-1: 2007
4 NF EN 60068-2-2: 2007
4 Railway Class Tx
(Op -40° to +70°C, 10 min at 85°C)
4 Climatic Test
4 Damp heat, cyclic
4 EN 50155
4 NF EN 60068-2-30: 2006
4 Railway
4 Random Vibration
4 Operating, Long life testing
4 EN 50155
4 NF EN 61373: 2011-04
4 NF EN 60068-2-64: 2008
4 Railway Class 1B
4 Shock
4 EN 50155
4 NF EN 61373: 2011-04
4 NF EN 60068-2-27: 2009.
4 Railway Class 1B
4 EMC Emission
(1)
4 EN 50155
4 NF EN50121-3-2
4 EN 55011
4 EMC Immunity
(1)
4 EN 50155
4 NF EN50121-3-2
4 EN 61000-4-2
4 EN 61000-4-3
4 EN 61000-4-4
4 EN 61000-4-5
4 EN 61000-4-6
4 Railway
4 WEEE Directive 2002/96/EC Waste electrical and
electronic equipment
4 RoHS Directive 2011/65/EC Restriction of the use of
certain hazardous substances in electrical and
electronic equipment
4 Environmental Protection:
(2)
4 IP50 (NF EN 60529: 2000)
4 IP54 (NF EN 60529: 2000)
(3)
_______________________________________________
(1)
EMC qualification tests are passed with cover plate
equipment.
(2)
IP50 for Maintenance side for TRACe-x30x-TR: only
with optional Cover Plate P/N TRACE-KITMT-1-V01
(3)
IP54 for Maintenance side for TRACe-B314-TR: only
with Cover Plate P/N TRACE-KITMT-1-V01
1.6.2 Operating and Storage Conditions
TRACE product is designed to operate in the following conditions:
ITEM DESCRIPTION STANDARD
Overvoltage category Category II EN 60950-1
Electrical Shock Hazards Class 1 EN 60950-1
Pollution degree PD2 EN 50124-1
IP54
(1)
(2)
EN 60529
EN 60529
Degrees of protection IP50
www.kontron.com // 2 0
TRACe-TR Family User's Manual - SD.DT.G45.7e
STANDARDDESCRIPTIONITEM
Operating conditions Shock: 500 m/s² (50 g), 30 ms EN 60068-2-27
Vibration (Random): 1 m/s², 5 Hz - 150 Hz
Vibration (Long life): 5.7 m/s², 5 Hz - 150 Hz
EN 60068-2-64
Humidity: +55°C at 93% RH, non condensing EN 60068-2-30
Nominal condition:
-40°C to +70°C at 2000 m max
Building without climatic control
condition
+85°C during 10 min
Storage conditions Temperature: -40°C to +85°C EN 60068-2-1
Electromagnetic
Compatibility
(1)
IP50 for Maintenance side for TRACe-x304-TR: only with optional Cover Plate P/N TRACE-KITMT-1-V01
(2)
IP54 for Maintenance side for TRACe-B314-TR: only with included Cover Plate P/N TRACE-KITMT-1-V0
(3)
TRACE-B314 limitation on USB-C port for EN 61000-4-4 test.
(4)
Qualification Tests are passed with cover plate equipment.
Railway applications – Electromagnetic
compatibility – Part 3-2: Rolling stock –
Apparatus
(3)
EN50121-3-2
(4)
1.6.3 Additional Certifications for TRACe G304-TR:
4 EN 300 328 V1.8.1
4 Spurious emissions of the transmitter structure in radiated emission (§4.3.2.8 and §5.3.10)
4 Spurious emissions of the receiver structure in radiated emission (§4.3.2.9 and §5.3.11)
4 EN 301 511 V.9.0.2 (which called TS 151 010-1 V.4.9.0 norm)
4 Spurious emissions of the transmitter in communication mode (§5.2.16 of EN and §12.2.1 of TS) for EU
EGSM/DCS bands
4 Spurious emissions of the transmitter in idle mode (§5.2.17 of EN and §12.2.2 of TS)
4 ETSI EN 301 908-1 V5.2.1 (2011-05)
4 Radiated emissions – 4.2.2 Radiated emissions (UE) – idle – mode - §5.3.1
4 Radiated emissions – 4.2.2 Radiated emissions (UE) – traffic – mode - §5.3.1
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
4 Important Compliance Information for North American Users:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
The TRACE-G304-TR contains a MC7304 modem (from Sierra-wireless, FCC Id N7NMC7304, transmitter module IC:
2417C-MC7304 where 2417C-MC7304 is the module’s certification number) which has been granted modular approval
for mobile applications.
Following conditions should be met in order to be FCC part 15 compliant:
1. At least 20 cm separation distance between the antenna and the user's body must be maintainde at all times.
2. To comply with FCC / IC regulations limiting both maximum RF output power and human exposure to RF radiation, the
maximum antenna gain including cable loss in a mobile-only exposure condition must not exceed:
4 4.0 dBi in Cellular band
4 3.0 dBi in PCS band
www.kontron.com // 21
TRACe-TR Family User's Manual - SD.DT.G45.7e
4 3.0 dBi in LTE Band 2
4 4.0 dBi in LTE Band 4
4 4.0 dBi in LTE Band 5
4 4.0 dBi in LTE Band 13
4 4.0 dBi in LTE Band 17
4 3.0 dBi in LTE Band 25
The TRACE-G304-TR contains a WPEA-127NI WIFI module (from Sparklan, FCC Id: RYK-WPEA127NI, wifi module IC:
6158A-WPEA127NI where 6158A-WPEA127NI is the module’s certification number) which has been granted modular
approval for mobile applications.
1.6.4 Additional Certifications for TRACe G304-TR-A:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
4 Important Compliance Information for North American Users:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
The TRACE-G304-TR-A contains a MC7354 modem (from Sierra-wireless, FCC Id N7NMC7355, transmitter module IC:
2417C-MC7355 where 2417C-MC7355 is the module’s certification number) which has been granted modular approval
for mobile applications.
www.kontron.com // 22
TRACe-TR Family User's Manual - SD.DT.G45.7e
1. At least 20 cm separation distance between the antenna and the user's body must be maintainde at all times.
2. To comply with FCC / IC regulations limiting both maximum RF output power and human exposure to RF radiation, the
maximum antenna gain including cable loss in a mobile-only exposure condition must not exceed:
4 4.0 dBi in Cellular band
4 3.0 dBi in PCS band
4 3.0 dBi in LTE Band 2
4 4.0 dBi in LTE Band 4
4 4.0 dBi in LTE Band 5
4 4.0 dBi in LTE Band 13
4 4.0 dBi in LTE Band 17
4 3.0 dBi in LTE Band 25
3. The MC7354 modem transmitt simultaneously with other collocated radio transmitters within a host device, provided
the following conditions are met:
4 Each collocated radio transmitter has been certified by FCC/IC for mobile application.
4 At least 20 cm separation distance between the antennas of the collocated transmitters and the user's body
mut be maintained at all times.
4 The output power and antenna gain in a collocated configuration must not exceed the limits and configurations
stipulated in the following table.
Table 2: Collocated Configuration Specifications
COLLOCATED CONFIGURATION
DEVICE TECHNOLOGY BAND
FREQUENCY
(MHZ)
MAXIMUM
ANTENNA GAIN
(DBI)
MC7354 MiniCard LT E 2 1850–1910 3.0
4 1710–1755 4.0
5 824–849 4.0
13 777–787 4.0
17 704–716 4.0
25 1850–1915 3.0
UMTS 2 1850–1910
4 1710–1755 4.0
5 824–849 4.0
GSM Cellular (850) 824–849 4.0
PCS (1900) 1850–1910 3.0
CDMA BC0 824–849 4.0
BC1 1850–1910 3.0
BC10 817–824 4.0
Collocated
transmitters
(1)
WLAN 2400–2500 5.0 29
5150–5850 5.0 29
WiMAX 2300–2400 5.0 29
2500–2700 5.0 29
3300-3800 5.0 29
BT 2400-2500 5.0 15
MAXIMUM
CONDUCTED
POWER (DBM)
See Table 3
(1)
Valid collocated transmitter combinations: WLAN+BT; WiMAX+BT. (WLAN+WiMAX+BT is not permitted.)
www.kontron.com // 23
TRACe-TR Family User's Manual - SD.DT.G45.7e
Table 3: Maximum Conducted Power
Technology Band Maximum Conducted Power (dBm)
LT E 2
4
5
13
17
25
UMTS 2
5
GSM Cellular (850) +32 dBm +/-1dB (GMSK mode, connectorized, Class 4; 2W, 33dBm)
PCS (1900) +29 dBm +/-1dB (GMSK mode, connectorized, Class 1; 1W, 30dBm)
CDMA BC0 +24dBm +0.5/ -1 dB
BC1 +24dBm +0.5/ -1 dB
BC10 +24dBm +0.5/ -1 dB
The TRACe G304-TR contains a WPEA-127NI WIFI module (from Sparklan, FCC Id: RYK-WPEA127NI, wifi module IC:
6158A-WPEA127NI where 6158A-WPEA127NI is the module’s certification number) which has been granted modular
approval for mobile applications.
+23 dBm +/- 1 dB
+23 dBm +/- 1 dB (connectorized, Class3)4
+27 dBm +/-1dB (8PSK mode, connectorized; Class E2, 0.5W, 27dBm)
+26 dBm +/-1dB (8PSK mode, connectorized; Class E2, 0.4W, 26dBm)
1.7 MTBF
MTBF reliability prediction is made according to the IEC TR 62380 standard:
MTBF is higher than 237753 hours @ 40°C
www.kontron.com // 24
1.8 Power Supply Specifications
4 INPUT
4 Input Voltage (Current) Operating: 24-110 VDC (2.7 - 0.6A)
4 Input Voltage Range: 14,4-154 VDC ( t ≤ 1,0 sec.)
EN60950 Limitation for TRACe with an E.C. Level inferior to 30000: CE Marking only applies for
nominal input tension 24, 36 and 48VDC.
Refer to TRACe-TR Family Hardware Release Notes - SD.DT.G64
4 CONSUMPTION (at 24 VDC)
EFI FEDORA (IDLE) FEDORA (LOAD) STANDBY
TRACe B304-TR 18.24W 16.56W 19.20W 3.84W
TRACe B314-TR 18.72W 16.80W 19.92W 4.32W
TRACe V304-TR 19.92W 19.68W 24.24W 4.80W
TRACe M304-TR 19.68W 19.20W 22.32W 4.32W
TRACe G304-TR
TRACe G304-TR-A
19.68W 17.28W 21.60W 4.80W
TRACe-TR Family User's Manual - SD.DT.G45.7e
POWER CONSUMPTION AT 22°C
www.kontron.com // 25
TRACe-TR Family User's Manual - SD.DT.G45.7e
2 / Getting Started with TRACe-TR Family
2.1 Receipt of the Equipment
2.1.1 Checking the Packages
Inspecting the packing cartons and verifying their condition is the responsability of the customer and
should be carried out upon delivery.
4 Inspect the packing and check its condition:
4 no broken corners,
4 general state of the case (no rips or holes),
4 condition of the bands and the clips.
4 If you wish to report any damage in transit, you should make out a full report, and also note the damage on the
packing list that accompanies the equipment. Ensure that the report and the packing list are signed by yourself
and also by the transport agent, and send a copy of these documents to:
4 the transport company,
4 Kontron.
2.1.2 Unpacking
Unpacking the equipment must be carried out under the supervision of an authorized technician.
4 Open the package and take out the items one by one.
4 Inspect each item and make a note of any possible defects (scratches, marks or blemishes, damaged cables,
etc.). If necessary, make a report of any damage or defects.
4 Check the equipment against the packing list and report any missing items.
It is recommended that you keep the package and the anti-shock protection. This will be required
if you decide to move your system to a different site.
www.kontron.com // 26
2.2 System Identification
2.2.1 TRACe-TR Family System Identification
An identification label is available on the bottom side of the system.
Label data:
4 Model: TRACE-B304-TR
4 S/N: xxxxxxxxxxxxx (13 digits chronologic Serial Number)
4 PN: xxxx-xxxx
4 Rev: xxxxxxxxxx (10 digits)
4 ECL: xxxxx (5 digits)
Figure 21: Identification Label Location
TRACe-TR Family User's Manual - SD.DT.G45.7e
First series Identification Labels may be as follows:
4 S/N: xxxx (4 digits chronologic Serial Number)
4 Rev: xxxxx (5 digits Engineering Change Level)
www.kontron.com // 27
2.2.2 TRACe G304-TR FCC Identification
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.2.3 TRACe G304-TR-A FCC Identification
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2.3 System Specification
The following table provides the main specifications for the TRACe-TR Family.
Table 4: Technical Specifications of the TRACe-TR Family
TRACe-TR Family User's Manual - SD.DT.G45.7e
TRACe B304-TR TRACe B314-TR TRACe G304-TR
TRACe G304-TR-A
Processor Intel® Atom™ Bay Trail-I Platform E3845 quad cores @ 1.91 GHz Intel® Atom™
Memory 2 GB DDR3 with ECC 2 GB DDR3
Storage EMMC 8 GB SLC Flash soldered No EMMC Flash
Connectivity
Operational
Side
1x USB M12 3x SMA for GSM/
Maintenance
Side
Software Linux: Refer to 5.3 Linux page 78.
Specific TRACe-TR tools package and live demo image will be made available
1x DCIN M12
2x M12 GbE (10/ 100/1000BASE-T)
2x Serial SUBD9 for RS232/422/485
1x Audio SUBD9
1x GPIO SUBD25
GPS
1x USB (high speed)
1x USB 3.0 (3.0 only) port [BIOS configurable]
1x RJ-45 GbE (10/100/1000BASE-T)
1x RJ-12 RS-232 for processor and HMU
3x RP-SMA for WiFi (3T3R)
Windows: Refer to 5.4 Windows (BSP) page 78
on TRACe-TR Family Kontron Web Site (download section).
TRACe M304-TR TRACe V304-TR TRACe B302-TR
E3825 Dual Core
2x 1.33 GHz
No ECC
1x DCIN M12
2x M12 GbE (10/
100/1000BASE-T)
2x SUBD9 for MVB 2x removable
2x RP-SMA for WiFi (2T2R)
drive bays
2x RP-SMA for WiFi (2T2R)
Management
Operational
Side
Maintenance
Side
Dimensions See Figure 22 page 30 See Figure 23 page31See Figure 22 page
Weight ~ 2.5 kgs ~ 2.5 kgs ~ 2.7 kgs ~ 2.7 kgs ~ 3.7 kgs ~ 2.5 kgs
Warranty 2 years
Status LED: Power status LED
Status and User LEDs: L1: User1
L2: User0,
L3: Alarm/HMU,
L4: Sys/SATA,
L5: Power Status
30
www.kontron.com // 29
TRACe-TR Family User's Manual - SD.DT.G45.7e
4 Dimensions
Figure 22: TRACe B304-TR, TRACe B314-TR, TRACe B302-TR, TRACe G304-TR, TRACe M304-TR Dimensions
280
8x 6,5
100
18
246
295
141,3
4x 11,2
20
72,5
80,5
15,4
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Figure 23: TRACe V304-TR Dimensions
100
TRACe-TR Family User's Manual - SD.DT.G45.7e
380,2
235,6
∅ 6,5 (X4)
∅ 11,2 (X4)
20 (X4)
55,6
80
351
396,1
141
72
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TRACe-TR Family User's Manual - SD.DT.G45.7e
2.4 Operational Side: I/O Connectors Pinout
2.4.1 DC IN: External PSU M12 Connector, Male, 4 Pin, A coded.
Figure 24: DC IN Connector
View from Plug Side
Table 5: DC IN Pin Configuration
PIN PIN NAME SIGNAL NAME
1 VIN+ POWER IN + (+VDC)
2 VIN- POWER IN- (GND)
3 IGN Ignition (IGN)
4 NC Do not connect
Chassis SHLD Chassis ground (Shield)
To power-on the system, you need a power cable with M12 Connector Female 4 Pin A-Coded in one end to fit the DC IN
connector.
The power cable is included in TRACE-KIT-CAB-EVAL cable kit to be purchased separately.
According to the above pinout, free ends of this cable must be wired as follows (refer to section 2.7.1 page 47):
4 Brown: +VDC
4 White: -VDC
4 Blue: IGN (+VDC to Power On)
IGN can be directly connected to VDC to have the system always on when VDC is applied, or connected to VDC through a
switch to power the system on/off with VDC kept applied.
A power off controlled by the IGN signal has the same impact than removing VDC: all PSUs are switched off including
standby power supplies. However using IGN to power on/off is recommended because this enables some extra
features such as an automatic system shutdown with a delayed power-off when the IGN signal is disabled, or a system
wakeup from sleep by toggling the IGN signal.
Even if IGN is expected to be connected to VDC, it can be alternatively connected to another vol
tage source with same GND(POWER IN-) and a voltage in the same range than the one required
for VDC.
VDC and IGN voltage range to GND: 24 VDC-110 VDC nominal (16.8 VDC min – 137.5 VDC max).
Current on IGN for all IGN voltage range: around 4 mA
www.kontron.com // 32
Figure 25: Ignition Implementation
Open Circuit: TRACe Off
TRACe-TR Family User's Manual - SD.DT.G45.7e
Main P ower
Supply Source
Second Power
Supply Source
Main P ower
Supply Source
Second Power
Supply Source
+ POWER IN
ING
+ POWER IN
Closed Circuit: TRACe On
+ POWER IN
ING
+ POWER IN
+ POWER IN (Isolated GND)
-POWER IN (Isolated GND)
ING_K EY
Protected Earth
IO BOARD CARRIER BOARD
+ POWER IN (Isolated GND )
-POWER IN (Isolated GND)
ING_KEY
Protected Earth
ING_E N
OR
EN
POWER INPUT
ON
12V
5V St db y
3,3 V St db y
5V
3,3V
2,5V
Control
PSU
Microntroller
&
CPLD
1,5V
1V
PSU
OR
EN
POWER INPUT
ON
12V
5V
3,3V
2,5V
ING_E N
5V Stdby
3,3V Stdby
Control
Microntroller
&
CPLD
1,5V
1V
IO BOARD CARRIER BOARD
www.kontron.com // 33
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.4.2 LAN B, LAN C: Ethernet M12 Connectors, Female, 8 Pin, X coded.
Figure 26: LAN B, LAN C Connectors
View from Receptacle
Side
HMU 10/100 Ethernet interface can be routed to LAN-C (can be selected by the trace_config tool -refer to 2.8.2
“Play/TRACe Configuration” page 50-)
Table 6: LAN B, LAN C Connectors Pin Configuration
PIN PIN NAME
1 DA+
2 DA-
3 DB+
4 DB5 DD+
6 DD7 DC8 DC+
www.kontron.com // 34
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.4.3 COM B, COM C: Serial SUBD9 Connectors, Male, 9 Pin.
Figure 27: COM B, COM C Connectors
1
Table 7: COM B, COM C Connectors Pin Configuration
PIN RS-232 RS-422/RS-485
1 N.C. N.C. N.C.
2 RX RX+ (A) N.C.
3 TX TX- (Z) TX-/RX- (Z/B)
4 N.C. N.C. N.C.
5 GND N.C. N.C.
6 N.C. N.C. N.C.
7 RTS TX+ (Y) TX+/RX+ (Y/A)
8 CTS RX- (B) N.C.
9 N.C. N.C. N.C.
5
6
9
FULL DUPLEX
RS-485
HALF DUPLEX
Two naming conventions are used for RS-422/RS-485 differential signals, they match each other
as follows : TX+ = Y, TX- = Z, RX+ = A, RX- = B
The serial mode and duplex can be set using the trace_config tool (refer to 2.8.2 “Play/TRACe Configuration” page
50).
When in 422/485 mode, the RTS signal from the UART is no more available on the connectors but is used as a "
TX
enable" (transmit enable): when RTS is high (logic 1 driven by UART), TX is enabled. TX is disabled by switching RTS low
(under Linux OS, RTS can be managed by the
TX enabled, when the TIOCM_RTS bit is cleared)
On TRACe-TR Family , there is no difference between the RS-422 and RS-485 modes. The hardware is configured the
same way in both modes and trace_config only has these options:
4 "
--serial 232": RS-232 mode on COM-B/COM-C serial lines, or
--serial 485": RS-422/485 mode on COM-B/COM-C serial lines
4 "
The RS-422 mode is made with a RS-485 mode having the RTS signal left at level 1. It must be set to this level by
software to have functional RS-422 interfaces.
COM-B is muxed between UART (default) and HMU (can be selected by the trace_config tool).
When in HMU mode, transmit is always enabled (RTS always at 1) so only RS-232 and RS-422 are supported.
See COM-A for HMU serial line routing to COM-A or COM-B
TIOCMGET/TIOCMSET IOCTL, using the TIOCM_RTS flag: level 1 on RTS, so
www.kontron.com // 35
2.4.4 GPIO: SUBD25 Connector, Female, 25 Pin.
Figure 28: GPIO Connector
TRACe-TR Family User's Manual - SD.DT.G45.7e
Table 8: GPIO Connector Pin Configuration
PIN SIGNAL NAME PIN NAME SIGNAL NAME
1 GND_GPIO_ISO 14 GPIO_IN[0]
2 GND_GPIO_ISO 15 GPIO_IN[1]
3 GND_GPIO_ISO 16 GPIO_IN[2]
4 GND_GPIO_ISO 17 GPIO_IN[3]
5 N.C. 18 N.C.
6 N.C. 19 N.C.
7 N.C. 20 N.C.
8 N.C. 21 24 VISO (external)
9 GND_GPIO_ISO 22 GPIO_OUT[0]
10 GND_GPIO_ISO 23 GPIO_OUT[1]
11 GND_GPIO_ISO 24 GPIO_OUT[2]
12 GND_GPIO_ISO 25 GPIO_OUT[3]
13 GND_GPIO_ISO 26, 27 Shield
13
25
1
14
24 VISO DC voltage (8 VDC min - 29 VDC max) must be applied to pin 21 to power the isolated GPIO logic.
GPIO_OUT[n] are open-collector outputs, enabled (driven low to GND_GPIO_ISO) when a logic 1 is written from
software. Each output can sink up to 20 mA. Maximum voltage on GPIO_OUT[n] (to GND_GPIO_ISO) is 29VDC.
GPIO_IN[n] are inputs that are read at 1 from software when at logic level high (24V logic).
Maximum voltage on GPIO_IN[n] (to GND_GPIO_ISO) is 29 VDC.
These inputs have an hysteresis (around 1V); level high is above 17V; level 0 under 16V.
GPIO_OUT[n] and GPIO_IN[n] can have a voltage greater than 24 VISO provided than this voltage does not exceed 29
VDC.
www.kontron.com // 36
2.4.5 Audio: SUBD9 Connector, Female, 9 Pin.
Figure 29: Audio Connector
TRACe-TR Family User's Manual - SD.DT.G45.7e
Table 9: Audio Connector Pin Configuration
PIN SIGNAL NAME
1 LINE_OUT_L (Headphone)
2 GND_AUDIO
3 LINE_OUT_R (Headphone)
4 GND_AUDIO
5 AUDIO LINE MICIN*
6 5V (internal)
7 LINE_IN_L
8 GND_AUDIO
9 LINE_IN_R
5
9
1
6
* Only for E.C. Levels q 3000
www.kontron.com // 37
2.5 Maintenance Side: I/Os Connector Pinout
2.5.1 COM A: RJ-12 Connector
Figure 30: COM A Connector
Table 10: COM A Connector Pin Configuration
PIN SIGNAL NAME
1 HMU TX
2 GND
3 COMe TX
4 COMe RX
5 GND
6 HMU RX
TRACe-TR Family User's Manual - SD.DT.G45.7e
HMU serial line on COM-A (default) can be routed to COM-B instead (can be selected by the trace_config tool -refer
to 2.8.2 “Play/TRACe Configuration” page 50-).
COM-B MODE COM-A COM-B COMMENTS
UART TX = HMU TX
RX = HMU RX
HMU TX = HMU TX
RX = --
TX = UART TX
RX = UART RX
RTS = UART RTS RTS is available on COM-B only in RS-232 mode
TX = HMU TX
RX = HMU RX
RTS = 1
TX output of HMU is available on both connectors
RTS is available on COM-B only in RS-232 mode
www.kontron.com // 3 8
2.5.2 LAN A Gigabit Ethernet Port
The TRACe-TR have a Gigabit Ethernet port:
Figure 31: LAN A Gigabit Ethernet Connector
Table 11: Gigabit Ethernet Connector Pin Assignment
TRACe-TR Family User's Manual - SD.DT.G45.7e
PIN
1 O TX+ O TX+ I/O BI_DA+
2 O TX- O TX- I/O BI_DA3 I RX+ I RX+ I/O BI_DB+
4 - - - I/O BI_DC+
5 - - - I/O BI_DC6 I RX- I RX- I/O BI_DB7 - - - I/O BI_DD+
8 - - - I/O BI_DD-
Shell Chassis Ground
The Ethernet connectors are available as RJ-45 connectors with tab down.
10BASE-T 100BASE-TX 1000BASE-T
I/O SIGNAL I/O SIGNAL I/O SIGNAL
The Ethernet transmission should operate using a CAT5 cable with a maximum length of 100 m.
www.kontron.com // 39
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.5.3 USB B: USB 3.0 Connector
The TRACe-TR have a USB 3.0 compliant connector. It can work as a USB 2.0 connector or as a USB 3.0 connector.
Figure 32: USB 3.0 Connector
5
9
Table 12: USB 3.0 Connector Pin Assignment
PIN SIGNAL DESCRIPTION I/O
1 +5V protected USB power -
2 DATA- Differential USB- I/O
3 DATA+ Differential USB+ I/O
4 GND Ground 5 USBSS_RX- Differential USB Receive - I
6 USBSS_RX+ Differential USB Receive + I
7 GND Ground -
8 USBSS_TX Differential USB Transmit - O
9 USBSS_TX+ Differential USB Transmit + O
4
1
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TRACe-TR Family User's Manual - SD.DT.G45.7e
2.5.4 USB A: USB 2.0 Connector
The TRACe-TR have a USB 2.0 connector type A right angle
Figure 33: USB 2.0 Connector
1
4
Table 13: USB 2.0 Connector Pin Assignment
PIN SIGNAL FUNCTION I/O
1 VCC (+5V Protected) VCC --
2 USB_D- Differential USB- I/O
3 USB_D+ Differential USB+ I/O
4 GND GND --
All the signal lines are EMI-filtered.
www.kontron.com // 41
2.5.5 SIM CARDS: SIM Connectors
The TRACe-TR have two SIM connectors
Figure 34: SIM Connectors
Table 14: SIM Connector Pin Assignment
PIN NAME SIGNAL DESCRIPTION
1 VCC VCC
2 Reset RST
3 Clock CLK
4 SW1 SIM Detection
5 GND GND
6 VPP Not Connected
7 DATA DATA
8 SW2 GND
TRACe-TR Family User's Manual - SD.DT.G45.7e
SIM Card B
SIM Card A
www.kontron.com // 42
2.5.6 DP: DisplayPort Connector
The TRACe-TR have a DisplayPort Interface
Figure 35: DisplayPort Connector
TRACe-TR Family User's Manual - SD.DT.G45.7e
Table 15: DisplayPort Connector Pin Assignment
PIN NAME SIGNAL DESCRIPTION
1 ML_Lane 0 (p) Lane 0 (positive)
2 GND Ground
3 ML_Lane 0 (n) Lane 0 (negative)
4 ML_Lane 1 (p) Lane 1 (positive)
5 GND Ground
6 ML_Lane 1 (n) Lane 1 (negative)
7 ML_Lane 2 (p) Lane 2 (positive)
8 GND Ground
9 ML_Lane 2 (n) Lane 2 (negative)
10 ML_Lane 3 (p) Lane 3 (positive)
11 GND Ground
12 ML_Lane 3 (n) Lane 3 (negative)
13 GND Ground
14 GND Ground
15 AUX CH (p) Auxiliary Channel (positive)
16 GND Ground
17 AUX CH (n) Auxiliary Channel (negative)
18 Hot Plug Hot Plug Detect
19 Return Return for power
20 DP_PWR Power for connector
2
20
191
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2.6 Specific I/Os
2.6.1 USB C: M12 Connector Female, 5 Pin, A coded.
Available on TRACe B314-TR only.
Figure 36: USB C Connector
View from Receptacle
Side
TRACe-TR Family User's Manual - SD.DT.G45.7e
Table 16: USB C Connector Pin Configuration
PIN PIN NAME
1 D+
2 5V
3 N.C.
4 D5 GND
Chassis Shield
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TRACe-TR Family User's Manual - SD.DT.G45.7e
2.6.2 X1, X2: SUBD9 Connectors, 9 Pin (X1: Male, X2: Female)
Available on TRACe M304-TR only.
This paragraph applies to EMD segments, only
Figure 37: X1, X2 Connectors
Table 17: X1, X2 SUBD9 Connectors Pin Configuration
1
9
5
6
5
6
1
9
PIN# PIN NAME INPUT / OUTPUT AS SEEN
FROM D017M
1 A.data.P bidirectional Non- inverted MVB bus line
2 A.data.N A.data.N Inverted MVB bus line A
3 NC - Not connected
4 B.data.P bidirectional Non- inverted MVB bus line
5 B.data.N B.data.N Inverted MVB bus line B
6.7 A.term Passive resistor Termination resistor between two pins.
8.9 B.term
shell Shield - Connection to shield resp. housing.
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DESCRIPTION
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.6.3 A4, A5, A6 Connectors (“OPT” Plate on Operational Side)
Available on TRACe G304-TR and TRACe G304-TR-A only.
Figure 38: A4, A5, A6 Connectors
Table 18: LTE/UMTS/GNSS Configuration
CHANNEL SMA
Main RF (Rx / Tx path) A4
GNSS (GPS / GLONASS) A5
Diversity / MIMO A6
CAUTION: Leaving SMA connectors without antennas while using LTE / GNSS can affect perfor
mance and may damage the module, therefore Kontron recommends to connect antennas to all
available SMA connectors
2.6.4 A1, A2, A3 Connectors (Maintenance Side)
Available on TRACe G304-TR, TRACe G304-TR-A, TRACe M304-TR and TRACe V304-TR only.
Table 19: Wi-Fi Configuration
CHANNEL RP-SMA
Main CH0 A1
Aux CH1 (MIMO) A2
Aux CH2 (MIMO) A3
(*)
Available on TRACe G304-TR and TRACe G304-TR-A only (for MIMO 3T3R)
CAUTION: Leaving RP-SMA connectors without antennas while using Wi-Fi can affect perfor
mance and may damage the module, therefore Kontron recommends to connect antennas to all
available RP-SMA connectors.
(*)
Figure 39: A1, A2, A3 Connectors
www.kontron.com // 46
2.7 Optional Cables Kits
2.7.1 TRACE-KIT-CAB-EVAL
Set of Cables for TRACe-TR Family evaluation, consisting of:
4 1x CABLE ASSY: Power (M12-A coded to free end),
4 1x ETHERNET (M12-X coded to RJ-45),
4 1x Serial (RJ-12 to dual DB9)
Ethernet Cable
M12 to RJ-45
TRACe-TR Family User's Manual - SD.DT.G45.7e
1 brown
Serial Cable
for COM A
Serial Cable for COM A: CPU_A to connect to COMe CPU, CPU_B to connect to HMU
2 white
3 blue
4 black
2
43
1
2.7.2 TRACE-KITSATA-2
Set of SATA cables to install one 2,5'' SSD (for TRACe B304-TR only), consisting of:
4 1xSATA Power cable,
4 1x SATA Data cable,
4 4x screws
2.7.3 TRACE-STARTERKIT-1
Complete set of cables / accessories for TRACe evaluation, consisting of :
4 1x AC/DC converter cable assembly for DC IN
4 1x USB Key Fedora TRACe Live Image
4 1x M12 to RJ-45 Ethernet Cable
4 1x Display port to VGA adapter
4 1x Serial cable (RJ-12 to dual DB9: CPU_A, CPU_B) : 1x KIT-2X-RJ12DB9
4 3x Wi-Fi antennas Dual Band 2.4 GHz - 5 GHz,
4 2x 3G/LTE antennas 5dBi,
4 1x GPS antenna
Power Cable
www.kontron.com // 47
TRACe-TR Family User's Manual - SD.DT.G45.7e
2.8 Plug and Play with TRACe-TR Family
The following sections are valid for a Linux operating system with its TRACe BSP installed. A live CD Fedora
image is available on the Kontron Web Site under TRACe B304-TR download section (http://www.kontron.com/pro
ducts/systems-and-platforms/transportation-systems-and-platforms/trace---intelligent-transportation-com
puter/).
2.8.1 Plug
Earth ground connection to vehicle’s chassis or a central grounding point shall remain connected. The earth ground
cable shall be the last disconnected or the first connected during operations of cabling.
To power-on the TRACe-TR Operational Box Computer, you need to attach a Power Supply Cable (refer to section 2.7
page 47) to the DC IN connector (PSU wide range 24 VDC-110 VDC). On the other side, it has to be cabled to a DC power
source (24 VDC minimum) following the pin-out description in the above section 2.4 “I/O Connectors Pinout” page 32.
EN60950 Limitation for TRACe with an E.C. Level inferior to 30000: CE Marking only applies for
nominal input tension 24, 36 and 48VDC.
Refer to chapter TRACe-TR Family Hardware Release Note - SD.DT.G64.
Two methods:
4. Graphical session (recommended):
4 Connect a display for graphical session (display and cables not provided) to the DisplayPort on Maintenance
side.
4 Plug a USB hub for keyboard and mouse in USB A connector on Maintenance side.
5. Serial console:
4 Connect to the TRACe-TR via RJ-12 serial connector on maintenance side using a cable KIT-2X-RJ12DB9 (included
in TRACE-KIT-CAB-EVAL) and use a serial terminal emulator as putty or minicom for example.
4 The BIOS Console redirection must then be activated under BIOS SETUP.
Enter BIOS SETUP with <F2> then change:
Main -> Boot Features -> Console Redirection -> [Enable]
Then select port for console redirection:
Main -> Boot Features -> Console Port -> [COM1]
Then Save configuration:
Exit -> [Exit Saving Change]
Parameters for this serial line interface are: 115200 bauds, 8-bit, no parity, no flow control.
Figure 40: Connecting TRACe-TR Family
Power Supply
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TRACe-TR Family User's Manual - SD.DT.G45.7e
USB Key Serial Connector DisplayPort
4 To start the system
4 Power on the DC power supply module via DC IN connector (section 2.4 “I/O Connectors Pinout” page32) and
then turn on the ignition key. As long as the ignition signal is not connected to the +POWER IN (power supply
connector pin 1) the system cannot start (refer to Figure 27 - Ignition Implementation page35).
4 A Linux login prompt should appear shortly.
The system can also be configured to stay off when ignition signal is switched on, and start on
assertion of GPIO_IN[0] or GPIO_IN[1] (configurable using trace_config -refer to 2.8.2 “Play/TRACe
Configuration” page 50-) or on HMU request
In this case, when waiting to start, the Power status LED is flashing twice every 2 seconds.
4 To stop the system
4 Manual method (Default):
Shutdown the OS: with the shutdown menu in graphical session, or using the «halt-p» command from
a Linux terminal.
When the shutdown is completed (Power status LED is flashing once every 2 seconds), you can either:
4 switch off the Igniton key (IGN signal on the DC IN connector), then optionally remove the power (+VDC on the
DC IN connector).
4 or directly remove the power, if you don't have the Ignition key or don't want to use it.
4 Automatic method:
Just switch off the ignition signal: this automatically performs a shutdown, and once the shutdown is
completed, a power-off. After that you can optionally remove the power (+VDC on the DC IN
connector).
This requires the trace-poweroffd daemon to be running. You can tell systemd to start it at boot time as
follows:
systemctl enable trace-poweroffd
and start it right now without rebooting:
systemctl start trace-poweroffd
4 Suspend the system
Suspend the OS: with suspend menu in graphical session, or "systemctl suspend" in a Linux terminal (as root).
The Power status LED is flashing once every 2 second.
To resume, the following methods are supported :
4 Switch the ignition signal off and on fastly (less than 750mS).
4 Send a Wake-On-Lan Ethernet packet to the system on LAN-B or LAN-C interfaces
4 Assertion of a GPIO_IN[0] or GPIO_IN[1] (configurable using trace_config)
4 Reset switch on maintenance side
4 HMU request (not implemented)
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TRACe-TR Family User's Manual - SD.DT.G45.7e
2.8.2 Play
4 Plug the system for a graphical session as described in section 2.8.1 “Plug” page 48.
4 Plug the live image support (DVD or USB) on the system.
4 Power on the system then select the boot device by pressing <F5> on keyboard.
4 A desktop workstation will appear shortly:
4 TRACe Configuration :
Some configuration settings are available under BIOS setup, however TRACe specific settings are managed by the OS
tool
trace_config
By default, this tool works on saved settings that are applied at power-on (ignition signal on).
It is also possible to work on the current settings, to temporarily change some settings (changes are lost at power-off).
This command must be run as root user.
To display saved settings:
[root@trace-board ~]# trace_config
Saved configuration :
--serial 232 : RS232 mode on COM-B/COM-C serial lines
--serial full : Full duplex on COM-B/COM-C serial lines
--tpm on : Second TPM chip ON
--poweron start : Start when ignition key is switched ON
--dport maint : DisplayPort on maintenance plate connector
--sata mini1 : SATA interface to mini socket #1
--sim 0a1b : mini socket #0 to SIM-A + socket #1 to SIM-B
--gpi1wake off : Wakeup from GPI1 NOT enabled
--gpi0wake off : Wakeup from GPI0 NOT enabled
--lanc i210 : LAN-C connector for Intel i210 ethernet
--comb uart : COM-B connector for PCIe UART
[root@trace-board ~]#
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TRACe-TR Family User's Manual - SD.DT.G45.7e
To display current settings:
[root@trace-board ~]# trace_config -c
Current configuration :
--serial 232 : RS232 mode on COM-B/COM-C serial lines
--serial full : Full duplex on COM-B/COM-C serial lines
--tpm on : Second TPM chip ON
--poweron start : Start when ignition key is switched ON
--dport maint : DisplayPort on maintenance plate connector
--sata mini1 : SATA interface to mini socket #1
--sim 0a1b : mini socket #0 to SIM-A + socket #1 to SIM-B
--gpi1wake off : Wakeup from GPI1 NOT enabled
--gpi0wake off : Wakeup from GPI0 NOT enabled
--lanc i210 : LAN-C connector for Intel i210 ethernet
--comb uart : COM-B connector for PCIe UART
--offdelay 3 : Power off delay in units of 1/4 seconds (0 to 255)
--mini0 absent : Mini socket #0 PCIe device NOT present
--mini1 absent : Mini socket #1 device NOT present (mPCIe or mSATA)
--mini1sata absent : Mini socket #1 SATA device NOT present
--mini2 absent : Mini socket #2 PCIe device NOT present
--mode normal : System running in normal mode
--ledsysr off : LED SYS red OFF
--ledalarmr off : LED ALARM red OFF
--ledusr1 off : LED USER1 is OFF
--ledusr0 off : LED USER0 is OFF
--sysstate 0 : Current system state code (0 to 15, updated by soft)
--cpldrev 0x04 : cPLD revision/version on carrier board
[root@trace-board ~]#
The help gives the list of all possibles settings and their supported values:
[root@trace-board ~]# trace_config -h
To also see debug settings:
[root@trace-board ~]# trace_config -d -h
Some of them are read-only or/and only apply to the current or saved settings.
See also "Linux for TRACe-TR Family Release Notes - SD.DT.G60 / "Linux Tools" section.
4 EXAMPLES :
4 Switch LED L2 (User0) to red right now:
[root@trace-board ~]# trace_config -c --ledusr0 red
4 Get current LED L2 (User0) state:
[root@trace-board ~]# trace_config -c --ledusr0
Current :
--ledusr0 red : LED USER0 is RED
[root@trace-board ~]#
4 Set serial lines to 422/485 at next power-on (saved setting):
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TRACe-TR Family User's Manual - SD.DT.G45.7e
[root@trace-board ~]# trace_config --serial 485
4 Set serial lines to 422/485 right now (current setting):
[root@trace-board ~]# trace_config -c --serial 485
4 Get serial lines configuration for both saved and current settings:
[root@trace-board ~]# trace_config -c -s --serial
Saved :
--serial 485 : RS422/485 mode on COM-B/COM-C serial lines
--serial full : Full duplex on COM-B/COM-C serial lines
Current :
--serial 485 : RS422/485 mode on COM-B/COM-C serial lines
--serial full : Full duplex on COM-B/COM-C serial lines
[root@trace-board ~]#
2.9 Device Management
2.9.1 Power status LED
Figure 41: Power On LED
OFF
GREEN PULSE THREE TIMES every 4 seconds
GREEN
GREEN PULSE ONCE every 2 seconds
POWER
GREEN PULSE TWICE every 2 seconds
SLOW BLINKING GREEN with period 1 second
FAST BLINKING GREEN with period 0.5 second
ORANGE (red+green)
RED
STATE MEANING
System power off (Ignition key OFF)
System power off with Igniton key ON (forced off by
cPLD REG_POWER[FORCE_OFF] bit set by HMU or by
software)
System running
System in standby mode (S3,S4 or S5 state)
System waiting for power-on event (GPI, uC
command,...)
System about to power-off (power off delay)
In debug mode
System reset from COME (CB_RESET# asserted)
Power error
Power supplies are switched off and an error code is
reported on USER0/1 LEDs
www.kontron.com // 52
2.9.2 Status and User LEDs
Figure 42: Status LEDs
TRACe-TR Family User's Manual - SD.DT.G45.7e
L1
L2 L3
L4
L5
Ethernet LEDs
2.9.2.1 Status User LEDS
Five Status User LEDs: L1 (User1), L2 (User0), L3 (Alarm/HMU), L4 (Sys/SATA), L5 (Power)
These LEDs are bicolor (red and green), giving 4 possible states (off, red, green, orange)
4 L1 and L2 are controlled by the cPLD
4 L3 and L4 are controlled by the cPLD for red color (Alarm, Sys) but not for green color (HMU, SATA)
4 L5 (Power) has the same state than the Power status LED on operational side.
Table 20: Status User LEDs Description
LED STATE MEANING
POWER ("L5") OFF System power off (Ignition key OFF)
GREEN PULSE THREE TIMES every 4 seconds System power off with Igniton key ON (forced
GREEN System running.
GREEN PULSE ONCE every 2 seconds System in standby mode (S3,S4 or S5 state).
GREEN PULSE TWICE every 2 seconds System waiting a wakeup event to power-on.
SLOW BLINKING GREEN with period 1 second System about to power-off (power off delay).
FAST BLINKING GREEN with period 0.5 second In debug mode.
ORANGE (red+green) System reset from COME (CB_RESET#
RED Power error.
USER0 ("L2") OFF or
GREEN or
ORANGE (red+green) or
RED
USER1 ("L1") OFF or
GREEN or
ORANGE or
RED
off by cPLD REG_POWER[FORCE_OFF] bit set by
HMU or by software)
asserted).
Power supplies are switched off and an error
code is reported on USER0/1 LEDs.
Controlled by REG_LED register.
May alternatively report are error code or a
power state
Controlled by REG_LED register
May alternatively report an error code or a
power state
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TRACe-TR Family User's Manual - SD.DT.G45.7e
MEANINGSTATELED
ALARM ("L3") OFF or
GREEN or
ORANGE (red+green) or
RED
SYS ("L4") OFF or
GREEN or
ORANGE (red+green) or
RED
This register shall also be readable and writable from the HMU.
When COME is powered on, all LEDs are switched on for a second to test LEDs (ORANGE, except ALARM and SYS that
are RED)
All LEDs are available on the maintenance plate with the name "Lx" (x from 1 to 5; see above). The POWER LED is the only
one also available on the operational plate (with the name "POWER").
To control the LEDs through the cPLD, the
When L5 (Power) is red (power error), an error code is reported on L1 (User1) and L2 (User0) as follows:
trace_config tool can be used (trace_config -c --ledXXXX YYYY)
RED color controlled by REG_LED register
GREEN color is controlled by HMU
(MICRO_LED_DEBUG2)
RED color controlled by REG_LED register.
GREEN color is controlled by SATA interface
(SATA_ACT#).
ERROR NUMBER ERROR NAME L1 (USER1) L2 (USER0)
0 ERR_NO_ERROR N/A N/A
1 ERR_STDBY_5V_3V3 OFF GREEN
2 ERR_SUS_S3 OFF RED
3 ERR_3V3_5V OFF ORANGE
4 ERR_12V GREEN OFF
5 ERR_2V5 GREEN GREEN
6 ERR_1V0 GREEN RED
7 ERR_1V5 GREEN ORANGE
8 ERR_UART RED OFF
9 ERR_PCIESW_LOCK RED GREEN
10 ERR_SUS_STAT RED RED
11 ERR_EMERGENCY_OFF RED ORANGE
2.9.2.2 Ethernet status LEDs
Table 21: Ethernet LEDs Status Definition
STATUS SPEED LED
YELLOW
Ethernet link is not established OFF OFF
Ethernet link establisehd OFF ON
10/100 Mbps
Ethernet Link Activity OFF BLINK
Ethernet link establisehd ON ON
1000 Mbps
Ethernet Link Activity ON BLINK
ACT LED
GREEN
Speed
Act
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2.9.3 Computer Reset
Figure 43: Computer Reset
4 RST Switch on Maintenance rear side
The reset switch can also be used to wakeup the system from a sleep mode (see section 2.8.1 Plug" / section "Suspend the system"), and to start the system in a default "
configuration (see section 4.2.2 “Default cPLD settings")
TRACe-TR Family User's Manual - SD.DT.G45.7e
trace_config"
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TRACe-TR Family User's Manual - SD.DT.G45.7e
2.10 Health Management Unit Use Cases
The HMU implemented in a Microchip PIC32 microcontroller provides the following management facilities:
4 Inventory: Vital Product Data of the TRACe-TR machine.
4 Supervision: monitoring of thermal sensors, voltage sensors, health status of internal interfaces (I2C bus, devices,
log events, …).
4 Control Management: This feature will be implemented later.
Figure 44: TRACe Block Diagram
Audio LAN C
COM A
MUX
MUX
COM B
ETH #2
LAN B
Shield
SMA
MUX
MiniPCIe #2
MiniPCIe #2
[OPT ]
Operational cust omizable
plate
(SMA, Video, MVB)
SMA #1SMA
#0
SERIAL #0
SERIAL #1
SERIAL HMU
ETH HMU
Optional Cab les
#2
ETH #1
mCOM e
Processor Intel At om
HMU
SENSORS
MiniPCIe #0
MiniPCIe #0
USB 2.0
E3845
RTC
USIM
SIM A
MUX
GPIO
cPLD
MiniPCIe #1
MiniPCIe #1
USB 2.0
mSA TA
MUX
MUX
SATA
USIM
SIM B
COM C
SERIAL #2
WDG
Sold ered
RAM
Sold ered
Flash
(SLC)
SATA #0
SATA #1
USB AUSB B LAN A
ETH #0
GPIO
SSD 64Gb
GPIO
Display #0
Display #1
MUX
Power
Display DP
GPIO
TRA Ce-H MID10 4
DP
DC IN
RST
Operational
Mainten ance
www.kontron.com // 56
2.10.1 In-Band Health Management
m
C
OMe
Figure 45: In-Band Health Management
TRACe-TR Family User's Manual - SD.DT.G45.7e
PSU
EN50155
DC IN
Shield
GPIO
Audio
COM B
LAN C
COM C
LAN B
mCOMe
Proc essor I nt el Atom
Chip Set
mCOMe
WDG
Mux
JTAG
CPLD
HMU
RTC
Soldered
RAM
Soldered
Flash
In-Band Health Management
(Pl anned)
LVDS Disp. Board
IO Disp. Board
Display DP
SATA #0
SATA #1
Power
USIM USIM
RST
LAN A
USB A
USB B
MiniPCIe MiniPCIe
MiniPCIe
DP
COM A
www.kontron.com // 57
2.10.2 Out-Of-Band Health Management
m
C
OMe
Figure 46: Out-Of-Band Health Management
TRACe-TR Family User's Manual - SD.DT.G45.7e
PSU
EN50155
Out-Of-Ban d
Health Management
And / Or
Out-Of -Band
Health Management
(Planned)
DC IN
Shield
GPIO
Audio
COM B
LAN C
COM C
LAN B
mCOMe
Proce ssor Intel Atom
Chip Set
mCOMe
WDG
Mux
JTAG
CPLD
HMU
RTC
Solder ed
RAM
Solder ed
Flash
In-Band Health Management
(Planned)
LVDS Disp. Board
IO Disp. Board
Display DP
SATA # 0
SATA # 1
Power
USIM USIM
RST
LAN A
USB A
USB B
MiniPCIe MiniPCIe
MiniPCIe
Refer to section 5.2 “Healh Management Unit” page 75 for more detailed information about HMU.
DP
COM A
www.kontron.com // 58
2.11 Linux
Refer to “Linux for TRACe-TR Family Release Notes“ - SD.DT.G60
2.12 Windows
Refer to “Windows 7 and WES7 SP1 64-bit BSP" Release Notes - SD.DT.G58.
TRACe-TR Family User's Manual - SD.DT.G45.7e
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3 / Deploying TRACe-TR
3.1 Mechanical Structure
The TRACe-TR Family housing is base on a profile aluminum box with connectors for external interfacing including a
case ground point.
As far as ingress protection is concerned, the profile aluminum box is certified to IP code: IP50, standard. It provides
protection against finger intrusion.
The TRACe-TR Family is designed for ambient air convection cooling. As the unit does not have a fan for forced air
cooling, integrators must verify the application cooling design prior to integration in an application.
The case ground point as indicated by the ground symbol on the back side of the TRACe-TR Family is a threaded blind
nut which accepts an M4 screw or bolt for attaching external ground cabling to the TRACe-TR Family. Maximum
permissible ingress of a screw into the blind nut is 8 mm. See section 3.2.8 ”Grounding Concept” page 65 for further
information regarding system grounding.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3.2 Installing
3.2.1 Mounting Pre-requisites
Because the mounting position may impact thermal and mechanics properties, the TRACe-TR system shall be integ
rated according to the following recommendations:
4 Physical Mounting
4 Physical Orientation
4 Thermal conditions
4 Cabling
4 Grounding Point Cabling
3.2.2 Physical Mounting
These mounting recommendations are applicable for the whole TRACe-TR Family.
In normal condition of use, the EUT will be mounted by its lateral mounting brackets (one on each side). The system
shall be attached to the cabinet with four M5 screws (of 16 mm minimum length, assembled with adapted washers, ISO
7089 series recommended). The torque will depend on the support material (under customer responsability).
Figure 47: Physical Mounting
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3.2.3 Physical Orientation
The equipment is in its normal position of use when arrow is vertical and upwards oriented as described below.
3.2.4 Horizontal Mount
Figure 48: Horizontal Mount
3.2.5 Vertical Mount
Figure 49: Vertical Mount
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3.2.6 Thermal Conditions
These thermal conditions are applicable for the whole TRACe-TR Family. To place the Box unit in well conditions, free
minimal volume shall be respected around the system.
If we consider the unit h as follows:
4 In horizontal Orientation
Free volume is defined by the free minimal distances as follows:
4 In +X direction: +2*h
4 In -X direction: +2*h
4 In +Y direction: +2*h
4 In -Y direction: +2*h
4 In +Z direction: +3*h
4 In -Z direction: 0
h
+Y
+Z
+Z
+X
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4 In Vertical Orientation
Free volume is defined by the free minimal distances as follows:
4 In +X direction: +2*h
4 In -X direction: 0*h
4 In +Y direction: +2*h
4 In -Y direction: +2*h
TRACe-TR Family User's Manual - SD.DT.G45.7e
4 In +Z direction: +3*h
4 In -Z direction: +2*h
3.2.7 Cabling
+Z
+Z
+Y
The air surrounding into the free volume shall not exceed +70°C in continuous and +85°C during 10
min.
+X
The box unit environment shall allow the access to all connectors with consideration of the cables minimum radius.
The cables must be of sufficient length as to guarantee that the box unit can be safely installed or removed from its
mounting position and have the cables be installed or removed without the possibility of the box unit falling or
otherwise being damaged.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3.2.8 Grounding Point Cabling
As the operational grounding concept of the TRACe-TR calls for a ground point connection of the chassis to external
ground, there must always be a ground connection to the chassis.
This is accomplished via an M4 stud with an external ground wire attached installed on the operational plate. Refer to
the figure below for an example of assembly details.
Figure 50: Assembly of the Grounding Point Connection
Screw the M4 nut with the recommended torque: 1N.m +/-0.1.
4 Grounding Concept
Externally the TRACe-TR is grounded via an M4 screw terminal point. From this terminal point a grounding wire must be
connected to the vehicle’s chassis or a central grounding point.
The following table and figure provide further information concerning TRACe-TR grounding.
Table 22: TRACe-TR Grounding
INTERFACE CONNECTOR CONNECTOR TYPE ISOLATED INTERFACE
Operational
DIO GPIO SUBD25 Yes
Ethernet LAN B M12 Yes
Ethernet LAN C M12 Ye s
Audio Audio SUBD9 No
Serial COM B SUBD9 Yes
Serial COM C SUBD9 Yes
External Ground Shield Ground M4 Yes
Maintenance
Ethernet LAN A RJ45 No
USB 2.0 USB A USB 2.0 No
USB 2.0 & 3.0 USB B USB 3.0 No
DP DP DP No
SIM SIM CARD SIM CARD No
Serial COM A RJ-12 No
Sockets
PCIe Mini or mSATA Cards Depends on mXCards No
www.kontron.com // 65
Figure 51: TRACe-TR Grounding
TRACe-TR Family User's Manual - SD.DT.G45.7e
TRACe housing
CON = connec tor shel l
PCB
CON
CON
Operational Side
CON C
ISO
ISO
non- isol ated I /Os (audio )
isolated I /Os (serial , DIO, USB, Eth)
mPCIe,
mSATA,
GSM /GMS-R,
GPS ,
WIFI,
Elec tric al Ground
3x m PCIe sl ots
is olated I / Os (s erial , Eth, SIM , DP)
CON
Maintenance Side
MVB modules
CON
ISO
Vin +
IGN
Vin -
ISO
power supply
Elec tric al Ground
Elec tric al Ground
Chas sis Gr ound
3.2.9 Grounding Concept of Power Supply Cable.
Each shield end of power cable shall be connected to external ground (same as chassis ground). Automatically done on
M12 connector side. Shall be done by user for the other cable’s end.
The length of the power cable must not exceed 3 meters.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
3.3 Servicing (Preventive maintenance) / Troubleshooting
In progress:
TRACe Health Management services will be made available with TRACe-TR Operational Computers. These services will
provide information on the status of each TRACe-TR in the field, on line, and through Internet to help user applications
in supporting:
4 Spare-part logistic management,
4 Fleet management,
4 Localization of failed equipment,
4 Preventive Maintenance,
4 Field servicing support,
4 Reliability analysis,
4 Acceptance Field test.
For now, the HMU can already be used to get some useful information about the health status of the box
Refer to chapter 2.9 “Device Management” page 52, 2.10 “Health Management Unit Use Cases” page 56 and 5.2
“Healh Management Unit” page 75 for more information about HMU.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
4 / Updating TRACe
4.1 BIOS
4.1.1 BIOS Version
The BIOS version is accessible in DMI table under OS (dmidecode for Linux). It is also available in BIOS SETUP in system
information in Main menu.
4.1.2 Update BIOS from UEFI Shell using USB device
This section details the update procedure of the TRACe BIOS Firmware. A USB key with the BIOS image to flash and the
Firmware Update Utility will be used. Last BIOS image and Firmware Update Utility are provided on EMD Customer
Section of the COMe-mBT10 on Kontron Web Site http://emdcustomersection.kontron.com.
The Firmware Update Utility is included with the zip BIOS image file on Kontron Web site.
Before starting, install the BIOS image to flash and the Firmware Update Utility on a USB key. The USB key must be
formatted in FAT32, VFAT or NTFS and shall content:
4 MVV1Rxxx.bin (BIOS image to flash)
4 fparts.txt
4 fpt64.efi
4 flash.nsh
4 Operating Mode
Boot TRACe on UEFI shell. If necessary enter the BIOS Boot Menu pressing <F5> during the boot sequence. Then
navigate and select UEFI shell in Boot override menu and boot under UEFI shell.
www.kontron.com // 6 8
Plug the USB device on the concerned USB interface.
Enter command:
map -r
TRACe-TR Family User's Manual - SD.DT.G45.7e
Then input the “fs1:” command to switch to the root of the USB flash drive. fs1: file system must become visible:
fs1:
Eventually use “fs2:”, “ fs3:” ... in case of other File system devices presence. Use “cd” command to reach a directory
where the Bios image is stored. Use “ls” to display files list.
If BIOS image is named MVVRxxx.bin then flash the BIOS entering command:
flash.nsh
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TRACe-TR Family User's Manual - SD.DT.G45.7e
Do not turn off nor reset the board until the end of the command. This prevents the system to boot at next power on.
Wait about 1 minute and 30 seconds and check if message “RESULT: The data is identical ” is displayed. If not, do
not reset and do again the flash update. When upgrade is finished without any errors, then turn off the system and do a
fresh cold start in order to boot with the new BIOS.
4.1.3 Record BIOS image ROM and setting from UEFI Shell using USB device
This section details the record of the TRACe BIOS Firmware and its SETUP configuration. A USB key will be used to store
the BIOS image.
Before starting install the Firmware Update Utility on a USB key (see previous section to locate them) . The USB key
must be formatted in FAT32 ou NTFS and shall contents:
4 fparts.txt
4 fpt64.efi
4 Operating Mode
Boot TRACe on UEFI shell. If necessary enter the BIOS Boot Menu pressing <F5> during the boot sequence.
Then navigate and select UEFI shell in Boot override menu and boot under UEFI shell.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
Plug the USB device on the concerned USB interface
Enter command:
map -r
Then input the “fs1:” command to switch to the root of the USB flash drive. fs1: file system must become visible:
fs1:
Eventually use “fs2:”, “fs3:” ... in case of other File system device presence. Use “cd” command to reach a directory
where the Bios image will be stored. Use “
If BIOS wished image name is
TRACe_Vxxx_SETUP.ROM then dump the current BIOS image entering command:
ls” to display files list.
fpt64 -D TRACe_Vxxx_SETUP.ROM
Wait 20 seconds. When finished without error then the BIOS ROM image is stored onto the USB device and ready to be
flashed again.
4.1.4 BIOS Setting
4.1.4.1 Linux (default)
Refer to "Linux for TRACe-TR Family Release Notes" - SD.DT.G60.
4.1.4.2 Windows
Refer to “Windows 7 and WES7 SP1 64-bit BSP" Release Notes - SD.DT.G58.
4.1.5 Recommendations
4 Intel® TXE Support
The Intel Trusted Execution Engine is disabled by default in standard BIOS MVV1R1xx revisions. This feature is only
available by a customized BIOS version due to export controlled encryption functionality.
4 Chipset PCIe Configuration
PCI Express is configured to 4 times x1 by default. 1x2, 2x2 or 1x4 configurations are available via custom BIOS only.
4 USB xHCI Configuration
4 xHCI should be set to “Smart Auto” for Windows 7 and “Enabled” for Windows 8.
4 xHCI must be set to “
(Port#6 and Port#7 respectively).
4 USB Ports from HSIC Hub, Maintenance USB_A (port#5), MiniPCIe Card Socket#0 and #1 (Port#6 and Port#7
respectively), are only supported with xHCI enabled and USB 3.0 support in OS
Enabled” to allow USB Boot on Maintenance USB_A (port#5), MiniPCIe Card Socket#0 and #1
4 BIOS on Serial Line
By default the BIOS console does not show up on COM A or COM B. To have the BIOS accessible on serial line the SETUP
option "
However enabling this option will strongly slow down the Graphical BIOS access. This is a BIOS limitation on TRACe-TR
Family. So this option must be set only if graphical BIOS access is not used. Also the serial line speed must be set to
115200 to access the BIOS SETUP by serial line and to avoid to considerably slow down a verbose Linux boot.
Console redirection" in MAIN menu must be enabled on COM A or COM B.
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TRACe-TR Family User's Manual - SD.DT.G45.7e
4 Enabling SATA on the J2201 internal connector or the miniPCIE slot #1
The SATA bus available on the J2201 connector is shared with the miniPCIE slot #1.
For an initial OS installation to a disk connected to one of these locations, it is necessary to switch the SATA bus under
UEFI shell before running the installation process.
This can be done in a volatile way (setting is lost at next power-cycle) as follows:
To set SATA on J2201 :
Shell> mm -io 803 04
Shell> reset
To set SATA on miniPCIE slot #1 :
Shell> mm -io 803 00
Shell> reset
The values 04 and 00 above will also set the trace_config settings "serial", " tpm", " poweron",
"
dport", and "sim" to their default values. If this is not suitable, read the current settings with "mm
-io -n 803" and use the current byte value with only bit 2 modified.
A non-volatile method (setting saved in EEPROM and loaded at each power-on) can be used instead but is less easy.
See Appendix B page 83.
4.1.6 BIOS Known Restrictions
Problems related to the BIOS of COMe-mBT10 module:
4 All BIOS( MVV1R113, MVV1R16158, MVV1R16194):
4 CPU temperature sensor (sensor Nr 0) shows 0 after Sleep mode. Workaround is to write 0x4d to NCT7802 on
SMBus (address 0x2c) register 0x22 (Mode Selection).
4 Watchdog NMI/SCI not supported.
4 BIOS MVV1R113 only:
4 No support for ACPI Thermal Control (passive/critical Trip point).
4 GPIO does not work correctly after Sleep mode (All directions set to INPUT, levels do not change).
4 Wake On Lan feature is not supported on LAN A.
4 MiniPCI board support under Windows: This BIOS does not program the base address registers of BayTrail SOC
PCIe root port slot #0 and #1. In this way, some miniPCIexpress device card are not supported under Windows.
OS on PCIe slot #0 and slot#1. This limitation applies only for mPCIe cards using PCIe interface (example: Wi-Fi
mPCIe); it does not apply for cards using a USB interface (example: LTE & GPS mPCIe).
Consequence on TRACe-M304-TR using 2 PCIexpress Card (MVB and Wi-Fi): Wi-Fi will not work under Windows
with this BIOS .
4 DMI Table Information not filled after SETUP Discard Change & Exit option. Be sure to reset the board after
consulting the SETUP for example with <Ctrl-Alt-Del> key combinaison. If DMI table information are not filled then
trouble can occur under operating system.
4 BIOS MVV1R16158 only:
4 Sleep mode S3 not supported under Windows with this BIOS (corrected in following BIOS MVV1R16194): while
Hibernate mode S4 is supported the sleep mode is not supported without a workaround which is to stop the CPLD
watchdog as soon as possible.
4 Accessing Nuvoton HW monitor NCT7802Y temperatures and voltages sensors fails with this BIOS under Windows
(corrected in following BIOS MVV1R16194)
www.kontron.com // 72
TRACe-TR Family User's Manual - SD.DT.G45.7e
4.2 CPLD
4.2.1 cPLD Update
The update can be done under Linux using the trace_cpld_update tool and a JEDEC file (.jed).
The update takes 3 seconds. Do not power-off while updating !
Then power-cycle the system to start on the new cPLD version.
For example, as root user:
[root@trace-board ~]# trace_cpld_update -w < KBOX_C304_TR_PLD_V3.jed
4.2.2 Default cPLD settings
The saved settings configured by the trace_config tool are loaded by the cPLD at power-on from a non volatile
memory. However, if these settings are changed and set to a value not suitable for the system, it may not be possible to
run
trace_config again to recover.
In this case the system must be started in debug mode by pressing the RESET switch on maintenance plate while
powering on (VDC applied and IGN on), then by releasing the switch as soon some LEDs are switched on. In this mode,
the saved settings are not loaded and the system is started in default configuration.
The Power status LED (front plate) and L5 (maintenance plate) are blinking green twice a second (2 Hz).
On maintenance plate, L1 should be red and L2 green to indicate that the system is in the running state (all PSUs started
OK and reset released)
Then trace_config can be run again to fix the configuration.
To restore saved settings to defaults in one command:
[root@trace-board ~]# trace_config -r
When done, just power-cycle.
4.3 HMU Firmware Update
Refer to "Linux for TRACe-TR Family Release Notes" - SD.DT.G60.
4.4 Linux Operating System
You can update or even upgrade to a newer version of your Linux operating system.
Keep in mind that each time you will update the kernel version, you will have to compile the TRACe BSP modules. Refer
to chapter 2.11 “Linux” page 59.
www.kontron.com // 73
5 / Reference Information
Figure 52: TRACe-TR Family Block Diagram
PWR
L5
Operational Connectors
LAN CCOM CCOM B
UART#1
UART#0
TRACe-TR Family User's Manual - SD.DT.G45.7e
USB CAUDIOGPIOLAN B
4x GPIO OUT
GbE#1
GbE#0
4x GPIO IN
24V
1x MIC IN
1x OUT
1x IN
PSU
EN50155
Internal
Output
Power
DC/DCs/LDOs
Voltage REG.
Onboard PS
Func.Block
DIP SW
Protection
Memories
> BATLOW#
LPC
PSU
Temp. Sensors
VPD EEPROM
CPLD
> SUS_STAT#
> SUS_SA#
> SUS_S3#
> SUS_S5#
IO
Current Voltage
RTC
DAC
HMU
I2C#2
SPI#1
JTAG
mCOMe
> SYS_RESET#
> CB_RESET#
> PWR_OK#
> PWRBTN#
> THRM#
Isolation
Opto-
IGN I/O & LED
GPIO
RST*OUT
RST*IN
I2C#3-USB/SPI#3
Video CON
I2C#5
Display #0
> FAN_PWMOUT#
> FAN_TACHIN#
> THRMTRIP#
> TPM_PP#
> LID#
Signal COM
Display #1
> WAKE0#
> WAKE1#
> SLEEP#
> WDT
Galvanic-
Isolation
Half/Full
Select
CON B
UART#3
BIOS FLASH
UART
DIP SWITCH
USB#5 (USB 2.0)
LVDs/eDP
SMBusUSB#4 (USB 2.0)
Galvanic-
Trans-
ceiver
RS232/422/485
UART#0
Isolation
UART#1
GbE#1
GbE#0
CON A
I/O to CARRIER CONNECTOR
UART#2
MUX
UART#1
4 Port
PCIe
PCIe_SW#2
USB#3 (USB 2.0)
SMBus
SPI
CPLD
USB#1 (USB 2.0)
SPI
SERIAL#2
HMU
Socket#2
Card
CPLD
EEPROM
MiniPCIe
PCIe_SW#3
PCIe#5
Isolation
GbE#0
PCIe_SW#0
Switch
PCIe
GEN2x1
PCIe#2
PCIe#4
Opto-
EEPROM
GbE#1
EEPROM
PCIe_SW#1
CPLD
Codec
Audio
VPD
CON A
MUX
PCIe_SW#4
PHY
HMU
CPLD
GPIO[2-3]
GPIO[0-1]
USB#1 (USB 3.0)
GPIO/SDIO
HDA
PC
Isolation
GPIO[0-3]
I2C#5
HDA
Galvanic-
USB#0_1
USB HUB
USB#0 (USB 2.0)
LED (Indicator)
Reset
CARRIER
L1
USER1
L2
USER0
L3
/HMU
SATA#3
ALARM
L4
mCOMe
SERIAL#0 (RS232)
SATA#1
SATA#0
SATA#2
MUX
USB#7 (USB 2.0)
PCIe#1
MUX
USB#6 (USB 2.0)
Power ON/OFF
MiniPCIe Card
SATA#1
CPLD
SATA#0
Red & Green
HMU
Socket#1
Power ON/OFF
L5
POWER
SYS/SATA
UIM
MUX
UIM
Socket#0
Socket#1
SIM Card
CPLD
MUX
UIM
SIM Card
SERIAL#1 (RS232)
USB#0 (OTG)
PCIe#0
MiniPCIe Card
Socket#0
HMU
UIM
SERIAL#0
SERIAL#2
COMA
USB#2 (USB 2.0)
(10/100/1000)
GB LAN
DP++
CPLD
USB A
LAN A
USB#0 (USB 3.0)
DP SWITCH
SDVO
Display DP
DP
DP
USB B
USB#0
USB#0_2
Maintenance Connectors
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TRACe-TR Family User's Manual - SD.DT.G45.7e
5.1 CPLD
The cPLD (implemented on the carrier board) implements some registers mapped to the LPC bus.
These registers can be accessed at I/O base address 0x800 + register offset (0x00 to 0x3F)
0x00-0x0F : MISC. REGISTERS : managed by the trace_config tool
0x10-0x15 : I2C REGISTERS : managed by the trace-cpld-i2c driver
0x20-0x29 : SPI REGISTERS : managed by the trace-cpld-micro driver
0x30-0x35 : cPLD FLASH REGISTERS : managed by the trace_cpld_update tool (for cPLD update)
Please contact Kontron for a detailed description of these registers.
The I2C registers implemented in the CPLD are to manage a local I2C multimaster bus on the carrier board on which the
following devices are connected:
4 CPLD: master + slave @ 0x18 (for access to the CPLD registers from the HMU)
4 HMU: master
4 Temperature sensor #1 (LM73): slave @ 0x48
4 Temperature sensor #2 (LM73): slave @ 0x49
4 Temperature sensor #3 (LM73): slave @ 0x4A
4 VPD EEPROM (32KB): slave @ 0x57
4 RTC #2: slave @ 0x68
All I2C addresses above are 7 bit addresses
5.2 Healh Management Unit
mCOMe
mCOMe
Carrier Board
LPC
USB CDC & HID
I²C
cPL D
I²C
HMU
Bootloade r
SM
M
SM
S
EEP
LM73
I²C
USB HID KBD
& GENER IC
COMe PCIe
Switch
i210 UART x4
1GBs
100 Mbs
SERIAL#2
UART#1
COMe UART
COM A
IO Board
LAN C
HMU– Free R TOS
KBD
HID
GENERIC
USB
SERVICE
CDC
CONSOLE
SERIAL
(CLI)
NET TC P/IP
Applicaon Management,
Monitoring & Control
EEP
• HMU boot stage
1000 b
• HMU w hen f aillure
100b • CO Me aer bo ot or
COM B
HMU command
I²CDAC
XOR
MUX (C PLD c ont rol)
Implemented
Opo n
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TRACe-TR Family User's Manual - SD.DT.G45.7e
5.2.1 Overview
The HMU implemented in a Microchip PIC32 microcontroller provides the following management facilities:
4 Inventory: Vital Product Data of the TRACe-TR Family machine.
4 Supervision: monitoring of thermal sensors, voltage sensors, health status of internal interfaces (I2C bus, devices,
log events, …).
4 Control Management: This feature will be implemented later.
All alarm/alert events are backuped in EEPROM area. The log area is a cyclic pool of 256 events. Each event has a
64-byte length including date stamp.
Currently the HMU interface is provided on Serial port RJ-12 on the Maintenance side.
Parameters for this serial line interface are: 9600 bauds, 8-bit, No Parity, No flow Control.
5.2.2 Basic Commands
Globally commands are listed by:
TRACe SysMngr > help TRACe
*** show: Show TRACe information ***
*** set: Set TRACe information ***
*** debug: Debug TRACe functionalities (RESERVED USE) ***
5.2.2.1 Inventory
TRACe SysMngr > show vpd
And its subcommands:
TRACe SysMngr > show vpd system
TRACe SysMngr > show vpd carrier
TRACe SysMngr > show vpd IOB
TRACe SysMngr > show vpd come
List and syntax of subcommands are provided by:
TRACe SysMngr > show vpd help
VPD can be processed by the command:
TRACe SysMngr > set vpd
List and syntax of subcommands are provided by:
TRACe SysMngr > set vpd help
Usage : set vpd <parameter> [<parameters> ...]
with parameter :
system : TRACe system VPD with <parameters :
carrier : Carrier VPD
come : COMexpress VPD
IOB : IO Board VPD
init : initialize VPD areas in eeprom
www.kontron.com // 76
5.2.2.2 Supervision
TRACe SysMngr > show temp
######### Temperatures ##########
Carrier Therm Sensor : 43 degC
COMe Therm Sensor : 39 degC
PSU Therm Sensor : 40 degC
Displays the temperature inside the TRACe-TR Family system.
TRACe SysMngr > show volt
######### Voltages ##########
5V_STDBY : 5000 mV
12V : 11362 mV ALARM : below voltage limit
3V3 : 3352 mV
3V3_STDBY : 3502 mV ALARM : above voltage limit
5V : 5039 mV
######### Current ##########
12V_CURRENT_SENSE : 970 mA
Displays the voltage and current level (the ALARM messages are examples).
TRACe-TR Family User's Manual - SD.DT.G45.7e
TRACe SysMngr > show cbit
######### CBIT STATUS ##########
I2C Carrier Errors 0
I2C IOB Errors 0
Thermal sensor Carrier Therm Sensor status : OK
Thermal sensor COMe Therm Sensor status : OK
Thermal sensor PSU Therm Sensor status : OK
I2C Carrier alive
I2C issue on IO Board
COMe Port80 status: 0x0
Displays the status of miscellaneous health parameters of the systems.
TRACe SysMngr > show logs
11/03/15 14:32:39 :
WARNING: 3V3_STDBY limit reached (3486 mV)
11/03/15 14:32:38 :
WARNING: 12V limit reached (11362 mV)
11/03/15 14:32:33 :
Startup
11/03/15 14:32:26 :
Startup
11/03/15 14:32:17 :
Startup
Displays the recorded warnings or alarm events of the system (ALARM events are examples).
TRACe SysMngr > set date 00 48 14 3 11 03 15
TRACe SysMngr > show date
11/03/15 14:48:04
Sets and shows date for events recording.
www.kontron.com // 7 7
TRACe-TR Family User's Manual - SD.DT.G45.7e
5.2.2.3 Control Management
Power Management, Reset Management: to be defined later according to a predefined policy.
5.2.2.4 Alarm Management
When a monitored event (thermal, voltage, current, interface health …) is out of its limits or in default, an interrupt
(IRQ10) is generated towards the COMe board via the CPLD.
This interrupt must be handled on COMe board.
For example under Linux:
4 Wait on event (blocking command) is performed by:
[root@trace-board ~]# cat < /sys/class/trace-cpld-event/event/wait2
Device "wait" is reserved for the trace-poweroffd daemon, so use "wait2" or "wait3" here.
4 Read the status of the event (non-blocking command) is done by:
[root@trace-board ~]# cat < /sys/class/trace-cpld-event/event/get
The data returned is based on the information in CPLD register REG_POWER @0x0B :
<ign key switched off ?> <power forced off by FORCE_OFF bit ?> <event from IRQ10_SET bit ?>
For example , it can be:
0 0 1
In case of HMU alert.
5.3 Linux
Refer to “Linux for TRACe-TR Family Release Notes“ - SD.DT.G60.
5.4 Windows (BSP)
Refer to “Windows 7 and WES7 SP1 64-bit BSP" Release Notes - SD.DT.G58.
5.5 TRACe G304-TR, TRACe M304-TR, TRACe V304-TR Specificities
4 Linux
TRACe Linux BSS Live Image already contains by default the necessary drivers for Wi-Fi and LTE / GNSS.
Useful utilities / packages are located under
Updated drivers / firmwares / manuals can be downloaded on module's suppliers web pages.
/opt/TRACe-BSP/ (TRACe BSS Live Image).
4 Windows
Windows drivers / firmwares / manuals for Wi-Fi / 4G/GNSS or MVB must be downloaded on our suppliers web
pages.
Kontron will provides first level support, however advanced use of these functionalities must be done in accordance to
module’s supplier specifications.
For further information please contact our technical support: support.KFR@kontron.com
www.kontron.com // 78
TRACe-TR Family User's Manual - SD.DT.G45.7e
5.5.1 TRACe-V304-TR
4 2x removable 2.5" disks trays (SSD recommended for EN50155)
4 Wi-Fi 802.11 a/b/g/n 2T2R (2x2 MIMO) up to 300 Mbps (2x RP-SMA connectors on Maintenance Plate)
Vendor: Sparklan
Vendor P/N: WPEA-252NI
www.sparklan.com/p2-products-detail.php?PKey=be9cYRV4exZQXjLzXhqL5dSLw-62sc_
5qzpKRULN&WPEA-252NI
5.5.2 TRACe-M304-TR
4 Wi-Fi 802.11 a/b/g/n 2T2R (2x2 MIMO) up to 300 Mbps (2x RP-SMA connectors on Maintenance Plate)
Vendor : Sparklan
Vendor P/N: WPEA-252NI
www.sparklan.com/p2-products-detail.php?PKey=be9cYRV4exZQXjLzXhqL5dSLw-62sc_
5qzpKRULN&WPEA-252NI
4 MVB PCIe Mini Card module, Process Data with Bus Administrator on EMD interface (2x SUBD9 connectors on front
“OPT” Plate)
Vendor : Duagon AG
Model : D017M-PB-T-I3-UNC
https://www.duagon.com/products/productdetails/productfamily/d017m/show/
You will need to create a customer account to download firmware / drivers / manuals.
4 128 GB SSD Industrial Grade MLC -40 to 85°C Operating Temperature, High OPS, 520 / 350 MB/s (R/W)
Vendor : Innodisk
Model: DGS25-A28D81SW1QC
http://www.innodisk.com/Product/ProductDetail.aspx?SUQwMT0wMDEmSUQwMj0zMzk2Yjk5Yi00ZTM
1LTRlNjctYWZjYS0yNGFiMWYzY2M2MzcmSUQwMz0mSUQ9MjgwZjc1ZDgtOWE3MC00ZGU0LTk0Y
jMtMzI0ZWEyZDY4ZTcwJmRmbF9JRD0wMDE%3D
5.5.3 TRACe-G304-TR
4 Wi-Fi 802.11 a/b/g/n 3T3R (3x3 MIMO) up to 450 Mbps (3x RP-SMA connectors on Maintenance Plate)
Vendor : Sparklan
Vendor P/N : WPEA-127NI
http://www.sparklan.com/p2-products-detail.php?PKey=bb83CztJyKD0sm4Imr-zq30rwgi7pEdCSAiRs4y
E&WPEA-127NI
4 LTE / GNSS card (3x SMA connectors on front “OPT” Plate, 2 for LTE, 1 for GNSS)
Vendor: Sierra Wireless
Model: MC Series.
www.sierrawireless.com/products-and-solutions/embedded-solutions/em-and-mc-series/
Vendor P/N : MC7304 (EMEA / Australia variant by default). Please contact Kontron if another LTE card variant is
necessary (example for specific Americas , Canada, Japan (...) regulatory and carriers)
http://source.sierrawireless.com/devices/mc-series/mc7304/
You will need to create a customer account to download firmware / drivers / manuals.
4 128 GB SSD Industrial Grade MLC -40 to 85°C Operating Temperature, High OPS, 520 / 350 MB/s (R/W)
Vendor : Innodisk
Model: DGS25-A28D81SW1QC
http://www.innodisk.com/Product/ProductDetail.aspx?SUQwMT0wMDEmSUQwMj0zMzk2Yjk5Yi00ZTM
1LTRlNjctYWZjYS0yNGFiMWYzY2M2MzcmSUQwMz0mSUQ9MjgwZjc1ZDgtOWE3MC00ZGU0LTk0Y
jMtMzI0ZWEyZDY4ZTcwJmRmbF9JRD0wMDE%3D
www.kontron.com // 79
TRACe-TR Family User's Manual - SD.DT.G45.7e
5.5.4 TRACe G304-TR-A
4 Wi-Fi 802.11 a/b/g/n 3T3R (3x3 MIMO) up to 450 Mbps (3x RP-SMA connectors on Maintenance Plate)
Vendor : Sparklan
Vendor P/N : WPEA-127NI
http://www.sparklan.com/p2-products-detail.php?PKey=bb83CztJyKD0sm4Imr-zq30rwgi7pEdCSAiRs4y
E&WPEA-127NI
4 LTE / GNSS card (3x SMA connectors on front “OPT” Plate, 2 for LTE, 1 for GNSS)
Vendor: Sierra Wireless
Model: MC Series.
www.sierrawireless.com/products-and-solutions/embedded-solutions/em-and-mc-series/
Vendor P/N : MC7354 (Americas variant by default). Please contact Kontron if another LTE card variant is necessary
(example for specific Americas , Canada, Japan (...) regulatory and carriers)
http://source.sierrawireless.com/devices/mc-series/mc7354/
You will need to create a customer account to download firmware / drivers / manuals.
4 128 GB SSD Industrial Grade MLC -40 to 85°C Operating Temperature, High OPS, 520 / 350 MB/s (R/W)
Vendor : Innodisk
Model: DGS25-A28D81SW1QC
http://www.innodisk.com/Product/ProductDetail.aspx?SUQwMT0wMDEmSUQwMj0zMzk2Yjk5Yi00ZTM
1LTRlNjctYWZjYS0yNGFiMWYzY2M2MzcmSUQwMz0mSUQ9MjgwZjc1ZDgtOWE3MC00ZGU0LTk0Y
jMtMzI0ZWEyZDY4ZTcwJmRmbF9JRD0wMDE%3D
www.kontron.com // 80
TRACe-TR Family User's Manual - SD.DT.G45.7e
6 / Getting Help
Help is provided by documentation and Kontron Support (support@kontron.com):
Before contacting Kontron support please collect information on TRACe-TR Family Machine.
Please provide basic information available on the system’s label: refer to section 2.2 - System Identification page27.
This information can also be displayed on HMU serial line by typing the command:
TRACe SysMngr > show vpd
6.1 Get CPLD Version
[root@trace-board ~]# trace_config -c --cpldrev
4 Example:
[root@trace-board ~]# trace_config -c --cpldrev
Current:
--cpldrev 0x04 : cPLD revision/version on carrier board
[root@trace-board ~]#
www.kontron.com // 8 1
TRACe-TR Family User's Manual - SD.DT.G45.7e
Appendix A - Associated Documentation
The following documentation is available on the Kontron web site.
4 Datasheet TRACe B304-TR TRACe-B304-TR#…MB........................................................
4 Datasheet TRACe G304-TR TRACe-G304-TR#…MB........................................................
4 Datasheet TRACe M304-TR TRACe-M304-TR#…MB......................................................
4 Datasheet TRACe V304-TR TRACe-V304-TR#…MB........................................................
4 TRACe-TR Family Hardware Release Notes SD.DT.G64......................................................
4 TRACe B304-TR Customization / Integration Guide SD.DT.G46...............................................
4 Linux Fedora 23 BSP for TRACe-TR Family SD.DT.G60.......................................................
4 Windows 7 and WES7 SP1 64-bit BSP for TRACe-x304-TR SD.DT.G58.........................................
www.kontron.com // 82
TRACe-TR Family User's Manual - SD.DT.G45.7e
Appendix B - Non-Volatile Method for SATA Selection
The SATA bus available on the J2201 connector is shared with the miniPCIE slot #1.
For an initial OS installation to a disk connected to one of these locations, it is necessary to switch the SATA bus under
UEFI shell before running the installation process.
An easy volatile method (setting is lost at next power-cycle) is explained at section 4.1 “BIOS” page 68
Non-volatile method (setting saved in EEPROM and loaded at each power-on):
Copy the following trace_sata.nsh script to a USB stick (FAT32 format):
# Usage : trace_sata.nsh [mini1]
# Switch SATA to the J2201 connector, or to the
# mini socket #1 if ”mini1” is supplied as parameter
@echo -off
# enable I2C interface
mm 812 1 ;io :80
# send start and address 0x57 (EEPROM) for writing
mm 813 1 ;io :ae
mm 814 1 ;io :80
# send offset 0x100
mm 813 1 ;io :01
mm 814 1 ;io :10
mm 813 1 ;io :00
mm 814 1 ;io :10
# send data to write for SATA option
if %1% == ”mini1” then
echo ”SATA routed to the mini socket #1”
mm 813 1 ;io :00
else
echo ”SATA routed to the J2201 connector”
mm 813 1 ;io :04
endif
mm 814 1 ;io :10
# send STOP
mm 814 1 ;io :40
Under EFI shell, plug the USB stick.
Then run these commands:
Shell> map -r
Shell> fs1:
and then:
fs1:\> trace_sata.nsh
SATA routed to the J2201 connector
or
fs1:\> trace_sata.nsh mini1
SATA routed to the mini socket
www.kontron.com // 83
Then power-cycle to get the new setting.
TRACe-TR Family User's Manual - SD.DT.G45.7e
This script also sets the
their default values (so edit it if needed).
To check the current setting:
trace_config settings "serial", " tpm", " poweron", " dport", and "sim" to
Shell> mm -io -n 803
If the returned value has bit 2 set (0x04 for example), the SATA is routed to J2201.
Otherwise (0x00 for example), the SATA is routed to the mini socket #1
www.kontron.com // 84
Appendix C - List of Acronyms
AC Alternating Current
BSP Board Support Package
BSS Basic Software Suite
CLI Command Line Interface
COMe COM Express®
CPLD Complex Programmable Logic Device
CPU Central Processing Unit
DC Direct Current
DP DisplayPort
ESD Electrostatic Sensitive Device
GND Ground
HMI Human Machine Interface
HMU Health Management Unit
LAN Local Area Network
LED Light Emitting Diode
OS Operating System
PCI Peripheral Component Interconnect
RTOS Real Time Operating System
S3 Suspend to RAM
S4 Suspend to Disk
S5 Soft Power-Off
SATA Serial Advanced Technology Attachment
SIM Subscriber Identity Module
USB Universal Serial Bus
WEEE Waste Electrical and Electronics Equipment
TRACe-TR Family User's Manual - SD.DT.G45.7e
www.kontron.com // 85
TRACe-TR Family User's Manual - SD.DT.G45.7e
About Kontron
Kontron, a global leader in embedded computing technology and trusted advisor in IoT,
works closely with its customers, allowing them to focus on their core competencies by
offering a complete and integrated portfolio of hardware, software and services designed
to help them make the most of their applications.
With a significant percentage of employees in research and development, Kontron creates
many of the standards that drive the world’s embedded computing platforms; bringing to
life numerous technologies and applications that touch millions of lives. The result is an
accelerated time-to-market, reduced total-cost-of-ownership, product longevity and
the best possible overall application with leading-edge, highest reliability embedded
technology
Kontron is a listed company. Its shares are traded in the Prime Standard segment of the
Frankfurt Stock Exchange and on other exchanges under the symbol “KBC”.
For more information, please visit: www.kontron.com
CORPORATE OFFICES
FRANCE HEAD OFFICE NORTH AMERICA ASIA PACIFIC
150, rue Marcelin Berthelot
ZI de Toulon-Est . BP 244
83078 Toulon Cedex 9 - France
Tel: +33 4 98 16 34 00
Fax: +33 4 98 16 34 01
sales.KFR@kontron.com
Lise-Meitner-Str. 3-5
86156 Augsburg
Germany
Tel.: +49 821 4086-0
Fax: +49 821 4086-111
info@kontron.com
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Tel.: +1 888 294 4558
Fax: +1 858 677 0898
info@us.kontron.com
1~2F, 10 Building, No. 8 Liangshuihe 2nd Str.
Economical & Technological Develop. Zone,
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Tel.: +86 10 63751188
Fax: +86 10 83682438
info@kontron.cn
www.kontron.com // 8 6
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