Kontron TIGW1U User Manual

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Kontron Carrier Grade Server TIGW1U

Product Guide

December 2009

Rev. 1.3

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checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademaarks or registed trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.

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Contents

1Introduction9

1.1 About this Manual............................................................................9

1.1.1 Manual Organization..............................................................9

1.2 What Your Server Includes............................................................. ..9

1.3 Product Accessories........................................................................10

1.4 Additional Information and Software.................................................10

2 Features...............................................................................................13

2.1 Server Components........................................................................15

2.2 Back Panel....................................................................................16

2.3 Front Panel....................................................................................16

2.4 Rear Panel Ethernet Ports................................................................18

2.5 SAS Front Panel (SFP) Board............................................................18

2.5.1 Front Panel Board Features...................................................18

2.6 Server Board Connector and Component Locations..............................19

2.7 Hard Disk Drives............................................................................20

2.8 Riser Card Assembly.......................................................................20

2.8.1 PCI/PCI-X Riser Card...........................................................20

2.8.2 PCI Express Riser Card.........................................................21

2.9 Power Supply................................................................................21

2.10 System Cooling..............................................................................21

2.10.1 Front Panel Cooling Area......................................................22

2.10.2 PCI Cooling Area ................................................................22

2.10.3 CPU / Memory / HDD Cooling Area........................................22

2.11 Hardware Requirements .................................................................22

2.11.1 Processor...........................................................................22

2.11.2 Memory.............................................................................22

3...... Server Installations and Upgrades........................................................23

3.1 Before You Begin23

3.1.1 Tools and Supplies Needed...................................................23

3.1.2 System References..............................................................23

3.1.3 Cable Routing Reference.......................................................23

3.2 General Installation Procedures........................................................24

3.2.1 Removing the Chassis Cover.................................................24

3.2.2 Installing the Chassis Cover..................................................25

3.2.3 Removing the Front Bezel.....................................................25

3.2.4 Installing the Front Bezel......................................................26

3.2.5 Removing the Processor Air Duct...........................................26

3.2.6 Installing the Processor Air Duct............................................27

3.3 Hot-Swappable Component Installation Procedures.............................27

3.3.1 Installing or Replacing a Hard Drive.......................................27

3.3.1.1 Removing a Hard Drive Tray from the Chassis............28

3.3.1.2 Attaching a Hard Drive to the Drive Tray...................28

3.3.2 Replacing a Power Supply Module .........................................29

3.3.2.1 Removing the Power Supply Module .........................30

3.3.2.2 Installing the Power Supply Module ..........................30

3.3.2.3 Grounding a DC-Powered System ............................30

3.4 Internal System Component Installation Procedures ...........................30

3.4.1 Configuring Jumpers on the Server Board ...............................31

3.4.1.1 Jumper Blocks ......................................................31

3.4.1.2 CMOS Clear and Password Reset Procedures .............32

3.4.1.3 BMC Force Update Procedure ..................................32

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3.4.1.4 BIOS Select Jumper ..............................................33

3.4.1.5 Serial B Port Configuration Jumper ..........................33

3.4.1.6 Processor Select Jumper .........................................33

3.4.2 Configuring Memory DIMMs .................................................34

3.4.2.1 DIMM Population Rules ...........................................35

3.4.2.2 Supported DIMM Configurations ............................. 35

3.4.2.3 Sparing Mode Memory Configuration .......................36

3.4.3 Installing and Removing Memory DIMMs ................................36

3.4.3.1 Installing DIMMs ...................................................36

3.4.3.2 Removing DIMMs ..................................................37

3.4.4 Adding or Replacing a Processor ...........................................37

3.4.4.1 ESD and Handling Processors ..................................37

3.4.4.2 Removing a Processor ............................................38

3.4.4.3 Installing a New Processor .....................................39

3.4.4.4 Setting the Processor Select Jumper ........................41

3.4.4.5 Installing the Heat Sink .................................... .....41

3.4.5 Installing or Replacing a PCI Add-in Card ........................... ...42

3.4.5.1 Removing the PCI Riser Card Assembly ....................42

3.4.5.2 Removing a PCI card from the Riser Card Assembly ...43

3.4.5.3 Installing a PCI Card in the Riser Card Assembly ... ...43

3.4.5.4 Installing the Riser Card Assembly onto the Server Board

...........................................................................45

3.4.6 Installing a SMART Embedded USB Solid-State Drive............... 46

3.4.7 Installing Hardware RAID Components ..................................47

3.4.7.1 Installing the Intel

RAID Smart Battery ..................48

3.4.7.2 Installing the RAID Activation Key and the ECC Mini-

DIMM ..................................................................50

3.5 Internal System Component Replacement Procedures .........................50

3.5.1 Replacing an Optical Device .................................................50

3.5.1.1 Removing the Optical Device Tray from the Chassis ...51

3.5.1.2 Installing a New Optical Drive .......................... ......52

3.5.2 Replacing a Fan Assembly ...................................................53

3.5.2.1 Replacing the CPU Four-Fan Assembly ......................54

3.5.2.2 Replacing the PCI Fan ............................................55

3.5.3 Replacing the SAS Front Panel Board .....................................56

3.5.3.1 Removing the SAS Front Panel (SFP) Board ..............56

3.5.3.2 Replacing the Light Pipe Assembly ...........................58

3.5.3.3 Installing the SFP Board .........................................58

3.5.4 Installing the Intel

Remote Management Module 2 ................59

3.5.4.1 Installing the GCM Module ......................................59

3.5.4.2 Installing the RMM2 ...............................................59

3.5.5 Replacing the Power Distribution Board ..................................61

3.5.5.1 Removing the Power Distribution Board ....................61

3.5.5.2 Installing the Power Distribution Board Back into the

Chassis ...............................................................61

3.5.6 Replacing the Server Board ..................................................62

3.5.6.1 Removing the Server Board ....................................62

3.5.6.2 Installing the Server Board Back into the Chassis ......63

3.5.7 Replacing the CMOS Battery on the Server Board ....................64

3.5.8 Installing the Battery Insulator .............................................67

3.6 Installing the Server into a Rack .......................................................68

3.6.1 Connecting the Power Cord ..................................................68

3.6.2 Equipment Rack Precautions ................................................68

4 Server Utilities .....................................................................................71

4.1 Using the BIOS Setup Utility ............................................................71

4.1.1 Starting Setup ...................................................................71

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4.1.2 If You Cannot Access Setup .................................................71

4.1.3 Setup Menus ......................................................................71

4.1.4 CMOS Clear and Password Reset Procedure ............................72

4.1.5 BMC Force Update Procedure ................................................73

4.2 Upgrading the BIOS .......................................................................73

4.2.1 Preparing for the Upgrade ....................................................73

4.2.1.1 Recording the Current BIOS Settings .......................74

4.2.1.2 Obtaining the Upgrade ...........................................74

4.2.2 Updating the BIOS ..............................................................74

4.3 Clearing the Password ....................................................................74

4.4 Clearing the CMOS .........................................................................75

5 Troubleshooting ...................................................................................77

5.1 Resetting the System .....................................................................77

5.2 Problems Following Initial System Installation ....................................77

5.2.1 First Steps Checklist ...........................................................77

5.3 Hardware Diagnostic Testing ...........................................................78

5.3.1 Verifying Proper Operation of Key System Lights .....................78

5.3.2 Confirming Loading of the Operating System ..........................79

5.4 Specific Problems and Corrective Actions ..........................................79

5.4.1 Power Light does not Light ...................................................79

5.4.2 No Characters Appear on Screen ...........................................79

5.4.3 Characters are Distorted or Incorrect ....................................80

5.4.4 System Cooling Fans do not Rotate Properly ..........................80

5.4.5 Cannot Connect to a Server .................................................80

5.4.6 Diagnostics Pass but the Connection Fails ..............................81

5.4.7 The Server Hangs When the Drivers are Loaded ......................81

5.4.8 The Controller Stopped Working When an Add-in Adapter was

Installed............................................................................81

5.4.9 The Add-in Adapter Stopped Working Without Apparent Cause ..81

5.4.10 System Boots When Installing a PCI Card ..............................81

5.4.11 Problems with Newly Installed Application Software .................82

5.4.12 Problems with Application Software that Ran Correctly Earlier ...82

5.4.13 Devices are not Recognized under Device Manager (Windows*

Operating System) .............................................................82

5.4.14 Hard Drive(s) are not Recognized .........................................82

5.5 LED Information ............................................................................83

5.6 BIOS Error Messages ......................................................................83

5.6.1 BIOS POST Beep Codes .......................................................84

6 Warranty ..............................................................................................87

A Safety Information ...............................................................................89

A.1 Emissions Disclaimer ......................................................................89

A.2 Intended Uses ...............................................................................89

A.2.1 If AC Power Supplies Are Installed ........................................89

A.2.2 If DC Power Supplies Are Installed ........................................90

A.2.3 Temperature and Ventilation.................................................91

A.3 Safety Cautions .............................................................................91

B Regulatory and Certification Information .............................................99

B.1 Product Regulatory Compliance .......................................................99

B.1.1 Product Safety Compliance ...................................................99

B.1.2 Product EMC Compliance - Class A Compliance .......................99

B.1.3 Certifications / Registrations / Declarations ............................99

B.2 Electromagnetic Compatibility Notices .............................................100

B.2.1 FCC (USA) .......................................................................100

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B.2.2 Industry Canada (ICES-003) ..............................................101

B.2.3 Europe (CE Declaration of Conformity) .................................101

B.2.4 VCCI (Japan) ...................................................................101

B.2.5 BSMI (Taiwan) .................................................................101

B.2.6 Regulated Specified Components ........................................102

C Getting Help .......................................................................................103

C.1 World Wide Web ..........................................................................103

C.2 Telephone ..................................................................................103

C.3 Emai .........................................................................................l103

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Revision History

Date Revision Description

December 2009 005 Kontron version; Changed all Z-U130 drive references to SMART Embedded USB Solid-State Drive

Edited processor information to include Quad-Core Intel Minor grammar and formatting changes.

April 2008 004

April 2007 003 Added more recent information to Appendix A, “Safety Information” based on agency input.

April 2007 002

March 2007 001 Initial version

Added Intel Removed SysCon board Updated RAID component product names Updated Intel

Added the “Configuring Jumpers on the Server Board” section. Added the “Recovery Jumpers” section. Added the “Serial Port B Configuration Jumper” section. Added the “Configuring Memory DIMMs” section. Added new Fan Replacement, SysCon board installation, and Hardware RAID 5 component

installation sections to Chapter 3.

Z-U130 Value Solid State Drive

Remote Management Module product name

Xeon® processors 5400 series.

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December 2009Introduction—TIGW1U server

1 December 2009Introduction

1.1 About this Manual

Thank you for purchasing and using the Kontron Carrier Grade Server TIGW1U.

This manual is for system technicians who are trained and responsible for troubleshooting, upgrading, and repairing this server. This document provides a brief overview of the features of the board/chassis, a list of accessories or other components you may need, troubleshooting information, and instructions on how to add and replace components on the TIGW1U server.

Note: See the Support web site at http://us.kontron.com/support/ for the latest version of

this manual.

1.1.1 Manual Organization

Chapter 2 provides a brief overview of the TIGW1U server. In this chapter, you will find

a list of the server board features, chassis features, illustrations of the product, and product diagrams to help you identify components and their locations.

Chapter 3 provides instructions on adding and replacing components. Use this chapter

for step-by-step instructions and diagrams for installing or replacing components such as the memory, processor(s), front panel board, the battery, and other components.

Chapter 4 provides instructions on using the utilities that are shipped with the board or

that may be required to update the system. This includes how to navigate through the BIOS (Basic Input/Output System) Setup screens, how to perform a BIOS update, and how to reset the password or CMOS (Complementary Metal Oxide Semiconductor). Information about the specific BIOS settings and screens is available in the Intel Server Board S5000PHB Technical Product Specification.

Chapter 5 provides troubleshooting information. In this chapter, you will find BIOS

error messages and POST (Power-on Self Test) code messages. You will also find suggestions for performing troubleshooting activities to identify the source of a problem.

1.2 What Your Server Includes

Your Kontron Carrier Grade Server TIGW1U includes the following components:

•One Intel

• One 1U chassis

• Three SAS hard disk drive trays

• One optical drive

• A PCI-X* riser card assembly

• DC or AC power subsystem (one hot-swappable PSU; for redundancy a separately orderable supply is needed) and power distribution board (PDB)

Server Board S5000PHB server board

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• Four dual-rotor fans for cooling the processor(s), DIMM(s), PCI slot(s) and other internal components

• SAS front panel (SFP) board

• Cables and connectors

See the Kontron Carrier Grade Server TIGW1U-F Hardware Reference Guide for initial installation instructions.

1.3 Product Accessories

You may need or want to purchase one or more of the following accessory items for your server:

• One or two Dual-Core Intel

• Processor heat sink(s)

• 24 Gbyte DDR2-667 FBD ECC memory DIMM(s)

• SAS hard disk drives (HDDs)

• PCI-Express* (PCIe*) riser card; instead of the PCI-X riser card installed

• PCI-X or PCIe add-in card

• AC or DC power supply; second one for redundancy and hot-swapping

• Rack mount kit

•One Intel

Xeon

processor 5400 Series

Remote Management Module 2 (Intel® RMM2) and RMM NIC

TIGW1U server—December 2009Introduction

Xeon® processor 5100 Series or Quad-Core Intel®

For information about the accessories, memory, processors, and third-party hardware that have been tested and can be used with your system, and for ordering information for Intel products, see the accessories and spares list at

http://us.kontron.com/products/systems+and+platforms/ commuincation+rackmount+servers/ip+network+servers/ ip+network+server+nsw1u.html.

Click on Downloads, and then Ordering Guide. Click on Downloads, and then Ordering Guide

1.4 Additional Information and Software

If you need more technical information about this product or information about the accessories that can be used with this TIGW1U server, see the Technical Product Specifications (for both system and server board) and the test reports at

http://us.kontron.com/support/ for the following types of information:

• In-depth technical information about the server board included with this server, including BIOS settings and chipset information

• The latest product information

• Accessories or other Intel server products

• Hardware (peripheral boards, adapter cards) and operating systems that have been tested with this product

• DIMMs that have been tested with this product

• The power budget for this product

• Software to manage your server

• Diagnostics testing software

• Firmware and BIOS updates

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December 2009Introduction—TIGW1U server

•System drivers

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TIGW1U server—December 2009Introduction

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Features—TIGW1U server

AF000800

2Features

This chapter briefly describes the main features of the Kontron Carrier Grade Server TIGW1U. This chapter provides a diagram of the product, a list of the server features, and diagrams showing the location of important components and connections on the server system.

Figure 1 shows the Kontron Carrier Grade Server TIGW1U.

Figure 1. Kontron Carrier Grade Server TIGW1U

Tab le 1 summarizes the major features of the server system.

Table 1. Kontron Carrier Grade Server TIGW1U Features

Feature Description

Compact, high-density system

Configuration flexibility

Serviceability

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Rack-mount server with a height of 1U (1.75 inches) and a depth of 20.0 inches

Two-way capability in low profile and cost/value-effective packaging Stand-alone system Support for two processors: Dual-Core Intel Quad-Core Intel

Note: Quad-Core Intel TIGW1U server systems that have product codes TMRA0201W and TMRD0201W.

Rear access to hot-swappable power supplies Front access to hot-swappable disk drives

Xeon® processor 5400 Series

Xeon® processor 5400 series support is available only on

Xeon® processor 5100 Series or

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Table 1. Kontron Carrier Grade Server TIGW1U Features (Continued)

Feature Description

Two hot-swappable 450 W power supplies in a redundant (1+1) configuration Integrated support for software RAID levels 0 and 1 using three internal hot-

swappable 2.5-inch SAS disk drives and RAID levels 0, 1, and 10 when using

Availability

Manageability

Upgradeability and investment protection

System-level scalability

Front panel

I/O

additional external SAS drive(s) through rear-panel connector. Supports ROMB (RAID On Mother Board) hardware RAID operation for RAID 5

capability with addition of optional Intel DIMM.

RAID Activation Key and ECC Mini-

Memory rank sparing

Remote management and diagnostics support Emergency management port (serial and LAN) IPMI 2.0-compliant Support for optional SMART Embedded USB Solid-State Drive

Supports two processors from the Dual-Core Intel or from the Quad-Core Intel

Note: Quad-Core Intel TIGW1U server systems that have product codes TMRA0201W and TMRD0201W.Multi-generational chassis

Supports Intel

Supports 24 Gbyte DDR2-533 or DDR2-667 MHz Registered SDRAM FBD DIMM memory

Two sockets for Dual-Core Intel

Intel Note: Quad-Core Intel

TIGW1U server systems that have product codes TMRA0201W and TMRD0201W.Full-height, full-length, 64-bit x 100/66 MHz PCI-X or x8 PCI Express slot

64 architecture

Xeon® processor 5400 Series

Xeon® processor 5400 series support is available only on

Xeon® processor 5100 Series or Quad-Core

Xeon® processor 5400 series support is available only on

Three internal hot-swappable 2.5-inch hard disk drives Supports up to four external SAS hard disk drives Low profile optical drive

Power switch Reset switch NMI switch ID switch Main power LED HDD activity LED

Front Access:

• Serial B port (RJ45)

•USB port

NIC activity LED ID LED Telco power alarm fault LED/relay Telco critical alarm fault LED/relay Telco major alarm fault LED/relay Telco minor alarm fault LED/relay

Rear Access:

• Dual PS/2 ports for keyboard and mouse

• Serial B port (RJ45)

•Two USB ports

• Four GbE ports

• 100 Mb RMM management port

• SAS 4x drive port with RAID support

•Video port

• Telco alarms port

TIGW1U server—Features

Xeon® processor 5100 Series

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Features—TIGW1U server

2.1 Server Components

Figure 2 shows the internal components of the TIGW1U server (top cover and front

bezel removed).

Figure 2. Carrier Grade Server TIGW1U Components

Item Description Item Description

A SAS front panel (SFP) board H System fans

B Power distribution board (PDB) I SAS hard disk drive bays

C Power supplies (AC or DC) J Optical drive

D PCI card bracket (full-length) K

E Riser card assembly L Front panel LEDs and switches

F Server board M

G System memory

SMART Embedded USB Solid-State Drive (optional)

Front panel serial port (COM2 / Serial B), USB connector

AF000801

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TIGW1U server—Features

AF000813

R Q P N M L KO

B C D E F G H I J

AF000806

B C

2.2 Back Panel

Note: Figure 3 shows the AC input power configuration. Items G to J can also be configured

for DC operation.

Figure 3. Rear View

Item Description Item Description

A PS/2 mouse J AC power socket

B RJ45 serial port (COM2/Serial B) K External x4 SAS connector

Intel

C RJ45 NIC connector L

D RJ45 NIC connector M RJ45 NIC connector

E PCI add-in card bracket or filler panel N RJ45 NIC connector

F Ground studs for DC input (2) O USB port 0 and USB port 1

G Power supply #1 P Telco alarms connector

H AC power connection Q Video connector

I Power supply #2 R Keyboard connector

Remote Management Module 2

RMM2) connector (optional)

(Intel

2.3 Front Panel

Figure 4. Front View (Bezel Installed)

Item Description Item Description

A RJ45 serial port (COM2/Serial B) C Optical drive

B Control panels D USB port 2

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Features—TIGW1U server

AF000807

H G

Alarms

Status

ID ONNIC

CRT MNR PWRMJR

Figure 5. Front View (Bezel Removed)

Item Description Item Description

A RJ45 serial port (COM2/Serial B) E Drive bay 1 and handle

B Front panel control switches and LEDs F Drive bay 2 and handle

C Optical drive G

D Drive bay 0 and handle H USB port 2

HDD LEDs

top = fault (amber) bottom = activity (ready/green; active/blinking green)

Figure 6. Control Panel

Item Feature Description

A Power switch Toggles the system power

B Reset switch Resets the system

K ID switch Toggles the system ID LED

L NMI switch Asserts NMI to the server board

C Critical (amber)

CRT MNR PWRMJR

ID ONNIC

E F

Alarms

Status

L GHIJK

AF000808

Front Panel Switches

Front Panel Alarm LEDs and Relays

When continuously lit, this indicates a Critical System Fault. A critical system fault is an error or event with a fatal impact to the system. In this case, the system cannot continue to operate. An example is the loss of a large section of memory, or other corruption, that renders the system non-operational. The front panel critical alarm relay engages.

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Item Feature Description

When continuously lit, it indicates a Major System Fault. A major system fault is an error or event that has discernable impact to system operation. In

DMajor (amber)

E Minor (amber)

F Power (amber)

Disk activity/fault LED

(green/amber)

Main power LED

(green)

NIC activity LED

(green)

J System ID LED (white)

this case, the system can continue to operate but in a “degraded” fashion (reduced performance or loss of non-fatal feature reduction). An example is the loss of one of two mirrored disks. The front panel major alarm relay engages.

When continuously lit, it indicates a Minor System Fault. A minor system fault is an error or event that is detected by the system but likely has little impact to system operation. An example is a correctable ECC error. The front panel minor alarm relay engages.

When continuously lit, it indicates a Power System Fault. The front panel power alarm relay engages.

Front Panel Status LEDs

Indicates SAS hard drive activity when blinking green, or a disk SAS hard drive fault when amber. See the SAS HDD LEDs to determine specific drive activity or fault.

When continuously lit, it indicates the presence of DC power in the server. The LED goes out when the power is turned off or the power source is disrupted.

Indicates NIC activity

Indicates system identity. THis LED can be toggled remotely or by frontpanel ID switch for identification purposes

TIGW1U server—Features

2.4 Rear Panel Ethernet Ports

The server has four GbE NIC ports mounted on the server board. These ports are accessible from the rear of the chassis. Copper and fiber options are available. An additional set of four rear-accessible GbE NIC ports can be added by using an x4 GbE NIC PCI Express* (PCIe*) or PCI-X* card with rear I/O panel access ports. There are no GbE NIC ports accessible from the front of the TIGW1U server.

The GbE NIC ports are intended to be installed with shielded cabling that is grounded at both ends of the cable.

Warning: The intra-building port(s) of the equipment or subassembly is suitable for connection to

intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the OSP or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

2.5 SAS Front Panel (SFP) Board

The SAS front panel (SFP) board is located in front of the power supplies and extends behind the hard drives. The SAS drives connect into the SFP board for power and signals. The SFP board also provides optical drive and fan power connectors and the user interface for the system’s front panel.

2.5.1 Front Panel Board Features

The SFP board has the following features:

• Four switches to control power-on, reset, NMI, and the system ID LED

• Four alarm relay and power relay LEDs

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Features—TIGW1U server

AF000765

DE G H I LKJFA BC

R PQS

• One system ID LED that can be controlled remotely or by the system ID switch

• Two system activity LEDs that indicate power-on and NIC activity

• One hard drive activity LED that indicates fault status for drives 0 and 1

• Three hot-swappable SAS hard drives

• Connectors on the SFP board for interfacing to the server board and fans

2.6 Server Board Connector and Component Locations

Figure 7. Server Board Connector and Component Locations

Item Description Item Description

A SAS connector P CPU #2 socket

B System identification LED (blue) Q CPU #1 socket

C Systen status LED (green/amber) R CMOS battery

D Serial Port B DSR/DCD jumper (J2A2) S Flex connector to front panel board

December 2009 Product Guide, rev. 1.3

E RMM NIC connector T Serial Port A header

F PCI Express/PCI-X riser card super slot U Main power connector

G POST code diagnotic LEDs V PATA (IDE) connector

H Dual-port LAN connector W Password clear jumper (J1H2)

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Item Description Item Description

I Dual-port LAN connector X BIOS Bank Select jumper (J1G1)

J Dual USB 2.0/RJ45 serial port B connector Y Intel

K Telco alarms connector Z CMOS Clear jumper (J1F1)

L Video connector AA BMC Force Update jumper (J1E3)

M PS/2 keyboard and mouse connector BB 3-Pin IPMB header

N FBDIMM slots CC Processor select jumper

OIntel

500P Memory Controller Hub (MCH) DD

2.7 Hard Disk Drives

The TIGW1U server chassis provides three hot-swappable hard drive tray assemblies at the front of the chassis.

For information on how to install these drives, see Section 3.3.1, “Installing or

Replacing a Hard Drive”.

TIGW1U server—Features

ESB2-E I/O controller hub

Intel

Remote Management Module 2

(Intel

RMM2) connector

Note: The TIGW1U server does not support all SAS hard drives. For a list of validated hard

drive manufacturers and hard drive types, see the Tested Hardware and Operating Systems List (THOL) on the Kontron support website at

http://us.kontron.com/support/. (Search for TIGW1U, click on Product Downloads, and then Compatability Matrix.)

Each drive can consume up to 17 W of power. Drives must be specified to run at a maximum ambient temperature of 45° C.

2.8 Riser Card Assembly

The TIGW1U server default riser card assembly contains a PCI-X riser card. There is also a PCI Express (PCIe) version available as a separately orderable accessory.

The S5000PHB server board implements a PCI super slot that contains the signals necessary for a PCI/PCI-X or PCIe expansion slot. One of two different low-profile riser cards is inserted into the super slot to access the appropriate signals and provide the appropriate connector for a PCI/PCI-X or PCIe riser card. (See Figure 7 for this location.) The Carrier Grade Server TIGW1U is designed to accommodate full-length, full-height PCI add-in cards with the card’s I/O bracket accessible through an opening in the rear panel of the system.

The PCI/PCI-X riser card supports speeds of 33 or 66 MHz PCI and 100 or 133 MHz PCI-X.

The PCIe riser card implements a x8 link interface, and can be used with add-in cards that implement x1, x4, or x8 interfaces.

See Section 3.4.5, “Installing or Replacing a PCI Add-in Card” for how to install a PCI add-in card or how to replace the default PCI-X riser card assembly with a PCIe version.

2.8.1 PCI/PCI-X Riser Card

The PCI/PCI-X riser card, which is the default riser card installed in the assembly, supports one 3.3 V 64-bit slot and speeds of 33 or 66 MHz for PCI and 66, 100, or 133 MHz for PCI-X. The bus speed varies from 66 MHz to 100 MHz depending on the

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Features—TIGW1U server

Front Panel

Board Area

Airflow

PCI Area Airflow

CPU-Memory-

HDD Area

Airflow

TS000216

type of PCI add-in card configured in the PCI-X riser card. For detailed information about the pinouts and electrical specifications, see the Kontron Carrier Grade Server TIGW1U Technical Product Specification.

2.8.2 PCI Express Riser Card

The PCI Express (PCIe) riser card implements a x8 link interface and can be used with add-in cards with a x1, x4, or x8 interface. For detailed information about the pinouts and electrical specifications, see the Kontron Carrier Grade Server TIGW1U Technical Product Specification.

2.9 Power Supply

The power subsystem has up to two power supply modules capable of operating in redundant mode and a power distribution board (PDB). A power supply filler panel for the empty power supply site is supplied for systems without redundancy.

The power supply is rated for 450 W output capability in full AC (or DC) input voltage range.

2.10 System Cooling

There are three cooling areas in the TIGW1U server: front panel board area, PCI area, and CPU-memory-HDD area.

Figure 8. Cooling Areas

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2.10.1 Front Panel Cooling Area

The left one-fourth of the SFP board and the portion of the power distribution board (PDB) in this area are cooled by 40 x 40 x 56 mm PSU dual-rotor fans. One PSU fan is sufficient to cool this portion of the front panel board area and two PSU fans provide cooling redundancy for this area.

PSU fans draw air in through the front bezel and from vents in the left front side of the chassis. The air is exhausted out the rear of the PSUs. The left wall of the PCI fan air duct and the PSU guide wall provide an air flow barrier between the front panel board cooling area and the PCI cooling area.

2.10.2 PCI Cooling Area

The 40 x 40 x 28 mm single-rotor PCI fan cools the portions of the server board, PDB, and SFP that are in this area as well as a PCI add-in card installed in the riser card assembly.

The PCI fan draws in air is through the front bezel and exhausts through the rear of the system. A plastic air duct directs the air flow in this area, houses the PCI fan, and provides air flow barriers between:

• The front panel board and the PCI cooling areas

• The PCI and the CPU / memory / HDD cooling areas

TIGW1U server—Features

A second plastic part behind the PCI air duct continues the air flow barrier between the PCI cooling area and the CPU / memory / HDD cooling area. The riser card provides the third portion of the air flow barrier between the PCI cooling area and the CPU / memory / HDD cooling area.

2.10.3 CPU / Memory / HDD Cooling Area

The server uses four 40 x 40 x 56 mm dual-rotor fans that are assembled in a sheet metal bracket attached to the chassis.

The server draws air in through the front bezel and exhausts it out the rear of the chassis. The CPU / memory / HDD cooling area air flow path is isolated from the rest of the system by an air duct and riser card. Air entering the CPU / memory air duct is preheated by the hard drives.

2.11 Hardware Requirements

To avoid integration difficulties and possible board damage, your system must meet the requirements outlined in the subsections below. For a list of qualified components, see

Section 1.4, “Additional Information and Software”.

2.11.1 Processor

The S5000PHB server boardaccommodates two Dual-Core Intel® Xeon® processor 5100 Series or two Quad-Core Intel

2.11.2 Memory

Xeon® processor 5400 series.

The S5000PHB server board supports up to six DDR2-533 or DDR2-667 Fully Buffered DIMMs (FBD memory) in six DIMM slots across two channels, Channel 0 and Channel 1. Channel 0 consists of DIMM sockets A1, A2, and A3. Channel 1 consists of DIMM sockets B1, B2, and B3. See Section 3.4.2, “Configuring Memory DIMMs” on page 34 for population rules and configuration information.

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3 Server Installations and Upgrades

3.1 Before You Begin

Before working with your server product, pay close attention to the safety instructions provided in this manual. See Appendix A, “Safety Information”.

Warning: Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives,

boards, and other parts. We recommend that you perform all procedures in this chapter only at an ESD workstation. If an ESD workstation is not available, provide some ESD protection by wearing an antistatic wrist strap attached to chassis ground (any unpainted metal surface) on your server when handling parts.

3.1.1 Tools and Supplies Needed

• Phillips* (cross-point) screwdriver (#1 bit and #2 bit)

• Anti-static wrist strap and conductive foam pad

3.1.2 System References

All references to left, right, front, top, and bottom assume that you are facing the front of the server, as it would be positioned for normal operation.

3.1.3 Cable Routing Reference

It is important for cables to be connected correctly. See Figure 9. For more detailed information about cable connectors, see the Kontron Carrier Grade Server TIGW1U Technical Product Specification.

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Figure 9. TIGW1U server System Cable Routing

TIGW1U server—Server Installations and Upgrades

3.2 General Installation Procedures

The following sections present general installation and removal procedures that are required before removing or installing non-hot-swappable internal components.

3.2.1 Removing the Chassis Cover

The TIGW1U server must be operated with the top cover in place to ensure proper cooling. You need to remove the top cover to add or replace components inside of the server. Before removing the top cover, power down the server system and unplug all peripheral devices and the power cable.

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TS000201

Note: A non-skid surface or a stop behind the server may be needed to prevent the server

from sliding on your work surface.

1. Observe the safety and ESD precautions in Appendix A, “Safety Information”.

2. Turn off all peripheral devices connected to the server. Turn off the server.

3. Disconnect the power cord.

4. Remove the shipping screw from the front of the chassis on the left side (“A”), if present.

5. While pressing down the blue button at the top of the chassis (“B”), slide the top cover back until it stops. (“C”).

6. Lift the cover straight up to remove it. (“C”)

Figure 10. Removing the Chassis Cover

3.2.2 Installing the Chassis Cover

1. Place the cover over the chassis so that the side edges of the cover sit just inside the chassis sidewalls, with the front of the cover with about a 1/8-inch (3-mm) gap between the chassis cover and the sheet-metal at the front of the chassis.

2. Press down slightly on the chassis cover behind the peripheral area and slide the cover forward until it clicks into place.

3. (Optional) Install the shipping screw.

4. Reconnect all peripheral devices and the power cord.

Caution: This unit must be operated with the top cover installed to ensure proper cooling.

3.2.3 Removing the Front Bezel

Note: Hold the bezel in place while you loosen the screws. After both screws are loosened,

the bezel drops from the chassis.

1. Remove the left-side screw. (“A” in Figure 11)

2. Remove the right-side screw to release the bezel.

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Figure 11. Removing the Front Bezel

TIGW1U server—Server Installations and Upgrades

TS000202

3.2.4 Installing the Front Bezel

While holding the front bezel in place, tighten the captive screws at the left and right edges of the bezel.

3.2.5 Removing the Processor Air Duct

The air duct must be removed to access the processors, memory DIMMs, and the fourfan assembly. The processor air duct is required for proper airflow within the chassis. Be sure the air duct is in place before installing the chassis cover. To remove the processor air duct:

1. Power down the server system and unplug all peripheral devices and the AC power cable.

2. Remove the chassis cover. For instructions, see Section 3.2.1, “Removing the

Chassis Cover” on page 24.

3. Lift the air duct straight up and lift it from the chassis (“A” in Figure 12).

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TS000203

Figure 12. Removing the Air Duct

3.2.6 Installing the Processor Air Duct

1. Place the processor air duct over the processor sockets and four-fan assembly, using caution to make sure you do not pinch any wires beneath the edges of the air duct.

The top of the installed air duct should be flush with the top surface of the PCI riser card assembly.

2. Replace the chassis cover if you have completed all work inside of the chassis.

3.3 Hot-Swappable Component Installation Procedures

The following components are hot-swappable and do not require powering down the system or removing the chassis cover:

• Hard disk drives

• AC and DC power supplies

3.3.1 Installing or Replacing a Hard Drive

Up to three hot-swappable drives can be installed in your TIGW1U server. You must remove the front bezel to add or replace a hard drive.

Caution: If you install fewer than three hard drives, the empty bays must be populated with

drive trays that have baffles in them to maintain proper system cooling.

The Carrier Grade Server TIGW1U does not support all SAS hard drives. To see a list of validated manufacturers and hard drive types, go to:

http://us.kontron.com/support/

Search for TIGW1U, click on Product Downloads, and then select Compatibility Matrix.

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TS000218

TS000219

3.3.1.1 Removing a Hard Drive Tray from the Chassis

1. Remove the front bezel. For instructions, see Section 3.2.3, “Removing the Front

Bezel” on page 25.

2. Select the drive bay where you want to install the drive. Remove the drive tray by pressing the green button to open the lever.

Note: If you will have fewer than three drives installed, drive bay 0 must be used first, then

drive bay 1.

3. Pull the drive tray assembly out of the chassis. (“A” in Figure 13)

Figure 13. Removing a Drive Tray from the Chassis

3.3.1.2 Attaching a Hard Drive to the Drive Tray

1. If a drive is already installed (that is, if you are replacing the drive), remove it by unfastening the four screws that attach it to the drive tray. (“A” in Figure 14)

Figure 14. Removing a Disk Drive from the Drive Tray

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AF000810

AF000809

2. Install the new drive in the drive tray and secure the drive with the four screws that come with the drive tray. (“A” and “B” in Figure 15)

Figure 15. Installing a Hard Drive

3. With the drive tray locking lever fully open, push the hard drive tray into the drive bay in the chassis until it stops. (“A”, “B” and “C” in Figure 16)

4. Press the lever until it snaps shut to close the drive in the bay. (“D”)

Figure 16. Inserting a New Drive Assembly into the Chassis

5. Replace the front bezel.

3.3.2 Replacing a Power Supply Module

Caution: Your server does not have a redundant power supply unless you have purchased the

optional second power supply module. If there is no second supply, before replacing the power supply you must first take the server out of service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the power cord from the system or wall outlet.

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DC PS

AC PS

TS000204

To maintain hot-swap capability, make sure an active power supply module is in each chassis slot before replacing (hot-swapping) a power supply module.

3.3.2.1 Removing the Power Supply Module

1. Check the status LED to determine which power supply has failed (“A” in

Figure 17). Disconnect the appropriate power cable.

2. Press and hold the green safety lock to the left to disengage the power supply module.

3. Grasp the handle and pull the power supply from the chassis. (“B”)

Figure 17. AC and DC Power Supplies

3.3.2.2 Installing the Power Supply Module

Press and hold the green safety lock to the left and slide the power supply module into the chassis slot.

3.3.2.3 Grounding a DC-Powered System

The DC chassis provides two #10-32 threaded studs for chassis enclosure grounding. A single 90º standard barrel, two-hole, compression terminal lug with 5/8-inch pitch suitable for #14-10 AWG conductor (such as the Thomas & Betts* terminal lug p/n 256-31426-141) must be used for proper safety grounding. See “D” in Figure 3, “Rear

View” on page 16 for the location of the ground studs.

A crimping tool may be needed to secure the terminal lug to the grounding cable.

3.4 Internal System Component Installation Procedures

Note: The procedures in this section assume that you have powered down the server and

removed the chassis cover as described in Section 3.2, “General Installation

Procedures” on page 24.

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3.4.1 Configuring Jumpers on the Server Board

The jumpers are located on the S5000PHB server board server board, which is in the rear left side of the TIGW1U server chassis. To configure the jumpers on the server board, in adddition to removing the chassis cover, you also must remove the processor air duct (see Section 3.2.5, “Removing the Processor Air Duct” on page 26) and the PCI riser card assembly (see Section 3.4.5.1, “Removing the PCI Riser Card Assembly” on

page 42). All other components installed on the server board can remain in place.

The jumpers that can be configured are:

• J2A2 (Serial Port B DSR/DCD jumper)

• J1H2 (Password Clear jumper)

• J1G1 (BIOS Bank Select jumper)

• J1F1 (CMOS Clear jumper)

• J1E3 (BMC Force Update jumper)

• J3E2 (Processor select jumper)

See Figure 7 for the location of these jumpers. The following sections give more detailed information about the settings.

3.4.1.1 Jumper Blocks

The server board has several 2-pin and 3-pin jumper blocks (see Figure 7) that can be used to configure, protect, or recover specific features of the server board. Pin 1 on each jumper block is denoted by an “*” or “ ”. Ta bl e 2 describes the function of each recovery jumper on the server board.

Table 2. Jumpers

Jumper Name Pins What happens at system reset…

J1E3: BMC Force Update

J1H2: Password Clear

J1G1: Bank Select

J1F1: CMOS Clear

J3E2: Processor

Note: Bold entry in “Pins” column indicates default configuration.

No Jumper BMC Firmware Force Update Mode – Disabled (Default)

Jumper BMC Firmware Force Update Mode – Enabled

1-2

2-3

1-2 Force to lower flash bank during boot-up

2-3 Normal operation/use primary flash bank (Default)

1-2

2-3

1-2

No Jumper

These pins should have a jumper in place for normal system operation. (Default)

If these pins are jumpered, administrator and user passwords will be cleared on the next reset. These pins should not be jumpered for normal operation.

These pins should have a jumper in place for normal system operation. (Default)

If these pins are jumpered, the CMOS settings will be cleared on the next reset. These pins should not be jumpered for normal operation

If these pins are jumpered, the system is configured for a Dual-Core

Intel

Xeon® processors 5100 series. (Default)

Caution: Pins 2-3 should never be jumpered. The system will not function correctly if these pins are jumpered.

If no pins are jumpered, the system is configured for a Quad-Core Intel

processors 5400 series.

Xeon

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3.4.1.2 CMOS Clear and Password Reset Procedures

The procedure is identical for clearing the CMOS and the password, but has changed from previous generation server boards. The following steps outline the new procedure for both operations.

1. Power down the server and remove the power cable. (Standby power is present on the server board when power is turned off but still connected.)

2. Open the server.

3. Move the jumper link from the default operating position (Pins 1-2) to the Reset/ Clear position (Pins 2-3) on the appropriate jumper (J1F1 for CMOS Clear or J1H2 for Password Reset).

4. Wait 5 seconds.

5. Move the jumper back to the default position (Pins 1-2).

6. Close the server.

7. Reconnect the power source and power up the server.

8. The password and/or CMOS is cleared and can be reset in BIOS setup.

3.4.1.3 BMC Force Update Procedure

When performing a standard BMC firmware update procedure, the update utility places the BMC into an update mode, allowing the firmware to load safely onto the flash device. If the BMC firmware update process fails because the BMC was not in the proper update state, the server board provides a BMC Force Update jumper that forces the BMC into the proper update state. If the standard BMC firmware update process fails, the following procedure should be followed:

1. Power down the server and remove the power cable. (Standby power is present on the server board when power is turned off but still connected.)

2. Open the server.

3. Place a jumper on the J1E3 header.

4. Close the server.

5. Reconnect the power source and power up the server.

6. Perform the BMC firmware update procedure that is documented in the README.TXT file that is included with the BMC Firmware Update package.

Note: After completing of the firmware update process, the firmware update utility may

generate an error message that states that the BMC is still in update mode.

7. Power down the server and remove the power cable.

8. Open the server.

9. Remove jumper from J1E3.

10. Close the server.

11. Reconnect power source and power up the server.

Note: Normal BMC functionality is disabled when the Force BMC Update jumper is populated.

The server should never be run with the BMC Force Update jumper populated and should only be used when the standard firmware update process fails. This header should remain unpopulated by default when the server is running normally.

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3.4.1.4 BIOS Select Jumper

The jumper block at J1G1 is used to select which BIOS image the system will boot to. Pin 1 on the jumper is identified with a “ ”. This jumper should only be moved if you want to force the BIOS to boot to the secondary bank, which may hold a different version of the BIOS.

The rolling BIOS feature of the server board automatically alternates the Boot BIOS to the secondary bank if the BIOS image in the primary bank is corrupted and cannot boot.

3.4.1.5 Serial B Port Configuration Jumper

The rear of the Carrier Grade Server TIGW1U provides an RJ45 connector for the Serial B port, which is intended for direct connection to serial devices such as serial port concentrators using a standard Cat 5 cable.

Serial devices that use RJ45 connectors differ in the signal they require on Pin 7. For example, modems typically require the DSR signal, and serial concentrators may require the DCD signal. Tab le 3 describes how to use jumper J2A2 to configure the serial port to provide either of these two signals.

Table 3. Serial B Port Configuration Jumper

Jumper Name Pins Description of Configuration

1-2

J2A2: Serial Port

2-3

Note: Bold entry in “Pins” column indicates default configuration.

DCD (Data Carrier Detect) signal routed to Pin 7 of rear RJ45 Serial B port connector. This configuration provides compatibility with Cisco serial concentrators. (Default)

DSR (Data Set Ready) signal routed to Pin 7 of rear RJ45 Serial B port connectors. This configuration provides compatibility with standard modems.

3.4.1.6 Processor Select Jumper

The server board is pre-configured for the Dual-Core Intel® Xeon® processor 5100 series, but the following server system product codes support both the Dual-Core Intel® Xeon® processor 5100 series and the Quad-Core Intel® Xeon® processor 5400 series. These product codes have an “R in the third position.

• Kontron Carrier Grade Server TIGW1U. AC

• Kontron Carrier Grade Server TIGW1U. DC

If you have one of these products and you want to use a Quad-Core Intel processor 5400 series, you must remove the jumper from pins 1-2 on the processor select jumper. This jumper is located at position J3E2 on the server board. See the following figure.

Xeon®

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CPU CPU

J3E2

123

for Dual-Core Intel® Xeon

Processor

5100 Series:

for Quad-Core Intel

Xeon® Processor 5400 Series:

NO jumper installed.

Install jumper over pins 1-2.

CAUTION: Jumper J3E2 must be configured to match your installed processor or your system will not boot properly.

Server Board

Channel 1

Channel 0

DIMM Sockets

DIMM A1

DIMM A2

DIMM B3

DIMM B2

DIMM A3

DIMM B1

AF000879

Regardless of the processor model you install, you must use BIOS version R0085 or later with any server that has one of the above product codes:

Caution: If your server has one of the above product codes, then configuring it with a BIOS

version lower than R0085 will cause system instabilities and your system may not boot.

3.4.2 Configuring Memory DIMMs

Figure 18. DIMM Slots and Channels

The S5000PHB server board server board supports up to six DDR2-533 or DDR2-667 Fully Buffered DIMMs (FBD memory) in six DIMM slots across two channels, Channel 0 and Channel 1.

Channel 0 consists of DIMM sockets A1, A2, and A3. Channel 1 consists of DIMM sockets B1, B2, and B3. See Figure 18.

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The two channels support registered DDR2-533 and DDR2-667 FBDIMM memory (stacked or unstacked). Peak theoretical memory data bandwidth is 6.4 Gbytes/s with DDR2-533 or 8.0 Gbytes/s with DDR2-667.

Tab le 4 and Ta bl e 5 show the maximum memory configurations supported using the

specified memory technology.

Table 4. Maximum 6 DIMM System Memory Configuration - x8 Single Rank

DRAM Technology x8 Single Rank Maximum Capacity

256 Mbit 1.5 Gbytes

512 Mbit 3 Gbytes

1024 Mbit 6 Gbytes

2048 Mbit 12 Gbytes

Table 5. Maximum 6 DIMM System Memory Configuration - x4 Dual Rank

DRAM Technology x4 Dual Rank Maximum Capacity

256 Mbit 6 Gbytes

512 Mbit 12 Gbytes

1024 Mbit 24 Gbytes

2048 Mbit 48 Gbytes

3.4.2.1 DIMM Population Rules

DIMM population rules depend on the operating mode of the memory controller, which is determined by the number of DIMMs installed. DIMM pairs are populated in the following DIMM slot order: A1 and B1, A2 and B2, A3 and B3.

DIMMs within a given pair must be identical with respect to size, speed, and organization, but DIMM capacities can be different between different DIMM pairs. For example, a valid mixed DIMM configuration may have 512 Mbyte DIMMs installed in DIMM slots A1 and B1, and 1 Gbyte DIMMs installed in DIMM slots A2 and B2. Single DIMM operation is supported with the DIMM populated in slot A1 only, but populating in pairs is recommended.

3.4.2.2 Supported DIMM Configurations

Supported DIMM configurations for this server board are shown in Tab le 6.

Table 6. FBDIMM Population Options

Channel 0 Channel 1

DIMMA1 DIMMA2 DIMMA3 DIMMB1 DIMMB2 DIMMB3

 = Slot is populated.

 = Slot is not populated.

Sparing

Possible

YES

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3.4.2.3 Sparing Mode Memory Configuration

The Memory Controller Hub (MCH) provides memory sparing capabilities. Sparing is a RAS feature that involves configuring a DIMM to be placed in reserve so it can be use to replace a DIMM that fails. The following conditions apply:

• DIMMA1 and DIMMB1 must be identical in organization, size and speed.

• DIMMA2 and DIMMB2 must be identical in organization, size and speed.

• DIMMA1 and DIMMA2 need not be identical in organization, size and speed.

• DIMMB1 and DIMMB2 need not be identical in organization, size and speed.

• Sparing should be enabled in the BIOS setup; the BIOS will configure Rank Sparing Mode.

• The larger of the pairs {DIMMA1, DIMMB1} and {DIMMA2, DIMMB2} will be selected as the spare pair unit.

3.4.3 Installing and Removing Memory DIMMs

The silkscreen on the board for the DIMMs displays DIMMA1, DIMMA2, DIMMA3, DIMMB1, DIMMB2 and DIMMB3, starting from the inside (left side) of the server board. DIMMB3 is the socket closest to the outside edge of the server board.

3.4.3.1 Installing DIMMs

To install DIMMs, follow these steps:

1. Remove the air duct. For instructions, see Section 3.2.5, “Removing the Processor

Air Duct” on page 26.

2. Locate the DIMM sockets on the server board and select the socket where you want to install the DIMM. (See Figure 9 and Figure 19.)

Figure 19. Installing Memory DIMMs

DIMM A3

DIMM A2

DIMM A1

DIMM B1

DIMM B2

DIMM B3

Channel 1

Channel 0

TS000224

3. Open both DIMM socket levers. (“A” in Figure 19)

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4. Note the location of the alignment notch. (“B”)

5. Insert the DIMM making sure the connector edge of the DIMM aligns correctly with the slot. (“E”)

6. Using both hands, push down firmly and evenly on the DIMM until it snaps into place and both levers close. (“C” and “D”)

IMPORTANT: Visually check that each latch is fully closed and correctly engaged with each DIMM edge socket.

7. Replace the processor air duct and the chassis cover if you have completed all work inside of the server.

3.4.3.2 Removing DIMMs

To remove or replace a DIMM, follow these steps:

1. Remove the processor air duct. For instructions, see Section 3.2.5, “Removing the

Processor Air Duct” on page 26.

2. Locate the DIMM(s) and select the one to be removed or replaced. See Figure 19.

3. Open the DIMM socket levers.

4. Holding the DIMM by the edges with both hands, lift it away from the socket and store it in an anti-static package.

5. If you are replacing the DIMM, follow the instructions in Section 3.4.3.1, “Installing

DIMMs” on page 36.

6. Replace the chassis cover if you have completed all work inside of the server.

3.4.4 Adding or Replacing a Processor

Note: Use the instructions below to add or replace a processor instead of using the

Caution: The processor must be appropriate: You could damage the server board if you install a

3.4.4.1 ESD and Handling Processors

instructions that came with the processor.

processor that is inappropriate for your server. Go to http://us.kontron.com/support/ for a list of compatible processors for the TIGW1U server.

• When opening a socket, do not touch the gold socket wires.

• When unpacking a processor, hold it only at the edges to avoid touching the gold contacts.

• Reduce the risk of electrostatic discharge (ESD) damage to the processor by doing the following:

— Touch the metal chassis before touching the processor or server board. — Keep part of your body in contact with the metal chassis to dissipate the static

charge while handling the processor. — Avoid moving around unnecessarily. — Use a ground strap attached to the front panel (with the bezel removed.)

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Figure 20. Cautions for Handling Processors

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Follow the instructions below to remove and then install a processor, referring to

Figure 21 through Figure 27.

3.4.4.2 Removing a Processor

1. Remove the processor air duct that covers the processor. For instructions, Section

3.2.5, “Removing the Processor Air Duct” on page 26.

2. Loosen the four captive screws on the corners of the heat sink (“A” in Figure 21).

3. Twist the heat sink slightly to break the seal between the heat sink and the processor. (“B”)

4. Lift the heat sink from the processor. If it does not pull up easily, twist the heat sink again.

TIGW1U server—Server Installations and Upgrades

Note: Do not force the heat sink from the processor. Doing so could damage the processor.

Figure 21. Removing the Heat Sink

5. Open the socket by pushing the lever handle down and away from the socket to release it. (“A” and “B” in Figure 22)

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Figure 22. Using the Socket Lever

6. Pull the lever and open the load plate all the way. (“A” and “B” in Figure 23)

Figure 23. Opening the Load Plate

7. Remove the processor.

3.4.4.3 Installing a New Processor

To install a processor, follow these instructions:

1. Take the processor out of its packaging and remove the protective shipping cover. (“A” in Figure 24)

Figure 24. Removing the Processor from its Shipping Cover

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Caution: The underside of the processor has components that may damage the socket pins if

installed improperly. The processor must align correctly with the socket. Set the processor carefully into the socket!

2. Orient the processor with the socket so that the processor cutouts match the socket notches. (“A” in Figure 25)

3. Insert the processor into the socket. (“B”)

Figure 25. Installing the Processor in the Processor Socket

[

4. Remove the socket protective cover by grasping the cover tab and pulling away from the load plate. Store the protective cover for future use. (“A” and “B” in

Figure 26)

Figure 26. Removing the Socket Protective Cover

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CPU CPU

J3E2

123

for Dual-Core Intel® Xeon

Processor

5100 Series:

for Quad-Core Intel

Xeon® Processor 5400 Series:

NO jumper installed.

Install jumper over pins 1-2.

CAUTION: Jumper J3E2 must be configured to match your installed processor or your system will not boot properly.

Server Board

5. Close the load plate. (Figure 27, “A”)

Figure 27. Closing the Processor Load Plate and Socket Lever

6. Close the socket lever and ensure that the load plate tab engages under the socket lever when fully closed. (“B” and “C”)

3.4.4.4 Setting the Processor Select Jumper

The server ships pre-configured for the Dual-Core Intel® Xeon® processor 5100 series. To use a Quad-Core Intel

Xeon® processor 5400 series, you must appropriately

configure the processor select jumper.

• For a Dual-Core Intel® Xeon® processor 5100 Series, make sure the jumper is installed on pins 1-2 on the processor select jumper.

• For a Quad-Core Intel

Xeon® processor 5400 series, remove the jumper.

Caution: Never install the processor select jumper on pins 2-3. Your system will not boot if these

pins are jumpered. This jumper is located at position J3E2 on the server board. See the following figure.

3.4.4.5 Installing the Heat Sink

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1. If this is a new heat sink (not one you removed in Section 3.4.4.2), remove the protective film from the Thermal Interface Material (TIM) located on the bottom of the heat sink, if present.

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2. Set the heat sink over the processor, lining up the four captive screws with the four posts surrounding the processor. Align the heat sink fins to the front and back of the chassis for correct airflow (front to back). Use caution and make sure that cables are not pinched beneath the heat sink. (See Figure 21.)

3. Loosely screw in or finger tighten the captive screws on the heat sink corners in a diagonal manner. Do no fully tighten one screw before tightening another.

4. Gradually and equally tighten each captive screw until each is firmly tightened.

3.4.5 Installing or Replacing a PCI Add-in Card

The riser card assembly is installed in the super slot located in the middle of the S5000PHB server board. (See Figure 7 for this location.) The system is delivered with a PCI-X* riser card attached to the riser card assembly. To use PCI Express* (PCIe*) cards, this riser must be replaced with the PCIe riser card, which can be ordered as an accessory.

Note: PCI / PCI-X / PCI Express add-in cards are referred to generically as “PCI cards” in the

following procedures.

To add a PCI card, remove the riser card assembly from the system. Ensure that the appropriate riser card is attached to the assembly (PCI/PCI-X by default) or replace it with the correct one (e.g, PCIe instead of PCI-X), remove the I/O filler panel, then add the PCI or PCIe add-in card. This assembly is then plugged back into the super slot connector on the S5000PHB server board server board. Refer to the Intel® Server Board S5000PHB Technical Product Specification for the electrical characteristics for the PCI/PCIe riser card assembly super slot.

Note: Use a supported PCI/PCIe card. For a list of tested and supported cards,see the Tested

Hardware and Operating System List (THOL) at http://us.kontron.com/support/.

Search for TIGW1U, click on Product Downloads, and then

3.4.5.1 Removing the PCI Riser Card Assembly

To remove an installed riser card assembly, follow these steps:

1. Loosen the blue captive screw that secures the riser card assembly to the server board. (“A” in Figure 28)

2. Loosen the blue captive thumb screw on the rear panel of the chassis. (“B”)

3. Lift the riser card assembly straight up and remove it from the chassis. (“C”)

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Figure 28. Removing the Riser Card Assembly

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3.4.5.2 Removing a PCI card from the Riser Card Assembly

Caution: When handling a PCI card, observe safety and ESD precautions. See Appendix A,

“Safety Information” for more information.

1. Turn the riser card assembly upside-down to remove the PCI card.

2. Remove the rear retention screw from the riser card. (“A” in Figure 29)

3. Detach the PCI card from the riser card connector. (“B”)

Figure 29. Removing a PCI-X Card from the Riser Card Assembly

3.4.5.3 Installing a PCI Card in the Riser Card Assembly

Caution: When handling a PCI card, observe safety and ESD precautions. See Appendix A,

“Safety Information” for more information.

The following procedure uses a PCIe card as the example.

1. If the current riser card in the assembly is not correct for the PCI card you are installing, i.e., in this example, the default PCI-X riser card instead of a PCIe riser card, do the following:

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a. With the riser card assembly upside-down, remove the riser card by loosening

the two screws that attach it to the riser card assembly sheet metal top.

b. Fasten the new riser card, i.e., the PCIe riser card in this example, using the two

screws.

2. If the PCI add-in card slot was empty before installing the new card, remove the add-in card filler panel.

3. With the riser card assembly upside-down, slide the PCI card onto the sheet metal and attach it to the riser card connector. (“A” in Figure 30)

Be sure that the PCI card edge connector is seated in the riser card connector correctly.

4. Fasten the PCI card to the riser card assembly bracket using the retention screw. (“B”)

Figure 30. Adding a PCI Express* Card into the Riser Card Assembly

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3.4.5.4 Installing the Riser Card Assembly onto the Server Board

1. Align the fork on the riser card assembly with the pin on the rear chassis panel. (“A” in Figure 31)

2. Attach the riser card assembly to the server board by inserting the riser card edge connector into the super slot header on the server board. (“B”)

3. Fasten the blue captive screw on the riser card assembly to the server board. (“C”).

Figure 31. Reinstalling the Riser Card Assembly

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3.4.6 Installing a SMART Embedded USB Solid-State Drive

The SMART Embedded USB Solid-State Drive (eUSB SSD) is a removable media device that provides local memory storage for options like system information, diagnostic partitions, and configuration data. The solid-state drive is installed on top of the drive bays in front of the SFP board. See Figure 9 for the cable connector location.

1. Plug one end of the cable labeled “SysCon” into the interposer board. (“A” in

Figure 32)

Note: The connectors on both ends of this cable are identical.

2. Use the two screws to attach the interposer card to the standoffs on top of the drive bay. (“B”)

3. Plug the other end of the SysCon cable into the connector on the SFP board. (“C”)

4. Attach the eUSB SSD to the interposer card. (“D”)

5. Insert and tighten the screw that will secure the eUSB SSD to the interposer card. (“E”)

Figure 32. Installing the SMART Embedded USB Solid-State Drive

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3.4.7 Installing Hardware RAID Components

The RAID 5 Kit may include the following components for hardware RAID support:

•Intel

• RAID mini-DIMM (required for hardware RAID)

•Intel

The hardware RAID 5 components are installed on the SFP board. See Figure 9 for the connector locations.

Please refer to the TIGW1U Spares and Configuration Guide for these parts. The RAID mini-DIMM may also be procured from the list of approved vendors in the Server Board S5000PHB Tested Memory List at

http://www.cmtlabs.com/mbSearchResults.asp?sManuf=Kontron&sMem=FBDIMM&sMN=S5000PHB&oSubmit=Search.

Note: The supported RAID levels are 0, 1, 5, and 10.

RAID Activation Key (required for hardware RAID)

RAID Smart Battery (optional; the Smart Battery is only required to back up

the data in the RAID cache in the event of a system power failure)

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3.4.7.1 Installing the Intel® RAID Smart Battery

The Intel® RAID Smart Battery is located just behind the front panel near HDD drive bay 0. The connector is on the far right end of the SAS Front Panel (SFP) board.

The Smart Battery has an internal battery power cable that must be connected.

1. Open the Smart Battery case lid. If necessary, use a small flat blade screwdriver to pry open the lid at the corners. (“A” in Figure 33)

2. If the battery power cable is not connected, connect it now. (“B”)

Figure 33. Connecting the Smart Battery Power Cable

3. Lift the battery assembly out of the case and insert the battery cable through the opening in the bottom of the case. (“B” in Figure 34)

4. Attach the battery cable to the connector on the back of the battery assembly. (“A”)

5. Put the battery assembly back into the case and close and latch the case lid. (“C”)

Figure 34. Connecting the Smart Battery Cable Through the Battery Case

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6. Align the two hooks on the underside of the Smart Battery with the matching tabs on the chassis. (“A” in Figure 35)

7. Slide the Smart Battery toward the front panel to lock it in place. (“B”)

8. Connect the cable from the Smart Battery to the connector on the SFP board. (“C”)

Figure 35. Installing the Smart Battery

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3.4.7.2 Installing the RAID Activation Key and the ECC Mini-DIMM

The Intel® RAID Activation Key connector and the mini-DIMM slot are located on the SFP board.

1. Open both levers on the RAID mini-DIMM slot. (“A” in Figure 36)

2. Note the location of the notch on the DIMM edge (“C”) and ensure that the DIMM aligns correctly with the slot. (“B”)

3. Using both hands, press down firmly and evenly on the DIMM until it snaps into place and the latches close. (“D”)

4. Insert the RAID activation key into the socket. (“E”) Make sure that the metal clips on the socket snap over the top edge of the key.

Figure 36. Installing the Intel

RAID Activation Key and Mini-DIMM

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3.5 Internal System Component Replacement Procedures

This section provides instructions for replacing internal system components that are not hot-swappable when they fail.

Note: The procedures in this section assume that you have powered down the server and

removed the chassis cover as described in Section 3.2, “General Installation

Procedures” on page 24.

3.5.1 Replacing an Optical Device

A DVD-ROM device comes pre-installed in the Carrier Grade Server TIGW1U. This device is not hot-swappable. To replace the drive, you must first power down the system and remove the chassis cover as described in Section 3.2, “General Installation

Procedures” on page 24.

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3.5.1.1 Removing the Optical Device Tray from the Chassis

1. Disconnect the power and data connectors from the interposer board on the back of the optical drive.

2. Loosen the blue captive thumbscrew on the optical drive tray. (“A” in Figure 37)

3. Pull the drive tray out of the chassis. (“B”)

Figure 37. Removing the Optical Device Tray from the Chassis

4. If a new drive will not be used to replace the existing one, install the optical drive filler panel into the drive opening and fasten the two accompanying screws. (“A” and “B” in Figure 38)

Caution: To ensure proper cooling, the optical drive opening cannot be left empty.

Figure 38. Using a Filler Panel in the Optical Drive Tray

5. Remove the interposer board on the back of the optical drive for use on the new

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replacement drive.

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3.5.1.2 Installing a New Optical Drive

1. Connect the interposer board to the back of the optical drive. (“A” in Figure 39)

Figure 39. Connecting the Optical Drive Interposer Board

2. Place the new optical drive into the drive tray. (“A” in Figure 40)

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Figure 40. Installing an Optical Drive in the Drive Tray

3. Insert the optical drive tray back into the chassis and tighten the blue thumbscrew. (“A” and “B” in Figure 41).

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Figure 41. Installing the Drive Tray with Optical Drive Attached into the Server

4. Connect the power and data cables back onto the interposer board.

5. If this is the only change you are making, attach the front bezel and cover and reconnect the power to the chassis.

3.5.2 Replacing a Fan Assembly

Caution: Your server does not have hot-swappable fans. Before replacing any of the fans, you

must first take the server out of service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the AC power cord from the system or wall outlet.

The replacement/spare fan set consists of one PCI fan and four dual-rotor CPU fans plus enough resilient fan bumpers for all five fans. The bumpers are used to isolate fan vibration from the rest of the system.

Figure 42. PCI Fan and Four-Fan Set (with Bumpers Installed)

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3.5.2.1 Replacing the CPU Four-Fan Assembly

1. Remove the processor air duct that covers the processor and cooling area behind the drive trays. For instructions, see Section 3.2.5, “Removing the Processor Air

Duct” on page 26.

2. Disconnect the four fan power cables from the SAS front panel (SFP) board by squeezing the latch on each of the four fan cable connectors. See Figure 9 for the locations of these connectors.

3. Remove all four fans from their pockets in the fan bracket.

4. Insert one of the blue fan bumpers into each of the eight mounting holes on all four dual-rotor fans. The locking shoulder will catch on the flange to fasten the bumper to the fan. (“A” in Figure 43)

Figure 43. Installing the Fan Bumpers

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5. Align the fans with the arrow on top facing the rear of the chassis.

6. Push each of the four fans into one of the pockets in the four-fan assembly bracket. (See Figure 44)

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Figure 44. Installing Fans into the Four-Fan Assembly Bracket

7. Connect the fan cables to the correct fan connectors on the SFP board. The fan connectors are labeled on the SFP board.

3.5.2.2 Replacing the PCI Fan

1. Disconnect the PCI fan power cable from the SAS front panel (SFP) board by squeezing the latch on the fan cable connector. See Figure 9 for the location of this connector.

2. Remove the fan from the fan bracket.

3. Insert one of the blue fan bumpers into each of the four mounting holes on the PCI fan. The locking shoulder will catch on the flange to fasten the bumper to the fan. (“B” in Figure 43

4. Align the fan with the arrow on top facing the rear of the chassis.

5. Push the PCI fan into the fan bracket.

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Figure 45. Installing the PCI Fan into the Bracket

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TIGW1U server—Server Installations and Upgrades

6. Connect the fan cable to the connector on the SFP board.

3.5.3 Replacing the SAS Front Panel Board

The SAS Front Panel (SFP) board provides an interface to the controls at the front of the system, the power interconnect for the server board, the USB2 and Serial B interface, and the front panel LED interface connections. It also houses the optional hardware RAID5 components and optional SMART Embedded USB Solid-State Drive.

Caution: When handling this board, observe safety and ESD precautions. (See Appendix A,

“Safety Information” for more information.)

To replace the SFP board, the following components must be removed:

• All cable connections on the SFP board and selected connections from other board components

• PCI fan assembly and air duct

• CPU four-fan assembly and air duct

• LED light pipes to the front panel

Caution: Before replacing any of the TIGW1U server boards, you must first take the server out of

service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the power cord from the system or wall outlet.

3.5.3.1 Removing the SAS Front Panel (SFP) Board

1. Power down the server system and unplug all peripheral devices and the power cable.

2. Remove the chassis cover.

3. Remove the PCI fan assembly, including the bracket and air duct.

4. Remove the CPU four-fan assembly, including the bracket and air duct.

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5. Disconnect these cables from the SFP board: —Front panel data —Front panel USB — All fan power cables —Flex cable — Optical device power cable — Power interconnect to PDB

6. Remove the screws (“A”).

7. Gently work the SFP board backward (“B”), toward the rear of the chassis to

disengage the light pipe from behind the front control panel bezel.

8. Pull the front panel board up over the placement pegs ("C") and lift it from the

chassis.

9. Remove any other components you have installed on the SFP board, such as a

RAID Smart Battery, Intel® RAID Activation Key, and mini-DIMM. Set them

Intel aside for re-installation on the new replacement SFP board.

Figure 46. Removing the SFP Board

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3.5.3.2 Replacing the Light Pipe Assembly

To replace the light pipe assembly on an existing SFP board, use the following instructions, but replace the existing SFP board instead of installing a board:

• Removing the SAS Front Panel (SFP) Board

• Replacing the Light Pipe Assembly (the steps below)

• Installing the SFP Board

1. Note the position of the light pipe assembly so youcan later correctly position it on the SFP board during the re-installation process. The pipes extend outward from the SFP board to the front panel control panel.

2. Remove the light pipe assembly by gently pressing the four plastic clips from the underside of the SFP board until the bottom of the clips are flush with the bottom of the SFP board.

3. Ease the light pipe assembly from the SFP board.

4. Insert the four plastic clips on the light pipe assembly into the matching holes in the new SFP board. Insert the clips gently and evenly; do not insert one clip fully without first partially pressing the others into place.

3.5.3.3 Installing the SFP Board

1. Lower the SFP board into the chassis.

2. While holding the rear edge of the board, ease the board forward, sliding the serial port and USB port connector assembly through the matching cutout at the front panel of the chassis.

3. Lower the rear of the board into position, fitting the board over the placement pegs. ("B")

4. Pull the board forward, locking the board onto the placement pegs. ("B")

5. Replace the screws you removed earlier. (“C”)

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Figure 47. Installing the SFP Board

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3.5.4 Installing the Intel® Remote Management Module 2

To install the GCM module and the Intel® Remote Management Module 2

(Intel PCI riser card assembly. For instructions, see Section 3.2.1, “Removing the Chassis

Cover” on page 24, Section 3.2.5, “Removing the Processor Air Duct” on page 26, and Section 3.4.5.1, “Removing the PCI Riser Card Assembly” on page 42.

3.5.4.1 Installing the GCM Module

1. Remove the filler panel from the rear panel of the chassis by squeezing the side

2. Snap the two standoffs into the S5000PHB server board server board. (Figure 49,

3. Attach the GCM module to the server board using the connector. (“D”)

Figure 48. Removing the GCM Port Filler Panel

RMM2), you must first remove the chassis top cover, the processor air duct, and

edges and pushing it out from inside the chassis. (Figure 48, “A”)

“C”)

3.5.4.2 Installing the RMM2

1. Insert the standoff into the hole labeled “TH4” on the Intel® RMM2. (Figure 49, “A”) The standoff fastens to the bottom side of the module.

2. Fasten the RMM2 to the S5000PHB server board server board site using the Advanced Server Management Interface (ASMI) connector (“B”) and snap the standoff into the matching hole in the server board.

3. If this is the last task you are performing, replace the riser card assembly, the processor air duct, and the top cover of the chassis. Reconnect all the external devices and plug in the power cord(s).

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GCM3 ModuleRMM Module

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Figure 49. Installing the Remote Management Module 2

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3.5.5 Replacing the Power Distribution Board

The power distribution board routes power from the power supply to the rest of the server system. Use the following instructions to replace the PDB.

Caution: Before replacing any board in the TIGW1U server, you must first take the server out of

service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the power cord from the system or wall outlet.

When handling this board, observe safety and ESD precautions. See Appendix A,

“Safety Information” for more information.

3.5.5.1 Removing the Power Distribution Board

1. Power down the server system and unplug all peripheral devices and the AC power cable.

2. Remove the chassis cover.

3. Remove the PCI fan air duct.

4. Unscrew the fastening screws. (“A” in Figure 50)

5. Disconnect the power interconnect to the SFP board from the power distribution board (PDB).

6. Gently pull the PDB away from the power supply connector on the server board (“B”).

7. Lift the PDB from the chassis ("C").

Figure 50. Removing the PDB

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3.5.5.2 Installing the Power Distribution Board Back into the Chassis

1. Lower the replacement power distribution board (PDB) into place. ("A" in

Figure 51)

2. Make sure that the PDB is placed over the placement pegs and gently push down. ("C")

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Figure 51. Installing the PDB

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3. Connect all power cables and the edge connector (“B”).

4. Install the PCI fan air duct and the chassis cover.

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3.5.6 Replacing the Server Board

The Carrier Grade Server TIGW1U uses the Intel® Server Board S5000PHB server board. To replace the server board, the following components must be removed:

All components on the server board:

• Heat sink(s)

• Processor(s)

• All DIMMs

• PCI riser assembly

• Four-fan assembly

To replace the server board, use the following instructions.

Caution: Before replacing a board, you must first take the server out of service, turn off all

peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the power cord from the system or wall outlet.

When handling this board or any of the components on it, observe safety and ESD precautions. See Appendix A, “Safety Information” for more information.

3.5.6.1 Removing the Server Board

1. Power down the server system and unplug all peripheral devices and the power cable.

2. Remove the chassis cover and processor air duct.

3. Remove the PCI riser assembly. For instructions, see Section 3.4.5.1, “Removing

the PCI Riser Card Assembly” on page 42.

4. Remove all DIMMs. For instructions, see Section 3.4.3.2, “Removing DIMMs” on

page 37.

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5. Remove the heat sink(s) and processor(s). For instructions, see Section 3.4.4.2,

“Removing a Processor” on page 38.

6. Remove the four-fan assembly, including the bracket.

7. Disconnect all cables from the server board.

8. Remove the screws that attach the server board to the chassis. (“A” in Figure 52)

9. Tilt the server board and lift it from the chassis. (“B”) Use caution in pulling it out from beneath the Serial B connector at the rear of the chassis.

Figure 52. Removing the Server Board

3.5.6.2 Installing the Server Board Back into the Chassis

1. Set the replacement board into place (“B” in Figure 53), using caution to make sure that no cables are pinched under the board. Insert the rear edge of the board first, and line up the I/O ports at the rear of the system.

2. Make sure the standoff locations line up correctly and reinsert the seven screws removed previously. (“A”)

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Figure 53. Installing the Server Board

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3. Configure any jumpers where you do not want to use the default settings. For instructions, see Section 3.4.1, “Configuring Jumpers on the Server Board” on

page 31.

4. Connect all cables to the server board.

5. Install the CPU four-fan assembly. For instructions, see Section 3.5.2.1, “Replacing

the CPU Four-Fan Assembly” on page 54.

6. Install the processor(s) and heat sink(s). For instructions, see Section 3.4.4.3,

“Installing a New Processor” on page 39.

7. Install all DIMMs. For instructions, see Section 3.4.3.1, “Installing DIMMs” on

page 36.

8. Install the PCI riser assembly. For instructions, see Section 3.4.5.4, “Installing the

Riser Card Assembly onto the Server Board” on page 45.

9. Install the processor air duct. For instructions, see Section 3.2.6, “Installing the

Processor Air Duct” on page 27.

10. Install the chassis cover and all external cables and power the system back up.

3.5.7 Replacing the CMOS Battery on the Server Board

The lithium battery on the server board powers the real-time clock (RTC) for up to 10 years in the absence of power. When the battery starts to weaken, it loses voltage, and the server settings (for example, the date and time) stored in CMOS RAM (Random Access Memory) in the RTC may be wrong. Contact your Kontron sales representative or dealer for a list of approved devices.

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Caution: Before replacing the battery, you must first take the server out of service, turn off all

peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the power cord from the system or wall outlet.

WARNING

Danger of explosion if battery is replaced incorrectly. Replace only with the same or equivalent type recommended by the equipment manufacturer. Discard used batteries according to manufacturer's instructions.

WARNING

Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare. Ved utskifting benyttes kun batteri som anbefalt av apparatfabrikanten. Brukt batteri returneres apparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt fabrikantens instruktion.

VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

1. Power down the server system and unplug all peripheral devices and the power cable.

2. Remove the chassis cover.

3. Remove the processor air duct. For instructions, see Section 3.2.5, “Removing the

Processor Air Duct” on page 26.

4. Locate the battery. See Figure 54.

5. Insert the tip of a small flat-bladed screwdriver, or an equivalent, under the tab in the plastic retainer. Gently push down on the screwdriver to lift the battery.

6. Remove the battery from its socket.

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Figure 54. Replacing the Battery

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7. Dispose of the battery according to local ordinance.

8. Being careful to observe the correct polarity, insert the new battery into the socket.

9. Re-install the processor air duct and the chassis cover.

10. Run Setup to restore the configuration settings to the RTC.

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3.5.8 Installing the Battery Insulator

If you are installing the battery on a new server board or replacing it on a server board that does not have the protective insulator surrounding the battery, use the following procedure to install the insulator.

1. Fold the battery insulator along the scored bend lines as shown in Figure 55 and insert the tab in the slot to fasten the insulator.

Figure 55. Folding the Battery Insulator

B C D

TS000417

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2. Remove the adhesive cover from the bottom of the insulator. Place the insulator around the battery, lining up the hole with the riser card assembly hole. See Figure 56.

Figure 56. Attaching the Battery Insulator

TIGW1U server—Server Installations and Upgrades

TS000418

3.6 Installing the Server into a Rack

Installation instructions for the standard bracket kit and the optional rail kit are included with each kit. These instructions can also be found on the Kontron Deployment Assistant CD and at http://us.kontron.com/support/. Search for TIGW1U.

3.6.1 Connecting the Power Cord

Note: When placing your server in a rack, wait to install the power cord until after the server

3.6.2 Equipment Rack Precautions

Caution: ANCHOR THE EQUIPMENT RACK: The equipment rack must be anchored to an

is in the rack.

unmovable support to prevent it from falling over when one or more servers are extended in front of it on slide assemblies. The equipment rack must be installed according to the manufacturer's instructions. You must also consider the weight of any other device installed in the rack.

Mains power disconnect: The power cord(s) is considered the mains disconnect for the server and must be readily accessible when installed. If the individual server power cord(s) will not be readily accessible for disconnection then you are responsible for installing an AC power disconnect for the entire rack unit. This main disconnect must be readily accessible, and it must be labeled as controlling power to the entire rack, not just to the server(s). To remove all power, two power cords must be removed.

Grounding the rack installation: To avoid the potential for an electrical shock hazard, you must include a third wire safety ground conductor with the rack installation. If the server power cord is plugged into an outlet that is part of the rack, then you must provide proper grounding for the rack itself. If the server power cord is

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plugged into a wall outlet, the safety ground conductor in the power cord provides proper grounding only for the server. You must provide additional, proper grounding for the rack and other devices installed in it.

Overcurrent protection: The server is designed for a line voltage source with up to 20 amperes of overcurrent protection per cord feed. If the power system for the equipment rack is installed on a branch circuit with more than 20 amperes of protection, you must provide supplemental protection for the server. The overall current rating of a server configured with two power supplies is less than 4 amperes.

Caution: Temperature: The operating temperature of the server, when installed in an

equipment rack, must not go below 5°C (41°F) or rise above 35°C (95°F). Extreme fluctuations in temperature can cause a variety of problems in your server.

Ventilation: The equipment rack must provide sufficient airflow to the front of the server to maintain proper cooling. It must also include ventilation sufficient to exhaust a maximum of 1200 BTU per hour for a fully loaded server system using the Kontron Carrier Grade Server TIGW1U.

It is important to note that this measurement is the maximum, and a minimum or typical system could use much less. You may want to calculate the BTU/hr measurement more accurately for your configuration. An extra 500 BTU/hr over many systems would translate into a large error calculating air conditioning capacity.

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4 Server Utilities

4.1 Using the BIOS Setup Utility

This section describes the BIOS Setup Utility options, which is used to change configuration defaults for the Kontron Carrier Grade Server TIGW1U. You can run BIOS Setup with or without an operating system being present. See the Kontron Carrier Grade Server TIGW1U Technical Product Specification for details about specific BIOS setup screens.

4.1.1 Starting Setup

You can enter and start BIOS Setup under several conditions:

• When you turn on the server, after POST completes the memory test

• When you have moved the CMOS jumper on the server board to the “Clear CMOS” position (enabled)

In the two conditions listed above, during the Power On Self Test (POST), you will see the prompt

Press <F2> to enter SETUP

In a third condition, when CMOS/NVRAM has been corrupted, you will see other prompts, but not the <F2> prompt:

Warning: CMOS checksum invalid

Warning: CMOS time and date not set

In this condition, the BIOS will load default values for CMOS and attempt to boot.

4.1.2 If You Cannot Access Setup

If you cannot access BIOS Setup, you might need to clear the CMOS memory. For instructions on clearing the CMOS, see Section 4.4, “Clearing the CMOS”.

4.1.3 Setup Menus

Each BIOS Setup menu page contains several features. Except for those features that are provided only to display automatically configured information, each feature is associated with a value field that contains user-selectable parameters. These parameters can be changed if the user has adequate security rights. If a value cannot be changed for any reason, the feature's value field is inaccessible.

Tab le 7 describes the keyboard commands you can use in the BIOS Setup menus.

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Table 7. Keyboard Commands

Key Description

<F1> Help - Pressing F1 on any menu invokes the general Help window.

 





F5/-

F6/+

<Enter>

<Esc>

<F9>

<F10>

The left and right arrow keys are used to move between the major menu pages. The keys have no effect if a submenu or pick list is displayed.

Select Item up - The up arrow is used to select the previous value in a menu item’s option list, or a value field pick list. Pressing the Enter key activates the selected item.

Select Item down - The down arrow is used to select the next value in a menu item’s option list, or a value field pick list. Pressing the Enter key activates the selected item.

Change Value - The minus key or the F5 function key is used to change the value of the current item to the previous value. This key scrolls through the values in the associated pick list without displaying the full list.

Change Value - The plus key or the F6 function key is used to change the value of the current menu item to the next value. This key scrolls through the values in the associated pick list without displaying the full list. On 106-key Japanese keyboards, the plus key has a different scan code than the plus key on the other keyboard, but it has the same effect.

Execute Command - The Enter key is used to activate submenus when the selected feature is a submenu, or to display a pick list if a selected feature has a value field, or to select a sub-field for multi-valued features like time and date. If a pick list is displayed, the Enter key will undo the pick list, and allow another selection in the parent menu.

Exit - The ESC key provides a mechanism for backing out of any field. This key will undo the pressing of the Enter key. When the ESC key is pressed while editing any field or selecting features of a menu, the parent menu is re-entered. When the ESC key is pressed in any submenu, the parent menu is re-entered. When the ESC key is pressed in any major menu, the exit confirmation window is displayed and the user is asked whether changes can be discarded.

Setup Defaults - Pressing F9 causes the following to appear:

If “Yes” is selected and the Enter key is pressed, all Setup fields are set to their default values. If “No” is selected and the Enter key is pressed, or if the ESC key is pressed, the user is returned to where they were before F9 was pressed without affecting any existing field values.

Save and Exit - Pressing F10 causes the following message to appear:

If “Yes” is selected and the Enter key is pressed, all changes are saved and Setup is exited. If “No” is selected and the Enter key is pressed, or the ESC key is pressed, the user is returned to where they were before F10 was pressed without affecting any existing values.

TIGW1U server—Server Utilities

Setup Confirmation

Load default configuration now?

] [No]

[Yes

Setup Confirmation

Save Configuration changes and exit now?

] [No]

[Yes

4.1.4 CMOS Clear and Password Reset Procedure

The CMOS Clear and Password Reset recovery features are designed to achieve the desired operation with minimal system down time. The procedure for activating these two features has changed from what was used with previous generation Intel server boards. The new usage model is:

1. Power down the system and turn off the power.

2. Open the server chassis (remove the top cover). For instructions, see

Section 3.2.1, “Removing the Chassis Cover”

3. Move the jumper from the default operating position (Pins 1-2) to the Reset/Clear position (Pins 2-3). For the location of this jumper, see Figure 7.

4. Wait 5 seconds.

5. Move the jumper back to the default position (Pins 1-2).

6. Close the server.

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7. Reconnect the power and restart the system.

The password and/or CMOS is now cleared and can be reset by going into the BIOS setup.

4.1.5 BMC Force Update Procedure

When performing a standard BMC firmware update procedure, the update utility places the BMC into an update mode to allow the firmware to load safely onto the flash device. In the unlikely event that the BMC firmware update process fails because the BMC is not in the proper update state, the server board provides a BMC Force Update jumper that can force the BMC into the proper update state. Use the following procedure if the standard BMC firmware update process fails.

Once the firmware update process completes successfully, the firmware update utility may generate an error stating that the BMC is still in update mode. Use the following procedure to get out of Update mode.

1. Power down and remove AC power.

2. Open the server chassis (remove the top cover).

3. Remove the jumper from J1E3.

4. Close the server.

5. Reconnect the AC power and restart the system.

Now perform the standard BMC firmware update procedure as documented in the README.TXT file included in the BMC Firmware Update package.

Note: Normal BMC functionality is disabled when the Force BMC Update jumper is populated.

4.2 Upgrading the BIOS

The upgrade utility allows you to upgrade the BIOS in flash memory. The code and data in the upgrade file include the following:

• On-board system BIOS, including the recovery code, BIOS Setup Utility, and strings.

• On-board video BIOS, SCSI BIOS, and other option ROMs for devices embedded on the server board.

•OEM binary area.

•Microcode.

• A means to change the BIOS language.

4.2.1 Preparing for the Upgrade

The steps below explain how to prepare to upgrade the BIOS, including how to record the current BIOS settings and how to obtain the upgrade utility.

Note: In the unlikely event that a BIOS error occurs during the BIOS update process, a

recovery process may need to be followed to return the system to service. See Section

1.4, “Additional Information and Software” on page 10 for additional information.

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4.2.1.1 Recording the Current BIOS Settings

1. Boot the computer and press <F2> when you see the message:

Press <F2> Key if you want to run SETUP

2. Write down the current settings in the BIOS Setup program.

Note: Do not skip step 2. You will need these settings to configure your computer at the end

of the procedure.

4.2.1.2 Obtaining the Upgrade

Download the BIOS image file to a temporary folder on your hard drive. See Section

1.4, “Additional Information and Software” on page 10 for additional information.

Note: Review the instructions and release notes that are provided in the readme file

distributed with the BIOS image file before attempting a BIOS upgrade. The release notes contain critical information regarding jumper settings, specific fixes, or other information to complete the upgrade.

4.2.2 Updating the BIOS

Follow the instructions in the readme file that came with the BIOS upgrade. When the update completes, remove the bootable media from which you performed the upgrade.

Note: Do not power down the system during the BIOS update process! The system will reset

automatically when the BIOS update process is completed.

Note: You may encounter a CMOS Checksum error or other problem after reboot. If this

happens, shut down the system and boot it again. CMOS checksum errors require that you enter Setup, check your settings, save your settings, and exit Setup.

4.3 Clearing the Password

If the user or administrator password(s) is lost or forgotten, moving the password clear jumper on the server board (item W in Figure 7, “Server Board Connector and

Component Locations” on page 19) into the “clear” position clears both passwords. The

password clear jumper must be restored to its original position before a new password(s) can be set.

1. Power down the system and disconnect the power.

2. Open the server chassis. See Section 3.2.1, “Removing the Chassis Cover” for instructions.

3. Move the jumper from the normal operation position, Password Clear Protect, at pins 1 and 2 to the Password Clear Erase position, covering pins 2 and 3.

4. Reconnect the power, power up the system.

5. Power down the system and disconnect the AC power.

6. Return the Password Clear jumper to the Password Clear Protect position, covering pins 1 and 2.

7. Close the server chassis. See Section 3.2.2, “Installing the Chassis Cover” for instructions.

8. Reconnect the power and power up the server.

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4.4 Clearing the CMOS

If you cannot access the BIOS setup screens, the CMOS Clear jumper (item Z in

Figure 7, “Server Board Connector and Component Locations” on page 19) will need to

be used to reset the configuration RAM.

1. Power down the system and disconnect the AC power.

2. Open the server. See Section 3.2.1, “Removing the Chassis Cover” for instructions.

3. Move the jumper from the normal operation position, CMOS Clear by BMC, at pins 1 and 2 to the CMOS Clear Force Erase position, covering pins 2 and 3.

1. Reconnect the power and start up the system.

2. When the system begins beeping, power it down and disconnect the AC power.

3. Return the CMOS Clear jumper to the CMOS Clear by BMC location, covering pins 1 and 2.

4. Close the server chassis. See Section 3.2.2, “Installing the Chassis Cover” for instructions.

5. Reconnect the power and power up the system.

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5 Troubleshooting

This chapter helps you identify and solve problems that might occur while you are using the Kontron Carrier Grade Server TIGW1U.

For any issue, first ensure you are using the latest firmware and files. Firmware upgrades include updates for BIOS and the server board management controller (BMC). For information about the latest updates, go to http://us.kontron.com/support/ and search for TIGW1U. In addition to the server firmware and files, also update any drivers used for components you have installed in your system, such as video drivers, network drivers, and SCSI drivers.

Intel provides a package called the “Platform Confidence Test” that may help with your diagnostics. Go to http://us.kontron.com/products/systems+and+platforms/

communication+rackmount+servers/ip+network+servers/ ip+network+server+tigw1u.html. Click on Downloads, then Tools, and then PCT.

If you are unable to resolve your server problems on your own, see Appendix C,

“Getting Help” for assistance.

5.1 Resetting the System

Before going through in-depth troubleshooting, first attempt to reset your system using one of the methods below.

To do this: Press:

Soft boot reset to clear the system memory and reload the operating system. <Ctrl+Alt+Del>

Clear system memory, restart POST, and reload the operating system. Reset button

Cold boot reset. Turn the system power off and then on. This clears system memory, restarts POST, reloads the operating system, and halts power to all peripherals.

5.2 Problems Following Initial System Installation

Problems that occur at initial system startup are usually caused by an incorrect installation or configuration. Hardware failure is a less frequent cause. If the problem you are experiencing is with a specific software application, see Section 5.4.11,

“Problems with Newly Installed Application Software” on page 82.

5.2.1 First Steps Checklist

 Is power available at the wall outlet?  Are the power supplies plugged in? Check the power cable on the back of the server

and at the power source.

 Is the system power cord properly connected to the system and plugged into a

NEMA (National Electrical Manufacturing Association) 5-15R outlet for 100-120V or a NEMA 6-15R outlet for 200-240V?

 Are all cables correctly connected and secured?

Power off/on

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 Are the processors fully seated in their sockets on the server board?  Are all standoffs in the proper location and not touching any components, causing a

potential short?

 Are all add-in PCI boards fully seated in their slots on the server board?  Are all jumper settings, including the processor jumper, on the server board

correct?

 Are all jumper and switch settings on add-in boards and peripheral devices correct?

To check these settings, refer to the manufacturer's documentation that comes with them. If applicable, ensure that there are no conflicts-for example, two add-in boards sharing the same interrupt.

 Are all peripheral devices installed correctly?  If the system has a hard disk drive, is it properly formatted or configured?  Are all device drivers properly installed?  Are the configuration settings made in Setup correct?  Is the operating system properly loaded? Refer to the operating system

documentation.

 Did you press the system power on/off switch on the front panel to turn the server

on (power on light should be lit)?

 Are all integrated components from the tested components lists? Check the tested

memory list and the supported hardware and operating system list. Go to http://

us.kontron.com/support/ for links to the tested component lists.

5.3 Hardware Diagnostic Testing

This section provides a more detailed approach to identifying a hardware problem and locating its source.

Caution: Turn off devices before disconnecting cables. Before disconnecting any peripheral

cables from the system, turn off the system and any external peripheral devices. Failure to do so can cause permanent damage to the system and/or the peripheral devices.

1. Turn off the system and all external peripheral devices. Disconnect each of devices from the system, except for the keyboard and the video monitor.

2. Make sure the system power cord is plugged into a properly grounded outlet.

3. Make sure your video display monitor and keyboard are correctly connected to the system. Turn on the video monitor. Set its brightness and contrast controls to at least two thirds of their maximum ranges (see the documentation supplied with your video display monitor).

4. Turn on the system. If the power LED does not light, see Section 5.4.1, “Power

Light does not Light”.

5.3.1 Verifying Proper Operation of Key System Lights

As POST determines the system configuration, it tests for the presence of each mass storage device installed in the system. As each device is checked, its activity light should turn on briefly. Check for the following:

 If system LEDs are illuminated, see Section 5.5, “LED Information” for a description

of the LED lights and steps that need to be taken to correct the problem.

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5.3.2 Confirming Loading of the Operating System

Once the system boots up, the operating system prompt appears on the screen. The prompt varies according to the operating system. If the operating system prompt does not appear, see Section 5.4.2, “No Characters Appear on Screen”.

5.4 Specific Problems and Corrective Actions

This section provides possible solutions for specific problems:

Try the solutions below in the order given. If you cannot correct the problem, contact your service representative or authorized dealer for help. See Appendix C, “Getting

Help” for contact details.

5.4.1 Power Light does not Light

Check the following:

 Did you press the power-on button?  Is the system operating normally? If so, the power LED might be defective or the

cable from the front panel to the server board might be loose.

 Have you securely plugged the server power cord into the power supply?  Is the power supply correctly set to 110 V or 235 V, depending on your power

output?

 For AC, will other items plugged into the same power outlet function correctly?  Remove all add-in cards and see if the system boots. If successful, re-insert the

cards one at a time with a reboot between each addition.

 Make sure the memory DIMMs comply with the system requirements.  Make sure the memory DIMMs have been populated according to the system

requirements.

 Remove the memory DIMMs and re-seat them.  Make sure the processor jumper is correctly configured.  Make sure the processor complies with the system requirements.  Remove the processor and re-seat it.

5.4.2 No Characters Appear on Screen

Check the following:

 Is the keyboard functioning? Test it by turning the “Num Lock” function on and off

to make sure the Num Lock light is functioning.

 Is the video monitor plugged in and turned on? If you are using a switch box, is it

switched to the correct system?

 Are the brightness and contrast controls on the video monitor properly adjusted?  Is the video monitor signal cable properly installed?  Does this video monitor work correctly if plugged into a different system?  Is the onboard video controller enabled in the BIOS?  Remove all add-in cards and see if the video returns. If successful, re-insert the

cards one at a time with a reboot between each addition.

 Make sure the memory DIMMs comply with the system requirements.

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 Make sure the memory DIMMs have been populated according to the system

requirements.

 Remove the memory DIMMs and re-seat them.  Make sure the processor complies with the system requirements.  Remove the processor and re-seat it.

If you are using an add-in video controller board, do the following:

1. Verify that the video works using the onboard video controller.

2. Verify that the video controller board is fully seated in the server board connector.

3. Reboot the system for changes to take effect.

4. If there are still no characters on the screen after you reboot the system and POST emits a beep code, write down the beep code you hear. This information is useful for your service representative.

5. If you do not receive a beep code and characters do not appear, the video display monitor or video controller may have failed. Contact your service representative or authorized dealer for help.

5.4.3 Characters are Distorted or Incorrect

Check the following:

 Are the brightness and contrast controls properly adjusted on the video monitor?

See the manufacturer’s documentation.

 Are the video monitor’s signal and power cables properly installed?  Does this video monitor work correctly if plugged into a different system?

TIGW1U server—Troubleshooting

5.4.4 System Cooling Fans do not Rotate Properly

If the system cooling fans are not operating properly, it is an indication of possible system component failure.

Check the following:

 Is the power-on light lit? If not, see Section 5.4.1, “Power Light does not Light”.  Are any other front panel LEDs lit?  Have any of the fan motors stopped? Use the server management subsystem to

check the fan status.

 Have your fans speeded up in response to an overheating situation?  Have your fans speeded up in response to a fan that has failed?  Are the fan power connectors properly connected to the server board?  Is the cable from the front panel board connected to the both the front panel board

and to the server board?

 Are the power supply cables properly connected to the server board?  Are there any shorted wires caused by pinched-cables or have power connector

plugs been forced into power connector sockets the wrong way?

5.4.5 Cannot Connect to a Server

 Make sure the network cable is securely attached to the correct connector at the

system back panel.

 Try a different network cable.

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 Make sure you are using the correct and the current drivers. Go to http://

us.kontron.com/support/ for a link to the drivers.

 Make sure the driver is loaded and the protocols are bound.  Make sure the hub port is configured for the same duplex mode as the network

controller.

 Make sure the correct networking software is installed.  If you are directly connecting two servers (without a hub), you will need a

crossover cable.

 Check the network controller LEDs next to the NIC connectors.

5.4.6 Diagnostics Pass but the Connection Fails

 Make sure the network cable is securely attached.  Make sure you specify the correct frame type in your NET.CFG file.

5.4.7 The Server Hangs When the Drivers are Loaded

 Certain drivers may require interrupts that are not shared with other PCI drivers.

For these drivers, it may be necessary to alter settings so that interrupts are not shared. See the documentation that came with your PCI card(s) for information on changing interrupts.

5.4.8 The Controller Stopped Working When an Add-in Adapter was Installed

 Make sure the cable is connected to the port from the onboard network controller.  Make sure your BIOS is current. Go to http://us.kontron.com/support/ for a link to

the current version.

 Make sure the other adapter supports shared interrupts. Make sure your operating

system supports shared interrupts.

 Try reseating the add-in adapter.

5.4.9 The Add-in Adapter Stopped Working Without Apparent Cause

 Try reseating the adapter first; then try a different slot if necessary.  The network driver files may be corrupt or deleted. Delete and then reinstall the

drivers.

 Run the diagnostics.

5.4.10 System Boots When Installing a PCI Card

System Server Management features require full-time “standby” power. This means some parts of the system have power going to them whenever the power cord is plugged in, even if you have turned the system power off with the power button on the front panel. If you install a PCI card with the power cord sent to command the system to boot. Before installing a PCI card, you should always:

1. Turn off the server power by using the power button on the front of the system.

2. Unplug the power cord

from the server.

plugged in, a signal may be

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5.4.11 Problems with Newly Installed Application Software

Problems that occur when you run new application software are usually related to the software, not the server hardware. Faulty equipment is unlikely, especially if other software runs correctly.

Check the following:

 Make sure the system meets the minimum hardware requirements for the

software. See the software documentation.

 Make sure the software is properly installed and configured for the system. See the

software documentation.

 Use only an authorized copy. Unauthorized copies often do not work.  Make sure the correct device drivers installed.

If the problems persist, contact the software vendor’s customer service representative.

5.4.12 Problems with Application Software that Ran Correctly Earlier

Problems that occur after the system hardware and software have been running correctly sometimes indicate equipment failure. However, they can also be caused by file corruption or changes to the software configuration.

Check the following:

 Uninstall and reinstall the software. Make sure all necessary files are installed.  If the problems are intermittent, there may be a loose cable, dirt in the keyboard

(if keyboard input is incorrect), a marginal power supply, or other random component failures.

 If you suspect that a transient voltage spike, power outage, or brownout might

have occurred, reload the software and try running it again. Symptoms of voltage spikes include a flickering video display, unexpected system reboots, and the system not responding to user commands.

Note: For AC power, if you are getting random errors in your data files, they may be getting

corrupted by voltage spikes on your power line. If you are experiencing any of the above symptoms that might indicate voltage spikes on the power line, you may want to install a surge suppressor between the power outlet and the system power cord.

5.4.13 Devices are not Recognized under Device Manager (Windows* Operating System)

The Windows* operating systems do not include all of the drivers for the Intel® chipsets, onboard NICs, and other components. See Go to http://us.kontron.com/

support/ for a link to the current drivers and chipset files.

5.4.14 Hard Drive(s) are not Recognized

Check the following:

 Make sure the drive is not disabled in BIOS Setup.  Make sure the drive is connected correctly and that it is plugged into the power

supply.

 Make sure the drive is compatible. Go to http://us.kontron.com/support/

computeboards/nsw1u/ for a link to the list tested drives.

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 Make sure you have not exceeded the power budget for the server. Go to http://

us.kontron.com/support/ for a link to software to check your power budget.

5.5 LED Information

The Intel® Server Board S5000PHB server board includes LEDs that can aid in troubleshooting your system. Tabl e 8 defines these LEDs with a description of their use.

Table 8. LED Definitions

LED Name Function Location Color Notes

System fault Visible fault warning

ATA drive activity Control panel Control panel Green

Memory fault 1–6

Diagnostic LEDs. 1–4 (LSB, bit1, bit2, MSB)

CPU 1 & 2 Fan Fault

CPU 1 & 2 Fault

5v Standby

Power LED

Aid in server identification from the back panel

Identify failing memory module

Displays port 80 POST codes

Identify fan failure Front center board Amber On = Fault

Identify processor failure

Identify 5v standby power on state

Identify the power state of the system

Control panel and board rear left corner

DIMM end rear of board

Center back edge of board

1” behind processor socket

Front left board Amber On = 5v standby power on

Control Panel Green

Blue

Green or Amber

Amber On = Fault

Each LED can be Off, Green, Amber, Red

Amber On = Fault

Press ID LED button or user Server Management software to turn on the LED.

Green = No Fault Green blinking = degraded Amber = critical error or

non-recoverable Amber blinking = non-

critical error

Blinking = Activity. No action required.

See the POST code table

Off = Power is off (off or S5) On = Power on or S0) Slow Blink = Low power

state (S1 – S3)

5.6 BIOS Error Messages

When a recoverable error occurs during the POST, the BIOS displays an error message describing the problem. See Tab le 9.

Table 9. BIOS Error Messages (Sheet 1 of 2)

Error Message Explanation

GA20 Error

Pri Master HDD Error Pri Slave HDD Error Sec Master HDD Error Sec Slave HDD Error

Pri Master Drive - ATAPI Incompatible Pri Slave Drive - ATAPI Incompatible Sec Master Drive - ATAPI Incompatible Sec Slave Drive - ATAPI Incompatible

A: Drive Error No response from diskette drive.

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An error occurred with Gate A20 when switching to protected mode during the memory test.

Could not read sector from corresponding drive.

Corresponding drive is not an ATAPI (Advanced Technology Attachment Packet Interface) device. Run Setup to make sure device is selected correctly.

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Table 9. BIOS Error Messages (Sheet 2 of 2)

Error Message Explanation

CMOS Battery Low The battery may be losing power. Replace the battery soon.

CMOS Display Type Wrong

CMOS Checksum Bad

CMOS Settings Wrong

CMOS Date/Time Not Set

DMA Error

FDC Failure Error occurred trying to access diskette drive controller.

HDC Failure Error occurred trying to access hard disk controller.

Checking NVRAM.....

Update OK! NVRAM was invalid and has been updated.

Updated Failed NVRAM was invalid but was unable to be updated.

Keyboard Error

KB/Interface Error Keyboard interface test failed.

Memory Size Decreased

Memory Size Increased

Memory Size Changed

No Boot Device Available System did not find a device to boot.

Off Board Parity Error

On Board Parity Error

Parity Error

NVRAM / CMOS / PASSWORD cleared by Jumper

<CTRL_N> Pressed CMOS is ignored and NVRAM is cleared. User must enter Setup.

The display type is different from what has been stored in CMOS. Check Setup to make sure type is correct.

The CMOS checksum is incorrect. CMOS memory may have been corrupted. Run Setup to reset values.

CMOS values are not the same as the last boot. Either these values have been corrupted or the battery has failed.

The time and/or date values stored in CMOS are invalid. Run Setup to set correct values.

Error during read/write test of DMA (Direct Memory Access) controller.

NVRAM (Non-Volatile Random Access Memory) is being checked to see if it is valid.

Error in the keyboard connection. Make sure keyboard is connected properly.

Memory size has decreased since the last boot. If no memory was removed, then memory may be bad.

Memory size has increased since the last boot. If no memory was added, there may be a problem with the system.

Memory size has changed since the last boot. If no memory was added or removed, then memory may be bad.

A parity error occurred on an off-board card. This error is followed by an address.

A parity error occurred in onboard memory. This error is followed by an address.

A parity error occurred in onboard memory at an unknown address.

NVRAM, CMOS, and passwords have been cleared. The system should be powered down and the jumper removed.

TIGW1U server—Troubleshooting

5.6.1 BIOS POST Beep Codes

Tabl e 10 lists the POST error beep codes. Prior to system video initialization, the BIOS

uses these beep codes to inform users of error conditions. Please note that not all error conditions are supported by BIOS beep codes.

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Table 10. POST Error Beep Codes

Number of Beeps Reason for the beeps and action to take

1, 2, or 3 Memory error. Reseat the memory or replace the DIMMs with known good modules.

Fatal error indicating a possible serious system problem. Remove all add-in cards and

4 – 7 or 9 – 11

re-start the system. If the error still occurs, contact your system manufacturer. If the beep codes are not generated after the add-in cards are removed, insert the cards one at a time, booting the system between each card addition, until the beeps again occur to reveal the malfunctioning card.

Replace or reseat the system video add-in card. If on-board video is bing used, the server board may be faulty.

In addition to the beep codes above, additional beep codes are provided if an Intel® Remote Management Module (Intel

RMM) is installed. The RMM provides the following

additional beep codes.

Table 11. Error Beep Codes Provided by an Intel® Remote Management Module 2

Beep Code Reason for the beeps and action to take

1 Control panel CMOS clear has been initiated.

1-5-1-1 Processor failure. Reseat or replace the failed processor.

1-5-2-1

1-5-2-3

1-5-2-4 Front-side bus select configuration error.

1-5-4-2 DC power unexpectedly lost.

1-5-4-3 Chipset control failure.

1-5-4-4 Power control failure.

No processor is installed or the CPU 1 socket is empty. Reseat or replace the failed processor.

Processor configuration error or CPU 1 socket is empty. Reseat or replace the failed processor. In a two-processor system, make sure the processors are identical.

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6 Warranty

This Kontron product is warranted against defects in material and workmanship for the warranty period from the date of shipment. During the warranty period, Kontron will at its discretion decide to repair or replace defective products. Within the warranty period, the repair of products is free of charge as long as warranty conditions are observed. The warranty does not apply to defects resulting from improper or inadequate maintenance or handling by the buyer, unauthorized modification or misuse, operation outside of the product’s environmental specifications or improper installation or maintenance.

Kontron will not be responsible for any defects or damages to other products not supplied by Kontron that are caused by a faulty Kontron product.

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Appendix A: Safety Information

Warning: Although you may be using this guide or another resource as a reference, before

working with your server product pay close attention to these safety instructions. You must adhere to the assembly instructions in this guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products / components will void the UL listing and other regulatory approvals of the product and will most likely result in noncompliance with product regulations in the region(s) in which the product is sold.

A.1 Emissions Disclaimer

To ensure EMC (Electromagnetic Compatibility) compliance with your local regional rules and regulations, the final configuration of your end system product may require additional EMC compliance testing. For more information, please contact your local Kontron representative.

See Appendix B, “Regulatory and Certification Information” for product Safety and EMC regulatory compliance information. This is an FCC (Federal Communications Commission) Class A device.

A.2 Intended Uses

This product was evaluated as Information Technology Equipment (ITE), which may be installed in Central Offices, Telecommunication Centers, Network Telecommunication Facilities, offices, schools, computer rooms, and similar commercial type locations where The National Electric Code (NEC) applies. The suitability of this product for other product categories and environments (medical, industrial, telecommunications, residential, alarm systems, test equipment, etc.), other than an ITE application, may require further evaluation.

Warning: Anchor the equipment rack: The equipment rack must be anchored to an unmovable

support to prevent it from falling over when one or more servers are extended in front of the rack on slides. You must also consider the weight of any other device installed in the rack. A crush hazard exists should the rack tilt forward which could cause serious injury.

A.2.1 If AC Power Supplies Are Installed

Mains AC power disconnect: The AC power cord(s) is considered the mains disconnect for the server and must be readily accessible when installed. If the individual server power cord(s) will not be readily accessible for disconnection then you must install an AC power disconnect for the entire rack unit. This main disconnect must be readily accessible, and it must be labeled as controlling power to the entire rack, not just to the server(s).

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provide proper grounding for the rack itself. If the server power cord is plugged into a wall AC outlet, the safety ground conductor in the power cord provides proper grounding only for the server. You must provide additional, proper grounding for the rack and other devices installed in it. This system is intended for connection to a Common Bonding Network (CBN) as defined by NEBS GR-1089.

Overcurrent protection: The server is designed for an AC line voltage source with up to 20 amperes of overcurrent protection per cord feed. If the power system for the equipment rack is installed on a branch circuit with more than 20 amperes of protection, you must provide supplemental protection for the server. The overall current rating of a configured server is less than 6 amperes.

Warning: Do not attempt to modify or use an AC power cordset that is not the exact type

required. You must use a power cordset that meets the following criteria:

• Rating: In the U.S. and Canada, cords must be UL (Underwriters Laboratories, Inc.) Listed/CSA (Canadian Standards Organization) Certified type SJT, 18-3 AWG (American Wire Gauge). Outside of the U.S. and Canada, cords must be flexible harmonized (<HAR>) or VDE (Verband Deutscher Electrotechniker, German Institute of Electrical Engineers) certified cord with 3 x 0.75 mm conductors rated 250 VAC.

• Connector, wall outlet end: Cords must be terminated in grounding-type male plug designed for use in your region. The connector must have certification marks showing certification by an agency acceptable in your region and for U.S. must be Listed and rated 125% of overall current rating of the server.

• Connector, server end: The connectors that plug into the AC receptacle on the server must be an approved IEC (International Electrotechnical Commission) 320, sheet C13, type female connector.

• Cord length and flexibility: Cords must be less than 4.5 meters (14.8 feet) long.

A.2.2 If DC Power Supplies Are Installed

Connection with a DC (Direct Current) source should only be performed by trained service personnel. The server with DC input is to be installed in a Restricted Access Location in accordance with articles 110-26 and 110-27 of the National Electric Code, ANSI/NFPA 70. The DC source must be electrically isolated by double or reinforced insulation from any hazardous AC source. The DC source must be capable of providing up to 300 watts of continuous power per feed pair.

Mains DC power disconnect: You are responsible for installing a properly rated DC power disconnect for the server system. This mains disconnect must be readily accessible, and it must be labeled as controlling power to the server. The UL Listed circuit breaker of a centralized DC power system may be used as a disconnect device when easily accessible and should be rated no more than 10 amps.

Grounding the server: This server is intended for installation with an isolated DC return (DC-I) and is to be installed in a Common Bondng Network (CBN) per NEBS GR-1089. To avoid the potential for an electrical shock hazard, you must reliably connect an earth grounding conductor to the server. The earth grounding conductor must be a minimum 14AWG connected to the earth ground stud(s) on the rear of the server. The safety ground conductor should be connected to the chassis stud with a Listed closed two-hole crimp terminal having 5/8-inch pitch. The nuts on the chassis earth ground studs should be installed with a 10 in-lb torque. The safety ground conductor provides proper grounding only for the server. You must provide additional, proper grounding for the rack and other devices installed in it.

Overcurrent protection: Overcurrent protection UL Listed circuit breakers must be provided as part of each host equipment rack and must be incorporated in the field wiring between the DC source and the server. The branch circuit protection shall be

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rated minimum 75Vdc, 10 A maximum per feed pair. If the DC power system for the equipment rack is installed with more than 10 amperes of protection, you must provide supplemental protection for the server. The overall current rating of a maximum configured server is 8 amperes.

A.2.3 Temperature and Ventilation

Caution: Temperature: The temperature, in which the server operates when installed in an

equipment rack, must not go below 5°C (41°F) or rise above 35°C (95°F). Extreme fluctuations in temperature can cause a variety of problems in your server.

Caution: Ventilation: The equipment rack must provide sufficient airflow to the front of the

server to maintain proper cooling. The rack must also include ventilation sufficient to exhaust a maximum of 1023 BTUs (British Thermal Units) per hour for the server. The rack selected and the ventilation provided must be suitable to the environment in which the server will be used.

A.3 Safety Cautions

Read all caution and safety statements in this document before performing any of the instructions. See also the most current server board and chassis Safety Information which is provided at

http://us.kontron.com/support/

The power supply in this product contains no user-serviceable parts. There may be more than one supply in this product. Refer servicing only to qualified personnel.

Do not attempt to modify or use the supplied AC power cord if it is not the exact type required. A product with more than one power supply will have a separate AC power cord for each supply.

The power button on the system does not turn off system AC power. To remove AC power from the system, you must unplug each AC power cord from the wall outlet or power supply.

The power cord(s) is considered the disconnect device to the main (AC) power. The socket outlet that the system plugs into must be installed near the equipment and must be easily accessible.

SAFETY STEPS: Whenever you remove the chassis covers to access the inside of the system, follow these steps:

1. Turn off all peripheral devices connected to the system.

2. Turn off the system by pressing the power button.

3. Unplug all AC power cords from the system or from wall outlets.

4. Label and disconnect all cables connected to I/O connectors or ports on the

5. Provide electrostatic discharge (ESD) protection by wearing an antistatic

back of the system.

wrist strap attached to chassis ground of the system—any unpainted metal surface—when handling components.

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After you have completed the six SAFETY STEPS above, you can remove the system covers. To do this:

1. Unlock and remove the padlock from the back of the system if a padlock has

2. Remove and save all screws from the covers.

3. Remove the covers.

4. Do not operate the system with the chassis covers removed.

For proper cooling and airflow, always reinstall the chassis covers before turning on the system. Operating the system without the covers in place can damage system parts. To install the covers:

1. Check first to make sure you have not left loose tools or parts inside the

2. Check that cables, add-in boards, and other components are properly

3. Attach the covers to the chassis with the screws removed earlier, and tighten

4. Insert and lock the padlockto the system to prevent unauthorized access

5. Connect all external cables and the AC power cord(s) to the system.

A microprocessor and heat sink may be hot if the system has been running. Also, there may be sharp pins and edges on some board and chassis parts. Contact should be made with care. Consider wearing protective gloves.

been installed.

system.

installed.

them firmly.

inside the system.

Danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the equipment manufacturer. Dispose of used batteries according to manufacturer’s instructions.

The system is designed to operate in a typical office environment. Choose a site that is:

• Clean and free of airborne particles (other than normal room dust).

• Well ventilated and away from sources of heat including direct sunlight.

• Away from sources of vibration or physical shock.

• Isolated from strong electromagnetic fields produced by electrical devices.

• In regions that are susceptible to electrical storms, we recommend you plug your system into a surge suppresser and disconnect telecommunication lines to your modem during an electrical storm.

• Provided with a properly grounded wall outlet.

• Provided with sufficient space to access the power supply cord(s), because they serve as the product’s main power disconnect.

Wichtige Sicherheitshinweise

Lesen Sie zunächst sämtliche Warn- und Sicherheitshinweise in diesem Dokument, bevor Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Kontron-Serverplatinen und -Servergehäusen unter

http://us.kontron.com/support/

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Benutzer können am Netzgerät dieses Produkts keine Reparaturen vornehmen. Das Produkt enthält möglicherweise mehrere Netzgeräte. Wartungsarbeiten müssen von qualifizierten Technikern ausgeführt werden.

Versuchen Sie nicht, das mitgelieferte Netzkabel zu ändern oder zu verwenden, wenn es sich nicht genau um den erforderlichen Typ handelt. Ein Produkt mit mehreren Netzgeräten hat für jedes Netzgerät ein eigenes Netzkabel.

Der Wechselstrom des Systems wird durch den Ein-/Aus-Schalter für Gleichstrom nicht ausgeschaltet. Ziehen Sie jedes Wechselstrom-Netzkabel aus der Steckdose bzw. dem Netzgerät, um den Stromanschluß des Systems zu unterbrechen.

SICHERHEISMASSNAHMEN: Immer wenn Sie die Gehäuseabdeckung abnehmen um an das Systeminnere zu gelangen, sollten Sie folgende Schritte beachten:

1. Schalten Sie alle an Ihr System angeschlossenen Peripheriegeräte aus.

2. Schalten Sie das System mit dem Hauptschalter aus.

3. Ziehen Sie den Stromanschlußstecker Ihres Systems aus der Steckdose.

4. Auf der Rückseite des Systems beschriften und ziehen Sie alle Anschlußkabel

5. Tragen Sie ein geerdetes Antistatik Gelenkband, um elektrostatische

6. Schalten Sie das System niemals ohne ordnungsgemäß montiertes Gehäuse

von den I/O Anschlüssen oder Ports ab.

Ladungen (ESD) über blanke Metallstellen bei der Handhabung der Komponenten zu vermeiden.

ein.

Nachdem Sie die oben erwähnten ersten sechs SICHERHEITSSCHRITTE durchgeführt haben, können Sie die Abdeckung abnehmen, indem Sie:

1. Öffnen und entfernen Sie die Verschlußeinrichtung (Padlock) auf der

2. Entfernen Sie alle Schrauben der Gehäuseabdeckung.

3. Nehmen Sie die Abdeckung ab.

Zur ordnungsgemäßen Kühlung und Lüftung muß die Gehäuseabdeckung immer wieder vor dem Einschalten installiert werden. Ein Betrieb des Systems ohne angebrachte Abdeckung kann Ihrem System oder Teile darin beschädigen. Um die Abdeckung wieder anzubringen:

1. Vergewissern Sie sich, daß Sie keine Werkzeuge oder Teile im Innern des

2. Überprüfen Sie alle Kabel, Zusatzkarten und andere Komponenten auf

3. Bringen Sie die Abdeckungen wieder am Gehäuse an, indem Sie die zuvor

4. Bringen Sie die Verschlußeinrichtung (Padlock) wieder an und schließen Sie

5. Schließen Sie alle externen Kabel und den AC Stromanschlußstecker Ihres

Rückseite des Systems, falls eine Verschlußeinrichtung installiert ist.

Systems zurückgelassen haben.

ordnungsgemäßen Sitz und Installation.

gelösten Schrauben wieder anbringen. Ziehen Sie diese gut an.

diese, um ein unerlaubtes Öffnen des Systems zu verhindern.

Systems wieder an.

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Der Mikroprozessor und der Kühler sind möglicherweise erhitzt, wenn das System in Betrieb ist. Außerdem können einige Platinen und Gehäuseteile scharfe Spitzen und Kanten aufweisen. Arbeiten an Platinen und Gehäuse sollten vorsichtig ausgeführt werden. Sie sollten Schutzhandschuhe tragen.

Bei falschem Einsetzen einer neuen Batterie besteht Explosionsgefahr. Die Batterie darf nur durch denselben oder einen entsprechenden, vom Hersteller empfohlenen Batterietyp ersetzt werden. Entsorgen Sie verbrauchte Batterien den Anweisungen des Herstellers entsprechend.

Das System wurde für den Betrieb in einer normalen Büroumgebung entwickelt. Der Standort sollte:

• sauber und staubfrei sein (Hausstaub ausgenommen);

• gut gelüftet und keinen Heizquellen ausgesetzt sein (einschließlich direkter Sonneneinstrahlung);

• keinen Erschütterungen ausgesetzt sein;

• keine starken, von elektrischen Geräten erzeugten elektromagnetischen Felder aufweisen;

• in Regionen, in denen elektrische Stürme auftreten, mit einem Überspannungsschutzgerät verbunden sein; während eines elektrischen Sturms sollte keine Verbindung der Telekommunikationsleitungen mit dem Modem bestehen;

• mit einer geerdeten Wechselstromsteckdose ausgerüstet sein;

• über ausreichend Platz verfügen, um Zugang zu den Netzkabeln zu gewährleisten, da der Stromanschluß des Produkts hauptsächlich über die Kabel unterbrochen wird.

Consignes de sécurité

Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de suivre toute instruction. Consultez Server Boards and Server Chassis Safety Information sur le site

http://us.kontron.com/support/

Le bloc d’alimentation de ce produit ne contient aucune pièce pouvant être réparée par l'utilisateur. Ce produit peut contenir plus d’un bloc d'alimentation. Veuillez contacter un technicien qualifié en cas de problème.

Ne pas essayer d’utiliser ni modifier le câble d’alimentation CA fourni, s’il ne correspond pas exactement au type requis. Le nombre de câbles d’alimentation CA fournis correspond au nombre de blocs d’alimentation du produit.

Notez que le commutateur CC de mise sous tension /hors tension du panneau avant n’éteint pas l’alimentation CA du système. Pour mettre le système hors tension, vous devez débrancher chaque câble d’alimentation de sa prise.

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CONSIGNES DE SÉCURITÉ -Lorsque vous ouvrez le boîtier pour accéder à l’intérieur du système, suivez les consignes suivantes:

1. Mettez hors tension tous les périphériques connectés au système.

2. Mettez le système hors tension en mettant l’interrupteur général en position

3. Débranchez tous les cordons d’alimentation c.a. du système et des prises

4. Identifiez et débranchez tous les câbles reliés aux connecteurs d’E-S ou aux

5. Pour prévenir les décharges électrostatiques lorsque vous touchez aux

6. Ne faites pas fonctionner le système tandis que le boîtier est ouvert.

Une fois TOUTES les étapes précédentes accomplies, vous pouvez retirer les panneaux du système. Procédez comme suit:

1. Si un cadenas a été installé sur à l’arrière du système, déverrouillez-le et

2. Retirez toutes les vis des panneaux et mettez-les dans un endroit sûr.

3. Retirez les panneaux.

Afin de permettre le refroidissement et l’aération du système, réinstallez toujours les panneaux du boîtier avant de mettre le système sous tension. Le fonctionnement du système en l’absence des panneaux risque d’endommager ses pièces. Pour installer les panneaux, procédez comme suit:

1. Assurez-vous de ne pas avoir oublié d’outils ou de pièces démontées dans le

2. Assurez-vous que les câbles, les cartes d’extension et les autres composants

3. Revissez solidement les panneaux du boîtier avec les vis retirées plus tôt.

4. Remettez le cadenas en place et verrouillez-le afin de prévenir tout accès

5. Rebranchez tous les cordons d’alimentation c. a. et câbles externes au

OFF (bouton-poussoir).

murales.

accès derrière le système.

composants, portez une bande antistatique pour poignet et reliez-la à la masse du système (toute surface métallique non peinte du boîtier).

retirez-le.

système.

sont bien installés.

non autorisé à l’intérieur du système.

système.

Le microprocesseur et le dissipateur de chaleur peuvent être chauds si le système a été sous tension. Faites également attention aux broches aiguës des cartes et aux bords tranchants du capot. Nous vous recommandons l’usage de gants de protection.

Danger d’explosion si la batterie n’est pas remontée correctement. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le fabricant. Disposez des piles usées selon les instructions du fabricant.

Le système a été conçu pour fonctionner dans un cadre de travail normal. L’emplacement choisi doit être:

• Propre et dépourvu de poussière en suspension (sauf la poussière normale).

• Bien aéré et loin des sources de chaleur, y compris du soleil direct.

• A l’abri des chocs et des sources de vibrations.

• Isolé de forts champs électromagnétiques géenérés par des appareils électriques.

• Dans les régions sujettes aux orages magnétiques il est recomandé de brancher votre système à un supresseur de surtension, et de débrancher toutes les lignes de télécommunications de votre modem durant un orage.

• Muni d’une prise murale correctement mise à la terre.

• Suffisamment spacieux pour vous permettre d’accéder aux câbles d’alimentation (ceux-ci étant le seul moyen de mettre le système hors tension).

Instrucciones de seguridad importantes

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TIGW1U server—Safety Information

Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las instrucciones. Vea Server Boards and Server Chassis Safety Information en

http://us.kontron.com/support/

El usuario debe abstenerse de manipular los componentes de la fuente de alimentación de este producto, cuya reparación debe dejarse exclusivamente en manos de personal técnico especializado. Puede que este producto disponga de más de una fuente de alimentación.

No intente modificar ni usar el cable de alimentación de corriente alterna, si no corresponde exactamente con el tipo requerido.

El número de cables suministrados se corresponden con el número de fuentes de alimentación de corriente alterna que tenga el producto.

Nótese que el interruptor activado/desactivado en el panel frontal no desconecta la corriente alterna del sistema. Para desconectarla, deberá desenchufar todos los cables de corriente alterna de la pared o desconectar la fuente de alimentación.

INSTRUCCIONES DE SEGURIDAD: Cuando extraiga la tapa del chasis para acceder al interior del sistema, siga las siguientes instrucciones:

1. Apague todos los dispositivos periféricos conectados al sistema.

2. Apague el sistema presionando el interruptor encendido/apagado.

3. Desconecte todos los cables de alimentación CA del sistema o de las tomas

4. Identifique y desconecte todos los cables enchufados a los conectores E/S o

5. Cuando manipule los componentes, es importante protegerse contra la

6. No ponga en marcha el sistema si se han extraído las tapas del chasis.

Después de completar las seis instrucciones de SEGURIDAD mencionadas, ya puede extraer las tapas del sistema. Para ello:

1. Desbloquee y extraiga el bloqueo de seguridad de la parte posterior del

2. Extraiga y guarde todos los tornillos de las tapas.

3. Extraiga las tapas.

Para obtener un enfriamiento y un flujo de aire adecuados, reinstale siempre las tapas del chasis antes de poner en marcha el sistema. Si pone en funcionamiento el sistema sin las tapas bien colocadas puede dañar los componentes del sistema. Para instalar las tapas:

1. Asegúrese primero de no haber dejado herramientas o componentes sueltos

2. Compruebe que los cables, las placas adicionales y otros componentes se

3. Incorpore las tapas al chasis mediante los tornillos extraídos anteriormente,

4. Inserte el bloqueo de seguridad en el sistema y bloquéelo para impedir que

5. Conecte todos los cables externos y los cables de alimentación CA al

de corriente alterna.

a los puertos situados en la parte posterior del sistema.

descarga electrostática (ESD). Puede hacerlo si utiliza una muñequera antiestática sujetada a la toma de tierra del chasis - o a cualquier tipo de superficie de metal sin pintar.

sistema, si se ha instalado uno.

dentro del sistema.

hayan instalado correctamente.

tensándolos firmemente.

pueda accederse al mismo sin autorización.

sistema.

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Safety Information—TIGW1U server

Si el sistema ha estado en funcionamiento, el microprocesador y el disipador de calor pueden estar aún calientes. También conviene tener en cuenta que en el chasis o en el tablero puede haber piezas cortantes o punzantes. Por ello, se recomienda precaución y el uso de guantes protectores.

Existe peligro de explosión si la pila no se cambia de forma adecuada. Utilice solamente pilas iguales o del mismo tipo que las recomendadas por el fabricante del equipo. Para deshacerse de las pilas usadas, siga igualmente las instrucciones del fabricante.

El sistema está diseñado para funcionar en un entorno de trabajo normal. Escoja un lugar:

• Limpio y libre de partículas en suspensión (salvo el polvo normal).

• Bien ventilado y alejado de fuentes de calor, incluida la luz solar directa.

• Alejado de fuentes de vibración.

• Aislado de campos electromagnéticos fuertes producidos por dispositivos eléctricos.

• En regiones con frecuentes tormentas eléctricas, se recomienda conectar su sistema a un eliminador de sobrevoltage y desconectar el módem de las líneas de telecomunicación durante las tormentas.

• Provisto de una toma de tierra correctamente instalada.

• Provisto de espacio suficiente como para acceder a los cables de alimentación, ya que éstos hacen de medio principal de desconexión del sistema.

Informazioni di Sicurezza importanti

Rivolgersi ad un tecnico specializzato per la riparazione dei componenti dell’alimentazione di questo prodotto. È possibile che il prodotto disponga di più fonti di alimentazione.

Non modificare o utilizzare il cavo di alimentazione in c.a. fornito dal produttore, se non corrisponde esattamente al tipo richiesto. Ad ogni fonte di alimentazione corrisponde un cavo di alimentazione in c.a. separato.

L’interruttore attivato/disattivato nel pannello anteriore non interrompe l’alimentazione in c.a. del sistema. Per interromperla, è necessario scollegare tutti i cavi di alimentazione in c.a. dalle prese a muro o dall’alimentazione di corrente.

PASSI DI SICUREZZA: Qualora si rimuovano le coperture del telaio per accedere all’interno del sistema, seguire i seguenti passi:

1. Spegnere tutti i dispositivi periferici collegati al sistema.

2. Spegnere il sistema, usando il pulsante spento/acceso dell’interruttore del

3. Togliere tutte le spine dei cavi del sistema dalle prese elettriche.

4. Identificare e sconnettere tutti i cavi attaccati ai collegamenti I/O od alle

5. Qualora si tocchino i componenti, proteggersi dallo scarico elettrostatico

6. Non far operare il sistema quando il telaio è senza le coperture.

sistema.

prese installate sul retro del sistema.

(SES), portando un cinghia anti-statica da polso che è attaccata alla presa a terra del telaio del sistema - qualsiasi superficie non dipinta - .

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TIGW1U server—Safety Information

Dopo aver seguito i sei passi di SICUREZZA sopracitati, togliere le coperture del telaio del sistema come seque:

1. Aprire e rimuovere il lucchetto dal retro del sistema qualora ve ne fosse uno

2. Togliere e mettere in un posto sicuro tutte le viti delle coperture.

3. Togliere le coperture.

Per il giusto flusso dell’aria e raffreddamento del sistema, rimettere sempre le coperture del telaio prima di riaccendere il sistema. Operare il sistema senza le coperture al loro proprio posto potrebbe danneggiare i componenti del sistema. Per rimettere le coperture del telaio:

1. Controllare prima che non si siano lasciati degli attrezzi o dei componenti

2. Controllare che i cavi, dei supporti aggiuntivi ed altri componenti siano stati

3. Attaccare le coperture al telaio con le viti tolte in precedenza e avvitarle

4. Inserire e chiudere a chiave il lucchetto sul retro del sistema per impedire

5. Ricollegare tutti i cavi esterni e le prolunghe AC del sistema.

Se il sistema è stato a lungo in funzione, il microprocessore e il dissipatore di calore potrebbero essere surriscaldati. Fare attenzione alla presenza di piedini appuntiti e parti taglienti sulle schede e sul telaio. È consigliabile l’uso di guanti di protezione.

installato.

dentro il sistema.

installati appropriatamente.

strettamente.

l’accesso non autorizzato al sistema.

Esiste il pericolo di un esplosione se la pila non viene sostituita in modo corretto. Utilizzare solo pile uguali o di tipo equivalente a quelle consigliate dal produttore. Per disfarsi delle pile usate, seguire le istruzioni del produttore.

Il sistema è progettato per funzionare in un ambiente di lavoro tipo. Scegliere una postazione che sia:

• Pulita e libera da particelle in sospensione (a parte la normale polvere presente nell’ambiente).

• Ben ventilata e lontana da fonti di calore, compresa la luce solare diretta.

• Al riparo da urti e lontana da fonti di vibrazione.

• Isolata dai forti campi magnetici prodotti da dispositivi elettrici.

• In aree soggette a temporali, è consigliabile collegare il sistema ad un limitatore di corrente. In caso di temporali, scollegare le linee di comunicazione dal modem.

• Dotata di una presa a muro correttamente installata.

• Dotata di spazio sufficiente ad accedere ai cavi di alimentazione, i quali rappresentano il mezzo principale di scollegamento del sistema.

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Regulatory and Certification Information—TIGW1U server

Appendix B: Regulatory and Certification Information

B.1 Product Regulatory Compliance

B.1.1 Product Safety Compliance

The TIGW1U server complies with the following safety requirements:

• UL60950-1 /CSA 60950-1 (USA / Canada)

• EN60950-1 (Europe)

• IEC60950-1 (International), CB Certificate & Report including all international deviations

• GS Certificate (Germany)

• GOST R Approval (Russia)

• CE - Low Voltage Directive 73/23/EEE (Europe)

• CCC Certification (China)

• BSMI CNS 13436 (Taiwan)

B.1.2 Product EMC Compliance - Class A Compliance

The TIGW1U server has been has been tested and verified to comply with the following electromagnetic compatibility (EMC) regulations:

• FCC /ICES-003 - Emissions (USA/Canada)

• CISPR 22 - Emissions (International)

• EN55022 - Emissions (Europe)

• EN55024 - Immunity (Europe)

• EN61000-3-2 - Harmonics (Europe)

• EN61000-3-3 - Voltage Flicker (Europe)

• CE- EMC Directive 89/336/EEC (Europe)

• VCCI Emissions (Japan)

• AS/NZS: CISPR 22 Emissions (Australia/New Zealand)

• BSMI CNS13438 Emissions (Taiwan)

• GOST R Approval Emissions and Immunity (Russia)

• RRL Approval (Korea)

• CCC Certification (China)

B.1.3 Certifications / Registrations / Declarations

• UL Listing (US/Canada)

• CE Declaration of Conformity (Europe)

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TIGW1U server—Regulatory and Certification Information

• FCC/ICES-003 Class A Verification Report (USA/Canada)

• VCCI Certification (Japan)

• C-Tick Declaration of Conformity (Australia)

• BSMI Certification (Taiwan)

• GOST R Certification/License (Russia)

• RRL Certification (Korea)

• CNCA Certification (China)

• Ecology Declaration (International)

Note: The TIGW1U server is not suitable for use with a visual display workplace device

according to the German Ordinance for Work with Visual Display Units because it has a glossy front.

B.2 Electromagnetic Compatibility Notices

B.2.1 FCC (USA)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

For questions related to the EMC performance of this product, contact your Kontron sales representative.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment to an outlet on a circuit other than the one to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Any changes or modifications not expressly approved by the grantee of this device could void the user's authority to operate the equipment. The customer is responsible for ensuring compliance of the modified product.

Only peripherals (computer input/output devices, terminals, printers, etc.) that comply with FCC Class A or B limits may be attached to this computer product. Operation with noncompliant peripherals is likely to result in interference to radio and TV reception.

All cables used to connect to peripherals must be shielded and grounded. Operation with cables connected to peripherals that are not shielded and grounded may result in interference to radio and TV reception.

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Kontron TIGW1U User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 December 2009Introduction

1.1 About this Manual

1.1.1 Manual Organization

1.2 What Your Server Includes

1.3 Product Accessories

1.4 Additional Information and Software

2Features

2.1 Server Components

2.2 Back Panel

2.3 Front Panel

2.4 Rear Panel Ethernet Ports

2.5 SAS Front Panel (SFP) Board

2.5.1 Front Panel Board Features

2.6 Server Board Connector and Component Locations

2.7 Hard Disk Drives

2.8 Riser Card Assembly

2.8.1 PCI/PCI-X Riser Card

2.8.2 PCI Express Riser Card

2.9 Power Supply

2.10 System Cooling

2.10.1 Front Panel Cooling Area

2.10.2 PCI Cooling Area

2.10.3 CPU / Memory / HDD Cooling Area

2.11 Hardware Requirements

2.11.1 Processor

2.11.2 Memory

3 Server Installations and Upgrades

3.1 Before You Begin

3.1.1 Tools and Supplies Needed

3.1.2 System References

3.1.3 Cable Routing Reference

3.2 General Installation Procedures

3.2.1 Removing the Chassis Cover

3.2.2 Installing the Chassis Cover

3.2.3 Removing the Front Bezel

3.2.4 Installing the Front Bezel

3.2.5 Removing the Processor Air Duct

3.2.6 Installing the Processor Air Duct

3.3 Hot-Swappable Component Installation Procedures

3.3.1 Installing or Replacing a Hard Drive

3.3.1.1 Removing a Hard Drive Tray from the Chassis

3.3.1.2 Attaching a Hard Drive to the Drive Tray

3.3.2 Replacing a Power Supply Module

3.3.2.1 Removing the Power Supply Module

3.3.2.2 Installing the Power Supply Module

3.3.2.3 Grounding a DC-Powered System

3.4 Internal System Component Installation Procedures

3.4.1 Configuring Jumpers on the Server Board

3.4.1.1 Jumper Blocks

3.4.1.2 CMOS Clear and Password Reset Procedures

3.4.1.3 BMC Force Update Procedure

3.4.1.4 BIOS Select Jumper

3.4.1.5 Serial B Port Configuration Jumper

3.4.1.6 Processor Select Jumper

3.4.2 Configuring Memory DIMMs

3.4.2.1 DIMM Population Rules

3.4.2.2 Supported DIMM Configurations

3.4.2.3 Sparing Mode Memory Configuration

3.4.3 Installing and Removing Memory DIMMs

3.4.3.1 Installing DIMMs

3.4.3.2 Removing DIMMs

3.4.4 Adding or Replacing a Processor

3.4.4.1 ESD and Handling Processors

3.4.4.2 Removing a Processor

3.4.4.3 Installing a New Processor

3.4.4.4 Setting the Processor Select Jumper

3.4.4.5 Installing the Heat Sink

3.4.5 Installing or Replacing a PCI Add-in Card

3.4.5.1 Removing the PCI Riser Card Assembly

3.4.5.2 Removing a PCI card from the Riser Card Assembly

3.4.5.3 Installing a PCI Card in the Riser Card Assembly

3.4.5.4 Installing the Riser Card Assembly onto the Server Board

3.4.6 Installing a SMART Embedded USB Solid-State Drive

3.4.7 Installing Hardware RAID Components

3.4.7.1 Installing the Intel® RAID Smart Battery

3.4.7.2 Installing the RAID Activation Key and the ECC Mini-DIMM