0. Table of ContentsKBox A-201/A-202 – User’s Guide (Version 1.2)
Table of Contents
Table of Contents ....................................................................................................................................... 3
Table of Figures .......................................................................................................................................... 5
4.2. Scope of Delivery ................................................................................................................................ 15
4.2.1. Standard .................................................................................................................................... 15
4.2.2. Optional Parts ............................................................................................................................. 15
4.3. Type Label and Product Identification ...................................................................................................... 16
5. System Overview .................................................................................................................................. 17
5.3.1. Block diagram of KBox A-201 .......................................................................................................... 19
5.3.2. Block diagram of KBox A-202 .......................................................................................................... 20
5.4. Front Side of KBox A-201 ...................................................................................................................... 21
5.5. Front Side of KBox A-202 ...................................................................................................................... 22
5.6. Front Interfaces of the KBox A-20x ......................................................................................................... 23
5.6.1. X101 - Power Input Connector ......................................................................................................... 23
5.6.6. X201 – Serial Port COM 1 ................................................................................................................ 24
5.6.7. X202 - Serial Port COM 2 (Option; KBox A-201 SMARC-sXQU only) ............................................................ 24
5.6.8. X203 - Serial Port COM 3 (Option; KBox A-202 SMARC-sXBT only) ............................................................. 24
5.7. Left and Right Side View ....................................................................................................................... 25
5.8. Top and Bottom Side View ..................................................................................................................... 25
5.9. Rear Side View ................................................................................................................................... 26
5.9.1. Rear Side View of the KBox A-201/A-202 with Vertical Mounting Bracket .................................................. 26
5.10. Optional Parts .................................................................................................................................. 27
5.10.1. DIN Rail Clip (Option) .................................................................................................................. 27
6.1. Available Processors ............................................................................................................................ 28
7.1. System Mounting ................................................................................................................................ 30
7.2. DC Power Connection ........................................................................................................................... 32
8. Starting Up ........................................................................................................................................ 33
8.1. Connecting to DC Main Power Supply ....................................................................................................... 33
8.2. Connecting to the KBox A-201’s Serial Console .......................................................................................... 34
9. Maintenance and Cleaning .................................................................................................................... 35
0. Table of ContentsKBox A-201/A-202 – User’s Guide (Version 1.2)
Table of Figures
Fig. 1: Type label ......................................................................................................................................16
Fig. 2: Block diagram of KBox A-201..............................................................................................................19
Fig. 3: Block diagram of KBox A-202..............................................................................................................20
Fig. 4: Front view of KBox A-201 ...................................................................................................................21
Fig. 5: Front view of KBox A-202 ...................................................................................................................22
Fig. 6: X101 – 24 V DC power input connector ..................................................................................................23
Fig. 15: Keep out area for mounting around KBox A-201/A-202 (side view with optional antenna) ..............................30
Fig. 16: Keep out area for mounting around KBox A-201/A-202 (front view with vertical mounting bracket) .................31
Fig. 17: Phoenix power plug terminal ............................................................................................................32
Fig. 18: Cabling the Phoenix power plug (shown with optional ferrules) ................................................................32
Fig. 19: Connecting a null modem cable to COM2 of the KBox A-201 .....................................................................34
Fig. 20:Dimensions: front without vertical mounting plate .................................................................................37
Fig. 21: Dimensions: top side without vertical mounting brackets ........................................................................37
Fig. 22:Dimensions: left side .......................................................................................................................38
Fig. 23: Dimensions: rear side with vertical mounting plate ................................................................................38
Kontron would like to point out that the information contained in this user guide may be subject to alteration, particularly
as a result of the constant upgrading of Kontron products. This document does not entail any guarantee on the part of
Kontron with respect to technical processes described in the user guide or any product characteristics set out in the user
guide. Kontron assumes no responsibility or liability for the use of the described product(s), conveys no license or title
under any patent, copyright or mask work rights to these products and makes no representations or warranties that these
products are free from patent, copyright or mask work right infringement unless otherwise specified. Applications that are
described in this user guide are for illustration purposes only. Kontron makes no representation or warranty that such
application will be suitable for the specified use without further testing or modification. Kontron expressly informs the
user that this user guide only contains a general description of processes and instructions which may not be applicable in
every individual case. In cases of doubt, please contact Kontron.
This user guide is protected by copyright. All rights are reserved by Kontron. No part of this document may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form
or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission
of Kontron. Kontron points out that the information contained in this user guide is constantly being updated in line with
the technical alterations and improvements made by Kontron to the products and thus this user guide only reflects the
technical status of the products by Kontron at the time of publishing.
Brand and product names are trademarks or registered trademarks of their respective owners.
THIS DEVICE AND ASSOCIATED SOFTWARE ARE NOT DESIGNED, MANUFACTURED OR INTENDED FOR USE OR RESALE FOR THE
OPERATION OF NUCLEAR FACILITIES, THE NAVIGATION, CONTROL OR COMMUNICATION SYSTEMS FOR AIRCRAFT OR OTHER
TRANSPORTATION, AIR TRAFFIC CONTROL, LIFE SUPPORT OR LIFE SUSTAINING APPLICATIONS, WEAPONS SYSTEMS, OR ANY
OTHER APPLICATION IN A HAZARDOUS ENVIRONMENT, OR REQUIRING FAIL-SAFE PERFORMANCE, OR IN WHICH THE FAILURE
OF PRODUCTS COULD LEAD DIRECTLY TO DEATH, PERSONAL INJURY, OR SEVERE PHYSICAL OR ENVIRONMENTAL DAMAGE
(COLLECTIVELY, "HIGH RISK APPLICATIONS").
You understand and agree that your use of Kontron devices as a component in High Risk Applications is entirely at your
risk. To minimize the risks associated with your products and applications, you should provide adequate design and
operating safeguards. You are solely responsible for compliance with all legal, regulatory, safety, and security related
requirements concerning your products. You are responsible to ensure that your systems (and any Kontron hardware or
software components incorporated in your systems) meet all applicable requirements. Unless otherwise stated in the
product documentation, the Kontron device is not provided with error-tolerance capabilities and cannot therefore be
deemed as being engineered, manufactured or setup to be compliant for implementation or for resale as device in High
Risk Applications. All application and safety related information in this document (including application descriptions,
suggested safety measures, suggested Kontron products, and other materials) is provided for reference only.
Kontron warrants products in accordance with defined regional warranty periods. For more information about warranty
compliance and conformity, and the warranty period in your region, visit http://www.kontron.com/terms-and-conditions
Kontron sells products worldwide and declares regional General Terms & Conditions of Sale, and Purchase Order Terms &
Conditions. Visit http://www.kontron.com/terms-and-conditions
For contact information, refer to the corporate offices contact information on the last page of this user guide or visit our
website CONTACT US
.
.
.
Customer Support
Find Kontron contacts by visiting: http://www.kontron.com/support.
Customer Service
As a trusted technology innovator and global solutions provider, Kontron extends its embedded market strengths into a
services portfolio allowing companies to break the barriers of traditional product lifecycles. Proven product expertise
coupled with collaborative and highly-experienced support enables Kontron to provide exceptional peace of mind to build
and maintain successful products.
For more details on Kontron’s service offerings such as: enhanced repair services, extended warranty, Kontron training
academy, and more visit http://www.kontron.com/support-and-services/services
.
Customer Comments
If you have any difficulties using this user guide, discover an error, or just want to provide some feedback, contact
Kontron support
user guide on our website.
. Detail any errors you find. We will correct the errors or problems as soon as possible and post the revised
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance
with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your
product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of
your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following
guidelines.
High Voltage Safety Instructions
As a precaution and in case of danger, the power connector must be easily accessible. The power connector is the product’s
main disconnect device.
Before installing a non hot-swappable Kontron product into a system always ensure that your
mains power is switched off. This also applies to the installation of piggybacks. Serious
electrical shock hazards can exist during all installation, repair, and maintenance operations
on this product. Therefore, always unplug the power cable and any other cables which provide
external voltages before performing any work on this product.
Earth ground connection to vehicle’s chassis or a central grounding point shall remain
connected. The earth ground cable shall be the last cable to be disconnected or the first cable
Special Handling and Unpacking Instruction
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care
must be taken during all handling operations and inspections of this product, in order to
ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise
protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not
guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or
tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper
settings etc. If the product contains batteries for RTC or memory backup, ensure that the product is not placed on
conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or
conductive circuits on the product.
10 www.kontron.com
Danger of explosion if the battery is replaced incorrectly.
Environmental protection is a high priority with Kontron.
If your product is equipped with a lithium battery, take the following precautions when replacing the battery.
Replace only with same or equivalent battery type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer’s instructions.
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or
modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received from
Kontron Support as a special handling instruction, will void your warranty.
This product should only be installed in or connected to systems that fulfill all necessary technical and specific
environmental requirements. This also applies to the operational temperature range of the specific board version that must
not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, only follow the instructions supplied by the present
user guide.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the
product then re-pack it in the same manner as it was delivered.
Special care is necessary when handling or unpacking the product. See Special Handling and Unpacking Instruction.
Quality and Environmental Management
Kontron aims to deliver reliable high-end products designed and built for quality, and aims to complying with
environmental laws, regulations, and other environmentally oriented requirements. For more information regarding
Kontron’s quality and environmental responsibilities, visit
responsibility/quality-management.
Disposal and Recycling
Kontron’s products are manufactured to satisfy environmental protection requirements where possible. Many of the
components used are capable of being recycled. Final disposal of this product after its service life must be accomplished in
accordance with applicable country, state, or local laws or regulations.
WEEE Compliance
The Waste Electrical and Electronic Equipment (WEEE) Directive aims to:
Reduce waste arising from electrical and electronic equipment (EEE)
Make producers of EEE responsible for the environmental impact of their products, especially when the product
become waste
Encourage separate collection and subsequent treatment, reuse, recovery, recycling and sound environmental
disposal of EEE
Improve the environmental performance of all those involved during the lifecycle of EEE
http://www.kontron.com/about-kontron/corporate-
Kontron follows the WEEE directive
www.kontron.com 11
You are encouraged to return our products for proper disposal.
2. General Safety Instructions for IT Equipment KBox A-201/A-202 – User’s Guide (Version 1.2)
2. General Safety Instructions for IT Equipment
Please read this chapter carefully and take careful note of the instructions, which have been compiled for
your safety and to ensure to apply in accordance with intended regulations. If the following general safety
instructions are not observed, it could lead to injuries to the operator and/or damage of the product; in
cases of nonobservance of the instructions Kontron is exempt from accident liability, this also applies
during the warranty period.
The product must be used as specified in the product documentation, in which the instructions for safety for the
product and for the operator are described. These contain guidelines for setting up, installation and assembly,
maintenance, transport or storage.
The on-site electrical installation must meet the requirements of the country's specific local regulations.
If a power cable comes with the product, only this cable should be used. Do not use an extension cable to connect the
product.
To guarantee that sufficient air circulation is available to cool the product, please ensure that the ventilation openings
are not covered or blocked. If an air filter is provided, this should be cleaned regularly. Do not place the system close to
heat sources or damp places. Make sure the system is well ventilated.
Only devices or parts which fulfill the requirements of SELV circuits (Safety Extra Low Voltage) as stipulated by
IEC 60950-1 may be connected to the available interfaces.
Before opening the device, make sure that the device is disconnected from the mains.
Switching off the device by its power button does not disconnect it from the mains. Complete disconnection is only
possible if the power cable is removed from the wall plug or from the device. Ensure that there is free and easy access to
enable disconnection.
The device may only be opened for the insertion or removal of add-on cards (depending on the configuration of the
system). This may only be carried out by qualified operators.
If extensions are being carried out, the following must be observed:
• all effective legal regulations and all technical data are adhered to
• the power consumption of any add-on card does not exceed the specified limitations
• the current consumption of the system does not exceed the value stated on the product label.
Only original accessories that have been approved by Kontron can be used.
Please note: safe operation is no longer possible when any of the following applies:
• the device has visible damages or
• the device is no longer functioning
In this case the device must be switched off and it must be ensured that the device can no longer be operated.
12 www.kontron.com
(The following section is not applicable for the KBox A-201/A-202)
2. General Safety Instructions for IT EquipmentKBox A-201/A-202 – User’s Guide (Version 1.2)
Additional general safety instructions for DC power supply circuits
A sufficient dimensioning of the power cable wires must be selected – according to the maximum electrical
specifications on the product label – as stipulated by EN60950-1 or VDE0100 or EN60204 or UL508 regulations.
The devices do not generally fulfill the requirements for "centralized DC power systems“ (UL 60950-1, Annex NAB; D2)
and therefore may not be connected to such devices!
To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption
larger than 240 VA), please observe that:
• the device is set up, installed and operated in a room or enclosure marked with “RESTRICTED ACCESS”, if there are no
safety messages on product as safety signs and labels on the device itself.
• no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched
directly or indirectly
• a reliable protective earthing connection is provided
• a suitable, easily accessible disconnecting device is used in the application (e.g. overcurrent protective device,), if
the device itself is not disconnectable
• a disconnect device, if provided in or as part of the equipment, shall disconnect both poles simultaneously
• interconnecting power circuits of different devices cause no electrical hazards
2.1. Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and
grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.
2.1.1. Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive
2014/30/EU) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of
add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
3.2. FCC Statement (USA)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
3.3. EMC Compliance (Canada)
The method of compliance is self-declaration to Canadian standard ICES-003:
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
14 www.kontron.com
4. Shipment and UnpackingKBox A-201/A-202 – User’s Guide (Version 1.2)
4. Shipment and Unpacking
4.1. Unpacking
Proceed as follows to unpack the unit:
5. Remove packaging.
6. Do not discard the original packaging. Keep it for future relocation.
7. Check the delivery for completeness by comparing it with your order.
8. Please keep the associated paperwork. It contains important information for handling the unit.
9. Check the contents for visible shipping damage.
10. If you notice any shipping damage or inconsistencies between the contents and your order, please contact Kontron for
help and information.
4.2. Scope of Delivery
4.2.1. Standard
KBox A-201/A-202 (corresponding to the ordered system configuration)
Power connector Phoenix FMC 1,5/2-ST-3,5 2-pin plug
General Safety Instructions for IT Equipment
4.2.2. Optional Parts
DIN rail mounting clip
Mini PCIe WiFI card (always factory-installed if orderd) with two antennas (enclosed)
KBox A-202 can optionally be ordered with a factory-installed SSD Kit
The type label (product name, serial number) of your KBox A-201/A-202 system is located on the bottom side of the device
(refer to Fig. 1 and Fig. 8, pos. 1).
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5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5. System Overview
The KBox A-201/A-202 expands the Kontron line of computers - KBox Series. It is a highly scalable and flexible industrial
computer. The scalability performance is achieved through the use of the Computer-on-Module SMARC-sXBT (KBox A-202)
and SMARC-sXQU (KBox A-201). This is based on Intel's Quark or Bay Trail platforms and is available in different variants.
The “wartungsfrei” design of the KBox A-201/A-202 includes a fanless, battery free and soldered memory (memory down)
conception, which makes the KBox to the ideal all-lockable Box PC for the industrial environment.
Based on this technology, Kontron´s IoT ready KBox A-201/A-202 increases the flexibility, serviceability and cost
efficiency for various applications, such as industrial automation, communication or transportation.
The KBox A-201/A-202 hardware system configuration and the robust construction with excellent mechanical stability
offer the superior qualities of a computer designed for operation in harsh industrial environment. It is a fanless system
based on a compact U-shaped aluminum chassis with cooling fins.
The rated voltage of the mains (+24 V DC) can be found on the type label. The type label is located at the bottom side of the
device. The KBox A-201/A-202 may be optionally factory-equipped with an mPCIe WLAN card for two antennas. For the
configuration of your KBox A-201/A-202 please follow the ordering options specified in “Configuration Guides – KBox
Series“ on our web site www.kontron.com
The following interfaces are available with the KBox A-201/A-202:
Standard front panel:
24 V DC input power (X101)
HDMI Port (X102), KBox A-202 only
2x USB 2.0 (X103, X104)
2x Ethernet (X105, X106)
KBox A-201: 1x Gigabit Ethernet (10/100/1000) and 1x Fast Ethernet (10/100)
KBox-A-202: 2x Gigabit Ethernet (10/100/1000)
COM 1 (X201), RS232
COM 2 (X202), RS232, KBox A-201 only
COM 3 (X203), RS485, KBox A-202 only
CANbus (X204), currently not supported
Reset button
Refer to the information and technical data in the user manual of the installed SMARC-sXQU/sXBT
Module.
The user’s manual of the installed SMARC- sXQU/sXBTi Module can be downloaded from our web page
www.kontron.com
. Search for the name of the installed module.
.
www.kontron.com 17
5. System Overview KBox A-201/A-202 – User’s Guide (Version 1.2)
The device is designed to be operated in:
vertical position: (KBox A-201/A-202 configuration with vertical mounting plate attached to the rear side of the
chassis or with DIN rail clip attached to the right side/cover of the chassis) mounted inside a control cabinet or
horizontal position: (KBox A-201/A-202 configuration without mounting) on a table or another flat surface
When powering on the KBox A-201/A-202, make sure that the cooling fins of the chassis (Fig. 9, Fig. 10
and Fig. 11, pos. 6) are not obstructed (covered) by any objects.
To provide sufficient heat dissipation by the cooling of the device, do not cover the cooling fins of the
KBox A-201/A-202. Do not place any objects on the device. When installing the system, please note the
clearance recommendation in the section 7.1 “System Mounting”.
5.1. RTC
The KBox A-201/A-202 comprises a chipset internal RTC. To provide a valid date and time when no power is connected to
the KBox A-201/A-202, the RTC is equipped with a goldcap buffer.
5.1.1. RTC Buffer Time
The RTC buffer time is depending of the ambient temperature.
If the time is not valid this is indicated by a status bit in the RTC registers.
To get the maximum buffer time it is necessary to have the system a certain time powered on. This ensures
that the buffer capacitors are fully loaded.
The buffer time depends on the ambient temperature and on how long the box is connected to its power
supply.
5.2. System Expansion Capabilities
The KBox A-201/A-202 is available in the configurations described in this manual (chapter 10 “Technical Specification”).
If you are interested in a different, customer-specific configuration, feel free to contact Kontron and ask for your
requirements. Contact information can be found on our web site www.kontron.com
.
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5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5.3. Block Diagrams
5.3.1. Block diagram of KBox A-201
Fig. 2: Block diagram of KBox A-201
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5. System Overview KBox A-201/A-202 – User’s Guide (Version 1.2)
5.3.2. Block diagram of KBox A-202
Fig. 3: Block diagram of KBox A-202
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X106
X103/X104
X101
24V DC
X201
RS232
Reset button
Antenna 3
X105
Antenna 2
Antenna 1
X202
5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5.4. Front Side of KBox A-201
ETH
ETH
USB 2.0
RS232
Fig. 4: Front view of KBox A-201
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X106
X103/X104
X102
X101
24V DC
X201
RS232
Reset button
Antenna 3
X105
Antenna 2
Antenna 1
X203
5. System Overview KBox A-201/A-202 – User’s Guide (Version 1.2)
5.5. Front Side of KBox A-202
ETH
ETH
USB 2.0
HDMI
RS485
Fig. 5: Front view of KBox A-202
22 www.kontron.com
For preparing the power cable for the KBox A-201/A-202 by connecting appropriate wires to the Phoenix
Pin 1
Pin 2
5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5.6. Front Interfaces of the KBox A-20x
5.6.1. X101 - Power Input Connector
The 2-pin connector (X101, Fig. 4, Fig. 6) provides the power connection of the KBox A-201/A-202 to the appropriate DC
main power supply. For pin assignments refer to the subsection 11.1.1.
The external cable connector is a Phoenix FMC 1,5/ 2-ST-3,5 2-pin plug . This power plug is delivered along with the KBox
A-201/A-202. Please observe the section 8.1 “Connecting to DC Main Power Supply”. The mating connector is a Phoenix MC
1,5/ 2-G-3,5 connector.
Pin Signal Name
1 2 0 V (Ground)
+24 V DC
Fig. 6: X101 – 24 V DC power input connector
The unit is only completely disconnected from the DC mains, when the power is removed.
power terminal, refer to subsection 7.2.1 “Cabling”.
5.6.2. X102 – HDMI (KBox A-202 only)
This is a HDMI compliant interface realized using a HDMI 1.1 connector. An external (digital) display can be connected to
the HDMI connector (X102, Fig. 4). For pin assignment refer to subsection 11.1.7 “(X102) HDMI Port”.
5.6.3. X103/X104 - USB 2.0
The KBox A-201/A-202 provides two USB 2.0/1.1 interfaces. These connectors (X103/X104, Fig. 4) allow connection of
USB-compatible devices to the system. For pin assignment refer to subsection 11.1.5.
5.6.4. X105/X106 - Ethernet Connectors (ETH)
LAN Port KBox A-201 KBox A-202
ETH1 (X105)
ETH2 (X106)
The connectors are standard 8-pin RJ45 type connectors (Fig. 4) with status LEDs:
Activity/link: green = link up; green blinking = activity.
Speed: off, green, yellow (10/100/1000 MBit/s).
Fast Ethernet (10/100 MBit/s) Gigabit Ethernet (10/100/1000 MBit/s)
1 Front bezel
1
2
5. System Overview KBox A-201/A-202 – User’s Guide (Version 1.2)
5.6.5. Reset Button
If your system no longer reacts, you need to restart the KBox A-201/A-202 platform. Press the reset button to restart your
system. Use a pointed object (e.g. a pencil) to press the recessed reset button.
2 Reset button (recessed)
Fig. 7: Detail - Reset button
When a reset is performed, all data is erased from the internal memory. The system restarts, without
the need to switch the computer off and on again.
Data might be lost when a restart is executed by pressing the reset button.
5.6.6. X201 – Serial Port COM 1
This interface (X201, Fig. 4) is provided as a 9-pin D-SUB connector; it is RS232 configured and allows the connection of a
serial peripheral. For pin assignment refer to subsection 11.1.2.
5.6.7. X202 - Serial Port COM 2 (Option; KBox A-201 SMARC-sXQU only)
This interface (X204, Fig. 4) is provided as a 9-pin D-SUB and allows the connection of a serial peripheral. It is designed to
support RS232 serial communication. For pin assignment refer to subsection 11.1.3.
This port is internally terminated with a termination resistor (120Ω).
5.6.8. X203 - Serial Port COM 3 (Option; KBox A-202 SMARC-sXBT only)
This interface (X204, Fig. 4) is provided as a 9-pin D-SUB and allows the connection of a serial peripheral. It is designed to
support RS485 serial communication. For pin assignment refer to subsection 11.1.4.
24 www.kontron.com
Fig. 9: Left side of the KBox A-201/A-202 system
1 Type label
6 Cooling fins on the left side of the U-shaped chassis
Fig. 11: Bottom side of the KBox A-201/A-202 system
2
2 5 6
4 5 8 9 6
6 7 3 7 10 4 1
10
10
5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5.7. Left and Right Side View
Fig. 8: Right side of the KBox A-201/A-202 system
Legend for Fig. 8, Fig. 9, Fig. 10 and Fig. 11:
2 4x torx screws (3x8) that secure the access cover
3 Upper side of the mounting plate with key holes
4 Lower side of the mounting plate with key holes
5 Access cover
5.8. Top and Bottom Side View
7 Threaded holes for mounting the DIN rail mounting clip
8 Cooling fins on the top side of the U-shaped chassis
9 Cooling fins on the bottom side of the U-shaped chassis
10 Mounting holes for optional SSD kit (KBox A-202 only)
Fig. 10:Top side of the KBox A-201/A-202 system
To provide sufficient heat dissipation for the cooling of the KBox A-201/A-202 platform, never cover the
www.kontron.com 25
cooling fins of the chassis. Do not place any objects onto the device.
2
2
1 Vertical mounting plate
1
3
3
5. System Overview KBox A-201/A-202 – User’s Guide (Version 1.2)
5.9. Rear Side View
5.9.1. Rear Side View of the KBox A-201/A-202 with Vertical Mounting Bracket
The KBox A-201/A-202 is designed for wall mounting, in vertical position inside of a control cabinet.
Please observe the mounting instructions included in the section 7 “Installation Instructions”, and the outline dimensions
in the subsection 10.1.2 “Mechanical Specifications of the KBox A-201/A-202 with Vertical Mounting Plate”.
2 Key holes on the mounting plate
3 Screws that secure the mounting plate to the chassis of
the KBox A-201/A-202
Fig. 12: Rear side of the KBox A-201/A-202 system with vertical mounting plate
26 www.kontron.com
The vertical mounting plate is factory-installed (when KBox A-201/A-202 was ordered with vertical
mounting plate).
If the vertical mounting plate was ordered later and is to be mounted subsequently, first remove the
rear panel of the KBox A-201/A-202.
Do not mount the vertical mounting plate on top of the rear panel!
1 Reverse (RP) SMA antenna connector
2
1
5. System OverviewKBox A-201/A-202 – User’s Guide (Version 1.2)
5.10. Optional Parts
5.10.1. DIN Rail Clip (Option)
For DIN Rail mounting of the KBox A-201/A-202 a DIN Rail clip can be ordered (refer to subsection 4.2.2 “Optional Parts”).
If ordered, you can adopt your system for mounting to a DIN Rail. Tapped holes are provided on the access cover (Fig. 8,
pos. 7) for mounting the optional DIN Rail clip in vertical or horizontal orientation (Fig. 13).
Fig. 13: DIN rail clip: Possible mounting positions
5.10.2. WiFi/WLAN (Option)
Depending on the ordered system configuration, the KBox A-201/A-202 system can be equipped with WiFi hardware. If you
have ordered a system configuration including WLAN, two Reverse (RP) SMA-connectors for screwing on the provided
WLAN antennas are installed at the front side (Fig. 4; “Antenna 1” and “Antenna 3”). The “Antenna 2” connector is
intended for future use only.
5.10.2.1. WLAN/WiFi Antenna
During the installation of the KBox A-201/A-202 the provided system antennas (Fig. 14 ) will be screwed onto the
RP SMA connectors (Fig. 4; “Antenna 1” and “Antenna 3”) of the system. The antennas may be tilted and rotated in the
appropriate positions to get the optimal transmission and reception quality.
Fig. 14: WLAN (WiFi) antenna
If the antennas are mounted outdoors it must be ensured that the screen of the coaxial cable is
connected to earth in the building installation!
Please refer to the chapter 10 “Technical Specification”.
The list of processors is not complete and may be extended over the product lifetime.
6.2. Convection Cooling
The applied cooling method provides adequate cooling of the device during operation and performs a one-way thermal
transfer to the chassis. Three sides of the KBox A-201/A-202 consist of a compact aluminum chassis with cooling fins. The
cooling fins provide heat dissipation during operation.
To provide sufficient heat dissipation for the cooling of the KBox A-201/A-202, never cover the cooling
fins of the chassis. Do not place any objects on the device.
6.3. Minimum System Clearance
To provide a maximum of airflow around the box, minimum distances to surrounding parts must be observed (please refer
to the chapter 7.1 “System Mounting” and Fig. 15).
6.4. Maximum Temperatures
The maximum system ambient temperature depends mostly on the power consumption of the processor
and the chipset.
For the temperature evaluation a specialized tool from Intel
Depending on the power consumption one or more cores were set to 75% workload. This includes the graphics core, if
applicable (KBox A-202). The tool also handles the usage of the "Turbo Mode" of certain processor types.
The processor utilization depends highly on the software used. Software using multicore feature will run
on several cores whereas standard software will only utilize one core.
®
was used to set the processor to a defined workload.
28 www.kontron.com
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work
The KBox A-201/A-202 system is designed for operating:
installed onto a wall or within a control cabinet by use of the vertical mounting plate
installed within a control cabinet by use of the DIN Rail mounting clip
station is not guaranteed, it is important for the user to be electrically discharged before touching the
product with his/her hands or tools. This is most easily done by touching a metal part of the system
chassis.
Do not handle this product out of its protective enclosure while it is not used for operational purposes
unless it is otherwise protected.
Prior any installation work, ensure that there are no live wires on the installation site.
Do not handle the device if there is any damage visible.
Do not operate the KBox A-201/A-202 with foreign objects inside the chassis.
Further do not insert any retrieval device into the device while it is connected to power.
Kontron rejects all liability for any and all damages resulting from operation of the unit with foreign
objects inside the chassis.
The KBox A-201/A-202 has to be installed and operated only by trained and qualified personnel.
Only personnel with appropriate qualifications, trainings and authorization are permitted to install and
work with the Kontron KBox A-201/A-202.
This device shall only be installed in or connected to systems that fulfill all necessary technical and specific
environmental requirements.
The unit must be placed such that there is sufficient space in front of it for connecting the cables to the
I/O interface connectors and for operating the power button.
Leave sufficient free space around the unit to prevent the device from possibly overheating!
To ensure proper operation, we recommended free space as specified in Fig. 15 and Fig. 16.
Refer also to section 10.1.2 “Mechanical Specifications”.
The KBox A-201/A-202 must be firmly attached to a clean flat and solid mounting surface. Use proper
fastening materials suitable for the mounting surface. Ensure that the mounting surface type and the used
mounting solution safely support the load of the KBox A-201/A-202 and the attached components.
Please follow the local/national regulations for grounding.
The voltage feeds must not be overloaded. Adjust the cabling and the overcurrent protection to correspond
with the electrical figures indicated on the type label.
The type label is located on the access cover of the system.
It is recommended that the last cable attached to the system should be the power cable! Refer to the
section 7.2 “DC Power Connection” and chapter 8 “Starting Up”.
In order to adapt the KBox A-201/A-202 for mounting Kontron offers different mounting solution such as:
KBox A-201/A-202 configuration with vertical mounting plate for installation into a control cabinet or to a wall
KBox A-201/A-202 for DIN Rail mounting into a control cabinet
KBox A-201/A-202 for desktop operation without mounting
Depending on the ordered KBox A-201/A-202 configuration, your system is supplied with the corresponding mounting
plate or DIN Rail clip.
The key holes of the vertical mounting plate (Fig. 12, pos. 2) allow you to mount the KBox A-201/A-202 in vertical
position.
Prepare the mounting surface with four screws and if necessary anchors corresponding to the mounting surface type
(fire-resistant material). Please refer to the information for mounting in the section 10.1.2, “Mechanical Specifications of
the KBox A-201/A-202 with Vertical Mounting Plate” or refer to the drawings for KBox A-201/A-202 on our web site. The
drawings can be downloaded from our web site www.kontron.com
by selecting the product name.
For a sufficient air circulation around the device, we recommend not to mount or operate any other
devices within the “Keep Out Area” around the KBox A-201/A-202; refer to the red marked area in
Fig. 15 and Fig. 16.
KEEP OUT AREA
Fig. 15: Keep out area for mounting around KBox A-201/A-202 (side view with optional antenna)
The KBox A-201/A-202 is connected by a Phoenix connector to a DC power source via a DC power supply wiring (only the
Phoenix power plug terminal is included).
The KBox A-201/A-202 is delivered with a DC power plug terminal (2-pin Phoenix FMC 1,5/ 2-ST-3,5 2-pin plug). For DC
connection prepare the connecting wires using the supplied Phoenix plug terminal.
Fig. 17: Phoenix power plug terminal
2 Location for inserting the “-” (ground) wire
7.2.1. Cabling
For the pin assignment Phoenix power plug terminal refer to the subsection 5.6 “Front Interfaces of the KBox A-20x
X101 - Power Input Connector”.
1. Cut the required length two isolated wires (1 mm
2. Twist the striped wire-ends. Optionally, you can provide them with ferrules.
3. The power connector is equipped with “push-in” spring clamps. Insert the wires into the corresponding clamp of the
Phoenix plug termi nal. Make sure that you have the right polarity of the connection (refer to Fig. 6, Fig. 17, Fig. 18).
4. For releasing/removing the cable from the connector, press in the orange release button using a screw driver and pull
out the cable (Fig. 17, pos. 4)
2
) AWG18 and strip each end 5 –7 mm.
wire
4 Cable release button
Fig. 18: Cabling the Phoenix power plug (shown with optional ferrules)
The KBox A-201/A-202 must be only operated with the nominal voltage of 24V DC of type SELV. For details
refer to the chapter 10 “
”.
8.1. Connecting to DC Main Power Supply
The DC input connector (Fig. 4 and Fig. 6, marked X101) is located on the front side of the KBox A-201/A-202. The KBox
A-201/A-202 will be connected to a DC main power supply via the supplied Phoenix power plug terminal (see Fig. 17) and
corresponding power wires (not included).
Before using your system, become familiar with the system components and check that everything is
connected properly. Following a proper cabling procedure will prevent a false power-on condition, which
could result in unit operational failure.
Also, it is recommended that the last connections attached to the system should be the power wires!
The KBox A-201/A-202 must be connected only to a LPS (Limited Power Supply) DC mains power supply
complying with the requirements of EN 60950-1.
It must be observed that wiring and short-circuit/overcurrent protection is performed according to the
applicable standards, regulations and respect to the electrical specification of the KBox A-201/A-202.
The disconnecting device (fuse/circuit backer) rating must be in accordance with the wire cross-section
and the rated current of the KBox A-201/A-202.
The wires used for power connections must be clearly marked (+/-) to ensure that they will be proper
connected to the DC IN connector of the KBox A-201/A-202 and to the main power source, corresponding
to signals marked. Refer to Fig. 6 and Fig. 17.
In addition, the cables must have some form of support so as to minimize the strain on the unit’s
connectors.
To connect the KBox A-201/A-202 to a corresponding DC main power supply, please perform the following steps:
1. Ensure that the DC power source is switched off via a disconnecting device (circuit breaker), in order to ensure that no
power is flowing from the external DC power source during the connection procedure.
2. Connect the Phoenix power terminal prepared as described in the subsection 7.2.1 “Cabling” to the DC input connector
(Fig. 4 and Fig. 6, marked X101) of the KBox A-201/A-202. The DC input connector is located on the front side and is
marked “24V”.
3. Connect the other ends of the DC power wires to the connections of the DC main power supply. Pay attention to the
polarity of the connections.
4. Switch on the disconnecting device (circuit breaker) in order to apply voltage to the terminals of the power wires.
When powered on, the KBox A-201/202 starts up automatically.
www.kontron.com 33
Connect the serial null modem cable to the COM2 (X202) port of the KBox A-201.
RS232 serial null modem
24 V DC power
8. Starting Up KBox A-201/A-202 – User’s Guide (Version 1.2)
8.2. Connecting to the KBox A-201’s Serial Console
By default, a serial console is running on COM2 of the KBOX A-201. It enables you to influence the Bootloader behavior and
in Yocto Linux you will be able to login via this serial connection.
In order to establish a serial connection, connect a serial null modem cable to the COM2 port of the KBox A-201 and to the
corresponding RS-232 serial port of the host system. On the host system, an appropriate terminal application is required
(i.e. “PuTTY” for Windows, “Minicom” or “Picocom” for Linux).
Fig. 19: Connecting a null modem cable to COM2 of the KBox A-201
COM2 Port (RS232) Serial Port Settings
Baud Rate
Parity
Data Bits
Stop Bits
HW Flow Control
115200
none
8
1
none
cable (DB-9F to DB-9F)
34 www.kontron.com
9. Maintenance and CleaningKBox A-201/A-202 – User’s Guide (Version 1.2)
9. Maintenance and Cleaning
Equipment from Kontron requires only minimum servicing and maintenance for proper operation.
For light soiling, clean the KBox A-201/A-202 with a dry cloth.
Carefully remove dust from the surface of the cooling fins of the chassis using a clean, soft brush.
Stubborn dirt should be removed using a mild detergent and a soft cloth.
Do not use steel wool, metallic threads or solvents like abrasives, alcohol, acetone or benzene for cleaning
the KBox A-201/A-202.
Information technology equipment - Safety - Part 1: General requirements
EN 60950-1:2006+A11:2009+A1:2010+A12:2011+A2:2013
Certified to IEC/UL 60950-1 + CAN/CSA C22.2 No. 60950-1
IEC 60950-1(ed.2);am1, am2
Generic standards - Emission standard for industrial environments (Emission):
EN 55022, Class A (Radiated and Conducted Emissions)
EN 55032:2012/AC:2013 Class A
EN 61000-6-4
EN 301 489-17; EN 301 489-1; EN 301 893; EN 300 328 (R&TTE)
U.S.A. / Canada
Generic standards - Immunity for industrial environments (Immunity):
EN 61000-6-2
Kontron is a global leader in embedded computing technology (ECT). As a part of technology group S&T, Kontron offers a combined portfolio of secure
hardware, middleware and services for Internet of Things (IoT) and Industry 4.0 applications. With its standard products and tailor-made solutions based
on highly reliable state-of-the-art embedded technologies, Kontron provides secure and innovative applications for a variety of industries. As a result,
customers benefit from accelerated time-to-market, reduced total cost of ownership, product longevity and the best fully integrated applications overall.
For more information, please visit:
www.kontron.com
49 821 4086-0
49 821 4086-111
www.kontron.com
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